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Overview
Step 2 - Anchoring
Step 3 - Sealing
Step 5 - Electroforming
Step 5b - Clean Up
Design
When creating design ideas, it can help to sketch out what you want the finished
piece to look like. Sketching future designs can also help you get your ambitious
ideas all out on the page while you learn and develop your craft. Start with
something simple while you are still learning how to electroform.
Popular design mediums are made from crystals, gemstones, leaves, acorns, pine
cones, feathers, bone, glass, sculpted clay, metal findings, laser cut or 3-d printed
plastic, and of course a mixed media of all these items and more.
Press dry
The easiest way to dry multiple batches of leaves is to press dry them in old books,
weighted down with something heavy. Typically they are dry after a few days, but
it’s best to wait at least a week. A flat iron with a low setting can help speed up this
drying process. Keep in mind that even though leaves are flattened and prepped
dry with a thin shape- they will regain some natural aesthetic again once they go
through steps 3 and 4.
Vegetable Glycerin
To preserve a 3 dimensional object, you can soak your object in a mix of 1 part
warm water to 1 part vegetable glycerin in a cup or jar of water for a few days to a
week.
You can also experiment with coating your piece in resin to retain its shape(and also
acts as a sealant, so you could skip step 3!)
Oven Bake
For fresh acorns, pinecones, wood, etc, bake them on a flat pan or baking sheet on
a low temperature(175 - 200 degrees fahrenheit) for about two hours, or until all
moisture has been evaporated. Glue the acorn cap on, as they will easily come off
after they bake.
:: Step 2 - Anchoring ::
Once you have your design, you may need to attach an anchor to the object as an
attachment point for the suspension wire. The anchor is usually a jewelry finding
that is incorporated into the design.
Anchor Types
Use a jump ring, formed wire, a charm/pendant that has a loop on it, a fold
over or glue on bails, or sculpted clay are just a few examples of different anchors
you can use, or something else creative you can think of as a connection to attach
to your piece.
Electroforming will add copper onto every surface, so take that into account when
designing this part. For example, if you use a jump ring with a small diameter, you
may find that after it has been electroformed, the resulting copper may have made
the ring’s opening too small for the necklace chain.
Glue
Always be in a well ventilated area when using any type of glue.
E6000 is a multipurpose solvent glue used for jewelry. It will begin to set in about 2
minutes after it’s been exposed to oxygen, and has a working time of about 10
minutes.
Super glue(gel or regular) will also work well to adhere your design. To set super
glue instantly, sprinkle a little bit of baking soda over it.
After you are satisfied with your design, let the glue cure at least 6 hours, or
overnight before continuing to the sealant and/or conductive painting stage.
:: Step 3 - Sealing ::
• Sealant/lacquer/varnish
• Small spring clips and/or alligator clips
• Paint brush
• Small cup of water
• Opened large paper clips - turned into an S hook shape
• Drying rack
• A tray, a mat, or plastic sheeting to protect your workspace from any
drippings
Sealants
Polyurethane lacquer is a great sealant to use. It comes in a liquid or a spray form.
You can also use Modge Podge, resin, or clear nail polish (if using a water or
alcohol based conductive paint only- NOT a acetone based paint).
Application Methods
When painting with a brush, make thin, even strokes, keeping in mind that any
texture may show up in the finished electroformed surface. Lightly thin if necessary
by periodically dipping your brush in water between dipping in the sealant. Use
small spring clamps and alligator clips to help hold up the piece while painting.
For the dipping method, hook an opened paper clip to the loop of your piece and
use the other end as a handle to dip your piece directly into the container of sealant.
Hang it on the drying rack and catch any excess sealant that builds up at the
bottom or edges of the piece.
When using a spray sealant, hold your piece upright on a combination of alligator
clips and spring clamps and spray from about 9 to 12 inches away to ensure an
even coat. Work in a well-ventilated area that is free from dust and wind.
Drying
Allow your piece to fully dry. If needed, apply additional coats.
Use an opened paper clip to hook your piece to hang dry on a rack. Jewelry or
merchandise displays work great as a drying rack. Have a tray, a mat, or plastic
sheeting under the drying rack to catch any excess paint drippings.
It is important to let the sealant completely dry before you move on to the next
stage. Approximately 24 hours is recommended.
Without a full cure time, you’ll find that painting conductive paint over a layer of
sealant that isn’t fully cured will result in a surface texture of many little bubbles or
bumps.
When to use a Sealant
If your design is anything organic such as leaves, flowers, pine cones, acorns,
feathers, insect specimens, seeds, honeycomb, shell, wood, bone, etc. must be
sealed. Sealing will prevent contaminating your conductive paint, and also in your
electroforming solution.
Designs that have gemstones may need a sealant, as the electroforming solution
will destroy most gemstones. Anything under a 7 on the mohs scale hardness
level definitely needs to be sealed. Hardness level of 7 and over(for example, a
quartz), usually doesn't need to be sealed, but it’s always better to be safe than to
ruin your piece and your electroforming solution.
If your item contains metal(which would make it conductive), you would need to
seal it if you do not wish for it to be electroformed over. If the metal type is
questionable, then you must seal it to prevent contaminating your paint and your
electroforming solution.
:: Step 4 - Conductive Painting ::
In this last prep stage, you will make your design conductive by coating with your
conductive paint, which can be used to dip, spray or paint on. The purpose is to
create a non conductive surface area into a conductive surface so that the copper
nano particles will have a map of where to grow.
Be sure to work in a well ventilated area and wear gloves. Always keep your
conductive paint well sealed when not in use. Mix and shake well before each use.
If the paint jar begins to dry out, or the consistency is too thick, you can add a thin
layer of the appropriate type of thinner: distilled water for water based paints, pure
acetone for acetone based paint, and 90%+ isopropyl alcohol is your paint is
alcohol based.
It is very important that you DO NOT OVER DILUTE your paint! Over thinning can
destroy your paint’s conductivity.
Paint Types
There are several kinds of conductive paint types, with different types of bases.
Some of these include a graphite with a water or alcohol base, copper with a water
base, or nickel with an acetone base.
It is important to correctly identify the type so that you may select the appropriate
type of thinner/brush cleaner to use.
Application Methods
When painting with a brush, make thin, even strokes, keeping in mind that any
texture may show up in the finished electroformed surface. Wherever the paint is
applied is where the copper will be in the finished result. It can cover the whole
piece, or just portions of it. If you paint just a portion, make sure each end touches
another part that is conductive, as the electric current will need a path to flow
through.
Lightly thin if necessary by periodically dipping your brush in the paint thinner
between dipping in the conductive paint. Over thinning can destroy your paint’s
conductivity. Use spring clips or alligator clips to help hold up the piece while
painting.
For the dipping method, add some paint into separate wide mouth container that
has an airtight lid. Thin very lightly only if necessary with a little bit with 90%+
isopropyl alcohol(for alcohol based paint), acetone(for acetone based paint), or
distilled water (for water based paint).
Hook an opened paper clip to the loop of your piece and use the other end as a
handle to dip your piece directly into the container. Hang it on the drying rack and
catch any excess sealant that builds up at the bottom or edges of the piece.
When using the paint in a spray brush, hold your piece upright on a combination
of spring clips and alligator clips and spray from about 9 to 12 inches away to
ensure an even coat. Work in an area that is free from dust and wind.
Clean Up
Use the appropriate type of paint thinner/brush cleaner to clean off your
paintbrush, by swirling it in the jar and wiping clean on a paper towel or rag.
:: Step 5 - Electroforming ::
Workstation Set Up
Select a flat workspace to set up your electroforming station. Plug in your lead
wires to your power supply, and turn the amperage knob all the way to the left (off)
and volt knob all the way to right (on). Set your cleaned beaker inside a lipped tray.
Slightly open the copper coil, place inside your beaker with the top end of the wire
stick out over the edge of the lip. The coil should last you through several
electroforming jobs, depending on the size and thickness needed.
Wearing your safety glasses, carefully pour your copper electroforming solution into
your beaker with the copper coil inside.
Prepare Your Piece
Cut a piece of your thin gauge wire to loop around your wooden suspension bar
and then using your pliers create a “s” hook the other end of the wire onto your
prepared piece(cathode). It should be long enough to fully submerge into the
solution, but not too long that it will touch the bottom of your beaker. Remember
to wear gloves when handling your painted piece, otherwise you may experience
conductive resistant spots due to skin oils from your fingers.
Power Up!
• Attach your red lead wire clip to the end of the copper coil(anode) that is
slightly sticking out of the beaker, and the black lead wire clip to the top of
the cathode suspension wire that is wrapped on your suspension bar. Do not
let the clips directly touch the liquid solution.
• Switch on the power supply and make sure the numbers are all set to 0 (amp
knob all the way to the left/off, volt knob right/on).
• Submerge your suspended piece into the solution bath, so that it is evenly
placed in the center. Use a small spring clamp on each end of the wooden
suspension bar and clamp it to the lip of the beaker.
• Slowly turn the amperage knob to the right until your numbers begin to move
up to the calculated amps per square inch of surface area to plate.
(get the number you calculated in Step 1/Design & Prep, 0.1 amps x sq inch
of surface area)
Rinsing Off
Once you have the desired thickness of copper deposit on your piece, remove it
from the solution bath and rinse it in a container of distilled water. You can run it
through tap water, but only if you don’t plan on putting it back into the tank
again(minerals in tap water can contaminate the plating solution). Don’t leave any
water spots, as it can discolor the copper as it dries. If this happens, it can easily be
cleaned off.
Notes on Consistency
Your piece will sometimes come out of the bath looking pink/salmon colored, with a
matte texture. DON’T WORRY! It will shine to perfection with a few simple
tools once you are finished and happy with the thickness of your plating.
If there are any bare patches on your piece that didn’t plate, pull it out and rinse it
off in distilled water. Pat dry or use a blow dryer to get all of the moisture out and
then repaint with your conductive paint on the spots with that are not plating. Let
the paint fully dry before submerging into the plating solution again.
Make sure that your suspension wire and pieces don’t touch the anode/coil wire. If
you are using a metal bus bar as your suspension bar, make sure that it also
doesn't touch the top of the coil either. If this accidently happens, you’ll notice there
will be no plating happening! If you don’t have a bus bar with hammered ends, then
use a spring clamp on both ends of the bus bar to keep it from rolling.
Having your amp numbers too high will “burn” your piece, turning it brown and
flakey, or give you bumps and other unwanted texture. So when in doubt, lower
amps are better.
If the temperature is below 65 degrees fahrenheit, then you’ll need to keep your
solution warmer by setting the beaker on top of a heating pad (on low! Don’t melt
the beaker!) to prevent plating issues due to cold temperatures.
You can use anything for a bar that goes across the top of the beaker that you’ll
hook your piece onto, as its purpose is just to hold up your cathode up from
dropping into your electroforming solution.
If you prefer to use a metal bus bar, you can cut a piece of 8 or 10 gauge bare
copper wire. This method is useful if you plan to hang multiple pieces off it, as the
entire bar is conductive. You can either hammer flat both ends of the metal bus bar
wire.
Also consider adding some means for agitation to your tank setup. A simple fish
tank bubbler will suffice or a small air pump with a tube held at the bottom of the
tank. The bubbles will cause a stirring action within the bath that helps the copper
ions coat evenly over the surface of the object
:: Step 5b - Clean Up ::
Materials needed in this step:
• Funnel
• Filters
• Scouring Pad
• Brass Brush or Steel Wool
• Safety Glasses
If you aren’t planning on electroforming any other pieces that day, you’ll want to
filter and store your solution back into solution again to prevent evaporation and
deterioration of your copper coil.
Filter
Place a few layered filters inside your funnel and place it inside your empty
electroforming solution bottle. Wearing your safety glasses, carefully and slowly
pour your solution into the bottle through the filter lined funnel. Repeat if necessary.
Top off your solution with distilled water if the liquid level is significantly less than
when you started.
Rinse
Thoroughly rinse out your beaker and coil and fully dry them with a shop towel to
ensure there is no residue left from the tap water.
To be environmentally responsible, heavily dilute any remnants in your beaker down
to a clear liquid before allowing anything to drain down the sink.
Scrub
Your coil will likely be dulled down in color and look dingy. Use a green scouring
pad under water to clean off the residue and restore the copper shine. After fully
rinsing, completely dry it off. You may use a brass brush or steel wool to shine it
even further.
An 8 or 10 gauge coil should last you through many pieces of small/average size.
You will notice it will get thinner after use until it breaks off at the weakest point.
Scrub off any residue or buildup that is on your lead wire clips. Keeping these clean
will ensure a good connection when electroforming.
:: Step 6 - Polishing, Patinas & Finishes ::
• Scouring Pad, Brass Brush, Dremel with a Wire Brush Wheel attachment,
or Steel Wool
• Tumbler with Polishing Medium(optional)
• Face Mask
• Safety Glasses
• Gloves
• Liver of Sulfur & Hot Water(optional)
• Alcohol Ink or other dye solution (optional)
• Shop Towels
It's quite easy to turn that flat salmony colored copper that you’ve likely pulled out
of the tank into shiny penny colored copper. Always use safely protection such as
a face mask, safety glasses, and disposable gloves.
Polishing Methods
A dremel with a wire brush wheel attachment will be the fastest and most effective
method to get your piece to a high, smooth shine. You may also use a
green scouring pad, a brass brush, or steel wool. A tumbler (rock polisher) with a
polishing medium can also be used to polish large batches of items at once. Use a
little water and a drop of soap as a lubricant when tumbling.
After you’ve finished polishing to your desired shine, you can either leave it in this
color, which will be a raw copper or rose gold looking finish. You’ll need to seal it
in(seen in step 7) to preserve this color and prevent natural oxidation.
Patina/Oxidation/Antiquing
Liver of sulfur creates a dark “antiqued” or oxidized look. Live of sulfur is available
in a gel or powder form that mixes with hot water. Varying water temperatures and
water types can give blue, rainbow, or even gunmetal black tones to your copper.
Create shiny highlights using a brass brush, steel wool, dremel, or a polishing cloth.
Water and baking soda can alternatively be used as a scrub paste to clean and
make highlights. Black Max, Brass Black, and Blacken-It are types of selenium
dioxide solutions that also achieve a quick oxidation on metals.
Color Dying
Alcohol ink dyes can easily be used to dye your metal any color you wish. Mix it in
with a sealant such as polyurethane or clear nail polish to seal in the dye color,
without making it run.
Sealants
Polyurethane lacquer and Protectaclear both come in a liquid or a spray form, and
in glossy or matte finishes. Hang dry after application, and apply additional coats, if
needed.
Clear nail polish is also widely used as a quick and inexpensive sealant, especially
for the inside of copper rings. Gel style polishes make a great and strong
sealant.Another simple and popular sealant product is Renaissance Wax. This is
particularly good to use if you don't want your design to have a glossy shine or a
slick surface. Work in a well ventilated area and use disposable gloves and a soft
rag or shop towel to buff the wax into the copper.
These methods may wear down over time, so for a more permanent solution,
use clear resin as a sealant.
Oxidation Removal
Unwanted tarnishing and natural oxidation on copper can easily be removed by
creating a scrub of salt and white vinegar.
Rinse well, dry, and shine highlights with a polishing cloth.
You can also use fine steel wool, a brass brush, or a dremel with a wire wheel
brush to buff and clean unwanted oxidized copper.
Use a sealant to protect your cleaned design.
• Over time, your solution's electrolytes will become depleted. You can then
use a new solution, or replenish with acid, brighteners, and distilled water to
restore the pH balance
• If your power supply has the option of constant current- keep it switched on
• A safe setting is 0.1 amp per square inch of your piece to be plated (length x
height x 0.1)
• If you see any air bubbles on your piece(from air that was trapped in crevices
during initial submersion into the plating tank), gently jiggle your wire until
you see all the bubbles shake off. You might want to switch off your power
supply, in case jiggling tampers with the connection. Failure to do so during
the beginning will cause pockets of unplated spots, as it does not plate under
the bubbles
• 95% of the time your piece will appear pink/dull/matte- and that is very
normal and common. It will shine beautifully with steel wool, a brass brush or
a dremel with a wire brush wheel
• Titanium wire helps prevent floating of lightweight pieces in your plating tank,
and is also is less prone to fusing the suspension wire to the piece
• Always use distilled water when cleaning your brushes, tank, etc, to prevent
contamination
• Yes, you can plate multiple pieces at once. You'll need to make sure they are
all connected on the same wire, or at least all on an conductive bus bar, and
you'll have to increase your amps accordingly(0.1 amp per square inch). Only
attempt after you're more confident in your plating practice
• To create a lacy or filigree look to your leaves, you will need to boil them
in baking soda to remove the fleshy pulp on them and reveal the skeleton
structure. Its best to do this when the leaves are picked fresh.
o Bake ¾ of a cup of baking soda at 300 degrees for about a half
hour(this turns it into washing soda/sodium carbonate)
o Boil 2 cups of water in a large pan, add your washing soda, stir
o Bring the boil down to a simmer and add your leaves. Let them
simmer for about 1.5 hours, adding any extra water as needed
o Strain and gently rinse with water
o Next, you’ll use a paintbrush and clean water to gently remove the
pulp of the leaf, revealing the veins. You may need to do this to both
sides, depending on the leaf
o Blot with a paper towel and flatten in a book to fully dry
o When applying conductive paint to your leaf, paint it directly on a flat
surface and blot with a brush to retain the lacy appearance
Polyurethane Lacquer