TATA PROJECTS LIMITED

DOC. NO:

TPL-039-VE-DS-1001 R0
WATER COOLED CHILLER TECHNICAL SHEET

8 MTPA IRON ORE CRUSHING & WASHING PLANT

TATA STEEL, KHONDBOND, ODISHA

WATER COOLED CHILLER AT CHILLER PALNT

TECHNICAL DATA SHEET

TPL-039-VE-DS-1001

Owner : -M/s TATA STEEL

Contractor : -M/s TATA PROJECTS LTD., HYDERABAD

Vendor : M/s UTILITY PROJECTS & SERVICES PVT LTD

EV. NO. R0
ISSUE
INITIALS SIGN.

PPD. BY AGP

CHD. BY DJR
R0
APD. BY DJR

DATE 16-05-2018
 TATA PROJECTS LIMITED
DOC. NO:

TPL-039-VE-DS-1001 R0
WATER COOLED CHILLER TECHNICAL SHEET

CONTENTS

S.N Description Page No.

1 Water cooled Chiller 1
 SCHEDULE OF TONNAGE FOR CHILLER AREA
AHU AHU TOTAL
BUILDING REFERENCE LOCATION AHU TAG CAPACITY Quantity CAPACITY
in TR in Nos. in TR
AHU ROOM -1 AHU1,AHU2 22 2 44
LCSS 1
AHU ROOM -2 AHU3,AHU4 19 2 38
AHU ROOM -1 AHU1,AHU2 34.5 2 69
AHU ROOM -2 AHU3,AHU4 14.0 2 28
LCSS 2
AHU ROOM -3 AHU5,AHU6 16.5 2 33
AHU ROOM -4 AHU7,AHU8 43.5 2 87
AHU ROOM -1 AHU1,AHU2 25.5 2 51
AHU ROOM -3 AHU5,AHU6 8.5 2 17
MPDS AHU ROOM -2 AHU3,AHU4 10.5 2 21
AHU ROOM -4 AHU7,AHU8 14.5 2 29
AHU ROOM -5 AHU9,AHU10 10 2 20
TOTAL 22 437

CHILLER SELECTED 225 TR (ACTUAL) 227 TR (NOMINAL)

NUMBER OF CHILLERS 3 (2W + 1S)
 Utility Projects & Services Private Limited

Client :- M/s. TATA STEEL LIMITED Doc.No. :- TPL-039-VE-DS-1001

Project :- M/s. TSL, KONDBOND, CSW, ODISHA. Contractor :- M/s. TATA PROJECTS LIMITED

We request the approval of the following Material / Equipment for the above-mentioned contract.

Submission:

1 Item : Water cooled chiller (2 working + 1 standby)

2 Manufacturer : VOLTAS LIMITED
3 Model No. : ACEGWFXR2402MLB2
4 Cooling Capacity : 225 TR (Actual) Nominal 227 TR
5 Compressor type & Nos. : Semi Hermetic Screw x 2 nos. per chiller
6 Chilled water in/out temp : 12 / 7 deg C
7 Cooling water in/out temp : 32 / 36.5 deg C
8 Chilled water flow rate : 136.25 CMH
9 Cooling water flow rate : 180.51. CMH
10 Refrigerant used : R134A
11 Unit power consumption : 151.77 kW for one chiller 2 compressors running
12 IKW/TR : 0.6731 at 100% load
13 COP : 5.225
14 IPLV : Cooling Capacity in TR / Power Input in kW
14.1 100% : 227 TR / 145.7 kW
14.2 75% : 170.25 TR / 87.04 kW
14.3 50% : 113.5 TR / 44.82 kW
14.4 25% : 56.75 TR / 22.18 kW
15 Chiller General Information
15.1 Power supply : 360-440 V / 50 hz ± 6 / 3 ph
15.2 Dimensions (L x W x H in mm) : 4356 x 2052 x 1772
15.3 Start Mode : Star - Delta
15.4 Operating Weight : 4698 kgs
16 Compressor Details
16.1 Model No. : VLEX-550A
16.2 RPM : 2950
16.3 Unit starting current : 450 Amps
16.4 Max operating current/compressor : 141 Amps

UPSPL: Autharised approval authority:

We certify that this submission fully complies This Material / Equipment
With the requirement ⃝ APPROVED
⃝ APPROVED WITH COMMENTS
⃝ RE -SUBMIT

Signature Date Signature Date

Model: ACEGWFXR2402MLB2 Date of Selection Friday, May 04, 2018 11:32:41AM
: 2.01
Software Version No. Application Name: Voltas Chiller Selection Program

Customer Name : na : kareem

Consulant Name : na ISP/SSP : N/A
Address : N/A Site Location : N/A

Water Cooled Screw Chiller (R134a) Package Technical Specifications

Manufacturer VOLTAS LIMITED, INDIA
Capacity required 220.00
Chiller Series Efficient WC Screw
Chiller Package Model ACEGWFXR2402MLB2
Nominal Capacity 227.0 TR Refrigerant R134a
Additional Features required if any Refer Annexure
Unit Operating Condition Evaporator Condenser
Fluid WATER WATER
Fluid Inlet Temp °C 12.00 32.00
Fluid Outlet Temp °C 7.00 36.50
2
Fouling Factor m K/W 0.0000180 0.0000440
Chiller Performance Data at full load condition Evaporator Condenser
Fluid Flow Rate 3 136.25 180.51
m /hr
Fluid Pressure Drop kPa / Mtr. of Water 49.50 / 5.049 89.90 / 9.176
Capacity TR 225 IKW/TR 0.6731
Unit Power Consumption KW 151.77 COP (kW/kW) 5.225
Unit Operating Current Amp 233.65 EER (Btu/W-h) 17.827
Tolerence on above parameters as per AHRI Standard.
Special Note : -

Part Load Performance at AHRI condition: Reducing Cooling Water Inlet Specific Power Consumption at Part
Temperature(IPLV) Load(IPLV)
%Load Cooling Input Power IKW / TR Current Entering Condenser
Capacity (TR) (KW) (Amp) Fluid Temperature 0.70
( °C) 0.60
IKW / TR

100 227.00 145.70 0.6419 224.7 30

0.50
75 170.25 87.04 0.5112 0 24.5
50 113.50 44.82 0.3949 0 19 0.40
25 56.75 22.18 0.3908 0 19 0.30
100 75 50 25
IPLV(IKW/TR) : 0.4379 % Load

Certified in accordance with the AHRI Water-Cooled Water-Chilling

and Heat Pump Water-Heating Packages Certification Program,
which is based on AHRI Standard 550/590 (I-P) and AHRI Standard
551/591 (SI). Certified units may be found in the AHRI Directory at
www.ahridirectory.org

Note: 1. Product development is a continuous process in Voltas, hence specifications and technical data subject to alterations without notice.
2. Extended Capacity Models are available on request Page 1 of 4
Model: ACEGWFXR2402MLB2 Date of Selection Friday, May 04, 2018 11:32:41AM
: 2.01
Software Version No. Application Name: Voltas Chiller Selection Program

Part Load Performance at AHRI condition: Reducing Cooling Water Inlet

Temperature(NPLV) Specific Power Consumption at Part
Load(NPLV)
% Load Cooling Input Entering Condenser Fluid
IKW / TR
Capacity Power(KW) Temperature(°C) 0.7
(TR)
0.6

IKW/TR
100 225.47 151.77 0.6731 32.00
0.5
90 202.92 127.56 0.6286 29.40
0.4
80 180.38 103.35 0.5730 26.80
0.3
75 169.10 91.25 0.5396 25.50 100 75 50 25
% Load
70 157.83 85.81 0.5437 24.20
60 135.28 75.88 0.5609 21.60
50 112.74 44.82 0.3976 19.00
40 90.19 35.76 0.3965 19.00
30 67.64 26.71 0.3949 19.00
25 56.37 22.18 0.3935 19.00

NPLV(IKW/TR): 0.4560

Part Load Performance at 32.00 °C Constant Cooling Water Inlet Specific Power Consumption at Part
Temperature at above unit operating conditions(PLV) Load(PLV)

%Load Cooling Input Power IKW / TR Entering 0.72

Capacity(TR) (KW) Condenser Fluid
0.70
IKW / TR

Temperature
(°C)
0.68
100.0 225.47 151.77 0.6731 32.00
0.66
75.0 169.10 119.92 0.7092 32.00
50.0 112.74 72.30 0.6413 32.00 0.64
100 75 50 25
25.0 56.37 36.32 0.6443 32.00 % Load

PLV(IKW/TR) : 0.6966
Chiller Package General Information
Voltage - Phase - Frequency (V-X-Hz) 360-440
390-440V -V3Ph/ 50 Hz± +/-
- 50Hz 2% 6%
Control Voltage (Volts) 210 - 240
Minimum % capacity reduction 16%
Chiller Package Size (L x W x H, mm) 4356 X 2052 X 1772
Total Refrigerant Charge (Kgs.) 269
BMS Link With MODBUS ... or BACNET Protocol
Start Mode Star - Delta
Shipping Weight (Kgs.) 4400
Operating Weight (Kgs.) 4698
Compressor Details
Type Semi-Hermetic Screw
Model VLEX-550A
RPM 2950
Quantity Per Unit 2
Oil Type HBR-B08
Oil Charge (Lit), per Comp 19
Unit Starting Current at 400V (Amps) 450
Max. allowable operating current (Amps) at 400V, per Compressor 141
Evaporator and Condenser Details
Evaporator Condenser
Type - Shell & Tube - Flooded Shell & Tube
Model - L1R-2P H3R-2P
Quantity Per Unit no. 1 1

Note: 1. Product development is a continuous process in Voltas, hence specifications and technical data subject to alterations without notice.
2. Extended Capacity Models are available on request Page 2 of 4
Model: ACEGWFXR2402MLB2 Date of Selection Friday, May 04, 2018 11:32:41AM
: 2.01
Software Version No. Application Name: Voltas Chiller Selection Program

No. of Passes no. 2 2

Water Connection Size - NB 200 150

G.A. Diagram

Note: 1. Product development is a continuous process in Voltas, hence specifications and technical data subject to alterations without notice.
2. Extended Capacity Models are available on request Page 3 of 4
Model: ACEGWFXR2402MLB2 Date of Selection Friday, May 04, 2018 11:32:41AM
: 2.01
Software Version No. Application Name: Voltas Chiller Selection Program

Point Load Diagram

Note: 1. Product development is a continuous process in Voltas, hence specifications and technical data subject to alterations without notice.
2. Extended Capacity Models are available on request Page 4 of 4
cable size
3Rx3Cx300 Sqmm
Water Quality

Evaporator and Condenser used in these packages are made of steel and copper and are
suitable for operation with well-maintained water systems. However, if the water used in
chillers is corrosive, high in mineral content or entrained solids, the water can cause
reduced performance and even failure of heat exchangers. Therefore, it may be necessary
to obtain the services of a water treatment consultant and to provide and maintain water
treatment. This is particularly important with glycol solution systems. Condenser and
evaporator water must be pure. Impurities cause scaling that reduces heat exchanger
efficiency and corrodes tubes. Corrosion, in turn, can result in more serious problems, such
as water enters in to refrigeration circuit and interior rusting and
Contamination. Take water samples as follows:
1. Take water samples during machine operation.

2. Collect samples in a polyethylene container. First, extract some water from the unit and
wash the container thoroughly. Then, collect the sample at least two liters so that no air
enters the container.

3. Measure residual chlorine as soon as the water sample is collected.

4. Collect a sample of the drain waters from the chillers for steam analysis. Table 1.1 lists the
maximum allowable limits for impurities in evaporator and condenser water.
 CIN : L29308MH1954PLC009371

VOLTAS LIMITED

Our Ref: DPG / SDIPS/uSSPLIRI Date: 08.05.2018

Mis Utility Projects & Services Pvt Ltd

Chennai

Subject: - Supply of Yo Itas branded Water Cooled Screw Chillers for your prestigious project .

.Dear Sir,

With reference to the queries of technical submittals, we are furnishing our point
wise reply below.

1) Voltage & Frequency: We confirm Voltage and frequency range shall be 360-
440 V-3P-50HZ +/- 6%.
2) Cable: We confirm that Cable entry shall be from bottom and suitable size
Aluminum cable can be terminated in the panel.
3) Positive isolation with pad locking shall be provided in the panel.
4) Panel Box vibration pads shall be provided.
5) We confirm for Control voltage of 110 V AC.
6) Power Input: Input power to the chiller is 151 KW.

Thanks and regards

For VoItas Limited.

Samson Daniel
+91-9000068866
Manager - Product Sales
Domestic Projects Group

7-2-1735/2, Sanath Nagar, Hyderabad - 500 018

Tel: 04066743001, Fax: 040 6620 3882, www.voltas.com
Regd. Office: Voltas House 'N, Dr. Babasaheb Ambedkar Road, Chinchpokil, Mumbai - 400 033
A T J\ T J\ Enterprise