FIELD QUALITY PLAN

PROJECT: DEVELOPMENT OF DRY BULK TERMINAL OF TEKRA,TUNA

CLIENT: ADANI KANDLA BULK TERMINAL PVT LIMITED
CONTRACTOR: L&T Construction
FQP NO: AKBTPL/L&T/MHS/CON/FAB/QAP-001 REV No-00
ITEM: STRUCTURAL FABRICATION OF CONVEYING SYSTEM

CLASS QUANTU
TYPE OF REFERENCE ACCEPTANCE FORMAT OF
S.No ACTIVITY CHARACTERISTICS OF M OF REMARKS
CHECK DOCUMENT NORMS RECORD
CHECK CHECK

1 2 3 4 5 6 7 8 9 D*
A Raw Materials and Consumables

If raw material correlation and

Project technical As per relevant IS traceability could not established,
Visual,
specification /Client Standard/ Manufacturer check testing to be carried out in client
Heat No/Batch No/ measurement,
A.1 C,A 100% approved technical IMIR √ approved NABL lab. Random Sample
Dimensions, Profiles &
Drgs/MTC/Lab test specification/Relevant selection by client per type/size/lot etc.
testing
reports/IR/ MDCC material standards QAP/ITP for raw material shall be
approved seperately by client.

Raw Materials
Client Approved
Drawings/ NDT
UT ( Plates 16 mm and above) Test C,A 100% ASTM 578 Level -B Insp. Report √
Procedure/
ASME SEC-V

Client Approved
UT Drawings/ NDT
Test C,A,E 100% ASTM - 388 Insp. Report √
( Rod dia 50 mm and above) Procedure/
ASME SEC-V

Approved make: D&H SCHERON/

HONAVAR/ADOR/ESAB/LINCOLN
Tech Spec/ ASME Sec USA/ADVANI OERLICON or as per
Consumables- Chemical and Mechanical Visual, Review ASME SEC 2C/ Project BTC/Lab test
A.2 C,A 100% 2C/Manufacture √ Project technical specification. All weld
Electrodes properties of MTC/BTC technical Specification report
technical specification. test for random batch to be carried out
as per client instruction and testing to
be done in client approved NABL Lab.

Project technical
Visual, Review Approved make: as per Project
A.3 Consumables- Paints Chemical properties C,A 100% specification/Client Manufacturer data sheet BTC √
of MTC/BTC technical specification.
Approved Drawings

Manufacture specification/
Project technical
Consumables- Chemical and Mechanical Visual, Review Project technical BTC/ Lab test
A.4 C,A 100% specification / Client √
Grouting Materials properties of MTC/BTC specification/ Client report
approved Drawing
approved Drawing

Project technical
Visual, Project technical In case of Lab test sample shall be
Consumables- Chemical and Mechanical specification / Client MTC/ Lab test
A.5 measurement, C , A,E 100% specification / Client √ selected by client and testing to be
fasteners properties approved Drawing / Report
testing approved Drawing done in client approved NABL LAB.
Relevant standards

Page 1 of 6
 FIELD QUALITY PLAN
PROJECT: DEVELOPMENT OF DRY BULK TERMINAL OF TEKRA,TUNA
CLIENT: ADANI KANDLA BULK TERMINAL PVT LIMITED
CONTRACTOR: L&T Construction
FQP NO: AKBTPL/L&T/MHS/CON/FAB/QAP-001 REV No-00
ITEM: STRUCTURAL FABRICATION OF CONVEYING SYSTEM

CLASS QUANTU
TYPE OF REFERENCE ACCEPTANCE FORMAT OF
S.No ACTIVITY CHARACTERISTICS OF M OF REMARKS
CHECK DOCUMENT NORMS RECORD
CHECK CHECK

1 2 3 4 5 6 7 8 9 D*
B Procedures

Establishment of
B.1 Qualification Visual & Testing C,A,E 100% ASME SEC - IX ASME SEC - IX WPS,PQR √
WPS,PQR

B.2 Welder Qualification Qualification Visual & Testing C,B,A,E 100% ASME SEC - IX ASME SEC- IX Welder cards √

Project technical
spectification/Client
Approved Drawing/ISO
Project technical 12944/ ISO 8501/
Client Approved
B.3 Painting Procedure Approval Review C,A,E,F 100% spectification/Client ASTM-D-3359/ √
Procedure
Approved Drawing SSPC PA-2 /
ISO 8504/manufacturer
data sheet/ ISO 8502

Fabrication,Erection, Client approved

Client approved Drawing, IS Client Approved
B.4 commissioning and Approval Review C,A,E,F 100% Drawing, IS 7215,AWS √
7215,AWS D 1.1,IS 12843 Procedure
testing Procedure D 1.1,IS 12843

Project technical
Client approved Drawing,
specification/Client Client Approved
B.5 NDT Procedure Approval Review C,A,E 100% AWS D1.1,Project technical √
approved Drawing, Procedure
specification, ASME SEC V
ASME SEC V

Page 2 of 6
 FIELD QUALITY PLAN
PROJECT: DEVELOPMENT OF DRY BULK TERMINAL OF TEKRA,TUNA
CLIENT: ADANI KANDLA BULK TERMINAL PVT LIMITED
CONTRACTOR: L&T Construction
FQP NO: AKBTPL/L&T/MHS/CON/FAB/QAP-001 REV No-00
ITEM: STRUCTURAL FABRICATION OF CONVEYING SYSTEM

CLASS QUANTU
TYPE OF REFERENCE ACCEPTANCE FORMAT OF
S.No ACTIVITY CHARACTERISTICS OF M OF REMARKS
CHECK DOCUMENT NORMS RECORD
CHECK CHECK

1 2 3 4 5 6 7 8 9 D*
C Fabrication

Visual Client Approved Inspection

Marking, cutting and Client Approved Drawing,
C.1 Visual and Dimensional and C,B 100% Drawing, IS 7215,AWS Report/
edge preparation. IS 7215,AWS D1.1
Measurement D1.1 REGISTER

Visual Client Approved Inspection

Drilling and Tapping- Client Approved Drawing,
C.2 Visual and Dimensional and C,B 100% Drawing, IS 7215,AWS Report/
(As applicable ) IS 7215,AWS D1.1
Measurement D1.1 REGISTER

Client Approved
Pre-fabrication fit up Visual Client Approved Drawing,
Visual and Dimensional ( Drawing,WPS, IS
C.3 and tack weld and C,B 100% WPS,IS 7215,AWS Inspection Report √
Size and Joint configuration) 7215,AWS D1.1,Client
wherever required Measurement D1.1,Client approved WPS
approved WPS
Client Approved
Visual and Dimensional Visual Client Approved Drawing,
Drawing, IS 7215,AWS
C.4 Inspection of welding ( Bead height, fillet and C , B , A,E,F 100% IS 7215,AWS D1.1,Client Inspection Report √
D1.1,Client approved
size,reinforcement etc) Measurement approved WPS
WPS
D NDT

Client Approved Random 20% in case of fillet weld and

D.1 Fillet weld - DP test Test C , A,E 20% AWS D1.1 Insp. Report √
Drawings/ Procedure selection by client.

If Thickness is more than 12 mm. For

Client Approved AWS D1.1 ( Dynamic load client 30% witness at random for
D.2 NDT Test Butt-weld - Ultrasonic test Test C , A,E 100% Insp. Report √
Drawings/ Procedure acceptance criteria) each type/size/lot/batch etc and
100% for L&T.

If thickness is less than 12 mm, Joints

Butt weld Client Approved Client Approved Procedure,
D.3 Test C , A,E 5% Random R.T Film √ Random selection by Client per
Radiography test Drawings/ Procedure AWS D1.1
size,type, welder etc.
Visual and Dimensional
Visual Client Approved Inspection
Dimensional before ( Elevation, orientation, Client Approved Drawing/ IS Clearance from client of any structure
E and C,B,A 100% Drawing, IS 7215,AWS Report/ √
blasting projection, level, 7215/ AWS D1.1 is required before blasting.
Measurement D1.1 REGISTER
alignment,straightness etc.)

Page 3 of 6
 FIELD QUALITY PLAN
PROJECT: DEVELOPMENT OF DRY BULK TERMINAL OF TEKRA,TUNA
CLIENT: ADANI KANDLA BULK TERMINAL PVT LIMITED
CONTRACTOR: L&T Construction
FQP NO: AKBTPL/L&T/MHS/CON/FAB/QAP-001 REV No-00
ITEM: STRUCTURAL FABRICATION OF CONVEYING SYSTEM

CLASS QUANTU
TYPE OF REFERENCE ACCEPTANCE FORMAT OF
S.No ACTIVITY CHARACTERISTICS OF M OF REMARKS
CHECK DOCUMENT NORMS RECORD
CHECK CHECK

1 2 3 4 5 6 7 8 9 D*
F Surface preparation and Painting

Project technical
Project technical
specification/ Client
Visual specification/ Client Insp. Report/
Surface preparation -Visual and Approved Drawings/ Client
F.1 & C , B , A,E 100% Approved Drawings/ Painting Log √
surface profile approved painting
Measurement Client approved book
procedure/ Manufacturer
painting procedure
data sheet

Project technical
Project technical
specification/ Client As per recommendation of Client and
specification/ Client
F.2 Salt Deposition test Test C , A,E Random approved painting Inspection Report √ Random selection by Client as per JOB
approved painting
procedure/ Manufacturer and site condition.
procedure
data sheet

Project technical
Project technical
specification/Client
Visual specification/ Client Inspection
Approved Drawings/Client
F.3. Primer Coat & C ,B 100% Approved Drawings/ Report/Painting √
approved painting
Measurement Client approved log book
procedure/ Manufacturer
painting procedure
data sheet
Surface Preparation
and Painting. Project technical
Project technical
specification/Client
Visual specification/ Client Inspection
Approved Drawings/Client
F.4 Intermediate Coat & C ,B 100% Approved Drawings/ Report/Painting √
approved painting
Measurement Client approved log book
procedure/ Manufacturer
painting procedure
data sheet

Project technical
Project technical
specification/ Client
Visual specification/ Client Inspection
Approved Drawings/ Client F-2 Coat after Jet water wash cleaning
F.5 Final Coat & C,A 100% Approved Drawings/ Report/ Painting √
approved painting and erection.
Measurement Client approved log book
procedure/ Manufacturer
painting procedure
data sheet

Project technical
Project technical
specification/ Client
Adhesion Test specification/ Client Random test to be carried out as per
F.6 Test C,A Random approved painting Inspection Report √
( X Cut & Dolly) approved painting instruction of client engineer
procedure/ Manufacturer
procedure
data sheet

Page 4 of 6
 FIELD QUALITY PLAN
PROJECT: DEVELOPMENT OF DRY BULK TERMINAL OF TEKRA,TUNA
CLIENT: ADANI KANDLA BULK TERMINAL PVT LIMITED
CONTRACTOR: L&T Construction
FQP NO: AKBTPL/L&T/MHS/CON/FAB/QAP-001 REV No-00
ITEM: STRUCTURAL FABRICATION OF CONVEYING SYSTEM

CLASS QUANTU
TYPE OF REFERENCE ACCEPTANCE FORMAT OF
S.No ACTIVITY CHARACTERISTICS OF M OF REMARKS
CHECK DOCUMENT NORMS RECORD
CHECK CHECK

1 2 3 4 5 6 7 8 9 D*
G Erection & Alignment
Visual,welding,painting and
Assembly of structure Dimensional Visual Inspection
Client Approved Client Approved Drawing
G.1 at ground before ( Elevation, orientation, and C,B,E Random Report/ √
Drawing and IS 7215
erection projection, level, Measurement REGISTER
alignment,straightness etc.)
Check for dimension, Level, Visual Client Approved Civil
Client Approved Civil and Joint Inspection joint inspection with civil, mechanical
G.2 Civil Foundation Alignment and Straightness and C,B,A 100% and Mechanical √
Mechanical Drawing protocol contractor and client
etc. measurement Drawing
After Erection Visual
Client Approved
(1) Verticality, Horizontality, ,mesurment,lev Client Approved drawing,
Visual drawing, IS Inspection report/
G.3 Elevation, C/C C,B,A 100% IS 7215/IS 12843/client √
and 7215/IS 12843/client Protocol
distance,alignment,level Approved procedure
Measurement Approved procedure
,straightness etc.

(2) Final inspection of Client Approved

Client Approved drawing,
assembly (Verification of Visual & drawing, IS Inspection report/
G.4 C,B,A,E 100% IS 7215/IS 12843/client √
completeness of sub assembly Measurement 7215/IS 12843/client Protocol
Approved procedure
with all loose items) Approved procedure

Assembly of All Client Approved Client Approved

G.5 Structure 3) Fasteners tightness Torqueing C,B,A Random drawings/Client drawings/Client approved Inspection report √ Min Random 20 %, selection by Client.
approved Torque chart Torque chart

1- After erection , Cleaning by Jet water

Project Technical wash and solvent , salt deposition test
Project technical
technical F-2 Coat shall be applied . 2- In case
specification/Client
specification/Client Inspection of erection joints are welded, after
Visual & Approved Drawings/Client
G.6 4) Final Painting C,B,A,E,F 100% Approved Report/ Painting √ welding of erection joints - With in 24
Measurement approved painting
Drawings/Client log book hrs surface preparation and painting to
procedure/Manufacturer
approved painting be carried out( Surface cleaning by Jet
data sheet
procedure water wash and Solvent and Surface
profile by blister blaster )

Page 5 of 6
 FIELD QUALITY PLAN
PROJECT: DEVELOPMENT OF DRY BULK TERMINAL OF TEKRA,TUNA
CLIENT: ADANI KANDLA BULK TERMINAL PVT LIMITED
CONTRACTOR: L&T Construction
FQP NO: AKBTPL/L&T/MHS/CON/FAB/QAP-001 REV No-00
ITEM: STRUCTURAL FABRICATION OF CONVEYING SYSTEM

CLASS QUANTU
TYPE OF REFERENCE ACCEPTANCE FORMAT OF
S.No ACTIVITY CHARACTERISTICS OF M OF REMARKS
CHECK DOCUMENT NORMS RECORD
CHECK CHECK

1 2 3 4 5 6 7 8 9 D*
Project technical Project technical
Water mix ratio, Cleanliness of Visual &
specification/Client specification/ Client Insp.Report/ Lab
H Grouting pour, compressive strength, Compression C,B,A 100% √
approved drawings approved drawings test report
Curing test
/Manufacturer's spec. /Manufacturer's spec.
Align, Level, straightness, Visual and Client Approved Client Approved Drg/ Tech
I Sheeting C,B,A,F 100% Insp.Report √
Fastening,etc measurement Drg/Tech Spec Spec, IS 277

Align, Level, straightness, Visual and Client Approved Client Approved Drg/ Tech
J Final inspection C,B,A,E,F 100% Insp.Report √
Fastening,etc measurement Drg/Tech Spec Spec

NOTE:CORROSION PROTECTION SPECIFICATION NO:ADANI/P001 REV.00 SHALL BE REFERRED AND IMPLEMENTED WHEREVER APPLICABLE.

L&T AKBTPL IE
Sign. Sign. Sign.
Name : Name Name
Date Date Date
LEGEND :-
1) D*: Records identified with ‘TICK’ (p) shall essentially be included by Supplier in QA Documentation.
2) Legend used for Class of check are A, B ,C, E & F
• ‘A’ class of check shall be witnessed by Organization's FQA, Surveillance by Project Quality Manager Head Quality
• ‘B’ class of check shall be witnessed by Organization's Executing Dept and Surveillance by Organization's/ FQA Engineer
• ‘C’ class of check shall be witnessed by Contractor’s FQA and Surveillance by Concerned Executing Engineer of the organization for the respective work package.
D Document Review,E- Document Review by IE, F- Random Witness by IE
‘A’ and ’B’ class of checks shall be Organization's Customer Hold Points (H) stage.
H: “Customer Hold Point” to be witnessed and work shall not proceeded till it is witnessed and cleared by Organization.
TC: Manufacturer’s Test Certificate; SR: Site Register; TR: Test Report; LB: Lab Report,Organization:AKBTPL
All tests shall be carried out as per BIS or equivalent international standards as per Concession Agreement.All QAPs are to be signed by AKBTPL before submission to I.E.

Page 6 of 6