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Operation Manual
The PAC trademark, the PAC service mark, PAC’s logo trademark, the Antek trademark,
the MultiTek®
trademark, and Petroleum Analyzer Company, L.P.’s distinctive color trademark as used
on its instruments and in these materials, are trademarks or service marks or registered
trademarks or registered service marks of Petroleum Analyzer Company, L.P. in the U.S.
and other countries and are its sole and exclusive property.
Other trademarks contained within these materials are the property of their respective
owners.
INFORMATION
The information contained within these materials is subject to change without notice.
PAC makes no warranties or guarantees, either expressed or implied in these materials,
including the warranty merchantability or fitness for a particular purpose. At any time,
PAC may modify these materials, its instruments or its programs without notice and
subsequent versions of these materials may contain different information. These
materials could contain technical inaccuracies and/or typographical errors.
PAC does not assume responsibility for the accuracy of any translation of these materials.
ABOUT PAC
Policy Statement
The instructions given herein cover generally the description, installation, operation, and
maintenance of subject equipment. PAC reserves the right to make engineering
refinements that may not be reflected in this manual. Should any questions arise which
may not be answered specifically by these instructions, they should be directed to PAC
for further detailed information and technical assistance.
Your satisfaction and safety are important to PAC, and a complete understanding of this
manual is necessary to attain these objectives. As the ultimate user of this apparatus, it is
your responsibility to understand its proper function and operational characteristics. This
instruction manual should be read thoroughly and all operators should be given adequate
training before attempting to place this unit in service. Awareness of the stated cautions
and warnings, and compliance with recommended operating and maintenance parameters
are important for safe and satisfactory operation.
This unit should be used only for its intended operation; alterations will void the
Warranty.
REVISION HISTORY
Software License
1. Under this Software License Agreement (the "Agreement"), PAC L.P. (the "Vendor") grants to the user (the "Licensee") a
non-exclusive and non-transferable license (the "License") to use MultiTek® Software (the "Software").
2. "Software" includes the executable computer programs and any related printed, electronic and online documentation and
any other files that may accompany the product.
3. Title, copyright, intellectual property rights and distribution rights of the Software remain exclusively with the Vendor.
Intellectual property rights include the look and feel of the Software. This Agreement constitutes a license for use only and
is not in any way a transfer of ownership rights to the Software.
4. The Software may be loaded onto no more than one computer. A single copy may be made for backup purposes only.
5. The rights and obligations of this Agreement are rights granted to the Licensee only. The Licensee may not transfer or
assign any of the rights or obligations granted under this Agreement to any other person or legal entity. The Licensee may
not make available the Software for use by one or more third parties.
6. The Software may not be modified, reverse-engineered, or de-compiled in any manner through current or future available
technologies.
7. Failure to comply with any of the terms under the License section will be considered a material breach of this Agreement.
License Fee
8. The original purchase price paid by the Licensee will constitute the entire license fee and is the full consideration for this
Agreement.
Limitation of Liability
9. The Software is provided by the Vendor and accepted by the Licensee "as is". Liability of the Vendor will be limited to a
maximum of the original purchase price of the Software. The Vendor will not be liable for any general, special, incidental
or consequential damages including, but not limited to, loss of production, loss of profits, loss of revenue, loss of data, or
any other business or economic disadvantage suffered by the Licensee arising out of the use or failure to use the Software.
10. The Vendor makes no warranty expressed or implied regarding the fitness of the Software for a particular purpose or that
the Software will be suitable or appropriate for the specific requirements of the Licensee.
11. The Vendor does not warrant that use of the Software will be uninterrupted or error-free. The Licensee accepts that
software in general is prone to bugs and flaws within an acceptable level as determined in the industry.
12. The Vendor warrants and represents that it is the copyright holder of the Software. The Vendor warrants and represents that
granting the license to use this Software is not in violation of any other agreement, copyright or applicable statute.
Acceptance
13. All terms, conditions and obligations of this Agreement will be deemed to be accepted by the Licensee ("Acceptance") on
installation of the Software.
Term
14. The term of this Agreement will begin on Acceptance and is perpetual.
Termination
15. This Agreement will be terminated and the License forfeited where the Licensee has failed to comply with any of the terms
of this Agreement or is in breach of this Agreement. On termination of this Agreement for any reason, the Licensee will
promptly destroy the Software or return the Software to the Vendor.
Force Majeure
16. The Vendor will be free of liability to the Licensee where the Vendor is prevented from executing its obligations under this
Agreement in whole or in part due to Force Majeure, such as earthquake, typhoon, flood, fire, and war or any other
unforeseen and uncontrollable event where the Vendor has taken any and all appropriate action to mitigate such an event.
Governing Law
17. The Parties to this Agreement submit to the jurisdiction of the courts of the State of Texas for the enforcement of this
Agreement or any arbitration award or decision arising from this Agreement. This Agreement will be enforced or construed
according to the laws of the State of Texas.
Miscellaneous
18. This Agreement can only be modified in writing signed by both the Vendor and the Licensee.
19. This Agreement does not create or imply any relationship in agency or partnership between the Vendor and the Licensee.
20. Headings are inserted for the convenience of the parties only and are not to be considered when interpreting this
Agreement. Words in the singular mean and include the plural and vice versa. Words in the masculine gender include the
feminine gender and vice versa. Words in the neuter gender include the masculine gender and the feminine gender and vice
versa.
21. If any term, covenant, condition or provision of this Agreement is held by a court of competent jurisdiction to be invalid,
void or unenforceable, it is the parties' intent that such provision be reduced in scope by the court only to the extent deemed
necessary by that court to render the provision reasonable and enforceable and the remainder of the provisions of this
Agreement will in no way be affected, impaired or invalidated as a result.
22. This Agreement contains the entire agreement between the parties. All understandings have been included in this
Agreement. Representations which may have been made by any party to this Agreement may in some way be inconsistent
with this final written Agreement. All such statements are declared to be of no value in this Agreement. Only the written
terms of this Agreement will bind the parties.
23. This Agreement and the terms and conditions contained in this Agreement apply to and are binding upon the Vendor's
successors and assigns.
Notices
24. All notices to the Vendor under this Agreement are to be provided at the following address:
PAC L.P., Attn: Software Development Dept.
8824 Fallbrook Drive, Houston, TX 77064
I. Limited Warranty
1. Limited Warranty. Petroleum Analyzer Company, L.P. (“PAC”) offers a limited warranty on each of its products against
failure due to defects in material and workmanship for a period ending the earlier of (i) eighteen (18) months from the date of the
invoice relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively,
the “Initial Warranty”). During the Initial Warranty, PAC offers a limited warranty against failure due to defects in material and
workmanship on each part of a product repaired or replaced by an authorized service person for a period ending the later of (a)
the remaining term of the Initial Warranty of the product and (b) ninety (90) days from the date of such repair or replacement.
After expiration of the Initial Warranty, PAC offers a limited warranty against failure due to defects in material and
workmanship on each part of a product repaired or replaced by an authorized service person for a period ending ninety (90) days
from the date of such repair or replacement. PAC further offers a limited warranty that the products and parts it sells will
conform to PAC’s written specifications therefore. The foregoing limited warranties cover parts and labor only and PAC does
not warrant and will not reimburse the buyer of its products (“Buyer”) for any costs relating to the access by service persons of
PAC to the product at issue. The foregoing limited warranties cover only the repair or replacement of defective parts and such
determination will be in the sole discretion of PAC. In its sole discretion, PAC may make repairs or replacements under these
limited warranties with either new or refurbished parts. To the extent, Buyer’s product cannot be remedied under these limited
warranties through repair or replacement of parts, Buyer may return the product for a refund of the purchase price, less a
reasonable reduction in such purchase price equal to the depreciation expense incurred by Buyer relating to such product. The
limited warranties of this Section 1.1 are further subject to those warranty exclusions set forth below in Section 1.2.
2. Limited Warranty Exclusions. EXCLUDING THE WARRANTIES PROVIDED FOR IN SECTION 1.1., PAC
PROVIDES ALL PRODUCTS TO BUYER “AS-IS,” WITHOUT ANY OTHER WARRANTY OF ANY KIND. PAC
DISCLAIMS ANY AND ALL EXPRESS OR IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE AND NON-INFRINGEMENT OF THE INTELLECTUAL PROPERTY OF OTHERS. PAC
MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE DESIGN, SALE, INSTALLATION OR USE OF ITS
PRODUCTS. PAC’S WARRANTIES WILL NOT BE ENLARGED BY, NOR WILL ANY OBLIGATION OR
LIABILITY OF PAC ARISE DUE TO PAC PROVIDING TECHNICAL ADVICE, FACILITIES OR SERVICE IN
CONNECTION WITH ANY PRODUCT. There is no warranty by PAC with respect to any product’s: (i) uninterrupted or
error-free operation; (ii) actual performance, other than the product’s capability to meet PAC’s specifications therefore; (iii)
removal or installation from a worksite or process; (iv) electronic components or associated accessories (including without
limitation circuit boards and integrated circuits); (v) maintenance (including without limitation gasket and seal replacements,
adjustments, minor repairs and other inspection requirements, preventative or otherwise); (vi) use under inappropriate conditions
or not in accordance with operating instructions; or (vii) use in connection with the operation of a nuclear facility. There is no
warranty for labor expenses associated with field repairs or the repair or replacement of defective parts in the engine or power
unit of any product if such product has been in the possession of the owner or operator for greater than twelve (12) months.
There is no warranty for products determined to be, in PAC’s sole discretion, damaged as a result of (a) misuse, neglect or
accident; (b) improper application, installation, storage or use; (c) improper or inadequate maintenance or calibration; (d)
operation outside of the published environmental specification; (e) improper site preparation or maintenance; (f) unauthorized
repairs or replacements; (g) modifications negligently or otherwise improperly made or performed by persons other than PAC;
(h) Buyer-supplied software or supplies; (i) use in conjunction with or interfacing with unapproved accessory equipment; (j) use
of ABC-style or dry powder fire suppression agents; or (k) leaked sample materials. To the extent a PAC product is used in
connection with the operation of a nuclear power facility, Buyer agrees to indemnify and hold PAC harmless from any and all
actions, claims, suits, damages and expenses arising from such use. PAC provides no warranty on the oral representations made
by its personnel while they are attempting to assist Buyer in the operation of a product. This Standard Limited Warranty does
not apply to items consumed by the products during their ordinary use, including but not limited to fuses, batteries, paper, septa,
fittings, screws, fuses, pyrolysis, dryer or scrubber tubes, sample boats, furnaces or UV lamps.
3. Non-PAC Products. PAC does not in any way warrant products it does not manufacture except to the extent the warranty
of the manufacturer of the product at issue passes through or is otherwise assigned to PAC. If a manufacturer warranty is so
assigned to PAC, PAC will only be bound to comply with the length of time associated with such warranty. All other terms of
such warranty will be governed by this Standard Limited Warranty and PAC’s General Terms and Conditions incorporated
herein by reference.
4. Expenses on Non-Warranty Work. All repairs or replacements by PAC after the expiration of any applicable limited
warranty period will be performed in accordance with PAC’s standard rate for parts and labor. Further, if upon PAC’s
inspection and review, PAC determines the condition of the products is not caused by a defect in PAC’s material and
workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or
conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by PAC to conduct the inspection and
review of the product.
6. Procedure and Costs. All limited warranty claims must be made in writing promptly following discovery of any defect.
Buyer must hold defective products for inspection by PAC. If requested by PAC, Buyer must send the product to PAC for
inspection. Any such returns by Buyer will be at Buyer’s expense and Buyer will remain liable for any loss of or damage to the
product during such product’s transportation to PAC. No products will be sent to PAC for inspection unless PAC has authorized
Buyer to do so.
7. Terms and Conditions. PAC’s General Terms and Conditions are incorporated herein by reference and Buyer accordingly
agrees to be bound by the terms thereof.
1. In General. BUYER AGREES PAC SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
PUNITIVE OR CONSEQUENTIAL DAMAGES, INCLUDING LOST PROFITS, LOST SAVINGS OR LOSS OF USE,
WHETHER BUYER’S CLAIM IS BASED IN CONTRACT, TORT, WARRANTY, STRICT LIABILITY OR
OTHERWISE, WHICH BUYER MAY SUFFER FOR ANY REASON, INCLUDING REASONS ATTRIBUTABLE TO
PAC. Buyer agrees these limitations on PAC’s liability are reasonable and reflected in the amounts charged by PAC for its
products.
2. Overpowering Circumstances. This Standard Limited Warranty does not cover and PAC L.P. shall not be liable for either
direct or consequential damage caused, either directly or indirectly, as a result of: (i) any act of God, including but not limited to
natural disaster, such as floods, earthquakes, or tornadoes; (ii) damages resulting from or under the conditions of strikes or riots,
war, damages or improper operation due to intermittent power line voltage, frequency, electrical spikes or surges, unusual shock
or electrical damage; or (iii) accident, fire or water damage, neglect, corrosive atmosphere or causes other than ordinary use.
3. Limitation on Warranty Claims. Prior to any obligation of PAC L.P. to perform any limited warranty service as set forth
herein, Buyer must have: (i) paid all invoices to PAC in full, whether or not they are specifically related to the product at issue;
and (ii) notified PAC L.P. of the limited warranty claim within sixty (60) days from the date Buyer knew or had reason to know
of the defect.
CE Notice
The symbol indicates PAC’s compliance with the European Union (EU) directives and standards
listed below:
EMC Directive
89/336/EEC
This system contains devices classified for use in a typical Class A commercial environment and is not
designed or intended for use in other EMC environments. The user of this system is obliged to properly
use and install the system and to take all steps necessary to remove sources of interference to
telecommunications or other devices.
Declarations of Conformity, in accordance with the preceding directives and standards, have been made
and are on file with each device’s manufacturer.
Issued 2009
This product is designed for exclusive professional use by commercial companies. This marking shown on the product
or its literature, indicates that it should not be disposed with other household wastes at the end of its working life.
To prevent possible harm to the environment or human health from uncontrolled waste disposal, please separate this
from other types of wastes and recycle it responsibly to promote the sustainable reuse of material resources.
Business users should contact the producer or the importer and check the terms and conditions of the purchase
contract. If you have a separate agreement with your producer or your importer on the end-of-life disposal in a way that
you will care for disposal by your own, would you please ensure an environmentally sound disposal according to the
legal regulations for electric and electronic waste equipment in your country.
This product should not be mixed with other commercial wastes for disposal.
The above WEEE-symbol is the official marking for equipment under the WEEE-scope. In some EC-Member
states, "pure B2B equipment" is not necessarily marked with the waste bin-symbol. To provide a
homogenous EC-wide procedure, PAC however uses the marking in all EC-Member states.
RETURN POLICY
No product may be returned, whether in warranty or out of warranty, without first obtaining
approval from PAC L.P. No replacements will be provided nor repairs be made for products
returned without such approval. A return authorization number must accompany any
returned product. The buyer will pay for the expense of returning the unit to PAC L.P. for
service. The status of any product returned later than 30 days after the issuance of a return
authorization number will be subject to review.
Products may not be returned that are contaminated by radioactive materials, infectious
agents, or other materials constituting health hazards to PAC L.P.'s employees.
If an out-of-warranty defect exists, the buyer shall be notified of the repair cost. At such
time, the buyer must issue a valid purchase order to cover the cost of the repair and freight, or
authorize the products to be shipped back as is, at the buyer’s expense. Failure to obtain a
purchase order number approval within fifteen days of notification will result in the products
being returned as is, at the buyer’s expense.
ON-SITE REPAIR
PAC L.P. will provide an on-site field service representative in a reasonable amount of time,
provided that the customer issues a valid purchase order to PAC L.P. covering all
transportation, subsistence, and prevailing labor costs, including travel time, necessary to
complete the repair. For warranty field repairs, the customer will not be charged for the cost
of transportation, labor, or materials. If service is rendered at times other than normal work
periods, then special service rates may apply.
Inspection
This instrument was thoroughly inspected and carefully packed
before leaving our factory. Responsibility for its safe delivery was
assumed by the carrier upon acceptance of the shipment. Claims
for loss or damage sustained in transit must be made upon the
carrier by the recipient as follows:
Contact Us
If you have any questions about your Antek MultiTek® Analyzer, contact us using the
information below or on the next page:
PAC L.P.
8824 Fallbrook Drive
Houston, Texas 77064
http://www.paclp.com
service@paclp.com
Table of Contents
Software License .................................................................................................................v
RETURN POLICY ........................................................................................................x
Inspection ........................................................................................................................xi
Contact Us ........................................................................................................................ xii
Table of Contents ................................................................................................................1
SECTION 1 INTRODUCTION .......................................................................................7
Introduction ...............................................................................................................7
System Components..................................................................................................9
Computer Requirements .........................................................................................11
General Specifications ............................................................................................12
Environmental Requirements..................................................................................13
Electrical Requirements ..........................................................................................14
Gas Requirements ...................................................................................................15
SECTION 2 INSTALLATION ......................................................................................23
Introduction .............................................................................................................23
Hardware Installation ..............................................................................................23
PC Installation/Configuration .................................................................................24
MultiTek® Software Installation .............................................................................27
MultiTek® IC Sampler Control Software Installation .............................................38
Vendor Specific IC Analyzer Software Installation................................................41
Pressure / Leak Tests ..............................................................................................49
Instrument Leak Check Preparations ......................................................................50
Gas Flow Controller (GFC) Testing .......................................................................55
Diagnostic Testing ..................................................................................................59
Furnace Power Up...................................................................................................60
Nitrogen Detector Cooling ......................................................................................60
System Pressure ......................................................................................................61
GFC5 and GFC6 Gas Flow Adjustment .................................................................62
Operational Standby................................................................................................63
Instrument Blank Test .............................................................................................64
Primary Testing Checklist.......................................................................................66
SAFETY LABELS
Failure to follow instructions and procedures contained in this manual could result in
death or serious injury and are intended for use by qualified personnel only. Maintenance
procedures included in this document must be performed by qualified and trained
personnel. Do not perform installation or maintenance operations or procedures outside
the scope of this manual.
WARNING
FIRE HAZARD
UV LIGHT HAZARD
SHOCK HAZARD
In This Manual
The MultiTek® Analyzer Operation manual contains the following sections:
Section 2 – Installation: Contains specific procedures for installing and configuring your MultiTek®
Analyzer with required and optional equipment.
Section 3 – Nitrogen/Sulfur Operation: Describes the processes and procedures necessary for daily
operation of the MultiTek® Analyzer.
Section 4 – Analytical Procedures & Suggestions: This section provides analytical information that
can be essential to the proper application of the MultiTek® Analyzer.
Section 5 – ICD Sampler Control Operation: Describes the processes and procedures necessary for
operation of the IC Sampler Control Software.
Appendix A – Standards for Analysis: Information on making standards and chemicals used.
Appendix B – Material Safety Data Sheets – MSDS: Safety information about Moleculite, Ozone and
Drierite.
Appendix C – Static and Dynamic IP Addressing: Setting a static IP address in a MultiTek® instrument
and setting the MultiTek® instrument IP addressing back to dynamic.
To show menu selections in this manual, the > symbol is used. For example,
Term Meaning
2. PAC L.P. is also referred to as PAC or Antek throughout the chapters and appendices of this manual.
3.
®
The Antek MultiTek® Analyzer is also referred to as MultiTek®, or MultiTek .
Assumptions
The MultiTek® Analyzer is generally installed onsite by a trained service technician. However, on occasion, it
may be necessary to move the hardware or reinstall the software. The hardware and software installations
require the following:
Familiarity with the installation components, such as cabling, stainless steel or copper tubing for gas lines,
connectors, and fittings
An apparatus with ability to lift and transport at least 80 pounds (36.3 kilograms)
A working knowledge of computers and associated equipment (keyboard, mouse, and monitor)
A knowledge of storage, handling, and use of specialty gases, such as argon, oxygen, helium, and
hydrogen
SECTION 1
INTRODUCTION
Introduction
The Antek MultiTek® system is the most advanced, modular, analytical system available for the
detection of nitrogen, sulfur and halides in solid, liquid, or gaseous materials. Five configurations are
available: MultiTek® N for nitrogen analysis, MultiTek® S for sulfur analysis, MultiTek® N-S for
simultaneous nitrogen/sulfur analysis, MultiTek® IC for halide analysis via Ion Chromatography, and
MultiTek® N-S-IC for either simultaneous nitrogen/sulfur analysis or halide analysis in a single
instrument. Halide analysis requires the addition of an Ion Chromatography (IC) system. The MultiTek®
horizontal system may be configured for any combination of nitrogen, sulfur and halide analysis, and is
easily upgradeable.
System features include: single, dual (N-S) detector operation that can alternate with halide analysis,
Windows XP, Vista and Windows 7 compatible (32-bit & 64-bit) Antek MultiTek® Software, PC control
of instrumentation and data processing, support for 21 CFR part 11 requirements, method and data
storage capability; monitored operating parameters that assure instrument performance, instrument
control/operation from a remote location, and more.
MultiTek® software (v2.0.0.0 and later) is available in both standard and 21 CFR part 11 editions. Antek
MultiTek® Software 21 CFR part 11 Edition supports requirements for user who must be compliant with
Food and Drug Administration (FDA) regulations for electronic record keeping. Refer to the Antek
MultiTek® Software 21 CFR part 11 Addendum for details. This manual covers the standard features in
both editions used to operate the MultiTek® instrument.
The principle of operation for nitrogen and sulfur analysis begins with the complete, high temperature
oxidation of the entire sample matrix illustrated in Equation (1). The sample is combusted with oxygen at
a temperature of 1050ºC. Oxidation products include CO2, H2O, NO, SO2, and various other oxides
(designated MOX below). The combustion gases are routed through a membrane drying system to
remove all water and then to the sulfur and/or nitrogen detector module(s) for quantization.
MultiTek® IC is a combustion based analyzer using high temperature oxidation and steam to prepare
samples containing halides (fluorine [F], chlorine [Cl], bromine [Br]) and/or sulfur, for ion
chromatographic analysis. Under oxidative conditions at 1050ºC, in the presence of steam, compounds
containing chemically bound halides are converted into carbon dioxide, water, and the respective
hydrogen halides. If present, chemically bound sulfur is converted to sulfur trioxide and/or sulfuric acid.
The combustion products exit the furnace zone and are trapped in a condensed scrubber assembly using
an absorbing solution. The hydrogen halides become free anions and the sulfur trioxide and/or sulfuric
acid are converted to sulfate ions Equation (4). The resulting solution is then transferred to an Ion
Chromatograph (IC) where the solution components are separated and detected. The MultiTek® IC may
also be used to prepare and analyze samples that contain any of the five target ions already present as
anions.
After calibration of the system using standards with known quantities of fluorine, chlorine, bromine,
and/or sulfur, the system may then be used to analyze unknown samples that may contain all to none of
the target elements.
System Components
Basic System
• Model MultiTek® N, Model MultiTek® S, Model MultiTek® N-S, Model MultiTek® IC, Model
MultiTek® N-S-IC, Model N-IC or Model S-IC
• PC with Windows XP, Vista or Windows 7
• 4 or 8 Port Router (User Supplied)
• Antek MultiTek® Software
• IC Sampler Control Software (Only used with Model MultiTek® IC or Model MultiTek® N-S-IC,
Model N-IC, Model S-IC)
• Accessories for liquid sample analysis
• Ethernet LED
Online – Blue, steady
Instrument ID – Blue, blinking
Offline – Amber
• Furnace LED
Ready (at processing temperature) – Green, steady
Warm-up / Cool-down – Yellow, blinking
Cooled down – Yellow, steady
• Alarm LED
Alarm – Red
Warning – Yellow
No Alarm/Warning – Off
• Start Button
The Start Button is active when a manual sequence is set up and ready. The operator verifies
sample is loaded and ready and then pushes the ‘Start’ button to initiate the sample run.
• Nitrogen Module 115V, P/N 101440 (MultiTek® S or IC Upgrade to MultiTek® N-S, or N-IC or N-S-
IC)
• Nitrogen Module 230V, P/N 101441 (MultiTek S or IC Upgrade to MultiTek N-S, N-IC or N-S-IC)
® ®
• IC Module, P/N 101439 (MultiTek® N, S or N-S Upgrade to MultiTek® N-IC, S-IC, or N-S-IC)
• MultiTek® Trace Nitrogen Upgrade Kit 115V, P/N 102905
• MultiTek® Trace Nitrogen Upgrade Kit 230V, P/N 102934
• MultiTek® LLS Module, P/N 101445
NOTE
Installation and operation of the Basic System and most optional equipment will be discussed in
this manual. Further information may be supplied in other manuals or addenda to this manual.
Computer Requirements
Minimum system requirements
• 2 GHz 32-bit (x86) or 64-bit (x64) processor
• 1 GB of system memory
• 20 GB free hard drive space (80 GB recommended)
• Operating systems supported:
• Windows XP Pro SP2 or newer
• Windows XP x64Edition, SP2
• Windows XP Professional 32 bit, SP3
• Windows Vista Business 32 bit
• Windows Vista Ultimate 64 bit SP2
• Windows 7 Ultimate32 bit
• Windows 7 Professional 64 bit
• Screen resolution of 1024 x 768 pixels with 128 MB of graphics memory
• DVD-ROM drive
• Fast Ethernet at 100 Mbit/s
• USB 2.0 port
General Specifications
Physical
Height: 51.5 cm (20.25 in)
Width: 53.3 cm (21.0 in)
Depth: 61.0 cm (24.0 in)
Weight: 36.3 kg (80 lb)
Power Requirements
Stable 115 VAC, 50/60 Hz, 1500 W or Stable 230 VAC, 50/60 Hz, 1500 W
IC Analyzer: 100-240 VAC, 50/60 Hz, 3A maximum
Gas Requirements:
Dry* oxygen: 3 bar (40 psig), 99.75%, 400 – 650 mL/min
Dry* argon: 3 bar (40 psig), 99.99%, 50 – 200 mL/min
*Dry is defined as 5 ppm water, maximum
Environmental Information
Pollution degree 2
Installation category II
Altitude 2000 m or below
Humidity 50 to 80%
Temperature 5°C to 40°C
Methods
Storage of methods for analytical parameters, including calibration curves and sample analysis
data are available. All methods for the Sulfur and Nitrogen analysis are preserved and controlled
by the Antek MultiTek® Software. For Halides analysis, the methods are preserved and controlled
for sample introduction by the Antek IC Sampler Controller software, but the IC specific methods
and sample analysis data are preserved and controlled by the IC vendor software.
Timed Events
Each method may contain a number of timed events for control of the external devices and internal
control functions. Included are:
a. External events of sample accessories
b. Start Run
c. Baseline duration
d. Integration Start/Stop
Environmental Requirements
Ambient Temperature
Operational stability requires a constant room temperature. Therefore the instrument must be
operated only in a facility with environmental controls to ensure optimal performance. Operation
of the MultiTek® system in variable environmental conditions does not ensure the accuracy of the
results.
Corrosive or Dusty Atmosphere
A corrosive atmosphere will in time cause problems with solder joints, electrical contacts and the
thermoelectric cooler. Dust and dirt that may be swept in by cooling fans may collect and retain
moisture thus causing corrosion and short circuits. Dust may also collect on heat transfer surfaces
causing reduced radiation and resulting in component damage.
Space Requirements
Approximately 72 x 30 inches (183 x 76 cm) of bench space is required for the MultiTek® System in
the horizontal configuration. The bench space requirement for the vertical configuration is 43 x 30
inches (109 x 76 cm) or 60 x 30 inches (152 x 76 cm) with the 734 gas box. The bench should be
capable of supporting at least 350 pounds (159 kg) which is sufficient supporting weight required for
a full system configuration. Adequate air space should be provided around the instrument.
Ventilation/Flammables
Reasonable ventilation associated with a “typical” modern laboratory environment is normally
acceptable. Do not allow heated/cooled drafts of air to vent onto the MultiTek® System.
WARNING
Furnace operates at a temperature in excess of 1000ºC and can serve as an ignition source.
Ethernet Connection
One 10/100 Ethernet connection using a standard RJ-45 jack, with access to a local intranet, should
be available for each instrument and PC.
NOTE
Adequate safeguards must be set up by network administrators to control access to this intranet to
prevent unauthorized or unwanted access to the instrument and/or PC running Antek MultiTek® Software.
Electrical Requirements
Electrical Power
The Antek MultiTek® instrument and PC utilize stable 115 VAC, 50/60 Hz or 230 VAC, 50/60
Hz. A 15 amp circuit is required for 115 VAC and an 8 amp for 230 VAC. A good ground is
necessary for each component. The basic system requires five (5) electrical outlets plus those
required for sample introduction accessories. Check “Optional Equipment” for additional electrical
requirements.
WARNING
A poor ground may present a severe shock hazard.
NOTE
Some accessories, such as the Model 737-M Temperature Programmable Inlet only support a 230 VAC
operation.
The mains supply voltage fluctuations are not to exceed 10 percent of the nominal supply voltage.
WARNING
A poor ground may present a severe shock hazard. If a replacement power plug is used, confirm that
wiring is correct and that the plug is rated to carry the maximum current.
Gas Requirements
The Antek MultiTek® system will perform best when supplied with high quality gases. Gas
suppliers have different grades and designations for gas. Care should be taken when choosing the
gases to be used.
WARNING
High-pressure gases should be handled with extreme care. Ensure that all relevant safety precautions
are carefully followed and all gas lines, regulators, gas purifiers, etc. are specified for the intended use.
CAUTION
When using a liquid leak detector, care should be taken not to wet any electrical/electronic components
or contaminate the analytical flow system. Severe component damage or errant results may occur.
Gas Quality
Chromatographic (high purity) grade argon (or helium) and chromatographic (high purity) grade
oxygen are required to operate the Antek MultiTek® System. Gas streams must be regulated at 40
psig and in-line gas dryers are suggested.
Oxygen ............................ 3.0 bar (40 psig), 99.75%, (minimum) maximum moisture 5 ppm
Argon*............................. 3.0 bar (40 psig), 99.99%, (minimum) maximum moisture 5 ppm
Instrument Air ................ 3.0 bar (40 psig), 99.75%, (minimum) maximum moisture 5 ppm
maximum CO2 400 ppm
maximum THC1 10 ppm
*Helium may be substituted for Argon as a carrier gas. (Software adjustment is required)
Gas Supply
All supply gases should be delivered through clean, dry chromatographic grade tubing. Various
solvents may be used provided they are capable of dissolving oils or greases. All solvents should
be reagent grade or better.
All national pipe thread (NPT) connections or pipe threaded connections should be assembled
carefully with Teflon® tape to guard against contamination and leaks.
All gases must be dry and free of particulate matter. Filters, gas scrubbers, and dryers are available
from PAC and are recommended in all cases.
Each supply gas cylinder requires a regulator to reduce the cylinder pressure to the desired
working pressure. PAC can supply the recommended regulators. Care should be taken to ensure
use of the proper regulator for each gas in use.
Figures 1-1a through Figure 1-4 illustrates a general flow diagram for the supply gases to an Antek
MultiTek® system.
Figure 1-4: General Gas Supply Flow Diagrams (LLS-Low Level Sulfur)
Rear Panel
Refer to Figures 1-5 and 1-6 to locate interface connections on the rear of the MultiTek® system.
Carrier Loop
734 Inlet
Carrier Gas
Inlet O2 Inlet
System
Vent
734 Inlet
Carrier Loop
System
Vent
SECTION 2
INSTALLATION
Introduction
The Antek MultiTek® software package provides computer controlled timed events to control sample
introduction devices, auto samplers, and sample valves. It also controls all flows, high voltage settings,
data collection, and detector settings. The Antek MultiTek® Software is specific to the N-S detection;
a separate Antek MultiTek® IC Sampler Control Software is used for the MultiTek® IC which will be
discussed later in the manual.
Additionally, there is the Antek MultiTek® Software 21 CFR part11 Edition that provides support for
those who must comply with 21 CFR part11 requirements for record keeping and security. Refer to
the Antek MultiTek® Software 21 CFR part11 Addendum for details.
MultiTek® software automatically determines which peripherals have been employed. This is a
dedicated software package capable of simultaneously integrating the peak areas of Nitrogen and
Sulfur detector signals.
Hardware Installation
Drain and Vent
Install the drain and vent. Waste fluids can be collected in one single container or directly plumbed to
a drain.
Gas Connections
Using pre-cleaned (for GC applications) copper gas lines compatible with the MultiTek® system, connect
the supply gases to the proper gas inlet fittings. Refer to Figures 1a thru 4 that illustrate the general flow for
the gases supplied to the MultiTek®.
After all gas fittings have been connected, they should be carefully checked for leaks. Procedures later in
this section should be followed to determine the integrity of the gas connections in the flow paths.
Compression Fittings
Teflon® or metal tubing: Insert tubing through the nut. Slide the ferrule over the tubing. Insert tubing
with the ferrule until the tubing bottoms in the fitting. Secure the nut finger-tight plus one turn with a
wrench (Figure 2-1a).
Glass tubing: Position ¼” nut first, then slide the Teflon® ferrule over glass arm. Insert male fitting
until glass arm bottoms out in the base of male fitting, then secure finger-tight. Back out glass arm tip
1 mm so that bevel inside male fitting does not chip glass arm tip. Tighten until male nut threads are
nearly covered (Figure 2-1b). Do not over tighten.
1 mm gap
Step 2 Step 4
Optional Equipment
MultiTek® operates many of its peripherals directly. The software is designed to recognize optional
equipment connected to the MultiTek®, and based on this, customize dialog and standby requirements.
A list of optional accessories is included in Section 1. Additional information concerning optional
equipment is also available in other manuals or addenda to this manual.
Before installing accessory or optional equipment or proceeding to the primary testing section of the
installation procedure, become familiar with the locations and various features of the MultiTek®.
Pyrotube Installation/Configuration
The MultiTek® instrument utilizes several variations of pyrotubes. Only properly trained operators
should perform the installation and or configuration of any pyrotube. These pyrotubes are intended for
the analysis of solid, liquid, and gas samples. For systematic procedures for the installation and or
configuration of a pyrotube, please refer to the accessory manuals or addenda.
PC Installation/Configuration
PC configuration
To avoid interruptions to the MultiTek® software operations, the Windows OS must be configured in
the following way:
From the Control panel, go to System properties and enable the Automatic Updates by checking
“Notify me but don’t automatically download or install them” (Figure 2-2), and then click the Apply
button.
Click Add Port… button, type the name and Port number as shown in Figure 2-4a, then click OK.
Next click Add Port… button again, type the name and Port number as shown in Figure 2-4b, then
click OK.
Disable the Screen saver, change power management scheme to “Always on”, and configure the
monitor and hard drives to never turn off or go to system standby (Figure 2-5).
Adobe® Reader
If Adobe® Reader is not installed on your PC, it can be installed from the MultiTek® Software media
(Figure 2-7). Adobe® Reader is needed to open .pdf documents including this manual.
Antek MultiTek® Software may be installed in a local computer or on a network system. The
MultiTek® instrument itself has a limited user interface of four LEDs and a Start push button on the
front panel. Multiple MultiTek® analyzers may be run from a single PC – four is the recommended
maximum using a minimum system configuration PC. The system block diagram is illustrated below
in Figure 2-8.
MultiTek® default network configuration utilizes a router to assign an IP address to the instrument.
For this a router with DHCP enabled is required. With Antek MultiTek® Software v2.0.0.0, and later,
a static IP address may be set in the MultiTek® after initial setup. A static IP address allows
connection to the instrument through a network switch, or directly from the PC’s Ethernet port as long
as the PC is on the same subnet as the instrument (Appendix C).
NOTE
For initial installation, a network router is required to assign an IP address to each MultiTek® instrument.
DHCP must be enabled in the router. After initial setup is complete, a static IP address and subnet can be set.
If a static IP address is used, both the MultiTek® and PC must be on the same sub network.
NOTE
The router/switch/PC must be powered on and running before the MultiTek® is powered on.
Router*
Windows PC
(MultiTek® Software)
* A switch can be used in place of a router if a static IP address is set in the instrument(s).
The Windows user must have administrator rights in order to be able to install the software.
Additional requirements server: Network 100 MBit/s, stable and permanent monitor with a minimum
screen resolution 1024 x 768.
NOTE
MultiTek® instrument software uses a database management system to store data. Microsoft SQL Server
2005 must be installed and configured before running the software. MS SQL Server 2005 has a variety of
editions to meet different user’s need. Different editions of SQL Server 2005 have different hardware and
software requirements for installation. Please refer to this website for the requirements:
http://msdn.microsoft.com/en-us/library/ms143506(SQL.90).aspx
NOTE
Microsoft SQL Server 2005 manages memory for each instance. Different editions may utilize different
memory management architectures, and therefore, different database memory capacity. By using AWE
(Address Windowing Extension) and the Locked Pages in Memory privilege, you can provide the maximum
amount of memory to the SQL Server Database Engine. Please refer to the website below for the maximum
memory that each SQL server edition can support:
http://msdn.microsoft.com/en-us/library/ms187499(SQL.90).aspx
NOTE
If MS SQL Server 2005 Express edition is used, SQL Server Management Studio Express 2005 must be installed
separately. Installing other editions of SQL Server will automatically install the SQL Server Management
Studio. While MS SQL server 2005 Express edition is free, it has 4GB database capacity and many other
limitations. It is customer’s choice and responsibility to select the appropriate edition of SQL Server 2005 that
meets their needs.
If you have a previous version of the MultiTek® Software, it will install without loss of data and it updates
the existing database. However, it is recommended (and good practice) to back up the database prior to
installing the new version of software. See Section 6 “Backing up the Database”.
NOTE
In previous versions of the MultiTek® software installation package, prerequisites were not installed
automatically.
MultiTek® software installation begins with installing the necessary prerequisites. The necessary items,
.NET 3.5 and SQL Server 2005 will be installed automatically. The system may request a restart.
To install Antek MultiTek® software, click MultiTek® Software button from opening screen (Figure
2-9) and follow the installation process.
For the version of software to be installed, the following screen will appear indicating the minimum
version of MultiTek® firmware required (Figure 2-10).
After reading the Software License Agreement, check the I Agree button and click Next to proceed
(Figure 2-12).
The server name selected has to be identical to the initial server selected during the Microsoft SQL
server software installation, which will be used by MultiTek® software. (The server name can also be
copied from “Microsoft SQL Server Management Studio” start screen and pasted in this field).
NOTE
If the database has been installed, the following dialog window will appear. If the database has not been
installed, this window will not appear. (Figure 2-16.)
Click OK to start installation and wait until finished. After installation is complete, click the Close
button.
The software installation can be verified from “Start -> All programs -> Antek -> MultiTek folder”
(Figure 2-17).
The installation program will place a shortcut to the software on the desktop to launch the Antek MultiTek®
software.
Open Microsoft SQL Server Management Studio; connect to the server where the MultiTek® database
will be installed (Figure 2-19).
Right click the Server name, select the correct SQL server instance present, and then click Properties
from the list.
Page 34 MAN MULTITEK-1 OPERATION
®
MULTITEK ANALYZER
Click Security from Select a page list in Server Properties window; click SQL Server and Windows
Authentication mode radio button for Server authentication, then click the OK button (Figure 2-21).
Click Start \ All Programs \ Microsoft SQL Server 2005 \ Configuration Tools \ SQL Server
Configuration Manager to launch the manager. Click SQL Server 2005 Services in the left pan, then in
right pan right click the server MultiTek® software will be using (SQL Server SQLEXPRESS for this
case), click properties (Figure 2-23).
Tab on Log on, select Local System from Built-in account dropdown list, then click OK button
(Figure 2-24).
NOTE
For initial installation, a network router is required to assign an IP address to each MultiTek® instrument.
DHCP must be enabled in the router. After initial setup is complete, a static IP address and subnet can be set
using Antek MultiTek® Software (Appendix C).
If a static IP address is used, both the MultiTek® and PC must be on the same sub network.
NOTE
The router must be powered on before the MultiTek® is powered on.
To install the software, click IC Control Software button from opening screen and follow the
installation process (Figure 2-27).
NOTE
To install this software Microsoft .NET framework 3.5 must be pre-installed. Click the .NET 3.5 button from
opening screen and follow the installation process to finish the installation. After software installation is
complete, reboot your computer.
For the version of software to be installed, the following screen will appear indicating the minimum
version of MultiTek® firmware required (Figure 2-28).
For information on installation of the Dionex or Metrohm IC analyzers, please refer to the specific
manufactures’ manual.
NOTE
For initial installation, a network router is required to assign an IP address to each MultiTek® instrument.
DHCP must be enabled in the router. After initial setup is complete, a static IP address and subnet can be set.
If a static IP address is used, both the MultiTek® and PC must be on the same sub network.
NOTE
The router must be powered on before the MultiTek® is powered on.
WARNING
The Antek MultiTek® software and hardware must be installed, and Sections 2, 3, 4 (N-S) and/or 5
(IC) of this manual reviewed and understood.
CAUTION
Ensure that the correct power cords are used and plugged into the appropriate outlets.
CAUTION
Become familiar with the location and use of all controls and software functions and carefully read all
instructions before attempting to operate any portion of the system.
NOTE
Ensure that installation check list is complete, (Primary Testing Checklist in this sub-section).
Turn on the computer and monitor power switches. Make sure all accessory jumpers are plugged into
the rear panel of the MultiTek® instrument, and cables are securely connected between the instrument
and accessories. Turn on the accessories and wait until they are running and stabilized. Then apply
power to the MultiTek® electronics and combustion furnace by activating the two power switches on the
rear of the MultiTek®. Wait approximately 15 seconds until the State LED on the instrument front panel
turns to green, and then launch Antek MultiTek® Software from computer.
IMPORTANT
All accessory jumpers must be plugged into the rear panel of instrument prior to applying power to
the MultiTek®.
For new instruments and installations, when the pop-up “Do you wish to use any existing instrument
database?” appears, select No (Figure 2-34).
Once the MultiTek® has been registered, you may then logon to claim the instrument (Figure 2-35) or
configure the IP address if changing the IP addressing (See Appendix C).
IMPORTANT
An instrument’s name and serial number are stored in non-volatile memory on the instrument’s processor
board. If the processor board is replaced, the name and serial number will revert to default values. Also the
instrument will not reconnect to its database, including methods and instrument parameter settings, unless
restored during the Registration process.
If the processor board has been replaced, follow the instructions in Section 3, Connect to Analyzer, to
restore the instrument name and serial number, and reconnect to its database.
Configure IP Address
NOTE
For initial installation, a network router is required to assign an IP address to each MultiTek® instrument.
DHCP must be enabled in the router. After initial setup is complete, a static IP address and subnet can be set.
If a static IP address is used, both the MultiTek® and PC must be on the same sub network.
The analyzer name and serial number are displayed in the “Identification” tab of “Instrument
Parameters” screen (Figure 2-37). IT-Administrator and Service level user can modify both;
Administrator level users can only modify instrument name; User level has no authority to modify
either.
Common Tab
Once a version is saved it can no longer be changed, however any created version may be sent to the
instrument by clicking on the Write to instrument button.
Configurations and Instrument Parameters are displayed in the “Common” tab (Figure 2-38). Choosing
“User defined” allows all components to be enabled or disabled as well as modification of their set-
points and tolerance ranges.
NOTE
If you select Close instead of Save, a dialog box will ask if you want to save a new version. Clicking on “Yes” will
save the settings in a new version, but will not write the new version to the instrument.
Before setting the gas flow controllers (GFC’s) on the MultiTek®, it is important to note that there are
general guidelines for flows. These guidelines can vary from application to application. If you are
uncertain about proper flows for your system, please refer to Section 4 of this manual or contact your
local PAC representative.
NOTE
The following procedures regarding gas flows and pressures are used to check initial instrument
performance and ensure the sample flow path and internal gas supply lines are leak free to a
pressure of 2 – 4 psi (~14 – 28 kPa).
MultiTek® Software and Firmware automatically detect the GFC’s present in your system. GFC’s not
detected are dimmed in the Hardware setting screen; up to six gas flow controllers can be present.
Confirm that all gas flow controllers present in your system are indicated.
To set the flows for the various portions of the flow path of the MultiTek®, click the Edit button at the
top of the Instrument Parameters, Common panel, enter the new value in the Setpoint field to the
right of the GFC to be changed (Figure 2-38). When complete, click the Save Button, then click Yes to
save the new version and automatically write it to the instrument (Figure 2-39), then click OK. See
GFC5 & GFC6 Gas Flow Adjustment later in this section for information regarding adjustment of
carrier gas flow to the 734 Gas Box, or gas flows for other applications using GFCs 5 & 6.
The following section describes the procedures needed to complete successful gas supply and flow path
leak check.
CAUTION
Carefully follow all instruction and guidelines in the following leak check procedures. Failure to do so may
cause severe system component damage.
WARNING
Do not exceed recommended pressure. If higher pressure is used, severe and irreparable damage may
be done to fragile system components.
CAUTION
While performing the following leak check procedure, do not over tighten fittings. Over-tightening can
cause restrictions, which will affect instrument performance. If ferrules need replacement the fittings
should be tightened according to the guidelines described in the beginning of Section 2 of this manual.
1. Activate the Instrument Parameters, Common screen as discussed in Power-up portion of the
Functional Test sub-section.
WARNING
Do not apply greater than 60 psi for this leak check procedure.
2. Click the Edit button. Enter “0” in the Setpoint box for GFC1 (Argon). This sets the Argon flow to
a value of 0 mL/min. Also, set GFC’s for Pyro O2, Ozone O2 (if present) and Carrier O2, (GFC’s 2-
4), and any other GFC’s present to 0 mL/min. Click the Save button, then click Yes to save new
version and automatically write it to the instrument (Figure 2-41), then click OK.
3. Apply pressure (40 – 60 psi) to the instrument by turning on the gases at the cylinder regulators.
Note the pressure applied and turn off the cylinder valve and ensure that the pressure does not drop.
4. If the pressure does not drop, then there is no leak between the regulators and the GFC inlet
manifold in the MultiTek®. This will not apply if there are other instruments being used on the same
supply or the regulator is not properly secured to the cylinder. Repeat this process for all supply
gases. If the pressure drops, check all the fittings between the gas supply outlet and the GFCs, as
shown in Figure 2-40, including the connections between the GFC Input Manifold and GFCs.
Repeat this procedure if required.
CAUTION
Do not exceed recommended pressure of 5 psi (34.5 kPa). If higher pressure is used, severe damage can
be done to system components.
NOTE
All gas flows will be shut down by the MultiTek® firmware whenever system pressure exceeds 40 kPa (5.8
psi). Go to the Common panel in Instrument Parameters. Select the desired version then click on “Write
to Instrument” to restart the gas flows.
1. Locate the final exit point (vent) of the flow path gases. Certain configurations may have more than
one exit point. Flow diagrams in Section 1 (Figures 1-1a – 1-4) and later in this section can give
guidance. Most final vent points are located on the MultiTek® rear panel. See Figure 2-41.
2. Open the Instrument Status panel (Figure 2-42). Monitor the Carrier O2 (GFC4) read-out. The
actual values will drop below ten if no leaks are present in the system; the system pressure will also
rise above 20 kPa. This may take a few minutes. When the pressure inside the instrument equals the
supply pressure, there should be no flow in the instrument. There will be flow when a leak is present
because gas is still flowing into the instrument to equalize the pressure left by the leak.
3. If there is a leak present in the system, a leak check must first be performed on the membrane dryer
to ensure that it is not leaking. Locate and remove the exit fitting on the membrane dryer. Hold
your finger over the exit to seal. Monitor GFC4, Carrier O2, flow rate. The actual values will drop
below ten if no leaks are present in the system; the system pressure will also rise above 20 kPa. If
the values do not drop below ten, there is a leak in the membrane dryer. Replace the membrane
dryer. Repeat the procedure for the new dryer.
4. If a leak is present, proceed to the flow path segment leak test procedures that follow.
WARNING
Do not exceed the recommended pressure of 5 psi (34.5 kPa). If higher pressure is used, severe and
irreparable damage may be done to fragile system components.
NOTE
All gas flows will be shut down by the MultiTek® firmware whenever system pressure exceeds 40 kPa (5.8
psi). Go to the Common panel in Instrument Parameters. Select the desired version then click “Write to
Instrument” to restart the gas flows.
CAUTION
Furnace temperatures are extreme, cooling of the furnace before proceeding with this leak check
procedure is recommended.
1. Locate the exit point of the flow path gases from the pyrotube. Certain configurations may have
more than one exit point. The entrance or exit connections to the membrane dryer can be convenient.
Flow diagrams in Section 1 (Figures 1-1a – 1-4) and later in this section can give guidance. See
Figure 2-43.
2. Plug the flow path exit vent (or vents) from the pyrotube at the membrane dryer.
3. Open the Instrument Status panel (Figure 2-42). Monitor the Carrier O2 (GFC4) read-out. The
actual values will drop below ten if no leaks are present in the system; the system pressure will also
rise above 20 kPa. This may take a few minutes. When the pressure inside the instrument equals the
supply pressure, there should be no flow in the instrument. There will be flow when a leak is present
because gas is still flowing into the instrument to equalize the pressure left by the leak.
CAUTION
Do not exceed recommended pressure of 5 psi. If higher pressure is used, severe and irreparable damage
may be done to fragile system components.
NOTE
All gas flows will be shut down by the MultiTek® firmware whenever system pressure exceeds 40 kPa (5.8
psi). Go to the Common panel in Instrument Parameters select the desired version then click on “Write to
Instrument” to restart the gas flows after the pressure drops back to normal.
WARNING
Beware of electrical shock hazards present in the detector section.
1. Locate the exit point of the flow path gases from the detector section. Certain configurations may
have more than one exit point. Flow diagrams in Section 1 can give guidance. See Figures 1-1a
through 1-4.
2. Plug the flow path exit vent (or vents) at the detector exit, scrubber or vent.
3. Open the Instrument Status panel (Figure 2-42). Monitor the Carrier O2 (GFC4) read-out. The
actual values will drop below ten if no leaks are present in the system; the system pressure will also
rise above 20 kPa. This may take a few minutes. When the pressure inside the instrument equals the
supply pressure, there should be no flow in the instrument. There will be flow when a leak is present
because gas is still flowing into the instrument to equalize the pressure left by the leak.
4. If the flow rate does not drop, a leak is present. Investigate for loose fittings, cracked tubing and
other leak sources in the detector section flow path shown in Figures 2-43 and repeat detector section
leak test until leak free. Reassemble the flow path and repeat the complete flow path leak test
procedure, previously discussed in this sub-section, to confirm the overall system is leak free.
WARNING
High pressure gases should be handled with extreme care. Ensure that all relevant safety precautions
are carefully followed and all gas lines, regulators, gas purifiers, etc. are specified for the intended use.
WARNING
When analyzing any potentially hazardous materials (i.e. irritants, corrosives, carcinogens, etc.), ensure
that all relevant safety precautions have been carefully followed and possibly ventilate the area of the
analyzer with fresh air, an exhaust fan, or locate the entire analyzer inside a fume hood.
CAUTION
After the system pressure setpoint and tolerance are entered, the gas flow settings must support the
system pressure within the setpoint range. If the system pressure varies outside the setpoint range, a
system warning will occur until the problem is corrected.
Argon
1. Activate the Instrument Parameters, Common screen as discussed in Power-up portion of the
Functional Test sub-section.
WARNING
Do not apply greater than 60 psi for this leak check procedure.
Argon is normally used as the major portion of the carrier gas used to sweep the volatilized sample from
the inlet area into the high temperature (oxidative) portion of the pyrotube. Normally, 120 to 140
mL/min argon flow is required to provide an even sweep of the sample inlet.
Helium can be substituted for Argon if that is the gas that is available (see Changing Carrier Gas to
Argon or Helium). From the Antek MultiTek® Main Screen, activate the Instrument Parameters,
Common panel (Figure 2-38) and click the Edit button.
NOTE
For certain applications, Argon may not be necessary or desirable. In these cases, proceed to the next
sub-section - Carrier Oxygen.
2. Enter “0” in the Setpoint box for GFC1 (Argon). This sets the Argon flow to a value of 0 mL/min.
Also, set GFC’s for Pyro O2, Ozone O2, Carrier O2 (if present), (GFC’s 2-4), and any other GFC’s
present to 0 mL/min. Click the Save button, then click Yes to save new version and automatically
write it to the instrument (Figure 2-39), then click OK.
CAUTION
Unless specifically stated, the supply pressure of gases used with the ANTEK MultiTek® system should not
exceed 4.0 bar (60 psig).
3. Connect a bubble flow meter or some other gas flow measurement device to the final system vent
fitting indicated in Figure 2-41. Some flow paths may have multiple vents.
4. Adjust the argon flow to the desired rate by entering the value into the Setpoint box as described in
Step 1; monitor the Actual box to ensure the flow rate is correct. The default flow rate is 130
mL/min. Optimum argon flow rates for specific application(s) will be determined by experience.
5. Confirm that the indicated flow is delivered by measuring with a gas flow measurement device.
Carrier Oxygen
WARNING
Oxygen is a strong oxidizer and greatly accelerates combustion.
Oxygen is normally mixed with the argon carrier to improve the volatilization and combustion
characteristics of the sample. In certain, rare solid applications and with certain types of samples,
oxygen may be completely substituted for the Argon carrier (i.e., aqueous samples, soil samples, etc.).
Normally, 10 to 40 mL/min Carrier Oxygen flow is required when mixed with argon. From the Antek
MultiTek® Main Screen, activate the Instrument Parameters, Common panel (Figure 2-38) and click
the Edit button.
WARNING
Extreme care should be taken when using Carrier Oxygen in the analysis of volatile, flammable samples.
1. Set the Carrier Oxygen to 0.0 mL/min. Click the Edit button. Enter “0” in the Setpoint box for
GFC1 (Argon). Also, set GFCs for Pyro O2, Ozone O2 (if present), GFC’s 2&3, and any other GFCs
present to 0 mL/min. Click the Save button, then click Yes to save new version and automatically
write it to the instrument (Figure 2-39), then click OK.
2. Set the supply pressure of the oxygen to the recommended level as outlined in Section 2. The
normal oxygen pressure level is 3.0 bar (40 psig).
CAUTION
Unless specifically stated, the supply pressure of gases used with the ANTEK MultiTek® system should not
exceed 4.0 bar (60 psig).
3. Connect a bubble flow meter or some other gas flow measurement device to the system vent fitting
indicated in Figures 2-41 and Figures 1-1a – 1-4.
5. Confirm that the indicated flow is delivered by measurement with a gas flow measurement device.
Pyro Oxygen
WARNING
Oxygen is a strong oxidizer and greatly accelerates combustion.
This is the main oxygen supply to the high temperature, oxidative portion of the pyrotube. Typically,
400 to 450 mL/min Pyro oxygen flow is required to maintain a safe excess of oxygen and ensure
complete oxidation of the sample. From the Antek MultiTek® Main Screen, activate the Instrument
Parameters, Common panel (Figure 2-38) and click the Edit button.
CAUTION
Do not attempt to analyze samples without an adequate supply of oxygen to the oxidative zone. This may
result in incomplete combustion and the formation of fine carbon particles (coking). The coking may
cause irreversible damage to the membrane dryer and may also cause reduction or complete loss of
sensitivity by the detector(s).
1. Set the Pyro Oxygen to 0.0 mL/min. Click the Edit button. Enter “0” in the Setpoint box for GFC2
(Pyro O2). Also set GFCs for Ozone O2 (if present), Carrier O2, GFCs 3&4, and any other GFCs
present to 0 mL/min. Click the Save button, then click Yes to save new version and automatically
write it to the instrument (Figure 2-39), then click OK.
2. Set the supply pressure of the oxygen to the recommended level as outlined in Section 2. The normal
oxygen pressure level is 4.0 bar (60 psig).
CAUTION
Unless specifically stated, the supply pressure of gases used with the ANTEK MultiTek® system should not
exceed 4.0 bar (60 psig).
3. Connect a bubble flow meter or some other gas flow measurement device to the system vent fitting
indicated in Figure 2-41 and 1-1a – 1-4. Some flow paths may have multiple vents.
4. Adjust the Pyro O2 flow to the desired rate by entering the value into the Setpoint box as described
in Step 1; monitor the Actual box to ensure the flow rate is correct. Default flow rate is 450
mL/min. Optimum oxygen flow rates for specific application(s) will be determined by experience.
5. Confirm that the indicated flow is delivered by measurement with the gas flow measurement device.
Ozone Oxygen
WARNING
Oxygen is a strong oxidizer and greatly accelerates combustion.
WARNING
Do not turn on ozone generator without oxygen flow through ozone cell.
This is the oxygen supply to the ozone generator. This control is operational for systems containing a
nitrogen detector (e.g., MultiTek® N and MultiTek® NS). Optimum flow for the ozone oxygen is 20 - 40
mL/min. From the Antek MultiTek® Main Screen, activate the Instrument Parameters, Common
panel (Figure 2-38) and click the Edit button.
WARNING
Do not apply oxygen to the ozone generator until all gas connections have been completed and leak
checked. If gas connections are not complete and leak free, ozone may leak out and present a health
hazard.
CAUTION
It may be desirable to maintain a very small flow of oxygen (approximately 5 mL/min) across the ozone
generator when the system is not in use. This will prevent the condensation of moisture in the generator
cell and possible cell damage. Ozone generator must have gas flow before power-up.
1. Set the Ozone Oxygen to 0 mL/min. Click the Edit button. Enter “0” in the Setpoint box for GFC2
(Pyro O2). Also set GFC’s for Pryo O2, Carrier O2, GFC’s 2&4, and any other GFC’s present to 0
mL/min. Click the Save button, then click Yes to save new version and automatically write it to the
instrument (Figure 2-39), then click OK.
2. Set the supply pressure of the oxygen to the recommended level as outlined in Section 2. The
normal oxygen pressure level to the MultiTek® is 3.0 bar (40 psig).
CAUTION
Unless specifically stated, the supply pressure of gases used with the ANTEK MultiTek® system should not
exceed 4.0 bar (60 psig).
3. Connect a bubble flow meter or some other gas flow measurement device to the system vent fitting
indicated in Figure 2-41 and 1-1a – 1-4. Some flow paths may have multiple vents.
4. Adjust the Ozone O2 flow to the desired rate by entering the value into the Setpoint box as described
in Step 1; monitor the Actual box to ensure the flow rate is correct. Default flow rate is 35 mL/min.
Optimum oxygen flow rates for specific application(s) will be determined by experience.
5. Confirm that the indicated flow is delivered by measurement with the gas flow measurement device.
First determine the gas to be used as an inert carrier in the MultiTek®. Select the correct gas (Ar or He)
for GFC1, and/or GFC6. Click the Save button, then click Yes to save new version and automatically
write it to the instrument (Figure 2-39), then click OK.
Diagnostic Testing
Antek MultiTek® diagnostics can be performed from the “Diagnostic Display” screen by selecting the
Launch Diagnostics Editor button in the upper right corner of the main screen. The accessories’
functions can be tested from the Diagnostics screen (Figure 2-44). Only those accessories connected to
the instrument will have a check in its box. Also the furnace temperature controller can be locked by the
IT-administrator to prevent any changes using the controller’s front panel.
If there are multiple MultiTek® instruments on the same network, the Ethernet LED can be made to flash
by checking the Identify instrument box to identify the MultiTek® currently accessed.
NOTE
For the 737 inlet furnace, Actual Temperature is reported only during run-time, not while the MultiTek® is
in Idle mode.
Furnace Power Up
Cautions and Warnings
WARNING
The Furnace operates at a temperature in excess of 1000o C; it can serve as an ignition source and cause
severe burns.
Furnace Control
To heat the combustion furnace perform the following steps. Turn on both the Furnace and electronics
power switched on the rear of the MultiTek®. A furnace controller is located inside the front panel of
the Antek MultiTek®. However, there is no manual operation of the furnace controller required by the
user. MultiTek® software and firmware control the furnace temperature setting.
NOTE
The temperature controller contains no user serviceable parts. Warranty is void if this controller shows
evidence of tampering.
CAUTION
Detector cooling helps stabilize the nitrogen detector and reduce electronic noise; condensation can
occur. Detector cooling temperatures of 5o – 10o C are typical.
Detector Cooling
1. Loss of power to the MultiTek® will result in stoppage of all operations and the switching of all
controls to the OFF position. When power is restored the detector coolers will cool to its last
temperature setting.
2. Detector cooling can improve detector stability; however, excessive cooling to temperatures below
5º C is not recommended.
3. Detector cooling is monitored as a condition for instrument operation. Setpoint values must be
entered using the Instrument Parameters, Common panel (Figure 2-38) and click the Edit button.
4. Click the Save button, then click Yes to save new version and automatically write it to the
instrument (Figure 2-39), then click OK.
System Pressure
Cautions and Warnings
WARNING
Do not exceed 5.0 psi (34.5 kPA) system pressure, higher pressure indicates excessive gas flows or a flow
path restriction. If high pressure is used, severe and irreparable damage may be done to fragile system
components.
NOTE
All gas flows will be shut down by the MultiTek® firmware whenever system pressure exceeds 40 kPa (5.8
psi). Go to the Common panel in Instrument Parameters. Select the desired version then click “Write to
Instrument” to restart the gas flows after the pressure has dropped back to normal.
Pressure Control
1. For systems that do not utilize vacuum systems, flow path system pressure is primarily controlled by
GFC settings (Argon, Carrier O2, Pyro O2) that supply gases to the instrument pyrotube.
2. From the Antek MultiTek® Main Screen, activate the Instrument Parameters, Common panel
(Figure 2-38). Note the System pressure. Typical readings will be between 0.2 psi and 1.75 psi
(1.38 kPa and 12.41 kPa) depending on the configuration and instrument condition.
3. Backpressure fluctuations during leak testing can cause Hardware Error messages.
1. Where needed, carrier gas flow to the 734 Gas Box can be controlled by GFC5. Argon/Helium is
brought from the GFC Input Manifold to GFC5. The outlet for GFC5 is connected to the AUX
outlet of the GFC Output Manifold where it is available for the 734 (Figure 2-41).
2. Flow to the detector reaction chamber is controlled by adjustments to GFC5 through the MultiTek®
Software. The goal is to establish stable carrier gas flow to the 734.
3. Ensure flow path components are installed per instructions and guidelines provided in the 734
manual.
4. Activate the Instrument Parameters, Common panel (Figure 2-38) and click the Edit button.
Adjust the Setpoint for GFC5 so that detector flow is 20 - 25 mL/min (25 mL/min maximum).
WARNING
Do not set the flow rate above 25 mL/min to the 734 Gas Box. Coking will most likely result if the flow
rate is exceeds 25 mL/min.
5. Click the Save button, then click Yes to save new version and automatically write it to the
instrument (Figure 2-39), then click OK.
6. Confirm and adjust (if required) the GFC setting to match desired flow to the 734. Measurement of
flow to the 734 can confirm carrier gas flow controlled by GFC5.
1. Ensure the flow path components are installed as required by the application.
2. Activate the Instrument Parameters, Common panel (Figure 2-38) and click the Edit button.
Select the correct gas (Ar or He) depending on the gas used. Adjust the Setpoint for GFC6 so that
detector flow is the desired rate in mL/min.
3. Click the Save button, then click Yes to save new version and automatically write it to the
instrument (Figure 2-39), then click OK.
4. Confirm and adjust (if required) the GFC setpoint to match desired flow rate.
Operational Standby
Cautions and Warnings
CAUTION
Do not introduce sample materials into the Antek MultiTek® until Operational Standby is achieved.
WARNING
Software safeguards prevent the start of analysis (data collection) until Operational Standby is
achieved.
1. In the method screen, confirm your active method and ensure that the MultiTek® is in a fully
functional standby condition with no Alarms.
2. If the system shows an alarm, check on the error by viewing the Instrument Status or Alarm screen
(see Figure 2-45). Consult the MultiTek® Operation Manual Operational/Standby and other
sections as appropriate to assist in troubleshooting and clearing the alarms. Once the alarm
conditions have been resolved, select Acknowledge all. After the alarms are cleared, select Close to
return to the main screen.
NOTE
If during the instrument blank procedure a nitrogen/sulfur response is seen, run the sample blank
procedure again to “clean” the system. A few runs may be necessary at start-up. Repeat as necessary to
obtain a “flat” baseline. See Section 4 – Analytical Procedures & Suggestions in the MultiTek® Operation
Manual for guidance regarding baseline noise, integration and control.
3. If this is the initial set up of MultiTek®, create a Method and Sequence to run the instrument blank
test. Follow the instructions in Section 3 to create a Method (See Figures 3-26 – 3-32). Note:
calibration of the Method is required. Create an Instrument Blank method and sequence following
instructions in Section 3, and guidelines in Section 4.
4. Run the instrument blank by running the Instrument Blank sequence. Do not introduce any sample.
5. Monitor the Run Control screen. The baseline should track from the left of the screen (Figure 2-46).
Figure 2-46: Instrument Blank Test
Once the above checklist is complete, the MultiTek® can be setup for an instrument blank test. When
the user prepares to analyze samples, instrument parameters compatible with the samples and calibration
standards need to be determined and set in the methods. Sections 3 & 4 describe the general procedures
needed to analyze the Antek Installation Check samples.
SECTION 3
NITROGEN / SULFUR OPERATION
MultiTek® Software
System Block Diagram
Router
Windows PC
(MultiTek® Software)
To control multiple instruments simultaneously, a software instance for each instrument connected may
be run on the same PC. Ensure the PC has the resources necessary to support the maximum number of
instruments that can be connected.
Connect to Analyzer
Before running the MultiTek® software, ensure the MultiTek® analyzer has been powered on. In
addition, ensure the PC is connected to the MultiTek® analyzer via a LAN through a router.
NOTE
The router must be powered on before the MultiTek® is powered on.
Launch the MultiTek® software by double clicking the Antek MultiTek® software shortcut on the
desktop. The MultiTek® software starts with a logon screen. The logon screen includes an analyzer list,
displaying all the analyzers that have been registered into the PC’s MultiTek® software database and any
other analyzer found on the network. If an analyzer has not yet been registered, the user may add the
analyzer by selecting the analyzer and clicking on the Register button. If any analyzer on the network
has been turned on, it’s claiming computer name, state, and alarm information will be updated to the list
in real time. Analyzers registered in the database but not found on the network will show a “?” entry.
If the “Work offline” check box is clear, the software will directly control the MultiTek® and run in the
online mode. Otherwise, it will run in the offline mode. The “Work offline” box will be checked if the
instrument is powered off, claimed by another instrument, or is no longer connected to the LAN. In the
offline mode the software is not connected to an instrument, and thus cannot run methods or collect data.
However, the software can still access data stored in the database. The offline mode may be used to edit
methods or samples, create sequences, view results and view QC history after collecting data.
If an analyzer is already claimed by a user, subsequent users can only work in offline mode with this
instrument.
Register Instruments
IMPORTANT
An instrument’s name and serial number are stored in non-volatile memory on the instrument’s processor
board. If the processor board is replaced, the name and serial number will revert to default values. Also
the instrument will not reconnect to its database, including methods and instrument parameter settings.
Follow the instructions for previously registered instruments to restore the name and serial number,
and reconnect the instrument to its database only if the processor board has been replaced.
New instruments and installations: When the pop-up “Do you wish to use any existing instrument
database?” appears, select No (Figure 3-3).
Once the MultiTek® has been registered, click Logon to claim the instrument (Figure 3-5).
When the pop-up “Do you wish to use any existing instrument database?” appears (Figure 3-3), select
Yes, select the correct instrument name and click OK (Figure 3-4), then click Logon (Figure 3-5).
If the instrument is configured as Nitrogen-only or Sulfur-only, the Main Screen will only display and
plot data for the active detector (Figure 3-7).
A Typical Popup Dialog Box (Sequence Editor for example) is below in Figure 3-8.
Once locked, the Unlock application popup will appear (Figure 3-10, right). Only the user logged in
when the software was locked, or users at higher levels (see Creating and Managing User Accounts), can
successfully unlock the software. To unlock that instance, enter the user ID and password, for the user
who was logged in (or higher level user) when the software was locked, and click OK. Access to that
instance will resume.
Click on the “User Management” icon on the tool bar to launch the “User Management” window (Figure
3-11). IT Administrator, Service or Administrator level users have full authority to access the software,
while those at User level cannot change instrument parameters, create or calibrate a method. If logged
on at the IT Administrator, service or administrator level new users can be created; existing users may
be activated or deactivated, or set to a different access level.
Click on the plus sign to add a user, or the edit icon to edit a user’s level, active status, password
or electronic signature. To load an electronic signature, click Load signature to browse for and select
the .bmp the file. The signature may be removed by clicking the Remove button.
All user levels are able to change their password after logging on.
The analyzer name and serial number are displayed in the “Identification” tab of “Instrument
Parameters” screen. IT Administrator and Service level user can modify both; Administrator level users
can only modify instrument name; User level has no authority to modify either.
Once a version is saved it can no longer be changed, however any created version may be sent to the
instrument by clicking on the Write to instrument button.
Configurations and Instrument Parameters are displayed in the “Common” tab (Figure 3-14).
NOTE
If you select Close instead of Save, a dialog box will ask if you want to save a new version. Clicking on “Yes” will
save the settings in a new version, but will not write the new version to the instrument.
The configuration selected will determine the detector signals and related parameters displayed on the
Main and Instrument Status screens, as well as those displayed and available for modification in the
Method Editor screens and Calibration Sequences.
The Common tab has three sections: Configurations, Components and detector enable/disable. This
tab may be collapsed to only show the Standard configuration options (Figure 3-16), or expanded to
display all the component settings (Figure 3-14). The Standard button is used to select a default
configuration and associated component settings. The User defined button allows the configuration and
settings to be customized for a specific application. In the upper right part of the panel (detector) you
can enable or disable the Nitrogen and Sulfur detector modules, UV Lamp (for Sulfur) and the Ozone
Generator (for Nitrogen).
IMPORTANT
If a module is enabled but not present, an alarm will occur; no sequences will be allowed to be run.
Standard Configurations
There are three major standard configuration selections: Solid, Liquid or Gas, supporting NS, N-only, S-
only or IC-only standard configurations. Selecting one of the sub-options automatically sets the default
configuration of detector modules and component settings.
Liquid and Gas configurations (Figures 3-16 & 3-17) support configurations utilizing the 734
Gas/Liquid (LPG) Sampler, 740 Multimatrix, 735 Syringe Drive and Liquid Autosamplers.
Liquid samples require a Liquid Autosampler with a 740/735 combination for horizontal instruments, or
735 Syringe Drive by itself for single, manual injections. Liquid Autosamplers and 735 Syringe Drives
are used alone on vertical instruments.
Expand/Collapse
Gas/LPG samples require the 734 Gas/Liquid Sampler. For small amounts of solids, the 740
Multimatrix is used with the 735 Syringe Drive.
NS configuration has both Nitrogen and Sulfur modules. N-only, S-only and IC-only are the
configurations with only a single detector: Nitrogen, Sulfur, or IC module, respectively. Additionally,
the S-only option supports standard Sulfur and Low-Level Sulfur (LLS). A standard single-pass
pyrotube is used for standard Sulfur detection; a double-pass pyrotube is used in the LLS configurations.
Nitrogen detection is not supported in LLS configurations. The 734 Gas/Liquid Sampler can be used
with all configurations.
Solid configuration selection (Figure 3-18) is for MultiTek® configurations using the 737-M Solids
Sampler. Refer to the MultiTek® 737-M Solids Sampler Addendum manual for configuration and
parameter settings.
Choosing User defined allows all components to be enabled or disabled as well as modification of their
set-points and tolerance ranges. For example, an NS configuration could be used to record Sulfur-only
data by creating a version with the Nitrogen Module and Ozone Generator disabled. Also, the operator
could determine if a module is responding or not by disabling and enabling the UV Lamp for the Sulfur
Module, or Ozone Generator for Nitrogen module.
NOTE Once a sample has been created, it cannot be deleted from the database.
AutoFit
AutoFit is an optional feature for adjusting the PMT voltage to the maximum value for the highest
concentration sample in the calibration sequence. If used, it should be done only once before running the
calibration sequence. AutoFit can be run for the detectors individually as well as together.
To start, click AutoFit in “Method Editor”. Another pop-up will appear to let the user select which
module(s) to AutoFit (Figure 3-22). S, N, or both may be checked. After a module is checked, the
maximum concentration from the calibration sequence will be shown in editor box. This is the
concentration of the sample which is going to be used to AutoFit. Click AutoFit in the active
window and the process will start.
Below is an example AutoFit executed for both Nitrogen and Sulfur detector modules.
When AutoFit is finished, the software will automatically change the Method PMT voltage to the
best value and inform the user of the change (Figure 3-24).
After the user accepts the change, the new PMT voltage will be sent to the instrument. The PMT
voltage change can be verified from Instrument Status screen (Figure 3-25).
Methods can only be created in the online mode and linked to the claimed instrument. Methods created
for one instrument are not directly available to other instruments, but can be exported or printed. The
method editor is accessible to IT-administrator, Service and Administrator level users only.
The Method Editor has 5 tabs: Liquid autosampler, Inlet furnace profile, Hardware settings, Timed
events, and Calibration (Figure 3-26). Above the tabs is a box for “Blank correction” plus drop-down
boxes for “Baseline” and “Correction”. “Blank correction” is used, once the value of the blank response
has been determined, to subtract that value from the response of calibration standards, QC samples and
unknown samples using the method. “Baseline” is used to select either horizontal or tangential baseline
calculation. Baseline is the value subtracted from the response during the integration time to determine
the signal response due to the sample. Horizontal baseline calculation is a constant value; tangential
calculates an increasing or decreasing value tracking a rising or falling baseline. “Correction” provides
MAN MULTITEK-1 OPERATION Page 85
®
MULTITEK ANALYZER
the means to visually compare results by eliminating baseline variations from the graph – only in
Horizontal Baseline mode; select “Zero corrected” and recalculate the method to affect results of
previous sequence runs.
The Liquid autosampler tab lists the parameters used for an injection cycle; syringe size reported by
the autosampler is shown at the top (Figure 3-26). The parameters are discussed below.
IMPORTANT
For each parameter note the multiplier in parentheses. It is used to determine the volume, timing or
rate of the parameter.
Clean cycles (3) – used to eliminate/minimize carry-over contamination from one sample to the next.
There are two different clean cycles prior to sample injection and one after; two cycles use solvent and
one the sample itself. One pre-injection solvent, two sample and three post-injection cycles are
recommended initially. Depending on the composition of the sample, more or fewer may be needed;
additional clean cycles will extend the time required for each injection.
Clean Cycle fill volume should be greater than the Sample fill volume or the same if the maximum
syringe volume is used.
- The number specifies how many microliters (µL) are to be used.
Pull-up delay, speed and count parameters are used to minimize the formation of bubbles in the injection
sample. Bubbles can introduce errors into calculations of sample concentration results as well as affect
repeatability (%RSD). Adjust these parameters to minimize or, ideally, eliminate bubbles.
- Pull-up delay is in tenths of one second – entering 10 results in a delay of one second.
- Pull-up speed is in tenths of microliters per second – entering 10 results in a 1 µL/s rate.
Sample fill volume is determined by the amount of sample needed to accurately measure the
concentration of Nitrogen and Sulfur. Lower concentrations typically require more sample to achieve
the response needed. However, injecting too much sample may result in coking the instrument, or just
wasting sample.
- The number specifies how many microliters (µL) are to be used.
Air fill volume pulls a small amount of air into the needle and syringe to prevent sample in the needle
from volatizing and ensuring the whole sample volume is injected at the desired time.
- The number specifies how many microliters are to be used.
Needle punch to injection delay and Injection to needle pullout delay are used to keep any response due
to needle insertion or pullout from affecting the instruments response to the sample.
- The delay is in tenths of one second – entering 10 will result in a one-second delay.
Sample injection speed controls how fast the sample is injected into the pyrotube. Faster injection rates
reduce integration time needed for accurate analysis, but too fast may result in coking the instrument.
Hydrocarbon-based samples typically require slower injection speed.
- Pull-up speed is in tenths of microliters per second – entering 10 results in a 1 µL/s rate.
In the Hardware settings tab, the hardware set points can be modified for each Method. However, some
components will not be accessible if they have not been selected by the user in the “Instrument
Parameters, Common” tab. The Method will record the UV lamp intensity (if the Sulfur module was
selected) at the point when the Method is first created and saved. This value, once recorded, is not
changeable for that Method.
In the Timed events tab, the User can set the sample run cycle time, event time, baseline evaluation and
signal integration times. Cycle time is the duration to complete one run cycle, and is defined by the time
from the transition of Ready to Run, to the transition of Run to Post Run. The S- or N-Detector time is
to set the times for baseline data and detector integration acquisition to occur. It is referenced to the
absolute time from run cycle start. For this reason, no accessory’s event time can be set to a 00:00 time
value. Also, the cycle time must be long enough for the autosampler to complete an injection cycle. It is
not necessary to set the optimum baseline evaluation and signal integration time windows when the
Method is created. These parameters can be adjusted after the calibration run has been completed and
results updated using Recalculate option.
Baseline evaluation and integration times can be set independently for Sulfur (Figure 3-28) and Nitrogen
(Figure 3-29). This allows for optimization of each signal’s response.
NOTE
There are two approaches to set the baseline determination time: Use Duration or Use Start/Stop. If Use
Duration is selected, the base line will be evaluated in windows of duration time before the signal integration
start and after the signal integration stop. Alternately, if the Use Start/Stop is selected, the user has to set the
baseline evaluation start and stop time. The user has the option to utilize the left peak side or both left and
right peak sides. If only the left peak side change is desired, set the start and stop times to 0:00 for the right
window.
The Liquid autosampler may not be accessible if it is not connected properly or if the proper sample type
is not selected. When using the Liquid Autosampler, caution must be exercised when setting the timing
parameters in the Timed events tab. The time required for the autosampler to complete an injection cycle
(includes pre-wash, pull-up, sample injection and post-wash) must not exceed “Cycle time”.
After saving a modified method, the new settings can be applied to the instrument by clicking the Send to
instrument button. However, the Method listed in the sequence table will always be sent to the instrument
before the first sample of a sequence is run, or whenever a different method is required during a sequence run.
The Calibration tab is used to set up and run the calibration sequence for the method. Before
calibrating the method, all parameter settings in other tabs must be set. The user interface of the
“Calibration” tab in the “Method Editor” is shown below.
• Recalculate: Recalculate coefficients of the method and all results using this method.
Calibration curve may be refreshed after recalculation. User can check/uncheck blank
correction and Use for S/N check boxes and then perform recalculate function.
To calibrate a new method, a calibration run sequence table must be created. Click the Sequence
button, “add standard/blank samples” using the check box, save this table and then click OK to save the
calibration sequence (Figure 3-31). Only one blank sample is allowed for each calibration run sequence.
Click the Calibrate button, and then select the sample range from the calibration sequence list for the
calibration. Click Run, and the calibration will start.
NOTE
If the check box for the “Push Button” column is checked, the sample run will wait for the user to press the
“Start” button on the front of the MultiTek® for each sample checked.
Once started, Calibration can be stopped by clicking Stop Sequence ( ) on the Main screen (Figure 3-
6). The software will finish all injections for the current sample, save the results, and then stop the
“Calibration” sequence. Calibration can be paused by clicking Pause Sequence ( ). The software will
finish the current injection; save the result and hold the sequence run. The calibration can be resumed
by clicking Run Sequence ( ). Calibration can also be aborted by clicking Abort Sequence ( ). By
doing this, the software will stop Calibration immediately and discard results of the current injection for
the current sample.
If a sample needs to be added to the middle of the calibration sequence, click Sequence tab on the Main
screen while calibration is underway and highlight line where the sample is to be inserted (Figure 3-33).
Click Insert, select the Sample ID and name from the Sample Editor that will pop up. Enter the number
of injections (# Injection), and Tray and Vial information to match the location of the sample vials.
Tray/Vial numbers for subsequent samples will also need to be updated. Samples may be added to the
end of the sequence by clicking Add and completing the sample and tray/vial information in the
Sequence table.
After the calibration is complete and the results have been viewed, the user can change the baseline
evaluation and the signal integration time from the “Timed Events” tab. Recalculate must be clicked in
order to re-compute the calibration curve(s) and correlation results (Figure 3-35). After the method is
saved the Select Results for Recalculation screen will appear (Figure 3-34). Selects either specific
results individually, or all results (Select all) to be recalculated, then click OK. The recalculated results
can be reviewed using the Results screen from the Main screen.
The user can also exclude particular samples or particular injections of the sample from the method
calculation. To exclude particular samples, uncheck the sample from the sample list in edit mode.
To exclude particular injections, the user should right-click the sample in the calibration sequence on the
Calibration tab. Click “Show Injection Details” to display the Injection Details table. Uncheck the
injection or injections to be excluded and click OK. Click Recalculate to review the effect on the
calibration results. When satisfied with the results, save the method and select the results to be
recalculated.
To create a sequence click Sequence on the Main screen (Figure 3-6), then click Add new . Select
the Sample state and enter the Sequence name (Figure 3-40). Enter sample information the in the
Unknown Sample Details pop-up table for each sample. Select the Method from those available, then
enter the number of injections, and change Multiplier, Divider, Tray and Vial entries as necessary.
If the “Push Button required” option is selected for a sample, the software will pause at the “Ready”
state and wait until the Start button on the instrument is pressed. This allows time for the operator to
prepare and load the sample. The Start button is not used any other time.
Click Run on the Sequence Editor screen to start the sequence (Figure 3-41). Select the range of
samples to run and click Run on the Start Sequence pop-up.
NOTE
The top toolbar controls and the bottom Run and Close buttons are for managing the sequence while the Add,
Insert and Delete buttons are for managing samples in the sequence.
For solid samples, the actual weight for each sample inserted must be entered.
Run Control
The features displayed (Figures 3-6 and 3-42) are as follows:
• Sample information shows the current sample and injection
• Method Run and Cycle times in minutes and seconds
• Detector signals
• Controls for manipulating the graph such as vertical or horizontal scale and axis modification
• Alarm (Warning/Error): parameter out of tolerance and may abort the sequence
Instrument Status
• Displays the current state of instrument in real time
• Displays of peripheral parameters, temperatures, system pressure, gas flows and detector module
parameters (Figure 3-43).
View Results
Click the Results tab to view the results of samples run on the instrument.
The left panel on the “Results” tab displays the list of results. Each line has the format of
• <Color Code> <Test Time> <Sequence Name> <Sample ID>
Each result in the details list has a color coded icon associated with it. The color coding can be
interpreted as follows:
A 512 Alarm occurs when the autosampler does not detect a rinse/waste vial or sample vial.
The filter area under the Results list may be used to narrow the list by setting a combination of criteria.
The Results list may also be sorted in time ascending or descending order by right clicking the list and
clicking the ascending or descending button. For evaluation purposes, the results may be exported or
imported in .mtr file format (MultiTek® Results). Exported results are no longer listed unless imported
back to the Results list. The color-code icons will be changed to reflect the results have been imported.
Result(s) may be added to the Result details list on the right side to view the details and graph. Highlight
one or more results, click (Add to result details), or right-click and select “Add to result details”. The
graph on the top displays the overlay of all the signals in the “Result details” list. Selection of multiple
results is done by holding the Shift key or Control key while selecting. The selected results can also be
dragged into the “Results Details” table.
Selected results in the “Result” list will show Injections, Sample, Method and Instrument Parameters
information by clicking the tabs to the right of the “Result details” tab.
The selected results can be exported or printed by the user. To review specific details of selected
injections, select the appropriate sample details such as, Injections, Sample, Method or Instrument
Parameters, in the “Results Details” (Figure 3-45).
Specific sequence sample run injections can be de-selected for the results calculation by unchecking the
box on the injection’s results line in the Use column, then click on the “Reprocess” button (Figure 3-46).
Additionally, users can modify the weight for solid samples or multiplier/divider for liquid samples by
clicking Reprocess from the sample tab. The Recalculate button must be clicked on the Recalculate
Settings screen to for the change to take effect (Figure 3-47).
The result can be removed from the “Result details” list by highlighting the result row, right clicking the
mouse and left clicking on the popped up “Remove” menu item. In addition, the results can be removed
by highlighting and pressing the “Delete” key from the keyboard (Figure 3-48).
View QC History
In addition to viewing the “Results list”, all blank or QC samples that have been run from a sequence
will be stored in a QC history for quality control monitoring (Figure 3-49). The measured concentration
and expected concentration will be displayed together. Also, the variance between these two numbers
will be calculated and highlighted using a different color in the graph view. The ranges for the colors
can be changed by editing the number in the right-hand boxes, starting with the value for Yellow, then
Green. Click on another box to set the lower value for Yellow. The upper range for Green must be less
than the upper value for Yellow. The upper range for Red will be automatically reset by clicking
another box.
Alarm Monitoring
The alarm function in the software checks the actual value against the set point value for all instrument
hardware components. The alarm trigger point is set in the Tolerance field on the “Common” tab of
“Instrument Parameters” window. If no alarm is triggered, the “Alarm” status will be Green and
display None. If an alarm is triggered, the status changes to Yellow and reads Warning (Figure 3-50a),
or Red and displays Error (Figure 3-50b). Clicking the Alarm button on the main toolbar allows the
user to view and acknowledge all the active alarms. Each alarm has a code assigned to it – refer to the
table below for a complete list of alarm codes.
Under Warning conditions, monitor the Instrument Status screen and the Alarm list (Figure 3-50a). If
the condition(s) do not clear in 5-8 seconds the alarm status will change to Red and display Error.
Sequences will continue to run and may be started under Warning. However, under Error conditions,
neither Sample nor Calibration sequences are permitted to run – any sequences running will be aborted.
The Tolerance value can be increased to avoid alarms for some hardware settings. In general, this is not
recommended.
Diagnostics
The Diagnostics window (Figure 3-51) is used to test the functionality of the available peripherals,
which includes the 735 Liquid/Solid syringe drive, the 734 Gas/Liquid Sampler, the 748 or 758 Liquid
Autosampler, and the 737-M Solids inlet furnace. Accessibility is dependent on whether the accessory
and status plug (if required) are connected to the analyzer or not. If connected, the corresponding status
check box will be checked and functions can be manually tested for that particular peripheral. If not, the
functions for the peripheral will be non-functional (greyed out).
The ETHERNET LED on the analyzer will change from solid blue to blinking blue when the Identify
instrument check box is checked. This is used to identify which instrument has been claimed by the
current software instance where more than one instrument is available.
Task Scheduler
The MultiTek® software has the flexibility to allow users to select and run a Startup and/or Shutdown
method at a desired time (Figure 3-52). If the Enable weekend operation (7 days a week) box is checked,
the Startup and/or Shutdown methods will be active all 7 days each week. Otherwise, the Startup and
Shutdown methods are only active during the normal 5 working weekdays. If a shutdown is initiated on
Friday, a startup will not occur until the following Monday.
NOTE
If using the Shutdown method, it is recommended a Startup method be set to start 1 hour prior to when the
MultiTek® will be used, to allow enough time for the instrument to stabilize.
By checking Enable method the selected method will be automatically applied to the instrument at the
time set in the Task Scheduler.
A Shutdown Method can be used to lower gas flows to preserve gas supplies during off-shift hours.
It is recommended Carrier Oxygen and Ozone Generator (if present) Oxygen flows be set to a minimum
level 10 mL/min each. Sleep mode should also be enabled when reducing gas flows to prevent “system
pressure out of tolerance” alarm. An alarm will prevent the start-up method from being applied.
By checking Enable method for End of Sequence, the selected method will be automatically applied to
the instrument after each sequence run is completed.
By checking Enable sleep mode, the analyzer will go into Sleep Mode (turn off the UV Lamp) after the
end of a sequence plus a timeout period. This will occur only if no other activity occurs during the time
set by the user (minimum is 5 minutes).
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Audit Trail
The software has Audit Trail capability to log all actions performed with the instrument by any user. The
timestamp, user, action and details are recorded and stored in the database. The history can also be
sorted by timestamp, user or action for audit view. Details for Alarms will be listed including the
parameter value at the time the alarm occurred.
SECTION 4
ANALYTICAL PROCEDURES & SUGGESTIONS
This section provides analytical information that can be essential to the proper application of the Antek
MultiTek®. Information provided includes:
• Gas flow and furnace temperature considerations
• Calibration techniques
• Preparation of standards
• Sample handling considerations
• Sample analysis and interpretation of results
• Operational hints
• Important operating factors for different types of samples
The following is a discussion of the system flow of the Antek MultiTek®. Figures 1-1a through 1-4
illustrate all interconnecting tubing and the general location of each flow related component.
NOTE
The Antek MultiTek® utilizes several flowpath configurations depending upon the application (Section 1).
Carrier gas (Ar/He) and Oxygen (O2) are supplied to the system at the rear panel and are routed to the
gas flow controller (GFC) assembly through the inlet manifold. These flow controllers and their
associated sensors provide for control and monitoring of all system gas flows. The carrier gas supplies
GFC1 (Argon or Helium). Oxygen supplies the Carrier Oxygen, Pyro Oxygen, and Ozone Oxygen
GFC2 – GFC4).
The carrier gases, Argon or Helium (GFC1) and Carrier Oxygen (GFC4) are mixed in the gas outlet
manifold and routed to the carrier loop on the rear panel. From the carrier loop, carrier gas is transferred
to the pyrolysis tube to sweep the sample into the heated combustion zone. Oxygen, from the Pyro
Oxygen flow controller (GFC2), is also routed to the pyrolysis tube. This large supply of oxygen
provides for the complete combustion of the sample.
All combustion products, including water, exit the pyrolysis tube via a glass elbow or a cyclone trap.
The cyclone trap is only used in applications (e.g., 737-M) where relatively large quantities of water are
produced during sample combustion. Water is removed from the sample stream by the membrane dryer.
The dried gas stream is routed to the N-S Modules for detection. For IC analysis, the gas stream
bypasses the dryer going directly to the IC Module.
Some systems require ozone for the reaction and detection of nitric oxide (NO). Oxygen, from the
Ozone Oxygen gas flow controller (GFC3), is supplied to the Ozone Generator. Systems containing only
a sulfur detector (MultiTek® S or LLS) do not require ozone, thus this part of the flow system is omitted.
For systems containing only a sulfur detector (MultiTek® S or LLS) the dried combustion gases are
routed directly to the fluorescence sulfur detector and exposed to ultraviolet radiation. For systems
containing only a nitrogen detector (MultiTek® N), the dried combustion gases are routed directly to the
Chemiluminescence nitrogen detector and mixed with ozone. In systems containing both nitrogen and
sulfur detectors (MultiTek® NS), the dried combustion gases are first routed to the sulfur detector and
then to the nitrogen detector.
The reacted gases exit the detector module(s) and are routed through a MoleculiteTM/DrieriteTM
scrubber where all excess ozone is converted to O2. The total exhaust gases are then routed to portion of
the membrane dryer to sweep away excess water and then to vent.
Furnace Temperature
Pyro-Furnace
The function of the pyro-furnace is to provide the thermal energy to completely oxidize any material to
be analyzed by the Antek MultiTek®. The pyro-furnace is intended to operate at extremely high
isothermal temperatures. The temperature set points are entered via MultiTek® Software as described in
Section 3 of this manual.
All temperatures are in degrees centigrade (°C). Most analyses may be successfully accomplished at
pyro-furnace temperatures of 1050°C to 1100°C. These are quite common for aqueous or inert materials.
Some special applications may be conducted at lower furnace temperatures. As a general rule, the
pyro-furnace temperature need not be changed on a regular basis.
This set of parameters will successfully analyze most polyolefinic materials. However, minor
adjustments may be necessary to obtain the optimum repeatability, accuracy, and analysis time for a
particular sample material.
As a general rule, once the temperature program parameters for a specific material have been
determined, they need not be changed.
Sample Handling
The concentration of nitrogen/sulfur in the sample and the chemical and physical composition of the
sample matrix itself will greatly determine the amount of care necessary in handling samples prior to
analysis with the Antek MultiTek®. Improper sample handling may yield results which are non-
repeatable and inaccurate. For example, touching injection needles or sample boats may introduce
nitrogen/sulfur compounds into the system and produce erroneous results.
Calibration
Calibration Standard Preparation
In order to analyze an unknown sample, it is first necessary to create a calibration curve using standard
liquid solutions, gas mixtures, or solid materials of known concentration for nitrogen/sulfur/halides.
Synthetic calibration standards of known concentration may be constructed or purchased for comparison
with samples of unknown concentration. Extreme care should be taken in preparing these calibration
materials. Pure substances, nitrogen/sulfur/halides free solvents, clean glassware and syringes, and an
analytical balance (0.1 mg accuracy) are necessary. The construction of synthetic calibration materials is
discussed later in this section.
Final analytical accuracy will improve as the calibration material approaches the sample material with
respect to nitrogen/sulfur/halides concentration and composition of the matrix (solvent). Accuracy will
also improve as the nitrogen/sulfur/halides compounds in the calibration standard approach the
nitrogen/sulfur/halides compounds in the sample material with respect to molecular structure.
Some suitable solvents include: water; toluene; iso-octane; butane; naphtha; methanol; ethanol;
iso-propanol; acetone; methyl ethyl ketone; etc. Some suitable nitrogen compounds include: nitrogen
dioxide; ammonia; nitric oxide; sodium nitrate; ammonium nitrate; pyridine; indole; carbazole;
erucamide; glycine; etc. Some suitable sulfur compounds include: sulfur dioxide; butyl sulfide; carbonyl
sulfide; hydrogen sulfide; dimethylsulfoxide; dibenzothiophene; etc. Some suitable nitrogen/sulfur com-
pounds include: thiourea; P-toluene sulfonamide; phenothiazine, etc.
A series of calibration standards should be constructed to cover the concentration range desired for
sample analysis. Alternatively, various amounts of a single calibration material may be analyzed in some
troubleshooting applications.
NOTE
Calibration standards have a finite shelf life and should be discarded and reconstructed regularly (1 to 3
months). Calibration standards containing volatile substances should be kept in sealed containers and
refrigerated.
The following examples outline the construction of synthetic calibration materials for liquid, gas, and
solid sample analysis. These examples are intended as guidelines and are not necessarily the best
calibration materials for all analyses.
Almost any organic or inorganic material may be used to construct calibration standards. Good
laboratory practice should be exercised at all times to ensure precise and accurate analytical data. Highly
oxidized nitrogen and sulfur bearing materials must be handled carefully when considered for use in
standard preparation. For example sulfate compounds require a long residence time in the oxidation
furnace to convert to SO2.
Example:
Assume that the sample to be analyzed is polyethylene for erucamide (C22H440N), a lubricant, and the
analytical range is 100 mg/kg to 1000 mg/kg. The system may be calibrated to yield results with respect
to nitrogen or erucamide. For the purpose of this example and to simplify calculations, the calibration
will be done with respect to erucamide. A suitable calibration material may be constructed with reagent
grade acetone (C3H6O) and erucamide. A suitable calibration range will be 50 mg/kg to 1500 mg/kg in
order to completely encompass the desired analytical range.
Before constructing the liquid calibration material, it is necessary to estimate the required concentration
of erucamide in the acetone matrix. This is accomplished as follows:
1. The sample weight of the polyethylene to be analyzed will be approximately 100 mg.
2. The concentration of erucamide in the polyethylene will be between 100 mg/kg and 1000 mg/kg.
3. This implies that the amount of erucamide present in each 100 mg polyethylene sample will be
between 10 µg and 100 µg.
The integration produced by the system will be ratioed to the user entered values for construction of the
calibration curve. However, keep in mind that all values entered for the same calibration curve must
have the same concentration units.
The proper procedure for manual injection of a calibration standard is as follows:
1. Perform the data entry as outlined in Section 3.
2. Carefully fill a clean 10 or 25 µL syringe to the 5 µL mark with the calibration solution and
remove the syringe needle from the solution. Samples of 5 to 20 µL are large enough for most
analyses.
NOTE
For the first replicate of each solution, it will be necessary to rinse the syringe with the solution several
times to prevent contamination and inaccurate analyses.
3. Draw the entire sample back into the syringe barrel until the lower liquid meniscus comes to the
2 µL mark.
4. Insert the syringe needle through the inlet septum up to the syringe barrel and allow the furnace
to burn all sample residue from the syringe needle.
5. Select the START button and inject the sample into the furnace at a controlled rate of 1 µL/sec.
NOTE
A mechanical means of sample introduction (such as the Antek Model 735 Syringe Drive, or Liquid
Autosampler) is strongly recommended in order to enhance reproducibility and accuracy, and to avoid
damage to the instrument by coking (sooting) the pyrotube, dryer and detector modules.
6. When the entire sample has been combusted and the nitrogen/sulfur/halides quantitated, a record
of the raw data with the standard concentrations will be stored in the calibration table. Withdraw
the syringe needle from the furnace.
7. Repeat the determination of each calibration sample at least three times.
The MultiTek® Software will automatically construct the calibration curve for each detector as described
above. This calibration curve and data may be observed in the Calibration panel of the Method Screen.
Normally, the precise concentration of each calibration material is input into the system. The
concentration units must be the same for each calibration standard (i.e., ppm, %, µg/m3, etc.). It is
extremely important that the same amount of material is injected each time. For example, calibration
materials with a nitrogen concentration of 5 ppm, 10 ppm, and 50 ppm are injected. By injecting exactly
l0 mL of each material, the calibration curve(s) will plot area or peak height on the Y-axis and
concentration (ppm) on the X-axis.
If various volumes of the same material are used to calibrate the system, enter the mass of
nitrogen/sulfur in place of concentration during the dialog. For example, a calibration gas contains 10
ppm nitrogen (6.25 ng N/mL), and injections of l, 5, and 10 milliliters of this material are introduced
into the system. Enter the absolute mass of nitrogen injected; 6.25 ng, 31.25 ng, and 62.5 ng. The
calibration curve(s) will plot area or peak height on the Y-axis and absolute mass (ng) on the X-axis.
The integration will be ratioed to the user entered values for construction of the calibration curve.
However, keep in mind that all values entered for the same calibration curve must have the same
concentration units.
The proper procedure for manual injection of a calibration standard is as follows:
1. Perform the data entry as outlined in Section 6.
2. Carefully fill a clean gas tight syringe or the gas sampling valve with the desired volume of the
calibration gas. Samples of one to five mL are large enough for most analysis with a gas tight
syringe.
NOTE
For the first replicate of each gas, it will be necessary to purge the sampling device with the gas
to prevent contamination and inaccurate analyses.
3. If a gas sample valve is used, proceed directly to step 4. If a gas tight syringe is used, insert the
syringe needle through the inlet septum up to the syringe barrel and allow the furnace to burn all
sample residue from the syringe needle.
4. Select the START button, wait five seconds, and inject the sample into the furnace at a
controlled rate, 0.5 to 1 mL/second when using a gas tight syringe or 20 – 25 mL/minute if using
the Model 734.
NOTE
A mechanical means of sample introduction (such as the Antek Model 734 Gas/Liquid Sampling
System) is strongly recommended in order to enhance reproducibility and accuracy.
5. When the entire sample has been combusted and the nitrogen/sulfur/halides quantitated, a record
of the raw data with the standard concentrations will be stored in the calibration table. Withdraw
the syringe needle from the furnace or return the gas sample valve to the load position.
6. Repeat the determination for each calibration level at least three times.
The MultiTek® Software will automatically construct the calibration curve for each detector as described
above. This calibration curve and data may be observed in the Calibration screen.
NOTE
If liquid calibration materials are used, extreme care should be taken to ensure that all solvent
is completely evaporated before introducing the quartz sample boat into the furnace.
2. Perform the data entry as outlined in Section 3.
3. Place the quartz sample boat into the inlet portion of the MultiTek® and allow 20 seconds for the
gas flows and pressure to stabilize.
4. Select the START button to begin the temperature program or start the sample boat drive.
NOTE
A mechanical means of controlled sample introduction (such as the Antek Model 735 Sample
Drive) is strongly recommended for systems utilizing the Sample Boat Inlet Methods (i.e. Model
740 Multi-Matrix systems) in order to enhance reproducibility and accuracy.
5. When the entire sample has been combusted and the nitrogen/sulfur/halides have been
quantitated, a record of the raw data, integrator area per milligram of sample (internally
calculated), and the standard concentrations will be stored in the calibration table. Withdraw the
quartz sample boat from the furnace if using the Multi-Matrix or allow the Model 737-M to
complete the cool down cycle, and then remove the boat.
6. Repeat the determination for each calibration material at least three times.
The MultiTek® Software will automatically construct the calibration curve for each detector as described
above. This calibration curve and data may be observed at any time in the Calibration Screen.
NOTE
For more information about making standards see Appendix – Making Standards & Common
Conversions.
Sample Analysis
Sample Analysis
In order to analyze samples, it is necessary to generate a standard calibration curve (or curves for
multiple detector systems) as described in the Calibration section. Ensure that the MultiTek® has been
assembled and tested according to all guidelines set forth in Sections 1 – 3, and that the system is ready
for operation.
Sample materials are analyzed in the same manner as the calibration materials discussed in Calibration.
If the sample analysis is to be done manually, follow the programming example given in Section 3.
Perform the individual sample material injections desired, and the system will use the resulting
integrated counts to determine the concentration based on the calibration.
If the sample analysis is to be done automatically, see Section 3. When all sample injections are com-
pleted, the sample data may be viewed on the Sample screen.
Operational Hints
The following is a collection of operational hints which are intended to supply the user with practical
information concerning many aspects of the Antek MultiTek®.
General
1. The time required to reach operational status from a cold start-up is approximately 45 minutes.
2. The UV source requires at least 30 minutes for stabilization.
3. Not all glass components of the analytical system are quartz. Some items, such as the cyclone
trap and glass elbow, are made of Pyrex™ and should not be exposed to extreme heat.
4. If the MultiTek® is regularly modified or if accessories are added or removed, the system should
be checked for leaks.
5. Supply gas cylinders should be replaced when the cylinder pressure reaches 200 PSI (13 bar).
This will prevent contamination of the analytical system.
Analytical
1. Always ensure that the gas flows and temperatures are correct before introducing sample
materials into the system.
2. Do not touch any sample introduction device (i.e., syringe needle, quartz sample boat, etc.) with
fingers. This may contaminate the device with nitrogen, sulfur and/or halides.
3. Quartz sample boats, syringes, syringe needles, sample introduction tubes, etc. should be cleaned
on a daily basis to prevent contamination and errant analytical results.
4. Avoid removing the sample introduction device (i.e., syringe, quartz sample boat, etc.) before the
sample material is completely combusted.
5. A wait of at least two to three minutes between sample introductions is recommended. This will
allow the membrane dryer to regenerate.
6. Frequently inspect the inlet and exit portions of the pyrotube for any carbon residue. If residue is
found, immediately clean the residue from the system and check for gas leaks, proper gas flows,
appropriate temperature profile, correct sample introduction technique, and suitable sample size.
7. When entering Timed Events, ensure that the cycle time is long enough to allow all timed events
to be completed before the next analysis is started.
8. When using vials for liquid samples, ensure that the caps are properly seated. This will prevent
evaporation and provide for accurate sampling.
9. When using an autosampler, ensure that at least two rinses are purged through the syringe
assembly during the sample rinse function. The autosampler parameters may need adjustment
when changing from non-viscous to viscous sample materials.
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10. In order to obtain a more stable electronic baseline and better repeatability, it may be necessary
to lower the PMT voltage. This must be considered in relation to sample size with materials of
very low nitrogen/sulfur/halides concentration.
11. If the ambient room temperature changes more than 10°C during a normal work period, the
thermoelectric cooler may allow the PMT temperature to change. The PMT temperature should
periodically be monitored.
12. When using the Model 737-M Temperature Programmable Inlet, ensure that the initial
temperature is low enough to prevent premature evaporation of the sample material. This is
particularly important when using liquid calibration materials for solid sample analysis.
Additionally, the following temperature programming guidelines may be helpful:
a. The initial temperature level (Level 1) should be approximately 25°C below the temperature
of initial detector response.
b. The first temperature ramp (Ramp 1) should begin at a time suitable to provide for smooth
sample volatilization, usually before the detector(s) show a response.
c. The next temperature level (Level 2) should begin before the detector response reaches full
scale, as indicated by the appropriate signal level.
d. The next temperature ramp (Ramp 2) should begin as the detector response begins to
decrease and before the detector response decreases below mid-scale, as indicated by the
appropriate signal level.
e. The final temperature level should be approximately 100°C above the temperature at which
the signal level returns to baseline.
13. Calibrate the MultiTek® only over the range necessary to completely encompass the samples to
be analyzed. If the calibration range is too large, an inaccurate or nonlinear calibration curve may
result. Always operate within the calibrated range, extrapolation is not recommended.
14. Confirm the validity of all calibration curves on a daily basis by analyzing at least one material
of known concentration. The result should be within normal analytical error.
15. Volatile sample matrices may be stabilized by refrigeration or dilution with a higher boiling
point solvent.
16. If integrated areas are too high (flat top peaks) the signal amplifiers and/or integrator may
electronically saturate and produce inaccurate results. Integrated area may be reduced by
changing the PMT Voltage or sample size.
17. When constructing a calibration curve, select a PMT Voltage setting which will yield at least
three times baseline noise for the lowest point on the calibration curve.
As an aid to the analyst, a collection of Helpful Hints has been assembled for the various Antek
MultiTek® Configurations. Use these guidelines in accordance with your particular instrument
configuration and sample matrix.
8. Gas Flow Settings: Gas supplies to various points in the sample path must be consistently
controlled to allow for smooth, complete combustion of the sample.
3. Boat Entry Rate and Residence Time of Sample in Furnace: Insert the boat into the furnace
using a drive rate of 1 µL/second. Additional slowing of boat speed or briefly pausing the boat in
the furnace may be necessary to assure complete sample combustion. The boat should emerge
from the furnace soon after detection is complete. Boat in furnace residence times can vary
depending on sample volatility and levels measured. Typical boat in furnace residence times
range between 15 – 45 seconds.
4. Injection Size: As a general rule, larger sample sizes are required for measurement of lower
levels. While determining the best sample size, frequently check for evidence of incomplete
combustion (coking or sooting) that may be present in the sample path. Control sooting by
slowing the boat speed into the furnace, increasing the length of time the boat is in the furnace,
and/or increasing the Pyro-Oxygen supply. Suggested sample sizes are as follows:
Trace to 5 ppm 10 – 20 µL
5 ppm to 100 ppm 10 – 15 µL
100 ppm to percent 5 – 10 µL
5. Injection Rate and Frequency: Discharge contents of the syringe into the boat at a slow rate
(approximately 10 µL/second) being careful to discharge the last drop. Use of Cerafelt in the
sample boat to aid quantitative delivery is advised. Frequency of injection can vary depending
upon boat speed, level being determined, furnace residence time, and cooling capacity of the
boat loading area. Typical injection frequency allows at least 2.5 minutes between injections.
6. Boat Temperature at Time of Sample Introduction: Sample volatility must be addressed; be
sure boat temperature has returned to ambient or sub-ambient temperatures prior to introduction
of sample into boat. Let boat rest at least 45 seconds in cooling area between injections. Some
sulfur may be measured as the sample evaporates as the boat approaches the furnace. Sub-
ambient temperature can reduce this evaporation.
7. Sample Flowpath: Leak Check and Back Pressure: The sample flowpath must be leak free
when pressure tested per the manufacturer's recommended procedure. Flowpath back pressure
during normal operation can range from 5 – 14 kPa.
8. Gas Flow Settings: Gas supplies to various points in the sample path must be consistently
controlled to allow for smooth, complete combustion of the sample.
9. Membrane Dryer Purge: Water produced during the combustion of the sample is removed by
the membrane dryer. This water must then be purged from the membrane dryer. For an apparatus
that utilizes a desiccant scrubber to provide the membrane dryer purge gas, replace the drying
agent when color change (blue to pink) indicates. When an auxiliary gas flow is used, set
membrane dryer purge flow at 200 – 350 mL/minute.
10. Sample Homogeneity/Calibration Response: Prior to analysis, mix samples and calibration
materials well. Minimum response should be no less than 2 – 3 times the baseline noise for the
lowest point on the calibration curve. The highest point on the curve must be below the
saturation point of the detector. Use a maximum response of 12 – 14 million counts as a
guideline. Adjust PMT voltage and/or sample size accordingly.
11. Boat Blank/Baseline Stability: Prior to analysis, especially when analyzing low levels, advance
the boat (with Cerafelt) into furnace to assure that no contamination is present in the boat or on
the inside areas of the pyrotube near the injection area. Heat the empty boat and Cerafelt in the
furnace to assure that boat and Cerafelt are clean, and then rapidly move boat out to injection
area.
NOTE
If the hot boat being returned to injection area causes detection, repeat the boat in and out cycle, until
no sulfur/nitrogen is measured.
For a given photomultiplier tube, PMT voltage may be adjusted to ensure maximum sensitivity
while maintaining a stable, noise-free baseline.
12. Calibration Materials/Standard Curve Construction: Prepare calibration standards with
solvent materials that have minimum or no contamination relative to the concentration of
anticipated in the sample unknown. Correct for nitrogen/sulfur contribution from solvent
materials and impurity of source material. Use calibration curves that bracket the expected levels
in the sample unknown as a guide to prepare standards. Do not force the calibration curve
through the 0,0 axis, unnecessarily. Construct standard concentrations that will yield a
calibration curve that is linear and that does not exceed the dynamic range of the detector (use a
correlation coefficient of 0.999 and 1 – 2 orders of magnitude as a guideline). The curve should
yield an estimated value that can be used to calculate sulfur/nitrogen content in the sample on a
mass/mass basis.
3. Needle Blank: The septum/needle blank is important. Error due to this can be avoided by
inserting the syringe needle into the hot inlet and allowing the needle septum blank to dissipate
before injecting the sample.
4. Injection Size: As a general rule larger sample sizes may be required for measurement of lower
levels of nitrogen or sulfur. While determining the best sample size, frequently check for
evidence of incomplete combustion (evaporating) that may be present in the sample path. When
sample sizes larger than 5 µL are used, control by slowing the injection rate of the sample from
the syringe, and/or increasing the Pyro-Oxygen or Inlet Oxygen supply. Suggested sample sizes
are as follows:
Trace to 5 ppm 10 - 20 µL
5 ppm to 100 ppm 10 - 15 µL
100 ppm to percent 5 - 10 µL
NOTE
Samples containing high levels of inorganic nitrogen/sulfur compounds may require the use of a Boat
Inlet.
5. Rate of Injection into the Furnace: Discharge contents of the syringe into the furnace at a slow
rate, approximately 1 µL/ second.
6. Residence Time of Needle in Furnace: Residence time of the needle in the furnace must be
consistent following the injection of the sample. For manual direct injections it is recommended
that the needle remain in the furnace until the analysis of the injected material is complete.
7. Analysis Rate/Sample Dilution: Analyze samples 2.5 to 3 minutes apart. Dilution of water
matrix samples is often required. Dissolved solids and salts can often cause the syringe needle to
become plugged as the material is vaporized at the needle tip.
8. Gas Flow Settings: Gas supplies to various points in the sample path must be consistently
controlled to allow for smooth, complete combustion of the sample.
Typical Gas Flows
Inlet Carrier Flowmeter Settings* 0 – 40 mL/min
Inlet Oxygen Flowmeter Setting120 – 140 mL/min
Furnace Oxygen Flowmeter Setting400 – 450 mL/min
Ozone Generator Flowmeter Setting**25 – 35 mL/min
*Helium or argon may be used as a carrier gas.
In some aqueous applications inert carrier can be omitted.
**Flow to ozone generator (optional)
9. Standardization Material: Final analytical accuracy will improve as the calibration material
approaches the sample material with respect to nitrogen/sulfur concentration and composition of
the matrix (solvent). Accuracy will also improve as the compounds in the calibration standard
approach the nitrogen/sulfur compounds in the sample material with respect to molecular
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structure. Almost any organic material may be used to construct calibration standards, but greater
care must be used to match inorganic standards.
10. Sample Homogeneity/Calibration Response: Prior to analysis, mix samples and calibration
materials well. Minimum response should be no less than 2 – 3 times the baseline noise for the
lowest point on the calibration curve. Maximum response should not be greater than the
saturation point of the detector. Use a maximum response of 12 – 14 million counts as a
guideline. Adjust PMT Voltage and/or sample size accordingly.
11. Baseline Stability: Prior to analysis, especially when analyzing low levels, be certain that the
detector baselines are stable and noise free. For a given photomultiplier tube, PMT voltage may
be adjusted to insure maximum sensitivity while maintaining a stable, noise-free baseline.
12. Membrane Dryer Purge: Water produced during the combustion of the sample is removed by
the membrane dryer. This water must then be purged from the membrane dryer. For an apparatus
that utilizes a desiccant scrubber to provide the membrane dryer purge gas, replace the drying
agent when color change (blue to pink) indicates. When an auxiliary gas flow is used, set
membrane dryer purge flow at 200 – 350 mL/minute.
6. Injection Size: As a general rule larger sample sizes may be required for measurement of lower
levels of nitrogen or sulfur. While determining the best sample size, frequently check for
evidence of incomplete combustion (evaporation) that may be present. When sample sizes larger
than 5 µL must be used, control by slowing boat speed into the furnace, increasing the length of
time the boat is in the furnace and/or increasing the pyro-oxygen supply. Suggested sample sizes
are as follows:
Trace to 5 ppm 10 - 20 µL
5 ppm to 100 ppm 10 - 15 µL
100 ppm to percent 5 - 10 µL
7. Rate of Injection into Boat: Discharge contents of the syringe into the boat at a slow rate
(approximately 10 µL/ second) being careful to discharge the last drop. Use of Cerafelt in the
sample boat to aid quantitative delivery is advised.
8. Standardization Material: Final analytical accuracy will improve as the calibration material
approaches the sample material with respect to nitrogen/sulfur concentration and composition of
the matrix (solvent). Accuracy will also improve as the nitrogen/sulfur compounds in the
calibration standard approach the nitrogen/sulfur compounds in the sample material with respect
to molecular structure. Almost any organic material may be used to construct calibration
standards, but greater care must be used to match inorganic standards.
9. Boat Temperature at Time of Sample Introduction: Sample volatility must be addressed; be
sure boat temperature has returned to ambient or sub-ambient temperatures prior to introduction
of sample into boat. Let boat rest at least 45 seconds in cooling area between injections. Some
nitrogen or sulfur may be measured as the sample evaporates as it approaches the furnace. Sub-
ambient temperature can reduce or control this evaporation.
10. Sample Homogeneity/Calibration Response: Prior to analysis, mix samples and calibration
materials well. Minimum response should be no less than 2 – 3 times the baseline noise for the
lowest point on the calibration curve. Maximum response should not be greater than the
saturation point of the detector. Use a maximum response of 12 – 14 million counts as a
guideline. Adjust PMT Voltage and/or sample size accordingly.
11. Boat Blank/Baseline Stability: Prior to analysis, especially when analyzing low levels, advance
the boat (with Cerafelt) into the furnace to assure that no contamination is present in the boat or
on the inside areas of the pyrotube near the injection area. Heat the boat and Cerafelt in the
furnace to assure that both the boat and Cerafelt are clean, and then rapidly move boat out into
injection area.
NOTE
If the hot boat being returned to injection area causes nitrogen and/or sulfur to be detected, repeat
until empty boat enters furnace and no response is seen.
For a given photomultiplier tube, PMT voltage may be adjusted to insure maximum sensitivity
while maintaining a stable, noise-free baseline.
WARNING
Excessive carrier flow rates greater than ≥25 mL/min can cause incomplete sample combustion (sooting
- coking).
7. Allow at least three minutes between injections to allow the membrane dryer to regenerate.
8. Sample cylinders containing liquefied gases must contain sufficient pressure (>200 PSI) to allow
the transfer of sample to the 734 without the formation of "bubbles" in the transfer tubing and
sight glass.
WARNING
Do not exceed the overall pressure rating (900 PSI) of the sample inlet system or the capacity of the
sample transfer cylinder, quick connects, and other transfer lines and fittings.
10. The use of a filtering device prior to sample introduction is strongly recommended. This can
greatly extend valve service and prevent transfer line (tubing) plugging.
CAUTION
Particulate matter (debris) contained in samples can obstruct sampler tubing and/or cause damage to
injection valves. An inert filter device can minimize this damage.
11. The use of flowpath components with enhanced metal passivation treatments (Sulfinert™ or
Silicosteel™) can enhance the analysis of low level contaminations.
12. The injection of liquids (iso-octane, toluene, other volatile liquids, etc.) is not advised.
13. Routinely inspect user installed transfer lines and fittings used to connect the sample container to
the sample inlet system for leaks and stress weakening that can be caused by frequent bending,
age or use.
SECTION 5
IC SAMPLER CONTROL OPERATION
Connect to Instrument
Launch the IC Sampler Control software by double clicking the desktop shortcut to
IcSamplerControl.exe. The initial screen is shown below. Note the screen indicates no MultiTek® has
been claimed (connected) by the software. The About screen displays the software version; Firmware
version and Serial number are displayed when connected to an instrument.
• Title Bar
o Displays “Software Name - Instrument Name <(offline)>”
• Toolbar
o Displays IP address, current State and Warning/Alarm status of the connected instrument
o Frequently used command buttons (connect, instrument configuration, sequence abort,
diagnostics and software screen shrink/restore)
To view the available MultiTek® analyzers, click Connect to will bring up the Connect to instrument
window (figure 5-2). The software will automatically search to find all the MultiTek® instruments
connected to the LAN.
The Connect to Instrument window will then show all MultiTek® instruments connected on the LAN
plus the status and availability of each analyzer (Figure 5-3).
NOTE
If the software has already claimed an instrument (online mode) or the highlighted instrument row
has been claimed by a different PC, the Connect button in the “Connect to Instrument” screen will be
disabled. No password or User ID is required to claim the instrument.
The main software screen will load and display the real time information of the claimed instrument
(Figure 5-4). The method version of the software will be displayed as well as the current state and the
alarm status of the instrument. To see the software version, connected instrument firmware version and
serial number click About (Figure 5-5).
If the MultiTek® IC interface cable is not properly connected to the IC Analyzer, an error message
notification will appear (Figure 5-6).
If modification is necessary, follow the instructions for the O/S running (Win XP, Vista, Win7):
For Win XP and Vista go to C:\Program Files\PAC L.P\IcSamplerControl, or (for Win7). Open the file
HalideMethods.xml.
For Win7 apply the following options: Show hidden files and folders is selected, Hide extensions for
known file types is unselected, and Hide protected operating system files is unselected. Be sure to use
Notepad for editing – Explorer cannot be used to edit the file. Go to C:\ProgramData\IcSamplerControl.
Open the file HalideMethods.xml.
At the top of the file look for <HalideConfigure>. Below in the string, bMFC1Type, true is for carrier
gas Argon, false is for carrier gas Helium; lMFC1Tolerance, lMFC2Tolerance, lMFC4Tolerance will
set the tolerance for these gas flow controller in percentage. After modifications are complete, save and
exit the file, launch the MultiTek® IC Sampler Control software, claim the instrument, and click the
Configure Instrument button. The new parameter(s) will be applied to instrument.
Diagnostics
All of the components in the IC subsystem can be tested using the Diagnostics screen. To access the
Diagnostics screen (Figure 5-9) click on the Diagnostics icon (arrow in Figure 5-8).
By clicking the button again (Figure 5-11), the MultiTek® screen goes back to its original size and
location.
Figure 5-11: IC Sampler Control Software and MultiTek IC Sampler Control Software
Running a Sequence
The MultiTek® IC Sampler Control software differs from the MultiTek® software because there are no
methods, samples, or calibration activities available to the user. Because the function of the MultiTek®
IC Sampler Control software is to prepare a sample and then transfer the sample to the IC Analyzer for
analysis, the MultiTek® IC Sampler Control software support sequences, ranging from one to several
samples. The user must configure all of the sample preparation parameters before running a sequence.
The tabs in the main software window are where the user may access and configure any attached
peripherals as well as set up the sequence table.
The Hardware settings tab provides for setting Furnace temperature and flow rates for Gas Flow
Controllers GFC1 – GFC4. System pressure is also displayed (Figure 5-12).
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The Timed events tab is used to set up sample burn time and control the timing of activities by the
peripherals (Figure 5-13). Peripherals not available are grayed out. “Sample burn time” is the time
between starting and stopping of DI water to the pyrotube. During this time window, the sample boat
containing the sample will be inserted into the furnace. All of the time stamps in the “Timed events”
table are in absolute time relative to the start of the sample burn time. Do not set any peripheral time
event to greater than or equal to the “Sample burn time”, as this will cause an error in the sample
processing.
When connected, the Liquid autosampler tab will be active (Figure 5-14). If no autosampler is
connected, the user will have to manually load the sample in the sample boat (via 740/735).
The user will set up all the autosampler activities including; syringe washes and flushes before loading
the sample boat, the volume to load into the sample boat, and syringe washes after loading the boat. A
utility is provided to estimate the time required to complete all activities up to the sample being loaded
in the boat. This is to help avoid the “Timed events” table from starting the sample boat moving into the
furnace before the sample has been loaded. If the Autosampler cycle time is greater than the Sample
burn time, an error screen will be displayed (Figure 5-15).
CAUTION
When using the 748 or 758 Liquid Autosampler to load the sample into the boat it is very
important to set enough delay in the 735 table to allow the autosampler to complete
injecting the sample into the sample 740 Multimatrix before the 735 begins to move the boat
into the furnace.
All values in parentheses are input value multipliers used by the software. For example, the multiplier
for the Clean cycle fill volume is 1.0µl. With a parameter input value of 25, the autosampler will fill the
syringe with 25µl. The multiplier for the Pull-up delay time is 0.1s. When multiplied by the input value
of 20 the result is this action has been set to occur at 2s.
Important
Total time until injection done is the minimum time to start moving the sample boat into the furnace.
Autosampler run cycle time is the minimum time for sample burn time.
The Sequence tab is for setting up the sequence table, which contains information on the location of the
sample vials, and the number of injections per vial.
A separate line for each vial must be configured. Additional lines may be added using the Add button.
Lines no longer needed are removed with the Delete button. Lines may be inserted into an existing table
using the Insert button.
Usually the sequence takes full control of all operations including the start of each sample preparation.
If there is a need to perform manual operations with samples, such as loading a solid sample into the
boat before a run, check the “Push button” box. This will pause the sequence and await the user to press
the Start button on the front of the MultiTek® after the preparation of the sample.
Any changes to any parameters in the 4 tabs will require the method to be saved before running the
sequence. Click on the Save button, and a new version of Method will be generated using the current
parameter settings. The HalideMethods.xml file mentioned before will be updated by appending the
new version to the file.
<m_oHalideMethods>
<m_sMethodName>24</m_sMethodName>
<m_oHalideMethod>
<AutoSampler>
<lPreSolvClnCyc>2</lPreSolvClnCyc>
<lClnCycFillVol>20</lClnCycFillVol>
<lSamClnCyc>2</lSamClnCyc>
<lPull-upDly>20</lPull-upDly>
<lPull-upSpd>20</lPull-upSpd>
<lPull-upCnt>2</lPull-upCnt>
<lSamFillVol>20</lSamFillVol>
<lAirFillVol>2</lAirFillVol>
<lInjDly>10</lInjDly>
<lInjSpd>30</lInjSpd>
<lPullOutDly>10</lPullOutDly>
<lPostSolvClnCyc>2</lPostSolvClnCyc>
</AutoSampler>
<Sequence>
<sSequence>1;1;1;</sSequence>
</Sequence>
<HardwareSetPoint>
<fMFC1SetPoint>130</fMFC1SetPoint>
<fMFC2SetPoint>450</fMFC2SetPoint>
<fMFC4SetPoint>30</fMFC4SetPoint>
<lPyroTempSetPoint>1050</lPyroTempSetPoint>
<fWaterToPyroTube>0</fWaterToPyroTube>
<fSolutionToScruber>0</fSolutionToScruber>
<lPumpTimeToIc>0</lPumpTimeToIc>
</HardwareSetPoint>
<TimedEvents>
<lSampleBurnTime>0</lSampleBurnTime>
<lAutoSampler>0</lAutoSampler>
<lSyringeDriveForward1TurboOn>0</lSyringeDriveForward1TurboOn>
<lSyringeDriveHold1>0</lSyringeDriveHold1>
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<lSyringeDriveForward2>0</lSyringeDriveForward2>
<lSyringeDriveHold2>0</lSyringeDriveHold2>
<lSyringeDriveForward3>0</lSyringeDriveForward3>
<lSyringeDriveHold3>0</lSyringeDriveHold3>
<lSyringeDriveReverse>0</lSyringeDriveReverse>
<lGasSamplerInject>0</lGasSamplerInject>
<lGasSamplerLoad>0</lGasSamplerLoad>
<lGasSamplerBypassOn>0</lGasSamplerBypassOn>
<lGasSamplerBypassOff>0</lGasSamplerBypassOff>
</TimedEvents>
</m_oHalideMethod>
</m_oHalideMethods>
There is a drop down combo box which will display all saved method version numbers. The last entry is
the most recently saved method. Make sure to select this version before running the sequence.
As long as the sequence is running, the MultiTek® software will control all functions except for pressing
the Start button. The samples in the sequence will be processed until the sequence is completed. At that
time, the analyzer state will change to “Idle”. If necessary, the sequence can be aborted by clicking the
Abort button (Shown by arrow, Figure 5-18).
If an alarm is triggered during operations, the sequence will be automatically aborted. The software will
perform a cleanup on the IC subsystem before entering an idle state. This operation may take several
minutes to complete. During this clean up the user cannot start any new sequence.
Figure 5-19: Abort In Progress
Flow of Operation
User can create a sequence with multiple samples and multiple injections for each sample. The
following is a brief operation flow for running a sequence.
View Alarms
The alarm trigger in the IC Sampler Control software continuously checks actual parameter values
against setpoint values for all instrument hardware. The alarm trigger point is set in Tolerance field in
the HalideMethods.xml file. If no alarm condition is detected, the Alarm status will be green and display
None. If an alarm is triggered, the status changes to yellow and displays Warning or red and Error. By
clicking the Alarm button on the main toolbar, all alarms detected will be displayed. To clear the
alarms displayed, click the Acknowledge all button. Each alarm has an internal code assigned to it, and
a text message to describe the error.
Install the Chromeleon software from the installation CD. Install the Chromeleon dongle and software
license to activate the software. Run the Server Configuration utility to create and configure the IC
timebase, and perform the following operations:
Add “Remote Inject” to the time base. Right click on the time base of the ICS2000/ICS2100, then click
Add device. A window will appear displaying the available devices that can be added. Click on
Generic, then select “Remote Inject”, and then click the OK button.
Select “Remote Start” from the “Inject Port” dropdown list and then click OK. The Server
configuration screen should be updated to show the Remote Inject has been added.
Next, right click the timebase and click properties from the list. The Dionex ICS-2000 IC System
window will then load. Click the TTL Inputs tab and change the “TTL Input Mode” to “Inverted
edge”. Configure the “TTL Input Functions” of each channel as in shown below.
Go to the “General” tab and configure the IC pump by clicking on the pump serial number drop down
box. The serial number of the attached pump will be automatically updated to the dropdown list. Click
on the number to update the timebase.
Go to the “Eluent Generator” tab and click on the serial number drop down box. There will not be an
automatic update for the eluent generator serial number. Manually enter the number which is found on
the body of the KOH bottle. Click OK to accept the serial number.
After the system loads the serial number, Chromeleon will load the eluent generator into the timebase
and will automatically reset operating parameters for the eluent generator. Accept all four changes by
clicking OK as prompted.
Click the save icon and save the “timebase configuration”. If no warnings or errors are found by
Chromeleon, close the utility.
Launch the Chromeleon software by clicking on the desktop shortcut. The timebase name should be
displayed. Open the Dionex templates folder and find the ICS-2000_System.pan file. Copy this file
into the MultiTekIC/1_Instrument_Panels folder.
Rename the ICS-2100_System.pan file as MultiTek IC.pan. After renaming the file, double click the
file to launch the instrument panel view.
The instrument panel will show all of the attached system components added to the system during the
configuration of the time base. When first loaded, the system panel will not update any information to
the screen because the time base has not connected to the analyzer. Click the Control menu and then
click Connect to timebase.
After Chromeleon has connected the MultiTekIC timebase to the IC, the instrument panel will be
updated in real time with information from the various system components. The check box “Connected”
will show that the IC is now under computer control. Many of the IC front panel controls will now be
locked out. To restore IC front panel controls, unclick the “Connected” box.
Any new IC method must contain these lines to insure proper operation of the two instruments. An
example IC method is shown below.
NOTE
If the Remote Inject was not added to the timebase these system calls will not be functional.
Install the MagIC.net software from the installation CD. Launch the software. Do not turn on the IC
pump. Go to the “Manual” screen by clicking the Manual tab.
The user settable parameters for all of the components in the “Manual” view can be accessed by either
clicking the component image or the components tab. The “manual configuration” screen shows the
remote communications box, which is the connection point to the MultiTek®. Click the image of the
box to open the configuration screen.
The Metrohm IC communicates with the MultiTek® using a customized 25 pin cable. The configuration
tab allows the user to set the High (1) and Low (0) status of the output lines and to read the state of the
input lines. Each of these lines may be either set or read by the MagIC Net software during an analytical
run.
To test the communications between the MultiTek® and the 881 Compact IC Pro begin by reducing the
window size of the “Remote” box by 50%. Launch the “Diagnostics” window in the MultiTek®
software. Position the windows as shown such that the MultiTek® and MagIC Net information can be
viewed simultaneously.
“IC connect” should show a green status light indicating that the MultiTek® to Remote box cable is
properly plugged into the MultiTek®. The “IC ready” should show a red status light. Remove the
MultiTek® to Remote box cable from the back of the MultiTek®. The IC “connect” status should
change to red and a warning text box should appear. After confirming the operation, replace the cable.
Move the window slider on the Remote box window to the right. Set the 3rd bit from the right of the
Remote box output to 1 and click Apply. The “IC ready” status should show a green status.
Set the 3rd bit from the right of the Remote box to 0 and click Apply. The “IC status” should show red.
Move the Remote box slider back to the left to display the “Input signals”. Click the MultiTek® IC
inject button on the MultiTek® “Diagnostics” window. The first bit to the right of the Remote box Input
signal should be a 1. Click on the MultiTek® IC load box and the first bit to the right of the Remote box
input signal should change to a 0.
Close the “Diagnostics” screen on the MultiTek® IC software and close the Remote box window.
Several views in the MagIC Net software are composed of multiple smaller windows. Each window can
be expanded to full screen view by clicking the small white square in the upper corner of the window.
Clicking the square again reduces the window to its original size.
Once the method is loaded, all relevent method information is displayed using 4 separate windows.
Click the Workplace button then double click to expand the Run window. Click the edit button and
select “load sequence”.
The sequence table editor is available in the lower left corner of the Workplace window. The structure
of the MagIC Net sequence table is similar to the sequence table of the MultiTek® IC software. Each
line represents a single sample with options to name the sample, add comments and multiplicative
factors, and to run the sample once or several times. All the relevant sample information is stored in this
table. The information in the column labeled “Position” is not used during a sequence because the
MultiTek® has this information in its sequence table. For convenience or reference, the MagIC Net
position column can be loaded with the sample vial number on the sample tray. Care must be taken to
exactly match the two sequence tables so the information stored in the MagIC Net data base is correct
for the sample or standard analyzed.
A working knowledge of operating the IC and its software is required in order to analyze samples.
Results are viewed in the software controlling the IC. Please refer to the documentation provided with
the IC for details on operation and maintenance. These documents will also have specifics on using
blank correction and regression techniques supported to calibrate the instrument.
The following steps are required before quantitatively analyzing samples:
1. Set up instrument and method.
2. Determine retention times of target compounds, set up identification and integration parameters
in the method.
3. Ensure the system is clean enough to determine the desired concentration levels of components.
4. Calibrate the method for each target compound.
A validation sample should be analyzed periodically to ensure the calibration is still valid. When the
validation sample exceeds the tolerance level, the system should be reviewed for the cause of the
response to change. If the system is believed to be in proper working conditions, it can be recalibrated.
NOTE
PAC provides standards for calibration and performance testing. See the Spares and Consumables overview or
contact PAC for information.
The maximum recommended sample size is 100µl for aqueous samples and 40μl for organic samples.
This sample size can be changed by modifying the methods included with the MultiTek® software.
NOTE
Approach the maximum sample size with caution to avoid coking the instrument. Most organic solvent samples
will require a multiple step advancement of the sample boat.
The integration of Bromide needs consideration on the Dionex IC system. On the standard configuration
Bromide elutes the tail of the Carbonate peak; and proper integration settings need to be found to
accurately determine the peak area. Dionex sells a carbonate suppression module to reduce the size of
the carbonate peak and improve bromide results. Contact Dionex for further information on availability
and price.
Blank Analysis
Analyze a blank sample to verify no components co-elute with the target compounds.
An example of a blank IC chromatogram is shown below in Figure 5-41. Ensure the identification
windows are chosen such that other compounds will not be identified as one of the target compounds if
the target compound is not identified.
It is important to ensure a blank run is sufficiently clean in the area of the target compounds. A number
of typical peaks are present besides the target compounds Fluoride, Chloride and Bromide. Those
compounds mostly originate either from impurities of the deionized water, the combustion process, or
from the sample itself. The majority does not interfere with the target compounds and can safely be
ignored.
Fluoride: One component has been found eluting together with Fluoride. This has an effect on the LOD.
The Troubleshooting section contains possible causes and remedies to minimize the interference. Use of
high purity 18Mohm water and correct cleaning procedures for the condenser and scrubber jar glassware
are two important items necessary for achieving low level fluoride results.
Chloride: Higher than anticipated Chloride levels can originate from the scrubber or the water used for
the analyzer.
Bromide: On the Dionex IC, bromide elutes on the tail of the Carbonate peak. Ensure integration
settings result in a correct integration of the peak on the slope.
General: Analysis of samples containing high concentrations of halides (100ppm or more) contaminates
the system. It takes several blank runs to clean the system to the level whereas sub ppm samples can be
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analyzed again. Diluting these samples or using a smaller injection volume for those samples can
minimize these effects.
Calibration
Use several concentration levels including a blank level to determine the response curves. The method
of calibration on the IC depends on the concentration range of interest. Larger concentration ranges may
require higher order calibration curves to accurately represent the response of the system. The IC
software supports these calibrations.
The methods provided are set up to use ISTD calculation. Adjust the concentration of the phosphate to
give a peak with an area corresponding to the middle of the concentration curve.
Bacteria will grow in 18Mohm water given enough time and fluorescent lighting. Water should be
protected by using a bio check such as methanol or hydrogen peroxide. Use of brown glass reduces the
availability of UV light. Water/scrubber solutions should not be stored or used for more than one week.
Columns (general)
Over time the IC columns loose separation efficiency and loss of resolution between peaks occurs.
Overpressure can damage the columns and result in quick loss of separation efficiency. Refer to the
column manufacturer’s instructions on column care, storage conditions, and expected lifetimes.
Dionex
A syringe filter should be used to protect the injector system from damage by the silicate particles
generated by the combustion of organic samples.
Dionex supports a carbonate eluent generator that will yield a better bromine detection levels. This can
be used as an alternate to the hydroxide elution in the standard MultiTek® method.
Metrohm
Prepare the carbonate eluent fresh every 2-3 days. The sulfuric acid solution does not need further
treatment (the acid inhibits bacterial growth).
Analyzing Samples
Start and prepare analyzers and software
1. Start the IC system and load the MultiTek® IC analysis method using the IC software.
2. Launch the IC Sampler Control software and claim the MultiTek® to be used for the sample
analysis.
3. After the MultiTek® has been claimed, and the initial screen has loaded, click on the “Configure
system” icon. Wait for the software to download the operational parameters to the MultiTek®.
4. Check to ensure all required MultiTek® peripherals are acknowledged by the IC Sampler Control
software.
5. If necessary create or modify the IC Sampler Control method for the sample preparation. Check
to ensure the operational parameters and the Timed Events table has been properly set up to
control each of the required MultiTek® peripherals.
6. Initialize IC system and turn on all necessary IC system components. Allow the IC column and
other system components to stabilize for 15-30 minutes before analyzing the first sample.
7. While the IC system is stabilizing, the IC Sampler Control sequence table information should be
synchronized with the IC software sample information and sequence tables.
Prepare sequence
NOTE
The IC Sampler Control software does not store sample specific information. The only information
required by the IC Sampler control software is the number of samples in the sequence, the number
of injections required for each sample, and whether or not the user or the software will start each
sample analysis.
8. If necessary modify or create a new sample table with the IC software and input all relevant
calibration standard and sample information. Ensure the total number of samples and the number
of analyses per sample has been entered into the IC Sampler Control sequence table.
9. Load the samples into the autosampler tray (if present) or prepare the first sample for manual
loading.
As an aid to the analyst, this has been assembled for the Antek MultiTek® IC Configuration. Use these
guidelines in accordance with your particular instrument configuration and sample matrix.
Halides in Liquid Hydrocarbons (Direct Injection)
1. The analysis of halides in liquid hydrocarbon solvents using direct injection can be done, but is
not recommended due to higher RSDs. The boat inlet described below is the recommended
sample introduction for halides in liquid hydrocarbon solvents.
5. Injection Rate and Frequency: Discharge contents of the syringe into the boat at a slow rate
(approximately 10 µL/second) being careful to discharge the last drop. Use of Cerafelt in the
sample boat to aid quantitative delivery is advised. Frequency of injection can vary depending
upon boat speed, level being determined, furnace residence time, and cooling capacity of the
boat loading area. Typical injection frequency allows at least 5 minutes between injections.
6. Boat Temperature at Time of Sample Introduction: Sample volatility must be addressed; be
sure boat temperature has returned to ambient or sub-ambient temperatures prior to introduction
of sample into boat. Let boat rest at least 45 seconds in cooling area between injections. Some
halides may be vaporized as the boat approaches the furnace. Sub-ambient temperature can
reduce this evaporation.
7. Sample Flowpath: Leak Check and Back Pressure: The sample flowpath must be leak free
when pressure tested per the manufacturer's recommended procedure. Flowpath back pressure
during normal operation can range from 5 – 35 kPa.
8. Gas Flow Settings: Gas supplies to various points in the sample path must be consistently
controlled to allow for smooth, complete combustion of the sample.
second order (0-100ppm). The curve should yield an estimated value that can be used to
calculate halides content in the sample on a mass/mass basis.
7. Sample Flowpath: Leak Check and Back Pressure: The sample flowpath must be leak free
when pressure tested per the manufacturer's recommended procedure. Flowpath back pressure
during normal operation can range from 5 – 35 kPa.
8. Gas Flow Settings: Gas supplies to various points in the sample path must be consistently
controlled to allow for smooth, complete combustion of the sample.
9. Pyrotube Water Introduction Rate: Water vapor is required during the combustion of the
sample to generate the acid halides. The recommended water introduction rate using the pyrotube
water peristaltic pump is 0.7-0.9 mL/minute.
10. Sample Homogeneity/Calibration Response: Prior to analysis, mix samples and calibration
materials well. Minimum response should be no less than 2 – 3 times the baseline noise for the
lowest point on the calibration curve. The highest point on the curve must be below the
saturation point of the detector.
11. Boat Blank/Baseline Stability: Prior to analysis, especially when analyzing low levels, advance
the boat (with Cerafelt) into furnace to assure that no contamination is present in the boat or on
the inside areas of the pyrotube near the injection area. Heat the boat and Cerafelt in the furnace
to assure both are clean, then rapidly move boat out to injection area.
12. Calibration Materials/Standard Curve Construction: Prepare calibration standards with
solvents that have minimum or no contamination relative to the concentration of anticipated in
the sample unknown. Correct for halide contribution from solvent materials and impurity of
source material. Use calibration curves that bracket the expected levels in the sample unknown
as a guide to prepare standards. Do not force the calibration curve through the 0,0 axis. Construct
standard concentrations that will yield a calibration curve that is a best linear (0-10ppm) or
second order (0-100ppm). The curve should yield an estimated value that can be used to
calculate halides content in the sample on a mass/mass basis.
3. Once the selected sample valve has been filled and allowed to equilibrate, sample injection
should be accomplished by applying a firm, smooth clockwise rotation to the sample valve. This
function will be performed by the software for the Model 734 automatic gas sampling system.
4. Leave the sampling valve in the inject position until analysis is complete (instrument has
returned to baseline and integration has finished).
5. The length of time required for detector response will depend upon the type of pyrotube utilized,
carrier gas flow rates, sample size, sample introduction line length and nitrogen and/or sulfur
concentration. From 60 seconds to 3 minutes can be typical.
6. Model 734 carrier gas flows can be used to manipulate sample combustion and detection
characteristics.
WARNING
Excessive carrier flow rates greater than ≥25 mL/min can cause incomplete sample
combustion (coking – sooting).
7. Sample cylinders containing liquefied gases must contain sufficient pressure (>200 PSI) to allow
the transfer of sample to the 734 without the formation of "bubbles" in the transfer tubing and
sight glass.
WARNING
Do not exceed the overall pressure rating (900 PSI) of the sample inlet system or the capacity of
the sample transfer cylinder, quick connects, and other transfer lines and fittings.
8. Use standard gas flow conditions for your Antek analyzer.
9. The use of a filtering device prior to sample introduction is strongly recommended. This can
greatly extend valve service and prevent transfer line (tubing) plugging.
CAUTION
Particulate matter (debris) contained in samples can obstruct sampler tubing and/or cause
damage to injection valves. An inert filter device can minimize this damage.
10. The use of flowpath components with enhanced metal passivation treatments (Sulfinert™ or
Silicosteel™) can enhance the analysis of low level contaminations.
11. The injection of liquids (iso-octane, toluene, other volatile liquids, etc.) is not advised.
12. Routinely inspect user installed transfer lines and fittings used to connect the sample container to
the sample inlet system for leaks and stress weakening that can be caused by frequent bending,
age or use.
SECTION 6
MAINTENANCE / TROUBLESHOOTING
Introduction
This section provides information for troubleshooting and maintenance of the Antek MultiTek® system.
For more detailed maintenance and troubleshooting information, please contact a PAC service
representative.
Routine Maintenance
The Antek MultiTek® System is a relatively maintenance free analyzer. Regular care of a few items
should keep the system operating at peak level. The following is a recommended routine maintenance
schedule:
Daily
1. Check cylinder supply pressure for all supply gases.
2. Check all gas flows.
3. Check all analytical parameters including temperatures, detector settings, timed events, etc.
4. Check the validity (within normal analytical error) of any calibration curve(s) being used by analyzing
check standards and comparing them to the existing curve and previous check standard data.
Monthly
1. If the system is equipped with a MoleculiteTM/DrieriteTM scrubber, empty and recharge the
MoleculiteTM/DrieriteTM scrubber with fresh material. Refill kits (P/N 71028 and 72001) are available
from PAC. A properly charged scrubber should contain approximately 50% MoleculiteTM and 50%
DrieriteTM.
NOTE
If the indicating DrieriteTM should turn pink before the one-month period is complete, this is an indication that
the scrubber is wet and the Drierite should be recharged or replaced.
NOTE
If the indicating Drierite should turn black, this is an indication of ozone getting through the catalyst and both
the DrieriteTM and MoleculiteTM should be replaced. The Ozone Generator should also be checked for leaks.
With proper maintenance and use of quality gases, MoleculiteTM can typically last up to 2 years without
needing replacement. DrieriteTM can be regenerated in a low temperature oven which will drive off the
absorbed moisture as indicated by a pink color and turn the material back to a blue color.
Preventive Maintenance
1. Septa are to be replaced on an as needed basis. Generally, a septum is good for more than 100
injections. When the septum becomes soft or brittle and no longer presents resistance to the syringe
needle upon insertion, it should be replaced.
2. Teflon® ferrules have a tendency to “cold flow” and may need to be tightened or replaced
periodically.
3. Detector Lenses may need to be cleaned periodically. Residue may accumulate on the lenses of the
reaction chamber and fluorescence chamber. Generally, this is only performed on a yearly basis, but
if response decreases steadily or the system exhibits poor repeatability, the lenses may need cleaning.
4. Clean any residue that may accumulate at the inlet or outlet of the pyrotube.
5. Replace any items in the analytical flow path which have degraded with use (i.e., pyrotube, membrane
dryer, interconnect tubing, o-rings, etc.).
6. Application review via internet. PAC service and application personnel can review instrument status
from remote locations if the instrument is accessible through the internet.
IMPORTANT
Do not touch the glass of the UV Lamp. Fingerprints and oils from your hands will become
permanently etched into the glass, reducing the lamp’s performance.
Clean the UV Lamp with alcohol solvent to remove any dirt or oils from the lamp.
Locate the “Max Output Port” stamped on the glass of the lamp to identify the maximum output port of
the UV Lamp.
Loosen the two set screws at the base of the UV Lamp Holder Bracket.
Position the lamp so the maximum output port is parallel to the lamp holder bracket window.
Insert the UV Lamp all the way into the UV Lamp Holder Bracket. Tighten the two set screws to secure
the lamp. Do not over-tighten the screws – damage to the lamp may occur otherwise.
Power the MultiTek® on. Make sure the UV Lamp turns on. If necessary go to Instrument Parameters to
enable the UV Lamp. Allow 30 – 45 minutes for the lamp to warm up.
Loosen the two set screws in the center of the UV Lamp Holder Bracket (Figure 6-5) that keep the
holder in position.
IMPORTANT
Take extra care to make sure the holder does not come off the slide mount
attached to the collimating lens housing.
WARNING
Never look into ultra-violet light from the (UV) Lamp when it is powered on.
Permanent retinal damage may occur to your eyes.
Slide the lamp holder up and down to maximize the Sulfur baseline (Figure 6-4) on the Main screen
(Figure 3-6).
After changing the UV lamp go to the “Service Counter” screen in “Setup” and click Change Lamp.
Note: There are two Set Screws, one on each side of the Lamp to Lens Holder Bracket.
Highlight “PAC MultiTek” under the Database folder, right click mouse, click Tasks -> Back Up…
Select the backup destination, and then type the name for the backup. Click OK.
Highlight “PAC MultiTek” under “Database folder”, right the click mouse, and click Tasks -> Restore -
> Database.
Click Add, and then browse to the folder where the backup database is saved. Double click the backup
database then click OK.
Ensure to check the “Restore” checkbox, and then click OK. The database will be fully restored.
To use this guide, simply locate the symptom in the left column and follow suggestions for probable
cause and remedy. Some symptoms may be addressed in each section. For detailed drawings of
component location, electronic schematics, flow diagrams, parts lists, and servicing guidelines, please
contact a PAC service representative.
Analytical Troubleshooting
Before attempting to perform any troubleshooting and before taking any action to remedy an apparent
problem, ensure all components of the analytical system and any accessories are properly assembled.
Solutions that are denoted with an * (asterisk) should only be performed by an advanced user or a
qualified Technician. If further assistance is needed, please feel free to contact PAC Service at 1-800-
444-TEST (8378).
Baseline shift-before Change in inlet gas flow *Check for leak during
peak obstruction or sample introduction
inlet
Sample size too large Reduce sample size
Gas leak Repair gas leak
Septum leak Replace septum
Contaminated septum Replace septum
Baseline shift- after Change in inlet gas flow *Check for obstruction
analysis in sample inlet or leak during sample
introduction
response
Contaminated septum Replace septum
Contaminated pyrotube *Clean or replace tube
IC Module Troubleshooting
SYMPTOMS PROBABLE CAUSE SOLUTION
High blank response, Buildup in flow path: Clean flow path using
decreasing over time pyrotube, glass elbow, steam by turning on
condenser and/or pyrowater and running
scrubber jar for several hours
Clean pyrotube and glass
elbow by using torch to
burn out contamination
Clean inlet to pyrotube
and 740 glass tube
Replace sample boat and
cerafelt or glass wool in
boat
Replace glass elbow,
condenser and scrubber
jar
Replace gas solenoid
Replace pyrotube
Remove scrubber jar and
clean out any residue
then flush with high
purity water
Remove scrubber jar
bubbler and replace with
new bubbler
APPENDIX A
STANDARDS FOR ANALYSIS
Common Conversions
Name weight/weight weight/volume volume/volume
parts per hundred 10 mg/g 10 mg/ml 10 ml/L
% 1 mg/100 mg 1 mg/100 ml 1 ml/100 ml
Exponential Form
Exponential Prefix Name Symbol
1012 tera- T-
109 giga- G-
106 mega- M-
103 kilo- k-
10-1 deci- d-
10-2 centi- c-
10-3 milli- m-
10-6 micro- μ-
10-9 nano- n-
10-12 pico- p-
10-15 femto- f-
Making Standards
Overview
MAN MULTITEK-1 OPERATION Page 195
®
MULTITEK ANALYZER
(a)(b)(c)(d) = G
(e)(f)
a: actual weight of compound (g)
b: nitrogen/sulfur content in compound (g/g)
c: ng conversion (ng/g)
d: purity of compound (g/g)
e: volume of dilution (mL)
f: μL conversion (μL/mL)
G: standard concentration (ng/μL – ppm)
Example
Pyridine (99.9% pure) contains 17.71% nitrogen. 0.5713 grams of pyridine is diluted to 100 mL with
isooctane.
a b c d
( 0.5713g )(0.1771g / 1g )(
1 x 109ng / 1g)( 0.999g / 1g ) = G = _1011_ ppm
( 100mL
e
)(1000μL / 1mL
f
)
TARGET: Convert 1000 ppm (w/v) to a weight/weight relationship
To derive a weight/weight relationship from a weight/volume concentration,
simply divide by the density of the solvent.
Materials
Nitrogen and sulfur in isooctane solvent (density = 0.6919 mg/mL)
Math
1000 ppm (W/V) = (1000μg)x( 1ml ) = 1000μg = 1445μg
1ml 0.6919g 0.6919g 1g
= 1445 ppm (W/W)
Math
1000 ppm (W/w) = (1000μg) x (0.6919g) = 691.9μg = 691.9 ppm (W/v)
1g 1mL 1mL
Nitrogen Standards
Name Mol Wt %N Structure Solvents
Acetonilide 135.10 10.37% Alcohol, Methanol,
Acetone,
Chloroform,
1g/185mL H2O,
1g/18mL Ether,
1g/47mL Benzene
Sulfur Standards
Name Mol Wt %S Structure Solvents
n-Butyl Sulfide 146.29 21.92% Alcohol,
Ether, Iso-octane,
Benzene, Toluene,
Xylene
APPENDIX B
MATERIAL SAFETY DATA SHEETS – MSDS
INDICATING DRIERITE™
OZONE (O3)
Section I - General Information
In the chemiluminescent detector, ozone is generated from oxygen at concentrations of less than 5%. At these
concentrations, the ozone/oxygen mixture is non-explosive, and will support combustion only slightly better
than oxygen. Suitable fire fighting equipment would be any that is useful for other hazards, such as electrical or
chemical. If high concentrations of ozone are present, self-contained breathing apparatus should be used.
Flash Point: NA
Flammability Limits in Air (%by volume): Lower NA, Upper NA.
Extinguishing Media: Shut off ozone gas, if possible, and use the appropriate media for the surrounding fire.
Special Fire Fighting Procedures: Though not flammable itself, ozone vigorously accelerates combustion.
Unusual Fire and Explosion Hazard: Materials which do not burn in air, may burn in ozone enriched
atmosphere.
The Chemiluminescence Detector contains an ozone generator which produces ozone from an external oxygen
supply. The outflow of the detector is passed through a scrubber or a high temperature zone before being
vented to atmosphere. For systems with a scrubber: the scrubber contains indicating DrieriteTM. Prolonged or
excessive ozone flow through the scrubber will cause the indicating DrieriteTM to turn black. This could be
due to ozone channeling through the MoleculiteTM, or as a result of a leak in the ozone generator. In the first
case, the scrubber should be recharged with fresh MoleculiteTM (see Section IX - Special Precautions) and
DrieriteTM; in the second, the ozone generator should be checked for leaks.
Ozone Generator Leak Check Procedure: Turn off power switch to ozone generator. Decrease incoming
oxygen pressure to two to five pounds. Turn off flow meters for all other gases, open ozone flow meter (ball
indicator should move to top of scale). Plug exit to scrubber. If no leaks are present, flow meter ball will drop to
zero. If leaks are present, ball will not drop, and all system components (O- rings, fittings, flow cell) should be
thoroughly checked and replaced if necessary.
Respirator Protection: Self-contained breathing apparatus approved by U.S. Bureau of Mines is Adequate, if
used for a short period of time.
Ventilation: Use in well ventilated area. Clear area of personnel and ventilate area well if leak occurs.
Protective Gloves: N/A
Eye Protection: Safety glasses are required when working in the laboratory environment.
Other Protective Equipment: None.
Do not attempt to produce high or pure concentrations of ozone. Oxygen flows to the ozone generator should
be kept at a recommended rate of 30 mL/min and should not exceed 100 mL/min. In recharging the scrubber
tube, care should be exercised when removing or discarding the spent MoleculiteTM, since it may contain
ozone or shock sensitive compounds, and could pose an explosion or fire hazard. To minimize these hazards:
a) change the MoleculiteTM regularly;
b) if the MoleculiteTM is “caked” or “packed” do not forcibly remove while dry;
c) once the spent MoleculiteTM has been removed, it should be placed in a tray or other flat container
inside a safety hood to allow the ozone to dissipate before disposal.
The odor threshold of ozone for the normal person is 0.01 – 0.015 ppm by volume in air. Concentrations of 1
ppm produce an unpleasant sulfur-like odor.
The safe level for short term human exposure to concentrations of ozone in excess of 0.1 ppm (the TLV) is not
known with certainty. Probably 2 ppm is safe for several minutes, provided that no respiratory infection is
present. The atmospheric concentration immediately hazardous to life is likewise not known, but inhalation of
50 ppm for thirty minutes would probably be fatal.
The information contained herein is furnished without warranty of any kind. Users should consider these
data only as a supplement to other information gathered by them and must make independent
determinations of the suitability and completeness of the information from all sources to assure proper
use and disposal of these materials and the safety and health of employees and customers.
Unusual Fire and Explosion Hazard: MoleculiteTM Catalyst is noncombustible. Packaging may be
combustible.
Flash Point: NA
Extinguishing Media: Water, foam, CO2, powder are all suitable.
Protective Measures: Breathing apparatus may be needed.
Personal Precautions: Avoid inhaling dust. Avoid skin and eye contact.
Environmental Precautions: No hazard
Recovery: Contain material. Sweep or vacuum up.
Store in a clean dry environment. Avoid direct sunlight or heat sources. Keep containers closed. Keep away
from organic material and strong reducing agents.
APPENDIX C
STATIC AND DYNAMIC IPADDRESSING
MultiTek® IP Address Configuration
The MultiTek® Analyzer default communication with the PC is via a network router using dynamic IP
addressing. For initial setup, the instrument, router and PC must be connected as shown in the System
Block Diagram (Section 2, Figure 2-8). Static IP addressing is also supported, but can only be done
once the initial setup has been completed. MultiTek® Software must be running on a Windows PC in
order to operate the MultiTek® analyzer. All the settings and results data are stored on the PC.
NOTE
For initial installation, a network router is required to assign an IP address to each MultiTek® instrument.
DHCP must be enabled in the router. After initial setup is complete, a static IP address and subnet can be
set.
If a static IP address is used, both the MultiTek® and PC must be on the same sub network.
After the static IP address is set in the instrument, set the PC’s IP address to an address within the
same sub network as the MultiTek® or network switch attached to the instrument(s) (figure C-4). Go
to Network Connections in Control Panel and select and right-click on the Ethernet controller and
click on Properties.
Highlight Internet Properties (TCP/IP), click on Properties. When the Internet Protocol Properties
screen appears select “Use the following IP address, then enter the IP address and subnet mask
(Figure C-4). Using the example above, 192.168.1.10 with a subnet mask of 255.255.255.0 would be
work as long as no other device on the network had the same address. If duplicate IP addresses are
used, the PC/MultiTek® will not be able to communicate over the network. Click on OK and close
the IP Properties, Network Properties and Control Panel screens.
Connect the PC and instrument(s) directly, or through a network switch. Make sure the PC and
network switch are turned on and running, then power on the instrument(s). Start the MultiTek®
Software and verify the IP address for the instrument is correct. Log onto the MultiTek®.
After the dynamic IP address is set in the instrument, set the PC’s IP address to dynamic (figure C-5).
Go to Network Connections in Control Panel and select and right-click on the Ethernet controller
and click on Properties.
Highlight Internet Properties (TCP/IP), click on Properties. When the Internet Protocol Properties
screen appears select “Use Obtain an IP address automatically and click on OK. Close the IP
Properties, Network Properties and Control Panel screens.
Connect the PC and instrument(s) through a network router (with DHCP is enabled). Make sure the
PC and network router are turned on and running, then power on the instrument(s). Start the
MultiTek® Software and verify the IP address for the instrument appears in the Logon screen. Log
onto the MultiTek®.
INSTALLATION PROBLEM
REPORT
E-mail:
Problem(s)
Model: S/N:
Model: S/N:
Model: S/N:
END OF DOCUMENT