‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬

            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

Curriculum Viete

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DILIP UDDHAVRAO GAIKWAD

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PERSONAL INFORMATION
DATE OF BIRTH : 31ST August, 1959.

MARITAL STATUS : Married.

LANGUAGES KNOWN : English, Hindi, Gujrathi, Marathi.

PASPORT NUMBER : Z4488122,

Date of Issue-03/10/2017, Date of Expiry-02/10/2027

EDUCATIONAL QUALIFICATION : B. E. Metallurgy.Govt. College of Engineering, Pune.(India)

PROFESSIONAL QUALIFICATION:-

 Managerial Diploma course in ‘MATERIAL MANAGEMENT’

 Managerial Diploma course in ‘MARKETING MANAGEMENT’

(Conducted by Ministry of Industry Govt. of India.)

 Diploma in Quality Control and ISO-9000.

Diploma in Total Quality Management and ISO-9000.

Diploma in Internal Quality Auditing and QS-9000.

(From All India Institute of Management Studies- Chennai).

 Quality Management System Internal Auditor, ISO-9002 – 1994.

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

(Training course conducted by LRQA).

Awareness program on ISO-9001-2000.

(Conducted by LRQA.).

Quality Management System Internal Auditor, ISO-9001-2000.

(Training course conducted by BVQL).

 IRCA Certified Lead Auditor ISO-9001-2008 by M/s. B. M. TRADA Certification, Germany.

 IRCA Certified Lead Author OHSAS 18001-2007 by M/s. IQMS, UK.

 Certified Welding Inspector as per AWS SEC-6.1, QC 1-2007.

 ASNT Level-II in UT,Liquid Penetrant Testing,MPT,RT

EXPERIENCE:-
1. M/S. PETROMASTER LIMITED ( FROM 30thJanuary 2018 TO Till Date)
Post: Manager Metallurgy and Material Testing Division.

 Quality Manager for QMS ISO 17025 and ISO 9001

Headed and carried out BOILER assessment and remaining life assessment at Al-Bayroni for 2 Boilers
in April 2018 and 1 Waste Heat Recovery Boiler at Environment Development Co Jubail in November
2019 along with 7 Storage Tanks.

Conducted root cause failure investigation, FFS RLA and in situ metallograpic replication jobs in
various Sabic and non Sabic customers.

Replica microstructure examination and report approval.

 Assess integrity of SS Bolts for Sahara Petrocemical with stress rupture testing in Feb 2018

2. M/S. NITIN CASTINGS LIMITED, THANE ( FROM Sept 2016 TO January 2018) :
As General Manager QA&QC

3. TCR ARABIA COMPANY LTD. ( FROM July 2011 TO June 2016)

EXPERIENCE:- LAB MANAGER ( Metallurgy & Mechanical Laboratory ).

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

 Coordinating with SABIC STC as approved metallurgist on failure investigations projects being conducted through them
for various affiliates .Submit preliminary failure investigation reports ,attend meeting with SABIC STC team to discuss
findings ,root cause ,damage mechanism and conclude the findings to finalize investigation report .

As a project manager carried out FFS project in SAFCO -3 Ammonia plant for 21 equipment’s.

In-situe metallographice replication jobs preliminary review and report discussions with various SABIC affiliates is KSA

Participated in different shut downs for failure investigation ,FFS,RLA and in situ metallography jobs for various SABIC
affiliates.

 Lead major PRC shutdown in year 2015 for in situ replica job as metallurgy Manager through Axis Inspection.

 Examination, Analysis and Interpretation of Microstructures.

 Macro Etching, Macro Analysis, Photomicrography of Microstructures.

 Various Inter Granular Corrosion Testing practices as per ASTM A-262, Practice A, B & E.

 Pitting corrosion testing as per ASTM G48, Practice-A.

 Carried out Metallurgical Investigation of various failed components & prepared Failure investigation report for various
customers.

2. M/S. NITIN CASTINGS LIMITED, THANE ( FROM April 1998 TO June 2011)

COMPANY PROFILE;

 One of the world renowned High Alloy Foundry. Pioneer in manufacturing ‘Reformer Tubes Assemblies’ first

time in India for Fertilizers, Petrochemicals Industries and Refineries in Technical collaboration with M/S.

Schmidt & Clemens, Germany .

 Manufacturing Heat resistant, Corrosion resistant & wear resistant, High Alloy and Low Alloy Centrifugally

casted tubes, Static Castings and its Fabricated Assemblies supply in India as well as being Export to various

Countries.

 Centrifugal castings and fabricated assembly products supplied to following Industries.

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

 FERTILIZER, PETROCHEMICAL & REFINARIES.: Reformer tubes, Cracking Coils, Outlet manifolds,

Transfer piping for Heaters, Intermediate tube sheet, Tube support, Hangers & Brackets.

 GALVANISING INDUSTRIES: Radiant tubes (Single, ‘U’ Type & ‘W’ Type), Retort Tubes, Furnace Roll,

Hearth Roll, Entry Seal Roll, Water Cooled Roll, Turn Down Roll, Deflector Roll, Sink Roll, Stabilizer Rolls,

 STEEL PLANT: Run out Table Rolls, N. F. Roll, and Water Cooled Rolls.

 SPONGE IRON PLANT: Air Injection Tubes, Feed Tubes, C.B. Pipe, Coal Throw Pipe, Swirler Nozzle,

Nozzle Plate, Thermowell Assemblies, for Kiln of various capacities (100 TPD to 500 TPD).

 DECANTER CENTRIFUGES: Bowl Shell, Bowl Extension, Front Hub, Rear Hub, Filtration Wheel, Hub

Conveyors.

 VALVES: Ball for Ball Valve, Seat Ring, Cages, Valve Bodies, Yoke for Gate Valves

 PUMP INDUSTRIES: Pump Castings, Impellers, Sleeves, Bushes, Liners for Compressors.

 RING JOINT GASKET INDUSTRIES: Corrosion Resistant alloy rings for metallic Ring Joint Gasket.

 CEMENT INDUSTRIES: Grate bars, Dip Tube Assemblies, Cooler Grate Plate.

VALUABLE CUSTOMERS

DOMESTIC EXPORT

 BHARAT PETOLEUM  HEURTEY PETRO-CHEM,

 HINDUSTAN PETROLIUM  TECNICAS RUINDAS,

 LARSEN & TOUBRO LTD,  TOMOE ENGG,

 HYPERTHERM,  EMERSON PROCESS,

 GODREJ LTD  ALFA LAVAL,

 GNVFC LTD,  FLEXITALLIC,

 ESSAR STEEL  JAMES WALKER,

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

 BHEL  MOORFLEX,

 BHUSHAN STEEL & POWER  HAKKI-USTA,

 STEEL AUTHORITY OF INDIA  SABIC

 JINDAL STEEL & POWER LTD  ANGELIQUE INTERNATIONAL LTD

 FINOLEX  BRONX PROCESS ENGG.

 CMI-FLAT PRODUCT,  FLOTTWEG AG INDS.

 THERMAX LTD  FLOWSERVE.

 SPIC TUTICORIN  PT ESSAR

 ANDHRA PETRO-CHEMICALS LTD  TECHNIP-KTI

 IGP INDUSTRIES

 VIKRAM ISPAT

 ISPAT INDUSTRIES LTD

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EXPERIENCE:- MANAGER OF QAQC AND R&D DEPT.

 Define review and establish melting practices for different alloys.

Micro structure examination of alloys to ensure material specification requirements and mechanical properties.

 Define and establish Heat Treatment Cycle for corrosion resistant grades to achieve desired microstructure and
mechanical properties.

 Mechanical Testing at room temperature with electronic extensometer & at elevated

Temperature up to 11500C for Heat Resistant Alloy.

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

 Carried out Stress Rupture Testing as per ASTM E-139 for reformer tubes as per Party Specifications for different alloys
at various temperatures.

 Review and Interpretation of Radiographs of Castings as per ASTM E-446 & Weld

Joints as per ASME Sec-VIII, Div-1, UW-51.

Coordinate with BARC for refilling of Radiography cameras with source Iridium 192.

 Review and Interpretation of Liquid Penetrant Test of Castings, Machined Surface & various weld joints.

 Eddy Current Testing of ID of bored tubes and Surface Finish Testing of machined surface of Rollers.

 Carried out Monthly rejection Analysis, Perform root cause analysis ,identify the root cause and monitor stage rejection .

 Write WPS, PQR, Qualify the Procedure and Welders as per ASME Sec-IX for different alloys and various products.

 Attend customer complaints in petrochemical Industries, Cement Plants, Galvanizing Industries, Sponge

Iron Plants, Steel Industry and Decanter Industries in India & Abroad to collect performance feedback and process data

 Replica Micro structure examination for various service product during the shutdowns.

 Perform complete failure investigation to identify the root cause and submit report to the customer with appropriate
recommendations to avoid its recurrence in future.

 Setting up Quality System as per ISO-9002-1994.

 Prepared Quality Manual, Quality Procedures, Work Instructions & user friendly formats for various

Departments.

 Updated old QS to new STD ISO-9001-2000 & ISO-9001-2008 after revisions of standards.

 Carried out Internal Audit in different Department, conducted ‘Management Review Meetings’, ‘Training

Programe’.

 Management representative for Quality System ISO-9001-200 & ISO-9001-2008 & OHSAS 18001-2007.

 Preparation for surveillance audit and re-certification audit periodically.

 Headed Production Planning & Fabrication Dept. Independently, including Melting Foundry and Centrifugal.

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

 Inspection and Testing of Direct & Indirect raw materials Castings Centrifugal Tubes, Welded Assly. &

Machined Products In-process and at Final Stage Inspection, Final Documentation & Dispatch clearance.

 Visual & Dimensional Inspection of Static and Fabricated Assemblies..

 Preparation of Quality Assurance Plan for various Jobs and seek approval from Customers

 Attending Contract review & Pre-Inspection meeting with Customers and inspection agencies.

 Appointing third party agency for different orders & co-ordinate with them for Inspection..

 Attended meeting with top managements of Export Customers.

 Attended Quality Business Review (QBR) meetings with Export Customers in Thailand, Malaysia and Japan.

 Periodic visit to customers for getting product performance feed back, new requirements and their

new project / expansion programs.

 Developed Export Customers by fulfilling all technical requirements & by audits as well as by sample

Approval from them.

SPECIAL PROJECT LEAD & DEVELOPMENT:-

 DEVELOPMENT OF SOFT STAINLESS STEEL CASTINGS HAVING HARDNESS LESS THAN 130 TO 140 BHN FOR

METALIC RING JOINT GASKETS.

 DEVELOPED & ESTABLISHED MELTING PRACTICE FOR ALLOY ASTM A 560, GR-50Cr 50NiCb BEING USED IN THE

HEATERS OF PETRO CHEMICAL INDUSTRIES FOR TUBESHEET, TUBE SUPPORT, BRACKETS & HANGERS SO AS TO

GET PERCENTAGE ELONGATION UPTO 37%, AGAINST SPECIFICATION REQUIREMENT OF 5%.

 DEVELOPED CF8M ALLOY WITH HIGH UTS REQUIREMENT THAN ASTM, FREE FROM SIGMA PHASE

FOR M/S. TOMOE ENGG. JAPAN.

 FOUNDRY APPROVAL FROM M/S. EMERSON PROCESS FOR CB7CU1, CF8M, DUPLEX (CD3MN), SUPER DUPLEX

(CD3MWCUN) & INCOLLOY-625 (CW6MC).

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Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

4. M/S. ELCA LABORATORY, WAGLE ESTATE, THANE.

POST: METALLURGIST & QC HEAD (AUGUST 1993 – MARCH 1998).

 Carried out Room Temperature Mechanical Testing on universal tensile testing machine for bars, plates,

pipes, castings and test coupon as per ASTM & IS standard.

 Charpy V-notch Impact Testing at room temperature as well as at subzero temperature upto 2980C as per ASTM,ASME.

 Checked notch dimensions under profile projector.

 Examination, Analysis and Interpretation of Microstructures of various grades of as cast, wrought and heat treated

Materials of various material grade e.g.- Carbon Steel, Stainless Steel, Alloy Steel, high nickel alloys etc.

 Macro Etching, Macro Analysis, Photomicrography of Microstructures.

 Various Inter Granular Corrosion Testing practices as per ASTM A-262, Practice A, B & E. Hydrogen induced

Cracking, Sulphide Stress Corrosion Cracking, Practice A/C as per NACE Standard.

 Pitting corrosion testing as per ASTM G48, Practice-A.

 Carried out Hardness Testing and Micro Hardness Testing on welded test coupons as per EIL Specification.

 Carried out Ferrite measurement, Grain size measurement, Austenitic grain size measurement, Case depth

 Inclusion rating of steel as per ASTM E-45 & IS-4163.

 Carried out Procedure Qualification Testing of welded Test Coupons of plates, pipes for pressure vessels,

Boilers and Heat exchangers as per ASME Section IX & review of Radiographs.

 Carried out Metallurgical Investigation of various failed components & prepared Failure investigation report for various
customers.

 Written Quality Procedures and Work Instructions for setting up Quality System for NABL accredition.

 Attend International Seminar of Welding organized in Mumbai.

 Awareness of ASME, API, ASTM, AISI DIN, BIS, JIS & Indian Standards.

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA 
 ‫ﺷﺮﻜﺔ اﻠﻨﻔﻂ اﻠﺴﻴﺎدي اﻠﻣﺤﺪودة‬
            Petromaster Limited
‫ﺑﺴﻢ اﻠﻟﻪ اﻠﺮﺣﻣﻦ اﻠﺮﺣﻴﻢ‬ CR. 2051214141
VAT. 310137010200003

 Co-ordination with various Third Party Inspection Agencies like LRS, DNV, H&G, ABS, BVIS, IRS, IBR,

NTPC, DGT, IND NAVY, CHEMPRO, EIL, TOYO, SGS, UHDE, PDIL and many free Lancers offer test

Samples and prepare test reports.

 Managed Machine Shop activities..

 Responsible for opening new laboratory branch at Pune and Training new technical Staff,

 Introductory visit to companies in and around Pune for Customer Development.

5. M/S. BRINELL HEAT TREATMENT (I) PVT. LTD.

Ancillary unit of ‘M/S. UNI-DERITENT PRECISON CASTING’ and ‘M/S. UNI-ABEX’.

POST: SHOP SUPERVISOR (OCT-1991-JULY-1993)

 Carried out Heat Treatment of Castings, Normalizing, Hardening Tempering ,Case carburizing ,Annealing of Investment
Castings for Automobile Industries like Maruti Udyog,

Telco, Mahindra & Mahindra. Etc. and Pursuant Jobs from other Customers.

 Batch Microstructure examination for conformance.

Use of Muffle Furnace, Salt Bath Furnace & Pit Furnace.

.  Calibration of furnaces, Thermocouples, indicators, recorders and measuring instruments.

Info@petromaster-sa.com   2972 GCC Road, Taawun Dist.

www.petromaster-sa.com AL-KHOBAR, 34632-6289
 0138967124  0138967153  SAUDI ARABIA