CEMENT MILL NO 2

DATAS
Mill diameter 1.75 mts
Mill length 9.2 mts
clinker entering temp 30 oC
cement temperture 95 oC
shell temp(ave) 80 oC
ambient air temperture 30 oC
mill amps 400 amp
volts 0.43 volt
power factor 0.95 ratio
gas temp 90 oC
volume of gases 5000 m3/hrs
radiation losses 50kcal/oC m2
specific heat of cement 0.185 kcal/kg oC
specific heat of dedusting gases 0.3 kcal/kg oC
specific heat of ambient air 0.3 kcal/kg oC
specific heat of hot air 0.34 kcal/kg oC

Feed/hr moisture
Clinker 1.5 0 0
Gypsum 0.3 10 0.03
Slag 1.35 10 0.135
Total 3.15 20 0.165
 CALCULATIONS

Cement composition
clinker 1.5 27%
slag 3.85 68%
gypsum 0.3 5%
5.65

feed moisture 165 Kg

Mill output 3.15 MT/Hrs
kwh of mill 283 kwh
surface area of mill 71 m2

HEAT LOST
generation of heat in mill feed 37878.75 kcal/hrs
radiation losses 3529 kcal/hrs
heating vent air 99000 kcal/hrs
other losses 3000 kcal/hrs
Loss in moisture evaporation 98505 kcal/hrs
total 241913 kcal/hrs
HEAT GAIN
Heat gain 240557 kcal/hrs

Heat excess 1355 kcal/hrs