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SECTION 3 DRIVETRAIN

B30L 4X4 MKII


3-1
TRANSMISSION MISC. PARTS

3, 4

5
2

6
18
7
11
12 5

17 16 19
8
15 14 22
23 9
10
1 20 21 20 13

P008580

B30L 4X4 MKII REV 0

3-2
TRANSMISSION MISC. PARTS

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
1 250258 1 TRANS,6WG210 X
2 174055 1 MTG,ZF6WG210 X
3 174562 1 MTG,ZF6WG210,TOP,RH X
4 174560 1 MTG,ZF6WG210,TOP,LH X
5 100258 2 SCREW,HEXHD X
6 100173 4 BOLT,HEXHD X
7 160461 4 WASHER X
8 200173 4 MTG:MEGI X
9 160445 4 SPACER,WASHER X
10 100654 4 NUT,STOVER X
11 100314 16 NUT,NYLOC X
12 100064 16 WASHER,FLAT X
13 100089 16 SCREW,HEXHD X
14 101216 4 WASHER,SERRATED X
15 222314 1 KIT,ADAPTOR EMERGENCY PUMP X
16 204225 1 FLANGE,ADAPTOR X
17 121071 1 COUPLING,ADAPTOR X
18 NSI 4 SCREW,HEXHD X
19 NSI 1 O RING X
20 ZF200024 2 GASKET X
21 172781 1 FLANGE,TRANSMISSION DIPSTICK X
22 NSI 1 BOLT,HEXHD X
23 100792 2 WASHER,SERRATED X

B30L 4X4 MKII REV 0

3-3
TRANSMISSION, ENGINE CONNECTION

B30L 4X4 MKII REV 0

3-4
TRANSMISSION, ENGINE CONNECTION

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
10 ZF160131 1 BELL,CONVERTER X
20 ZF100012 18 SCREW,HEXAGON X
30 ZF160084 1 COVER X
40 ZF100010 12 SCREW,HEXAGON X
50 ZF100035 12 NUT,HEXAGON X
60 ZF160133 1 DIAPHRAM X
70 ZF160132 1 SHAFT,INPUT X
90 ZF100021 12 SCREW,HEXAGON X
100 ZF100021 4 SCREW,HEXAGON X
120 ZF150020 1 BEARING,BALL X
130 ZF160018 1 RING,RETAINING X
150 ZF100051 1 WASHER X
160 ZF100013 2 SCREW,HEXAGON X
180 ZF160082 1 FLANGE,INPUT X
190 ZF100052 1 WASHER,TAB X
210 ZF100020 8 SCREW,HEXAGON X

B30L 4X4 MKII REV 0


3-5
TRANSMISSION, TORQUE CONVERTER

B30L 4X4 MKII REV 0

3-6
TRANSMISSION, TORQUE CONVERTER

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
10 ZF200022 1 TORQUE CONVERTER X

B30L 4X4 MKII REV 0

3-7
TRANSMISSION, INPUT

B30L 4X4 MKII REV 0


3-8
TRANSMISSION, INPUT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160124 1 SHAFT,INPUT X
16 ZF160123 1 GEAR X
18 ZF160013 1 RING,RETAINING X
20 ZF160125 1 SHAFT,TURBINE X
30 ZF160021 1 RING,SNAP X
40 ZF150015 1 BEARING,ROLLER X
50 ZF150015 1 BEARING,ROLLER X
60 ZF160028 2 RING,PISTON X
70 ZF160100 1 SHAFT,STATOR X
70 ZF160101 1 SHAFT,STATOR X
80 ZF140015 1 O RING X
90 ZF160029 1 RING,PISTON X

B30L 4X4 MKII REV 0


3-9
TRANSMISSION, OIL PUMP

B30L 4X4 MKII REV 0

3-10
TRANSMISSION, OIL PUMP

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
21 ZF100025 10 SCREW,CAP X
22 ZF140013 10 SCREW,HEXAGON X
40 ZF140021 1 O RING X
100 ZF200013 1 PUMP,OIL PRESSURE X
102 ZF160006 1 RING X
104 ZF160007 1 SHIM,SUPPORT X
106 ZF150001 1 BEARING,NEEDLE X
108 ZF140011 1 SEAL,SHAFT X
110 ZF160008 1 RING,SNAP X

B30L 4X4 MKII REV 0

3-11
TRANSMISSION, GEAR BOX HOUSING (PART 1)

B30L 4X4 MKII REV 0

3-12
TRANSMISSION, GEAR BOX HOUSING (PART 1)

I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M LL To:
10 ZF160121 1 HOUSING,FRONT SECTION X
30 ZF160122 1 HOUSING,REAR SECTION X
40 ZF150002 2 PIN,CYLINDRICAL X
50 ZF100011 51 SCREW,HEXAGON X
60 ZF170003 1 PLATE,FIXING X
70 ZF100011 2 SCREW,HEXAGON X
80 ZF170008 1 SHEET,SCREEN X
90 ZF170009 1 SHEET,SCREEN X
100 ZF100028 5 SCREW,CAP X
120 ZF200014 1 PLATE,TYPE X
130 ZF100004 4 STUD,GROOVED X
140 ZF200015 1 BREATHER X
160 ZF160099 1 HOUSING,OIL FEED X
170 ZF200026 1 GASKET X
180 ZF100045 21 SCREW,CAP X
200 ZF100044 15 SCREW,CAP X
220 ZF100046 4 SCREW,CAP X
240 ZF170003 1 PLATE,FIXING X
250 ZF100009 2 SCREW,HEXAGON X
260 ZF160120 2 COVER X
270 ZF140018 2 O RING X
280 ZF100055 12 STUD X
290 ZF100002 12 WASHER X
300 ZF100034 12 NUT,HEXAGON X
451 ZF120008 1 PLUG,SCREW X
452 ZF140022 1 O RING X
471 ZF120003 1 PLUG,SCREW X
472 ZF140022 1 O RING X

B30L 4X4 MKII REV 0

3-13
TRANSMISSION, GEARBOX HOUSING (PART 2)

B30L 4X4 MKII REV 0

3-14
TRANSMISSION, GEARBOX HOUSING (PART 2)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
310 ZF180002 1 PIPE X
314 ZF180009 1 PIPE X
328 ZF100027 1 SCREW,CAP X
340 ZF140019 2 O RING X
350 ZF180003 1 PIPE X
354 ZF180009 1 PIPE X
360 ZF100028 1 SCREW,CAP X
364 ZF100027 1 SCREW,CAP X
380 ZF140019 2 O RING X
390 ZF180001 1 TUBE,SUCTION X
400 ZF100028 1 SCREW,CAP X
420 ZF180004 1 PIPE X
430 ZF180005 1 PIPE X
440 ZF180006 1 PIPE X

B30L 4X4 MKII REV 0

3-15
TRANSMISSION, K1 COUPLING

B30L 4X4 MKII REV 0

3-16
TRANSMISSION, K1 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160138 1 SHAFT X
12 ZF120007 1 ORIFICE X
20 ZF100031 1 STUD X
42 ZF160136 1 CARRIER,DISC X
50 ZF160118 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140020 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200009 1 CLUTCH DISC,EXTERNAL X
110 ZF200007 9 CLUTCH DISC,EXTERNAL X
120 ZF160004 9 CLUTCH DISC,INTERNAL X
130 ZF160135 1 SHIM,END X
160 ZF160139 1 IDLER X
160 ZF160137 1 IDLER X
170 ZF160033 2 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 2 BEARING,AXIAL X
210 ZF150027 1 CAGE,NEEDLE X
220 ZF160155 1 RING,RETAINING X
230 ZF150018 1 BEARING,ROLLER X
240 ZF150017 1 BEARING,ROLLER X
250 ZF160073 2 RING,PISTON X
250 ZF160030 2 RING,PISTON X
500 ZF160058 1 RING,SNAP,S=2.10 X
500 ZF160059 1 RING,SNAP,S=2.25 X
500 ZF160060 1 RING,SNAP,S=2.40 X
500 ZF160061 1 RING,SNAP,S=2.55 X
500 ZF160062 1 RING,SNAP,S=2.70 X
500 ZF160063 1 RING,SNAP,S=2.85 X
500 ZF160064 1 RING,SNAP,S=3.00 X
500 ZF160065 1 RING,SNAP,S=3.15 X
500 ZF160066 1 RING,SNAP,S=3.30 X
500 ZF160067 1 RING,SNAP,S=3.45 X
500 ZF160068 1 RING,SNAP,S=3.60 X
500 ZF160069 1 RING,SNAP,S=3.75 X
500 ZF160070 1 RING,SNAP,S=3.90 X
500 ZF160071 1 RING,SNAP,S=4.05 X
500 ZF160072 1 RING,SNAP,S=4.20 X

B30L 4X4 MKII REV 0

3-17
TRANSMISSION, K2 COUPLING

B30L 4X4 MKII REV 0

3-18
TRANSMISSION, K2 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160140 1 SHAFT X
20 ZF100031 1 STUD X
42 ZF160141 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200008 1 CLUTCH DISC,EXTERNAL X
110 ZF200006 7 CLUTCH DISC,EXTERNAL X
120 ZF160003 7 CLUTCH DISC,INTERNAL X
130 ZF160005 1 SHIM,END X
150 ZF160043 1 RING,SNAP,S=2.10 X
150 ZF160044 1 RING,SNAP,S=2.25 X
150 ZF160045 1 RING,SNAP,S=2.40 X
150 ZF160046 1 RING,SNAP,S=2.55 X
150 ZF160047 1 RING,SNAP,S=2.70 X
150 ZF160057 1 RING,SNAP,S=2.85 X
150 ZF160048 1 RING,SNAP,S=3.00 X
150 ZF160049 1 RING,SNAP,S=3.15 X
150 ZF160050 1 RING,SNAP,S=3.30 X
150 ZF160051 1 RING,SNAP,S=3.45 X
150 ZF160052 1 RING,SNAP,S=3.60 X
150 ZF160053 1 RING,SNAP,S=3.75 X
150 ZF160054 1 RING,SNAP,S=3.90 X
150 ZF160055 1 RING,SNAP,S=4.05 X
150 ZF160056 1 RING,SNAP,S=4.20 X
160 ZF160143 1 IDLER X
160 ZF160142 1 IDLER X
170 ZF160033 2 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 2 WASHER,AXIAL X
210 ZF150028 1 CAGE,NEEDLE X
220 ZF160155 1 RING,RETAINING X
230 ZF150017 1 BEARING,ROLLER X
240 ZF150017 1 BEARING,ROLLER X
250 ZF160073 2 RING,PISTON X
250 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-19
TRANSMISSION, K3 COUPLING

B30L 4X4 MKII REV 0

3-20
TRANSMISSION, K3 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160145 1 SHAFT X
20 ZF100031 1 STUD X
42 ZF160141 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200008 1 CLUTCH DISC,EXTERNAL X
110 ZF200006 7 CLUTCH DISC,EXTERNAL X
120 ZF160003 7 CLUTCH DISC,INTERNAL X
130 ZF160005 1 SHIM,END X
150 ZF160043 1 RING,SNAP,S=2.10 X
150 ZF160044 1 RING,SNAP,S=2.25 X
150 ZF160045 1 RING,SNAP,S=2.40 X
150 ZF160046 1 RING,SNAP,S=2.55 X
150 ZF160047 1 RING,SNAP,S=2.70 X
150 ZF160057 1 RING,SNAP,S=2.85 X
150 ZF160048 1 RING,SNAP,S=3.00 X
150 ZF160049 1 RING,SNAP,S=3.15 X
150 ZF160050 1 RING,SNAP,S=3.30 X
150 ZF160051 1 RING,SNAP,S=3.45 X
150 ZF160052 1 RING,SNAP,S=3.60 X
150 ZF160053 1 RING,SNAP,S=3.75 X
150 ZF160054 1 RING,SNAP,S=3.90 X
150 ZF160055 1 RING,SNAP,S=4.05 X
150 ZF160056 1 RING,SNAP,S=4.20 X
160 ZF160144 1 IDLER X
170 ZF160033 2 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 2 WASHER,AXIAL X
210 ZF150028 1 CAGE,NEEDLE X
220 ZF150017 1 BEARING,ROLLER X
230 ZF150017 1 BEARING,ROLLER X
240 ZF160073 2 RING,PISTON X
240 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-21
TRANSMISSION, K4 COUPLING

B30L 4X4 MKII REV 0

3-22
TRANSMISSION, K4 COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160147 1 SHAFT X
16 ZF160146 1 GEAR X
18 ZF160012 1 RING,RETAINING X
20 ZF100031 1 STUD X
25 ZF140024 1 CAP,SEALING X
42 ZF160149 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
72 ZF210001 7 SPRING,CUP X
80 ZF160116 1 RING,RETAINING X
92 ZF160002 1 RING,SNAP X
106 ZF200008 1 CLUTCH DISC,EXTERNAL X
110 ZF200006 6 CLUTCH DISC,EXTERNAL X
120 ZF160003 6 CLUTCH DISC,INTERNAL X
130 ZF160005 1 SHIM,END X
150 ZF160043 1 RING,SNAP,S=2.10 X
150 ZF160044 1 RING,SNAP,S=2.25 X
150 ZF160045 1 RING,SNAP,S=2.40 X
150 ZF160046 1 RING,SNAP,S=2.55 X
150 ZF160047 1 RING,SNAP,S=2.70 X
150 ZF160057 1 RING,SNAP,S=2.85 X
150 ZF160048 1 RING,SNAP,S=3.00 X
150 ZF160049 1 RING,SNAP,S=3.15 X
150 ZF160050 1 RING,SNAP,S=3.30 X
150 ZF160051 1 RING,SNAP,S=3.45 X
150 ZF160052 1 RING,SNAP,S=3.60 X
150 ZF160053 1 RING,SNAP,S=3.75 X
150 ZF160054 1 RING,SNAP,S=3.90 X
150 ZF160055 1 RING,SNAP,S=4.05 X
150 ZF160056 1 RING,SNAP,S=4.20 X
160 ZF160148 1 IDLER X
170 ZF160033 1 DISC,RUNNING X
190 ZF150014 2 BEARING,AXIAL X
200 ZF150004 3 WASHER,AXIAL X
210 ZF150028 1 CAGE,NEEDLE X
220 ZF160011 1 RING,RETAINING X
230 ZF150017 1 BEARING,ROLLER X
240 ZF150016 1 BEARING,ROLLER X
250 ZF160073 2 RING,PISTON X
250 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-23
TRANSMISSION, KV COUPLING

B30L 4X4 MKII REV 0

3-24
TRANSMISSION, KV COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160150 1 SHAFT X
12 ZF120007 1 ORIFICE X
20 ZF100031 1 STUD X
42 ZF160152 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
74 ZF100039 1 WASHER X
80 ZF160116 1 RING,RETAINING X
90 ZF210008 1 SPRING,COMPRESSION X
92 ZF160002 1 RING,SNAP X
106 ZF200009 1 CLUTCH DISC,EXTERNAL X
110 ZF200007 10 CLUTCH DISC,EXTERNAL X
120 ZF160004 10 CLUTCH DISC,INTERNAL X
130 ZF160135 1 SHIM,END X
150 ZF160058 1 RING,SNAP,S=2.10 X
150 ZF160059 1 RING,SNAP,S=2.25 X
150 ZF160060 1 RING,SNAP,S=2.40 X
150 ZF160061 1 RING,SNAP,S=2.55 X
150 ZF160062 1 RING,SNAP,S=2.70 X
150 ZF160063 1 RING,SNAP,S=2.85 X
150 ZF160064 1 RING,SNAP,S=3.00 X
150 ZF160065 1 RING,SNAP,S=3.15 X
150 ZF160066 1 RING,SNAP,S=3.30 X
150 ZF160067 1 RING,SNAP,S=3.45 X
150 ZF160068 1 RING,SNAP,S=3.60 X
150 ZF160069 1 RING,SNAP,S=3.75 X
150 ZF160070 1 RING,SNAP,S=3.90 X
150 ZF160071 1 RING,SNAP,S=4.05 X
150 ZF160072 1 RING,SNAP,S=4.20 X
160 ZF160151 1 IDLER X
170 ZF150011 1 BEARING,NEEDLE X
180 ZF150007 1 BEARING,BALL X
190 ZF160018 1 RING,RETAINING X
200 ZF160011 1 RING,RETAINING X
210 ZF150016 1 BEARING,ROLLER X
220 ZF150016 1 BEARING,ROLLER X
230 ZF160073 2 RING,PISTON X
230 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-25
TRANSMISSION, KR COUPLING

B30L 4X4 MKII REV 0

3-26
TRANSMISSION, KR COUPLING

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160153 1 SHAFT X
12 ZF120007 1 ORIFICE
20 ZF100031 1 STUD X
42 ZF160152 1 CARRIER,DISC X
50 ZF160119 1 PISTON X
60 ZF140016 1 O RING X
70 ZF140017 1 O RING X
74 ZF100039 1 WASHER X
80 ZF160116 1 RING,RETAINING X
90 ZF210008 1 SPRING,COMPRESSION
92 ZF160002 1 RING,SNAP X
106 ZF200009 1 CLUTCH DISC,EXTERNAL X
110 ZF200007 10 CLUTCH DISC,EXTERNAL X
120 ZF160004 10 CLUTCH DISC,INTERNAL X
130 ZF160135 1 SHIM,END X
150 ZF160058 1 RING,SNAP,S=2.10 X
150 ZF160059 1 RING,SNAP,S=2.25 X
150 ZF160060 1 RING,SNAP,S=2.40 X
150 ZF160061 1 RING,SNAP,S=2.55 X
150 ZF160062 1 RING,SNAP,S=2.70 X
150 ZF160063 1 RING,SNAP,S=2.85 X
150 ZF160064 1 RING,SNAP,S=3.00 X
150 ZF160065 1 RING,SNAP,S=3.15 X
150 ZF160066 1 RING,SNAP,S=3.30 X
150 ZF160067 1 RING,SNAP,S=3.45 X
150 ZF160068 1 RING,SNAP,S=3.60 X
150 ZF160069 1 RING,SNAP,S=3.75 X
150 ZF160070 1 RING,SNAP,S=3.90 X
150 ZF160071 1 RING,SNAP,S=4.05 X
150 ZF160072 1 RING,SNAP,S=4.20 X
160 ZF160151 1 IDLER X
170 ZF150011 1 BEARING,NEEDLE X
180 ZF150007 1 BEARING,BALL
190 ZF160018 1 RING,RETAINING X
200 ZF160011 1 RING,RETAINING X
210 ZF150017 1 BEARING,ROLLER X
220 ZF150016 1 BEARING,ROLLER X
230 ZF160073 2 RING,PISTON X
230 ZF160030 2 RING,PISTON X

B30L 4X4 MKII REV 0

3-27
TRANSMISSION, DIFFERENTIAL

B30L 4X4 MKII REV 0

3-28
TRANSMISSION, DIFFERENTIAL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160128 1 SHAFT,OUTPUT X
20 ZF160126 1 GEAR,OUTPUT X
30 ZF150021 1 BEARING,ROLLER X
40 ZF100050 1 WASHER X
50 ZF100017 2 SCREW,HEXAGON X
60 ZF100047 1 WASHER,TAB X
64 ZF140004 1 O RING X
70 ZF140026 1 SEAL,SHAFT X
80 ZF150029 1 BEARING,ROLLER X
90 ZF160019 1 RING,RETAINING X
110 ZF160087 6 GEAR,PLANET X
120 ZF160088 6 SHAFT,PLANET X
130 ZF100038 12 WASHER,THRUST X
140 ZF150003 6 PIN,SLOT X
150 ZF150008 162 BEARING,NEEDLE X
160 ZF150024 1 WASHER,THRUST X
170 ZF150025 1 WASHER,THRUST X
190 ZF100024 18 SCREW,CAP X
200 ZF160127 1 COVER,DIFFERENTIAL X
240 ZF160129 1 SHAFT,QUILL X
260 ZF150005 1 BEARING,NEEDLE X
270 ZF150026 1 BEARING,NEEDLE X
280 ZF160020 1 RING,SNAP X
290 ZF150021 1 BEARING,ROLLER X
540 ZF160089 1 CARRIER,PLANET X
550 ZF160090 1 GEAR,SUN X
570 ZF160092 1 FLANGE,OUTPUT X

B30L 4X4 MKII REV 0

3-29
TRANSMISSION, DISCONNECTION

B30L 4X4 MKII REV 0

3-30
TRANSMISSION, DISCONNECTION

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160095 1 HOUSING X
20 ZF140025 1 O RING X
24 ZF100015 2 SCREW,HEXAGON X
110 ZF100005 1 SCREW,SET X
210 ZF100030 2 SCREW,CAP X
220 ZF150029 1 BEARING,ROLLER X
230 ZF160156 1 SHAFT,OUTPUT X
414 ZF160079 1 POT,SPRING X
418 ZF210002 1 SPRING,COMPRESSION X
420 ZF140026 1 SEAL,SHAFT X
422 ZF160081 1 PISTON X
426 ZF160027 1 RING,PISTON X
430 ZF160080 1 CYLINDER X
434 ZF160026 1 DISC,LIMITATION X
438 ZF200045 1 FILTER,INSERT X
446 ZF200021 1 GASKET X
450 ZF100008 4 SCREW,HEXAGON X
458 ZF150010 1 PIN,LOCKING X
462 ZF140006 1 O RING X
466 202536 1 SWITCH:SENSOR-INTERAXLE D/LOCK X
468 ZF100002 4 WASHER X
472 ZF160094 1 RING,OIL FEED X
478 ZF160075 1 SHIM,S=0.2 X
478 ZF160076 1 SHIM,S=0.3 X
478 ZF160077 1 SHIM,S=0.5 X
478 ZF160078 1 SHIM,S=1.0 X
478 ZF160042 1 SHIM,S=1.1 X
478 ZF160041 1 SHIM,S=1.2 X
478 ZF160040 1 SHIM,S=1.3 X
478 ZF160039 1 SHIM,S=1.4 X
478 ZF160038 1 SHIM,S=1.5 X
478 ZF160037 1 SHIM,S=1.6 X
478 ZF160036 1 SHIM,S=1.7 X
478 ZF160035 1 SHIM,S=1.8 X
482 ZF160019 1 RING,RETAINING X
506 ZF160085 1 FORK,GEAR SHIFT X
510 ZF150022 2 PIN X
514 ZF140007 2 O RING X
518 ZF100016 2 SCREW,HEXAGON X
520 ZF120005 1 PLUG,SCREW X
522 ZF150023 2 PAD,SLIDING X
526 ZF160093 1 SLEEVE,SLIDING X
530 ZF100014 7 SCREW,HEXAGON X
540 ZF160091 1 BUSH X
542 ZF100048 1 WASHER,INTERMEDIATE X
560 ZF160117 1 FLANGE,OUTPUT X
562 ZF170010 1 SHEET,SCREEN X
604 ZF120001 1 PLUG,SCREW X
606 ZF140008 1 O RING X

B30L 4X4 MKII REV 0

3-31
TRANSMISSION, PTO

B30L 4X4 MKII REV 0

3-32
TRANSMISSION, PTO

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160134 1 SHAFT,PUMP X
20 ZF160028 1 RING,PISTON X
30 ZF150006 1 BEARING,BALL X
40 ZF160017 1 RING,RETAINING X
50 ZF160025 1 RING,RETAINING,45X2.20 X
50 ZF160014 1 RING,RETAINING,45X2.25 X
50 ZF160024 1 RING,RETAINING,45X2.30 X
50 ZF160015 1 RING,RETAINING,45X2.35 X
50 ZF160023 1 RING,RETAINING,45X2.40 X
50 ZF160016 1 RING,RETAINING,45X2.45 X
50 ZF160022 1 RING,RETAINING,45X2.50 X
100 ZF170007 1 PLATE,COVER X
110 ZF140005 1 O RING X
114 ZF100021 4 SCREW,HEXAGON X

B30L 4X4 MKII REV 0

3-33
TRANSMISSION, GEARSHIFT SYSTEM (PART 1)

B30L 4X4 MKII REV 0

3-34
TRANSMISSION, GEARSHIFT SYSTEM (PART 1)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200032 1 GASKET X
10 ZF200034 1 GASKET X
20 ZF170012 1 PLATE,DUCT X
20 ZF170011 1 PLATE,DUCT X
24 ZF200033 1 GASKET X
30 ZF170004 1 SHEET,INTERMEDIATE X
34 ZF200028 1 GASKET X
40 ZF100044 36 SCREW,CAP X
50 ZF100055 14 STUD X
60 ZF100002 14 WASHER X
70 ZF100034 14 NUT,HEXAGON X
200 ZF100043 23 SCREW,CAP X

B30L 4X4 MKII REV 0

3-35
TRANSMISSION, GEARSHIFT SYSTEM (PART 2)

B30L 4X4 MKII REV 0


3-36
TRANSMISSION, GEARSHIFT SYSTEM (PART 2)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160113 1 VALVE,BLOCK X
13 ZF120004 8 PLUG,SCREW X
14 ZF140003 8 O RING X
20 ZF120006 6 ORIFICE X
30 ZF160112 6 PISTON X
40 ZF210004 6 SPRING,COMPRESSION X
50 ZF160102 6 PISTON X
60 ZF210005 6 SPRING,COMPRESSION X
70 ZF160108 1 PISTON X
80 ZF210006 1 SPRING,COMPRESSION X
90 ZF160111 1 PISTON,CONTROL X
110 ZF210009 1 SPRING,COMPRESSION X
150 ZF200027 1 GASKET X
160 ZF160103 1 HOUSING X
160 ZF160114 1 HOUSING X
170 ZF100041 18 SCREW,CAP X
180 ZF200044 3 PRESSURE REGULATOR X
190 ZF200019 3 PLATE,FIXING X
200 ZF100040 3 SCREW,CAP X
210 ZF200027 1 GASKET X
220 ZF160114 1 HOUSING X
220 ZF160104 1 HOUSING X
230 ZF100041 18 SCREW,CAP X
240 ZF200044 3 PRESSURE REGULATOR X
250 ZF200019 3 PLATE,FIXING X
260 ZF100040 3 SCREW,CAP X
270 ZF200025 1 WIRING HARNESS X
280 ZF160107 1 GASKET X
290 ZF160105 1 COVER X
300 ZF100041 14 SCREW,CAP X
310 ZF160107 1 GASKET X
320 ZF160106 1 COVER X
330 ZF200020 1 CLAMP,RETAINING X
340 ZF100041 14 SCREW,CAP X

B30L 4X4 MKII REV 0


3-37
TRANSMISSION, GEARSHIFT SYSTEM (PART 3)

B30L 4X4 MKII REV 0


3-38
TRANSMISSION, GEARSHIFT SYSTEM (PART 3)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
350 ZF200029 1 GASKET X
360 ZF170005 1 SHEET,INTERMEDIATE X
362 ZF160009 6 SCREEN X
370 ZF200030 1 GASKET X
380 ZF170006 1 PLATE,DUCT X
390 ZF100042 18 SCREW,CAP X

B30L 4X4 MKII REV 0


3-39
TRANSMISSION, CONTROL UNIT

B30L 4X4 MKII REV 0

3-40
TRANSMISSION, CONTROL UNIT

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
800 ZF160096 1 HOUSING,GEAR SHIFT X
810 ZF200018 1 GASKET X
821 ZF120004 1 PLUG,SCREW X
822 ZF140003 1 O RING X
840 ZF210003 1 SPRING,COMPRESSION X
850 ZF160097 1 PISTON X
852 ZF160010 6 RING,SHIM X
860 ZF160098 1 STOP X
871 ZF160034 2 SLEEVE,SCREW-IN X
872 ZF140009 2 O RING X
880 ZF160154 1 VALVE,SOLENOID X
890 ZF100026 2 SCREW,CAP X
900 ZF100003 2 WASHER,SPRING X
910 ZF100022 4 SCREW,CAP X
920 ZF100023 1 SCREW,CAP X
924 ZF100001 5 WASHER X
930 ZF160074 1 COVER X
940 ZF100006 1 SCREW,SET X
952 ZF240002 1 HOSE X
954 ZF240001 1 HOSE X
956 ZF240003 1 HOSE X
959 ZF170001 1 PLATE X
960 ZF100019 2 SCREW,HEXAGON X
962 ZF160086 1 BUSH,THREADED X
964 ZF100036 2 SCREW,UNION X
965 ZF160032 4 RING,SEALING X
966 ZF100037 2 SCREW,UNION X
967 ZF160031 4 RING,SEALING X
968 ZF140023 1 O RING X
969 ZF140002 1 O RING X
970 ZF100007 2 SCREW,HEXAGON X
971 ZF100033 2 NUT,HEXAGON X

B30L 4X4 MKII REV 0

3-41
TRANSMISSION, PRESSURE REGULATOR

B30L 4X4 MKII REV 0

3-42
TRANSMISSION, SHIFT CONTROL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160001 1 VALVE X
40 ZF160109 1 PISTON X
50 ZF210007 1 SPRING,COMPRESSION X
60 ZF160110 1 PRESSURE PLATE X
70 ZF100053 1 WASHER,TAB X

B30L 4X4 MKII REV 0

3-43
TRANSMISSION, FILTER

B30L 4X4 MKII REV 0

3-44
TRANSMISSION, FILTER

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200016 1 FILTER,SPIN-ON X
40 ZF200010 1 HEAD,FILTER X
42 ZF140012 2 O RING X
50 ZF100046 2 SCREW,CAP X

B30L 4X4 MKII REV 0

3-45
TRANSMISSION, EMERGENCY STEERING PUMP

B30L 4X4 MKII REV 0

3-46
TRANSMISSION, EMERGENCY STEERING PUMP

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF160115 1 COVER X
12 ZF160083 1 COVER X
20 ZF200031 1 GASKET X
22 ZF200023 1 GASKET X
42 ZF100044 23 SCREW,CAP X
50 ZF100018 4 SCREW,HEXAGON X
60 ZF150009 1 BEARING,PLAIN X

B30L 4X4 MKII REV 0

3-47
TRANSMISSION, INDUCTIVE TRANSMITTERS

B30L 4X4 MKII REV 0


3-48
TRANSMISSION, INDUCTIVE TRANSMITTERS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200005 3 TRANSMITTER,INDUCTION X
20 ZF200003 1 SENSOR,SPEED X
30 ZF100029 1 SCREW,CAP X
55 ZF120005 1 PLUG,SCREW X
56 ZF140014 1 O RING X
80 ZF140001 1 CAP,SEALING X

B30L 4X4 MKII REV 0


3-49
TRANSMISSION, SPEEDO PLUG

B30L 4X4 MKII REV 0


3-50
TRANSMISSION, SPEEDO PLUG

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
481 ZF120001 1 PLUG,SCREW X
482 ZF140010 1 O RING X

B30L 4X4 MKII REV 0


3-51
TRANSMISSION, OIL DIPSTICK

B30L 4X4 MKII REV 0


3-52
TRANSMISSION, OIL DIPSTICK

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF180007 1 TUBE,DIPSTICK,OIL X
20 ZF180008 1 DIPSTICK,OIL X
22 ZF200024 2 GASKET X
30 ZF100018 2 SCREW,HEXAGON X
40 ZF100013 2 SCREW,HEXAGON X
50 ZF170002 1 PLATE,COVER X

B30L 4X4 MKII REV 0


3-53
TRANSMISSION, LOOSE PARTS

B30L 4X4 MKII REV 0


3-54
TRANSMISSION, LOOSE PARTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
10 ZF200035 1 RANGE SELECTOR X
20 ZF200042 1 WIRING HARNESS X
22 ZF200043 1 WIRING,HARNESS X
50 ZF200040 1 CONNECTOR X
52 ZF200039 1 PLUG X
54 ZF200041 1 PLUG X
56 ZF200038 1 PLUG X
530 ZF200002 1 SWITCH,PRESSURE X
532 ZF200012 1 SWITCH,PRESSURE X
540 ZF140003 1 O RING X
600 ZF200001 1 SENSOR,TEMPERATURE X
610 ZF140008 1 O RING X
700 ZF200037 1 CONTROL UNIT X
732 ZF200017 1 DISPLAY X
736 ZF200036 1 SWITCH X
740 ZF200004 1 LOAD SENSOR X

B30L 4X4 MKII REV 0


3-55
TRANSMISSION COOLING SYSTEM

11
9
15

5
4
17
13
16
4
8
6

14

14

2
7

12

4
10

P008584

B30L 4X4 MKII REV 0

3-56
TRANSMISSION COOLING SYSTEM

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 241515 1 HOSE X
2 241516 1 HOSE X
3 241514 1 HOSE X
4 100370 12 WASHER,HARDENED X
5 100314 4 NUT,NYLOC X
6 100093 4 BOLT,HEXHD X
7 206271 1 COOLER,OIL,WATER,ZF X
8 203695 1 FAN,14" ELECTRIC HAYDEN X
9 203376 1 OIL COOLER,MODINE X
10 100089 4 SCREW,HEXHD X
11 172712 1 COWLING,ELECTRIC FAN X
12 172054 8 WASHER,RUBBER X
13 160918 4 SPACER,RETARDER COOLER X
14 122111 2 ELBOW X
15 120392 1 PLUG,HEX HEAD X
16 100080 4 BOLT X
17 100061 4 WASHER,FLAT X

B30L 4X4 MKII REV 0

3-57
PROPSHAFTS

7
3 2

10
16
8 13

9
14
15

11 12 P008586

B30L 4X4 MKII REV 0

3-58
PROPSHAFTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 290583 1 P/SHAFT X
2 206050 2 CROSS&ROLLER X
3 100129 8 BOLT,HEXHD X
4 290663 1 P/SHAFT X
5 200228 2 U-JOINT X
6 200225 2 FLANGE,YOKE X
7 290571 1 P/SHAFT X
8 200229 1 U-JOINT X
9 200227 1 FLANGE,YOKE X
10 290123 1 P/SHAFT X
11 200230 1 NUT X
12 200231 1 FLANGE,COMP X
13 100214 2 SCREW,HEXHD X
14 201405 2 WASHER X
15 100394 2 NUT,NYLOC X
16 290073 1 BEARING ADT P/SHAFT X

B30L 4X4 MKII REV 0

3-59
FRONT AXLE MISC. PARTS

20
15
23
1 22

11
24 12
1 13
15,21
16
17

2 18
19
14

5
3

4
3
6

8
10

P008590

B30L 4X4 MKII REV 0

3-60
FRONT AXLE MISC. PARTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 120053 2 ADAPTOR,MALE X
2 200170 4 SHOCK ABSORBER X
3 100654 8 NUT,STOVER X
4 100174 4 STUD,SHOCK ABSORBER X
5 201224 4 MOULDED RUBBER BUFFER X
6 100316 8 NUT,NYLOC X
7 200614 1 CABLE STRAP X
8 100323 2 NUT,NYLOC X
9 100162 2 BOLT,HEXHD X
10 200174 2 AIR SPRING ASSY X
11 200036 2 NIPPLE,GREASE X
12 120016 2 SOCKET X
13 240112 2 HOSE X
14 120148 2 CONNECTOR X
15 100209 4 SCREW,HEXHD X
16 170031 2 LOCK TAG X
17 170467 2 PLT,RETAINER X
18 160459 2 PIN,PIVOT,FRONT AXLE X
19 160312 2 BUSH,BRONZE X
20 210016 1 BREATHER,RESERVOIR X
21 100086 4 SCREW,HEXHD X
22 100314 1 NUT,NYLOC X
23 170826 1 ASSY,BREATHER ELBOW X
24 130020 A/R HOSE,PUSHLOCK X

B30L 4X4 MKII REV 0

3-61
FRONT AXLE ASSEMBLY

1
3 6

38
37
36

33 34 44
32
43
27

24 40
7 26 39 41
19 25
21 23
1820
31
30 35

29
8 22
28
17
9 11

10
12

13
12 14 16

46 4
45 3 42 46
15

42

42

P008589

B30L 4X4 MKII REV 0

3-62
FRONT AXLE ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320500 1 AXLE,FNT X
2 203675 1 FLANGE,INPUT X
3 101991 40 CAPSCREW,SOCHD X
4 310196 1 DIFF HEAD X
5 160710 2 SHAFT,STUB X
6 200573 2 SIDE SHAFT X
7 100214 60 SCREW,HEXHD X
8 120396 4 PLUG,CLOSURE HEX SOCKET X
9 140262 6 O RING,PLANET PIN X
10 160688 6 PIN,PLANET GEAR X
11 203362 378 ROLLER,CYLINDRICAL X
12 160748 12 PLANET,THRUST X
13 203366 6 PLANET GEAR X Used up to 25/08/00
13 206606 6 PLANET GEAR X Used from 25/08/00
14 206599 6 RACE,INNER X
15 183693 1 BANJO,CRDL X
16 160867 12 SPACER,BRG X
17 201748 6 CIRCLIP,EXTERNAL X
18 160194 2 PLUG,BRONZE THRUST X
19 161691 2 PLANET CARRIER X
20 201650 1 CIRCLIP,EXTERNAL X
21 160803 2 SPACER,SIDESHAFT X
22 203373 2 SUN GEAR X
23 161138 2 WASHER,THRUST X
24 201745 2 PIN:LOCK NUT X
25 201744 2 CLIP-SPRING X
26 160722 2 LOCKNUT X
27 190525 2 WASHER,LOCKNUT X Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT X Used from 23/05/01
28 201782 2 RING GEAR X
29 160711 2 RING GEAR,CARRIER X
30 150112 2 CONE,BEARING X
31 150113 2 CUP,BEARING X
32 160190 8 PLATE,RETAINER X
33 160360 8 PLATE,LOCK X
34 100149 16 SCREW,HEXHD X
35 161784 2 HUB:MACHINED WET BRAKE X
36 100510 12 NUT,WHEEL X
37 100521 12 WASHER X
38 100511 12 STUD,WHEEL X
39 150110 1 CONE,BEARING X
40 150111 1 SCREW,HEXHD X
41 221445 1 COVER:OUTER X
42 120334 1 PLUG,MAGNETIC X
43 161280 1 CARRIER,SEAL X
44 101997 12 CAPSCREW,SOCHD X
45 120128 1 PLUG X
46 290389 2 BRAKE:SAHR X

B30L 4X4 MKII REV 0

3-63
REAR AXLE MISC. PARTS

B30L 4X4 MKII REV 0

3-64
REAR AXLE MISC. PARTS

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 100326 32 NUT,NYLOC X
2 160043 8 STUD:AXLE X
3 120153 2 ADAPTER,BARBED HOSE X
4 130020 A/R HOSE,PUSHLOCK X
5 210016 1 BREATHER,RESERVOIR X
6 170826 1 ASSY,BREATHER ELBOW X
7 100210 1 SCREW,HEXHD X
8 100314 1 NUT,NYLOC X
9 160073 8 STUD,AXLE X

B30L 4X4 MKII REV 0

3-65
REAR AXLE ASSEMBLY

B30L 4X4 MKII REV 0

3-66
REAR AXLE ASSEMBLY

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320499 1 AXLE,REAR X
2 160553 1 FLANGE X
3 101991 40 CAPSCREW,SOCHD X
4 310170 1 DIFF HEAD X
5 160710 2 SHAFT,STUB X
6 202018 2 SIDE SHAFT X
7 100214 60 SCREW,HEXHD X
8 120396 4 PLUG,CLOSURE HEX SOCKET X
9 140262 6 O RING,PLANET PIN X
10 160688 6 PIN,PLANET GEAR X
11 203362 378 ROLLER,CYLINDRICAL X
12 160748 12 PLANET,THRUST X
13 203366 6 PLANET GEAR X Used up to 25/08/00
13 206606 6 PLANET GEAR X Used from 25/08/00
14 206599 6 RACE,INNER X
15 100461 60 CAPSCREW,SOCHD X
16 160867 12 SPACER,BRG X
17 201748 6 CIRCLIP,EXTERNAL X
18 160194 2 PLUG,BRONZE THRUST X
19 161691 2 PLANET CARRIER X
20 201747 1 CIRCLIP,EXTERNAL X
21 181658 2 CUP,DIFF LOCK X
22 203365 2 SUN GEAR X Used up to 15/01/99
22 206183 2 SUN GEAR X Used from 15/01/99 to 25/08/00
22 206598 2 SUN GEAR X Used from 25/08/00
23 160719 2 WASHER,THRUST X
24 201745 2 PIN:LOCK NUT X
25 201744 2 CLIP-SPRING X
26 160722 2 LOCKNUT X
27 190525 2 WASHER,LOCKNUT X Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT X Used from 23/05/01
28 201782 2 RING GEAR X Used up to 23/05/01
28 206607 2 RING GEAR X Used from 23/05/01
29 160711 2 RING GEAR,CARRIER X
30 150112 2 CONE,BEARING X
31 150113 2 CUP,BEARING X
32 160190 8 PLATE,RETAINER X
33 160360 8 PLATE,LOCK X
34 100149 16 SCREW,HEXHD X
35 161784 2 HUB:MACHINED WET BRAKE X
36 100510 12 NUT,WHEEL X
37 100521 12 WASHER X
38 100511 12 STUD,WHEEL X
39 150110 1 CONE,BEARING X
40 150111 1 SCREW,HEXHD X
41 221445 1 COVER:OUTER X
42 120334 1 PLUG,MAGNETIC X
43 161280 1 CARRIER,SEAL X
44 101997 12 CAPSCREW,SOCHD X
45 120128 1 PLUG X
46 290389 2 BRAKE:SAHR X
47 183657 1 BANJO,HSG X

B30L 4X4 MKII REV 0

3-67
DIFFERENTIAL ASSEMBLY : FRONT AXLE

1 11
7
8
9

10

5 6 3

28
2
26
27
2
4

18
24
25
16
31
23
22
20 52
13
14 19 15
12 17

33 30

29
35

34
32 36

21 2 38

39
40 41
42
43
44

54
37 32
45
46 56
47 55
48
49

50 51
53

P008593

B30L 4X4 MKII REV 0

3-68
DIFFERENTIAL ASSEMBLY : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 310196 1 DIFF ASSEMBLY X
2 NSI 1 DIFF CARRIER & BEARING CAPS X
3 221978 1 LOCK:BEARING CAP X
4 200511 1 ADJUSTER,LOCK,RH, X
5 200883 1 PIN,COTTER X
6 221035 2 ADJUSTER DOWEL BUSHING LH X
7 221027 4 SCREW,BEARING CAP X
8 221028 4 FLAT WASHER X
9 221032 2 DOWEL BUSHING X
10 221034 2 CAP SCREW X
11 221029 2 WIRE,LOCK X
12 221954 1 ADJUSTER:DIFF.BEARING (LH) X
13 221942 1 GEAR:SIDE (RH) X
14 221943 1 CUP:DIFF.BEARING (LH) X
15 150064 1 BEARING,CUP X
16 221944 1 CONE:DIFF.BEARING (LH) X
17 221955 1 CONE:DIFF.BEARING (RH) X
18 221956 1 KIT:WHEEL DIFF.CASE ONLY X
19 221957 12 SCREW:CAP X
20 NSI 1 CASE:DIFF X
21 NSI 1 CASE:GEAR,SUPPORT X
22 222992 1 WASHER,THRUST SIDE GEAR (RH) X
23 221945 1 GEAR:SIDEE (RH 39 SPLINE) X
24 221959 1 CURVIC SIDE GEAR(LH) X
25 221949 1 SPIDER X
26 221947 4 PINION:SIDE X
27 221948 4 WASHER:THRUST-SIDE PINION X
28 221960 1 WASHER,THRUST,CURVIC (LH) X
29 221961 8 BOLT:C/WHEEL X
30 221968 8 COVER:GEAR SUPPORT CASE X
31 221962 8 NUT:RING GEAR BOLT X
32 222064 1 C/WHEEL & PINION X
33 221964 8 PLATE:FRICTION (OD.SPLINED) X
34 221965 7 PLATE:FRICTION (ID.SPLINED) X
35 221966 1 PLATE:PRESSURE X

B30L 4X4 MKII REV 0

3-69
DIFFERENTIAL ASSEMBLY : FRONT AXLE

1 11
7
8
9

10

5 6 3

28
2
26
27
2
4

18
24
25
16
31
23
22
20 52
13
14 19 15
12 17

33 30

29
35

34
32 36

21 2 38

39
40 41
42
43
44

54
37 32
45
46 56
47 55
48
49

50 51
53

P008593

B30L 4X4 MKII REV 0

3-70
DIFFERENTIAL ASSEMBLY : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
36 221038 1 UPPER EXPANSION PLUG X
37 200536 1 PLUG,WELCH X
38 221037 1 SHIFT FORK SHAFT & O-RING ASSY. X
39 221941 1 SHIFT FORK X
40 221041 2 SHIFT UNIT STUD X
41 200078 1 BELLOW,DIFF X
42 210330 1 ACTUATOR,DIFF LOCK AIR SHIFT X
43 221044 2 WASHER:FLAT X
44 221045 2 STUD NUT X
45 221950 2 CONE:PINION BEARING X
46 221970 A/R SPACER,PIN.BEARING .631" X
46 221971 A/R SPACER,PIN.BEARING .635" X
46 221972 A/R SPACER,PIN.BEARING .638" X
46 221973 A/R SPACER,PIN.BEARING .640" X
46 221974 A/R SPACER,PIN.BEARING .642" X
46 221975 A/R SPACER,PIN.BEARING .646" X
47 150074 2 BEARING,CUP X
48 200543 A/R SHIM,PINION CAGE .003 X
48 221951 A/R SHIM,PINION CAGE .005 X
48 200545 A/R SHIM,PINION CAGE .010 X
48 200547 A/R SHIM,PINION CAGE .020 X
49 221969 1 CAGE:PINION BEARING X
50 221979 1 SCREW:BEARING CAGE X
51 221958 1 SEAL:OIL X
52 190337 1 FLANGE,INPUT X
53 221952 1 WASHER:PINION NUT X
54 200563 1 BEARING,PINION PILOT X
55 221963 1 CLUTCH:SLIDING X

B30L 4X4 MKII REV 0

3-71
DIFFERENTIAL ASSEMBLY : REAR AXLE

10
1
4
5
6
9
8

3 7

27
42
16
17 29
42
2

11
26
18
23
14 30
25
15
12 32
20
21 13 22
19 24

33 28
36
31 37
35

34
12 39

42 41
38

43
44 45
46
47
48

49
40 38
50
52 55
53
54 51
56 57

58 59
60
61
62

P008597

B30L 4X4 MKII REV 0

3-72
DIFFERENTIAL ASSEMBLY : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 310170 1 DIFF ASSEMBLY X
2 NSI 1 LOCK, ADJUSTER X
3 221031 1 PIN,COTTER RH X
4 221027 4 SCREW,BEARING CAP X
5 221028 4 FLAT WASHER X
6 221032 2 DOWEL BUSHING X
7 221030 1 LOCK,BEARING CAP ADJUSTER R/H X
8 221035 2 ADJUSTER DOWEL BUSHING LH X
9 221034 2 CAP SCREW LH + RH X
10 221029 2 RING GEAR THRUST SCREW X
11 221177 1 WHEEL DIFF CASE KIT X
12 NSI 1 CASE, DIFF X
13 221054 12 CAP SCREWS DIFF CASE X
14 221052 1 WHEEL DIFF LESS SIDE GEARS X
15 221084 1 SIDE GEAR THRUST WASHER RH X
16 221086 4 SIDE PINION X
17 221087 4 SIDE PINION THRUST WASHER X
18 221088 1 SPIDER X
19 221046 1 DIFF BEARING ADJUSTER RH X
20 221059 1 SPACER,PINION BEARING X
21 221048 1 DIFF BEARING CUP RH X
22 221050 1 DIFF BEARING CUP LH X
23 221049 1 DIFF BEARING CONE RH X
24 221051 1 DIFF BEARING CONE LH X
25 221093 1 SIDE GEAR RH 36 SPLINE X
26 221092 1 SIDE&CURVIC C/GEAR LH X
27 221085 1 SIDE CURVIC GEAR T/WASHER LH X
28 221021 1 GEAR SUPPORT CASE COVER X
29 221163 1 RING GEAR BOLT & NUT KIT X
30 221091 16 NUT,RING GEAR X
31 221090 16 BOLT,RING GEAR X
32 221013 1 SLIDING CLUTCH X
33 221014 13 FRICTION PLATE,TANGED(OD) X
34 221015 12 FRICTION PLATE,SPLINED(ID) X
35 221018 1 PRESSURE PLATE X
36 221019 1 PRESSURE PLATE SNAP RING X
37 221020 12 COMPRESSION SPRING X
38 222066 1 C,WHEEL & PINION X
39 221038 1 UPPER EXPANSION PLUG X
40 200536 1 PLUG,WELCH X

B30L 4X4 MKII REV 0

3-73
DIFFERENTIAL ASSEMBLY : REAR AXLE

10
1
4
5
6
9
8

3 7

27
42
16
17 29
42
2

11
26
18
23
14 30
25
15
12 32
20
21 13 22
19 24

33 28
36
31 37
35

34
12 39

42 41
38

43
44 45
46
47
48

49
40 38
50
52 55
53
54 51
56 57

58 59
60
61
62

P008597

B30L 4X4 MKII REV 0

3-74
DIFFERENTIAL ASSEMBLY : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
41 221037 1 SHIFT FORK SHAFT & O-RING ASSY X
42 221026 1 DIFF CARRIER & BRG CAP ASSY X
43 221040 1 SHIFT FORK DIFF LOCK X
44 221041 2 SHIFT UNIT STUD X
45 200078 1 BELLOW,DIFF X
46 210330 1 ACTUATOR,DIFF LOCK AIR SHIFT X
47 221044 2 WASHER:FLAT X
48 221045 2 STUD NUT X
49 221165 1 BEARING,PINION PILOT X
50 221023 1 CONE:PINION BEARING-INNER X
51 221024 1 CONE:PINION BEARING-OUTER X
52 221055 A/R SPACER,PINION BEARING .179" X
52 221056 A/R SPACER,PINION BEARING .180" X
52 221057 A/R SPACER,PINION BEARING .181" X
52 221058 A/R SPACER,PINION BEARING .182" X
52 221059 A/R SPACER,PINION BEARING .183" X
52 221060 A/R SPACER,PINION BEARING .184" X
52 221061 A/R SPACER,PINION BEARING .185" X
52 221062 A/R SPACER,PINION BEARING .186" X
52 221063 A/R SPACER,PINION BEARING .187" X
52 221064 A/R SPACER,PINION BEARING .188" X
52 221065 A/R SPACER,PINION BEARING .189" X
52 221066 A/R SPACER,PINION BEARING .190" X
52 221067 A/R SPACER,PINION BEARING .191" X
52 221068 A/R SPACER,PINION BEARING .192" X
52 221069 A/R SPACER,PINION BEARING .193" X
52 221070 A/R SPACER,PINION BEARING .194" X
52 221071 A/R SPACER,PINION BEARING .195" X
53 221025 1 WASHER,SPACER,PINION BEARING X
54 221073 1 CUP:PINION BEARING (INNER) X
55 221074 1 CUP:PINION BEARING X
56 221075 A/R SHIM:003-PINION BEARING CAGE X
56 221076 A/R SHIM:005-PINION BEARING CAGE X
56 221077 A/R SHIM:010-PINION BEARING CAGE X
56 221078 A/R SHIM:020-PINION BEARING CAGE X
56 221079 A/R SHIM:030-PINION BEARING CAGE X
57 221166 1 PINION BRG HOUSING & CUP ASSY X
58 221080 6 BEARING CAGE CAP SCREW X
59 221167 1 OIL SEAL & RETAINER X
60 190380 1 YOKE X
61 221168 1 FLAT WASHER X
62 221169 1 NUT:PINION X

B30L 4X4 MKII REV 0

3-75
BRAKE SYSTEM : AXLE DETAIL

21
19
22
2 2 7

19
6
5

20 24 25 8
8

23

TO PORT CI
18
22

17
13
16
14

13

15
14

13

12

1 8 9 10 11 8

2 3 4 6 2
P008599

B30L 4X4 MKII REV 0

3-76
BRAKE SYSTEM : AXLE DETAIL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320499 1 AXLE,REAR X
2 120049 4 CONNECT X
3 240727 2 HOSE ASSY X
4 121030 1 TEE,BRANCH X
5 120002 2 CONNECTOR X
6 240930 2 HOSE ASSY X
7 320500 1 AXLE,FRONT X
8 121066 4 CONNECT X
9 240105 1 HOSE ASSY X
10 121064 1 TEE,UNION X
11 240944 1 HOSE ASSY X
12 174570 1 PIPE ASSY,BRAKE LINE REAR SAHR X
13 121063 3 UNION,B/HEAD X
14 174945 2 PLT,B/H,MTG X
15 240957 1 HOSE ASSY X
16 240926 1 HOSE ASSY X
17 174948 1 MTG PLT,BULKHEAD FTG,SAHR X
18 240927 1 HOSE ASSY X
19 120804 2 ELBOW X
20 240041 1 HOSE ASSY X
21 240727 1 HOSE X
22 120365 3 TEE,RUN X
23 240751 1 HOSE ASSY X
24 120961 1 BULKHEAD X
25 240041 1 HOSE ASSY X

B30L 4X4 MKII REV 0

3-77
BRAKE SYSTEM : CHASSIS DETAIL

34
37
A5
35
36 A6

32
B5 B6
38 6
26 30
TO BRAKES C1
5
13 7
C6
C7
C2 C3 C4 C9 C8 C5

15 7 16
15 14 15
8 17
P
10
21 18
19
9
4
24
25

23

26 33

A P
35
2 T
4 22 38
K4 3
13 32
KV
2 22
KR
36
3

1 37
12 11 10

34 34 20 20

TO TANK
RETURN

29 28 27

P008601

B30L 4X4 MKII REV 0

3-78
BRAKE SYSTEM : CHASSIS DETAIL

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 250258 1 TRANS,6WG210 X
2 121198 3 CONNECTOR X
3 121350 3 ELBOW X
4 241501 3 HOSE X
5 121199 4 CONNECTOR X
6 210532 1 BLOCK,MANIFOLD,VICKERS X
7 120355 3 CONNECTOR X
8 121045 2 CONNECTOR X
9 130002 A/R HOSE,PUSHLOCK X
10 121442 2 CONNECTOR X
11 120983 2 REDUCER X
12 120964 1 CONNECTOR X
13 240041 2 HOSE X
14 240929 1 HOSE X
15 121242 1 CONNECTOR X
16 210671 1 PUMP,HAND,MANUAL OVERRIDE SAHR X
17 120293 1 PLUG,HOLLOW X
18 120906 1 ELBOW X
19 120218 1 FTG,JIC FEM SWIVL X
20 121224 2 PLUG,HOLLOW X
21 240534 1 HOSE X
22 120031 3 CONNECTOR X
23 210679 1 VALVE,BRAKE PEDAL HYDRLC MICO X
24 241541 1 HOSE X
25 243322 1 HOSE X
26 120365 2 TEE,RUN X
27 240705 1 HOSE X
28 203846 1 GAUGE,HYDRAULIC X
29 125008 1 CONNECTOR X
30 122021 1 CONNECTOR X
31 120355 3 CONNECTOR X
32 240932 2 HOSE X
33 210244 1 PISTON,ACCUM X
34 223663 3 SECTION,BLOCK-NOT AVAILABLE X
35 122018 2 CONNECTOR X
36 121440 2 CONNECTOR X
37 203846 2 GAUGE,HYDRAULIC X
38 120983 2 REDUCER X

B30L 4X4 MKII REV 0

3-79
BREAK ASSEMBLY (S.A.H.R)

B30L 4X4 MKII REV 0

3-80
BREAK ASSEMBLY (S.A.H.R)

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 290389 2 BRAKE,SAHR X
2 221444 1 COVER,OUTER RH X
2 221445 1 COVER,OUTER LH X
3 221443 32 WASHER,HARDENED X
4 221442 32 SCREW,CAP X
5 221468 2 PLUG ASSY X
6 NSI 1 O-RING X
7 221470 4 PLUG ASSY X
8 NSI 1 O-RING X
9 221449 2 PLUG,MAGNETIC X
10 221460 2 SCREW,CAP X
11 221461 2 WASHER,HARDENED X
12 221462 1 BRACKET X
13 221463 1 PLUG X
14 221464 14 SCREW,CAP X
15 221465 14 WASHER,HARDENED X
16 221466 2 FITTING,ASSY BRAKE X
17 221469 2 PLUG ASSY X
18 NSI 1 O-RING X
19 221448 2 SCREW,BLEEDER X
20 221446 58 PIN,BRAKE SPRING X
20 221447 2 PIN X
21 221451 60 SPRING X
22 221450 2 COVER,INNER X
23 221452 2 PISTON X
24 221453 4 SEAL,OIL X
25 221454 2 SPACER X
26 221455 14 DISC,STATIONARY X
27 221456 12 DISC,ASSY-FRICTION X
28 221457 2 SPACER X
29 221458 2 HOUSING,BRAKE X
30 221459 6 PLUG X
31 221467 2 SEAL,ASSY-OIL X

B30L 4X4 MKII REV 0

3-81
COOLING SYSTEM : FRONT AXLE

16
2 2

3 3

15

14 22
5

21
8 6

21 23

20
19

10 11 14

9 13

18

P008603

B30L 4X4 MKII REV 0

3-82
COOLING SYSTEM : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320500 1 AXLE,FRONT X
2 120049 2 CONNECTOR X
3 240041 2 HOSE X
4 120961 1 BULKHEAD, TEE (WITH NUT) X
5 121101 1 ELBOW X
6 121043 1 ADAPTOR X
7 201966 1 FILTER,UNIT X
8 210216 1 VALVE,CHECK,SAHR SUCTION X
9 240403 1 HOSE X
10 190031 1 ADAPTOR X
11 120122 1 FTG, PRESSURE X
12 210670 1 PUMP,DOUBLE SAHR X
13 120118 1 FTG, SUCTION X
14 190073 2 ADAPTOR X
15 240907 1 HOSE X
16 121043 1 ADAPTOR X
17 240117 1 HOSE X
18 100821 2 CAPSCREW,SOCHD X
19 241513 1 HOSE X
20 120100 1 ELBOW X
21 120284 2 REDUCER X
22 120869 1 CONNECTOR X
23 120235 1 QUICK COUPLER X

B30L 4X4 MKII REV 0

3-83
COOLING SYSTEM : REAR AXLE

30

18
19
17
20
16

21
15

14

22
10

13 23

11

10 22

24
12
11

22
10 34

33
22
9
31

32

8 31 35
25
7
26
6
27
5
29 29 1
2 4 28 3

P008604

B30L 4X4 MKII REV 0

3-84
COOLING SYSTEM : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 320499 1 AXLE,REAR X
2 240534 1 HOSE X
3 240600 1 HOSE X
4 121030 1 TEE,BRANCH X
5 120002 1 CONNECTOR X
6 120247 1 REDUCER X
7 210012 1 FILTER,HYD X
8 120083 1 HOSE END X
9 174572 1 PIPE ASSY X
10 121063 3 UNION X
11 174945 2 PLT,B/H,MTG X
12 240957 1 HOSE X
13 240926 1 HOSE X
14 174948 1 MTG PLT X
15 240403 1 HOSE X
16 190031 1 ADAPTOR X
17 120122 1 FTG,BOSCH PRESSURE X
18 210670 1 PUMP,DOUBLE X
19 120188 1 REDUCER X
20 190073 1 ADAPTOR X
21 240907 1 HOSE X
22 120869 3 CONNECTOR X
23 240025 1 HOSE X
24 240243 1 HOSE X
25 174571 1 PIPE ASSY X
26 120251 1 CONNECTOR X
27 240318 1 HOSE X
28 121043 2 ADAPTOR X
29 120049 1 CONNECTOR X
30 100821 2 CAPSCREW,SOCHD X
31 120284 2 REDUCER X
32 201966 1 FILTER,UNIT X
33 210216 1 VALVE,CHECK,SAHR SUCTION X
34 241500 1 HOSE X
35 120235 1 QUICK COUPLER

B30L 4X4 MKII REV 0

3-85
WHEEL ASSEMBLY : FRONT AXLE

B30L 4X4 MKII REV 0

3-86
WHEEL ASSEMBLY : FRONT AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 261248 2 WHEEL SET X
2 190231 1 WHEEL X
3 200437 1 VALVE,JUMBO SWIVEL X
4 200438 1 SPUD,TUBELESS X
5 200743 1 VALVE,REDUCER X
6 202957 1 TYRE,UNDER GROUND X

B30L 4X4 MKII REV 0

3-87
WHEEL ASSEMBLY : REAR AXLE

B30L 4X4 MKII REV 0

3-88
WHEEL ASSEMBLY : REAR AXLE

I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M LL To:
1 261261 2 WHEEL SET X
2 190285 1 WHEEL X
3 200437 1 VALVE,JUMBO SWIVEL X
4 200438 1 SPUD,TUBELESS X
5 200743 1 VALVE,REDUCER X
6 202962 1 TYRE X

B30L 4X4 MKII REV 0

3-89
B30L 4X4 MKII
3-90