Conlaclors,

Overload Relays
& Accessories
(D - Range)

~.-
H/ 1M

'-I'~
s
Controls & Switchgear
=_ -==_Group Controls & Switchgear Contactors Ltd.
Contactors Code

Standards: IEC 947-4-1; IS13947Part4/Sec-1;EN 60947

Certification & Approvals ®G

Environment
Rated Insulation Voltage (UI) V 15-13947
15
per
as+80
Duty+70 660V -,
(at Pollution Degree 3)-50
AC -60
3000 10
Rated Impulse withstand voltage (Ulmp) AC AC
kV 8
660V
20
Ambient Air Temperature Storage °C °C
Operation °C
Operating Altitude meters
Operating Position
Mechanical Life (Million Operation on no-load) Cycles
Characteristics
Rated Operational Voltage (Ue) V

Rated Thermal Current (Ith)5.40°C A

Rated Operational Current / Power (Ie) A/kW

(3 Phase, 415/440V, 50-60Hz, AC3) 5.55°C
Rated making capacity at 415V A

Rated breaking capacity at 415V A

AC2 & AC4 Duty

Max. breaking current according to duty
Thermal limit. ambient 5.55OC) 150 and 15%
150 and 20%
Ops./Hr. & ON-load factor 150 and 30%
150 and 55%
150 and 85%
Max. Power rating of sllprlng or 220V kW/Hp
squirrel cage motor 415V kW/Hp
at 50/60Hz
500V kW/Hp
660V kW Hp
Coli Rating Supply frequency Hz 50 60
(Cold Coli) 1,0 x U In-rush VA 70
AC operation 50Hz 0.75
p.f.
Sealed VA 8
p.f. 0.3

Overall Dimension in mm

~[[a~
~
Auxiliary Contact thermal current rating (I'h) VA 10
Rated operation power at AC15 upto 125V VA 500
(One Million Operations) 220V VA 500
415V VA 500
Auxiliary contact terminal capacity mm2

Thermal Overload Relays

Ambient Temperature compensated (-)40° to (+)60°

potential free 1 NO and 1 NC Contacts, I

havingprovision
with built-in ofsingle phase
yellow flag protection,
Indicator for • •
positive indication of Relay Tripping, Manual reset
facility, Base plate for independent mounting available.

Front mounted Add-on-Blocks Auxiliary

110 NC

Auxiliary Contact Blocks

Time Delay Relay Blocks
Conlacl
Block
)~
2 2 LA1 022
4 0 LA1 040
latch Add-on-blocks o 4 LA) 004
1 3 LA) 013
3 1 LA) 031
 660V 660V 660V

8 8 8
-60 +80 -60 +80 -60 +80
25
+70 -509 250
I 4
... -50 +70 -50 +70
027 3000 3000
660V
20
30
20 16

660V 660V

25 32

12 I 5.5 17 I 9

250 320

250 320

40 58
36 50
24 30 44
19 24 38
16 21 31
2.2 3 3 4 4 I 5.5
4 I 5.5 5.5 I 7.5 9 I 12
5.5 7.5 7.5 I 10 10 I 13
5.5 7.5 7.5 I 10 10 I 10
50 60 50 I 60 50 I 60

70 70 70
0.75 0.75 0.75
8 8 8
0.3 0.3 0.3

~[~~ L.M....J L.M....J

~[~~
~
10 10 10
500 500 500
500 500 500
500 500 500

LR1·D09302 LR1·D09304 LR1·D09306 LR1·D09308 LR1·D09312 LR1·D09316 LR1·DI2322

LR1·D09301 LR1·D09303 LR1·D09305 LR1·D09307 LR1·D09310 LR1·Dl2314 LR1·D25321

3o
4
LAIa1HAl
2aLAI

rr
NC ONIO
ONOI
2LAI
031 011
002
LA!
013
040
004
022
020
LAI TAl Block Auxiliary
N:l aNC
Auxiliary
Contact
Block
-, TAl
2
a1 1 N:l NC
Overlappll
Block
Contact •
i ~
Auxiliary
~
 660V 660V 660V

S S S
-60 +SO -60 +SO -60 +SO
-50 +70 -50 +70 -50 +70
3000 ----- 3000 ----------------
±30° Possible In relation to normal vertical mounting p_la_n_e ~ _
3000

16
60
20
7.5
15 50 ///Ll1LJ
lS.5
15
7.5 11
45
50
0.3
0.75
16
660V
60
SO
550
70
250_
20
32
10 / 15 16

~[EJ~ 660V

60.•

40 / 22

SOO

SOO

110
9S
SO
62
53
11 15
22 30
22 30
30 40
50 60
200
0.75
20
0.3

~[~~ L.lQ...j
10 10 10
500 500 500
500 500 500
500 500 500
Minimum 1 cable of lSqmm and maximum 2 cable of 2.5 Sqmm

66 67 7615
On Delay NC NO Off Delay 1\0 NC
53 61 75 87
Timer I Timer
{
58-itI
Block Block
NO NC NC NO 56 68

'1-r~
5462 76 88
0.1 - 3, TA2 020
0.1 - 30, TA2 022
0.1 - 3,
0.1 . 30,
TA3 020
TA3 022
10 - 180s TA3 024
10 - 180,TA2 024
 30
-50
33
25
50
-60
3000
~
100
SO
15500
20
500
70
120
2000.75
0.3
2)SO
90010
..
660V
60+SO
20
35
40
45 +70
~l---I ~ -50-60 lS.5
30000.3
0.75
50
37
37
0-
~
37
500
500
90
..
/ /~
132
110
20
//1--1
14S
200
10
SO
1000 50 ~
60
50
+SO
+70
2550
lRI·D63357
lRl·D63359
660V 660V

~[ltJ~
50 /S 900
25 63 /1000
S37
660V
16 660V
16
~[~~
140 lRI·40353
lRl·D40355 160

10

660V

125

SO / 45
2 1100
2 1100

200
170
145
120
100
.2 22 / 30
/ 45 / 60
.5 55 / 75
45 / 60
50 / 60
200
O. 0.75
20
0.3

L
~[~~
LJ&...J

1 10
5 500
5 500
5 500

Dl
lRl·D63361

80

LA6·DKOl
55 67
On Delay Timer Block latch AT El
NC 110
with switching time of Add-on
40ms ± 15ms between €fr~
56 68
Block
(Front
opening of N/C contact to
closing of N/O contact . mounted)
(Front mounted) I· 30, TA2 DS2 (Upto 32A only)
Bimetal Overload Relays (Type LRl - D)
"Te" bimetal overload relays type LR1-0 are triple pole adjustable with built-in single phasing protection. These relays provide accurate & reliable
protection against overloads, unblanced voltages field, manual reset type, single phasing as per "Class 10" in conformity to IEC 947-4- 1 &
IS 13947 Part4/Sec 1. They are available in 22 relay ranges from O.lAmp upto 80Amps.
Short Circuit Protection
"Te" Overload Relays are designed to give protection onlyagainst overloads. These can withstand currents upto 10 times the miximum setting
of the range. It must be provided with recommended back up fuses for short circuit protection.

Ambient Temperature Compensation

"Te" Relays are ambient temperature compensated. Relays can be utilised from (-)40°C to (+)60°C.

Relays
"0" range Relays can not be reset manually immediately after tripping (hot condition~ thus ensuring that the motor cannot be restarted inadvertaly
without investagating the cause of the overloading. A unique feature in "Te" Relays is the provision of a flag indication -- you can get a positive
indication when the motor stoppage is due to relay tripping.
Control Circuit
"O"range Relays are provided with two independent electrically insulated from each other control contacts 1NO and 1NC. These can be used
at different voltages for more sophisticated control schemes. Control contacts have a thermai capacity of lOAmps.

Ease in Mounting
"0" range Relays upto 80Amps are suitable for direct mounting on contactors thus reducing the labour cost for wiring. However, if you wish to
mount these relays seperately,special kits are provided for independent mounting.

Relays for DC Application

"Te" Relays upto 80Amps can also be used OC circuits. Relays upto 80Amp have an insulation level of 660V.

• Relay Selection

REFERENCE

LR1·D09301.A60
LR1·D09302.A60
(1)
(1)
Table (Type D)
These relays have manual reset
RELAY RELAY
SETTING

0.10
0.16
(A)
to
to
RANGE

0.16
0.25
KW
STANDARD POWER RATINGS OF 3·PHASE MOTORS 50/60Hz, AC3

~-
CA. IE.
_G.O.. R.Y. , BACK UP
FUSE RATING
91 (A)
2
2
LR1-D09303.A60 (1) 0.25 to 0.40 2
LR1-D09304.A60 (1) 0.40 to 0.63 15.00
11.00
22.00
5.50
4.00
25.00
18.50
7.50
10.00
15.00
22.00
9.00
15.00
5.50
25.00
30.00
11.00
18.50
3.70
7.50
33.00
40.00
59.00
37.00
2.20
0.75
1.50
4.00
3.00
3.00
30.0030.00
22.00
5.50
9.00
15.00
11.00
3.70
4.00
25.00
37.00
40.00
2.20
1.10
2.20
1.50
1.10
1.50 0.55 0.55 0.37 2
*22.00
18.50
0.37
LR1-D09305.A60 15.00
(1) 7.50 0.63 to 1.00 4
LR1-D09306.A60 (1) 1.00 to 1.60 4
LR1-D09307.A60 (1) 1.60 to 2.50 6
LR1·D09308.A60 (1) 2.50 to 4.00 10
LR1-D09310.A60 (1) 4.00 to 6.00 16
LR1·D09312.A60 (1) 5.50 to 8.00 20
LR1-D09314.A60 (1) 7.00 to 10.00 20
LR1-D12316.A60 (1) 10.00 to 13.00 25
LR1-D16321.A60 (1) 13.00 to 18.00 32
LR1-D25322.A60 (1) 18.00 to 25.00 50
LR1-D32353.A60 (1) 23.00 to 32.00 63
LR1·032355.A60 (1) 28.00 to 40.00 80
LR1·D40353.A60 (1) 23.00 to 32.00 63
LR1-D40355.A60 (1) 30.00 to 40.00 80
LR1-D63357.A60 (1) 38.00 to 50.00 100
LR1-D63359.A60 (1) 48.00 to 57.00 100
LR1·D63361.A60 (1) 57.00 to 66.00 100
LR1-D80363.A60 (2) 63.00 to 80.00 125

Notes :.

1 Select and set the Overload Relayaccording to the current value on the motor Overload manufacturers rating plate.
2 • *. Thereis no standard power rating for these motors; select the Relay according to current drawn,
3 Terminalsprotected against direct Finger Contact and Ready-ta-Wire terminals. To order replace "A60" in the codes mentioned above by "A6S"
4 (11-- For direct Mounting on the Contactor. (2) .. For independent Mounting of the Contoctor.

• Relay Tripping Curve LR1·D09 to 080

. ., '",, , ~1,
TIm.
LR2 - 009 to D80
2h 1 I
0 I ,I, ,,
0 , 1.\
0
20mn

10mn

4m

2m

40
1. Balanced operation 3
phase,from cold state, 20

2. Balanced operation 3 10
phase. after a long
period at the set current
(hot state)
3. Operation following the 1
lossof one phase(single 0.8
0.81 2 6 10
phasetripping)fromcold
state. X CURRENT SETIlNG
• Dimensions (Type D)
(All dimensions in mm)

LR1 009 to 032 mounted directly on Contactors LC1-009 to 017

44

o
104

Mounted directly on Contactor LC 1-025 and 032

56

o
114

LR1 009 to 032 mounted directly on Contactors LC1-040, 050,063

132 LA7-D4058

LR1 040 to 060 Contactors LC1-040, 050, 063

75

o
132
 , ,

-.• _ •..•....•
••••ot;,fjC
..,J "'~ •

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Controls & Switchgear Contactors Ltd.

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