Parts Manual PDF

777 PARTS MANUAL
This Manual has been prepared for and is considered part of:
7771160
Serial Number
GROUP A = Rotating Structure (includes rotating bed, operator’s cab, counterweight,

catwalks, electrical troughs, engine & machinery enclosure, guards, name plate &
decal drawing)
GROUP B = Upperworks Machinery (includes front and rear drums, swing drives, hydraulic oil
reservoir, hydraulic piping)
GROUP C = Controls, Electrical (includes carrier and crane control consoles, electric wiring,
auxiliary light plant, upperworks/lowerworks lighting)
GROUP D = Power Plant (includes carrier and crane power plants, pumps, pump drives, clutch
disconnects, radiators, fuel tanks, power plant hydraulic piping, fuel piping, throttle,
battery box mounting, power plant wiring)
GROUP E = Lowerworks (includes carbody, carrier, crawlers, pedestal, rotating union,

lowerworks hydraulic piping, carbody counterweight)
GROUP F = Attachments (includes boom/mast/jib/luffing jib riggings, auxiliary boom butt

mounted drum, wire rope guides, timber guards, boom angle indicator, block-up limit,
hook block, weight ball, upper and lower boom point, load sensing device, boom
lighting, wind speed indicator)
O-NUMBER SECTION = (includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Each section is arranged in numerical order
with an alphabetical index after each section tab. An alphabetical index for groups A through F
and a code number (purchased component) numerical index for the O-number section is
located at the back of this manual. Following this cover page is Basic Specification, Warranty,
Outline Dimensions, Weights, and Dealer Listing information.
Manitowoc Cranes, Inc.

Copyright © 1999 P.O. Box 70, Manitowoc, WI 54221-0070
Rev. 10-01-99
Phone: 920-684-6621 • Fax: 920-683-6277
Serial #: 7771160
BASIC SPECIFICATIONS
TYPE: LIFTCRANE SERIES 2

MODEL: 777 LIFTCRANE
S.O. NUMBER: 7723
SERIAL NO: 7771160
MONTH SHIPPED: JANUARY 2011
MACHINE DATA
DRUMS LAGGING WEDGE ROPE SIZE
SINGLE FRONT: 178272−2 502391−0 16984−2 1"

SINGLE REAR: 178272−2 502391−0 16984−2 1"
AUXILIARY:
BOOM HOIST CYLINDER: 385575−0
CRAWLER: LENGTH 24’− 9" (178020) TREAD 48" (40246)
COUNTERWEIGHT: 197010 TOTAL WEIGHT: 142,700#
BOX FILL TOTAL

LOWER TRAY: 197008−2 31,700#
SIDE BOX: (6) 176582−2 18,500# EA
UPPER BOX: (2) 197009−2 1,000# EA
COUNTERWEIGHT HANDLING PENDANTS: 2−277347−0 6’ − 1 1/2"

2−277454−0 6’ − 1 1/2"
2−277455−0 20’ − 0"
CARBODY COUNTERWEIGHT: 178275 TOTAL WEIGHT: 44,000#
CARBODY CWT: (2) 178257−2
POWER PLANT
ENGINE: QSL9−T3 SERIAL NUMBER: 73131377
CAPACITY CHARTS
BARGE CHARTS:
BULK MATERIAL HANDLING:
CLAMSHELL CAPACITIES:
COUNTERWEIGHT ARRANGEMENTS:
DRAGLINE CAPACITIES:
DRUM AND LAGGING CHART: 6123−A
LIFTCRANE BOOM CAPACITIES: 7936−AM 7983−AM,BM
LIFTCRANE JIB CAPACITIES:
OPERATING RANGE DIAGRAM: 7958−A
RANGE DIAGRAM: 179454
TRAVEL SPECIFICATIONS: 7958−A
WIND CONDITIONS:
WIRE ROPE SPECIFICATIONS: 7940−A
Serial #: 7771160
S.O. 7723
BOOM DATA
RIGGING ASSEMBLY #178288 BOOM TYPE #78 BOOM LENGTH: 210 FT
SECTION | PART# | LENGTH | PENDANT | LENGTH

BUTT: | 178284−4 | 22’−6" | |
TOP: | 178283−3 | 37’−6" | 4−277447−0 | 37’ − 0" BASIC
INSERT: | 178285−2 | 10’ | 4−277448−0 | 10’ − 1 ’ INSERT
INSERT: | 178384−2 | 20’ | 4−277449−0 | 20’ − 1 1/2" INSERT
INSERT: |2−178287−2 | 40’ | 12−277450−0 | 40’ − 3" INSERT
INSERT: | 178385−2 | 40’ | |
MAST: 178695−2 25’ 2−277348−0 16’ − 7 1/2"
JIB DATA
RIGGING ASSEMBLY: 179331 JIB TYPE #134 JIB LENGTH: 60 FT
SECTION | PART# | LENGTH | PENDANT | LENGTH

BUTT: | 177054−9 | 15’ | |
TOP: | A01810−2 | 15’ | |
INSERT: | 032938−9 | 10’ | 2−276729−0 | 9’ − 6"
INSERT: | 176938−9 | 20’ | 2−277422−0 | 19’ − 0"
STRUT: | A01797−2 |12’ − 6"| |
JIB STOP PENDANT: | | | |
BACKSTAY PENDANT: | | | 2−277430−0 | 30’ − 9"
WIRE ROPE PER CUSTOMER SPECIFICATIONS
LIFT LOAD LINE: 1200’ 1" DYFORM 34LR MAX 719436−2

LIFT WHIP LINE: 890’ 1" DYFORM 34LR MAX 719436−1
CLAM CLOSING:
CLAM HOLDING:
DRAG LINE:
DRAG HOLDING:
AUXILIARY DRUM:
MAST RIGGING: 140’ 1" 6X26 WS EIPS REG LAY IWRC − 719276−4
ACCESSORY COMPONENTS
| PART# | DWG. DATE| DESCRIPTION DETAILS

HOOK & WEIGHT BALL 218214−0 08−25−97 15 T HOOK & WT BALL
HOOK BLOCK 236503−0 45 TON BLOCK
Manitowoc, Wisconsin 54220 U.S.A.
Crane Weights 777 SERIES 1

777 SERIES 2
Note: Weights may fluctuate ± 3% due to manufacturing tolerances
Weight
Pounds Kilograms
LIFTCRANE - BOOM NO. 78:
Upperworks and lowerworks complete, 38 in. (965 mm) crawler treads, counterweight, boom
hoist cylinders, mast, fully rigged 60 Ft. (18.3m) boom No. 78 (including upper boom point,
175 Ton (160t) block, and 15 Ton (14t) hook and weight ball), boom stops and maximum length
hoist and whip lines
777 SERIES 1 - - - - - - - - - 261,590 118 655
777 SERIES 2 - - - - - - - - - 342,710 155 450
UPPERWORKS MACHINERY MODULE WITH CARBODY:

Carbody, upperworks with two full power drums, operator’s cab, boom hoist cylinders, mast,
boom butt with integral wire rope guide, carbody jacking arrangement (optional), and maximum
length hoist and whip lines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86,125 39 065
CRAWLERS:
24 Ft. 9 in. (7 544 mm) crawler assembly with 38 in. (965 mm) treads (each) - - - - - - - - - 28,210 12 795
24 Ft. 9 in. (7 544 mm) crawler assembly with 48 in. (1 219 mm) treads (each) - - - - - - - - 33,775 15 320
COUNTERWEIGHT - UPPER:
Box - side (4 on 777 SERIES 1, 6 on SERIES 2) (each) - - - - - - - - - - - - - - - - - - - 18,500 8 391
Tray - lower counterweight - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31,035 14 077
Counterweight pins (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 2
Total upperworks counterweight - 777 SERIES 1 - - - - - - - - - - - - - - - - - - - - - - 105,000 47 627
Total upperworks counterweight - 777 SERIES 2 - - - - - - - - - - - - - - - - - - - - - - 142,000 64 410
COUNTERWEIGHT HANDLING:
Counterweight lifting link (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 130 58
Pivot frame with latch, pins and end plates - - - - - - - - - - - - - - - - - - - - - - - - - 1,080 489
Pendant pivot link - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 335 151
Strut (each) with pins - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 390 176
1-1/4 in. (32 mm) pendant x 6 Ft. 1-1/2 in. (1.9m) lg. (each) - - - - - - - - - - - - - - - - - 85 38
1-1/2 in. (38 mm) pendant x 6 Ft. 1-1/2 in. (1.9m) lg. (each) - - - - - - - - - - - - - - - - - 135 61
Counterweight hanger pins (each) with end plates - - - - - - - - - - - - - - - - - - - - - - 40 18
Counterweight rear support pins (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 4
Hinge pins (each) on engine base - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20 9
COUNTERWEIGHT - CARBODY:
Carbody counterweight (2 on SERIES 2) (each) - - - - - - - - - - - - - - - - - - - - - - - 22,000 9 979
Carbody counterweight steps (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55 24
BOOM STOP:
Lower tube (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 145 65
Upper tube (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 300 136
Spring (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75 34
FOLIO 1589, 3-10-00

Page 1 of 4

777 SERIES 2
Weight
Pounds Kilograms
MAST:
26 Ft. 0 in. (7 925 mm) mast - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5,000 2 267
20 Ft. 0 in. (6.1m) pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 195 88
16 Ft. 7-1/2 in. (5.1m) pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 15
Hydraulic boom hoist cylinders - wet (each) with pins - - - - - - - - - - - - - - - - - - - - - 4,940 2 240
BOOM NO. 78:

22 Ft. 6 in. (6.9m) butt with integral wire rope guide - - - - - - - - - - - - - - - - - - - - - - 5,755 2 610
37 Ft. 6 in. (11.4m) top (with lower point, wire rope guide and pendant links) - - - - - - - - - - 7,865 3 567
10 Ft. 0 in. (3.0m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1,275 578
20 Ft. 0 in. (6.1m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1,950 884
20 Ft. 0 in. (6.1m) insert (with jib backstay lugs) - - - - - - - - - - - - - - - - - - - - - - - 2,015 913
40 Ft. 0 in. (12.2m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3,525 1 598
40 Ft. 0 in. (12.2m) insert (with jib backstay lugs) - - - - - - - - - - - - - - - - - - - - - - - 3,590 1 628
37 Ft. 0 in. (11.3m) basic pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - 175 79
20 Ft. 1-1/2 in. (6.1m) pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120 54
40 Ft. 3 in. (12.3m) pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 175 79
Intermediate strut - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 605 274
Link - on mast (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 160 72
Wire rope guide (top - 2 sheave) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 970 439
Timber wire rope guard (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 11
Wire rope guide (butt) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 900 408
Wire rope guide (components of integral rope guide frame on butt) - - - - - - - - - - - - - - 205 92
NO. 134 JIB:

15 Ft. 0 in. (4.6m) butt - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 580 263
15 Ft. 0 in. (4.6m) top (with jib point) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 990 449
10 Ft. 0 in. (3.0m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 350 158
20 Ft. 0 in. (6.1m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 580 263
30 Ft. 9 in. (9.4m) basic pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - 115 52
12 Ft. 6 in. (3.8m) strut with sheave - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 665 301
Backstay link (each) attached to strut - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 11
Backstay tie link - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10 4
Backstay link (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65 29
Backstay spreader - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50 22
44 Ft. 7 in. (13.6m) backstay pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - 150 68
4 Ft. 8 in. (1.4m) backstay pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - 50 22
Backstay link (each) attached to boom insert - - - - - - - - - - - - - - - - - - - - - - - - 20 9
Jib stop assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 155 70
Wire rope anchor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70 31
Winch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 15
Load sensor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 110 49
FOLIO 1589, 3-10-00

Page 2 of 4

777 SERIES 2
Weight
Pounds Kilograms
NO. 139 LUFFING JIB:
27 Ft. 0 in. (8.2m) butt - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2,000 907
23 Ft. 0 in. (7.0m) top (with jib point, wire rope guide, limit control, load sensor and pendant links) 3,675 1 666
10 Ft. 0 in. (3.0m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 580 263
20 Ft. 0 in. (6.1m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 980 444
40 Ft. 0 in. (12.2m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1,795 814
20 Ft. 1-1/2 in. (6.1m) basic pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - 185 83
24 Ft. 0 in. (7.3m) basic pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 190 86
21 Ft. 6 in. (6.6m) jib strut with guide sheaves, luffing sheaves and links - - - - - - - - - - - - 3,190 1 446
20 Ft. 0 in. (6.1m) main strut with luffing sheaves and links - - - - - - - - - - - - - - - - - - 2,670 1 211
35 Ft. 5-1/2 in. (10.8m) basic backstay pendant (each) - - - - - - - - - - - - - - - - - - - - - 215 97
40 Ft. 3 in. (12.3m) backstay pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - 210 95
20 Ft. 1-1/2 in. (6.1m) backstay pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - 145 65
10 Ft. 0 in. (3.0m) backstay pendant (each) - - - - - - - - - - - - - - - - - - - - - - - - - - 110 49
1 Ft. 6 in. (457 mm) backstay link (each) attached to mast - - - - - - - - - - - - - - - - - - - 160 72
Jib stop assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 700 317
Main strut stop assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 720 326
Wire rope guide on jib top (2 sheave) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 645 292
Wire rope anchor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 225 102
Luffing jib hinge pin (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 11
NO. 138 JIB:

15 Ft. 0 in. (4.6m) butt - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 335 151
15 Ft. 0 in. (4.6m) top (with jib point and wheel - - - - - - - - - - - - - - - - - - - - - - - - 685 310
10 Ft. 0 in. (3.0m) insert - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 175 79
70 Ft. 6 in. (21.5m) basic pendant - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90 40
Pendant link (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 2
17 Ft. 9-7/16 in. (5.4m) strut with sheave - - - - - - - - - - - - - - - - - - - - - - - - - - - 440 199
Backstay link (each) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 2
56 Ft. 6-1/2 in. (17.2m) backstay pendant (each) - - - - - - - - - - - - - - - - - - - - - - - 75 34
Jib stop assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95 43
MACHINE OPTIONS:
Cummins M11-C330 power plant (increase over standard) - - - - - - - - - - - - - - - - - - 660 299
Free fall for front drum (increase over standard) - - - - - - - - - - - - - - - - - - - - - - - 95 43
Free fall for rear drum (increase over standard) - - - - - - - - - - - - - - - - - - - - - - - - 95 43
High line speed arrangement for front drum (increase over standard) - - - - - - - - - - - - - 1,140 517
High line speed arrangement for rear drum (increase over standard) - - - - - - - - - - - - - 1,140 517
High line pull arrangement for front drum (increase over standard) - - - - - - - - - - - - - - 1,455 660
High line pull arrangement with free fall for front drum (increase over standard) - - - - - - - 1,695 769
Lifting arrangement for upperworks and carbody - - - - - - - - - - - - - - - - - - - - - - 500 226
Crawler handling arrangement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 570 258
Carbody jacking arrangement with beams, cylinders and pads - - - - - - - - - - - - - - - - 2,840 1 288
21-1/4 in. (540 mm) Dia. lagging for 30-1/8 in. (765 mm) wide drum - - - - - - - - - - - - 535 242
25-1/4 in. (641 mm) Dia. lagging (high line pull) for 30-1/8 in. (765 mm) wide drum - - - - - 1,055 479
140 Ft. (42.7m) of 1 in. (26 mm) self-assembly wire rope - - - - - - - - - - - - - - - - - - 260 117
FOLIO 1589, 3-10-00

Page 3 of 4

777 SERIES 2
Weight
Pounds Kilograms
BOOM AND JIB OPTIONS:
Upper boom point (single sheave) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 920 417
Lower boom point for 1-1/4 in. (32 mm) wire rope (increase over standard) - - - - - - - - - - 20 9
Auxiliary drum assembly in boom butt - - - - - - - - - - - - - - - - - - - - - - - - - - - 3,670 1 664
21-1/4 in. (540 mm) Dia. lagging for auxiliary drum - - - - - - - - - - - - - - - - - - - - - 670 303
Wire rope guide (10 Ft. [3.0 m] insert - required with auxiliary drum) - - - - - - - - - - - - 650 294
15 Ton (14t) hook and weight ball - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1,250 566
30 Ton (27t) load block - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1,500 680
60 Ton (54t) load block - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2,825 1 281
175 Ton (160t) load block - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5,470 2 481
WIRE ROPE:
Load lines - 1 in. rotation resistant wire rope 2.03 Lb/Ft (3.02 kg/m)
Hoist line - 1200 Ft. (366m) - - - 2,435 1 104
Hoist line - 1400 Ft. (427m) - - - 2,840 1 288
Whip line - 890 Ft. (271m) - - - 1,805 818
Auxiliary line - 890 Ft. (271m) - - 1,805 818
26 mm rotation resistant wire rope 2.13 Lb/Ft (3.17 kg/m)
Hoist line - 1200 Ft. (366m) - - - 2,555 1 158
Hoist line - 1400 Ft. (427m) - - - 2,980 1 350
Whip line - 890 Ft. (271m) - - - 1,895 859
32 mm rotation resistant wire rope 3.23 Lb/Ft (4.81 kg/m)
Hoist line - 1000 Ft. (305m) - - - 3,230 1 465
Whip line - 860 Ft. (262m) - - - 2,780 1 261
1 in. conventional wire rope 1.85 Lb/Ft (2.75 kg/m)
Hoist line - 1200 Ft. (366m) - - - 2,220 1 007
Hoist line - 1400 Ft. (427m) - - - 2,590 1 175
Whip line - 890 Ft. (271m) - - - 1,645 746
26 mm conventional wire rope 1.94 Lb/Ft (2.89 kg/m)
Hoist line - 1200 Ft. (366m) - - - 2,330 1 057
Hoist line - 1400 Ft. (427m) - - - 2,715 1 232
Whip line - 890 Ft. (271m) - - - 1,725 782
1-1/4 in. conventional wire rope 2.89 Lb/Ft (4.30 kg/m)
Hoist line - 1000 Ft. (305m) - - - 2,890 1 311
Whip line - 860 Ft. (262m) - - - 2,485 1 127
FOLIO 1589, 3-10-00

Page 4 of 4
MANITOWOC DISTRIBUTORS
To locate the Manitowoc Approved Distributor nearest you:

1. Go to www.manitowoccranes.com.
2. Click on Manitowoc logo.
3. Click on Dealers.
4. Follow on-screen instructions to locate distributor.
When calling a distributor with parts or service questions, you need to know the
model and serial number of your crane. This information is located on the Crane
Identification Decal on the crane cab.
© 2003 Manitowoc Cranes, Inc.

Rev. 09-10-2003 DistList
Specialty Bill By Alpha Description
For Serial #: 7771160
Group A
DESCRIPTION DRAWING NO. DRAWING REV.
Air Conditioner 196664 08−13−2003
Counterweight 197010 12−13−2010
Enclosure, Machinery Cab 178860 10−24−1997
Floor Mat, Operator’s Cab 178871 08−18−2008
General Arrangement A15094 A
Heater, Operator’s Cab 178882 04−26−2005
Horn, Operator’s Cab 178855 04−20−1999
Ladder, Right Side 192121 03−16−1998
Level, Rotating Bed Sight 178877 01−22−1997
Nameplates & Decals (English) 179015 10−15−2010
Operator’s Cab 178609 01−28−2010
Outrigger Pad, Carbody Jacking 175455 05−23−2008
Platform, Left Side 178821 03−16−1998
Platform, Right Side 178822 03−16−1998
Rotating Bed A13386 D
Trough, Electrical Wiring A15365 11−30−2005

P.O. Box 70, Manitowoc, WI 54221−0070
Phone: 920−684−6621 · Fax: 920−683−6277
Manitowoc Group A
OUTRIGGER PAD - 24”
ENG REV DATE ASSEMBLY REVISION
10-20-10 175455 F
1 of 2
MODEL
M-250, M-250T, 888, 777, 16000
OUTRIGGER PAD
24” Diameter
ITEM PART # QTY. DESCRIPTION OF PART
1 171680 1 INSERT, Jack Pad
171681 1 PIN, Locking
A00637 1 PAD, Outrigger
548344 4 NUT, Elastic Stop (1/2-13 UNC) (Torque Nuts to 30 ft/lbs)
604074 2 ROPE, 5/16” Nylon (18” long) (see Note)
612582 4 CAPSCREW (1/2-13 UNC x 5-1/4” long)
709702 4 WASHER, Flat (1/2” SAE)
709430 4 WASHER, Flat (5/16”)
Note 1: Knot ends of rope 604074 (item 5); seal the end and knot with heat to prevent unraveling
ASSEMBLY REVISION
175455 F PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
Manitowoc Group A
OPERATOR’S CAB
01-28-10 178609 M
1 of 2
MODEL
777, 777T
OPERATOR’S CAB
1 196522 1 CONTROL CONSOLE GENERAL ASSEMBLY
2 196320 1 ELECTRICAL WIRING ASSEMBLY, Operator’s Cab
3 178627 1 ENGINE THROTTLE CONTROL ASSEMBLY
4 178663 1 BASE, Operator’s Cab
5 178855 1 HORN ASSEMBLY
6 178871 1 FLOOR MAT ASSEMBLY
7 178882 1 HEATER ASSEMBLY
8 A10545 1 LINK, Delta Quick (3/16")
9 416800 1 FIRE EXTINGUISHER
10 536774 3 MOUNT, Isolator
11 546053 4 NUT, Hex (5/16-18UNC-2B)
12 546054 6 NUT, Hex (3/8-16UNC-2B)
13 546056 4 NUT, Hex (1/2-13UNC-2B)
14 548345 3 NUT, Elastic Stop (5/8-11UNC-2B)
16 612454 6 SCREW, Hex Cap (3/8-16UNC-2A x 1” long)
17 612557 4 SCREW, Hex Cap (1/2-13UNC-2A x 1-1/2” long)
18 612681 3 SCREW, Hex Cap (5/8-11UNC-2A x 4” long)
19 617788 2 SCREW, Rd Hd (#10-24UNC-2A x 3/4” long)
20 81011615 1 SEAT, Operator’s Cab (see 0-1802) (See Note 2)
21 709440 6 WASHER, Flat (3/8”)
22 709480 3 WASHER, Flat (5/8”)
23 709702 8 WASHER, Flat (1/2” SAE)
24 709970 3 WASHER, Snubbing
25 710301 2 WASHER, Lock (#10)
26 710303 4 WASHER, Lock (5/16”)
27 710304 6 WASHER, Lock (3/8”)
28 710306 4 WASHER, Lock (1/2”)
29 81010795 1 OPERATOR’S CAB (See Note 1)
OPTIONAL
32 179318 1 WINDSHIELD WASHER ASSEMBLY
33 179323 1 REAR VIEWING MIRRORS ASSEMBLY
36 194109 1 MIRROR, Load Drum Viewing
37 179474 1 WINDOW COVERS
38 196664 1 AIR CONDITIONING ASSEMBLY (QSC8.3-C340 Cummins)
Note 1: Cab 81010795 replaced Cabs 178737 and 179615 (0-863) per Engineering Revision
dated 10-07-09. Please verify which cab your crane shipped with prior to ordering
replacement parts.
Note 2: 81011615 operator seat replaced 623068 (0-811) per Engineering Revision
dated 01-18-10. Seats are identical except for seat cover with the new Manitowoc logo.
Note 3: Cab Assembly shall be inaccordance to 00QCS006 - Acceptance Criteria - Operator Cab.
0-811, 0-863, 0-1802
ASSEMBLY REVISION
178609 M PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
ILLUST. 178821 A1
MANITOWOC CRANES, INC.

3
12
11
4 1
11
1 11
11
9 2
1 6
6 2
1
Typical Arrangement
8
1
1 10
11
2
1
178821
11
ASSEMBLY
7 2
1 6
Group A
REVISION
1 of 2
PLATFORM, LEFT SIDE

MODEL
777
PLATFORM
Right Side
1 140744 12 PIN
562043 1 PIN, Cotter (1/8" x 1" long)
2 143662 6 PIN
562044 1 PIN, Cotter (1/8" x 1-1/8" long)
3 178707 1 SUPPORT, Cab
546059 9 NUT, Hex (3/4"-10UNC-2B)
612727 9 SCREW, Hex Cap (3/4"-10UNC-2A x 3" long)
710308 9 WASHER, Lock (3/4")
4 178708 1 CATWALK
546056 4 NUT, Hex (1/2"-13UNC-2B)
612559 4 SCREW, Hex Cap (1/2"-13UNC-2A x 1-3/4" long)
709460 8 WASHER, Flat (1/2")
710306 4 WASHER, Lock (1/2")
5 178709 1 CATWALK
546056 4 NUT, Hex (1/2"-13UNC-2B)
709460 8 WASHER, Flat (1/2")
710306 4 WASHER, Lock (1/2")
6 178710 6 LINK
7 178831 1 CATWALK
8 178833 1 CATWALK
9 178852 1 RAIL, Side
546054 5 NUT, Hex (3/8"-16UNC-2B)
548344 6 NUT, Elastic Stop (1/2"-13UNC-2B)
612240 6 SCREW, But Hd (1/2"-13UNC-2B)
612462 5 SCREW, Hex Cap (3/8"-16UNC-2A x 2" long)
710304 5 WASHER, Lock (3/8")
10 179322 1 PLATFORM
710308 7 WASHER, Lock (3/4")
11 563790 6 PIN, Hair Cotter (1/8" x 2-3/8")
OPTIONAL
12 192121 1 LADDER ASSEMBLY
ASSEMBLY REVISION
178821 A PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
ILLUST. 178822 A1

11
12
3 7
13
4 5
1
10
1
10 2
6
1 1
10
1
4
2
1
4 2
1 1
10 1 4
2 9
10
2
178822
10
ASSEMBLY
Typical Arrangement
Group A
REVISION
1 of 2
PLATFORM, RIGHT SIDE

MODEL
777
PLATFORM
Right Side
1 140744 8 PIN
562043 1 PIN, Cotter (1/8” x 1” long)
2 143662 4 PIN
562044 2 PIN, Cotter (1/8” x 1-1/4” long)
3 178709 1 CATWALK
546056 4 NUT, Hex (1/2-13UNC-2B)
612559 4 SCREW, Hex Cap (1/2-13UNC-2A x 1-3/4” long)
709460 8 WASHER, Flat (1/2”)
710306 4 WASHER, Lock (1/2”)
4 178710 4 LINK (grind notch to adjust level of catwalk)
5 178830 1 CATWALK
6 178831 1 CATWALK
7 178841 1 PLATFORM
612553 12 SCREW, Hex Cap (1/2-13UNC-2A x 1” long)
710306 12 WASHER, Lock (1/2”)
546056 12 NUT, Hex (1/2-13UNC-2B)
546059 3 NUT, Hex (3/4-10UNC-2B)
710308 3 WASHER, Lock (3/4”)
8 178852 1 RAIL, Side
546054 5 NUT, Hex (3/8-16UNC-2B)
548344 6 NUT, Elastic Stop (1/2-13UNC-2B)
612240 6 SCREW, Button Hd (1/2-13UNC-2A x 1-1/4” long)
612462 5 SCREW, Hex Cap (3/8-16UNC-2A x 2” long)
710304 5 WASHER, Lock (3/8”)
9 179321 1 PLATFORM
710308 7 WASHER, Lock (3/4”)
10 563790 4 PIN, Hair Cotter (replaces existing cotter where used)
12 612565 1 SCREW, Hex Cap (1/2-13UNC-2A x 2-1/2” long)
13 192121 1 LADDER ASSEMBLY
ASSEMBLY REVISION
2 of 2
Manitowoc Group A
HORN, OPERATOR’S CAB
04-20-99 178855 B
MODEL
777
HORN
Operator’s Cab
1 193982 1 PLATE, Mounting
612454 2 SCREW, Hex Cap (3/8-16UNC-2B x 1" long)
546054 2 NUT, Hex (3/8-16UNC-2B)
710304 2 WASHER, Lock (3/8")
3 293110 1 SWITCH, Push Button
7 485333 1 HORN, Electric (see Note)
10 546055 2 NUT, Hex (#10)
13 617786 2 SCREW, Hex Cap (#10-24UNC-2A x 1/2" long)
15 710301 2 WASHER, Lock (#10)
Note: For wiring diagram see Electric Wiring, Operator”s Cab.
ASSEMBLY REVISION
178855 B PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
178860 A1

ENGINE BASE (REF)
4
2 10
12 2
6
13
8 6
9 8
11 9
10 11
7
12
13 VIEW C
1
3 3
1 4
5
7
4
VIEW B
B 1
3
4 4
2
6 2
8 6
9 8
11 9
11
178860
ASSEMBLY
10 10
12 12
13 13
Group A
REVISION
1 of 2
ENCLOSURE (MACHINERY CAB)

MODEL
777
ENCLOSURE
(MACHINERY CAB)
1 144851 2 PIN
562107 2 PIN, Cotter (1/4” x 2” long)
2 179639 2 SUPPORT
3 178805 2 BRACKET
612715 4 SCREW, Hex Cap (3/4-10 UNC-2A x 1-1/2” long)
710308 4 WASHER, Lock (3/4”)
4 411205 1 ENCLOSURE, Machinery Cab (see O-900)
5 546768 2 NUT, Hex Jam (3/4-10 UNC-2B)
6 612557 2 SCREW, Hex Cap (1/2-13 UNC-2A x 1-1/2” long)
7 619962 2 SCREW, SH (3/4-10 UNC-2A x 4” long)
8 710306 2 WASHER, Lock (1/2”)
9 546056 2 NUT, Hex (1/2-13 UNC-2B)
10 612715 2 SCREW, Hex Cap (3/4-10 UNC-2A x 1-1/2” long)
11 709460 4 WASHER, Flat (1/2”)
12 709490 2 WASHER, Flat (3/4”)
13 710308 2 WASHER, Lock (3/4”)
O-900
ASSEMBLY REVISION
2 of 2
Group A
CUTOUT FOR OPTIONAL

FOOT PEDAL CONTROLS
OR FLOOR WINDOW
AT ASSEMBLY
0.149 2
6 HOLES
IN CAB FLOOR
USING ITEM 2
AS A TEMPLATE
Eng. Rev.
08-18-08
MODEL
111, 222, 777, 777T, 2250, 2250T
FLOOR MAT, OPERATOR’S CAB
1 178870 1 Floor Mat
FLOOR MAT, OPERATOR’S CAB

2 178868 1 Mat Binding, Non Skid
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 178871 B

1 of 1
01-22-97
Eng Rev
2 2
5 4
5 Machine
3
1
6
5 Rotating Bed Ref.
Rotating Bed 4
Ref.
2
6
1
6 3
6
1
2 2
3
Rotating Bed Ref.
5
Rotating Bed Ref.
Machine 1 3
1
178877
ASSEMBLY
Rotating Bed Ref.
Group A
REVISION
1 of 2
LEVEL, CRANE SIGHT

MODEL
777, 777T
LEVEL
Crane Sight

2 472014 3 GROMMET
3 505803 1 LEVEL
4 548341 3 NUT, Elastic Stop (1/4 - 20UNC - 2B)
5 612359 3 SCREW, Hex Cap (1/4 - 20UNC - 2A x 1-1/2” long)
6 667210 2 STRAP
ASSEMBLY REVISION
2 of 2
Group A
Engine Throttle 13
Control Assembly (Ref.) 29 15
24
28
30
RETURN
SUPPLY
3
26
3
26
33
OUT IN
Electrical Operator's
Cab Wiring Assembly (Ref)
VIEW A-A
Operator's Cab
43 38 Engine Block
33 41
Out In 40 46
44 45
21 36 36
47 48
12 48 35
Heater Power
Supply Plug 35 15
27 Supply
15
2
Operator’s Cab Base Return
8
Cab Support
VIEW C-C VIEW B
VIEW D
(M11-C330 Cummins)
W30 34
To Engine
Junction Box
36
38 36
41 40
43 45
44 46
47
Wiring C HEATER, OPERATOR’S CAB

Trough
SUPPLY
33 C RETURN
A A
B
8 Cummins M11-C330
D 12 Power Plant (Ref)
34 27 13 15
W30 29
ASSEMBLY REVISION
Eng Rev 178882 E

05-07-04
1 of 5
Engine Engine
33 93 Block 94 Block
Out In
90 90
95 95
21
85 85
12
Heater Power 97 97
Supply Plug
27 84 84
2 Supply 15 Return
15
Operator’s Cab Base
8
Cab Support
VIEW D VIEW C-C VIEW B
W30 34 (QSC8.3-C340 Cummins)
To Engine 97
Junction Box 97 95
95 94
93 90
90 85
85
Wiring C
Trough B
SUPPLY
33
C
A A RETURN
B
8 Cummins QSC8.3-C340
D 12 Power Plant (Ref)
34 27 13 15
W30 29
56
52 (Return) 56
51, 56 51
(Supply) 57
50
49
59 Return
15
56, 52
57
G 50
59
49
15
VIEW G
(C260 Cummins)
Cummins 6CTA8.3-C260
Right Side View
ASSEMBLY REVISION
178882 E
2 of 5
72 62 63 70 67, 71
81 or 71
E
76 or 67
Supply 67, 71
80 or 70
74 or 63 70
82 or 72 63
Return 62
73 or 62 15
15
67, 71
70
Supply
63
F
Return 62
15
VIEW E
(3176B Caterpillar)
Supply
Return 15
76 Caterpillar 3176B Engine

73 82 74 80 81 Right Side View
15 62 72 63 70 67
Supply
Line E
Return
Line
79
77
Supply 71
15 Line VIEW F
Return
(3176B Caterpillar)
15
77
79
79
74
82
H 73
15
Return
Line
15 VIEW H
Return (3176C)
Line
RIGHT SIDE VIEW

3176C CATERPILLAR ENGINE
ASSEMBLY REVISION
178882 E
3 of 5
MODEL
777, 777T
HEATER
Operator’s Cab
2 288838 1 NUT, Bushing (3/4" x 1/4")

3 345337 4 CLAMP, Hose
8 352001 1 VALVE, Vent (1/4" NPT)
12 406977 1 ELBOW, 90× (3/4" NPT)
13 485189 1 SLEEVE, Hose Protect 30" long
15 485735 HOSE (1" I.D.) (specify length required)
21 543172 2 NIPPLE, Close (3/4" NPT)
24 546052 6 NUT, Hex (1/4-20 UNC)
26 566127 2 NIPPLE (3/4" NPT x 2-1/2" long)
27 679404 1 TEE (3/4" NPT)
28 612373 6 SCREW, Hex Cap (1/4-20UNC x 3/4" long)
29 667005 4 STRAP STA PLASTIC
30 710302 6 WASHER, Lock (1/4")
WITHOUT AIR CONDITIONER
33 480228 1 HEATER, Cab (see O-1125)
34 A00649 1 CABLE ASSEMBLY, W30 Power
WITH M11-C330 CUMMINS ENGINE
35 345337 4 CLAMP, Hose
36 355006 2 COCK, Steam (3/4" NPT)
38 377147 1 COUPLING (3/4" NPT x 1/2" long)
40 406574 1 ELBOW, 45× (3/4" NPT)
41 406977 1 ELBOW, 90× (3/4" NPT)
43 542992 1 NIPPLE (3/4" NPT x 2-1/2" long)
44 542995 1 NIPPLE (3/4" NPT x 4" long)
45 542999 1 NIPPLE (3/4" NPT x 6" long)
46 543172 2 NIPPLE, Close (3/4" NPT)
47 543174 1 NIPPLE, Close (1/2" NPT)
48 566127 2 NIPPLE (3/4" NPT x 2-1/2" long)
WITH 6CTA8.3-C260 CUMMINS ENGINE
49 345337 4 CLAMP, Hose (1")
50 355006 2 COCK, Steam (3/4" NPT)
51 406574 1 ELBOW, 45× (3/4" NPT)
52 406977 1 ELBOW, 90× (3/4" NPT)
56 542997 2 NIPPLE (3/4" NPT x 5" long)
57 543172 2 NIPPLE, Close (3/4" NPT)
59 566127 2 NIPPLE (3/4" NPT x 2-1/2" long)
WITH 3176B CATERPILLAR ENGINE
62 345337 4 CLAMP, Hose (1")
63 355006 2 COCK, Steam (3/4" NPT)
67 406873 2 ELBOW, 90× (3/4" NPT x 1/2")
70 542385 2 NIPPLE (3/4" NPT x 2" long)
71 542486 2 NIPPLE, Close (1/2" NPT)
72 566127 2 NIPPLE (3/4" NPT x 2-1/2" long)
WITH 3176C CATERPILLAR ENGINE
73 345337 4 CLAMP, Hose (1")
74 355006 2 COCK, Steam (3/4" NPT)
ASSEMBLY REVISION
178882 E PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 5
MODEL
777, 777T
HEATER
Operator’s Cab
76 406873 1 ELBOW, 90× (3/4" NPT x 1/2")

77 406977 1 ELBOW, 90× (3/4" NPT)
79 543172 2 NIPPLE, Close (3/4" NPT)
80 542385 1 NIPPLE (3/4" NPT x 2" long)
81 542486 1 NIPPLE, Close (1/2" NPT)
82 566127 2 NIPPLE (3/4" NPT x 2-1/2" long)
WITH QSC8.3-C340 CUMMINS ENGINE
84 345337 4 CLAMP, Hose (1")
85 355006 2 COCK, Steam (3/4" NPT)
90 406977 2 ELBOW, 90× (3/4" NPT)
93 542993 1 NIPPLE (3/4" NPT x 3" long)
94 542997 1 NIPPLE (3/4" NPT x 5" long)
95 543172 2 NIPPLE, Close (3/4" NPT)
97 566128 2 NIPPLE (3/4" NPT x 3" long - thread one end)
Note: For heater and switch wiring, see: Electric Wiring, Operator’s Cab Assembly.
O-1125
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 178882 E

5 of 5
Manitowoc Group A
NAMEPLATES & DECALS
ASSEMBLY REVISION
Eng Rev
02-23-10
179015 W
1 of 6
MODEL
777
NAMEPLATES AND DECALS
1 2 SIGN, Boom-Manitowoc (see Note 1)

2 95494 2 DECAL, Danger — Stay Clear (English language)
386441 2 DECAL, Danger — Stay Clear (Portuguese language)
A12354 2 DECAL, Danger — Stay Clear (Russian language)
386219 2 DECAL, Danger — Stay Clear (Spanish language)
3 95496 2 DECAL, Danger — Electrocution Hazard (English language)
386442 2 DECAL, Danger — Electrocution Hazard (Portuguese language)
A12355 2 DECAL, Danger — Electocution Hazard (Russian language)
386240 2 DECAL, Danger — Electocution Hazard (Spanish language)
4 97281 1 DECAL, Warning — Fall Hazard (English language)
386443 1 DECAL, Warning — Fall Hazard (Portuguese language)
A12356 1 DECAL, Warning — Fall Hazard (Russian language)
386204 1 DECAL, Warning — Fall Hazard (Spanish language)
5 147848 1 DECAL, Patent (English language)
386452 1 DECAL, Patent (Portuguese language)
A12357 1 DECAL, Patent (Russian language)
386273 1 DECAL, Patent (Spanish language)
6 179041 1 DECAL, Warning — CTWT Remote Control (English language)
A10193 1 DECAL, Warning — CTWT Remote Control (Portuguese language)
A12379 1 DECAL, Warning — CTWT Remote Control (Russian language)
A14411 1 DECAL, Warning — CTWT Remote Control (Spanish language)
7 179012 1 DECAL, Hydraulic Tank Level (English language)
A10194 1 DECAL, Hydraulic Tank Level (Portuguese language)
A12374 1 DECAL, Hydraulic Tank Level (Russian language)
A14412 1 DECAL, Hydraulic Tank Level (Spanish language)
8 176835 1 DECAL, Made In USA
9 176846 1 DECAL, Hydraulic Filter 1 (English language)
A10195 1 DECAL, Hydraulic Filter 1 (Portuguese language)
A12359 1 DECAL, Hydraulic Filter 1 (Russian language)
A14414 1 DECAL, Hydraulic Filter 1 (Spanish language)
14 A04412 1 DECAL, Coolant Burn Hazard (English language)
A10200 1 DECAL, Coolant Burn Hazard (Portuguese language)
A12400 1 DECAL, Coolant Burn Hazard (Russian language)
A09569 1 DECAL, Coolant Burn Hazard (Spanish language)
15 176852 1 DECAL, Diesel Fuel (English language)
ASSEMBLY REVISION
179015 W PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 6
MODEL
777
386456 1 DECAL, Diesel Fuel (Portuguese language)

A12364 1 DECAL, Diesel Fuel (Russian language)
A01128 1 DECAL, Diesel Fuel (Spanish language)
16 176853 1 DECAL, Hydraulic Oil (English language)
386457 1 DECAL, Hydraulic Oil (Portuguese language)
A12365 1 DECAL, Hydraulic Oil (Russian language)
A01129 1 DECAL, Hydraulic Oil (Spanish language)
17 178643 1 DECAL, Carbody & Crawler Pin Position (English language)
A10201 1 DECAL, Carbody & Crawler Pin Position (Portuguese language)
A12370 1 DECAL, Carbody & Crawler Pin Position (Russian language)
A14420 1 DECAL, Carbody & Crawler Pin Position (Spanish language)
18 176882 1 DECAL, Warning — Operator’s Manual (English language)
386458 1 DECAL, Warning — Operator’s Manual (Portuguese language)
A12368 1 DECAL, Warning — Operator’s Manual (Russian language)
A01131 1 DECAL, Warning — Operator’s Manual (Spanish language)
19 176927 1 DECAL, ASME B30.5 (English language)
386459 1 DECAL, ASME B30.5 (Portuguese language)
A12369 1 DECAL, ASME B30.5 (Russian language)
A01161 1 DECAL, ASME B30.5 (Spanish language)
20 179025 1 DECAL, Radius (English language)
A10202 1 DECAL, Radius (Portuguese language)
A12375 1 DECAL, Radius (Russian language)
A14422 1 DECAL, Radius (Spanish language)
21 179030 2 DECAL, Warning — Rotating Drive Shaft (English language)
386481 2 DECAL, Warning — Rotating Drive Shaft (Portuguese language)
A12376 2 DECAL, Warning — Rotating Drive Shaft (Russian language)
A09559 2 DECAL, Warning — Rotating Drive Shaft (Spanish language)
22 179031 1 DECAL, Test Ports (English language)
A10203 1 DECAL, Test Ports (Portuguese language)
A12377 1 DECAL, Test Ports (Russian language)
A14423 1 DECAL, Test Ports (Spanish language)
23 179032 2 DECAL, Danger — Falling Load Hazard (English language)
A10204 2 DECAL, Danger — Falling Load Hazard (Portuguese language)
A12378 2 DECAL, Danger — Falling Load Hazard (Russian language)
A14424 2 DECAL, Danger — Falling Load Hazard (Spanish language)
24 184679 1 DECAL, Hand Signal (English language)
386461 1 DECAL, Hand Signal (Portuguese language)
A12381 1 DECAL, Hand Signal (Russian language)
386213 1 DECAL, Hand Signal (Spanish language)
25 181503 1 DECAL, Crane ID — USA Made (English language)
26 A07339 10 DECAL, Warning — Crush Hazard (English Language)
A13337 10 DECAL, Warning — Crush Hazard (Portuguese Language)
A13338 10 DECAL, Warning — Crush Hazard (Russian Language)
A12565 10 DECAL, Warning — Crush Hazard (Spanish Language)
27 178674 1 DECAL, Danger — Flying Objects Hazard (see Note 2) (English language)
A10205 1 DECAL, Danger — Flying Objects Hazard (see Note 2) (Portuguese language)
A12373 1 DECAL, Danger — Flying Objects Hazard (see Note 2) (Russian language)
A14425 1 DECAL, Danger — Flying Objects Hazard (see Note 2) (Spanish language)
28 178671 1 DECAL, Brake Actuator (right) (see Note 2) (English language)
A10207 1 DECAL, Brake Actuator (right) (see Note 2) (Portuguese language)
A12372 1 DECAL, Brake Actuator (right) (see Note 2) (Russian language)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 179015 W

3 of 6
MODEL
777
A14435 1 DECAL, Brake Actuator (right) (see Note 2) (Spanish language)

29 178670 1 DECAL, Brake Actuator (left) (see Note 2) (English language)
A10206 1 DECAL, Brake Actuator (left) (see Note 2) (Portuguese language)
A12371 1 DECAL, Brake Actuator (left) (see Note 2) (Russian language)
A14436 1 DECAL, Brake Actuator (left) (see Note 2) (Spanish language)
30 81011847 2 DECAL, Manitowoc Logo (40") Black
or
31 81011846 2 DECAL, Manitowoc Logo (40") White
32 81011845 1 DECAL, Manitowoc Logo (30") Black
or
33 81011844 1 DECAL, Manitowoc Logo (30") White
35 539097 2 DECAL, 777
36 147834 1 DECAL, EPIC
37 192249 2 DECAL, Warning — Moving Part Hazard (English language)
A10208 2 DECAL, Warning — Moving Part Hazard (Portuguese language)
A12383 2 DECAL, Warning — Moving Part Hazard (Russian language)
A12556 2 DECAL, Warning — Moving Part Hazard (Spanish language)
38 193092 1 DECAL, Warning — Falling Boom Hazard (English language)
A10209 1 DECAL, Warning — Falling Boom Hazard (Portuguese language)
A12384 1 DECAL, Warning — Falling Boom Hazard (Russian language)
A14437 1 DECAL, Warning — Falling Boom Hazard (Spanish language)
41 197025 1 DECAL, Caution — Welding (English language)
A08390 1 DECAL, Caution — Welding (Portuguese language)
A12391 1 DECAL, Caution — Welding (Russian language)
A01143 1 DECAL, Caution — Welding (Spanish language)
43 A11449 1 DECAL, Caution -- Battery Disconnect (English Language)
A15654 1 DECAL, Caution -- Battery Disconnect (Portuguese Language)
A15196 1 DECAL, Caution -- Battery Disconnect (Russian Language)
A13807 1 DECAL, Caution -- Battery Disconnect (Spanish Language)
44 A11450 1 DECAL, Power OFF
45 A11451 1 DECAL, Power ON
46 A15788 1 DECAL, Drum Identification (English Language)
A15943 1 DECAL, Drum Identification (Portuguese language)
A15945 1 DECAL, Drum Identification (Russian language)
A15944 1 DECAL, Drum Identification (Spanish language)
47 81001530 1 DECAL, Warning Read Manual (English Language)
386460 1 DECAL, Warning Read Manual (Portuguese language)
A12380 1 DECAL, Warning Read Manual (Russian language)
386207 1 DECAL, Warning Read Manual (Spanish language)
48 81008887 3 DECAL, Lifting Data (English Language)
81008896 3 DECAL, Lifting Data (Portuguese Language)
81008900 3 DECAL, Lifting Data (Russian Language)
81008898 3 DECAL, Lifting Data (Spanish Language)
ASSEMBLY REVISION
4 of 6
MODEL
777
CARBODY JACKS NAMEPLATES AND DECALS

51 176856 8 DECAL, Warning — Crush Hazard (English language)
A08410 8 DECAL, Warning — Crush Hazard (Portuguese language)
A12366 8 DECAL, Warning — Crush Hazard (Russian language)
A09344 8 DECAL, Warning — Crush Hazard (Spanish language)
EUROPEAN NAMEPLATES AND DECALS
55 177828 1 DECAL, CE
58 A19288 1 Decal, Sound Power Level
BOOM LADDER
59 179713 2 DECAL, 777 Ladder (English language)
A10212 2 DECAL, 777 Ladder (Portuguese language)
A14441 2 DECAL, 777 Ladder (Spanish language)
LUFFING JIB
62 181503 1 DECAL, Crane ID USA (English language)
386460 1 DECAL, Crane ID USA (Portuguese language)
A12380 1 DECAL, Crane ID USA (Russian language)
386207 1 DECAL, Crane ID USA (Spanish language)
FREE FALL DRUM(S) CLUTCH
65 192066 1 DECAL, Warning — Free Fall (English language)
A10213 1 DECAL, Warning — Free Fall (Portuguese language)
A12382 1 DECAL, Warning — Free Fall (Russian language)
A14442 1 DECAL, Warning — Free Fall (Spanish language)
WITH ENGINE INTAKE PRE-HEATERS
68 196584 2 DECAL, Danger — Explosion Hazard (English language)
A09396 2 DECAL, Danger — Explosion Hazard (Portuguese language)
A12389 2 DECAL, Danger — Explosion Hazard (Russian language)
A09987 2 DECAL, Danger — Explosion Hazard (Spanish language)
FIRE EXTINGUISHER
71 197151 1 DECAL, Fire Extinguisher (English language)
A08412 1 DECAL, Fire Extinguisher (Portuguese language)
A12392 1 DECAL, Fire Extinguisher (Russian language)
A01153 1 DECAL, Fire Extinguisher (Spanish language)
COLD WEATHER LUBE
72 A11010 1 DECAL, Caution — Machinery Damage Hazard (See Note 4) (English language)
A11012 1 DECAL, Caution — Machinery Damage Hazard (See Note 4) (Portuguese language)
A12402 1 DECAL, Caution — Machinery Damage Hazard (See Note 4) (Russian language)
A14443 1 DECAL, Caution — Machinery Damage Hazard (See Note 4) (Russian language)
APPLY ONLY TO CRANES SHIPPED TO U.S.
73 81007557 1 DECAL, Warning — California
ALL CUMMINS ENGINES
74 1 NAMEPLATE, Emission Tag (See Note 5)
Note 1: Refer to boom and jib rigging drawing for part number.
Note 2: These parts installed at sub-assembly of brake accuator. Quantity required is 1 per
actuator.
Note 3: For Dutch language decals see 179422.
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 179015 W

5 of 6
MODEL
777
Note 4: Attach to window knob with light gauge wire.
Note 5: Emission tag supplied by Cummins (shipped with engine) and installed by MCC after
final painting of cab.
Note 6: Engine enclosure right side.
Note 7: Engine enclosure left side.
Note 8: Rotating bed (left side)
ASSEMBLY REVISION
6 of 6
Group A
Platform
Right Hand
(Ref)
2
Enclosure
A Right Side
(Ref)
B
A
2
2
3
5
Catwalk
(Ref)
4
VIEW C
Enclosure
(Ref) 3
5
CATWALK
1 Pin Hole
for Ladder
C VIEW B
LADDER
Typical for Right and Left Platform

SECTION A-
ASSEMBLY REVISION
192121 A
ILLUST. 192121 A1
1 of 2
MODEL
777
LADDER
1 334208 2 CHAIN, Jack (6” long)

2 502011 1 LADDER
3 546050 2 NUT, Hex (#8-32UNC-2B)
4 563790 2 PIN, Cotter Hair (1/8”)
5 617763 2 SCREW, Machine Flat Hd (#8-32UNC-2A x 1/2” long)
Note 1: One ladder is to be used for both the right and left enclosure.
Note 2: After positioning the ladder, locate the 3/16” diameter holes in the catwalk so that
there is enough slack in the chain to pin the ladder in place.
Note 3: When the ladder is not in use, secure the pin to the catwalk.
ASSEMBLY REVISION
2 of 2
08-13-03
Eng Rev

1 Duct
Duct 1
14
21
#12 Hose Compressor #8 Hose Condenser
1 4 4 4 4
Duct Hose
View E F
F
14
1 21
Heater
A/C
Mach
View D-D
#12 Hose To #6 Hose

Compressor 4 To Dryer 4
4
Dryer 4
#6 Hose 4
4 To Condenser Dryer Engine
Plug To Junction
Rotation Item 3 4 #6 Hose
Box Ref
1 Duct #12 Hose From
In Out
From Heater A/c
Heater A/c
4 4
#6 Hose #6 Hose To
6 From Evaporator Condenser
1 1
11 Heater A/c Duct Hose
21 E View B-B 3
J #12 Hose View C To Heater A/C
4 4 From
#12 Hose 4
To Compressor #6 Hose Heater A/c 4 Compressor G
View A To Dryer
D C
4
#8 Hose
1
Duct
B 4
4 Condenser
Dryer
1 7
Heater A/c 3 12
22 B
196664
ASSEMBLY
Heater Hoses
Ref
G
6
11 D 1 4
A Rotation 4 #6 Hose
Group A
21
REVISION
Duct Hose #6 Hose To Condenser

1 of 3
From
B
Heater A/c
AIR CONDITIONER (CUMMINS QSC8.3)

2 of 3

9 From Clutch
196664
Compressor
ASSEMBLY
#8 Hose To #8 Hose
Condenser
#8 Hose 4 Power Plant
From 4
9 4 To Clutch Compressor Wiring Assembly
Compressor
4 R13a Port (Ref) 4
Switch
4
#12 Hose
Pressure 4 From H
Heater A/c 4 #12 Hose
REVISION
#6 Hose From
B
From Dryer Heater A/c

Compressor Mount 4
Supplied With
Engine
4
Condenser
Mounting 4
Bracket Condenser
23.55
8.06
4 H
Approx. Condenser
Approx.
Engine
Crank Shaft Clamps
Supplied
By Badger
View H-H Ref
A/c
Overhead 1 Temp.
Panel Ref. Switch
View G - G 4 Ty Wraps
#6 Hose View F - F Ref
From Dryer
7/8-14 Thd. Air Conditioner 5/8-18 Thd.

#10 O-ring Evaporator #6 O-ring
View J Fitting Fitting
Suction Port
3 +12vdc 7/8-14 Thd.
Black
3 #10 O-ring
Acr Gnd
White Fitting
Out In 3/4-16 Thd.
0 Air Conditioner Compressor Receiver-
58 #8 O-ring
Engine 58a Evaporator Dryer Fitting
Junction (In)
Box Ref. Discharge Port
Engine Green 3/4-16 Thd. 5/8-18 Thd.
Harness Ref. #8 O-ring Air Flow #6 O-ring
Fitting Direction Fitting
Ref. (Typ.) Condenser (Out)
High / Low Freon Hose Diagram

Pressure
Switch At
Compressor Compressor
Clutch Wiring Diagram
MODEL
777
AIR CONDITIONER, OPERATOR’S CAB

W/Cummins QSC8.3-C340 Engine
1 201408 1 AIR CONDITIONING KIT (inside cab) (see O-866)

3 A00649 1 CABLE ASSEMBLY AIR CONDITIONING POWER
4 201716 1 AIR CONDITIONING KIT (outside cab) (See Note 5) (see O-866)
6 546052 6 NUT, Hex (1/4-20UNC-2B)
7 546053 2 NUT, Hex (5/16-18UNC-2B)
9 589864 1 RECEPTACLE (female)
11 612353 6 SCREW, Hex Cap (1/4-20UNC-2A x 3/4" long)
12 612405 2 SCREW, Hex Cap (5/16-18UNC-2A x 1" long)
14 620589 4 SCREW, Self Tap Pan Hd (1/4-20UNC-2A x 1/2" long)
21 710302 10 WASHER, Lock (1/4")
22 710303 2 WASHER, Lock (5/16")
Note 1: For charging and lubing instructions refer to Badger Engineering Manual.
Note 2: Charge system with 3.0 lbs. 0 oz. or R134A refrigerant.
Note 3: For schematic see MCC drawing 5657 sheet 3.
Note 4: To prevent dirt and moisture from damaging the dryer, evaporator, compressor, and
the condenser do not remove the caps until ready to assemble.
Note 5: Ty-wraps, hose clamps, and hardware are included with A/C kit 201716.
Ref. 0-866
ASSEMBLY REVISION

3 of 3
Group A
Rotating Bed Ref.
17 17
10 10
Engine 45
45 Base Ref.
24
24
14 14
32 20 3 20 32
See
Note 4
See
Note 4
8
15
13
34
34
12
12
32
32 11 21 22 22 23 21 16
COUNTERWEIGHT & COUNTERWEIGHT HANDLING

23 25 7 25
26 26
See Note 2 15 11 13 16
8 See Note 2
32 32
34 14 34
14
33 33
21 21
32 32
Engine
19 Base Ref. 18
12 12
28 28
2 2
9
9
12 12
2 2
3 22 22 C
See 23 25 25 See
7
Note 4 26 26 23 Note 4
ASSEMBLY REVISION
Eng Rev
12-15-00 197010 A
1 of 6
Engine Base
Ref.
14
16
See Note 2
5 4
21
20
Section A-A
18
13 28
13
9
View B 21
Engine
Base Ref.
7
3
23
View C
B See Note 3
8
16
21 20
34 14
Rotating
32 Bed Ref.
32 10
33
13
32
12
18
17
12 2 2
22 25 26 A 45
7
2
2
A
D 9 Engine Base Ref.
See 28 24 6 1
23 3 Note 4 17
See
Note 4
ASSEMBLY REVISION
197010 A
2 of 6
Adjust Setscrew To Position

Counterweight Lifting Link
To Align With Hole In Counterweight 14
Lifting Pendant When Rotated To Pinned Counterweight
Position. Lifting Link
16
Pivot Frame
21 13
20
Rigging Pendant
View G
Mast
Boom Butt
Counterweight
Lifting Pendant
Counterweight
Lifting Link Pivot Frame
Counterweight
Handling Pendant G
Counterweight
Plate (1000 Lb)
Counterweight
Side Boxes
Engine Base
Counterweight Tray View E
Counterweight Counterweight Handling Position
See Note 4 Handling Pendant
ASSEMBLY REVISION
197010 A
3 of 6
Counterweight
Handling Pendant
21
22
25 26 25 26
Engine Base Ref.
Rear Pin Engine

See Note 4
Base And
Counterweight Tray
7
Counterweight Tray
3 Rigging Pendant
View D
Counterweight
Lifting Pendant Mast
Carbody Boom Butt

Counterweight
Storage Bracket
Counterweight Pivot
Handling Pendant Frame
Storage Position
Counterweight Counterweight Lifting
Lifting Link Pendant
Carbody
Counterweight
Counterweight Engine Base

Handling Pendants
View F
Machine With Counterweight Removed And Counterweight
Lifting And Handling Pendants In Storage Locations.
ASSEMBLY REVISION
197010 A
4 of 6
MODEL
777
COUNTERWEIGHT ASSEMBLY, SERIES 1

1 169060 2 ROLLER
289837 2 BUSHING, Duralon (2 I.D. x 2-3/16 O.D. x 1" long)
2 176763 8 PIN
563871 2 PIN, Tab Lock (3/8" dia. x 2-3/4" long)
3 197008 1 TRAY, Lower Counterweight (See Note 4)
4 178443 2 PIN
5 178444 2 PLATE, End (See Note 2)
612557 4 SCREW, Hex Head (1/2-13UNC - 2B x 1-1/2" long)
710306 4 WASHER, Lock (1/2")
6 178526 2 PIN
562150 2 PIN, Cotter (3/8" x 3" long)
7 178527 2 PIN
563637 2 PIN, Cotterless Hitch
612454 8 SCREW, Hex Head (3/8-16UNC - 2A x 1" long)
710304 8 WASHER, Lock (3/8")
621511 1 SCREW, Socket Set (3/4-10UNC x 3" long)
546768 1 NUT, Jam (3/4-10UNC - 2B)
9 178568 2 PIN
562152 2 PIN, Cotter (3/8" x 4" long)
10 178569 2 STRUT
11 178581 1 LINK PENDANT PIVOT SUB-ASSEMBLY
290042 1 BUSHING, Duralon
12 176582 4 BOX, Counterweight
13 178605 1 FRAME PIVOT SUB-ASSEMBLY
290043 2 BUSHING
14 178639 2 LINK SUB-ASSEMBLY (See Note 3)
290042 1 BUSHING
612454 8 SCREW, Hex Head (3/8-16UNC - 2A x 1" long)
710304 8 WASHER, Lock (3/8")
621511 1 SCREW, Socket Set (3/4-10UNC x 3" long)
546768 1 NUT, Jam (3/4-10UNC - 2B)
16 178677 1 LINK PENDANT PIVOT SUB-ASSEMBLY
290042 1 BUSHING
17 178876 6 PIN
562178 2 PIN, Cotter St. (1/2" x 5" long)
18 179036 1 LATCH, Right Hand
562085 1 PIN, Cotter (3/16" x 1-1/2" long)
19 179038 1 LATCH, Left Hand
562085 1 PIN, Cotter (3/16" x 1-1/2" long)
20 277374 2 PENDANT, Open Swaged Socket (1-1/4")
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 197010 A

5 of 6
MODEL
777
564081 2 PIN, Replacement

21 277454 2 PENDANT, Open Swaged Socket (1-1/2")
563794 2 PIN, Replacement
22 285220 2 BUMPER, Rubber (U.S. Royal 1011C23)
23 563637 2 PIN, Cotterless Hitch (1/2" x 3-1/2" long)
24 563693 2 PIN, Quick Release Ring Grip (7/16" x 2-1/8" long)
25 612452 4 SCREW, Hex Head (3/8-16UNC - 2A x 3/4" long)
26 710304 4 WASHER, Lock (3/8")
28 192020 2 SHIM
COUNTERWEIGHT ASSEMBLY, SERIES 2
32 176763 8 PIN
33 176582 2 BOX, Counterweight
34 197009 2 COUNTERWEIGHT (1000 lb)
Note 1: Never-Seez:
Apply Never-Seez or equivalent to the following:
All threaded surfaces except those treated with Loctite.
All bores.
All pins.
Note 2: Bolt Torque (with Loctite #271):

Apply to threads #271 (MCC 622292)
Torque capscrews with item 5 to 53 ft-lb (72 Nm)
Note 3: Adjust set screw to position counterweight lifting link (item 14) to align with
the hole in counterweight lifting pendant when rotated to pinned position.
Note 4: Lifting lugs are designed for lifting lower counterweight tray only. (Do not use
if counterweight boxes are on tray.)
ASSEMBLY REVISION
6 of 6
Group A
cowotinaM
ROTATING BED, CUMMINS QSL-T3 ENGINE
ASSEMBLY REVISION
A13386 D
1 of 4
Group A
Manitowoc
ASSEMBLY REVISION
A13386 D
2 of 4
MODEL
777
ROTATING BED
Cummins QSL-T3 Engine
1 178179 1 SWING DRIVE ASSEMBLY
2 178475 1 BED, Rotating
3 178556 1 BUSHING
4 178562 1 RATCHET AND PAWL ASSEMBLY, Front Drum/Rear Drum
5 178609 1 OPERATORS CAB ASSEMBLY
6 178715 1 ELECTRICAL CONTROL WIRING ASSEMBLY
7 178822 1 PLATORM ASSEMBLY, Right Side
8 178860 1 ENCLOSURE ASSEMBLIES
9 178877 1 SIGHT LEVEL SUB ASSEMBLY, Rotating Bed
10 178895 1 DOWEL (1” dia x 3” long) (see Note 3)
11 179015 1 NAMEPLATE AND DECAL ASSEMBLY
12 179220 1 DRUM BRAKE ASSEMBLY, Front & Rear Drums
13 179965 1 HYDRAULIC PIPING ASSEMBLY, Rotating Bed
15 81008892 1 HYDRAULIC PIPING ASSEMBLY, Power Plant QSC-340
16 197010 1 COUNTERWEIGHT AND COUNTERWEIGHT HANDLING ASSEMBLY
17 226010 1 BEARING, Turntable (84-37/64” x 65-1/2” x 7”)
18 251155 52 SCREW, Hex Cap (1-1/4 -7UNC x 8” long - grade 8) (see Note 1, 2)
19 711385 52 WASHER, Flat (1-1/4”, 11/64”) (see Note 2)
20 A13387 1 POWER PLANT ASSEMBLY, 340HP CUMMINS QSL T3
21 A13892 1 WIRING, Electrical Power Plant CUMMINS QSC-340
22 A15365 1 TROUGH WIRING ASSEMBLY
PLATFORM OPTIONS - CHOOSE ONE
100 178821 1 PLATFORM, Left Side
101 192113 1 PLATFORM, Left Side With Railings
COLD WEATHER PACKAGE OPTIONS
200 179864 1 COLD WEATHER PACKAGE ASSEMBLY (120 V) (see Note 6)
201 A10881 1 COLD WEATHER PACKAGE ASSEMBLY (240 V) (see Note 6)
ADDITIONAL OPTIONS
300 178166 1 DRUM SHAFT ASSEMBLY, Single Input Drive
301 178248 1 DRUM SHAFT ASSEMBLY, High Line Pull
302 178249 1 DRUM SHAFT ASSEMBLY, High Line Speed
303 178936 1 INDICATOR, Wind Speed (see Note 5)
304 179019 1 LOAD INDICATOR ASSEMBLY (MCC)
305 179023 1 LIFTING ASSEMBLY
306 179040 1 INDICATOR ASSEMBLY, Swing And Travel Alarm
307 179153 1 DRUM SPEED SENSOR ASSEMBLY, Front (free fall)
308 179154 1 DRUM SPEED SENSOR ASSEMBLY, Rear (free fall)
309 179334 1 FIRE EXTINGUISHER ASSEMBLY (see Note 5)
310 179337 1 BAIL LIMIT SWITCH ASSEMBLY, Front & Rear Drums (see Note 5)
311 179712 1 ROTATING BED ASSEMBLY, Mod Drum Rope Gurd (see Note 5)
312 192344 1 SWING DRIVE ASSEMBLY, With Weather Vaning
313 A00912 1 BLOWER ASSEMBLY, Gearbox Cooling
314 A15096 1 ENCLOSURES, Noise Elimination PKG Engine/Machine
TURNTABLE BEARING GREASING OPTION
400 192081 1 GREASE Automatic Assembly, For Bearing Turntable
ADDITIONAL TURNTABLE BEARING GREASING OPTION
500 192081 1 GREASE Remote Assembly, For Bearing Turntable (226010)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER A13386 D

3 of 4
MODEL
777
ROTATING BED
Cummins QSL-T3 Engine
Note 1: BEARING TO ROTATING BED TORQUE PROCEDURE:
Torque bolts item 18 in sequence shown in torque procedure view using a two step
procedure.
Note 2: NEVER SEEZ:
Apply NEVER-SEEZ or equivalent to the following: Bolts (item 18), and both sides of washers
(item 19).
All threaded surfaces (unless noted).
Note 3: LOCTITE dowel, item 10, in bearing turtable (item 17) with LOCTITE # 271 (MCC 6222292).
Note 4: Stamp serial number of machine at left front of rotating bed.
Note 5: Required for european certification (CE mark).
Note 6: 110V engine block heater and oil pan heater w/ individual 6’ cords supplied standard.
Note 7: 81012280 can be used in place of 178475.
Note 8: Option 400 or 500 must be installed.
ASSEMBLY REVISION
A13386 D PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 4
Group A
GENERAL ASSEMBLY, MODEL 777
Rotating Bed Assy
ASSEMBLY REVISION
Eng Rev A A15094 A

1 of 2
MODEL
777
GENERAL ASSEMBLY
Model 777
1 178032 1 CARBODY ASSEMBLY (see Note 1)

2 178288 1 RIGGING, #78 Boom (see Note 1)
3 A13386 1 ROTATING BED ASSEMBLY, 340 HP CUMMINS QSL T3
OPTIONAL JIBS
10 179331 1 FIXED, #134 (see Note 1)
OPTIONAL JIBS
20 179361 1 FIXED, #138 For #139 Luffing (see Note 1)
21 179420 1 LUFFING, #139 (see Note 1)
Note 1: Not shown.
Note 2: Weights will vary depending upon options chosen in various subassemblies.
ASSEMBLY REVISION
A15094 A PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
11-30-05
Eng Rev
B 3 B 14
13
12
2
View A-A
4 3
2 12 1
13
14
8 4 7
Rotating Bed
Rotating Bed Modification 7
Modification 421260 Ref.
421260 Ref. 11
14
View C-C
C A
2 3
A15365
ASSEMBLY
11
1 14
4 8 7
C A View B-B
Group A
REVISION
1 of 2
WIRING TROUGH
MODEL
777
WIRING TROUGH
1 178898 1 TROUGH, Wiring

2 A15366 1 TROUGH, Wiring
7 178909 1 SUPPORT
8 178910 1 SUPPORT
11 612452 6 SCREW, Hex Cap (3/8 -16UNC-2A x 3/4” long)
12 612456 3 SCREW, Hex Cap (3/8 -16UNC-2A x 1-1/4” long)
13 546054 3 NUT, Hex (3/8 -16UNC-2B)
14 710304 9 WASHER, Lock (3/8”)
ASSEMBLY REVISION
2 of 2
Group B
Actuator, Right Side Front Drum Brake 179218 01−19−1998
Actuator, Right Side Rear Drum Brake 179218 01−19−1998
Boom Hoist Encoders 179018 03−25−1997
Brake Band, Front Drum 179161 03−03−2000
Brake Band, Rear Drum 179161 03−03−2000
Drum Brake And Guard, RH Front 179220 01−13−1998
Drum Brake And Guard, RH Rear 179220 01−13−1998
Drum Shaft, Front 178166 07−31−2009
With #465508 Gearbox With Clutch
Drum Shaft, Rear 178166 07−31−2009
Guide Roller, Drum Brake 178680 01−07−1997
Hydraulic Piping, Auxiliary Hoist 179594 07−21−2010
Hydraulic Piping, Rotating Bed 179965 07−30−2009
Lube Piping, Remote Greasing Of Turntable Bearing A16139 A
Pawl, Front Drum 178590 02−14−1997
Pawl, Rear Drum 178592 02−14−1997
Ratchet & Pawl, Front Drum 178562 01−21−2002
Ratchet & Pawl, Rear Drum 178562 01−21−2002
Reservoir, Hydraulic Oil 178548 07−26−2002
Reservoir, Hydraulic Oil Sub−Assembly 179542 05−19−1999
Sensor, Drum Speed, Front Drum 179153 03−23−2007
Sensor, Drum Speed, Rear Drum 179154 03−23−2007
Swing Drive 178179 03−21−2004
Valve, Band Brakes With Freefall Drums 179314 05−30−1997
Valve, Boom Hoist Directional−2 Solenoid Valves 192319 04−30−1998
Valve, Freefall Drum(S) 192822 05−12−1999
Valve, Shutoff 192343 04−30−1998
Valve, Swing Brake/Lock−Travel Brake−Drum Brake 179988 04−21−1999

Phone: 920−684−6621 · Fax: 920−683−6277
Manitowoc Group B
DRUM SHAFT
ASSEMBLY REVISION
Eng Rev
07-31-09 178166 F
1 of 3
MODEL
777
DRUM SHAFT
(see Note 1)
1 16984 1 WEDGE, Anchor (1" wire rope)
2 175759 1 SHAFT (see Note 3)
3 176495 1 SHAFT (see Note 1)
4 178210 1 RETAINER, Bearing
612579 6 SCREW, Hex Cap (1/2-13UNC - 2A x 4-1/2" long) (see Note 2) (torque to 50 ft-lbs - 67.8 N•m)
710306 6 WASHER, Lock (1/2")
5 178227 2 ADAPTER, Bearing (see Note 4)
614096 6 SCREW, Socket Head (1/2-13UNC - 2A x 1" long) (see Note 2) (torque to 50 ft-lbs - 67.8 N•m)
8 178272 1 DRUM
9 178815 1 SUPPORT
614843 4 SCREW, Socket Head (1/4-20UNC - 2A x 5/8" long) (see Note 2)
617748 4 SCREW, Round Head Machine (6-32UNC - 2A x 5/8" long)
710300 4 WASHER, Lock (#6)
10 225470 2 BEARING
11 377142 2 COUPLING, Reducer (3/8" x 1/4")
12 377942 1 COUPLING, Flexible
13 406903 2 ELBOW, Reducer (3/8" x 1/4")
14 411456 1 ENCODER, Optical Incremental (see Note 3)
15 429010 2 FITTING, Grease (1/4" NPT)
16 81010175 1 MOTOR, Hydraulic Piston Variable (see 0-1772)
596715 1 O-RING (between motor and gearbox - replacement)
17 542351 2 NIPPLE, Close Extra Heavy (1/4")
18 543732 2 NIPPLE (3/8" x 3" long)
19 596352 1 RING, Retaining
21 613881 6 SCREW, Hex Cap (1/2-13UNC - 2A x 3-3/4" long) (see Note 2) (torque to 50 ft-lbs - 67.8 N•m)
22 614623 4 SCREW, Hex (M20 x 2.5-6G x 55 mm long) (see Note 2) (torque to 165 ft-lbs - 223.7 N•m)
23 614834 1 SCREW, Socket Head (10-24UNC - 2A x 3/4" long) (see Note 5)
24 614843 2 SCREW, Socket Head (1/4-20UNC - 2A x 3/4" long)
25 614953 24 SCREW, Socket Head (3/4-10UNC - 2A x 10" long) (see Note 5) (torque to 255 ft-lbs - 305 N•m)
26 614952 24 SCREW, Socket Head (3/4-10UNC - 2A x 3-1/2" long) (see Note 5) (torque to 255 ft-lbs - 305 N•m)
27 620264 16 SCREW, Allen Head Set (1-8UNC - 2A x 1" long) (see Note 2 and Note 3)
28 622740 2 SEAL, Oil (install seal lip away from drum)
29 710306 6 WASHER, Lock (50)
30 711430 4 WASHER, Lock, M20 (metric)
31 428455 2 FITTING Adapter Straight
GEARBOX WITHOUT FREE-FALL CLUTCH
36 465098 1 GEARBOX,Without Clutch (see O-840) (see Note 4)
35 596355 1 O-RING (replacement)
GEARBOX WITH FREE-FALL CLUTCH (RIGHT HAND)
37 465508 1 GEARBOX, With Clutch Right Hand (see O-922) (see Note 4)
35 596355 1 O-RING (replacement)
LAGGING FOR LIFT CRANE WITH 1" DIAMETER WIRE ROPE
38 502391 1 LAGGING, Controlled Cross (21-1/4" - 539.75 mm dia.)
39 421866 16 FASTENER, Lebus No. 8634-A (see Note 2) (torque to 500 ft-lbs - 678 N•m)
LAGGING FOR LIFT CRANE WITH 26 MM DIAMETER WIRE ROPE
40 502392 1 LAGGING, Controlled Cross (21-1/4" - 539.75 mm dia.)
41 421866 16 FASTENER, Lebus No. 8634-A (see Note 2) (torque to 500 ft-lbs - 678 N•m)
ASSEMBLY REVISION
2 of 3
MODEL
777
DRUM SHAFT
(see Note 1)
Note 1: Apply NEVER-SEEZ or equivalent to the following:
• All splined surfaces.
• All threaded surfaces (excluding bolts treated with LOCTITE).
• All roller bearing bores and OD’s.
Note 2: Apply to threads LOCTITE #242 (MCC 622293).
Note 3: ENCODER INSTALLATION - Apply LOCTITE #242 (MCC 622293) to shaft (item 2) and
set screw (item 23). Install into shaft on gearbox (item 31or 32) with flat on shaft toward
set screw. Locate coupling (item 12) to 0.06 (1.52 mm) shown in View A. This should
provide approximatly .05" (1.27mm) clearance between the coupling and encoder (item
14). Position support (item 9) over shaft and coupling and then bolt it to gearbox (item 24)
before installing. If coupling is contacting encoder, slide coupling toward gearbox to
achieve clearance. File a 3/16" (4.83mm) wide flat on the encoder shaft for screw (item
24) before installing.
Note 4: BEARING RETAINER INSTALLATION - Clean surfaces between bearing adapter (item 5)
and gearbox (item 31 or 32) with LOCTITE SAFETY SOLVENT (MCC 622296). Apply a
continuous bead of LOCTITE #515 (MCC 622291) to one of the mating surfaces.
Note 6: If gearbox (item 37) is not equpped with a Deutch connector to the clutch switch, replace
with modification assembly MCC A16234.
O-840, O-922, 0-1772
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 178166 F

3 of 3
05-07-99
Eng Rev

6
7
11 Rotating Bed
12 (Ref)
7
11
12
3
Turntable
Bearing 5
(Ref)
7
8 11
1 12
10 9
5 13
9
13 9 Rotating Bed
Swing Lock
5 13 (Ref)
"in" Port Swing Lock
"out" Port Rotating Bed
(Ref)
Oil Fill Oil Fill
Plug Port
4 4
10
Brake 10
Release 6
Port
3
2 2
8 3
Oil Drain
178179
ASSEMBLY
Turntable 1
Bearing
(Ref)
7 1 7 7 7
11 11 11 11
Group B
REVISION
12 12
1 of 2
12 12
C
SWING DRIVE
MODEL
777
SWING DRIVE
1 179315 1 COVER, Gear

2 178293 1 BRACKET, Gearbox Mounting
3 178294 1 BOLT, Coupling
4 465108 1 GEARBOX, Planetary (see 0-839)
5 536467 1 MOTOR, Hydraulic (see 0-824)
6 548374 1 NUT, Elastic Stop (1-1/2-12UNF-2B) (see Note 1) (torque to 1400 ft-lb - 1898.4 Nm)
8 613795 1 SCREW, Hex Cap (1-1/2-12UNF-2A x 8" long - grade 5) (see Note 1) (torque to 1400 ft-lb - 1898.4
Nm)
9 614624 4 SCREW, Hex Cap (M-14 x 2-6G x 40mm long - grade 8.8) (see Note 2) (torque to 55 ft-lb - 74.6 Nm)
10 614943 24 SCREW, Soc Hd (3/4-10UNC-2A x 7-1/2" long) (see Note 1) (torque to 255 ft-lb - 345.8 Nm)
11 709703 3 WASHER, Flat (3/8” SAE)
12 710304 3 WASHER, Lock (3/8”)
13 A10326 4 WASHER, Hardened (14mm)
Note 1: Apply LOCTITE #271 (MCC 622292) to threads.
Note 3: Apply NEVER-SEEZ or equivalent to all splined surfaces, all bores, and all threded sur-
faces (except those treated with LOCTITE).
Note 4: HYDRAULIC MOTOR INSTALLATION: Clean mating surfaces with LOCTITE safety sol-
vent (MCC #622296). Apply a continuous bead of LOCTITE #515 (MCC #622291) to one
of the mating surfaces. Mount motor and torque fasteners.
Note 5: GEAR SET BACKLASH:
Gear Set: 465097-226010

Center Distance: 46.717"± .005” 1186.61±.127mm
Backlash: .017"-.081” .432-2.057mm
0-824, 0-839
ASSEMBLY REVISION
178179 C PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
Group B
32
36
45
6
40
FUEL
TANK
29 (REF.)
39
32
48 37
or 45
49 11 1
or
12 20
50 27 7 24
10
28 21
30
36
25 42
41 22
43 23
8 19
33
46 38 2 16
34 35
14 44 16 9
35 20
44 24
18
47 4 35
44 26
31 13 17
15 35
44
5
3 HYDRAULIC RESERVOIR
16 16 18
17
TOP VIEW
Flow Through Filters
ASSEMBLY REVISION
Eng Rev 178548 G

07-26-02
1 of 3
MODEL
777, 777T
HYDRAULIC RESERVOIR
1 176972 2 FITTING, 90° Elbow with 06 ORB (12 ORS x 16 SAE)

2 178802 1 MANIFOLD
3 178811 1 SUPPORT, Hydraulic Tank
546056 11 NUT, Hex (1/2-13UNC - 2B)
612577 11 SCREW, Hex Cap (1/2-13UNC - 2A x 1-1/2" long)
710306 11 WASHER, Lock (1/2")
4 178812 1 SUPPORT, Fuel Tank
546056 8 NUT, Hex (1/2-13UNC - 2B)
710306 8 WASHER, Lock (1/2")
5 178834 1 MANIFOLD
6 179542 1 HYDRAULIC RESERVOIR SUB-ASSEMBLY
7 178839 1 MANIFOLD
8 178859 4 STUD (5/8-11UNC - 2A x 7" long)
9 178928 1 FITTING, 90° Elbow with 06 ORB (24 ORS x 20 SAE)
10 179013 1 BRACKET
11 201603 1 ALARM
12 288756 1 BUSHING, Nut (1" x 1/2" NPT)
13 345516 1 CLAMP ASSEMBLY (1-1/2")
14 355009 1 COCK, Steam (1" NPT)
15 406956 1 FITTING, 90° Elbow (1" NPT)
16 427278 2 FILTER ASSEMBLY (see O-350)
427283 1 FILTER (Replacement - No Substitutes Allowed)
19 406921 1 FITTING, 90° Street Elbow (1/4" NPT)
20 428099 3 FITTING, Cap (4 JIC)
21 428227 2 FITTING, 90° Elbow (16 ORS x 16 SAE)
24 428385 3 FITTING, Adapter (4 JIC x 6 SAE)
25 428489 1 FITTING, 90° Union (20 SAE x 20 SAE)
26 428493 1 FITTING, Tee (20 ORS x 20 SAE)
27 431733 1 FLANGE ASSEMBLY (2-1/2" - CODE 61)
28 179014 1 BAIL
29 460374 1 GAUGE, Liquid Level
30 548344 1 NUT, Elastic Stop (1/2-13UNC - 2B)
31 543406 1 NIPPLE, Close (1" NPT)
32 546056 19 NUT, Hex (1/2-13UNC - 2B)
33 546058 4 NUT, Hex (5/8-11UNC - 2B)
34 566147 1 PIPE, T.O.E. (1" NPT x 3" long)
35 612456 16 SCREW, Hex Cap (3/8-16UNC - 2A x 1-1/4" long)
37 612559 5 SCREW, Hex Cap , (1/2-13UNC - 2A x 1-3/4" long)
ASSEMBLY REVISION
178548 G PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 3
MODEL
777, 777T
HYDRAULIC RESERVOIR
38 A05107 1 SWITCH, Vacuum

39 672682 1 SWITCH, Liquid Level
40 305009 1 CAP, Filler, Breather, Filter
41 704146 1 VALVE, Butterfly (3")
42 704154 1 VALVE, Ball (1-1/4")
43 596716 2 O-RING
44 710304 16 WASHER, Lock (3/8")
45 710306 19 WASHER, Lock (1/2")
46 710307 4 WASHER, Lock (5/8")
47 543446 1 NIPPLE (1" NPT x 2" long)
WITHOUT OIL HEATERS
48 571711 2 PLUG, Pipe (2" NPT)
WITH 110V OIL HEATERS
49 480079 2 HEATER, Oil Immersion (120 V.)
WITH 220V OIL HEATERS
50 480088 2 HEATER, Oil Immersion (220 V.)
O-350
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 178548 G

3 of 3
01-21-02
Eng Rev

12
10
9 2 14 2
2
2
3 10
9
6
4
3
11
11
5
4 7
8
178562
7
ASSEMBLY
13 1
1
FRONT DRUM PAWL REAR DRUM PAWL
15
Group B
REVISION
1 of 2
RATCHET AND PAWL

MODEL
777
RATCHET AND PAWL
1 145090 2 PIN
562001 2 PIN, Cotter (1/16" x 1/2" long)
2 171877 4 SHIM PACK (see Note 1)
3 178593 2 BAR, Mounting (see Note 2)
614844 4 CAPSCREW, Socket Head (1/4-20UNC - 2A x 3/4" long)
4 178595 2 BAR, Mounting (see Note 2)
614844 2 CAPSCREW, Socket Head (1/4-20UNC - 2A x 3/4" long)
5 178596 2 LUG, Mounting
6 178599 2 PIN
562110 2 PIN, Cotter (1/4" x 3" long)
7 178600 2 PIN
562001 2 PIN, Cotter (1/16" x 1/2" long)
8 A02787 2 ACTUATOR
9 546767 2 NUT, Hex Jam (5/8-11UNC - 2B) (see Note 3)
10 620100 2 SCREW, Sq Hd Set (5/8-11UNC - 2B) (see Note 3)
11 652526 2 SPRING, Leaf
12 178590 1 PAWL SUB-ASSEMBLY (front drum) (see Notes 1 and 4)
13 178597 1 BRACKET (front drum)
546053 2 NUT, Hex (5/16-18UNC - 2B)
709744 2 WASHER, Flat (5/16")
710303 2 WASHER, Lock (5/16")
14 178592 1 PAWL SUB-ASSEMBLY (rear drum) (see Notes 1 and 4)
15 A02830 1 BRACKET (rear drum)
612403 2 SCREW, Hex Cap (5/16-18UNC - 2A x 3/4" long)
709744 2 WASHER, Flat (5/16")
710303 2 WASHER, Lock (5/16")
Note 1: Shim pawls (Items 12 and 14) as necessary using shims (Item 2) to attain 1/4"
(6.35 mm) dimension from inside of drum to side of pawl.
Note 2: Apply LOCTITE #242 (MCC 622293) or equivalent to threads of bolts with mount-
ing bars (Items 3 and 4).
Note 3: Apply NEVER - SEEZ or equivalent to all threads and under heads of bolts except
where LOCTITE is specified.
Note 4: Bushings in pawls (Items 12 and 14) should not be reamed or ground. These are
self-lubricating bushings.
ASSEMBLY REVISION
2 of 2
Group B
2 2
SECTION A-A
A
Eng Rev
02-14-97
MODEL
777
PAWL
Front Drum
1 178589 1 PAWL, Front Drum

PAWL (FRONT DRUM)
2 289823 2 BUSHING
ASSEMBLY REVISION

1 of 1
Group B
2 2
SECTION A-A
A
Eng Rev
02-14-97
MODEL
777, 777T
PAWL
Rear Drum
1 178591 1 PAWL, Rear Drum

PAWL (REAR DRUM)
2 289823 2 BUSHING
ASSEMBLY REVISION

1 of 1
Group B
2
7
3
5
5
6
7
ENCODER, BOOM HOIST CYLINDER
LEFT SIDE SHOWN, RIGHT SIDE SIMILAR

ASSEMBLY REVISION
179018 A
ILLUST. 179018 A1
1 of 2
MODEL
777
ENCODER
BOOM HOIST CYLINDER
1 178842 2 GUARD
612452 2 CAPSCREW (3/8-16UNC - 2A x 3/4" long)
710304 2 LOCKWASHER (3/8")
2 178843 2 SUPPORT
614833 2 CAPSCREW, Socket Head (10-24UNC - 2A x 1/2" long)
3 178845 2 ROD, Reach
546280 2 NUT, Hex Jam (1/4-28UNF - 2B)
4 411460 2 ENCODER, Incremental Optical
5 497318 4 JOINT, Ball
6 546830 2 NUT, Hex (1/4-28UNF - 2B)
7 710302 4 LOCKWASHER (1/4")
ASSEMBLY REVISION
2 of 2
Manitowoc Group B
DRUM SPEED SENSOR
3-23-07 179153 B
1 of 2
MODEL
777, 777T
DRUM SPEED SENSOR
1 1204 1 SPRING
2 75689 1 SHIM (see Note 3)
3 75747 1 BOLT, Eye
546053 2 NUT, Hex (5/16-18UNC - 2B)
4 75921 1 PIN
562043 2 PIN, Cotter (1/4" x 1" long)
5 137836 1 BRACKET
6 174018 1 WHEEL ASSEMBLY, Indicator
7 174019 1 BRACKET
9 179098 1 BRACKET
546054 2 NUT, (3/8-16UNC - 2B)
709440 4 WASHER, Flat (3/8")
710304 2 WASHER, Lock (3/8")
10 179099 1 LEVER
11 225489 2 BEARING
12 377941 1 COUPLING, Flexible (see Note 2)
13 A18871 1 ENCODER, Optical Incremental
SUPPORT
17 179096 1 SUPPORT (see Note 4)
Note 1: For wiring diagram, refer to: Electrical Assembly, Control Wiring.
Note 2: Apply Loctite #242 (MCC 622293) to threads of set screws.
Note 3: Install shim (item 2) and check to make sure bearings (item 11) are not preloaded.
Note 4: Required for 777 only.
ASSEMBLY REVISION
2 of 2
Group B
cowotinaM
SENSOR, DRUM SPEED (REAR DRUM W / FREE-FALL)
03-23-07 179154 B
1 of 2
MODEL
777
SENSOR DRUM SPEED
Rear Drum W / Free Fall)
1 001204 1 SPRING
2 075689 1 SHIM (see Note 3)
3 075747 1 BOLT, Eye
546053 2 NUT, Hex (5/16-16UNC-2B)
4 075911 1 LEVER
5 075921 1 PIN
562043 2 PIN, Cotter (1/8" x 1" long)
6 137836 1 BRACKET
7 174018 1 INDICATOR WHEEL ASSEMBLY
8 177092 1 BRACKET
612041 2 SCREW, Hex Cap (5/16-18UNC x 2-1/2" long)
546053 2 NUT, Hex (5/16-18UNC)
710303 2 WASHER, Lock (5/16")
616408 4 SCREW, Rd Hd (#6-32 x 1" long)
547054 4 NUT (#6-32)
710610 4 WASHER (#6)
9 179095 1 SUPPORT
10 179097 1 BRACKET
546054 2 NUT (3/8-16UNC-2B)
612458 2 SCREW, Hex Cap (3/8-16UNC-2A x 1-1/2" long)
709440 4 WASHER, Flat (3/8")
710304 2 WASHER, Lock (3/8" )
11 225489 2 BEARING
12 377941 1 COUPLING, Flexible (see Note 2)
13 A18871 1 ENCODER, Incremental Optical
Note 1: For wiring diagram, refer to: Electrical Assembly, Control Wiring.
Note 2: Apply LOCTITE #242 (MCC 622293) to threads of set screws.
Note 3: Install shim (item 2) and check to make sure bearings (item 11) are not preloaded.
ASSEMBLY REVISION
2 of 2
Group B
Eng Rev
03-03-00
MODEL
777, 777T
BRAKE BAND, DRUM

BRAKE BAND, DRUM
1 179160 1 BAND, Drum Brake

2 508688 7 BLOCK, Lining
3 599833 57 RIVET (3/16" x 3/4" long brass tubular)
ASSEMBLY REVISION

1 of 1
Group B
2
9
4 5
11
10
8 ACTUATOR, DRUM BRAKE (R. H.)
ASSEMBLY REVISION
179218 B
ILLUST. 179218 A1
1 of 2
MODEL
777
DRUM BRAKE ACTUATOR

(R. H.)
1 178594 1 SLEEVE, Spring (see Note 1 and Note 2)

2 178628 1 COVER, Actuator
3 178634 4 ROD, Tie (see Note 1)
4 178633 4 SPACER
5 178645 1 GUARD
6 178671 1 DECAL, Adjustment (R. H.)
7 178674 1 DECAL, Warning
8 385573 1 CYLINDER, Hydraulic (see O-896) (see Note 1 and Note 2)
9 548346 4 NUT, Elastic Stop (3/4-10UNC - 2B) (torque to 115 ft-lbs - 155.94 N•m) (see Note 1)
10 620370 2 SCREW, Socket Head Set (1/2-13UNC - 2B cup) (see Note 1 and Note 3)
11 652527 1 SPRING
Note 1: Apply NEVER - SEEZ or equivalent to the mating cylinder and spring sleeve sur-
face, and all threaded surfaces except hydraulic fitting threads.
Note 2: ASSEMBLY INSTRUCTIONS

Handle cylinder (item 8) with care. Piston is not retained and may fall out and
damage seals. When assembling components, keep them centered relative to
one another. Pull piston rod out so it bottoms against the shoulder of the spring
sleeve (item 1) before tightening set screws (item 10).
Note 3: Socket Head Set screws (Item 10) must lie flush or below the surface of sleeve
(Item 1) so they do not interfere with spring (Item 11).
O-896
ASSEMBLY REVISION
2 of 2
Group B
6 4
5 26
7
7
2 1
1
12 7
2
17 6
5 3
16
12
20
21
22
RIGHT FRONT
12
15
8
9
13 RIGHT REA
10
DRUM BRAKE, FRONT & REAR

11
19 12
18
18
15
9 14
14 10
8 19
13
11
ASSEMBLY REVISION
179220 A
ILLUST. 179220 A1
1 of 5
24
22
20 21 22
21
20 25
12 6 7
7
5 26
LEFT FRONT
12
15
3
8
13 18 2
19 1
10 11
9
23
0.63"
(15.9 mm)
REF.
18 10 19
14
or
23
12
DA
N GE
R
14
or
23
EDGE OF SPRING SLEEVE 4.88" (124 mm) REF.
WHEN PROPERLY ADJUSTED WITH BRAKE ADJUSTED
(SEE NOTE 4) PROPERLY (SEE NOTE 4)
ROTATING BED
INITIAL BRAKE ASSEMBLY AND ADJUSTMENT REF
(SEE OPERATORS MANUAL FOR PERIODIC ADJUSTMENT)
ASSEMBLY REVISION
179220 A
ILLUST. 179220 A2
2 of 5
MODEL
777
DRUM BRAKE
FRONT AND REAR DRUM BRAKE ASSEMBL

1 3891 2 WASHER, Spring
2 13401 2 SPRING
3 14856 2 ANCHOR PIN
612452 2 CAPSCREW, Hex (3/8-16UNC - 2A x 3/4" long)
710304 2 LOCKWASHER (3/8")
4 17993 2 SUPPORT, Spring Guide
612555 2 CAPSCREW, Hex (1/2-13UNC - 2A x 1-1/4" long)
546056 2 NUT, Hex (1/2-13UNC - 2B)
710306 2 LOCKWASHER (1/2")
5 179996 2 BOLT, Eye
546765 2 NUT, Hex Jam (1/2-13UNC - 2B)
6 75141 2 GUIDE, Spring
7 140193 4 PIN
562043 1 PIN, Cotter (1/8" x 1" long)
8 140311 2 PIN
562023 2 PIN, Cotter (3/32" x 1" long)
9 144435 16 WASHER (see Note 3)
10 179162 2 CONNECTOR, Live End
11 176555 4 PIN (see Note 2)
612553 1 CAPSCREW, Hex (1/2-13UNC - 2A x 1" long) (Torque to 53 ft-lbs – 71.87 N•m)
710306 1 LOCKWASHER (1/2")
12 179161 2 DRUM BRAKE BAND SUB-ASSEMBLY
13 178360 2 BRACKET
546054 4 NUT, Hex (3/8-16UNC - 2B)
546763 1 NUT, Hex Jam (3/8-16UNC - 2B)
612456 4 SCREW, Hex (3/8-16UNC - 2A x 1-1/4" long)
620051 1 SCREW, Set SQ Head Oval (3/8-16UNC - 2A x 2-1/4" long)
709440 4 WASHER, Flat (3/8")
710304 4 LOCKWASHER (3/8")
14 179218 2 DRUM BRAKE ACTUATOR ASSEMBLY, Right-Hand
15 178680 2 GUIDE ROLLER SUB-ASSEMBLY
16 178846 1 GUARD, Right-Hand
17 178848 1 BRACKET, Right-Hand
710306 4 LOCKWASHER (1/2")
18 179163 2 PIN
19 546773 2 NUT, Hex Jam (1-1/2-6UNC - 2B)
20 612458 6 SCREW, Cap (3/8-16UNC - 2A x 1-1/2" long) (see Note 2) (Torque to 22 ft-lbs – 29.83 N•m)
21 709440 6 WASHER, Flat (3/8")
22 710304 6 WASHER, Lock (3/8")
26 546765 2 NUT, Hex Jamb (1/2-13UNC - 2B) (see Note 5)
ASSEMBLY REVISION

3 of 5
MODEL
777
DRUM BRAKE
LEFT SIDE BRAKE ASSEMBLY FOR HIGH LINE PULL DRUM

1 3891 1 WASHER, Spring
2 13401 1 SPRING
3 14856 1 ANCHOR PIN
612452 2 CAPSCREW, Hex (3/8-16UNC - 2A x 3/4" long)
710304 2 LOCKWASHER (3/8")
4 17993 1 SUPPORT, Spring Guide
546056 2 NUT, Hex (1/2-13UNC - 2B)
710306 2 LOCKWASHER (1/2")
5 179996 1 BOLT, Eye
546765 2 NUT, Hex Jam (1/2-13UNC - 2B)
6 75141 1 GUIDE, Spring
7 140193 2 PIN
562043 1 PIN, Cotter (1/8" x 1" long)
8 140311 1 PIN
562023 2 PIN, Cotter (3/32" x 1" long)
9 144435 8 WASHER (see Note 3)
10 179162 1 CONNECTOR, Live End
11 176555 2 PIN (see Note 2)
612553 1 CAPSCREW, Hex (1/2-13UNC - 2A x 1" long) (Torque to 53 ft-lbs – 71.87 N•m)
710306 1 LOCKWASHER (1/2")
12 179161 1 DRUM BRAKE BAND SUB-ASSEMBLY
13 178360 1 BRACKET
546054 4 NUT, Hex (3/8-16UNC - 2B)
546763 1 NUT, Hex Jam (3/8-16UNC - 2B)
612456 4 SCREW, Hex (3/8-16UNC - 2A x 1-1/4" long)
620051 1 SCREW, Set SQ Head Oval (3/8-16UNC - 2A x 2-1/4" long)
709440 4 WASHER, Flat (3/8")
710304 4 LOCKWASHER (3/8")
23 179219 1 DRUM BRAKE ACTUATOR ASSEMBLY, Left-Hand
15 178680 1 GUIDE ROLLER SUB-ASSEMBLY
23 178847 1 GUARD, Left-Hand
24 178849 1 BRACKET, Left-Hand
710306 4 LOCKWASHER (1/2")
18 179163 1 PIN
19 546773 1 NUT, Hex Jam (1-1/2-6UNC - 2B)
20 612458 6 SCREW, Cap (3/8-16UNC - 2A x 1-1/2" long) (see Note 2) (Torque to 22 ft-lbs – 29.83N•m)
21 709440 6 WASHER, Flat (3/8")
22 710304 6 WASHER, Lock (3/8")
26 546765 2 NUT, Hex Jamb (1/2-13UNC - 2B) (see Note 5)
ASSEMBLY REVISION
4 of 5
MODEL
777
DRUM BRAKE

• All pins.
• All bores.
• All threaded surfaces (exclude bolts treated with LOCTITE).
Note 3: Add washers (item 9) as required to center brake band on drum flange.
Note 4: Apply hydraulic pressure to the drum brake actuator (item 16) until actuator fully
strokes (this is brake release position). Thread live end connector into drum brake
actuator (item 14 or 23) until distance to pin center is approximately 4.88" (12.4
cm) from actuator piston as shown in section view. Connect brake band (item 12)
to live end connector (item 10) using pin (item 18). Release hydraulic pressure
and check position of edge of spring sleeve. It should be at the end of the safe
working range as shown in section view when brake is properly adjusted. If not in
proper position, release brake, unpin connector, and screw connector in or out to
attain proper position. One full turn of connector will move spring sleeve position
approximately 0.16 in (4 mm). Once proper adjustment is set, tighten jam nut
(item 19) to lock connector in position. Brake should be readjusted when the edge
of the spring sleeve in the drum brake actuator reaches the end of the safe
working range as shown in section view.
Note 5: After brake adjustment is complete, release the brake.
REAR BRAKE
Adjust the spring tension on the spring (item 2) and the clearance between roller
(item 15) and the band to provide equal clearance all around the band.
FRONT BRAKE
Adjust the extension of eye bolts (item 5) using Jam Nuts (item 26) so that the
clearance between the rollers (item 15) and the brake band (item 12) is equal all
around. Adjust springs (item 2) to provide tension on eye bolts (item 5) when
brake is released.
ASSEMBLY REVISION

5 of 5
Group B
9 9
10
4 10
2 3
7
2
3 3
1 5 1
9 9
9 9
1 4 1
P 1 10 T
10
T P P T
10 2 B B 1
10
2
2 3 A A 7
3 3 3 6
6 6 5
6 3
Eng Rev
05-30-97
VALVE, HYDRAULIC - BAND BRAKES WITH FRRE-FALL

MODEL
777
VALVE, HYDRAULIC
Band Brakes With Free-Fall
1 428225 2 FITTING, Adapter (08 ORS x 08 SAE)

2 428261 2 FITTING, 90° Elbow (08 ORS)
4 428500 1 FITTING, Union (10 SAE x 10 SAE)
5 428501 2 FITTING, Plug (10 SAE flush)
6 429557 2 FITTING, Plug (08 SAE)
9 704115 2 VALVE, Directional Control (2 pos 4 way) (see O-809)
10 704149 2 VALVE, Monifold (1) Place
O-809
ASSEMBLY REVISION

1 of 1
Group B
14 1
17 2
19 12
21 18
10 4
4 6
3
18
16
15
11 5
18
16
20
13
15 7
HYDRAULIC RESERVOIR
15
10
ASSEMBLY REVISION
Eng Rev 179542 B

05-19-99
1 of 2
MODEL
777, 777T
HYDRAULIC RESERVOIR
1 176999 1 COVER (for storage only)

617784 6 SCREW, Machine (#10-24 UNC-2A x 3/8” long)
2 177000 1 GASKET (for storage only)
3 179538 1 TANK, Hydraulic (124 gallon - 469.3 liters)
4 178749 3 COVER, Inspection (see note 1)
612553 36 SCREW, Hex Cap (1/2-13 UNC-2A x 1” long)
710306 36 WASHER, Lock (1/2”)
5 179543 1 NIPPLE
6 406690 1 ELBOW, 45° (2” NPT)
7 427286 1 FILTER (3” NPT)
8 427287 1 DIFFUSER, Filter
9 431745 1 FLANGE, O-Ring Blank (1” code 61) (for storage only)
10 431746 2 FLANGE, O-Ring Blank (2-1/2” code 61) (for storage only)
11 431747 1 FLANGE, O-Ring Blank (3” code 61) (for storage only)
12 543295 1 NIPPLE (2” NPT x 10-3/4” long)
13 543446 1 NIPPLE (1” NPT x 2” long)
14 546056 2 NUT, Hex (1/2-13 UNC-2B) (for storage only)
15 571702 3 PLUG, Pipe (3/8” NPT) (for storage only)
16 571711 3 PLUG, Pipe (2” NPT) (for storage only)
17 596285 2 O-RING (for storage only)
18 597028 3 O-RING (see note 1)
19 612553 2 SCREW, Hex Cap (1/2-13 UNC-2A x 1” long) (for storage only)
20 703074 1 VALVE, Check (1” swing) (orientate free flow out of tank)
21 709702 2 WASHER, Flat (1/2”) (for storage only)
Note 1: Use grease on the outer surfaces (item 4) and O-ring (item 18). DO NOT USE
LOCTITE #271 (MCC 622292) on outer screws.
ASSEMBLY REVISION
2 of 2
07-21-10
cowotinaM
ENG REV DATE
179594
ASSEMBLY
REVISION
Group B
1 of 3
HYDRAULIC PIPING (AUXILIARY HOIST ON ROTATING BED AND POWER PLANT)

MODEL
777
HYDRAULIC PIPING
(Auxiliary Hoist On Rotating Bed And Power Plant)
1 168717 1 PLUG, Orifice
2 A08465 1 DUST CAP (quick disconnect)
3 A08960 1 DUST PLUG (quick disconnect)
4 176972 1 FITTING
5 177488 1 FITTING, 90° Elbow (for orifice plug)
6 178202 2 PLATE, Connector
7 179635 1 BLOCK, Manifold
9 345674 2 CLAMP ASSEMBLY
10 375940 1 COUPLER, Quick Disconnect (0-955)
11 375941 1 NIPPLE, Quick Disconnect (0-955)
12 375439 1 COUPLER, Quick Disconnect (0-779)
13 375440 1 NIPPLE, Quick Disconnect (0-779)
14 375441 1 CAP, Dust (quick disconnect)
15 375442 1 CAP, Dust (quick disconnect)
18 427278 1 FILTER ASSEMBLY
427283 1 ELEMENT, Replacement (no substitutes allowed)
20 428290 1 FITTING, 90° Elbow
25 428304 1 FITTING, Adapter
27 428397 1 FITTING, Reducer
30 428447 1 FITTING, Tee
32 428466 2 FITTING, Union
36 428248 1 FITTING, Tee
37 428099 1 FITTING, Cap
40 431649 4 FLANGE ASSEMBLY
43 480494 1 HOSE, Flex
44 480507 1 HOSE, Flex
45 480514 1 HOSE, Flex
46 480630 1 HOSE, Flex
48 480516 1 HOSE, Flex
49 480515 1 HOSE, Flex
50 480613 1 HOSE, Flex
51 480614 1 HOSE, Flex
52 480615 1 HOSE, Flex
53 480616 1 HOSE, Flex
54 480544 1 HOSE, Flex
55 483332 1 HOSE, Flex
56 546056 2 NUT, Hex
59 596692 2 O-RING
62 612456 4 SCREW, Hex Cap
65 428470 2 REDUCER, Adapter
66 428259 1 FITTING, Tee Swivel Run
67 710304 4 WASHER, Lock
69 375446 1 NIPPLE, Quick Disconnect
70 375459 1 COUPLER, Cap Dust
ASSEMBLY REVISION
2 of 3
MODEL
777
HYDRAULIC PIPING
(Auxiliary Hoist On Rotating Bed And Power Plant)
71 81006737 1 BRACKET, Bulkhead Mount
73 7447080833 1 FITTING, 90° Adapter
75 7555210800 1 HOSE ASSEMBLY
WITH STANDARD LINE SPEED REAR DRUM
WITH HIGH LINE SPEED REAR DRUM
0-779, 0-955
ASSEMBLY REVISION

3 of 3
Group B
cowotinaM
HYDRAULIC PIPING, ROTATING BED
ASSEMBLY REVISION
Eng Rev
07-30-09 179965 G
1 of 14
Group B
Manitowoc
ASSEMBLY REVISION
179965 G
2 of 14
Manitowoc Group B
ASSEMBLY REVISION
179965 G
3 of 14
Group B
Manitowoc
ASSEMBLY REVISION
179965 G
4 of 14
Manitowoc Group B
ASSEMBLY REVISION
179965 G
5 of 14
Group B
Manitowoc
ASSEMBLY REVISION
179965 G
6 of 14
Manitowoc Group B
ASSEMBLY REVISION
179965 G
7 of 14
Group B
Manitowoc
ASSEMBLY REVISION
179965 G
8 of 14
Manitowoc Group B
ASSEMBLY REVISION
179965 G
9 of 14
MODEL
777
1 178854 1 TUBE, Preformed

2 192301 2 FITTING, Orifice
3 192319 1 VALVE ASSEMBLY (boom hoist direction control)
4 179988 1 VALVE ASSEMBLY (hoist/swing/travel)
5 179481 2 FITTING, 90° Elbow for Orifice
6 179482 2 PLUG, Orifice (3/64")
7 192302 2 PLUG, Orifice (1/64")
8 345513 2 CLAMP ASSEMBLY (1-1/4")
9 345516 11 CLAMP ASSEMBLY (1-1/2")
10 345674 4 CLAMP ASSEMBLY (2")
11 192308 1 U-BOLT
12 192343 1 VALVE ASSEMBLY (shutoff)
13 428304 2 FITTING, Adaptor (08 ORS x 06 SAE)
27 428497 1 FITTING, Tee (20 ORS x 20 ORS)
30 429720 2 FITTING, Adaptor (06 SAE x 1/4" NPT) (see Note 1)
33 431637 12 FLANGE, Assembly 1" (code 62)
34 431649 4 FLANGE, Assembly 1-1/4" (code 62)
43 481967 2 HOSE, Flex (1/4" I.D. x 76" long)
44 480531 1 HOSE, Flex (1-1/4" I.D. x 115" long)
48 480535 1 HOSE, Flex (1" I.D. x 76" long)
ASSEMBLY REVISION
10 of 14
MODEL
777

85 546053 8 NUT, Hex (5/16-18UNC - 2B)
88 612405 8 SCREW, Hex Cap (5/16-18UNC - 2A x 1" long)
92 704145 1 VALVE, Hot Oil Shuttle (see O-750)
95 710303 8 WASHER, Lock (5/16")
96 710306 3 WASHER, Lock (1/2")
FOR REAR DRUM WITHOUT FREE FALL
FOR FRONT DRUM WITHOUT FREE FALL
103 480553 1 HOSE, Flex (1/2" I.D. x 66-1/2" long)
FOR REAR DRUM WITH FREE FALL
106 345513 1 CLAMP ASSEMBLY (1-1/4")
110 428272 1 FITTING, 90° Elbow (06 ORS x 1/4 NPT)
119 673501 1 SWITCH, Pressure
FOR FRONT DRUM WITH FREE FALL
122 345513 1 CLAMP ASSEMBLY (1-1/4")
127 428272 1 FITTING, 90° Elbow (06 ORS x 1/4 NPT)
ASSEMBLY REVISION

11 of 14
MODEL
777

FOR FRONT AND REAR DRUMS WITH FREE FALL (WITHOUT TRAVEL PEDALS)
FOR FRONT AND REAR DRUMS WITH FREE FALL (WITH TRAVEL PEDALS)
FOR REAR DRUM WITH FREE FALL WHEN FRONT DRUM IS WITHOUT FREE FALL
149 428407 2 CAP (08 ORS)
FOR FRONT DRUM WITH FREE FALL WHEN REAR DRUM IS WITHOUT FREE FALL
152 428261 2 FITTING, 90° Elbow (08 ORS x 08 ORS)
FOR STANDARD LINE SPEED OR LINE PULL FRONT DRUM
157 428259 1 FITTING, Swivel Tee (08 ORS x 08 ORS)
168 704157 1 VALVE, Sequence/Flow Control
FOR STANDARD LINE SPEED OR LINE PULL REAR DRUM
FOR HIGH LINE SPEED OR HIGH LINE PULL FRONT DRUM
187 179964 2 MANIFOLD
ASSEMBLY REVISION
12 of 14
MODEL
777

FOR HIGH LINE SPEED OR HIGH LINE PULL REAR DRUM
211 179964 2 MANIFOLD
220 428234 1 FITTING, Union (16 ORS x 16 SAE)
FOR HIGH LINE PULL FRONT DRUM WITH FREE FALL
FOR HIGH LINE PULL REAR DRUM WITH FREE FALL
FOR HIGH LINE PULL ONLY FRONT DRUM
ASSEMBLY REVISION

13 of 14
MODEL
777

FOR HIGH LINE PULL ONLY REAR DRUM
FOR FRONT AND/OR REAR DRUMS WITH FREE FALL
257 192822 1 VALVE ASSEMBLY (hoist free fall)
260 546053 4 NUT, Hex (5/16-18UNC - 2B)
261 612405 4 SCREW, Hex Cap (5/16-18UNC - 2A x 1" long)
262 710303 4 WASHER, Lock (5/16")
263 428421 1 FITTING, Reducer (12 ORS x 08 ORS)
FOR FRONT DRUM BRAKE COOLING
267 A01781 1 HYDRAULIC PIPING ASSEMBLY FOR FRONT DRUM BRAKE COOLING
Note 1: Required only for machines with Seitz boom hoist cylinders.
O-750
ASSEMBLY REVISION
14 of 14
12 12
or or
8 8 8 14 14
7
10 10
9 3
17 6
16 or 15
5 1 11 11 3 6
3 1 1 5
or or
6 13 13
12 12
or or
7 8 8 8 14 14
7
7 8
10 5 10 5 9
6 2 3 6 T
17 T P 1 B B B B B B B B P T
16 or 15 G 6
1
A A A A A A A A 9
9 4
3
6 1 1 1 11 11
2 5 4 5 5 5 5 5 5 or 5 5
1 or 3
3 13 13
179988
ASSEMBLY
Group B
REVISION
1 of 2
VALVE ASSEMBLY (HOIST/SWING/TRAVEL)

MODEL
777, 777T
VALVE ASSEMBLY
Hoist/Swing/Travel
SWING BRAKE & LOCK, FRONT AND REAR DRUM BRAKES

7 702995 1 VALVE, Directional Control (see 0-603)
9 704147 1 MANIFOLD, Valve (8 place)
10 704150 2 COVER PLATE, Valve
TRAVEL BRAKES & 2 SPEED (CRAWLER FRAME)
WITHOUT TRAVEL BRAKES & 2 SPEED (TRUCK CRANE)
14 704150 1 COVER PLATE, Valve
WITHOUT FRONT AND OR REAR FREEFALL
WITH FRONT AND OR REAR FREEFALL
O-603, O-809
ASSEMBLY REVISION
179988 D PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
Group B
17 16 16
6 17
14
5
5 6 14 5
6
14
5
16 16 4 6
7
8
4 7
4 7 8
8 8 8
16
16
16
P
5 6 B B 6 5
T P
17 G
VALVE, BOOM HOIST DIRECTIONAL CONTROL

A A
13 10 1
12 2
11 1
5 2 11 17 11
14
6 12 10
13
7 4
8 8
16
P T
17
1
2
10 13
12 14
11 5
6
ASSEMBLY REVISION
192319 A
1 of 2
MODEL
777, 777T
VALVE ASSEMBLY
Boom Hoist Directional Control

2 375304 1 DUST CAP, Quick Disconnect
7 428458 1 FITTING, 90° long Elbow (08 ORS x 08 SAE)
10 429063 1 FITTING, 90° Elbow (1/4" x 1/8" NPT)
12 429617 1 FITTING, Nipple (1/8" NPT)
13 429720 1 FITTING, Connector (06 SAE x 1/4" NPT)
16 704115 2 VALVE, Dir. Control, 2 Pos, 4 Way (see O-809)
17 704148 1 VALVE, Manifold (2) Place
19 546053 4 NUT, Hex (5/16-18UNC - 2B) (see Note 1)
20 612405 4 SCREW, Cap (5/16-18UNC - 2A x 1" long) (see Note 1)
21 710303 4 WASHER, Lock (5/16") (see Note 1)
Note 1: Mounting hardware not shown.
O-809
ASSEMBLY REVISION
2 of 2
Group B
3 1 3
3
2
2
Eng Rev
04-30-98
MODEL
777, 777T
VALVE
Shutoff
1 428014 1 FITTING, Tee (1/4" NPT)

2 428449 1 FITTING, 90° Elbow (04 ORS x 1/4" NPT)
3 428451 2 FITTING, Adapter (04 ORS x 1/4" NPT)
4 704187 1 VALVE, Globe (10,000 PSI)
VALVE, SHUTOFF
ASSEMBLY REVISION

1 of 1
Group B
6
54 7 39
or 20 or 41
56 64 24 47 or
or 25 51 27
67
37
11
18 16 34
B B
14 T3
1
2 2
15
21 21
26 12
VIEW B-B
56 41
46 or or
67 51
27
43 19
51 T Port
14 (Ref)
T Port R F
(Ref)
45 11
48
37 47
26
2 21 12 34
VIEW C-C 22 18 16
Front Drum Free Fall P Port 6 P Port
(Ref) 7 45 (Ref)
64 20 47
65 24 48
58 25
B 58
60
63 Valve
(See Note) C
59 39
Tank 56 41 or 44
or or 70 45
(See Note) 45
67 27 64 58 54 67 51
47 1
A or 32 23
64 35 29
VALVE ASSEMBLY, FREE FALL

5 29
65 27 37 36
58
23
23 B B
37 14 5
5 8
14 31
1
T Port 32
(Ref) 35 2
26 36
2
22 26 22 21 6 21 13 31
21 6 7
P Port 7 A
(R ef) 20 C
20 24
24 B 25
25
Rear Drum Free Fall VIEW A-A
ASSEMBLY REVISION
192822 A
1 of 3
MODEL
777, 777T
VALVE ASSEMBLY
Free Fall Options For Front Or Rear Drums
WITH FRONT AND/OR REAR FREE FALL CLUTCH

1 14815 1 U-BOLT
5 288506 1 NUT, Bushing (1/2" NPT x 1/4" NPT)
6 375303 1 COUPLER, Male (quick disconnect)
7 375304 1 CAP, Dust
8 406935 1 ELBOW, 45° Street (1/2" NPT)
12 428226 1 FITTING, 90° Elbow (08 SAE x 08 ORS)
13 428270 1 FITTING, Adapter (06 ORS x 1/2" NPT)
14 428308 1 FITTING, Tee (06 ORS)
20 429063 1 FITTING, 90° Elbow (1/4" x 1/8" NPT)
23 429768 1 FITTING, Adapter (06 JIC x 1/4" NPT)
24 429617 1 FITTING, Nipple (1/8")
25 429720 1 FITTING, Connector (06 SAE x 1/4" NPT)
29 596923 1 O-RING (06 SAE)
31 679303 1 TEE (1/2")
32 546052 2 NUT (1/4")
34 703350 1 VALVE, Pressure Reducing (see O-750) (set pressure reducing valve to 1200 psi)
35 709420 2 WASHER, Flat (1/4")
36 710302 2 WASHER, Lock (1/4")
37 703410 1 VALVE, Manifold (2-place)
WITHOUT FRONT DRUM FREE FALL CLUTCH
41 704150 1 PLATE, Valve Cover
WITH FRONT DRUM FREE FALL CLUTCH
43 375389 1 COUPLER, Female (quick disconnect)
44 375392 1 CAP, Dust
47 428396 1 FITTING, Adapter (08 SAE x 06 SAE)
51 704115 1 VALVE, Directional Control (see O-809)
ASSEMBLY REVISION
2 of 3
MODEL
777, 777T
VALVE ASSEMBLY
Free Fall Options For Front Or Rear Drums
WITHOUT REAR DRUM FREE FALL CLUTCH

56 704150 1 PLATE, Valve Cover
WITH REAR DRUM FREE FALL CLUTCH
58 375389 2 COUPLER, Female (quick disconnect)
60 375390 1 CAP, Dust
67 704115 1 VALVE, Directional Control (see O-809)
WITH FRONT OR REAR DRUM FREE FALL CLUTCH
70 571725 1 PLUG, Pipe (1/2" NPT)
Note: To disable clutch actuation, remove Male Coupler (item 59) from Valve (item 51 or
67) and connect to tank. IMPORTANT - clutch cannot be considered disabled
unless tank line is connected.
O-750, O-809
ASSEMBLY REVISION
3 of 3
Group C
Alarm, Swing And Travel 179040 01−10−2008
Control Console, Front (English) 196518 10−24−2005
Control Console, General Arrangement 196522 12−16−2005
Control Console, Left Side (English) A15020 10−24−2005
Control Console, Load Moment Indicator A14717 01−30−2006
Control Console, Overhead A15095 10−07−2009
Control Console, Right Side (English) 178608 01−25−2006
Electric Wiring, Control 178715 08−16−2010
Electric Wiring, Cummins Qsl Engine A13892 07−31−2007
Electric Wiring, Operator’s Cab 196320 04−06−2010
Switch, Remote Crane Set−Up (Hand Held) 179231 04−29−2009
w/Hand Travel Controls For Cruise Control 176983 03−08−2011

Phone: 920−684−6621 · Fax: 920−683−6277
Group C
10 9
18, 19, or 26, 27, 29 ,or 33

23 or 30
35, 36, 37, 38 or 39 9
20 or 28
21 or 28 9
14
3 or 5 or 7
CONTROL CONSOLE, LEFT SIDE
45 43
46
42
44
(See Note 2)
Eng Rev 6 ASSEMBLY REVISION

10-13-05
176983 K
1 of 3
MODEL
111, 222, 777, 888
CONTROL CONSOLE, LEFT SIDE (see Note 1)
LEFT SIDE CONTROL CONSOLE

1 176427 1 CONTROL CONSOLE, Left Side
546052 4 NUT, Hex (1/4-20 UNC-2B)
546055 4 NUT, Hex (#10-24 UNC)
617786 4 SCREW, Round Head (#10-24 UNC-2A x 1/2” long)
710301 4 WASHER, Lock(#10)
2 176437 1 CONSOLE, Molded Plastic
3 A10185 1 NAMEPLATE - Portuguese Language
or
5 176503 1 NAMEPLATE - English Language
or
7 A14426 1 NAMEPLATE - Spanish Language
6 350341 1 PLUG, Closure (1" to 1-1/8")
9 618417 25 SCREW, Truss Head (#8-32 UNC x 1/2” long)
10 618418 4 SCREW, Truss Head (#10-32 UNF-2A x 1/2” long)
14 672764 1 HANDLE, Control (see O-812)s
TRAVEL HAND CONTROL WITH CRUISE CONTROL
or
20 672668 1 HANDLE, Control (see O-767)
TRAVEL HAND CONTROL LESS CRUISE CONTROL
or
or
29 A13980 1 NAMEPLATE- Spanish Language
30 618418 4 SCREW, Truss Head (#10-32 UNF x 1/2” long)
WITHOUT TRAVEL HAND CONTROLS
33 176502 1 COVER
NAMEPLATE (STANDARD)
35 A12410 1 NAMEPLATE - Russian Language
or
or
or
38 A13979 1 NAMEPLATE- Spanish Language
NAMEPLATE: LEFT-HAND CONTROL OF LUFFING JIB HOIST (OPTIONAL)
39 177833 1 NAMEPLATE (First on S/N 8881046)
CAT ENGINE
42 179882 1 PAD, Mounting (First on S/N 8881046)
CONVERTER
43 367562 1
ASSEMBLY REVISION
176983 K PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 3
MODEL
111, 222, 777, 888
44 678009 1 TAPE, Double Adhesive x 4” long (see Note 2)

45 620544 2 SCREW, Pan Head (#8-32 UNC-2A x 3/8” long)
46 710319 2 WASHER, Lock(#8)
Note 1: For wiring diagram see: Electric Wiring, Operator’s Cab.

Note 2: Clean surface with solvent before applying adhesive tape (item 44).
O-767, O-812
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 176983 K

3 of 3
10-20-05
Eng Rev
30 or 38

or
31 or 39
or
33 or 40
27 19 32 34 or
33 or 37
DRUM
AUX.
DRUM
REAR
LOWER
RAISE
LOWER
RAISE
HORN
9
DISENGAGE
ENGAGE
SWING
LOCK
19
FRONT
DRUM
SWING
BRAKE
OFF
ON
LOWER
RAISE
2
26
6 or 7 or 8 10 10 Ref. 1 5 Ref.
14 15 Horn Assembly Electrical Operator's
21 21 #8-32UNC Thd. In Sheet Metal Cab Wiring Assembly
26
Console (Item 1) Using
Nameplates As Templates.
32 18
Ref.
Horn Assembly
10
14 30 or 38
6 or 7 or 8 19 or
15 31 or 39
21 34 or
33 or 40
or
33 or 37
9
178608
ASSEMBLY
#8-32UNC Thd. — 10
Holes In Sheet Metal Console
(Item 1) Using Console (Item 2)
As Template.
18
Group C
REVISION
1 of 2
2 1
CONTROL CONSOLE, RIGHT SIDE

MODEL
777
CONTROL CONSOLE, RIGHT SIDE
1 176426 1 CONSOLE, Control Right Side

5 178457 1 PLATE, Cover
or
or
10 446010 2 FRAME, End
14 505209 1 LENS, Park
15 505211 1 LENS, Swing Lock
18 618417 24 SCREW, Truss Hd. (#8-32UNC x 1/2" long)
19 618418 4 SCREW, Truss Hd. (#10-32UNF x 1/2" long)
21 672629 2 SWITCH, Rocker
26 672664 1 SWITCH, Control Handle (see O-765)
WITH AUXILIARY DRUM
or
or
or
34 618418 2 SCREW, Truss Hd. (#10-32UNF x 1/2" long)
WITHOUT AUXILIARY DRUM
or
or
or
Note 1: For wiring diagram, see Electric Wiring, Operator’s Cab Assembly.
O-765, O-766
ASSEMBLY REVISION
2 of 2
Manitowoc Group C
ELECTRIC WIRING, CONTROL
08-16-10 178715 L
1 of 8
Group C
Manitowoc
ASSEMBLY REVISION ENG REV DATE
178715 L 08-16-10
2 of 8
Manitowoc Group C
08-16-10 178715 L
3 of 8
Group C
Manitowoc
178715 L 08-16-10
4 of 8
Manitowoc Group C
08-16-10 178715 L
5 of 8
Group C
Manitowoc
178715 L 08-16-10
6 of 8
MODEL
777
ELECTRIC WIRING
Control
2 81013060 1 PLATE, Nylon
3 176672 1 SENDING UNIT ASSEMBLY, Boom Angle Indicator
4 612353 4 SCREW, Cap (1/4-20 UNC-2A 3/4” Long)
5 710450 8 WASHER, Flat (1/4”)
10 179017 1 BRACKET, Mounting
11 179231 1 SWITCH ASSEMBLY, Crane Set-Up, Remote
13 268161 1 BOX, Junction
14 A18219 1 BOX, Junction (boom limit)
15 A18221 1 BOX, Junction (main)
18 A17384 1 CABLE ASSEMBLY (W16, boom limit)
19 A17382 1 CABLE ASSEMBLY (W4, alarms & limit)
20 A17381 1 CABLE ASSEMBLY (W5, right bank hydraulic solenoids)
21 A17393 1 CABLE ASSEMBLY (W10, right side front/rear drums)
22 A17386 1 CABLE ASSEMBLY (W11, pump controls)
23 A17391 1 CABLE ASSEMBLY (W13, encoders & pawls)
24 A17387 1 CABLE ASSEMBLY (W22, system pressure transducers)
26 456767 2 GASKET ASSEMBLY
28 546052 6 NUT, Hex (1/4-20UNC-2A)
29 546053 4 NUT, Hex (5/16-16UNC-2A)
30 546055 12 NUT,Hex (#10-24UNC-2A)
32 548341 NUT, Elastic Stop (1/4-20UNC-2B) (see Note 1)
33 548555 2 NUT, Conduit Lock (1/2”)
34 589840 4 RECEPTACLE, Male
35 612355 2 SCREW, Hex Cap (1/4-20UNC x 1” long)
36 617786 4 SCREW, Round (#10-24UNC x 1/2” long)
37 617795 8 SCREW, Round (#10-24UNC x 2” long)
38 620634 6 SCREW, St. Sm. Pan (#12 -24UNC x 3/4” long)
39 669056 STUD, Welding With Ferrule (1/4” x 5/8” long) (see Note 1)
41 673565 2 SWITCH, Limit
43 709402 8 WASHER, Flat (#10)
44 709420 2 WASHER, Flat (1/4”)
45 709430 12 WASHER, Flat (5/16”)
46 710301 12 WASHER, Lock (#10)
47 710302 6 WASHER, Lock (1/4”)
48 710303 4 WASHER, Lock (5/16”)
WITHOUT FREE FALL DRUMS AND WITHOUT HIGH LINE PULL/SPEED DRUM/DRUMS
WITHOUT FREE FALL DRUMS AND WITH HIGH LINE PULL/SPEED DRUM/DRUMS
54 A17392 1 CABLE ASSEMBLY (W7, left side front/rear drums)
WITH FREE FALL DRUM/DRUMS AND WITHOUT HIGH LINE PULL/SPEED DRUM/DRUMS
55 A17388 1 CABLE ASSEMBLY (W8A, right bank hydraulic solenoids)
WITH FREE FALL DRUM/DRUMS AND WITH HIGH LINE PULL/SPEED DRUM/DRUMS
57 A17388 1 CABLE ASSEMBLY (W8A, right bank hydraulic solenoids)
58 A17392 1 CABLE ASSEMBLY (W7, left side front/rear drums)
WITHOUT FRONT & REAR DRUM MIN. AND/OR MAX. BAIL LIMIT SWITCHES
59 572401 1 PLUG, Jumper Bail Limits Minimum And/or Maximum Bail Limit Switches
WITH FRONT & REAR DRUM MIN. AND/OR MAX. BAIL LIMIT SWITCHES
61 A17383 1 CABLE ASSEMBLY (W19, minimum & maximum bail limits)
WITH AUXILIARY DRUM (EQUIP ONLY)
62 A17390 1 CABLE ASSEMBLY (W2AUX, auxiliary drum)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 178715 L

7 of 8
MODEL
777
ELECTRIC WIRING
Control
65 345513 5 CLAMP ASSEMBLY (1-1/4”)
WITH AUXILIARY DRUM (PREP AND EQUIP)
66 A17389 1 CABLE ASSEMBLY (W2, auxiliary drum)
67 192007 1 Bracket (see Note 4)
SCREW, Round (#6-32UNC-2A x 1/2" long)
NUT, Hex (#6-32UNC-2B)
WASHER, Lock (#6)
WITHOUT AUX DRUM MIN BAIL LIMITS (see Note 3)
69 572436 1 PLUG, Female Shorting
Note 1: Material as required.

Note 2: Stud and strap cable and cable groupings to appropriate locations using item 39
(1/4” welding stud) and item 32 (1/4” elastic stop nut) and proper cable straps.
Note 3: Item 69 (female shorting plug) to be installed on item 62 (cable assembly W2AUX) when no
minimum bail limit switch is specified.
Note 4: Remove existing (1/2” -13UNC) nut on manifold block and attach item 67 (192007).
Note 5: Apply a small amount of RTV-162 (MCC 622201) to all pump control receptacle threads prior
to assembly.
ASSEMBLY REVISION
178715 L PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
8 of 8
Group C
Wiring Diagram
2
15 4
BLK
WHT
15
25X
1
0
2
Electrical Control
Wiring Assembly
Ref.
Engine Base Ref.
9 9
9 13 4 13
14 14
INDICATOR, SWING & TRAVEL ALARM

11 6
12 4 7
Typ. 10
2
2 Electrical Control
Wiring Assembly
Ref.
9
11
12
Electrical Control Typ.
Engine Base Ref. Wiring Assembly
Ref.
ASSEMBLY REVISION
Eng Rev 179040 D

01-10-08
1 of 2
MODEL
777, 777T
INDICATOR
Swing & Travel Alarm
2 81001865 1 ALARM (112 dB)

4 371861 CORD (16/2) (Material as Required)
6 456767 1 O-RING GASKET ASSEMBLY (1/2")
7 471682 1 GRIP, Cord (1/2")
10 548555 1 NUT, Lock Conduit (1/2")
11 709420 4 WASHER, Flat (1/4")
13 667204 1 STRAP, Cable
14 669056 1 STUD, Welding (1/4" x 5/8") with ferrule
15 680572 2 TERMINAL, Ring (16AWG #10 Stud)
ASSEMBLY REVISION
2 of 2
Manitowoc Group C
5
A A
W1P1
A D
B C
5 7
View A-A
See Note 2
3
3
S1-RETRACT
W1P1-B
S1-CMN
W1P1-A
S1-EXTEND
B
7 7 W1P1-D
1 1
8 1
8
2 Places
View B-B
SWITCH, REMOTE CRANE SET-UP

Cable
Plug I.D. TO Wire
I.D.
From
B S1-CMN White
W1P1-A
8D
W1P1-B S1-UP Red
89ZF
W1P1-C N/C
W1P1-D S1-Down Green

89ZG
W1-SHLD W1P1-Shell
Eng Rev ASSEMBLY REVISION

04-27-09
179231 F
1 of 2
MODEL
777
SWITCH, REMOTE SET-UP

1 292975 1 BUTTON, Push-Pendent
3 297382 1 CABLE, Shielded Type SO, 16GA/4 Cond.
5 363840 1 CONNECTOR
7 471732 1 GRIP CORD, (3/8" - 1/2" Cable)
8 A15565 2 DECAL, Crane Set-Up Remote
Note 1: For manufactured electrical cable assembly specifications, see MCC Drawing No. 4605.
Note 2: Cable plug identification:

Crane Set-up remote (WI)
MCC 179231 (Rev Date)
PO Number
Supplier Number
Note 3: As required replace the english nameplates up and down with the optional language.
Note 4: All terminated wires must have a 2 inch strain relief loop and a wire number identification
located at the point of termination.
The spare wire must be 6 inches long with a sealed end and a plug pin I.D. label.
ASSEMBLY REVISION
2 of 2
Group C
cowotinaM
ELECTRIC WIRING, OPERATOR’S CAB W/ EDER EPIC 12VC
04-06-10 196320 I
1 of 19
Group C
Manitowoc
196320 I 04-06-10
2 of 19
Manitowoc Group C
04-06-10 196320 I
3 of 19
Group C
Manitowoc
196320 I 04-06-10
4 of 19
Manitowoc Group C
04-06-10 196320 I
5 of 19
Group C
Manitowoc
196320 I 04-06-10
6 of 19
Manitowoc Group C
04-06-10 196320 I
7 of 19
Group C
Manitowoc
196320 I 04-06-10
8 of 19
Manitowoc Group C
04-06-10 196320 I
9 of 19
Group C
Manitowoc
196320 I 04-06-10
10 of 19
Manitowoc Group C
04-06-10 196320 I
11 of 19
Group C
Manitowoc
196320 I 04-06-10
12 of 19
Manitowoc Group C
04-06-10 196320 I
13 of 19
Group C
Manitowoc
196320 I 04-06-10
14 of 19
Manitowoc Group C
04-06-10 196320 I
15 of 19
Group C
Manitowoc
196320 I 04-06-10
16 of 19
Manitowoc Group C
04-06-10 196320 I
17 of 19
Group C
Manitowoc
196320 I 04-06-10
18 of 19
MODEL
777
ELECTRICAL WIRING
Operator’s Cab - w/Eder Epic 12 VDC
2 A17455 1 CABLE ASSEMBLY (W12 computer port C)
3 A17456 1 CABLE ASSEMBLY (W14 front console 2)
4 A17457 1 CABLE ASSEMBLY (W15 computer port E)
5 A17458 1 CABLE ASSEMBLY (W17 overhead panel)
6 A17459 1 CABLE ASSEMBLY (W18 computer port D)
7 A17460 1 CABLE ASSEMBLY (W20 front console 1)
8 A17461 1 CABLE ASSEMBLY (W21 computer port B)
9 A17462 1 CABLE ASSEMBLY (W23 right console)
10 A17463 1 CABLE ASSEMBLY (W24 computer port A)
11 297472 1 CABLE ASSEMBLY, Braided Ground Strap
12 A17464 1 CABLE ASSEMBLY (W26 Left/Right Console)
13 305013 2 CAP, Receptacle Power Source
14 364363 1 PLUG, Female 2 Pole
16 371858 CORD (16-3 type SO yellow) (specify required length) (see Note 1)
17 371861 CORD (16-2 type SO yellow) (specify required length) (see Note 1)
19 456767 3 GASKET ASSEMBLY, O-Ring (1/2")
21 471715 3 GRIP, Cord (1/2")
23 A00047 1 HARNESS ASSEMBLY (Front Console J14, J20)
24 477551 1 HARNESS ASSEMBLY (Left Console J26)
25 477552 1 HARNESS ASSEMBLY (Right Console J23, J26)
27 548555 3 NUT, Conduit Lock (1/2")
29 572326 1 PLUG, Male Mini-Change W28 (16/3 x 12' - 3.66 m)
30 572335 1 PLUG, Male Mini-Change W27 (16/2 x 6' - 1.83 m)
31 572345 1 PLUG, Female Mini-Change W34 (16/2 x 12' - 3.66 m)
32 589635 1 RECEPTACLE, Female 3 Pole Mini-Change J28
33 589650 1 RECEPTACLE, Female 2 Pole Mini-Change J27
34 589654 1 RECEPTACLE, Male 2 Pole Mini-Change J34
35 589975 2 RECEPTACLE, Power Source
36 680710 3 TERMINAL, Parallel Splice
37 680824 2 TERMINAL, Socket
WITH CUMMINS C260 ENGINE
41 364315 1 CONNECTOR, Socket SWF
42 391473 3 DIODE, Axial Lead
43 594877 1 RESISTOR, 17.4KW
44 594878 1 RESISTOR, 10K W
45 680715 2 TERMINAL, Female (slip-on non-insulated))
W/FREE-FALL FRONT DRUM
46 377812 1 COUPLING (1/2" NPT)
47 589840 1 RECEPTACLE
48 A16231 1 PLUG, Electrical (see Note 3)
49 A16468 3 TERMINAL, Insulated Ferrule (see Note 3)
WITH FREE-FALL REAR DRUM
50 377812 1 COUPLING (1/2" NPT)
51 589840 1 RECEPTACLE
52 A16231 3 PLUG, Electrical (see Note 3)
53 A16468 2 TERMINAL, Insulated Ferrule (see Note 3)
WITH CUMMINS QSC-340 ENGINE DIAGNOSTIC 1/O
54 305010 1 CAP, Closure
55 572523 2 PLUG, Sealing
56 589945 1 RECEPTACLE, Male (6 Pole)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 196320 I

19 of 19
Manitowoc 333
Group C
CONTROL CONSOLE, FRONT (USA)
06-24-10 196518 G
1 of 5
Group C
Manitowoc
196518 G 06-24-10
2 of 5
MODEL
777
CONTROL CONSOLE, FRONT
(Cummins - USA Standard)
2 172066 1 WINDOW, Display Readout
3 81012360 1 CONSOLE, Front
5 178865 1 BRACKET
10 201600 1 BUZZER
11 201601 1 BEEPER
14 304637 1 CAP, Sealing Plug (Micro-Chg)
15 378514 3 CLOSURE, Blank
16 A09531 1 DISPLAY
18 446010 4 FRAME, End
19 446011 8 FRAME, Center
22 505204 1 LENS, Caution
23 505212 2 LENS, Pawl
24 505209 4 LENS, Park
25 505219 1 LENS, Display
26 505236 1 LENS, Travel Speed
27 505239 1 LENS, Boom Hold
29 502740 1 LAMP, Indicator (Red LED, 12V)
30 502741 3 LAMP, Indicator (Amber LED, 12V)
33 589870 1 RECEPTACLE, Male 4P (Micro-Chg)
35 672630 1 SWITCH, Rocker (2 pos - momentary)
36 672629 8 SWITCH, Rocker (2 pos - maintained)
37 672640 1 SWITCH, Rocker (3 pos - momentary)
40 672750 1 BASE, Switch Mounting
41 672751 2 BLOCK, Contact (1-N.O.)
43 672753 1 SWITCH, Key (3 pos - center return)
46 672749 1 SWITCH, Key (3 pos - spring return - right)
49 618417 9 SCREW, Truss Hd (#8-32UNC x 1/2" long)
50 618419 5 SCREW, Rd Hd (#6-32UNC x 1/4" long)
52 678008 As Rqd TAPE, Foam, Double Coated 3/4" Wide (see Note 2)
54 680682 1 BLOCK, Terminal (W/Mtd Flange - 4 Conductor)
55 680735 1 BLOCK, Terminal (W/Mtd Flange - 2 Conductor)
56 680736 11 BLOCK, Terminal (2 Conductor)
57 680737 6 BLOCK, Terminal (4 Conductor)
58 680738 2 PLATE, End (With Mounting Flange)
59 680739 1 BAR, Jumper
WITH AUXILIARY DRUM (BOOM MOUNTED) (PREP. OR EQUIP.)
60 505209 1 LENS, Park
61 505212 1 LENS, Pawl
NAMEPLATE
68 A15103 1 NAMEPLATE
WITH CUMMINS QSC-340 ENGINE
71 502740 1 LAMP, Indicator (Red LED, 12V)
72 502741 2 LAMP, Indicator (Amber LED, 12V)
73 502742 1 LAMP, Indicator (White LED, 12V)
WITH CUMMINS C-260 ENGINE
75 350343 4 PLUG, Closure (5/16" Dia)
76 505208 1 LENS, Ether
77 672624 1 SWITCH, Rocker (2 Pos - momentary)
WITH CUMMINS QSL ENGINE
80 350343 1 PLUG, Closure (5/16" Dia)
81 505740 1 LAMP, Indicator (red LED 12V)
ASSEMBLY REVISION

3 of 5
MODEL
777
82 502741 1 LAMP, Indicator (ameber LED 12V)
83 502742 1 LAMP, Indicator (white LED 12V)
Note 1: For wiring diagram see:

Electrical Operator’s Cab Wiring Assembly.
Note 2: Prepare surface with cleaning solvent:
Isopropyl Alcohol
ASSEMBLY REVISION
4 of 5
MODEL
777
ASSEMBLY REVISION

5 of 5
1 of 5
12-16-05
Eng Rev

Ref.
Load Indicator
Overhead Control Panel

(Ref. A15095)
78
80
82
84 Operator's Cab
Right Side
See
Note 3 16 10
27 Ref.
Engine Throttle
2
Operator's Cab 12
Ref. See
86 Note 2
6
Engine Diagnostics
Receptacle 18
(Cummins QSC-340
90 Engine Only) Ref.
17 Cab Heater
Free-Fall Assembly
Pedals
13 Ref.
5 21 Electric Wiring,
Travel 13 3
Operator’s Cab
Pedals
9 21 4 Assembly
196522
ASSEMBLY
Ref.
Operator’s Cab
Base
Group C
REVISION
C
CONTROL CONSOLE
2 of 5
78 80

Ref.
3
196522
82 84 5 26 2 17 4
ASSEMBLY
Horn Assembly
9
REVISION
C
16 18
Rear
Drum
41 45 or 49
52 53
42 50
Ref.
43 46 Engine
51 54 Throttle
6
Front
41 52 Drum 10 16 18
45 53 Ref.
or Cab Heater
49 Assembly
Ref.
40 48 Engine Throttle
or Floor Arrangement With
56 63 7/8" Dia. In Foot Pedal
or Free Fall Drum Brake Pedals 27 Controller For Cord Grip:
70 76 And Travel Foot Pedal Controls.
31 1-3/8" Dia. In Floor Plate.
57 60
(Typical) 66 67 or 64 56
1/4-20 UNC Thd. - 6 Holes In 70 63
Cab Base Using Floor Plate
As Template.
Rear
Drum
71 57
60
Front 67 or 64
Drum 66
58
61
72
65
73
Floor Arrangement With Floor Arrangement With
68
Travel Foot Pedal Controls. Free Fall Drum Brake
Pedal Controls.
MODEL
777
CONTROL CONSOLE
(General Assembly)
2 176566 1 PLATE, Seat

546053 7 NUT, Hex (5/16-18UNC - 2B)
709420 8 WASHER, Flat (1/4")
710302 8 WASHER, Lock (1/4")
710303 7 WASHER, Lock (5/16")
3 178694 1 BULKHEAD, Cable
4 178720 1 GASKET
5 195699 1 SUPPORT, Front Console
482066 2 HINGE, Black
618417 4 SCREW, Truss Hd. (#8-32UNC x 1/2" long )
546052 5 NUT, Hex (1/4-20UNC)
612351 4 SCREW, Hex Cap (1/4-20UNC x 1/2" long)
709420 14 WASHER, Flat (1/4")
710302 9 WASHER, Lock (1/4")
546078 4 NUT, Hex (#4-40UNC)
614801 4 SCREW, Button Hd. (#4-40UNC x 5/8" long)
710450 4 WASHER, Lock (#4)
6 178739 1 BRACKET, (Microprocessor)
9 350333 1 PLUG, Closure
10 366113 1 MICROPROCESSOR, Controller
12 539056 1 LABEL (see Note 2)
13 546053 4 NUT, Hex (5/16-18UNC)
16 622925 2 SEAL, Tamper Evident (see Note 3)
17 623067 1 RISER, Seat
18 692656 2 TRIM-LOC (27" long)
21 710303 4 WASHER, Lock (5/16")
26 178608 1 CONSOLE SUB-ASSEMBLY, Right Side
27 A15020 1 CONSOLE SUB-ASSEMBLY, Left Side
30 179350 1 CONSOLE SUB-ASSEMBLY, Right Side
WITH FREE FALL FRONT AND REAR DRUMS AND WITH TRAVEL FOOT PEDAL CONTROLS
40 178722 1 PLATE, Floor
617626 6 SCREW, Fl. Hd. (1/4-20UNC - 2A x 1/2" Long)
42 366094 2 PEDAL, Foot Controller
45 704143 2 VALVE, Hydraulic Foot Pedal (MICO X5146)
46 710303 24 WASHER, Lock (5/16")
WITH SINGLE FREE FALL DRUM ONLY (FRONT OR REAR) AND WITH TRAVEL FOOT PEDAL CONTROLS
49 178723 1 PLATE, Closure
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 196522 C

3 of 5
MODEL
777
CONTROL CONSOLE
(General Assembly)
710303 4 WASHER, Lock (5/16")

54 710303 16 WASHER, Lock (5/16")
WITH FREE FALL FRONT AND REAR DRUMS - LESS TRAVEL FOOT PEDAL CONTROLS
61 710303 16 WASHER, Lock (5/16")
WITH SINGLE FREE FALL DRUM ONLY (FRONT OR REAR)- LESS TRAVEL FOOT PEDAL CONTROLS
64 178723 1 PLATE, Closure
710303 4 WASHER, Lock (5/16")
68 710303 8 WASHER, Lock (5/16")
WITH TRAVEL FOOT PEDAL CONTROLS LESS FREE FALL DRUMS
73 710303 8 WASHER, Lock (5/16")
LESS TRAVEL FOOT PEDAL CONTROLS AND LESS FREE FALL DRUM OR DRUMS
FRONT CONTROL CONSOLE (USA) CUMMINS ENGINE
78 196518 1 CONSOLE SUB-ASSEMBLY, Front
FRONT CONTROL CONSOLE (EUROPEAN STANDARD) CUMMINS ENGINE
80 196519 1 CONSOLE SUB-ASSEMBLY, Front
FRONT CONTROL CONSOLE (USA) CATERPILLAR ENGINE
82 ________ 1 CONSOLE SUB-ASSEMBLY, Front
FRONT CONTROL CONSOLE (EUROPEAN STANDARD) CATERPILLAR ENGINE
84 ________ 1 CONSOLE SUB-ASSEMBLY, Front
NAMEPLATE CUMMINS QSC-340 ENGINE
88 _______ 1 NAMEPLATE, Engine Diagnostics
WITH CATERPILLAR ENGINE OR CUMMINS C-260 ENGINE
ASSEMBLY REVISION
4 of 5
MODEL
777
CONTROL CONSOLE
(General Assembly)
Note 1: For wiring diagram see: Electrical Operator’s Cab Wiring Assembly
Note 2: Label (Item 12) to be identified with controller serial number and MCC EPROM chip
number (84000 Series), and applied to the side of the controller enclosure as shown.
Note 3: Tamper evident seals (Item 16) are to be dated and signed by the inspector and
applied to controller as shown prior to shipment.
Note 4: When installing support (Item 41, 52, 57, or 66) tapped holes in floor plate (Item 40,
48, 56, or 63) must be reamed to 3/8" diameter for installation of capscrews from
underside of floor plate. Ream only holes for free-fall pedals.
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 196522 C

5 of 5
Group C
ELECTRICAL POWER PLANT, ENG WIRING CUMMINS QSL 12 VDC
ASSEMBLY REVISION
Eng Rev
07-31-07 A13892 B
1 of 4
ASSEMBLY REVISION
A13892 B
2 of 4
ASSEMBLY REVISION
A13892 B
3 of 4
MODEL
777
ELECTRICAL POWER PLANT

ENG Wiring CUMMINS QSL 12 VDC
1 268450 1 BOX , Junction Grid Heaters

2 297405 1 CABLE, Braided GND Strap (6” long)
3 297406 1 CABLE, Braided GND Strap (24” long)
4 A17235 1 CABLE ASSEMBLY, Cab Power W3
5 A17236 1 CABLE ASSEMBLY, Engine Control W9
6 334208 1 CHAIN, Jack Stainless Steel #16
7 A17243 1 HARNESS ASSEMBLY, Grid Heater Power
10 546052 12 NUT, Hex (1/4-20UNC - 2B)
11 550323 1 KEY, Ring
12 572488 1 PLUG, Male With Cable (16/3” x 20 ft long)
15 612350 1 SCREW, Hex Cap (1/4-20UNC - 2A x 3/8” long)
16 612352 12 SCREW, Hex Cap (1/4-20UNC - 2A x 5/8” long)
17 612354 4 SCREW, Hex Cap (1/4-20UNC x 7/8” long - grade 5)
19 613897 2 SCREW, Hex Cap (M12 x 1.75 - 25 mm long)
20 667008 2 STRAP, Plastic
21 669280 2 STUD, Wire Tie
23 710302 16 WASHER, Lock (1/4”, zinc)
24 710476 2 WASHER, Lock (M12, 2.5 mm)
25 710772 1 WASHER, Int/Ext Tooth Lock (1/4”)
27 A02862 1 CIRCUIT, Breaker 120A
28 A10694 1 SWITCH, Disconnect (7872001363-24V-2500A)
29 A13901 1 BOX, Junction Engine
30 A17246 1 HARNESS ASSEMBLY, EP2 Engine CUMMINS QSL
31 A13955 1 BRACKET, Battery Switch Disconnect
32 A17247 1 HARNESS ASSEMBLY, EP1 (DC Power)
33 A14053 1 BRACKET, Circuit Breaker ALT QSC-340
Note 1: Attach wiring harness to engine straps and clamps avoiding areas of extreme heat and
areas were damage may occur.
Note 2: Avoid clamping harness to fuel accumulator.
Note 3: Connect the female plug, DT06-25, from the existing CUMMINS harness directly to the
water in fuel sensor.
ASSEMBLY REVISION
A13892 B PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 4
Group C
cowotinaM
CONTROL CONSOLE, LOAD MOMENT INDICATOR / LIMITER
06-24-10 A14717 C
1 of 3
Group C
Manitowoc
A14717 C 06-24-10
2 of 3
MODEL
777, 999, 2250
CONTROL CONSOLE
Load Moment Indicator/Limiter
1 179439 1 DISPLAY, Readout Window
2 81012359 1 CONSOLE, Front RCL Molded (see Note 7)
3 179461 1 BRACKET
6 201600 1 BUZZER
11 304637 1 CAP, Sealing Plug
13 393404 1 DISPLAY, LCD Eder w/Memory (4 x 40)
15 477343 1 HARNESS, LMI Display
16 500845 1 KNOB
18 502732 1 LAMP, Indicator Led Red
19 502733 1 LAMP, Indicator Led Amber
21 575893 1 POTENTIOMETER (2.5 K)
22 589870 1 RECEPTACLE, Male 4P Micro-Change
25 618417 8 SCREW, Truss (#8 -32UNC x 1/2” long)
26 618419 5 SCREW, Truss (#6 -32UNC x 5/16” long)
31 672750 1 SWITCH, Mounting Base, Telemecanique
32 672752 1 CONTACT, Block 1-NC Telemecanique
33 672759 1 KEY, Switch, 2 Position Maintained
35 678008 1 TAPE, Foam Double Coated (3/4" x 2” long)
36 680869 3 TERMINAL, Disconnect Male
37 680866 4 TERMINAL, Disconnect Female
38 709203 4 WASHER, Flat (#8)
Note 1: Wire harness assembly to components using branch labels and wire identifications as a
guide. See wiring diagram, LMI console wiring table and harness assembly.
Note 2: All crimp connections must be sealed with solder.
Note 3: Solder tinned leads from harness to component and seal with heat shrink.
Note 4: Apply heat shrink to each assembly.
Note 5: See view D-D.
Note 6: Cut blue wire to length and seal end with heat shrink.
Note 7: 81012359 replaces 179440
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER A14717 C

3 of 3
Group C
10 9
18 or 26 or 33
23 or 30
36
9
20 or 28
21 or 28 9
14
CONTROL CONSOLE, LEFT SIDE
6 ASSEMBLY REVISION
Eng Rev 176983 K

10-13-05
1 of 2
MODEL
777
LEFT SIDE CONTROL CONSOLE

1 176427 1 CONTROL CONSOLE, Left Side
546052 4 NUT, Hex (1/4-20 UNC-2B)
546055 4 NUT, Hex (#10-24 UNC)
617786 4 SCREW, Round Head (#10-24 UNC-2A x 1/2” long)
710301 4 WASHER, Lock(#10)
6 350341 1 PLUG, Closure (1" to 1-1/8")
9 618417 25 SCREW, Truss Head (#8-32 UNC x 1/2” long)
14 672764 1 HANDLE, Control (see O-812)s
TRAVEL HAND CONTROL WITH CRUISE CONTROL
TRAVEL HAND CONTROL LESS CRUISE CONTROL
30 618418 4 SCREW, Truss Head (#10-32 UNF x 1/2” long)
WITHOUT TRAVEL HAND CONTROLS
33 176502 1 COVER
NAMEPLATE (STANDARD)
Note 1: For wiring diagram see: Electric Wiring, Operator’s Cab.
O-767, O-812
ASSEMBLY REVISION
2 of 2
Manitowoc Group C
CONTROL, OVERHEAD PANEL
ASSEMBLY REVISION
Eng Rev
10-07-09 A15095 C
1 of 3
2 of 3
Group C
A15095
ASSEMBLY Heat
Butt Splice Shrink
Or Equiv. Seals
DOME 5D
LIGHT
SPARE
DEFOGGER 8F
FAN MOTOR
REVISION
SPARE
C
BROWN
SPARE
BROWN
SPARE
67H
67A
67B
67K
67E
67F
Heat Shrink
0 8A 20 11 10 0 Seal
8A 8A 8A Typ
GREEN
RED
YELLOW
GREEN
RED
YELLOW
ORG
BLACK
WHITE
RED
GREEN
3
BLUE
I S I S I S I S 1 2 1 2 1 2 1 2 1 2
3 4 3 3 4 3 4
5 6 5 6 5 6 5 6
G G G G 7 8 7 8 7 8 7 8 7 8
L L L L
8A
36
8W2 34
FUEL ENGINE ENGINE 8W1
LEVEL WATER OIL
BATTERY
VOLTAGE 8H A B C D E F
32
TEMPERATURE PRESSURE P2
Typ 3
Parallel Splice OVERHEAD
GRN P 67K
YEL LO 67F
4 Or Equivalent WIPER CABLE RED HI 67E
A B C D E F
P1
See Note1 GRN P 67H 33
FRONT WIPER YEL LO 67B
CABLE RED HI 67A 34
35
Notes: (PIN 2)
(PIN 1)
RED HI FAN
WHT MED FAN P2
HEATER MOTOR BLK LO FAN
(PIN 5)
1. Unless noted otherwise, all hook up wire CABLE (PIN 4) ORG WATER VALVE
P1
16GA/6COND
to be red 18 AWG crosslinked (PIN 3)
(PIN 6)
GRN CLUTCH
BLU A/C TEMP
polyethylene MCC #297718.
2. All wire terminations specified must include 31
labels with printed wire id numbers attached
to the wires at the point of termination.
P1 CONNECTOR P2 CONNECTOR
3. Cables with spare wires must be identified
with labels spare, P1-D, P2-F. Group and #16/4 Black Vinyl Jacket
PIN WIRE OPERATION PIN WIRE OPERATION Stranded Cable .32 OD
tie spare wires together as a separate harness. NO. NO. CODE NO. NO. CODE
4. The wire harness directed to the overhead 12 VDC 12 VDC
P1-A 8W1 FRONT WIPER P2-A 5D DOME LIGHT
panel must have sufficient length to be
cowotinaM
removed for gauge replacement 12 VDC ENGINE
and troubleshooting. P1-B 8W2 OVERHEAD WIPER P2-B 20 FUEL LEVEL
12 VDC ENGINE
P1-C 8H HEATER P2-C 11 WATER TEMP.
ENGINE OIL
P1-D SPARE P2-D 10 PRESSURE
12 VDC 12 VDC
P1-E 8F DEFOGGER FAN P2-E 8A GAUGES/LIGHTS
SYSTEM SPARE
P1-F 0 GND BUS P2-F
MODEL
222, 777
CONTROL
Overhead Panel
3 297715 0 CABLE (16/1 red SXL) (See Note)
4 297718 0 CABLE (18/1 red SXL) (See Note)
5 350332 1 PLUG, Closure Dome
6 350337 1 PLUG, Closure
7 378514 1 CLOSURE
8 446010 2 FRAME, End
9 446011 4 FRAME, Center
11 460399 1 GAUGE, Voltmeter (10 -16 V)
13 460401 1 GAUGE, Fuel Level
14 460402 1 GAUGE, Oil Pressure (0 to100 psi - 0 to 6.9 bar)
15 460403 1 GAUGE, Water Temp. (100° - 240° F)
18 505200 2 LENS, Wiper
19 505202 1 LENS, Heater
20 505217 1 LENS, Instrument Lighting
21 505218 1 LENS, Fan
23 618417 8 SCREW, Truss (#8 -32UNC - 2A x 1/2” long)
26 672627 1 SWITCH, Rocker (heat-A/C)
27 672628 2 SWITCH, Rocker (wipers)
28 672629 1 SWITCH, Rocker (panel lights)
29 672696 1 SWITCH, Rocker (fan)
31 572415 1 PLUG, Mini-Change 6P Male (12 ft)
32 364224 1 CONNECTOR, Shroud 6P W-Pack
33 572351 1 CONNECTOR, Tower 6P W-Pack
34 622872 12 SEAL, Weather Pack
35 680545 6 TERMINAL, Male Weather Pack
36 680546 6 TERMINAL, Female Weather Pack
Note: Material as required.
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER A15095 C

3 of 3
Group D
Air Cleaner A13389 B
Battery Box, Cummins QSC8.3−C340 196656 11−13−2007
Charge Air Cooling A13388 A
Clutch A14629 A
Clutch Release Mechanism A13392 A
Fuel Piping, Cummins Qsl T3 A13391 C
Hydraulic Piping, Cummins QSC8.3−C340 Engine 81008892 04−23−2009
Manifold, Transducer 179074 02−02−1999
Power Plant, Cummins Qsc 8.3−C340 Engine A13387 G
Power Plant, Engine Muffler A13390 C
Pump Drive A13393 C
Radiator Mounting & Piping A13451 A
Throttle Control, Engine 178627 06−12−2008

Phone: 920−684−6621 · Fax: 920−683−6277
Group D
25 17 1 2 13 32 25
A
14
24
12 9 19 4 24
7
Operator's
Cab Seat
(Ref.)
A 33 34
35
34 33 31 16 Left Hand
18 Control Console
17 12 14 9 3 10 11 19 4
7 13
Low Idle
24
High Idle
VIEW A-A
1 2 32
See Electric Wiring
Operator's Cab
Throttle Control Linkage Adjustment:
• Install Rod End (item 7) and Clip (item
THROTTLE CONTROL, ENGINE (ELECTRIC)

Left Hand
Control Cab Heater
Console
2 1/4' Assembly
(57.2 mm) 10 31
16 33
11 18 34
Switch
Controller 35
32
• Depress Foot Pedal (item 5) down to the “ High Idle” 14

position as shown in view A-A. Adjust Reach Rod
(item 9) so that the Switch Controller lever arm is fully 7
rotated to the “High Idle” position.
• Release the Foot Pedal. With the Switch Controller
lever arm now in the “Low Idle” position, adjust
capscrew on Foot Pedal to contact floor. Note: Allow
a gap of .02” (0.51mm) between Pin (item 3) and Rod
1 2 13 32
End (item 6).
Operator's Cab
• The height of the Foot Pedal at “Low Idle” should be Base
approximately 3-3/4” (95mm) from the floor to the top
of the Foot Pedal. ASSEMBLY REVISION
Eng Rev 178627 E

06-12-08
1 of 3
MODEL
111, 222, 777
THROTTLE CONTROL, ENGINE

(Electric)
1 3894 1 SPRING
2 75748 1 BOLT, Eye (0.31-18)
3 140909 1 PIN
562001 1 PIN, Cotter (1/16" x 1/2" long)
4 164781 1 BOLT, Eye (#10-24)
546055 2 NUT, Hex (#10-24UNC)
7 178835 1 PEDAL, Foot
482151 2 HINGE, Blank (2-1/2" x 2-1/2")
546762 1 NUT, Hex Jam (5/16-18UNC - 2B)
546830 1 NUT, Hex (1/2-28UNF - 2B)
710302 5 WASHER, Lock (1/4")
9 176743 1 ROD END
10 176744 1 ROD END
546284 1 NUT, Hex Jam (5/16-24UNF - 2B)
11 176745 1 CLIP
12 178836 1 ROD REACH (1/4-28UNF)
546280 2 NUT, Jam (1/4-28UNF - 2A)
13 178837 1 BRACKET
710302 4 WASHER, Lock (1/4")
618417 4 SCREW (#8-32UNC x 1/2" long)
710319 4 WASHER, Lock (#8)
14 178832 1 ENCLOSURE
709420 4 WASHER, Flat (1/4")
710302 4 WASHER, Lock (1/4")
16 546050 4 NUT, Hex (#8-32UNC)
17 497318 1 JOINT, Ball (1/2-28UNF)
18 618403 4 SCREW, Truss Hd (#8-32UNC x 3/4" long)
19 652523 1 SPRING EXTENSION
24 692656 1 TRIM, LOC (44" long)
25 692657 1 TRIM, Seal (37" long)
WITH CUMMINS QSL - TIER 3 (777)
WITH CUMMINS QSC - TIER 3 (222WC)
31 672683 1 SWITCH CONTROLLER
32 672685 1 SWITCH CONTROLLER
33 194582 2 BRACKET
546050 2 NUT, Hex (#8-32UNC-2B)
617765 2 SCREW, Hex Hd (#8-32UNC-2A x 3/4" long)
618417 2 SCREW, Truss Hd ( (#8-32UNC-2A x 1/2" long)
709203 2 WASHER, Flat (#8)
710707 4 WASHER, Shakeproof (3/16")
34 472015 4 GROMMET, Rubber
ASSEMBLY REVISION
2 of 3
MODEL
111, 222, 777
THROTTLE CONTROL, ENGINE

(Electric)
35 366112 1 CONTROLLER, Single Board

709203 2 WASHER, Flat (#8)
710707 4 WASHER, Shakeproof (3/16")
Note 1: For wiring diagram see: Electical operator’s cab wiring assembly.
ASSEMBLY REVISION

3 of 3
10
or
12
13 9 5 places
8 places 15 or
3 16 14 1
2
5
4 6 4
8 Swing Boom Rear

Left Right
Right Pump Drum Up
Travel Travel
"A" "A"
3 places
1 Swing Boom Front
2 Left Cylinder Drum Up Auxiliary
6 "B" "A"
7
8 places Transducer Identification
11
or
17 10
10 or
or 5 places
12
12 5 places 1 1
13 1 2 13 3 places
3 places 2 15 1
1 15 2 5 5
1 6 16 2
2 16 5 6 6
6 6 2
6
7 4 3
4 4 4 4
7 9
11 8 8 places 11 or 9 8 3
14
179074
or or or 8 places
ASSEMBLY
17 17 14
3
2 1
Group D
REVISION
1 of 2
MANIFOLD, TRANSDUCER
MODEL
777
TRANSDUCER MANIFOLD
(Power Plant)
1 375303 8 COUPLER, Male Quick Disconnect

2 375304 8 CAP, Dust
5 429020 5 FITTING, Adapter (1/8" NPT)
7 690265 8 TRANSDUCER (7500 PSI)
8 704160 1 VALVE, Manifold
WITHOUT AUXILIARY DRUM PUMP
9 429532 1 PLUG (06 SAE)
10 571720 1 PLUG (1/8" NPT)
11 571721 1 PLUG (1/4" NPT)
WITH AUXILIARY DRUM PUMP
12 375303 1 COUPLER, Male Quick Disconnect
13 375304 1 CAP, Dust
15 429020 1 FITTING, Adapter (1/8" NPT)
17 690265 1 TRANSDUCER (7500 PSI)
ASSEMBLY REVISION
2 of 2
Group D
cowotinaM o
PIPING HYDRAULIC, POWER PLANT QSC-340 T3
ASSEMBLY REVISION
Eng Rev
04-23-09 81008892 A
1 of 7
Group D
Manitowoc
ASSEMBLY REVISION
81008892 A
2 of 7
Manitowoc Group D
ASSEMBLY REVISION
81008892 A
3 of 7
Group D
Manitowoc
ASSEMBLY REVISION
81008892 A
4 of 7
MODEL
777

1 168717 4 PLUG, Orifice (1/16”)
3 177488 4 FITTING, 90° Elbow For Orifice Plug
5 A15685 1 TUBE, Preformed
7 196654 1 MANIFOLD
8 345703 4 HOSE, Clamp
9 179074 1 MANIFOLD ASSEMBLY, For Transducers
10 345674 1 CLAMP ASSEMBLY (2”)
12 345675 4 CLAMP ASSEMBLY (2-1/2”)
14 375304 2 CAP, Dust Quick Disconnect
15 428237 1 FITTING, 90° Adapter (6 ORFS x 8 ORB) (see Note)
17 428338 1 FITTING, 90° ELBOW (12 ORS x 12 ORS)
24 428245 1 FITTING, Elbow 45 16 ORS X 16 SAE
25 428314 1 FITTING, 90° Adapter (8 ORFS x 6 ORB) (see Note)
26 428319 6 FITTING, Cap (12 ORS)
27 428320 2 FITTING, Cap (16 ORS)
30 428470 1 FITTING, Adapter Straight (8 ORFS x 6 ORFS) (see Note)
36 428498 1 FITTING, Cap (24 ORS)
37 429063 1 FITTING, 90° Elbow (1/8” x 1/4” NPT)
38 429284 1 FITTING, 45° Elbow (1/8” x 1/8” NPT)
39 429550 1 FLANGE ASSEMBLY (1”) (code 61)
41 429617 2 FITTING, Nipple (1/8” NPT)
42 428490 1 FITTING, Adapter Tee (8 ORFS x 8 ORFS x 8 ORFS) (see Note)
43 546052 4 NUT, Hex (1/4 -20UNC, zinc) (see Note)
44 431641 1 FLANGE ASSEMBLY (1-1/4”) (code 61)
45 428545 1 FITTING, 45° Adapter (8 ORFS x 8 ORFS) (see Note)
46 431733 5 FLANGE ASSEMBLY (2-1/2”) (code 61)
48 480492 1 HOSE, Flex (2-1/2” ID x 38” long)
51 480495 1 HOSE, Flex (1” ID x 52-3/4” long)
53 480497 1 HOSE, Flex (1” ID x 41-1/2”long)
ASSEMBLY REVISION

5 of 7
MODEL
777

56 482803 1 HOSE (1-1/2” ID x 15 mm long)
58 482837 1 HOSE (1-1/2” ID x 23-1/8” long)
60 480504 1 HOSE, Flex (1/4” ID x 26” long)
63 480507 1 HOSE, Flex (1/4” ID x 39-1/2” long)
74 480518 1 HOSE, Flex (1” ID x 38” long)
88 596693 1 O-RING
89 596801 1 O-RING
91 612528 2 SCREW, Cap (7/16 -14UNC-2A x 4” long)
92 612486 4 SCREW, Cap (3/8 -16UNC-2A x 6” long)
96 704155 1 VALVE, Hydraulic Sun Relief
97 704161 1 VALVE, Hydraulic Relief/Unloader
98 710304 4 WASHER, Lock (3/8”)
99 710302 4 WASHER, Lock (1/4”, zinc) (see Note)
100 428224 2 FITTING, Adapter Straight (6 ORFS x 8 ORB) (see Note)
101 428247 1 FITTING, Adapter Tee (12 ORFS x 12 ORFS x 12 ORFS) (see Note)
102 428399 2 FITTING, Adapter Straight (6 ORFS x 10 ORB) (see Note)
103 429721 2 FITTING, Plug (10 ORB) (see Note)
104 429807 1 FITTING, Adapter Straight (12 ORFS x 6 ORFS) (see Note)
105 431637 2 FITTING FLANGE ASSEMBLY (1” PH) (code 62) (see Note)
106 431647 4 FITTING FLANGE ASSEMBLY (1-1/2” PH) (code 62) (see Note)
107 431649 4 FITTING FLANGE ASSEMBLY (1-1/4” PH) (code 62) (see Note)
108 431735 2 FLANGE, Plug (1-1/4”) (code 62) (see Note)
109 612353 4 SCREW, Hex Cap (1/4 -20UNC x 3/4” long - grade 5) (see Note)
110 612553 4 SCREW, Hex Cap (1/2 -13UNC x 1” long - grade 5) (see Note)
111 612679 8 SCREW, Hex Cap (5/8 -11UNC x 3-3/4” long - grade 5) (see Note)
112 703480 1 SELECTOR, Valve (see Note)
113 704115 1 VALVE, Directional Control 2 Pos D03 (see Note)
114 704149 1 VALVE, Manifold 1 Bank D03 (see Note)
ASSEMBLY REVISION
6 of 7
MODEL
777

115 7555205300 2 HOSE (3/8” ID x 53” long, str x str) (see Note)
116 7555206200 1 HOSE (3/8” ID X 62” long, str x str) (see Note)
117 7565305256 2 HOSE (1-1/4” ID x 52” long, str x str) (see Note)
118 A11863 1 MANIFOLD, Double Tee (24”) (code 62) (see Note)
119 A11906 1 HOSE (3/8” ID x 29” long str x str) (see Note)
121 A13953 2 TUBE, Preformed (1-1/2” OD x 1/4” wall C1026) (see Note)
122 A04515 2 FLANGE, Connector Plate (see Note)
WITH STANDARD LINE SPEED OR LINE PULL FRONT DRUM
WITH HIGH LINE SPEED OR HIGH LINE PULL FRONT DRUM
WITH STANDARD LINE SPEED REAR DRUM
WITH HIGH LINE SPEED REAR DRUM
147 179055 1 VALVE ASSEMBLY, For Band Brakes
149 428420 1 FITTING, 90° ELBOW (8 ORS x 12 SAE)
WITH FREE FALL FRONT AND/OR REAR DRUMS
154 179314 1 VALVE ASSEMBLY, For Band Brakes
156 288790 1 BUSHING, Nut (1/4” x 1/8” NPT)
159 375304 1 CAP, Dust Quick Disconnect
160 428490 1 FITTING, 90° Tee (8 ORS x 8 ORS x 8 ORS)
163 428488 1 FITTING, 90° Elbow (12 SAE x 12 SAE)
164 429617 1 FITTING, Nipple (1/8” NPT)
168 704165 1 VALVE, Relief (2500 psi - 172.5 bar)
WITH FREE FALL FRONT DRUM ONLY
WITH FREE FALL REAR DRUM ONLY
Note: Parts shown on sheet 1 of 4 only.
ASSEMBLY REVISION

7 of 7
Group D
cowotinaM
POWER PLANT, CUMMINS QSL T3 ENGINE
ASSEMBLY REVISION
A13387 G
1 of 5
Group D
Manitowoc
ASSEMBLY REVISION
A13387 G
2 of 5
Manitowoc Group D
ASSEMBLY REVISION
A13387 G
3 of 5
MODEL
777
POWER PLANT
CUMMINS QSL T3
1 A15384 1 SERVICE PART LIST, Sub Assembly
2 178548 1 HYDRAULIC RESERVOIR ASSEMBLY
3 196656 1 POWER PLANT SUB-ASSEMBLY, Battery Box
5 546054 5 NUT, Hex (3/8 -16UNC, zinc)
6 548346 2 NUT, Lock NE (3/4 -10UNC)
7 548347 4 NUT, Lock NE (7/8 -9UNC)
8 548352 4 NUT, Lock NE (7/16 -14UNC)
9 612454 5 SCREW, Hex Cap (3/8 -16UNC x 1” long - grade 5)
10 612516 4 SCREW, Hex Cap (7/16 -14UNC x 2-1/2” long - grade 5)
15 701039 1 SENDING, Unit Press
16 81008572 1 SENDING, Water Temp (See Note 5)
17 709786 4 WASHER, Flat (3/4”,7/64”, YWZC)
18 710304 5 WASHER, Lock (3/8”, zinc)
19 710685 7 WASHER, Lock (3/4”)
20 711427 8 WASHER, Flat (1”, 7/64”, YWZC)
21 711429 8 WASHER, Flat (5/8”, 5/64”, YWZC)
23 7951210015 8 WASHER, Hardened (M12, zinc)
24 A00507 2 FITTING, Adapter Straight (M10 x 1” male x 1/8” NPTF)
25 A13385 1 ENGINE, 340HP CUMMINS QSL T3 (see O-1384)
26 A13388 1 PIPING CHARGE AIR COOLER ASSEMBLY, 340 HP CUMMINS QSL T3
27 A13389 1 CLEANER AIR ASSEMBLY, 340 HP CUMMINS QSL T3 (see O-1332)
28 A13390 1 MUFFLER ASSEMBLY, 340 HP CUMMINS QSL T3
29 A13391 1 PIPING FUEL ASSEMBLY, 340 HP CUMMINS QSL T3
30 A13392 1 CLUTCH RELEASE MECHANISM ASSEMBLY, 340 HP CUMMINS QSL T3
31 A13393 1 DRIVE PUMP ASSEMBLY, 340HP CUMMINS QSL T3
32 A13451 1 PIPING RADIATOR ASSEMBLY, 340 HP CUMMINS QSL T3
33 A13900 1 BRACKET, Engine Mount Front
34 A13946 4 MOUNT, Vibration Isolator
35 A14008 1 BRACKET, Engine Rear
36 A14107 1 BASE, 340 HP CUMMINS QSL T3
37 A14108 1 BRACKET, RH Crane
38 A14109 1 BRACKET, LH Crane
39 A14110 1 ENCLOSURE ASSEMBLY, 340 HP CUMMINS QSL T3 (see O-1729)
40 A14677 8 WASHER, Flat (3-7/8” OD x 15/16” ID x 1/4” thick)
41 A15204 1 SWITCH, Temperature (220F no 1/2” NPT)
42 288840 1 BUSHING, Nut
43 7445080250 1 PIPE Reducer Bushing (see Note 5)
OPTION 1
100 411291 1 ENCLOSURE, Part Filter Covers
Note 1: BOLT TORQUE:

Apply to threads LOCTITE #242 (MCC 622293).
Bracket rear mount/pump drive 5/8" bolts - 150 ft lbs (203 Nm).
Bracket engine rear/flywheel hsg 3/4" bolts - 225 ft lbs (304 Nm).
Mount engine front/support 7/16" nuts - 50 ft lbs (68 Nm).
ASSEMBLY REVISION
A13387 G PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 5
MODEL
777
POWER PLANT
CUMMINS QSL T3
Note 2: BOLT TORQUE:
Do not apply LOCTITE.
Support, front engine/base weld 3/4" nuts - 255 ft lbs (344 Nm).
Isolator, rear/support, rear 7/8" nuts - 600 ft lbs (810 Nm).
Note 3: NEVER-SEEZ:
Apply NEVER-SEEZ or equivalent to the follwing:
All threaded surfaces (excluding bolts treated w/ LOCTITE).
Note 4: Refer to manufactures service & installation instructions for correct installation of clutch.
Note 5: Do Not Apply thread sealant or tape to iem 16 (81008572)
Note 6: a) Front Enclosure Mount (Both Sides)
b) Rear Enclosure Mount
Note 7: See Item 30 (A13392) for hardware in this location
Note 8: View in Direction of Arrow D
O-1332, O-1384, O-1729
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER A13387 G

5 of 5
Group D
Bellows and Clamps

Supplied with Engine
1
2
Engine Ref.
AIR PIPING, CHARGE AIR COOLER

Engine Base Ref.
ASSEMBLY REVISION
A13388 A
1 of 2
MODEL
777
AIR PIPING
Charge Air Cooler (340 HP Cummins QSL T3 Engine)
1 A13998 1 TUBE, Preformed (4" OD)

2 A13999 1 TUBE, Preformed (4" OD)
ASSEMBLY REVISION
2 of 2
Eng Rev B
12 24 20 21 22
4
20 21 22
25
17
18
11 25
12 23
5 6 7 8
Engine Ref. Detail A Detail B Detail C
2 3 10 14 10
Remove End Cover
Engine To Insert Air Cleaner
Enclosure 1 Through Hood
Ref. Then Reinsall
9
10 B
22 20 16 21 3 12
18 23 25 2 4
15 13
Elbow And Clamp
15 Provided 14
19
With Engine 10 11
76
875
A
17
24
20 21 22 5 6 7 8
4
C 25
A13389
ASSEMBLY
Engine Ref.
Engine Ref.
Group D
REVISION
1 of 2
CLEANER, AIR (CUMMINS QSL T3 ENGINE)

MODEL
777
CLEANER
Air (CUMMINS QSL T3 Engine)
1 304441 1 CAP, Air Inlet (7”)

2 345697 1 CLAMP, Hose T-Bolt (6-1/2” to 613/16”)
3 405666 1 ELBOW, Rubber
4 489447 1 INDICATOR, Service
5 546054 4 NUT, Hex (3/8 -16UNC, zinc)
6 612456 4 SCREW, Hex Cap (3/8-16UNC x 1-1/4” long - grade 5)
7 709440 8 WASHER, Flat (3/8”, 1/16”, zinc)
8 710304 4 WASHER, Lock (3/8”, zinc)
9 A00509 1 CLAMP, Hose T-Bolt (7-1/4” to 7-13/64”)
10 A09220 2 CLAMP, Hose T-Bolt (5-15/16” ID to 6-7/32” ID)
11 A10844 1 CLEANER, Air (see O-1332)
12 A11857 2 CLAMP (15” dia)
13 A14002 1 TUBE, Preformed (7" x 1/16" wall)
14 A14003 1 TUBE, Preformed (5-1/2” OD x 1/16” wall)
15 A14111 1 SHIELD, Heat (20" long blanket)
16 349016 3 CLAMP (1/4" dia)
17 489400 1 FLANGE, Indicator Remote Mount
18 377400 1 COUPLING, Pipe (1/8" NPT)
19 A15970 1 TUBING, Plastic (1/4" OD x 64" long)
20 612353 7 SCREW, Hex Cap (1/4-20 UNC x 3/4" long)
21 546052 7 NUT, Hex (1/4-20 UNC)
22 710302 7 WASHER, Lock (1/4")
23 A02999 1 FITTING, Adapter Special (1/8" female safety fitting)
24 A15971 1 BRACKET, Restriction Indicator Flange
25 428658 2 FITTING, Adapter Straight (1/4" tube x 1/8" NPT)
O-2332
ASSEMBLY REVISION
A13389 B PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
Eng Rev C
6 4 Places
5
12
8
4 Places 6
3
5 3 Places
6
3
3 Places 6
1
8
View A
4
Engine
2 Enclosure
A Ref. 6 2 Places Engine Enclosure Ref.
5
3
2 Places 6
8
13
14
10 11
9 2 Places
7
11
15
7
9 2 Places
Clamp Supplied 10
With Engine
A13390
ASSEMBLY
Engine Ref.
Engine Ref.
Group D
REVISION
1 of 2
MUFFLER, CUMMINS QSL T3 ENGINE

MODEL
777
MUFFLER
CUMMINS QSL T3 Engine
1 304497 1 CAP, Rain (4-1/2” ID)

2 345709 1 CLAMP, Seal (4-1/2” dia)
3 546054 9 NUT, Hex (3/8 -16UNC, zinc)
4 567034 1 ELBOW, 45° Exhaust (4-1/2” dia)
6 709152 18 WASHER, Flat (3/8”, 1/16”)
7 709441 1 WASHER, Flat (7/16”, 1/16”, zinc)
8 710304 9 WASHER, Lock (3/8”, zinc)
9 710305 1 WASHER, Lock (7/16”, zinc)
10 7126191353 1 SCREW, Hex Cap (M10 x 1.5 - 30 mm long /8,8/ zinc)
11 A12699 1 CLAMP, Exhaust U-Bolt (4” dia)
12 A14004 1 BRACKET, Muffler - Engine Rear
13 A14005 1 BRACKET, Muffler - Engine Front
14 A14006 1 MUFFLER, Cowl Special
15 A14007 1 TUBE, Preformed (4” OD x 1/16” wall)
ASSEMBLY REVISION
A13390 C PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
Group D
cowotinaM
FUEL PIPING, CUMMINS QLS T3 ENGINE
ASSEMBLY REVISION
A13391 C
1 of 2
MODEL
777
FUEL PIPING
CUMMINS QLS T3 Engine
1 178886 1 TANK FUEL ASSEMBLY
2 304425 1 CAP, Vent (3/4” NPT)
3 345476 2 CLAMP, Hose (1/2” to 29/32”)
4 355009 1 COCK, Steam (1” NPT)
6 377278 1 FITTING, Adapter Straight (3/4” NPT x 1/2” NPT)
7 406956 1 ELBOW, Pipe (1” x 90° std black)
8 428226 1 FITTING, 90° Adapter (8 ORFS x 8 ORB)
9 428296 3 FITTING, Adapter Straight (12 ORFS x 3/4” NPT)
10 428340 1 FITTING, 90° Adapter (12 ORFS x 10 ORB)
11 428359 1 FITTING, Adapter Straight (8 ORFS x 1/2” NPT)
12 428421 2 FITTING, Adapter Straight (12 ORFS x 8 ORFS)
14 543406 1 NIPPLE, Wrgh Close (1” x 1-1/2” long, black)
15 543446 1 NIPPLE, Wrgh Close (1” NPT x 2 “ long)
16 566147 1 PIPE (1” x 3 std black toe)
17 701049 1 SENDER, Fuel Level
18 701917 2 VALVE, Ball (3/4” NPT)
19 7561304834 1 HOSE ASSEMBLY (1/2” ID x 48” long, str x 90°)
20 A01208 1 HOSE ASSEMBLY (3/8” ID x 5568 x 108” long)
21 A01821 1 COOLER ASSEMBLY FUEL
22 A02004 1 MOUNT, Fuel Cooler
23 A02543 1 HOSE ASSEMBLY (3/8” ID x 5568 x 157” long)
24 A05601 1 FITTING, Adapter Straight (12 ORFS female to12 ORFS female)
Note 1: Tie wrap hoses where needed.

Note 2: Remove existing fittings and discard.
Note 3: Fuel Return
a) From Cooler Top Port
Note 4: Fuel Supply
a) To Engine
Note 5: View in direction of arrow A
Note 6: To Cooler Bottom Port
ASSEMBLY REVISION
2 of 2
Group D
Clutch Housing Ref.

Engine Ref.
19
12
15
9 18
2 Places 14
17 C
Rear Mount Ref. 2

Engine Base Ref.
9
2 Places 14
17
20
Engaged Position
3
4
7
2 Places 11
Disengaged Position
13
Lever Clamp Bolt 12

16 15
8 18
5 19
19
17 21
4 Places 14
9
Rear Mount Ref.

1
CLUTCH RELEASE, CUMMINS QSL T3

4 Engaged Position
7
2 Places 11 1.00 Free Play
3 See Note 1(4), 2(2)
13
Strike Plate
A
6 Path Of Lever
10
2
20
Engine Base Ref.
Unlock
Clutch Housing Ref.

Disengaged Position Lock
ASSEMBLY REVISION
Eng Rev A A13392 A

1 of 4
19
12
15 Flywheel Housing Ref.
18
20
9
2 Places 14
17
9
2 Places 14
17
6
10
Clutch Housing Ref.
Section A-A
0.5 - .563
Release Travel
Free Travel
Between Yoke And
B Wear Pads - 0.13
Engaged
B Disengaged
Section B-B
.03" Gap Between Lever
And Clutch Release
Maintain Contact While Backing Off

Adjusting Screw To Get Free Play And
Adjusting Arm Is Part When Tightening Lever Lock Screw Per
Of Clutch/Housing Assy See Note 1(4).
Set To .38 Or More Before X

See Note 1(3) So Clutch Engaged
That When Backing Off For Free Position Stop
Play. Adjusting Arm Casting Will
Not Hit Lever.
Clutch Disengaged
Position Stop View In Direction
Of Arrow C
ASSEMBLY REVISION
A13392 A
2 of 4
MODEL
777
CLUTCH RELEASE
CUMMINS QSL T3
1 003894 1 SPRING (1” x 7/64” wire x 5-1/2” long)

2 178887 1 LEVER
3 178893 1 WASHER, Adjuster
4 178894 1 SPACER
5 546054 1 NUT, Hex (3/8 -16UNC, zinc)
6 546056 1 NUT, Hex (1/2 -13UNC, zinc)
7 546058 2 NUT, Hex (5/8 -11UNC, zinc)
13 709480 1 WASHER, Flat ( 5/8”, 7/64”, zinc)
14 709702 4 WASHER, Flat (1/2”, 5/64”, zinc)
15 709749 1 WASHER, Flat (3/4”, 7/64”, zinc)
16 710304 1 WASHER, Lock ( 5/8”, zinc)
17 710306 4 WASHER, Lock ( 1/2”, zinc)
18 710308 1 WASHER, Lock (3/4”)
19 A10377 1 SPACER, Pipe (1” OD x 25/32” ID x 1-3/16” long)
20 A14232 1 BRACKET, Clutch Release 777 QSL T3
21 A14621 1 SPRING, Link
Note 1: CLUTCH RELEASE MECHANISM ASSEMBLY:

1. Ensure lever (item 2) is installed (using NEVER-SEEZE) so that projections on lever
engage opening in bracket (item 20). This establishes 28° of motion of lever (item 2).
Leave lever clamp bolt loose.
2. Ensure spring (item 1) is installed so that it pulls lever up tight to its engaged position
stop.
3. Rotate clutch release shaft clockwise by hand until resistance (adjusting arm may be
slipped over spline to assist). Install adjusting arm on the spline. Choosing spline position
which allows adjusting screw to pass over lever as shown in view C. Allow 1/32” axial
clearance between lever and bracket, and lever and adjusting arm. Then tighten clamp bolt
on adjusting arm to 22 ft lbs - 29 Nm (lever clamp bolt remains loose).
4. Back off on adjusting screw as much as required to develop 1" of free play. (Adjusting
arm adjusting screw must be manually held in contact with lever as this test is made).
When 1" of free play is present, tighten clamp bolt on lever to 22 ft lbs - 29 Nm keeping the
screw in contact. Also lock the 3/8” nut on the adjusting screw.
5. Move lever to disengaged, locked, position, rotate adjust washer (item 3) to a place with
its flat side down. Where lever just hooks over item 4. Tighten items 7 & 11.
6. Verify that the lever (item 2) returns fully to its engaged position stop when unhooked
from item 4.
7. Verify that 1" - 1.13" free travel can be felt when using lever (item 2) to disengage
clutch.
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER A13392 A

3 of 4
MODEL
777
CLUTCH RELEASE
CUMMINS QSL T3
Note 2: OPERATION AND MAINTENCE:

1. Clutch should be greased at one month intervals.
2. Clutch should be released and re-engaged with engine running at least once monthly
(make sure all pawls and swing locks are engaged before releasing clutch). Check free
travel at this time. If less than .75" see adjustment instructions provided by vendor. These
adjustments are internal and preformed through hand hole on bottom of housing.
3. Do not operate engine more than 20 minutes with clutch disengaged.
Note 3: GREASE LUBRICATION:

1. Before assembling, make sure all grease holes are open. Grease fitting locations are
with the symbol.... Use MOBILGREASE CM-S (MCC #471205) or equivalent.
ASSEMBLY REVISION
4 of 4
Group D
cowotinaM
PUMP DRIVE, CUMMINS QSL T3 ENGINE
ASSEMBLY REVISION
A13393 C
1 of 4
Group D
Manitowoc
ASSEMBLY REVISION
A13393 C
2 of 4
Manitowoc Group D
ASSEMBLY REVISION
A13393 C
3 of 4
MODEL
777
PUMP DRIVE
1 582725 1 PUMP, Hydraulic Piston Variable (see O-851)

2 582727 1 PUMP, Swing (75) (see O-853)
3 582728 1 PUMP, Super Charge & Auxiliary (see O-854)
4 582730 1 PUMP, Travel (see O-856)
5 582731 1 PUMP, Travel (see O-857)
7 709781 18 WASHER, Flat (1/2”, 5/64”, YWZC)
9 A14629 1 CLUTCH ASSEMBLY, w/ Housing And Grease Piping
STD. LINE SPEED FRONT AND/OR REAR DRUM W/O AUX. DRUM (See Note 4)
10 582736 2 PUMP, Hoist (see O-869)
12 709781 8 WASHER, Flat (1/2”, 5/64”, YWZC)
15 81006483 1 DRIVE, Pump 340 HP Cummins QSL T3 (see O-1575)
HIGH LINE SPEED OR HIGH LINE PULL FRONT AND/OR REAR DRUM W/O AUX. DRUM
20 582729 2 PUMP, Hoist (see O-855)
21 709786 8 WASHER, Flat (3/4”, 7/64” YWZC)
24 A13394 1 DRIVE, Pump 340 HP Cummins QSL T3 (see O-1391)
STD. LINE SPEED REAR DRUM W/AUX. DRUM (See Note 5)
30 582736 1 PUMP, Hoist (see O-869)
31 582738 1 PUMP, Auxiliary (see O-871)
33 709781 4 WASHER, Flat (1/2”, 5/64”, YWZC)
34 709786 4 WASHER, Flat (3/4”, 7/64” YWZC)
HIGH LINE SPEED REAR DRUM W/AUX. DRUM (See Note 5)
40 582729 1 PUMP, Hoist (see O-855)
41 582737 1 PUMP, Auxiliary (see O-870)
43 709786 8 WASHER, Flat (3/4”, 7/64” YWZC)
Note 1: PUMP DRIVE LUBRICATION:

Fill pump drive (item 13) with MOBILUBE SHC 75W-90 (MCC 749515) to level gauge
(approx. 6.5 qts).
Note 2: BOLT TORQUE: (with LOCTITE #242)
Apply to threads LOCTITE #242 ( MCC 622293).
Pump mounting bolts (1/2UNC) - 75 lb ft (101Nm).
Pump mounting nuts (3/4UNC) - 260 lb ft (351Nm).
Note 3: Apply continuous bead of LOCTITE #515 (MCC 622291) between pump drive and
pumps and to gasket between pump drive and drive pump adapter.
Note 4: Ref Modification Drawing 81006490 - A13394 Converted to 81006483 (0-1391)
Note 5: Ref Modification Drawing 81006489 - A13394 Converted to 81006456 (0-1391)
O-1575, 0-1576, O-1391, 0--851, O-853, O-854, O-855, O-856, O-857, O-869, O-870, O-871
ASSEMBLY REVISION
4 of 4
Eng Rev A
See Note 1 9 17
10 15 24 10
Vent Line Engine Base Ref.
7 26 2 21 7
23
25 4 Places
20 19
20
18
Engine 20
Ref. 1
See Note 2
4 Places 22
23
16 12
Detail A
6 4 14 3 21 6 13 6 5
See Note 1 24 Shunt Line Detail B
20
26 Rear Of Crane Engine
N.S. 3 Radiator
6
Engine Ref. 13
24
6 21 Engine Ref.
20 Air Flow Fan
6 25
6 Engine Base Ref.
13 23
13 22
6
6 19
Engine Base Ref.
A13451
ASSEMBLY
F.S. 2 5 4 B
11 1 8
8
Group D
REVISION
Shunt Radiator Drain

1 of 2
See Note 2
A
Line Radiator Drain
RADIATOR PIPING, CUMMINS QSL T3 ENGINE

MODEL
777
RADIATOR PIPING
1 178542 2 SHIM (see Note 2)

2 192264 1 GUARD
3 192265 1 GUARD
4 196344 1 TUBE, Water (2-1/4” OD)
5 345327 2 CLAMP, Hose (13/16” to 1-3/4”)
6 345339 8 CLAMP, Hose (2-1/16” to 3”)
7 345476 2 CLAMP, Hose (1/2” to 29/32”)
8 355004 1 COCK, Steam (1/2” NPT)
9 406953 1 ELBOW (1/2” x 90° STD black)
10 428076 2 FITTING, Adapter Straight (1/4” NPT male, 3/8” ID hose)
11 428144 1 FITTING, Adapter Straight (1” NPT male, 1” ID hose)
12 429574 1 FITTING, Adapter Straight (1/2” NPT male, 1/2” ID hose)
13 485668 4 HOSE, Radiator (2-1/4” ID x 5” long)
14 485735 1 HOSE, Coolant (1” ID)
15 485740 1 HOSE, Coolant (3/8” ID)
16 485845 1 TUBING (1/2” ID)
17 542106 1 NIPPLE, Pipe (1/2” x 1-1/4” long STD black)
18 543533 1 NIPPLE, Pipe (1/2” x 4” long STD black)
19 546056 4 NUT, Hex (1/2 -13UNC, zinc)
20 585923 1 RADIATOR (see O-1318)
23 709460 8 WASHER, Flat (1/2”, 3/32”, zinc)
24 710304 4 WASHER, Lock (3/8”, zinc)
25 710306 4 WASHER, Lock (1/2”, zinc)
26 A14000 1 TUBE, Preformed (2-1/4” OD x 1/16” wall)
Note 1: Length as required. 1.00 and 0.38 hoses from engine to radiator should run in upward
direction with no dips or reverse bends.
Note 2: Use shims (item 1) to align radiator shroud to engine fan.
Note 3: Radiator system capacity approximately 43 qts oil cooler system capacity 14 qts.
Note 4: FILLING COOLING SYSTEM:

(1) Empty contents of diesel coolant additive (dca) bottle into radiator (bottle of dca sup-
plied with engine).
(2) Add coolant to radiator to the base of the radiator filler neck (full).
(3) Vent cab heater core at valve provided. Operate engine at high idle for 2-3 min.
(4) Add coolant to radiator (top off). Fill to base of filler neck (full).
ASSEMBLY REVISION
2 of 2
Eng Rev A
13
1
15
1
18
17 5 Flywheel Hsg. Ref.

5 4 2 9
9 Flywheel Ref. 10 12 Places
13
Reference Clutch View In Direction Of Arrow A 6 See Note 2
13 Release Assy For
Adjustment Procedure 13
18
18 15
See
Note 2
1 11
8 15
18 1
A 16
See
Note 5
16
See
8 Note 5
11
A14629
9 See 9
ASSEMBLY
5 Note 2 5
4 4
12 8 Places 10
2 See Note 2 7
17 Flywheel Ref. 2
3 3
5 4
Group D
REVISION
Item #18 Not Shown

1 of 2
9 Flywheel Hsg. Ref.

A
For Clarity
CLUTCH
MODEL
777
CLUTCH
1 429000 2 FITTING, Grease (1/8” NPT)

2 429010 1 FITTING, Lube (1/4” NPT)
3 429595 2 FITTING, 90° Adapter (1/4” NPT to 7/16” 37° flare)
4 429936 1 FITTING, Bulkhead (1/4” NPT)
5 612402 2 SCREW, Hex Cap (5/16 -18UNC x 5/8” long - grade 5)
9 710303 2 WASHER, Lock (5/16”, zinc)
10 710305 20 WASHER, Lock (7/16”, zinc)
11 710307 6 WASHER, Lock (5/8”, zinc)
12 7550101200 1 HOSE ASSEMBLY (1/4” ID x 12” long, str x str, 37° female)
13 A08993 1 HOUSING, Clutch
14 A09414 1 CLUTCH, (see O-1318)
15 A09415 1 YOKE ASSEMBLY, Clutch Release
16 A09517 1 BALL, Bearing (2-53/64” x 1-3/16” x 3/4”)
17 A09697 1 COVER, Plate
18 A14198 1 LEVER, Clutch Release
Note 1: NEVER-SEEZ:
Apply NEVER-SEEZ or equivlaent to the following:
All splined surfaces.
All pins.
All bores including bearing bores.
All threaded surfaces except those treated with LOCTITE.
Note 2: BOLT TORQUE: Clean threads with LOCTITE 7070 or equivalent.

Apply LOCTITE 272 or equivalent to threads and under heads torque screws accordingly.
Clutch to flywheel (item 7) 34 ft lbs (46 Nm).
Clutch hsg to pump drive (item 8) 105 ft lbs (142 Nm).
Clutch hsg to flywheel hsg (item 6) 34 ft lbs (46 Nm).
Note 3: Refer to manufactures service and installation instructions for correct installation of clutch
item 18. Shaft A09505 (see A09505) could be used as an alignment tool if the manufac-
tures tool is not available.

Before assembling, make sure.
All grease holes are open. Grease fitting locations.
Are marked ... (3x).
Use MODILGREASE CM-S (MCC #471205) or equivalent.
Note 5: Install bearing into bore of flywheel by applying pressure to the outer race only. Insert until
bearing is 1/4" below the face of flywheel bore.
Do not apply any pressure to the inner race.
Do not damage seals.
O-1318
ASSEMBLY REVISION
2 of 2
Group E
Carbody 178032 11−19−2010
With Carbody Jacking
Carbody Jacking 178081 11−01−2004
Counterweight, Carbody 178275 10−07−1997
Crawler 178020 11−11−2009
With Crawler Handling Lifting Lever
Crawler Drive 178030 10−31−2007
Crawler Roller, Intermediate 196594 12−07−2006
Gear, Planet 177963 08−11−2005
Hydraulic Pinpullers 178201 04−12−1999
Hydraulic Piping, Crawler Drive & Carbody Jacking 178586 01−13−2000
Level, Carbody Jacking Sight 176922 02−27−1995
Planetary, Crawler Output 177964 02−14−2007
Roller, Front Crawler 178060 08−28−2003
Rotating Union 178291 08−26−2005
Valve, Hydraulic, Crawler Drive & Carbody Jacking 178616 12−02−2009

Phone: 920−684−6621 · Fax: 920−683−6277
MANITOWOC ENGINEERING CO. Group E
Division of The Manitowoc Company, Inc.
2
2
MODEL
888
LEVEL, CARBODY JACKING

612350 2 SCREW, Hex (1/4-20 UNC-2A x 3/8” long)
710302 2 LOCKWASHER (1/4”)
2 472014 3 GROMMET
LEVEL, CARBODY JACKING

3 505803 1 LEVEL
4 667210 2 STRAP
ASSEMBLY REVISION

1 of 1
Group E
2
1
1/4-20 UNC-2B x 1-1/8" deep thread - 4 holes

both ends for screw dowels with bushings
45° in place flush with outside surface.
Locate Dowels 45°
From Threaded Holes
Eng Rev.
08-11-05
MODEL
777
PLANET GEAR
1 177962 1 GEAR, Planet

2 164348 2 BUSHING
PLANET GEAR
3 616489 8 SCREW, Round Head Brass (1/4-20UNC - 2A x 1" long)
ASSEMBLY REVISION

1 of 1
08-11-05
Eng Rev

"C" 5 1
16
8 17
18
1 3
15
2
View C
24" (.61m) 4
8
13 11
10
View B
11
Mark As Top (T)
See Note 6
14 15
9
16
19
18
177964
ASSEMBLY
17
6
See
Note 9
See See Note 7
Group E
Note 10
REVISION
1 of 3
Mark As Bottom (B)

F
See Note 6
Section A-A Thru Planetary Gear
PLANETARY OUTPUT, CRAWLER

MODEL
777
OUTPUT PLANETARY (CRAWLER)

(see Note 1)
1 177490 6 WASHER, Thrust

2 177957 1 CARRIER, Planetary
3 177963 3 PLANET GEAR SUB-ASSEMBLY
4 A14308 1 SHAFT, Pinion
5 177975 1 COVER
571850 1 PLUG, Magnetic Pipe (1")
710306 12 WASHER, Lock (1/2")
6 177982 3 PLATE, Keeper
612454 2 SCREW, Hex Cap (3/8-16UNC - 2A x 1" long) (see Note 2) (torque to 22 ft-lbs - 29.83 N•m)
710304 2 WASHER, Lock (3/8")
7 177984 3 PIN, Planet
8 A01464 1 NUT, Split (see Note 3)
614943 2 SCREW, Socket Head (3/4-10UNC - 2A x 7-1/2" long)
548346 2 NUT, Elastic Stop (3/4-10UNC - 2B)
9 178011 1 SPINDLE (see Note 5)
10 178018 1 TUMBLER, RING SUB-ASSEMBLY (see Note 5)
11 224052 2 BEARING, Tapered Roller (see Note 3)
13 596351 1 O-Ring (see Note 4)
14 622930 1 SEAL, Oil (see Note 5)
15 A01465 2 SCREW, Soc Hd Cap (Patch) (see Note 3)
16 A12027 3 SCREW, Hex Cap (1/2-20UNC x 2A x 7" long - grade 8 - special)
17 548366 3 NUT, Elastic Stop (1/2-20UNC)
18 718259 3 WIRE (.081 x 20" Long)
19 709460 3 WASHER, Flat (1/2") (see Note 8)
Note 1: Surface Coat:

All bearings bores with oil.
All threads with Never-Seez (exclude all threads coated with Loctite).l
Note 3: Bearing Adjustment:

• Assemble Bearing (item 11) & Seal (item 14) into Spindle (item 9) and tumbler (item 10).
Check running torque of assembly.
• Position Split Nut (item 8) on Bearing (item 11). Make sure that Split Nut is not cross
threaded. Tighten socket head screws on the Split Nut so that it is tight on the thread. Use
Tool 178230 to snug Split Nut to the Bearing and then torque the Split Nut screws to 180 ft.
lbs (224 Nm).
• Check running torque with a 24" (.61m) torque wrench as shown in view B. The running
torque should be an additional 10 to 16 lbs. (13.6 - 21.7 Nm) greater than the original run-
ning torque. Repeat split nut tightening procedure if necessary to attain the 10 to 16 lbs.
(13.6 - 21.7 Nm) allowance.
Note 4: Oil Seal Installation:

• Seal rings, torics (O-Ring - item 13) and housing must be cleaned with solvent and free of
any oil film, dust, or other foreign matter. Install toric (O-Ring) on seal ring. Mold flash line
on toric (No. 8T0531) and spray solvent on housing and toric
ASSEMBLY REVISION
2 of 3
MODEL
777
OUTPUT PLANETARY (CRAWLER)

(see Note 1)
(O-Ring). Then install into housing.
Note 5: Before assembling tumbler (item 10) to spindle (item 9), apply a thin layer of oil to metal
sealing surfaces of oil seal (item 14).
Note 6: ASSEMBLY PROCEDURE:

Note orientation of planet gears. Mark top and bottom as shown.
Note 7: S;pecial capscrew A12027 (item 16) and elastic stop nut 548366 (item 17) may be used to
replace roll pin 396473 found in planetaries assembed per 177964 before 11-18-04. Safety
wire screws as shown in Section A-A.
Note 8: Shim as required
Note 9: Apply Loctite 242 (MCC 62293) to threads of cover bolts to seal threads from corrosion.
Note 10: Clean mating surfaces of cover and ring gear outside of O-Ring with Loctite cleaning sol-
vent. Apply Loctite flexible gasket eliminator #515 (MCC 622291) to face of ring gear out-
side of O-Ring for corrosion protection.
ASSEMBLY REVISION

3 of 3
Manitowoc Group E
CRAWLER
ASSEMBLY REVISION
178020 K
1 of 3
MODEL
777
CRAWLER (see Note 1 and Note 3)
1 73559 4 ROD, Crawler Adjustment
2 73562 120 SHIM (for crawler adjustment)
3 137087 4 WASHER, Crawler End
4 170381 2 SHAFT, Front Crawler Roller (see Note 2)
429010 1 FITTING, Grease (1/4")
571704 1 PLUG, Pipe (3/4")
5 170388 4 BOLT, Front Idler
176188 1 PIN
176187 1 BOLT HEAD
547113 1 NUT, Hex (2.00-4-1/2UNC - 2B, grade 8) (torque to 1000 ft-lbs - 1356 N•m)
6 170774 4 SHIM (for crawler adjustment)
7 175232 4 SPACER (for crawler adjustment) (see Note 2)
8 176081 44 WASHER
9 176082 22 KEEPER
612821 2 SCREW, Hex Cap (1.00-8UNC - 2A x 2-1/2" long)
710310 2 WASHER, Lock (1")
10 196594 22 INTERMEDIATE CRAWLER ROLLER SUB-ASSEMBLY (see Note 4, Note 5 and Note 6)
11 177929 1 CRAWLER FRAME, Right-Hand (not shown)
177930 1 CRAWLER FRAME, Left-Hand (shown) (see Note 7)
12 178019 4 COVER, Right-Hand
612553 3 SCREW, Hex Cap (1/2-13UNC - 2A x 1" long)
710306 3 WASHER, Lock (1/2")
13 178030 2 CRAWLER DRIVE ASSEMBLY
14 196595 22 SHAFT, Intermediate Crawler Roller (see Note 5 and Note 6)
15 178060 2 FRONT CRAWLER ROLLER SUB-ASSEMBLY
16 178246 4 STEP
563897 2 PIN, Hitch (5/8" x 6-1/2" long)
17 385177 1 CYLINDER, Hydraulic (see O-471)
or
385653 1 CYLINDER, Hydraulic (see O-1119)
18 485957 1 HOSE
19 583136 1 PUMP, Hydraulic (see O-471)
or
A04143 1 PUMP, Hydraulic (see O-1119)
20 622383 4 SEAL, Oil (seal lip installed to outside)
21 622913 52 SEAL, Oil (see Note 4 and Note 5)
27 429010 22 FITTING, Grease (See Note 7)
28 571621 22 PLUG, Pipe (See Note 7)
CRAWLER TREAD (48")
22 40246 106 TREAD, 48" Crawler
251125 2 BOLT, Taptite (3/4-10 duo x 1" long, grade 5)(optional)
613852 2 SCREW, Hex Cap (5/8-11UNC - 2A x 1-1/2" long, grade 5)
23 11978 212 PIN, 48" Crawler Tread
-or-
CRAWLER TREAD (38")
22 30192 106 TREAD, 38" Crawler
251125 2 BOLT, Taptite (3/4-10 duo x 1" long, grade 5)(optional)
-or-
613852 2 SCREW, Hex Cap (5/8-11UNC - 2A x 1-1/2" long, grade 5)
23 10022 212 PIN, 38" Crawler Tread
ASSEMBLY REVISION
2 of 3
MODEL
777
CRAWLER (see Note 1 and Note 3)
CRAWLER HANDLING
24 176210 4 LEVER, Lifting
25 141016 4 PIN
562171 2 PIN, Cotter (1/2" dia. x 3-1/2" long)
26 179676 1 CHAIN SLING (see O-1256)
335454 4 CHAIN, 31 links (3/4")
484730 4 HOOK, Clevis Sling
509146 1 LINK, Master Assembly
509147 4 LINK, Lok-A-Loy 8
503447 4 KIT, Latch (for 3/4" alloy hook)
Note 1: Numbered item quantities shown are for one right-hand crawler and one left-hand crawler
assembly.
Note 2: Tackweld spacer (item 7) to front roller shaft (item 4) at assembly.
• All threaded surfaces (except those treated with LOCTITE).
• All bores.
Note 4: Oil seals (item 21) must be assembled in roller (item 10) using LOCTITE “BLACK MAX”
ADHESIVE (MCC 201032). Install with seal lip to outside.
Note 5: Install shaft assembly tool (MCC 176784 - see O-813 Tool List) into the assembled
intermediate crawler roller (item 10) to 3/4" (2 cm) dimension shown. Remove washer and
check to make sure that seal lip is not turned over and garter spring in seal lip is fully seated
within its groove. Position entire unit into the crawler frame along with both washers. Install
intermediate crawler roller shaft (item 14) by placing nose of shaft into mating recess of tool
and slide into place in a continuous motion without stopping (stopping and pulling the shaft
back out and reinserting could result in damage to the seal.
Note 6: When ordering intermediate crawler shafts (item 33 or 34) or rollers (item 14 or 15) be sure
they match as sets...do not mix. Items 14 and 33 are a set and items 15 and 34 are a set.
Note 7: 81011201 may be used in place of 177930
O-471, O-813, O-1119, O-1256
ASSEMBLY REVISION

3 of 3
Manitowoc Group E
CRAWLER DRIVE
10-31-07 178030 E
1 of 3
Group E
Manitowoc
178030 E 10-31-07
2 of 3
MODEL
777
CRAWLER DRIVE
(see Note 1)
1 177964 1 OUTPUT PLANETARY ASSEMBLY (see page 2 for positioning)
2 178196 1 GUARD (see Note 2 and Note 3) (see page 2)
621510 6 SCREW, Set Socket Head (1/2-13UNC x 1" long)
546765 6 NUT, Jam (1/2-13UNC - 2B)
3 178197 1 GUARD, Inner (see Note 2 and Note 3) (see page 2)
4 178624 8 STUD (3/8-16UNC - 2A) (torque nuts to 22 ft-lbs - 29.83 N•m) (see Note 2 and Note 4)
5 692656 1 TRIM LOK, Aluminum Core-Black (1/8" x 12" long) (see Note 5)
6 178214 1 GUARD (see Note 1)
612404 6 SCREW, Hex Cap (5/16-18UNC x 7/8" long) (torque to 12 ft-lbs - 16.27 N•m)
546053 6 NUT, Hex (5/16-18UNC - 2B)
710303 6 WASHER (5/16")
245084 1 BOLT, Shoulder (1/2dia. - 3/8-16UNC x 5/8" long) (torque to 12 ft-lbs - 16.27 N•m)
7 178215 1 COVER (see Note 1)
612402 4 SCREW, Hex Cap (5/16-18UNC - 2A x 5/8" long) (torque to 12 ft-lbs - 16.27 N•m)
710303 4 WASHER, Lock (5/16")
8 614623 4 SCREW, Hex Cap (M20 x 2.50 GG x 55 mm long) (apply LOCTITE #271 - MCC 622292 to threads
and torque to 180 ft-lbs - 240.08 N•m)
9 272142 1 BRAKE, Travel (see O-846)
10 711430 4 WASHER, Lock (M20)
11 465099 1 GEARBOX, Planetary (see O-841)
596355 1 O-RING (replacement)
12 81000007 1 MOTOR, Hydraulic (see page 2 for proper mounting angle) (see O-847) (see Note 9)
596715 1 O-RING (replacement)
13 563803 1 PIN, Snap
14 614943 24 SCREW, Socket Head (3/4-10UNC - 2A x 7-1/2" long) (apply LOCTITE #271 - MCC 622292 to threads
and torque to 255 ft-lbs - 345.78 N•m)
15 618479 16 SCREW, Hex Cap (1-1/4-7UNC - 2A x 9-1/2" long - grade 8) (apply LOCTITE #271 - MCC 622292 to
threads and torque to 1200 ft-lbs - 1627.20 N•m)
16 618480 8 SCREW, Hex Cap (1/2-13UNC - 2A x 1-1/4" long - grade 8) (torque to 74 ft-lbs - 100.34 N•m)
17 692656 1 TRIM LOK, Aluminum Core-Black (1/8" x 25" long) (see Note 5)
18 625324 1 SHAFT DRIVE ASSEMBLY (see Note 6) (see O-891)
19 428455 2 FITTING, Reducer (see Note 7)
Note 1: Apply NEVER-SEEZ to all splined surfaces, all bores and all threaded surfaces not treated
with LOCTITE.
Note 2: Apply LOCTITE #242 - MCC 622293 to threads.
Note 3: Adjust setscrews on guard (item 2) until guard (item 3) slides within.
Note 4: Apply LOCTITE #271 - MCC 622292 to stud (item 4) and assemble to carbody.
Note 5: Apply a small bead of "BLACK MAX" adhesive - MCC 201032 to TRIM LOC
(item 5 and item 19) before installation.
Note 6: Apply LOCTITE #271 (MCC 622292) to threads of attaching bolt of spline adapter at each
end of drive shaft (item 20) (torque to 65 ft-lbs - 88.1 N•m)
Note 7: Add fitting item 26 to "M1" and "M2" port of motor item 9.
Note 8: Plugs for item 9 (272142
a. Fill plug
b. Level plug
c. Drain plug on brake.
Note 9: To set screws and adjust until inner guard item 3 witll slide within outer guard item 2.
Note 10:Poistion planet carrier with on planet down as shown.
O-841, O-846, O-847, O-891
ASSEMBLY REVISION

3 of 3
Group E
2
1
Right Side Shown, Left Side Similar

11
10
4
1
9
5
9
3
6
7
CARBODY
11
ASSEMBLY REVISION
Eng Rev 178032 B
12-08-04
1 of 2
MODEL
777
CARBODY
CARBODY ASSEMBLY
1 71092 4 PIN
562172 2 PIN, Cotter (1/2" x 4" long)
2 178020 1 CRAWLER ASSEMBLY
3 178084 1 CARBODY
4 178201 1 PIN PULLER ASSEMBLY - CARBODY
5 178291 1 CARBODY SUB-ASSEMBLY - ROTATING UNION
6 251155 60 BOLT, Finnish Hex (1-1/4-7UNC - 2A x 8" long - grade 8) (see service manual for bolt torque
procedure)
7 711385 60 WASHER, Flat (1-1/4" hardened ASTM - F436)
CARBODY JACKING
8 176922 1 CARBODY SUB-ASSEMBLY - LEVEL
9 178081 1 CARBODY SUB-ASSEMBLY - JACKING
10 563871 4 PIN, Tab Lock (3/8")
CARBODY COUNTERWEIGHT (SERIES-2)
11 178275 2 CARBODY COUNTERWEIGHT ASSEMBLY
Note 1: NEVER-SEEZ:
Bolts (item 6)
Both sides of washers (item 7)
Note 2: For machines equipped with carbody jacking components, the jacking cylinders
must be swung out and pinned in position before attempting to install the crawler
to the carbody.
ASSEMBLY REVISION
2 of 2
Group E
5/16-18unc-2b Th’d X 1-1/4" Deep

One Hole Each Side With Items 2 In Place
For Screw Dowels. Locate Screw Dowels
Between Grease Grooves. Install
Item 2 Chamfered End First.
3
1
2
3
ROLLER, FRONT CRAWLER (SUB ASSEMBLY)

Eng Rev
08-28-03
MODEL
555, 777
ROLLER
Front Crawler
1 178025 1 ROLLER, Front Crawler

2 170373 2 BUSHING
3 620140 2 DOWEL, Screw (brass slotted headless set screw)
ASSEMBLY REVISION

1 of 1
Manitowoc Group E
CARBODY JACKING
ASSEMBLY REVISION
178081 D
1 of 2
MODEL
777
CARBODY SUB-ASSEMBLY
(Jacking)
1 178080 1 BEAM, Jacking
2 178268 2 BOLT, Trunnion (see Note) (torque to 105 ft-lbs - 142 Nm)
3 178269 1 PIN
563823 2 PIN, Snap (1/4")
4 178270 1 PIN
562152 1 PIN, Cotter (3/8" x 4" long)
710307 1 WASHER, Lock (5/8")
5 175455 1 OUTRIGGER PAD SUB-ASSEMBLY
6 385574 1 CYLINDER, Hydraulic (serial number 7771046 to present) (0-897) (See Note 1)
7 563872 1 PIN, Hitch (1-1/4" x 7-3/4" long)
8 429010 2 FITTING, Grease (1/4")
9 12535 1 WASHER

Note 2: Hydraulic cylinder 385564 (0-829) was used on serial numbers through 7771045. Please
verify which hydraulic cylinder your crane shipped with prior to ordering replacement parts.
O-897
ASSEMBLY REVISION
2 of 2
Group E
Crawler Ref.
A A
3
3
8
2 1
8 1 11
4 or 59
12 10
Carbody Ref.
PIN PULLER, CARBODY/CRAWLER

4
1 12 10 9
1
8 or 5
2 8
11
3
3
Crawler Ref.
ASSEMBLY REVISION
Eng Rev
4-12-99
178201 A
1 of 3
Crawler Ref. Carbody Ref.

2 4 11 or 12 5 9 10
8
8
1
1
3 3
See Note 1 See Note 1 See Note 1
Section A-A
Pins Engaged
Crawler Ref. See Note 1 Carbody Ref.

3 2 4 11 or 12 5 9 10
See Note 1 See Note 1 3
Section A-A
Pins Disengaged
ASSEMBLY REVISION
178201 A
2 of 3
MODEL
777
PIN PULLER
Carbody/Crawler
1 178184 4 COLLAR
2 178185 2 SHAFT
3 178186 4 PIN
4 178190 2 PLATE, End
546059 4 NUT, Hex (3/4-10UNC - 2B)
710308 4 WASHER, Lock (3/4")
5 178191 2 GUIDE, Cylinder
8 563699 4 PIN, Hitch
10 710308 4 WASHER, Lock (3/4")
CYLINDER, HYDRAULIC (COLUMBUS)
11 385553 2 CYLINDER, Hydraulic (see O-786)
CYLINDER HYDRAULIC (HYCO)
12 385607 2 CYLINDER, Hydraulic(see O-971)
Note 1: Apply to threads LOCTITE #242 (MCC 622293)
Note 2: Never-Seez
All threaded surfaces (exclude threads treated with LOCTITE).
All pins.
O-786, O-971
ASSEMBLY REVISION

3 of 3
Group E
COUNTERWEIGHT, CARBODY
ASSEMBLY REVISION
178275 A
ILLUST. 178275 A1
1 of 2
MODEL
777
COUNTERWEIGHT (CARBODY)
(Rear Side Shown, Front Side Similar)
1 178295 2 STEP
563897 2 PIN, Hitch (5/8" x 6-1/2" long)
2 178257 2 COUNTERWEIGHT, Carbody
539896 1 NAMEPLATE, Brass
620641 2 SCREW, Self-Tapping (#6 x 1/8" long)
3 179010 2 PIN
563816 2 PIN, Hair Cotter (1/8")
ASSEMBLY REVISION
2 of 2
Group E
SEE
1 NOTE 4
2
C2
B
C1 2
A1 A4
A2
A1 A4 6
A3 C2
C1
P2
3
P1
P4 7
P3
D1 8
ROTATING UNION, CARBODY

D1
ASSEMBLY REVISION
Eng Rev
09-26-05
178291 C
1 of 2
MODEL
777
ROTATING UNION, CARBODY

(see Note 1)
1 178807 1 BRACKET, Torque Arm

612659 4 SCREW, Hex Cap (5/8-11UNC - 2A x 1/4" long) (torque to 105 ft-lbs - 142.38 N•m)
(see Note 2)
710307 4 WASHER, Lock (5/8")
2 178808 1 SPACER
3 A14687 1 UNION, Joint Rotation (see Note 3) (see O-601)
5 546059 4 NUT, Hex (3/4-10UNC - 2B)
6 612790 1 SCREW, Hex Cap (7/8-9UNC - 2A x 5-1/2" long) (torque to 295 ft-lbs - 400.02 N•m) (see Note 1)
7 612721 4 SCREW, Hex Cap (3/4-10UNC - 2A x 2-1/4" long) (torque to 180 ft-lbs - 244.08 N•m) (see Note 2)
8 710308 4 WASHER, Lock (3/4")
Note 1: Apply NEVER - SEEZ or equivalent to all threaded surfaces not treated
with LOCTITE.
Note 3: If replacing previous Rotating Joint (497408-0) with new Joint (497411-0)
include include 2 new Flexible Hoses (482654-0) also.
O-601
ASSEMBLY REVISION
2 of 2
01-13-00
Eng Rev

11 6
4 4
43 19
52
13
29 48 43 48
18 28
5 23 43
23
21 43 49
49
53
43
B
24
25
B
17
1
1 33
33 36
36 39
39
51 43
47
47
21 43
22
23 43
5
18 26
178586
27
ASSEMBLY
13 46 43
46
50
43 20
4 4
Group E
REVISION
1 of 4
11 6
A
HYDRAULIC PIPING, CARBODY JACKING AND CRAWLER

2 of 4

178586
ASSEMBLY
11 6
13
5 13
D1
18 8 18
REVISION
19 B 20 22
A
19 23
A1 A2
9 6
10 A3 18 21
A4 10
7 C1
22
14 C2 7
22
P1 14
14 P2
7
P3 14 10
8 14
P4
23
D1 D1
23 9 12
21 21
12 12 6
14
10
7
VIEW B-B
C C
43 43 21
1
18
20 23
50
51 46 22
47 5 13
13
11 6
Section A-A
D
E
F
G
H
J
K
17
1
K
J
H
G
F
E
D
VIEW C-C
From To Left To Left To Left

Rotating Front Jack Rear Jack Pin Pullers
1 Union 1 Extend 1 Extend 1 Engage
24 49 52 29
25 48 53 28
To To Left To Left To Left
Rotating Front Jack Rear Jack Pin Pullers
Union Retract Retract Disengage
VIEW D-D VIEW E-E VIEW F-F VIEW G-G
To Right To Right To Right

Pin Pullers Rear Jack Front Jack
1 Engage 1 Extend 1 Extend
27 51 46
26 50 47
To Right To Right To Right
Pin Pullers Rear Jack Front Jack
Disengage Retract Retract
VIEW H-H VIEW J-J VIEW K-K

ASSEMBLY REVISION
178586 A
3 of 4
MODEL
777
HYDRAULIC PIPING
Carbody Jackinjg and Crawler Drive
CRAWLER DRIVE AND PIN PULLERS

1 178616 1 VALVE ASSEMBLY
13 431637 4 FLANGE ASSEMBLY (1" CODE 62)
14 431649 4 FLANGE ASSEMBLY (1-1/4" CODE 62)
33 546054 4 NUT, Hex (1/2-13UNC-2B)
36 612559 4 SCREW, Hex Cap (1/2-13UNC-2A x 1-3/4" long)
39 710306 4 WASHER, Lock (1/2")
WITH CARBODY JACKS
ASSEMBLY REVISION
4 of 4
Manitowoc Group E
VALVE, HYDRAULIC (LOWER WORKS)
12-02-09 178616 C
1 of 2
MODEL
777
VALVE, HYDRAULIC
Lower Works (6 Spool)
VALVE ASSEMBLY WITH PIN PULLERS
1 178615 1 SUPPORT
5 428266 2 FITTING, Plug
10 546053 3 NUT, Hex
16 704152 1 VALVE, Directional Control (6 spool) (see O-837)
WITH CARBODY JACKS
WITHOUT CARBODY JACKS
24 429721 8 FITTING, Plug
Note 1: 6” Cutoff length.
O-837
ASSEMBLY REVISION
2 of 2
Group E
1 Hole Each End For Screw Dowels

With Bushings In Place. Locate
Opposite Grease Groove. A
1
3 3
1 Grease Groove
Section A-A A
Eng Rev
12-07-06
MODEL
777, 888, 999, M-250, 2250, 21000
ROLLER
Intermediate Crawler
ROLLER, INTERMEDIATE CRAWLER

1 176079 1 ROLLER (machining)
2 176111 2 BUSHING
3 620140 2 DOWEL, Screw (5-16-18UNC-2A x 1" long)(see note)
Note: Brass slotted headless set screw
ASSEMBLY REVISION

1 of 1
Group F
Anchor Joint, #134 Jib 090317 A
Boom Point, Lower 178177 07−17−2008
Boom Point, Upper, 1 Sheave 170419 K
Boom Rigging, #78 Boom 178288 04−13−2010
w/Intermediate Strut
Boom Stop, Automatic 81008143 02−23−2009
Boom Stop, Physical 178714 01−21−1997
Connector, Mast 178692 12−17−1996
Decal, Boom Disassembly 175916 10−01−2007
Hook & Weight Ball, #218214 15 Ton, 1" Rope 218214 12−02−2009
Indicator, Boom Angle 168779 03−03−1989
Indicator, Wind Speed 178936 02−28−2006
Indicator/Limiter, Load Moment, Fixed Jib 179471 03−23−2010
Indicator/Limiter, Load Moment, Lower Boom Point 179471 03−23−2010
Indicator/Limiter, Load Moment, Upper Boom Point 179471 03−23−2010
Intermediate Strut 179193 05−08−1997
Jib Stop, #134 Jib 179332 09−18−2009
Jib, #134 With Heavy Lift Boom 179331 04−14−2010
Ladders, Boom Insert 179678 06−03−1999
Limit Control, Block−Up, Fixed Jib 178719 08−22−2007
Limit Control, Block−Up, Lower Boom Point 178719 08−22−2007
Limit Control, Block−Up, Upper Boom Point 178719 08−22−2007
Link, Dead End 178943 02−10−1997
Lube Piping, Remote Greasing, Bm Hoist Cyl Pins 192600 01−11−1999
Mast 178567 07−15−2010
Sending Unit, Boom Angle Indicator (Electric) 176672 08−16−2010
Sheave, Jib, 24" Dia, 1−1/8" Rope 090318 C
Sheave, Load Sensor, Fixed Jib 179353 03−01−1999
Sheave, Load Sensor, Lower Boom Point 179310 03−01−1999
Sheave, Load Sensor, Upper Boom Point 179310 03−01−1999
Sheave, Lower Boom Point, 30" Dia, 1−1/8" Rope 171250 E
Sheave, Lower Boom Point, 30" Dia, 1−1/8" Rope 174843 02−05−2009
Sheave, Upper Boom Point, 30" Dia, 1−1/8" Rope 171250 E
Switch, Block−Up Limit 177049 09−27−2001
Wire Rope Guide, Jib Stop 179370 A
Wire Rope Guide, Jib Stop 179389 A
Wire Rope Guide, Lower 178178 08−04−1997

Phone: 920−684−6621 · Fax: 920−683−6277
Group F
7
8 2
4
5
20
or 2
30
or 8
40 7
21
or
31
or
41
UNIVERSAL ANCHOR JOINT
ASSEMBLY REVISION
90317 A
1 of 2
MODEL
3900, 3950, 4000, 4100, 555, 777, 777T, 888, 999
UNIVERSAL ANCHOR JOINT

#123, #134 Jib

1 18129 2 BUSHING
2 75024 2 PLATE, End
3 75070 1 SUPPORT, Wire Rope Anchor
4 75071 1 SHAFT
5 562150 1 PIN, Cotter (3/8" x 3" long)
6 563874 1 PIN
8 710306 4 WASHER, Lock (1/2")
9 429010 2 FITTING, Grease (1/4") (not shown)
OPTION 1 (REQUIRED FOR 7/8" DIAMETER WIRE ROPE)
20 196134 1 ADAPTER
21 646245 1 SOCKET WITH WEDGE (see O-890)
OPTION 2 (REQUIRED FOR 1" DIAMETER WIRE ROPE)
30 196135 1 ADAPTER
31 646246 1 SOCKET WITH WEDGE(see O-890)
OPTION 3 (REQUIRED FOR 1-1/8" DIAMETER WIRE ROPE)
40 196136 1 ADAPTER
41 646247 1 SOCKET WITH WEDGE (see O-890)
O-890
ASSEMBLY REVISION
2 of 2
Manitowoc Group F
4 17
12
1 15 13
20 19 3
9 17 11 2
12
10
14
20
6
14
20 18
6
21
16
7 8
SHAFT, JIB POINT
ASSEMBLY REVISION
090318 C
1 of 2
MODEL
555, 777, 777T, 888, 999, 3900, 4600
JIB POINT SHAFT
#123 Jib
1 23557 1 SHEAVE (24" dia) (See Note 1)
2 70415 1 RETAINER, Bearing (See Note 1)
3 70416 1 ADAPTOR (See Note 1)
4 75007 1 GUARD, Sheave (See Note 1)
5 75016 1 SHAFT, Jib Point (See Note 1)
7 75086 1 PLATE, R.H.Cheek (See Note 1)
8 75087 1 PLATE, L.H.Cheek (See Note 1)
9 75120 1 NUT, Bearing Lock (See Note 1)
10 224401 1 BEARING, Roller (See Note 1)
11 546056 2 NUT, Hex (1/2-13UNC) (See Note 1)
12 546763 2 NUT, Hex Jam (3/8-16UNC - 2B) (See Note 1)
13 612452 3 SCREW, Hex Cap (3/8-16UNC - 2A x 3/4" long) (See Note 1)
14 612553 4 SCREW, Hex Cap (1/2-13UNC - 2A x 1" long) (See Note 1)
15 612555 2 SCREW, Hex Cap (1/2-13UNC - 2A x 1-1/4" long) (See Note 1)
16 612717 4 SCREW, Hex Cap (3/4-10UNC - 2A x 1-3/4" long) (See Note 1)
17 620047 2 SCREW, Sq Hd Set - Cup Pt. (3/8-16UNC - 2A x 1-1/2" long) (See Note 1)
18 709490 4 WASHER, Flat (3/4) (See Note 1)
19 710304 3 WASHER, Lock (3/8) (See Note 1)
Note 1: Ref. 023557 for proper sheave assembly.

Note 2: Use wire rope guard 81009031 in place of item 4 (075007) when this assembly is used on
extended upper boom point #134 (81008387).
ASSEMBLY REVISION
2 of 2
Group F
6 2
1
A A
6
3
2
5
INDICATOR, BOOM ANGLE
4
1
SECTION A-A
ASSEMBLY REVISION
168779 B
1 of 2
MODEL
m-50w, m-65w, m-80w, m-85w, m-250, m-250T, 1200 ringer, 888, 888 RINGER
INDICATOR, BOOM ANGLE
1 168774 1 PIN (see Note 1)

2 168775 1 POINTER
3 168776 1 GUARD (see Note 2)
612350 4 SCREW, Hex (1/4-20 UNC-2A x 3/8” long)
710302 4 LOCKWASHER (1/4”)
4 168777 1 PLATE, Base (see Note 2)
546054 3 NUT, Hex (3/8-16 UNC-2B)
612458 3 SCREW, Hex (3/8-16 UNC-2A x 1-1/2” long)
710304 3 LOCKWASHER (3/8”)
5 168778 1 DIAL, Boom Angle Indicator
620641 6 SCREW, Round Head Self-Tapping (#6 x 3/16” long)
6 224195 1 BEARING, Ball (see Note 1)
Note 1: Clean pin and bores with alcohol, acetone or LOCTITE safety solvent (MCC
622296). Apply LOCTITE #609 (MCC 622281) to mating sufaces, then assemble.
Allow 24 hours to cure at room temperature.
Note 2: Seal mating surfaces of guard (item 3) and base plate (item 4) with sealing com-
pound when assembling.
ASSEMBLY REVISION
2 of 2
Manitowoc Group F
BOOM POINT, UPPER
ASSEMBLY REVISION
170419 K
1 of 4
Group E
Manitowoc
ASSEMBLY REVISION
170419 K
2 of 4
MODEL
555, 777, 777T, 888, 999, M-250, M-250T, 2250, 2550T, 14000, 15000, 16000, 18000
UPPER BOOM POINT
1 74336 1 PIN, Boom Joint
3 169836 1 SHAFT
4 169837 1 SPACER
5 170677 1 SPACER
6 174208 1 FRAME, Upper Boom Point
7 175541 1 ROLLER
8 194863 1 PIN (see Note 5)
9 196538 1 PIN (see Note 4)
10 225105 2 NUT, Bearing Lock
11 225111 1 WASHER, Bearing Lock
12 289796 2 BUSHING
13 548346 1 NUT, Elastic Stop (3/4"-10UNC - 2B)
14 562150 1 PIN, Cotter (3/8" x 3" long)
15 563822 5 PIN, Hitch (3/8" x 3" long)
16 563874 1 PIN, 1 Hole with Head (Grade 5)
17 612715 4 SCREW, Hex Cap (3/4"-10UNC - 2A x 1-1/2" long - grade 5)
18 612743 1 SCREW, Hex Cap (3/4"-10UNC - 2A x 6" long - grade 5)
19 710308 4 WASHER, Lock (3/4")
20 563823 1 PIN, Snap (1/4" x 1-3/4" long)
21 A07936 1 GUARD, Wire Rope
OPTION 1: REQ’D FOR 1-1/8" WIRE ROPE
102 171250 1 SHEAVE ASSEMBLY, Standard (1-1/8", 1-1/4" or 32 mm wire rope) (see Note 2 & 3)
Or 104 646245 1 SOCKET, Wedge (see Note 2 & 3) (see O-890)
105 81006219 1 SHEAVE ASSEMBLY, Manually Greased (1-1/8" wire rope) (see Note 2 & 3) (0-1670)
106 81007705 1 LINK Adapter
OPTION 2: REQUIRED FOR 1" WIRE ROPE
Or 204 646246 1 SOCKET, Wedge (see O-890)
205 81006219 1 SHEAVE ASSEMBLY, Manually Greased (1-1/8" wire rope) (see Note 2 & 3) (0-1670)
206 81007706 1 LINK Adapter
OPTION 3: REQUIRED FOR 1-1/4" OR 32 MM WIRE ROPE FOR SINGLE PART LINE ONLY
Or 301 81006303 1 SHEAVE ASSEMBLY, Manually Greased (1-1/4" or 32 mm wire rope) (see Note 2 & 7)
OPTION 4: REQUIRED FOR 1-1/4" OR 32 MM WIRE ROPE FOR TWO PART LINE
Or 406 81007707 1 LINK Adapter (see Note 2 & 7)
407 A15281 1 SOCKET, Wedge (see Note 2 & 7) (see O-890)
408 81006303 1 SHEAVE ASSEMBLY, Manually Greased (1-1/4" or 32 mm wire rope) (see Note 2 & 7)
OPTION 5: REQUIRED FOR USE ON MODEL 555
500 166901 2 PIN, 2 Hole (see Note 6)
501 562171 2 PIN, Cotter (1/2" x 3-1/2") (see Note 6)
502 A00989 1 BRACKET, (see Note 6)
OPTION 6: REQUIRED FOR 7/8" OR 22 MM WIRE ROPE
600 171250 1 SHEAVE ASSEMBLY, Standard (1-1/4" wire rope) (see Note 2 & 6)
601 646245 1 SOCKET, Wedge (see O-890)
602 A03581 1 FRAME, Adapter
OPTION 7: REQUIRED FOR 18000 WITH 28 MM WIRE ROPE
700 163064 2 PIN, 1 Hole w/Hd(3" dia x 6-1/2" dia)
701 171250 1 SHEAVE ASSEMBLY, Standard (1-1/4"dia wire rope)
Or 702 562174 2 PIN, Cotter .(1/2" x 4-1/2")
703 646247 1 SOCKET, Wedge (see O-890)
ASSEMBLY REVISION

3 of 4
MODEL
555, 777, 777T, 888, 999, M-250, M-250T, 2250, 2550T, 14000, 15000, 16000, 18000
UPPER BOOM POINT
Or 705 A07302 1 LINK , #79 Boom
706 A08332 1 LINK
707 81006303 1 SHEAVE ASSEMBLY, Manually Greased (1-1/4" or 32 mm wire rope)
OPTION 8: REQUIRED FOR 18000 WITH 32 MM WIRE ROPE
800 163064 1 PIN, 1 Hole w/Hd (3" dia x 6-1/2" dia)
801 171250 1 SHEAVE ASSEMBLY, Standard (1-1/4" dia.wire rope)
802 562174 1 PIN, Cotter .(1/2" x 4-1/2")
804 A06005 1 ROPE, Wire (rotation resist 32 mm with speltor button)
Or 805 A06278 1 SOCKET, Wedge (for 28mm or 32mm wire rope - with pin) (0-1647)
806 A08286 1 BUSHING, Tube (3.00 OD)
807 A08332 1 LINK
808 81006303 1 SHEAVE ASSEMBLY, Manually Greased (1-1/4" or 32 mm wire rope) (see Note 2 & 7)
OPTION 9: REQUIRED FOR 16000 WITH 28 MM WIRE ROPE - 2 PART LINE
900 171250 1 SHEAVE ASSEMBLY, Standard (1-1/4" wire rope)
901 562174 2 PIN, Cotter (1/2" x 4-1/2" long)
902 A01574 2 PIN, 1 Hole w/Head (2-1/2" OD x 5-1/2" long)
903 A03434 1 LINK
Or
904 A06278 1 SOCKET, Wedge (for 28mm or 32mm wire rope - with pin) (0-1647)
906 A14389 1 LINK
950 075032 1 PIN, 1 Hole w/Head (2-1/2" OD x 5-1/2" long)
951 171250 1 SHEAVE ASSEMBLY, Standard (1-1/4" wire rope)
952 562151 1 PIN, Cotter (3/8" x 3-1/2" long)
953 562174 2 PIN, Cotter (1/2" x 4-1/2" long)
954 A01574 2 PIN, 1 Hole w/Head (2-1/2" OD x 5-1/2" long)
Or 955 A05433 1 LINK
956 A05434 1 LINK
957 A06278 1 SOCKET, Wedge (for 28mm or 32mm wire rope - with pin) (0-1647)
970 136302 1 PIN
971 167813 2 PIN
972 562171 2 PIN, Cotter (1/2" x 3" long)
973 562174 4 PIN, Cotter (1/2" x 4-1/2" long)
974 A07298 1 LINK, #79 Boom (28 mm rope)
975 A07302 1 LINK, #79 Boom (28 mm rope)
Note 2: Pack with NGLI. EP#2 grease at sheave assembly. Do not neglect to pack area around seal.
Note 3: 1-1/8" wire rope
Note 4: Tighten locknut sufficiently to clamp bearing inner race.
Note 5: Pin must be on lower right side of connector to avoid interference with load line reeved to
center cluster of lower boom point sheaves.
Note 6: Option 5 (555) is needed for 555 together with option 1 (1-1/8" dia wire rope)
Note 7: 1-1/4" dia wire rope
Note 8: 1" dia wire rope
Note 9: Items 31 on 174208 are for use on the #59 luffing jib ONLY. Use center lug ONLY.
Note 10:174208 can be replaced by 81013724.
O-890, 0-1647, 0-1665
ASSEMBLY REVISION
170419 K PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDERD
4 of 4
Manitowoc Group F
SHEAVE (30" DIAMETER)
ASSEMBLY REVISION
171250 E
1 of 2
MODEL
555, 777, 888, 999, 1015, M-250, M-250T, 2250, M-1200 RINGER, 15000, 16000, 18000, 4100
SHEAVE
30" Diameter
1 225019 1 BEARING, Tapered Roller
2 622772 2 SEAL, Oil
OPTION 1 (FOR 1-1/8" ROPE)
3 170354 1 SHEAVE (30" Dia. for 1-1/8" wire rope)
OPTION 2 (FOR 1-1/4" ROPE)
4 173757 1 SHEAVE (30" Dia. for 1-1/4" wire rope)
OPTION 3 (FOR 1" OR 26MM ROPE)
5 193823 1 SHEAVE (30" Dia. for 1" wire rope)
OPTION 4 (FOR 7/8" ROPE)
6 A15658 1 SHEAVE (30" Dia. for 7/8" wire rope)
Note: Pack with N.G.L.I. EP #2 grease at sheave assembly. Do not neglect to pack area
around seal (item 2).
ASSEMBLY REVISION
2 of 2
Group F
Eng Ref
02-05-09
MODEL
M-250, M-250T, 2250, 2250T
SHEAVE
30” Diameter
1 172964 1 SHEAVE (1-1/8" wire rope)

or
1 174842 1 SHEAVE (1-1/4" wire rope)
or
1 192778 1 SHEAVE (1-3/8" wire rope)
or
1 631087 1 SHEAVE (1-1/4" wire rope)
or
1 631088 1 SHEAVE (1-1/8" wire rope)
or
1 193821 1 SHEAVE (1" wire rope)
or
1 A15657 1 SHEAVE (7/8" wire rope)
2 225065 1 BEARING
3 596337 2 RING, Snap
Note 1: Finish paint code 2 per table 1 of MCC instruction 00MAP1001.
Note 2: Alternative Bearing: MCC 81007858.
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 174843 D

1 of 1
Manitowoc Group F
SENDING UNIT, BOOM ANGLE INDICATOR
08-16-10 176672 E
1 of 2
MODEL
777, 777T, 888
SENDING UNIT
Boom Angle Indicator (See Note 1)
1 192006 1 NAMEPLATE
616382 4 SCREW, Round Head Mach (#4-40 UNC-2A x 3/8" long)
710450 4 WASHER, Lock(#4)
3 268140 1 BOX, Hoffman
4 304584 1 CAP, Closure
5 456767 1 GASKET ASSEMBLY, O-Ring (1/2")
6 546052 4 NUT, Hex (1/4-20 UNC-2B)
7 548555 1 NUT, Lock (1/2")
8 A09716 1 SENSOR, Boom Angle (±60 Deg)
9 589635 1 RECEPTACLE, Female Waterproof (3-pole)
10 612353 4 SCREW, Hex Cap (1/4-20 UNC-2A x 3/4" long)
11 710302 4 WASHER, Lock(1/4")
12 81005807 4 SCREW, Round Head (#4-40 x 3/8 SS)
13 620863 4 SCREW, Pan Head ( #10-32YBG-2A x 3/8” Long
14 81005808 4 WASHER, Lock, (#4 SS)
Note 1: Maximum wiper current of potentiometer is 10 milliamps. Caution should be used when
checking potentiometer at low resistance values; as not to exceed maximum allowed wiper
current.
ASSEMBLY REVISION
2 of 2
Group F
10
12
13
11
9
5
4
5
2
6
1
3
See Note
8
10
12
7
2
4
13
SWITCH, BLOCK-UP LIMIT

6
11
5
3
ASSEMBLY REVISION
Eng Rev 177049 B
09-27-01
1 of 2
MODEL
777, 888, M-250, 2250
SWITCH
Block-up Limit Control
1 1204 1 SPRING
2 1792 1 BOLT, Eye
546054 2 NUT, Hex (3/8-16 UNC-2B)
3 162271 1 COVER
620760 4 SCREW, Round Head Self-Tapping (#10-24 UNC-2A x 1/2” long)
710301 4 WASHER, Lock (#10)
4 177076 1 BRACKET
546054 3 NUT, Hex (3/8-16 UNC-2B)
612456 3 SCREW (3/8-16 UNC-2A x 1-1/4” long)
617780 4 SCREW, Round Head (#10-24 UNC x 1-3/4” long)
709402 2 WASHER, Flat (#10)
710301 4 WASHER, Lock (#10)
710304 3 WASHER, Lock (3/8”)
5 177080 1 LEVER SUB-ASSEMBLY (see Note)
6 252881 1 BOLT, Shoulder (3/4” dia. x 1-1/2” long)
7 363657 1 ELBOW, Conduit
8 471715 1 CORD, Grip (1/2”)
9 539062 1 NAMEPLATE
10 542979 1 NIPPLE (1/2” x 1-1/2” long)
11 624633 1 SHACKLE (5/16”)
12 672680 1 SWITCH, Limit
13 709151 2 WASHER, Copper (1-1/4” O.D.)
Note 1: Apply LOCTITE #242 (MEC 622293) to threads of 3/8-16 UNC x 1” long cap-
screw and lever of lever sub-assembly (item 5)
Note 2: Finish paint code 2 per table 1 of MCC instruction 00MAP1001.
ASSEMBLY REVISION
2 of 2
Group F
20
33 22 14
19
4 13
12
20
20 4 22
19 27 11
4 17
1
18
22
19
13 12
26
16 6
15 9
3 2
24
30
7
25
31
23
29
5
21
26 or 34
BOOM POINT, LOWER
10
26 or 34
28
32 8
26 or 34
ASSEMBLY REVISION
Eng Rev
07-17-08 178177 B
1 of 3
MODEL
777
LOWER BOOM POINT

(see Note 4)
1 179304 1 PIN
562171 2 PIN, Cotter (1/2" x 3-1/2" long)
2 171587 2 NUT (see Note 1) (torque to 75 ft-lbs - 102 N•m)
3 172179 2 KEEPER
612451 4 SCREW, Hex Cap (3/8-16UNC-2A x 5/8" long)
710304 4 WASHER, Lock (3/8")
4 174844 4 CLAMP (see Note 2)
5 178937 2 PLATE, End
612555 4 SCREW, Hex Cap(1/2-13UNC - 2A x 1-1/2" long)
710306 4 WASHER, Lock (1/2")
6 178938 1 PIN
562151 2 PIN, Cotter (3/8" x 3-1/2" long)
7 178939 1 PIN
8 178940 2 SLEEVE (see Note 1)
9 178941 1 LINK
10 178943 1 DEAD END LINK SUB-ASSEMBLY
11 179165 1 SHAFT
12 179166 2 SPACER
13 179167 2 PLATE, End
710306 12 WASHER, Lock (1/2")
14 179168 1 GUARD, Rope
562109 2 PIN, Cotter (1/4" x 2-1/2" long)
15 179169 2 PIN
16 179172 1 LEG, Rear Support (wire rope guide)
17 179182 1 LEG, Front R.H. (wire rope guide)
18 179183 1 LEG, Front L.H. (wire rope guide)
19 546058 8 NUT, Hex (5/8-11UNC - 2B)
20 692691 4 SCREW, Hex Cap (5/8-11UNC - 2A x 6.5" long)
21 614933 2 SCREW, Socket Head (5/8-11UNC - 2A x 1" long) (see Note 3)(torque to 75 ft-lbs - 102 N•m)
22 710307 4 WASHER, Lock (5/8")
LOWER BOOM POINT ASSEMBLY FOR 1" OR 26 MM ROPE (STANDARD)
23 75298 1 SOCKET, Wedge
24 75447 1 WEDGE (1" wire rope)
25 75368 1 PIN
562150 1 PIN, Cotter (3/8" x 3" long)
26 171250 6 SHEAVE ASSEMBLY (1" wire rope)
34 81005422 6 SHEAVE Wire Rope Assembly (see Note 5)
28 349291 1 CLIP (1" wire rope)
LOWER BOOM POINT ASSEMBLY FOR 1-1/4" OR 32 MM ROPE (OPTIONAL)
29 165551 1 SOCKET, Wedge
30 165588 1 WEDGE (1-1/4" wire rope)
31 171214 1 PIN
ASSEMBLY REVISION
2 of 3
MODEL
777
LOWER BOOM POINT

(see Note 4)
562151 1 PIN, Cotter (3/8" x 3-1/2" long)

26 171250 6 SHEAVE ASSEMBLY (1-1/4" wire rope)
34 81005422 6 SHEAVE Wire Rope Assembly (see Note 5)
32 349293 1 CLIP (1-1/4" wire rope)
LOWER BOOM POINT ASSEMBLY FOR UPPER BOOM POINT OR CLAMSHELL OR AUXILIARY DRUM
WITH 1" OR 26 MM WIRE ROPE (OPTIONAL)
19 546058 8 NUT, Hex (5/8-11UNC - 2B)
22 710307 4 WASHER, Lock (5/8")
LOWER BOOM POINT ASSEMBLY FOR UPPER BOOM POINT OR CLAMSHELL WITH 1-1/4" OR 32 MM
WIRE ROPE (OPTIONAL)
19 546058 8 NUT, Hex (5/8-11UNC - 2B)
22 710307 4 WASHER, Lock (5/8")
Note 1: Clean threads on sleeve (item 8) and nuts (item 2) with cleaning solvent
(MCC 622296). Apply to threads of shafts LOCTITE #242 (MCC 622293).
Note 2: Hand position clamps (item 4) tight to bearing before torquing bolts (torque to
120 ft-lbs -162.7 N•m). Tighten each side equally to provide an equal gap. Add
second nut (item 19) as a locknut. Check that the sheave turns freely.
Note 3: Apply to threads LOCTITE #242 (MCC 622293). Grind threads flush to boom top after
torquing.
Note 4: See load line reeving in operator’s manual for proper routing of wire rope.
Note 5: Alternate sheave assembly 81005422 can be used in place of sheave 171250.
Alternate sheave assembly contains NTN bearing 81005423. The NTN sheaves will
be identified by a white strip in 3 or 4 places on the rope groove.
ASSEMBLY REVISION

3 of 3
Group F
5
or
6 4
1
2
WIRE ROPE GUIDE, LOWER
ASSEMBLY REVISION
178178 A
ILLUST. 178178 A
1 of 2
MODEL
777
WIRE ROPE GUIDE, LOWER
1 172277 2 PIN
563823 2 PIN, Snap
2 178702 1 SHAFT
3 178669 1 FRAME, Wire Rope Guide
4 178717 1 GUARD, Rope
563823 2 PIN, Snap
LOWER WIRE ROPE GUARD ASSEMBLY FOR 1" OR 26 MM WIRE ROPE
5 98201 1 SHEAVE (30" dia.)
LOWER WIRE ROPE GUARD ASSEMBLY FOR 1-1/4" OR 32 MM WIRE ROPE
6 179411 1 SHEAVE (30" dia.)
ASSEMBLY REVISION
2 of 2
Manitowoc Group F
BOOM RIGGING, #78 BOOM
01-12-10 178288 D
1 of 5
Group F
Manitowoc
178288 D 01-12-10
2 of 5
MODEL
777
BOOM RIGGING
#78 BOOM
1 A02735 2 SIGN, Boom
4 172112 2 PIN
6 177607 2 LINK
7 177608 2 LINK
8 177611 2 PIN
9 177624 4 PIN
10 177625 2 PIN
11 177626 6 PLATE, End
15 178177 1 BOOM POINT ASSEMBLY, Lower (see Note 5)
16 178283 1 BOOM TOP, 37-1/2' (11.43 m) (see O-553)
18 178567 1 MAST ASSEMBLY
19 178904 1 TIMBER (Perma poly)
22 179073 2 LINK
25 277477 4 PENDANT, 37' (11.27 m) (see Note 6)
26 621725 18 SCREW, Hex Cap (1/2-13UNC x 1" long)
10' (3.05 M) INSERT
29 178285 1 INSERT, 10' (3.05 m) (see O-553)
30 277448 4 PENDANT, 10'-1" (3.07 m) (see Note 7)
20' (6.10 M) INSERT
32 178286 1 INSERT, 20' (6.10 m) (see O-553)
34 A10755 1 ROLLER ASSEMBLY, Wire Rope Guide (see Note 14)
35 277449 4 PENDANT, 20'-1-1/2" (6.13 m) (see Note 7)
40' (12.19 M) INSERT
36 178287 1 INSERT, 40' (12.19 m) (see O-553)
20' (3.05 M) INSERT WITH JIB BACKSTAY
40 178384 1 INSERT, 20' (6.10 m) (see O-553)
43 277449 4 PENDANT, 20'-1-1/2" (6.13 m) (see Note 7)
40' (12.19 M) INSERT WITH JIB BACKSTAY
44 178385 1 INSERT, 40' (12.19 m) (see O-553)
INTERMEDIATE STRUT
48 179193 1 INTERMEDIATE STRUT ASSEMBLY
49 179194 4 PIN
50 179195 4 COLLAR
51 179196 2 PIN
52 179579 2 BRACKET
OPTIONAL
53 170419 1 UPPER BOOM POINT ASSEMBLY (see Note 8, 16)
54 192312 1 WIRE ROPE GUIDE ASSEMBLY (see Note 8 and 12)
55 A08116 1 DRUM SHAFT ASSEMBLY, Auxillary (see Note 10)
56 179552 1 WIRE ROPE GUIDE ASSEMBLY, Auxiliary Drum (see Note 10)
57 179678 1 BOOM ASSEMBLY, Ladder Storage
ASSEMBLY REVISION

3 of 5
MODEL
777
BOOM RIGGING
#78 BOOM
58 179884 1 MODIFICATION, Wire Rope Guide (See Note 11)
59 192459 1 MODIFICATION, Wire Rope Guide Auxiliary Drum (See Note 11)
60 81010616 1 MODIFICATION, Boom Point Lower Assembly (See Note 13, 17)
61 179700 1 PILE DRIVER ADAPTER ASSEMBLY
62 A09693 1 PILE DRIVER ADAPTER ASSEMBLY
63 A10739 1 LOWER BOOM POINT ROLLER GUIDE ASSEMBLY (see Note 15, 16, 17)
Note 1: Maximum number of 10' (3.05 m) inserts = 2

Note 2: Maximum number of 20' (6.10 m) inserts = 2
Note 3: Combination of 10' (3.05 m) and 20' (6.10 m) inserts cannot exceed two 10' (3.05 m) plus one
20' (6.10 m) or one 10' (3.05 m) plus two 20' (6.10 m).
Note 4: Starting with the Boom Butt, inserts must be installed in order of ascending length.
Note 5: 6 - 30" diameter sheaves
Note 6: Drawing 161164
Note 7: Drawing 77535
Note 8: Jib cannot be used with this assembly.
Note 9: For 270' (82.3 m) boom, assemble as follows for proper location of strut:
Butt - 10' insert - 20' insert - 40' insert - 40' insert - 20' insert - 40' insert - 40' insert and top.
Note 10:When Auxiliary Butt Mounted Drum Shaft Assembly (Item 55) is required, Wire Rope Guide
Assembly for auxiliary drum (Item 56) is also required.
Note 11:Required for European code or duty cycle machines.
Note 12:Required for (3) line operation with boom.
Note 13:Multi part rope guard, reference part No. A02745.
Jib cannot be used with this assembly.
Note 14:Wire rope guide roller assemblies are to be used in place of timbers for clam operation.
Maximum number of roller assemblies are (2) on boom top, (1) on 20' insert, and (2) on 40'
insert located closet to boom butt.
Note 15:Required for clam operation.
Note 16:Upper point 170419 cannot be used with wire rope guide A10739.
Note 17:Wire rope guide A10739 cannot be used with wire rope guide 81011619.
O-553
ASSEMBLY REVISION
4 of 5
MODEL
777
BOOM RIGGING
#78 BOOM
REQUIRED FOR VARIOUS BOOM LENGTHS

BOOM LENGTH INSERT INSERT PENDANT PENDANT TIMBER Intermediate Strut Assembly LINK
INSERT PENDANT
20' 0" 40' 0" 20' 1-1/2" 40' 3" perma Item 48, 49, 50 and 51 Item 22
(See Note 1,2,3,4,9) 10' 0" 10' 1"
(6.10 m) (12.19 m) (6.13 m) (12.27 m) poly Location "A"
(3.05 m) (3.05 m) Position "b" Position "d"
Item 32 Item 36 Item 35 Item 38 Item 33, 37,
FEET METERS Item 29 Item 30 FEET Meters or "c" or "e"
or 40 or 44 or 43 or 47 41 or 45
60 Basic 18.3 0 0 0 0 0 0 0 0 0 0 "E"
70 21.3 1 0 0 4 0 0 0 0 0 0 "E"
80 24.4 2 OR 0 0 OR 1 0 OR 0 8 OR 0 0 OR 4 0 OR 0 0 OR 1 0 0 0 "E"
90 27.4 1 1 0 4 4 0 1 0 0 0 "D"
2 OR 0 1 OR 2 0 OR 0 8 OR 0 4 OR 8 0 OR 0 1 OR 2
100 30.5 0 0 0 "D"
OR 0 OR 0 OR 1 OR 0 OR 0 OR 4 OR 2
"D"
110 33.5 1 OR 1 2 OR 0 0 OR 1 4 OR 4 8 OR 0 0 OR 4 2 OR 2 0 0 0
"D"
120 36.6 2 OR 0 0 OR 1 1 OR 1 8 OR 0 0 OR 4 4 OR 4 2 OR 3 0 0 0
1 1 1 4 4 4 3
2 1 1 8 4 4 3
130 39.6 0 0 0 "D"
OR OR OR OR OR OR OR
0 2 1 0 8 4 4
140 42.7 0 0 0 "D"
0 0 2 0 0 8 4
"D"
150 45.7 1 OR 1 2 OR 0 1 OR 2 4 OR 4 8 OR 0 4 OR 8 4 OR 4 0 0 0
160 48.8 2 OR 0 0 OR 1 2 OR 2 8 OR 0 0 OR 4 8 OR 8 4 OR 5 0 0 0 "D"
170 51.8 1 1 2 4 4 8 5 0 0 0 "D"
2 1 2 8 4 8 5
180 54.9 0 2 2 0 8 8 6 0 0 0 "D"
0 0 3 0 0 12 6
190 57.9 1 OR 1 2 OR 0 2 OR 3 4 OR 4 8 OR 0 8 OR 12 6 OR 6 77.5 23.6 "C" "D"
200 61.0 2 OR 0 0 OR 1 3 OR 3 8 OR 0 0 OR 4 12 OR12 6 OR 7 77.5 23.6 "C" "D"
1 1 3 4 4 12 7
2 1 3 8 4 12 7
210 64.0 117.5 35.8 "B" "D"
0 2 3 0 8 12 8
220 67.1 117.5 35.8 "B" "D"
0 0 4 0 0 16 8
230 70.1 1 OR 1 2 OR 0 3 OR 4 4 OR 4 8 OR 0 12 OR 16 8 OR 8 117.5 35.8 "B" "D"
240 73.2 2 OR 0 0 OR 1 4 OR 4 8 OR 0 0 OR 4 16 OR 16 8 OR 9 117.5 35.8 "C" "D"
250 76.2 1 1 4 4 4 16 9 117.5 35.8 "C" "D"
2 1 4 8 4 16 9
260 79.2 0 2 4 0 8 16 10 117.5 35.8 "C" "D"
0 0 5 0 0 20 10
270 82.3 1 2 4 4 8 16 10 137.5 41.9 "B" "D"
ASSEMBLY REVISION

5 of 5
Manitowoc Group F
MAST
07-15-10 178567 E
1 of 3
MODEL
777
MAST
1 010186 2 PIN
562150 4 PIN, Cotter (3/8" x 3" long)
2 071176 6 PIN, Keeper (see Note 2)
612715 12 SCREW, Hex Cap (3/4-10 UNC-2A x 1-1/2" long) (torque to 180 ft lb - 244.1 Nm ) (see Note 1)
710308 12 WASHER, Lock (3/4")
6 172277 2 PIN (see Note 2)
563823 2 PIN, Snap
8 178284 1 BOOM, Butt (see Note 10) (see 0-553)
9 178695 1 MAST
178692 1 CONNECTOR SUB-ASSEMBLY
10 178702 1 PIN
11 192600 1 REMOTE GREASE ASSEMBLY (boom hoist cylinder pins)
12 179018 1 BOOM HOIST CYLINDER ENCODER ASSEMBLY
13 178714 1 BOOM STOP ASSEMBLY
14 178717 1 GUARD, Rope
563823 2 PIN, Snap
15 178729 6 PIN
429010 1 FITTING, Grease (1/4")
16 168779 1 BOOM ANGLE INDICATOR ASSEMBLY
17 178840 2 PIN
620274 1 SCREW, Soc Hd (#10-24 UNC-2A x 1/2" long) (torque to 180 ft-lb - 244.1 Nm) (see Note 1)
612719 4 SCREW, Hex Cap (3/4-10 UNC-2A x 2" long) (torque to 180 ft-lb - 244.1 Nm ) (see Note 1)
710308 4 WASHER, Lock (3/4")
20 277348 2 BRIDLE
21 277455 2 BRIDLE
25 563871 4 PIN, Tab Lock
OPTION 1 - WIRE ROPE GUIDE ASSEMBLY FOR SELF ERECT OR (2) DRUM OPERATION
31 178178 1 WIRE ROPE GUIDE ASSEMBLY
32 178703 4 PIN
33 562110 4 PIN, Cotter (see Note 5)
34 709959 4 WASHER, Flat (see Note 4)
OPTION 2 - REQUIRED WITH WIRE ROPE 1" (26MM)
35 98201 1 SHEAVE
OPTION 3 - REQUIRED WITH WIRE ROPE 1-1/4" (32MM)
36 179411 1 SHEAVE
OPTION 4 - REQUIRED FOR SELF-ERECT
41 237095 1 LOAD BLOCK ASSEMBLY (see Note 7)
42 349291 1 CLIP, Wire Rope
43 719276 1 ROPE, Wire (see Note 6)
OPTION 5 - REQUIRED FOR 385575 HYDRAULIC CYLINDERS
44 385575 1 CYLINDER, Hydraulic (see Note 9) (see O-898)
OPTION 6 - REQUIRED FOR 385588 HYDRAULIC CYLINDERS
47 385588 1 CYLINDER, Hydraulic (see Note 9) (see O-873)

Before assembling, make sure all grease holes are open. Grease fittings are marked with the
symbol. Use MOBILUX e.p. 2 (MCC 471197) or equivalent.
Note 2: BOLT TORQUE: (With LOCTITE #271)
Apply to threads LOCTITE #271 (MCC 622292)
Torque capscrews with item 2 TO 180 ft lbs.
Torque capscrews with item 17 TO 180 ft lbs.
Note 3: NEVER-SEEZ:
All bores and pins
Note 4: Shim with washers (item 34) to center for upper and lower lugs.
Note 5: Replace snap pin with cotter pin (item 33).
Note 6: 140 ft. (42.7m) of 1.00 (26mm) - 6 x 26 warrington seale, extra improved plow steel, regular lay,
IWRC - B.S. of 103,400 lbs. (46,900 kg).
Note 7: Maximum capacity - 35,000 lbs.
ASSEMBLY REVISION
2 of 3
MODEL
777
MAST
Note 8: WARNING!
Do not exceed 10° boom angle with mast pinned to boom butt or damage to mast or boom butt
will result.
Note 9: Do not mix cylinders of different manufacturers on same machine.
Note 10:178284 can be replaced by 81013170
Note 11:Hydraulic cylinder 385575 (0-898) replaced 385570 per engineering release date
01-19-98. 385570 (0-873) replaced 385565 (0-861) per engineering release date 09-16-97.
Please verify hydraulic cylinder your crane shipped with prior to ordering replacement parts.
0-553, 0-861, 0-873, 0-898
ASSEMBLY REVISION

3 of 3
Eng Rev
01-21-97
Boom Butt
178284 Ref.
1
1
5
5
1
Boom Butt
5 178284 Ref.
3
3
3
Boom Butt
178284 Ref.
Rotating Bed
178475 Ref.
2
4 3 5 1
Rotating Bed
178475 Ref.
ASSEMBLY
A178714
A
REVISION
Group F
1 of 2
BOOM STOP
MODEL
777, 777T
BOOM STOP
1 19792 2 PIN
562150 2 PIN, Cotter (3/8" x 3" long)
2 170851 2 PIN
3 178712 2 TUBE, Boom Stop (upper)
4 178713 2 TUBE, Boom Stop (lower)
5 652528 2 SPRING
ASSEMBLY REVISION
2 of 2
Group F
Upper Boom
Point
G
43
H
36
Far
Side 35 38
1 3 4 6 9 14
20 86 89 91 Lower
94 97 99 Boom Point
43
34
26 92
H N.S. F.S.
32
Location of Weight
30 89 for two Part Line
N.S. F.S.
88 24 Refer to View J
N.S. F.S. N.S. When Anchoring
26 Dead-End to
87 22 Load Block
N.S. F.S. N.S.
30
See
22 Note 1 View A
N.S. #78 Boom Top
84 Load
Block
C
(See Page 3)
E
#134 Fixed
Upper Jib
Boom Point Location of Cable Reel
Load
Block
View J Lower (See Page 2)
Boom Point R
Dead-End Wedge Socket
Anchored on Load Block
LIMIT CONTROL, BLOCK-UP

(Multi-Part Reeving) A
#138 Fixed
Jib
Lower
Boom Point #78 Boom F
Top F D
(See Page 4)
#139 Luffing
#78 Boom Jib
Top Lower Boom
Point
B
ASSEMBLY REVISION
Eng Rev
08-22-07
178719 E
1 of 11
Ref. #78 Boom
88
90 90
1
90 86
1
24
6 9 14 20 4
89
99 97 94 91
4
3 9 14 20
107 View H-H Right Side

108 of Boom
Far Lower Boom Point
Side
105
106
115 57 57
Far 36
Side
109
115
35
104 103
43
View R 38
38
107 108
105 106
115 115
Cheek Plates
(Ref-70063)
#138 Fixed Jib Top
43 43
34
View G-G
ASSEMBLY REVISION
Upper Boom Point
178719 E
2 of 11
49 51 53
60 64 65 36
67
K
62
47
36 Far Side
View L-L
65 35 Universal Wire Rope
47 Anchor Joint
43 (2 Part Line)
L
K
36
67
64
L 38
Universal Wire Rope
Anchor Joint 62 62
43
35
34
36
43
43 32
38
63 38
View C
#134 Fixed Jib
43 43
69
34
View K-K
#134 Fixed Jib
Single Part Line
View E
#134 Jib Butt
Storage of Cable
ASSEMBLY REVISION
178719 E
3 of 11
M&N
Far Side
Universal Wire 36 Single Part
Rope Anchor Joint Line
P
35
47
49 43
51
53 M&N
Q
36
Near Side 38
Three or Four
Part Line
36 38
Two Part
Line 43 43
72
Q Three Part
Line 34
P 84
Three Part Single Part
38 Line Line
43 32
43 72
Four Part
Line
72
See
Two Part
Line Note 1
View D
Luffing Jib Load 77
Block
74
76 79 81
View F-F
Luffing Jib Butt
36
35 36
49
43 51 To Jib Load
53 47 Cell Ref.
38 38
38
36
43 38
43
34 From Cable
View M-M Reel on Jib Butt
Luffing Jib View Q-Q
Three or Four Part Line View P-P
View N-N Luffing Jib Universal Luffing Jib Top
ASSEMBLY REVISION Luffing Jib Wire Rope Anchor Joint
Single Part Line (2 Part Line)
178719 E
4 of 11
Jib Upper Point Cord

Connected To Shorting Plug 106
(Without Fixed Jib) 110 112
74 Luffing Jib
Upper Boom Point Cord or
Connected to Adaptor Box 69 Fixed Jib Adapter 113
47 572384 (Ref)
Adapter 77
(572384 Ref.) Shorting Plug for
(Mounted on Jib Lower Point
Boom Butt)
12
7
41
28
W3 40
Luffing Jib Only
(Mounted on Luffing Jib Butt)
3 6
Boom Top Boom Top Jib Lower Point
Adaptor Junction Box 27 Limit Switch
Junction Box Boom Lower Point
Ref. Boom Limit Limit Switch
Junction Box Wiring Diagram
From Main Junction Box (#78 Boom Top With Fixed Jib or Luffing Jib)
on Operator’s Cab Rear
Boom Top 41
40
Junction Box Boom Upper Point
91
Limit Switch
(Mounted on Boom Top Adaptor 96
Boom Butt) Junction Box 95
12 3
7 Boom Lower
Point Limit Switch
Left Side
W3
27
6 28
Ref. Boom Limit Boom Top
Junction Box Junction Box Boom Lower
Point Limit Switch
From Main Junction Box Right Side
on Operator’s Cab Rear
Wiring Diagram
(Boom Top With Upper Boom Point and Two Load Lines Over Lower Point)
Boom Top
Adaptor
(Mounted on Junction Box 41 40
Boom Butt) 3
12
7 Boom Upper Point
Limit Switch
27
W3
28 Boom Lower Point

6 Limit Switch
Ref. Boom Limit Boom Top
Junction Box Junction Box
From Main Junction Box
on Operator’s Cab Rear Wiring Diagram
(Boom Top With Upper Boom Point)
ASSEMBLY REVISION
178719 E
5 of 11
Upper Boom
1 87FA - 16 AWG WHT
RED
Upper Boom Point Block
2
3
89S1 - 16 AWG
87BA - 16 AWG
GRN WHT
87FA - 16 AWG 1 Point Block-up Limit
ORG BLK
4 89W1 - 16 AWG 16 AWG 2
BLK
5 0 - 16 AWG
BLU
6 89W - 16 AWG R1 R2
Shorting Plug
Upper Boom for Upper
Point Shorting Boom Point Shorting Plug
From Boom 1 87FA - 16 AWG
WHT WHT 16 AWG 1
Plug for Lower
WHT BLK
Top Junction 2 89W - 16 AWG 16 AWG 2 Boom Point
Box
WHT
WHT
BLK
BLK
Lower Boom
SHORTING PLUG
SHORTING PLUG
Point Block-up
BOOM POINT
BOOM POINT
FOR UPPER
BOOM POINT
FOR LOWER
ASSY. NO.
TO UPPER
268333
89W - 16 AWG
Limit
16 AWG
16 AWG
16 AWG
FROM REEL ON
(LONG REACH
JUNCTION BOX
BOOM POINT
BOOM BUTT
FROM REEL
TO LOWER
ON JIB BUTT
BOOM TOP
(LUFFING JIB
TOP)
TOP)
1 2
Lower Boom
1 2 From Boom Top
Lower Boom Point Shorting 11 Junction Box
Point Plug Re-label – From Boom Top
Boom Top Junction Box
Junction Box Item 91
Used on #78 Boom Top With Two Load Lines
Over Lower Point (Multi-Part Line)
Upper Boom
Point Shorting
Plug
WHT
Upper Boom Point
BLK
16 AWG
16 AWG
1
2 Block-Up Limit Luffing Jib From Boom
Shorting Plug Angle Sensor Top Adaptor
Shorting Plug Junction Box
WHT
Lower Boom Point
16 AWG 1
BLK
16 AWG 2 Block-Up Limit
Shorting Plug
GRN 16 AWG 1
Luffing Jib
WHT
N/C
16 AWG
2
3
Minimum Angle Limit
Shorting Plug
GRN 16 AWG
Luffing Jib
1
WHT
N/C
16 AWG
2
3
Maximum Angle Limit
Shorting Plug
GRN 16 AWG 1
Luffing Jib
BLK
16 AWG
16 AWG
2
3
Angle Sensor
R1 R2 WHT
Shorting Plug
WHT 1
Maximum
87FA - 16 AWG
RED
GRN
89S1 - 16 AWG
87BA - 16 AWG
2
3 From Reel Luffing Jib Boom Lower
ORG
BLK
89W1- 16 AWG
0 - 16 AWG
4
5 On Boom Butt Angle Point Shorting
BLU 89W - 16 AWG 6
Shorting Plug Plug
WHT
87FA - 16 AWG WHT
WHT
GRN
WHT
WHT
89W1 - 16 AWG GRN
GRN
BLK
BLK
BLK
0 - 16 AWG BLK
BLK
Minimum Luffing Jib

87BA - 16 AWG
87FA - 16 AWG
87FA - 16 AWG
87FA - 16 AWG
89S1 - 16 AWG
89W - 16 AWG
0 - 16 AWG
0 - 16 AWG
16 AWG
16 AWG
Angle Shorting Plug

Maximum Luffing
Jib Angle Limit
Minimum Luffing
Jib Angle Limit
123 12 12 123 123 Boom Lower

Luffing Jib Lower Boom Luffing Jib Point Block-up
Angle Sensor Point Block-up Minimum Angle Limit
Limit Limit Switch Boom Upper
Upper Boom Luffing Jib Point Block-up
Point Block-up Maximum Angle Limit
Limit Limit Switch Luffing Jib
Boom Top Angle Sensor
ASSEMBLY REVISION
Junction Box Item 6
Used On #78 Boom Top
178719 E
6 of 11
1 87FAR
WHT
RED
WHT
BLK
87FAR 1 Jib Upper
From Cable Reel
2
3
89WR
SIG4
GRN
2
Point
ORG
on Jib Butt 4
5
+EXC
-EXC BLK
BLU
6 SIG3
BRN
Load 1 +EXC
Sensor
2 SIG4 WHT
BLU
WHT
BLK
1 Jib Upper Point
3 N/C
4 4 -EXC
BLK 2
Shorting Plug
WHT
BLK
89WR
Load 1 +EXC BRN
WHT
2 SIG3 WHT
BLK
Sensor 3 GND BLU
3 4 -EXC BLK
From Cable Reel
1 2
on Jib Butt Jib Upper
1 2 Point
Jib Lower Jib Lower
Point Point Shorting
Plug
Jib Top
Junction Box Item 47
Used on #134 Fixed Jib Top or Luffing Jib Top
To Jib
Instrumented Shorting Plug
Sheave for Jib Upper
Point
Jib Lower Point Jib Lower Point

Shorting Plug for
To Luffing Jib
Cable Reel or
From Boom Top Fixed Jib Cable
Junction Box
Upper Point WHT 87FAR
BLK 89WR
87FAR WHT
89WR RED
1
2
1
(Luffing Jib or 2 SIG4 GRN
+EXC ORG
3
4
Fixed Jib -EXC BLK 5
SIG3 BLU 6
Configuration)
+EXC BRN
SIG1 WHT
1
2
From Load Cell
1 87FAR WHT
N/C BLU
-EXC BLK
3
4
(Boom Lower Point)
2 89S1R RED
3 87BAR GRN
4 89W1R ORG
5 0-4 BLK
6 89WR BLU
+EXC BRN
SIG2 WHT
1
2
From Load Cell
To Junction Box N/C BLU
-EXC BLK
3
4
(Boom Upper Point)
87BAR
From Boom Top

89WIR
89WR
89S1R
87FAR
+EXC
-EXC
SIG1
SIG2
SIG3
SIG4
on Boom Top
N/C
N/C
0-4
A B C D E F GH I J K L MN
To Luffing Jib
Cable Reel or
From Reel on Junction Box Fixed Jib Cable
Boom Top Upper Point
(Luffing Jib or
Fixed Jib
Configuration)
Boom Top Adapter From Load Cell
Junction Box (Item 3) Used (Boom Lower
on #78 Boom Top Point)
To Junction Box From Load Cell
on Boom Top (Boom Upper
Point)
From Reel on
Boom Top
ASSEMBLY REVISION
178719 E
7 of 11
MODEL
777
BLOCK-UP LIMIT CONTROL
1 76183 4 U-BOLT
546052 2 NUT, Hex (1/4-20UNC)
710302 2 WASHER, Lock (1/4")
3 A18216 1 JUNCTION BOX WIRING, Boom Top Adaptor (block-up limit)
4 179329 2 BRACKET
6 81000156 1 JUNCTION BOX, Block-Up Limit
7 297620 1 HARNESS, Extension (16/12 - 300')
9 546052 8 NUT, Hex (1/4-20UNC-2B)
10 546054 4 NUT, Hex (3/8-16UNC-2B)
12 591121 1 REEL CABLE, Hand Crank
16 667008 24 STRAP STAY, Plastic
17 667204 6 STRAP, Cable
18 669056 6 STUD, Weld (1/4-20UNC x 1" long)
20 710302 8 WASHER, Lock (1/4")
21 710304 4 WASHER, Lock (3/8")
LOWER BOOM POINT (STANDARD)
22 142403 1 WEIGHT
614887 6 SCREW, Soc Hd (3/8-16UNC-2A x 1-1/4" long)
710304 6 WASHER, Lock (3/8")
24 177049 1 SWITCH ASSEMBLY
26 334101 1 CHAIN, Straight Link (6' long)
27 572336 1 PLUG, Male (16/2 - 12' cord) (see Notes 3 and 4)
28 572384 1 ADAPTER (see Note 3)
30 624633 1 SHACKLE, Galvanized Anchor (5/16" round pin)
UPPER BOOM POINT, OR #134 FIXED JIB, OR #139 LUFFING JIB
32 93657 1 BLOCK, Lift
34 162273 1 WEIGHT
35 168091 1 LUG
710304 3 WASHER, Lock (3/8")
ADDITIONS REQUIRED FOR #134 FIXED JIB OR #139 LUFFING JIB
47 A18220 1 JUNCTION BOX, Block-Up Limit
49 546052 4 NUT, Hex (1/4-20UNC-2B)
51 612353 4 SCREW, Cap (1/4-20UNC-2A x 3/4" long)
53 710302 4 WASHER, Lock (1/4")
ASSEMBLY REVISION
8 of 11
MODEL
777
ADDITIONS REQUIRED FOR UPPER BOOM POINT ON #78 BOOM TOP

57 170120 2 BRACKET
710304 4 WASHER, Lock (3/8")
ADDITIONS REQUIRED FOR #134 FIXED JIB
60 76183 2 U-BOLT
546052 2 NUT, Hex (1/4-20UNC-2B)
710302 2 WASHER, Lock (1/4")
63 142403 1 WEIGHT (2 part line)
710304 6 WASHER, Lock (3/8")
64 179329 1 BRACKET
546052 4 NUT, Hex (1/4-20UNC-2B)
710302 4 WASHER, Lock (1/4")
67 334101 1 CHAIN (2 part line)(6' long)
69 477426 1 CABLE (16/6 - 80') (see Note 3)
ADDITIONS REQUIRED FOR #139 LUFFING JIB
72 142403 1 WEIGHT, (2, 3, or 4 part line)
710304 6 WASHER, Lock (3/8")
74 477419 1 CABLE (16/6 - 200')
76 456054 4 NUT, Hex (3/8-16UNC)
77 591116 1 CABLE REEL
81 710304 4 WASHER, Lock (3/8")
FOR REEVING MULTI-PART LINE AND ANCHORING DEAD-END SOCKET ON LOAD BLOCK
84 145171 1 BLOCK, Lift
710306 2 WASHER, Lock (1/2")
ADDITIONS REQUIRED FOR #78 BOOM TOP WITH TWO LOAD LINES OVER LOWER POINT
(MULTI-PART LINES)
86 76183 2 U-BOLT
546052 2 NUT, Hex (1/4-20UNC-2B)
710302 2 WASHER, Lock (1/4")
87 142403 1 WEIGHT
710304 6 WASHER, Lock (3/8")
89 179329 1 BRACKET
ASSEMBLY REVISION

9 of 11
MODEL
777
91 A17769 1 JUNCTION BOX, Block-Up Limit (see Note 5)

94 546052 4 NUT, Hex (1/4-20UNC-2B)
98 624633 1 SHACKLE,, Galvanized Anchor (5/16" round pin)
99 710302 4 WASHER, Lock (1/4")
ADDITIONS REQUIRED FOR #138 FIXED JIB
103 93657 1 BLOCK, Lift
104 162273 1 WEIGHT
105 168091 1 LUG
107 179656 1 BRACKET, Right Side
108 179657 1 BRACKET, Left Side
110 477438 1 HARNESS, Extension (16/2 x 60' long)
112 572336 1 PLUG (with cable 16/2 x 12' long male)
113 572384 1 ADAPTER
ASSEMBLY REVISION
10 of 11
MODEL
777
Note 1: Consult correct block modification drawing for use with this assembly.
BLOCK MODIFICATIONS FOR LIMIT CONTROLS

(SEE NOTES 1 AND 2)
CAPACITY MANUFACTURER/ M.C.C. PART NO. MODIFICATION

# OF SHEAVES OR CODE NO. ASSEMBLY
30 U.S. Ton Manitowoc 170436 None Required

(27 Metric Ton) Single Sheave
30 U.S. Ton Crosby 237093 None Required

(27 Metric Ton) Single Sheave
60 U.S. Ton Crosby 237084 177990

(55 Metric Ton) Two Sheaves
155 U.S. Ton Crosby 237041 176880

(141 Metric Ton) Six Sheaves
175 U.S. Ton Crosby 237090 None Required Equipped w/

(159 Metric Ton) Six Sheaves Actuator from Manufacturer
Note 2: For block modifications not shown, use modification drawing 184433 customer
furnished.
Note 3: Apply LOCTITE #242 (MCC 622293) to plug connector threads of cords or exten-
sions to secure Adapter 572384. Do NOT connect to mating cord until LOCTITE
is completely dry. See wiring diagrams for proper end location of Adapter 572384.
Note 4: See wiring diagrams (pages 5 – 7) for assembled length of 16/2 electrical cord.
Note 5: Re-label decal on Junction Box (item 91). Change “From Reel on Jib Butt (Luffing
Jib Top)” to read “From Boom Top Junction Box”.
O-927, O-928
ASSEMBLY REVISION

11 of 11
Manitowoc Group F
INDICATOR, WIND SPEED
10-15-10 178936 B
1 of 2
MODEL
777
WIND SPEED INDICATOR
1 161416 1 COUNTERWEIGHT
620351 1 SCREW, Soc Hd Set (1/4-20UNC-2B x 1/4" long)
2 161417 1 SHAFT
562105 2 PIN, Cotter (1/4" x 1-1/2" long
5 173201 2 ANGLE, Mounting
6 177152 1 BRACKET
667202 2 STRAP
612454 4 SCREW, Hex Cap (3/8-16UNC-2A x 1" long)
617825 2 BOLT, Rd Hd (1/4-20UNC-2A x 3/8" long)
546054 4 NUT, Hex (3/8-16UNC-2B)
710302 2 WASHER, Lock (1/4")
710304 4 WASHER, Lock (3/8" )
7 177154 1 BRACKET
710304 4 WASHER, Lock (3/8")
8 177227 1 SUPPORT
11 289818 2 BUSHING
12 290225 1 BUSHING, Snap
13 297170 1 CABLE (4 conductor-20 AWG x 30' long) (use black and white wires for plug connection)
15 364221 3 CONNECTOR (female-2 contact)
16 396325 1 DOWEL, Roll Pin (1/8" x 1" long)
17 396327 1 DOWEL, Roll Pin (1/8" x 1-1/4" long)
19 472033 1 GROMMET
22 546054 4 NUT, Hex (3/8-16UNC-2B)
24 572348 3 PLUG (male-2 contact)
25 591116 1 REEL, Cable
28 620774 4 SCREW, Self-Tap Rd Hd (#8-32UNC-2A x 1/2" long)
29 622872 12 SEAL, Cable
30 667008 50 STRAP, Plastic Stay
31 667202 25 STRAP
32 669056 25 STUD, Welding (1/4-20UNC-2A)
33 680545 6 TERMINAL (male)
34 689546 6 TERMINAL (female)
35 695199 TUBING, Heat Shrink (specify length)
37 710304 4 WASHER, Lock (3/8")
38 81014246 1 PLUG, Electrical Sealing Cap Female
39 81014247 1 PLUG, Electrical Sealing Cap Male
WIND SPEED INDICATOR - #134 JIB
41 177798 1 BRACKET
WIND SPEED INDICATOR - #135 OR # 139 LUFFING JIB
43 177798 1 BRACKET
WIND SPEED INDICATOR - METRIC (METERS/SECOND)
45 489478 1 INDICATOR, Wind Speed (metric) (with 550 ft-167.6m of 18 ga. shielded cable)(see Note)
WIND SPEED INDICATOR - ENGLISH (MILES/HOUR)
47 489417 1 INDICATOR, Wind Speed (metric) (with 550 ft-167.6m of 18 ga. shielded cable)(see Note)
Note: Remove 18 ga. wire before drilling through transmitter base for placement of dowel roll pin.
To disconnect wire from transmitter, remove round head screw at bottom of skirt and lower
skirt until internal terminal strip can be accessed for removal of wires.
ASSEMBLY REVISION
2 of 2
Group F
Eng Rev
02-10-97
MODEL
777
LINK
Dead End
1 178942 1 LINK
2 290044 1 BUSHING
LINK (DEAD END)
ASSEMBLY REVISION

1 of 1
Group A
4 5 5 5 4 5 5 4 5 5
3 3 3
Eng Rev
05-08-97
MODEL
777
STRUT, INTERMEDIATE
1 179189 1 STRUT
2 179190 1 BEAM
3 179191 2 LATCH
4 179192 2 LATCH STRUT, INTERMEDIATE
5 563636 6 PIN
ASSEMBLY REVISION

1 of 1
Group F
2 1
5
6 8
7 2
4
10
9
MODEL
777
SHEAVE
Load Sensor Indicator
SHEAVE (LOAD SENSOR INDICATOR)

1 179242 1 SHEAVE (for 1" or 26mm dia. wire rope)
3 179245 1 BRACKET, Sheave
5 225068 1 BEARING, Roller (pack with Mobilux EP #2 grease or equivalent)
6 563645 1 PIN, Load(see Note 1)
7 620317 1 SCREW, Set (1/4-28UNF-2A) (see Note 1)
Note 1: Remove grease fitting furnished with load pin (item 6) and replace with set screw
(item7). Apply LOCTITE 242 (MCC 622293) to threAds.
Note 2: Apply NEVER-SEEZ to all threaded surfaces, to load pin (item 6) and to roller
bearing bores and O.D.’s,
ASSEMBLY REVISION

1 of 1
09-18-09
Eng Rev
cowotinaM
Remove Existing Plate on
Clamp Item 39 or 46 or 52
or 59 or 65 and Replace
With Item 38 or 45 or 51
27 27 59 or 65 or 81 or 39 or 46 or 52 or 58 or 64.
5 6
58 or 64 or 80 or Jib Top Lower
See Note 5 Jib Butt 38 or 45 or 51 Chord Member
36 27
6
Jib Stop 27
Assembly 5 38 or 45 or 51
Jib Top or 58 or 64 or 80
Lower Lacings
29 38 or 45 or 51
29 or 58 or 64
37
32
31
32 20 38 or 45 or 51
19 31 or 58 or 64 or 80
20
#134 Jib Assembly For 777 And 777T With Boom No 78T
18
179332
ASSEMBLY
REVISION
Group F
1 of 6
JIB STOP, #134 JIB

2 of 6
Group F
See Note 1
22
179332
ASSEMBLY
16 24 24
25 2
30
17
REVISION
24 23 24 1
I
15 22
26 26
11 8 11
12 7
20 15
19 20
13 14 17
15 32 16 30
4
12
Section A-A
11 7 Shown With Pins (Item 16) Retracted and
26 8 Safety Snap Pins (Item 22) in Place.
(See Warning in Jib Stop Operation.)
17 A 24 24
30 25
A 24 2
1 22 24
16 23
See Note 1
See Note 1
22 20
4 20 32 24
15 25 19 See Note 1 4 See Note 1 24
25 22 22 25
8 8
cowotinaM
7 7
24 2
1
23 17 17 23
24
11 24
Pin Here For 11 12 12
23 24 2 13 2
1 16 5° Offset 24 24
Pin Here For 14
25° Offset Pin Here For
15° Offset
cowotinaM
Jib Stop Assembly
49
Jib Stop Assembly Jib Stop Assembly
42 43 See Sht. 2 0f 3
50
86 #134 Jib Assembly For 777T With Boom 78T

44 89 W/ Long Reach Top
84 90
85
#134 Jib Assembly For 888
Jib Assembly For
14000 With #76 Boom And
15000 With #57 Boom
71
Jib Stop
Assembly
55 57 73
62
56 75 77
76
73
#134 Jib Assembly For 999 With 71
#82LR Boom 71
74
77
68 70
63
#134 Jib Assembly For 555
78
Jib Stop Assembly
179332
69
ASSEMBLY
79 #134a Jib Stop Assembly For 1015

#134 Jib Assembly For 555 With #83 Boom
REVISION
Group F
W/Open Throat Top
3 of 6
I
MODEL
555, 777, 777T, 888, 999, 1015, 14000, 15000
JIB STOP, #134 JIB
1 177340 1 TUBE, Outer & Inner Sub-Weldment
2 177241 2 LINK
4 179370 1 WIRE ROPE GUIDE SUB-ASSEMBLY
5 631094 2 SHEAVE (3/16" rope) (see Note 4)
6 143889 2 PIN
562044 1 PIN, Cotter (1/8" x 1-1/4" long)
7 612551 2 SCREW, Hex Cap (1/2-13UNC - 2A x 3/4" long, grade 5)
8 710306 2 WASHER, Lock (1/2")
11 177318 2 PIN, Retainer (see Note 2)
612470 1 SCREW, Hex Cap (3/8-16UNC x 3" long, grade 5)
548342 1 NUT, Elastic Stop (3/8-16UNC)
12 177312 2 RETAINER GUIDE AND STOP (see Note 2)
13 612453 8 SCREW, Hex Cap (3/8-16UNC - 2A x 7/8" long, grade 5)
14 710304 8 WASHER, Lock (3/8")
15 179390 1 CABLE, Control
16 177316 2 PIN (see Note 2)
17 81006358 4 SPACER
18 624631 1 SHACKLE
19 682702 4 THIMBLE
22 563803 2 PIN, Safety Snap
23 177367 2 PIN
562110 2 PIN, Cotter (1/4" x 3" long)
25 70646 2 PIN
562107 2 PIN, Cotter (1/4" x 2" long)
26 652524 2 SPRING
27 709460 4 WASHER, Flat (1/2")
29 716979 1 WINCH
30 563742 2 PIN, Expansion (5/16" x 1-1/2" long)
31 719304 1 WIRE ROPE (3/16" x 65' long)
32 719304 1 WIRE ROPE (3/16" x 20' long)
#134 JIB STOP ASSEMBLY FOR 777 WITH #78 BOOM AND 777T WITH #78T BOOM
36 179244 1 PIN (see Note 5)
562170 2 PIN, Cotter (1/2" x 3" long)
38 179342 1 SUPPORT, Winch
546054 3 NUT, Hex (3/8-16UNC - 2B)
710304 3 WASHER, Lock (3/8")
709440 3 WASHER, Flat (3/8")
39 345579 2 CLAMP
#134 JIB STOP ASSEMBLY FOR 888 (SEE NOTE 6)
42 177279 2 PIN
562150 1 PIN, Cotter (3/8" x 3" long)
546054 3 NUT, Hex (3/8-16UNC - 2B)
710304 3 WASHER, Lock (3/8")
709440 3 WASHER, Flat (3/8")
ASSEMBLY REVISION
179332 I PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 6
MODEL
555, 777, 777T, 888, 999, 1015, 14000, 15000
JIB STOP, #134 JIB
46 345579 2 CLAMP
#134 JIB STOP ASSEMBLY FOR 777T WITH #78T BOOM WITH LONG REACH TOP
49 166901 2 PIN
562171 2 PIN, Cotter (1/2" x 3-1/2")
546054 3 NUT, Hex (3/8-16UNC - 2B)
710304 3 WASHER, Lock (3/8")
709440 3 WASHER, Flat (3/8")
52 345579 2 CLAMP
#134 JIB STOP ASSEMBLY FOR #82 LR BOOM
55 166901 2 PIN
562150 1 PIN, Cotter (3/8" x 3" long)
546054 3 NUT, Hex (3/8-16UNC - 2B)
710304 3 WASHER, Lock (3/8")
709440 3 WASHER, Flat (3/8")
59 345579 2 CLAMP
#134 JIB STOP ASSEMBLY FOR 555 WITH #84 BOOM
62 166901 2 PIN
562171 2 PIN, Cotter (1/2" x 3-1/2" long)
546054 3 NUT, Hex (3/8-16UNC - 2B)
710304 3 WASHER, Lock (3/8")
709440 3 WASHER, Flat (3/8")
65 345579 2 CLAMP
68 177279 2 PIN
562150 1 PIN, Cotter (3/8" x 3" long)
71 A05108 1 BRACKET, Weldment Jib Stop
73 A05110 3 CLAMP
74 546054 2 NUT, Hex (3/8-16UNC - 2B)
75 612466 2 SCREW, Hex (3/8-16UNC - 2A x 2-1/2" long)
76 612480 2 SCREW, Hex (3/8-16UNC - 2A x 4-1/2" long)
77 710304 4 WASHER, Lock (3/8")
#134 JIB STOP ASSEMBLY FOR 555 WITH #84 OPEN THROAT TOP
78 166901 2 PIN
562171 2 PIN, Cotter (1/2" x 3-1/2")
546054 3 NUT, Hex (3/8-16UNC - 2B)
710304 3 WASHER, Lock (3/8")
709440 3 WASHER, Flat (3/8")
81 345579 2 CLAMP
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 179332 I

5 of 6
MODEL
555, 777, 777T, 888, 999, 1015, 14000, 15000
JIB STOP, #134 JIB
#134 JIB STOP ASSEMBLY FOR 14000 WITH #76 BOOM AND 15000 WITH #57 BOOM
84 177279 2 PIN
88 345579 2 CLAMP
89 7126171153 4 SCREW, Hex Cap (M8-1.25 x 20mm long 8.8 zinc)
90 7951170210 4 WASHER, Lock High Collar (M8 zinc)
Note 1: Safety Snap Pin (Item 22) is shown in stowed position. See Jib Stop Operation for proper
use.
Note 2: Pins (item 16), pin retainer (item 11) and guide tube (item 12) should be lubricated with
Never-Seez at assembly.
Note 3: Pin (item 16) must engage and disengage freely.
Note 4: Lubricate sheave pins (item 6) and bearing in sheave (item 5) with grease at assembly.
Note 5: Required for machines not equipped with Load Indicator Assembly 179019.
Note 6: To retrofit the 888 Boom Top dwg. 177052 dated prior to 1-18-99. See Field Modification
dwg. 421372 to add mounting pad 179387.
ASSEMBLY REVISION
179332 I PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
6 of 6
Group F
10
2 7
3
3
10
7
2
1
3
1 11
8 12
9
SHEAVE, ISNTRUMENTED LOAD SENSOR

5
4
6
ASSEMBLY REVISION
Eng Rev 179353 A

03-01-99
1 of 2
MODEL
777
SHEAVE
Instrumented Load Sensor
1 174078 2 PIN
562043 2 PIN, Cotter (1/8" x 1" long)
2 179242 2 SHEAVE (1" or 26mm dia. wire rope)
3 179243 4 WASHER, Thuust
4 179345 1 FRAME, Sensor
6 179346 1 PIN
7 225068 2 BEARING, Roller (see Note 1)
8 563645 1 PIN, Load (see Note 2)
9 620317 1 SCREW, Set (1/4-28UNF-2A) (see Note 2)
11 612452 4 SCREW, Hex Cap (3/8"-16UNC-2A x 3/4" long)
12 710304 4 WASHER, Lock (3/8")
Note 1: Pack bearing (item 7) with MOBILUX E.P #2 grease (MCC 471197) or equivalent.
Note 2: Remove grease fitting furnished with load pin (item 8) and replace with set screw
(item 9). Apply LOCTITE #242 (MCC 622293) to threads.
All threaded surfaces (excluding those treated with LOCTITE)
All pins
All roller bearing bores and O.D.’s
ASSEMBLY REVISION
2 of 2
Group F
4
1
8
7
9
3
5
7 8
MODEL
555, 777, 888
WIRE ROPE GUIDE
1 143662 1 PIN
2 143889 2 PIN
4 548343 2 NUT, Elastic Stop (5/16-18 UNC)
5 612413 1 SCREW, Hex Cap (5/16-18 UNC x 2" long)
WIRE ROPE GUIDE
6 612415 1 SCREW, Hex Cap (5/16-18 UNC x 2-1/4" long)

7 631094 4 SHEAVE (3/16" rope)
8 709460 6 WASHER, Flat (1/2)
9 562044 3 PIN, Cotter (1/8" x 1-1/4" long)
ASSEMBLY REVISION

1 of 1
Group F
7
6
7
1 3
4
5
MODEL
555,777, 777T, 888, 999, 1015, 14000, 15000
GUIDE, WIRE ROPE
1 143889 1 PIN
4 562044 1 PIN, Cotter (1-1/8 x 1-1/4)
5 612413 4 SCREW, Hex Cap (3/8-16UNC - 2A x 3/4" long)
6 631094 1 SHEAVE, Rope (3/16)
7 709460 2 WASHER, Flat (1/2)
Note 1: Ref - Required for fastening:

GUIDE, WIRE ROPE
(4) Hex Cap Screws (3/8-16UNC x 3/4" long - grade 5) (MCC 612452)
(4) Washer, Lock (3/8") (MCC 710304)
ASSEMBLY REVISION

1 of 1
06-03-99
Eng Rev

D C
4 3
B B 6 4 3
1 6
8 1
8
4
A 4 A Lacing 4
(Ref) 3
5,2,7,9 6
Auxiliary
Drum 3
Optional 6
(Ref) 5
#78 Butt
TOP VIEW C 2 (Ref) VIEW C-C
7 4
2 9
8 3
6 2
4
3
Lacing 6
(Ref)
4 VIEW D
2,3,6,8
2,3,6,8 4
2,3,6,8
3
6
1
3
179678
1,7,9,3,6 6
ASSEMBLY
5 1,7,9,3,6
Lacing 7 5 5,1,7,9
(Ref) 9 5
VIEW B-B VIEW A-A

REVISION
Group F
1 of 2
LADDER STORAGE, #78 BOOM

MODEL
777
LADDER STORAGE
#78 Boom

3 179697 8 BOLT, U (1/4-20UNC-2A x 3/4” long)
4 502010 2 LADDER
5 503448 4 LATCH
7 617786 16 SCREW, Rd Hd Machine (#10-24UNC-2A x 1/2” long)
8 605227 1 SHEET, Rubber (1/8” x 1-1/2” x 15” long)
9 710301 16 WASHER, Lock (#10)
Note 1: Cut rubber sheeet (item 8) 3 3/4" long. Glue it to the mounting bracket (item 2).
Note 2: To hang ladder: Mount bracket (item 2) to the lacing and tighten the “U” bolts.
Swing ladder down and adjust the mounting bracket (item 1) so it holds the ladder
tight. Tighten the “U” bolts.
ASSEMBLY REVISION
2 of 2
01-11-99
Eng Rev

10 10
2 2
Mast
(Ref)
SECTION A-A 1
7
Boom Hoist
11 Cylinder Pins
(Ref)
Boom Hoist
11 Cylinder Pins
65 10 10 2 10 5 10 10 2 10 5 1 (Ref)
6 5 10 10 2 10 5 10 Mast 10 2 10 5 1 7
(Ref)
8
1
A 8 7
6 5 10 10 2 10 5 10 10 2 10 5
192600
ASSEMBLY
A Mast 11
(Ref)
REVISION
Group F
1 of 2
GREASE PIPING, REMOTE (BOOM HOIST PINS)

MODEL
777, 777T
GREASE PIPING (REMOTE)

Boom Hoist Pins

5 377202 6 COUPLING (1/4" NPT)
6 429010 2 FITTING, Grease (1/4" NPT)
7 406921 2 ELBOW, 90° Street (1/4" NPT)
10 345510 12 CLAMP
11 345684 2 CLAMP
12 667009 2 STRAP, Cable (single 43/64")
ASSEMBLY REVISION
2 of 2
Manitowoc Group F
SWIVEL HOOK & WEIGHT BALL
ASSEMBLY REVISION
218214 A
1 of 2
MODEL
All
218212 HOOK & WEIGHT BALL (30 Ton Top Swiveling) w/ACBS
1 9539220019 4 PIN, Cotter (1/4" x 3")
2 9539220020 1 HOOK AND EYE
3 9539220021 2 WASHER, Flat
4 NSS 1 BALL, Raw
5 9539220023 1 BOLT ASSEMBLY
7 9539220007 2 PLATE, Adapter
8 9822220004 1 SLEEVE
9 9539220024 1 SWIVEL
10 9086220180 1 FITTING, Grease
13 9539220025 1 KIT, PL Latch (not shown)
218213 HOOK & WEIGHT BALL (15 Ton Top Swiveling) W/Wedge/Socket (1-1/8"- 29 mm)
1 9539220026 4 PIN, Cotter (1/4" x 2-3/4")
2 9539220027 1 HOOK AND EYE
3 9539220021 2 WASHER, Flat
4 NSS 1 BALL, Raw
8 9539220030 1 SPACER, Pipe
9 9539220018 1 SWIVEL
11 9086220274 2 SLEEVE
12 9822220010 1 SLEEVE, Nylon
13 9539220032 1 KIT, Latch (not shown)
14 9539220031 1 WEDGE-SOCKET (not shown)
218214 HOOK & WEIGHT BALL (15 Ton Top Swiveling) W/Wedge/Socket (1"- 26 mm)
1 9539220026 4 PIN, Cotter (1/4" x 2-3/4")
2 9539220001 1 HOOK AND EYE
3 9539220021 2 WASHER, Flat
4 NSS 1 BALL, Raw
8 9539220030 1 SPACER, Pipe
9 9539220033 1 SWIVEL
11 9086220274 2 SLEEVE
12 9822220010 1 SLEEVE, Nylon
14 9539220034 1 WEDGE-SOCKET (not shown)
ASSEMBLY REVISION
2 of 2
Group A
cowotinaM
BOOM STOP, AUTOMATIC FOR #78 & #78T BOOM
ASSEMBLY REVISION
Eng Rev
02-23-09 81008143 A
1 of 2
MODEL
777, 777T
BOOM STOP, AUTOMATIC #78 & #78T BOOM

1 172712 1 SPACER
2 174829 1 ACTUATOR
5 178916 1 BRACKET, Actuator
8 396319 2 PIN, Dowel Roll (1/8” x 5/8” long)
9 396328 2 PIN, Dowel Roll (1/8” x 1-3/8” long)
12 546055 4 NUT, Hex (#10 - 24UNC)
13 589871 1 RECEPTACLE, Male 3 Pole Mini-Change
16 612725 2 SCREW, Hex Cap (3/4 - 10UNC x 2-3/4” long) (see Note 2)
17 617799 4 SCREW, Round (#10 - 24UNC x 2-1/4” long)
18 622634 3 SEAL, Lead And Wire
20 672684 1 SWITCH, Limit (see Note 1)
22 709402 4 WASHER, Flat (#10)
23 710301 4 WASHER, Lock (#10)
Note 1: Limit switch to be activated with the boom in its maximum position.
Note 2: Replaces hex screws (MEC 612715) that are included with pin keeper.
ASSEMBLY REVISION
2 of 2
ALPHA O−NUMBER INDEX
Serial Number 7771160
This section contains all of the available O−Numbers for 7771160.
Title O−Number Code Revision

Air Cleaner 0−1332 A10844 B
Air Conditioner/Heater 0−1125 201703 F
201711
480228
A07659
Air Conditioner/Heater 0−866 201403 Y
201408
201700
201701
201706
201709
201710
201713
201714
201715
201716
201717
81005851
A00294
A03550
A03891
A06778
A07403
Brake, Hydraulic (Travel) 0−846 272142 G
Chain Sling 0−1256 172173 A
179676
Clutch Chart (Eaton) 0−1318 A09414 C
A09530
A11779
Control Handle, Single Axis Bent 0−765 672663 L
672664
Control Handle, Single Axis Straight 0−766 672665 G
672666
672667
Control Handle 0−767 672668 F
672669
Control Handle 0−812 672687 H
672688
672764
Cylinder, Hydraulic (Boom Hoist) 0−898 385575 G
385595
Cylinder, Hydraulic (Drum Brake) 0−896 385573 C
Cylinder, Hydraulic (Jacking) 0−897 385574 B
Cylinder, Hydraulic (Pin Puller) 0−971 385607 C
Cylinder/Pump, Crawler Adjusting 0−1119 385653 B
A04143
01−13−2011

Cylinders, Hydraulic 0−786 385449 C
385552
385553
Drive Shaft 0−891 625324 B
625325
625326
670734
A15499
Enclosure Assembly, Cummins Qsl T3 0−1729 A14110 S
Gearbox, Planetary W/O Clutch (Drum) 0−840 465098 J
Gearbox, Planetary W/RH Clutch (Drum) 0−922 465502 H
465508
499923
Hook & Weight Ball W/Swivel (15 Ton) 0−902 218212 E
218213
218214
Hook Block (175 Ton 1−1/8 0−927 237090 B
Hook Block (30 Ton 1−1/8 0−928 237092 B
237093
237095
237097
Indicator, Wind Speed 0−1796 489417 B
Jack/Pump, Crawler Adjusting 0−471 385177 D
385653
583136
Joint, Rotating Union 0−1370 A14687 A
Joint, Rotating Union 0−601 497408 E
497411
497412
Junction Box Assy, Cummins Qsl 12v 0−1727 A13901 A
Lacings, #134 Jib 0−550 −−−−− D
Lacings, #78 Boom 0−553 −−−−− J
Machinery Enclosure 0−900 411205 C
Motor, Hydraulic (Std Drum) 0−849 536469 C
Motor, Hydraulic (Swing) 0−824 536467 D
Motor, Hydraulic (Travel) 0−847 536462 E
536493
81000007
Operators Cab 0−863 178737 R
179615
Paint 0−415 −−−−− A
Planetary Gearbox (Swing) 0−839 465097 G
465108
Planetary Gearbox (Travel) 0−841 465099 C
Pump Drive (Cummins QSL T3) 0−1575 81006483 A
Pump Drive (Cummins QSL T3) 0−1576 81006456 A
01−13−2011

Pump Drive (Cummins Qsl T3) 0−1391 81006489 B
81006490
A13394
Pump, 100CC Hyd(Frt/R Std Drum W/O Aux 0−869 582736 C
Pump, 130CC Hyd (R Drum/Hi−Line Speed) 0−870 582737 C
Pump, 130CC Hyd (Std R Drum W/Aux Drm) 0−871 582738 E
Pump, Hydraulic (130CC Opt Drum Drive) 0−855 582729 C
Pump, Hydraulic (Bm Hoist/Drum Shaft) 0−851 582725 D
Pump, Hydraulic (Swing) 0−853 582727 B
Pump, Hydraulic (Travel) 0−856 582730 B
Pump, Hydraulic (Travel) 0−857 582731 C
Pump, Hydraulic Gear (P350/P315) 0−854 582728 B
Quick Disconnect Nipple (1−1/4 0−955 375940 F
375941
Quick Disconnect 0−725 375429 D
375430
Quick Disconnect 0−779 375439 G
375440
81006246
Radiator/Oil Cooler (Cummins QSC8.3) 0−1086 585923 D
Replacment Service Parts & Kits 0−350 004447 U
004451
412610
414149
414150
414154
414157
414163
414165
414167
414168
414169
414170
414171
414172
414173
414175
414176
A00998
A01868
A02104
A03137
A04493
A09137
Seat, Operator’s Cab 0−1802 81011615 B
01−13−2011

Seat, Operator’s Cab 0−811 623067 G
623068
623073
623968
Service Parts (Cummins Qsl T3) 0−1384 A13385 A
A15384
Sheave, 27" Dia, 1−1/8" Wire Rope 0−1678 176799 A
Socket/Wedge (Terminator) 0−890 646242 F
646245
646246
646247
713266
81006166
A15281
Tool List 0−813 176784 A
177112
612024
612025
722209
722493
722546
Valve, Directional Control (6 Spool) 0−837 704152 *
Valve, Directional Control 0−603 702995 C
Valve, Hyd 0−809 704115 A
Valves, Hydraulic (Sun) 0−750 702657 Q
702859
702900
702954
702991
703350
703400
703411
703430
703431
703437
703459
703460
703462
703470
703476
703477
703478
703483
703484
703485
703493
01−13−2011

Valves, Hydraulic (Sun) (cont.) 0−750 703495 Q
703499
703501
703887
703888
703892
704052
704073
704074
704075
704082
704083
704084
704089
704093
704094
704095
704096
704098
704100
704108
704110
704111
704113
704114
704130
704145
704148
704155
704156
704157
704158
704162
704164
704192
704193
81005824
A01158
A01656
A03590
A04297
A04322
A04360
A04361
A05270
A05889
01−13−2011

Valves, Hydraulic (Sun) (cont.) 0−750 A07788 Q
A07929
A09350
A10358
A10359
A14197
A14762
A14767
A15079
A15749
A15840
A16125
A17869
01−13−2011
O−NUMBER CODE INDEX
Code O−Number Revision Title

−−−−− 0−415 A Paint
−−−−− 0−550 D Lacings, #134 Jib
−−−−− 0−553 J Lacings, #78 Boom
004447 0−350 U Replacment Service Parts & Kits
172173 0−1256 A Chain Sling
176784 0−813 A Tool List
176799 0−1678 A Sheave, 27" Dia, 1−1/8" Wire Rope
177112 0−813 A Tool List
178737 0−863 R Operators Cab
179615 0−863 R Operators Cab
179676 0−1256 A Chain Sling
201403 0−866 Y Air Conditioner/Heater
201703 0−1125 F Air Conditioner/Heater
218212 0−902 E Hook & Weight Ball W/Swivel (15 Ton)
237090 0−927 B Hook Block (175 Ton 1−1/8
237092 0−928 B Hook Block (30 Ton 1−1/8
237093 0−928 B Hook Block (30 Ton 1−1/8
237095 0−928 B Hook Block (30 Ton 1−1/8
237097 0−928 B Hook Block (30 Ton 1−1/8
272142 0−846 G Brake, Hydraulic (Travel)
375429 0−725 D Quick Disconnect
375430 0−725 D Quick Disconnect
375439 0−779 G Quick Disconnect
375940 0−955 F Quick Disconnect Nipple (1−1/4
375941 0−955 F Quick Disconnect Nipple (1−1/4
385177 0−471 D Jack/Pump, Crawler Adjusting
385449 0−786 C Cylinders, Hydraulic
385573 0−896 C Cylinder, Hydraulic (Drum Brake)
01−13−2011

385574 0−897 B Cylinder, Hydraulic (Jacking)
385575 0−898 G Cylinder, Hydraulic (Boom Hoist)
385595 0−898 G Cylinder, Hydraulic (Boom Hoist)
385607 0−971 C Cylinder, Hydraulic (Pin Puller)
385653 0−1119 B Cylinder/Pump, Crawler Adjusting
411205 0−900 C Machinery Enclosure
465097 0−839 G Planetary Gearbox (Swing)
465098 0−840 J Gearbox, Planetary W/O Clutch (Drum)
465099 0−841 C Planetary Gearbox (Travel)
465108 0−839 G Planetary Gearbox (Swing)
465502 0−922 H Gearbox, Planetary W/RH Clutch (Drum)
489417 0−1796 B Indicator, Wind Speed
497408 0−601 E Joint, Rotating Union
536462 0−847 E Motor, Hydraulic (Travel)
536467 0−824 D Motor, Hydraulic (Swing)
536469 0−849 C Motor, Hydraulic (Std Drum)
582725 0−851 D Pump, Hydraulic (Bm Hoist/Drum Shaft)
582727 0−853 B Pump, Hydraulic (Swing)
582728 0−854 B Pump, Hydraulic Gear (P350/P315)
582729 0−855 C Pump, Hydraulic (130CC Opt Drum Drive)
582730 0−856 B Pump, Hydraulic (Travel)
582731 0−857 C Pump, Hydraulic (Travel)
582736 0−869 C Pump, 100CC Hyd(Frt/R Std Drum W/O Aux
582737 0−870 C Pump, 130CC Hyd (R Drum/Hi−Line Speed)
01−13−2011

582738 0−871 E Pump, 130CC Hyd (Std R Drum W/Aux Drm)
583136 0−471 D Jack/Pump, Crawler Adjusting
585923 0−1086 D Radiator/Oil Cooler (Cummins QSC8.3)
612024 0−813 A Tool List
612025 0−813 A Tool List
623067 0−811 G Seat, Operator’s Cab
625324 0−891 B Drive Shaft
646242 0−890 F Socket/Wedge (Terminator)
672663 0−765 L Control Handle, Single Axis Bent
672664 0−765 L Control Handle, Single Axis Bent
672665 0−766 G Control Handle, Single Axis Straight
672668 0−767 F Control Handle
672669 0−767 F Control Handle
672687 0−812 H Control Handle
702657 0−750 Q Valves, Hydraulic (Sun)
702995 0−603 C Valve, Directional Control
01−13−2011

704115 0−809 A Valve, Hyd
704152 0−837 * Valve, Directional Control (6 Spool)
722209 0−813 A Tool List
722493 0−813 A Tool List
722546 0−813 A Tool List
01−13−2011

81006456 0−1576 A Pump Drive (Cummins QSL T3)
81006483 0−1575 A Pump Drive (Cummins QSL T3)
81006489 0−1391 B Pump Drive (Cummins Qsl T3)
81006490 0−1391 B Pump Drive (Cummins Qsl T3)
81011615 0−1802 B Seat, Operator’s Cab
A00294 0−866 Y Air Conditioner/Heater
A00998 0−350 U Replacment Service Parts & Kits
A01158 0−750 Q Valves, Hydraulic (Sun)
A04143 0−1119 B Cylinder/Pump, Crawler Adjusting
A07659 0−1125 F Air Conditioner/Heater
A09414 0−1318 C Clutch Chart (Eaton)
A10844 0−1332 B Air Cleaner
A13385 0−1384 A Service Parts (Cummins Qsl T3)
A13394 0−1391 B Pump Drive (Cummins Qsl T3)
A13901 0−1727 A Junction Box Assy, Cummins Qsl 12v
A14110 0−1729 S Enclosure Assembly, Cummins Qsl T3
01−13−2011

A14687 0−1370 A Joint, Rotating Union
A15281 0−890 F Socket/Wedge (Terminator)
A15384 0−1384 A Service Parts (Cummins Qsl T3)
A15499 0−891 B Drive Shaft
01−13−2011
Manitowoc
MODEL
111, 180, 222, 222WC, 555, 777, 777T, 888, 999, 1015, M-250, 2250, 15000, 18000, 21000, 888 RINGER, 1200 RINGER
ENGINE SERVICE PARTS & HYDRAULIC FILTER KITS

PART # QTY. DESCRIPTION OF PART
MODEL 111
4141710 ENGINE (CUMMINS 6CTA-8.3-C205)
A110380 1 BELT, Compressor
A110390 1 BELT, Fan & Alternator
A110330 1** FILTER, Primary Air
A110340 1** FILTER, Secondary Air
4133920 1* FILTER, Primary Fuel
4133930 1* FILTER, Secondary Fuel
A104130 1* FILTER, Engine Oil
4267310 1* FILTER, Engine Water
4136230 1* SEPARATOR, Fuel/Water
HYDRAULIC
9115320 1 FILTER, Hydraulic (in tank) (see O-1088)
4267276 1* KIT, Filter Element (includes O-rings, gasket & seal)
9106362 1** BREATHER, Air (on hydraulic tank)
9701502 2* FILTER, Spin-on
4272830 1* FILTER, Spin-on (on hydraulic pump)
KITS
A113060 1 KIT, Hydraulic Filter (hydraulic components marked * above)

A114860 1 KIT, 200 Hr Service (engine components marked * above)
A114870 1 KIT, 1000 Hr Service (hydraulic & engine components marked * & **)
A114880 1 KIT, 2000 Hr Service (all hydraulic marked * & ** & all engine components)
A053600 1 KIT, Engine Coolant Additive (SCA) Test
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-350 U

1 of 19
MODEL

MODEL 180, 222

4267310 1* FILTER, Water
4141750 ENGINE (CATERPILLAR 3116)
1 BELT, Fan
HYDRAULIC
9115320 1 FILTER ASSEMBLY (in tank)(see O-1088) (see Note)
KITS
CUMMINS 6CTA-8.3-C230 ENGINE
4999731 1 KIT, Hydraulic Filter (hydraulic components marked * above)
4999700 1 KIT, 200 Hr Service (engine components marked * above)
4999710 1 KIT, 1000 Hr Service (hydraulic & engine components marked * & **)
4999720 1 KIT, 2000 Hr Service (hydraulic & engine components above) (see Note)
CATERPILLAR 3116 ENGINE
CALL 1 KIT, 200 Hr Service (engine components marked * above)
CALL 1 KIT, 1000 Hr Service (hydraulic & engine components marked * & **)
CALL 1 KIT, 2000 Hr Service (hydraulic & engine components above) (see Note)
Note: 2000 Hr service kit includes element kit (4267276) only

from filter assembly (9115320)
ASSEMBLY REVISION
O-350 U
2 of 19
MODEL

MODEL 222HD, 222EX

4141540 ENGINE (CUMMINS MTA11-C330)
4136220 1 BELT, Fan
4136210 1 BELT, Alternator
4134010 1** ELEMENT, Air Cleaner
4136230 1* FILTER/SEPARATOR, Fuel (spin-on)
4136160 1* FILTER, Oil
HYDRAULIC
9115320 1 FILTER, Hydraulic (in tank) (see O-1088)
KITS

ASSEMBLY REVISION
O-350 U
3 of 19
MODEL

MODEL 222WC (WAGON CRANE)

HYDRAULIC
9115320 1 FILTER ASSEMBLY (in tank)(see O-1088) (see Note)
KITS

ASSEMBLY REVISION
O-350 U
4 of 19
MODEL

MODEL 555
A009980 ENGINE (CUMMINS QSC-8.3-C340)
A018470 1 BELT, Fan
4136510 1 BELT, Freon Compressor
A010520 1** CLEANER, Air (disposable)
A104130 1* FILTER, Oil
A021040 ENGINE (CATERPILLAR C-9-335)
A026670 1 BELT, Fan (matched set of 2)
A026680 1 BELT, Water Pump
A010520 1** CLEANER, Air (disposable)
A026650 1* FILTER, Fuel (primary)
A026660 1* FILTER, Fuel (final)
4132020 1* FILTER, Engine Oil
A026770 1* FILTER, Engine Water
HYDRAULIC
A006520 1* ELEMENT, Filter
4272960 1 FILTER ASSEMBLY, Free Fall (includes spin-on element and manifold)
4272820 2 ELEMENT, Spin-on Filter (no substitutes allowed)
4273010 1 FILTER , Breather ( hydraulic tank)
A060210 1** ELEMENT, Breather
KITS
CUMMINS QSC8.3-C340 ENGINE
4956280 1 KIT, Filter (hydraulic components marked * above)
4953030 1 KIT, 2000 Hr Service (all hydraulic marked * & ** & all engine components)
CATERPILLAR C9-335 ENGINE
4956280 1 KIT, Filter (hydraulic components marked * above)
ASSEMBLY REVISION
O-350 U
5 of 19
MODEL

MODEL 777 & 777T (CRANE)

4141630 ENGINE (CUMMINS 6CTA8.3-C260)
4133910 1 BELT, Fan
3470660 1** CLEANER, Air (disposable)
4136270 1* SEPARATOR, Water
4136220 1 BELT, Fan
90742220003 1 BELT, Compressor
4141760 ENGINE (CUMMINS QSC 8.3-340)
4136500 1 BELT, Alternator & Fan
4141650 ENGINE (CATERPILLAR C3176C-335)
4136400 1 BELT, Fan
4136360 1* FILTER, Final Fuel
4136390 1 HOSE, Lower Coolant Elbow
HYDRAULIC
4272780 3 FILTER ASSEMBLY, Hydraulic (includes spin-on element and head)
4272830 1* ELEMENT, Filter (no substitutes allowed)
A078450 1 INDICATOR, Electric
4272920 1* ELEMENT, Filter
4272916 1 INDICATOR, Electrical (on filter head)
4272820 1* ELEMENT, Spin-on Filter (no substitutes allowed)
KITS
CUMMINS 6CTA8.3-C260 ENGINE
4951380 1 KIT, Hydraulic Filter (hydraulic filter elements marked * above)
ASSEMBLY REVISION
O-350 U
6 of 19
MODEL


CUMMINS MTA11-C330 ENGINE
4951380 1 KIT, Hydraulic Filter (hydraulic filters marked * above)
CUMMINS QSC 8.3 - 340 ENGINE
CATERPILLAR 3176C-335
CUMMINS QSL T3 ENGINE — See O-1384
MODEL 777T (CARRIER)

4141670 ENGINE (DETROIT DIESEL - SERIES 60)
4136410 1 BELT, Fan (set of 2)
4136420 1 BELT, Alternator (set of 2)
4136430 1* FILTER, Fuel
1 FILTER, Fuel Strainer
HYDRAULIC
KITS
4951550 1 KIT, 1000 Hr Service (hydraulic & engine components marked *& **)
ASSEMBLY REVISION
O-350 U
7 of 19
MODEL

MODEL 888
4136220 1 BELT, Fan
HYDRAULIC
KITS
4999960 1 KIT, 2000 Hr Service (hyd filter elements & engine components above)
3470634 1 KIT, Air Cleaner Pre-Cleaner
ASSEMBLY REVISION
O-350 U
8 of 19
MODEL

MODEL 999
4141720 ENGINE (CATERPILLAR 3176C-390)
4136380 1 BELT, Fan (matched set of 2)
4136390 1 HOSE, Lower Coolant Elbow
4141730 ENGINE (CUMMINS QSM11-C375)
4136460 1 BELT, Fan
9543200002 1 HOSE, #20 x 72" (between engine and remote oil filter)
A101120 ENGINE (CUMMINS QSM400-T3)
A107920 1 BELT, Fan/Alternator
A126750 1** FILTER, Air (primary)
A126760 1** FILTER, Air (secondary)
HYDRAULIC
4273020 1 FILTER ASSEMBLY, Hydraulic (includes spin-on element and manifold)
4273026 1 CARTRIDGE, Relief Valve
4273025 1 KIT, Cartridge Seal
4273027 1 INDICATOR, Electrical/Visual
KITS
CATERPILLAR 3176C-390 ENGINE
ASSEMBLY REVISION
O-350 U
9 of 19
MODEL


CUMMINS QSM11-C375 ENGINE
CUMMINS QSM 400 T3 ENGINE
ASSEMBLY REVISION
O-350 U
10 of 19
MODEL

MODEL 15000
A091370 ENGINE (MERCEDES OM 457 LA) (SEE NOTE)
03329261 1 BELT, Fan/Alternator
03320719 1** FILTER, Air
03320643 1* FILTER, Primary Fuel (with water separator)
03325946 1* FILTER, Fuel (out side)
03325945 1* FILTER, Oil (on cylinder head cover)
HYDRAULIC
4273020 1 FILTER ASSEMBLY, Hydraulic (includes spin-on element and manifold)
4273025 1 KIT, Cartridge Seal
4273027 1 INDICATOR, Electrical/Visual
KITS (SEE NOTE)
MERCEDES OM 457 LA
Note: Engine components indicate European part numbers. Kits

to be assembled and stored in Europe.
ASSEMBLY REVISION
O-350 U
11 of 19
MODEL

MODEL 1015
A018680 ENGINE 600 HP (CUMMINS QSX15-C600)
A060160 1** FILTER, Air Cleaner (primary)
A060170 1 FILTER, Air Cleaner (safety)
A047910 1 BELT, Fan
A047920 1 BELT, Alternator
A047930 1* FILTER, Fuel
9414220083 1 FILTER, Fuel Strainer
A047940 1* FILTER, Water
A105900 1 ETHER (bottle)
A060200 1 SENSOR, Coolant Level
HYDRAULIC
A006520 3* FILTER ELEMENT, Hydraulic In Tank (see O-1150 & O-1151)
KITS
A060220 1 KIT, Hydraulic Filter (hydraulic filters marked * above)
A006515 2 KIT,SEAL (for hydraulic in tank filter) (see O-1151)
ASSEMBLY REVISION
O-350 U
12 of 19
MODEL

MODEL M-250
4141490 ENGINE (CUMMINS NTA-855-450 BIG CAM 111)
4133730 1 BELT, Water Pump
4141570 ENGINE (CUMMINS N14-C450)
4136080 2 BELT Alternator
4141500 ENGINE (CATERPILLAR 3406B-DITA)
HYDRAULIC
4272580 2 FILTER, Hydraulic In Tank Suction (see O-671)
4272585 1 SEAL KIT
KITS
CUMMINS NTA-855-450 ENGINE
CUMMINS N14-C450 ENGINE
CATERPILLAR 3406B-DITA ENGINE
ASSEMBLY REVISION
O-350 U
13 of 19
MODEL

MODEL 2250
A031370 ENGINE (CUMMINS QSX15-C500)
A168920 1 BELT Alternator (set of two)
A050810 1 BELT, Water Pump
A047940 1* FILTER, Coolant Conditioner
A047950 1* FILTER, Oil (full flow bypass)
A050820 1 CYLINDER, Either (replacement)
4141570 ENGINE (CUMMINS N14-C450)
4136080 2 BELT Alternator
A118690 1 BELT, Cmpressor Drive
4141680 ENGINE (CUMMINS N14-C525E-CELECT)
4141500 ENGINE (CATERPILLAR 3406C-DITA)
A119660 1 BELT, Cmpressor Drive
4132130 1* FILTER, Primary
HYDRAULIC
4272580 2 FILTER, Hydraulic In Tank Suction (see O-671)
4272585 1 SEAL KIT
4272780 1 FILTER ASSEMBLY, Hydraulic (Maxer Option)
4272830 1 ELEMENT, Filter (no substitutes allowed)
KITS
CUMMINS QSX15-C500 ENGINE
ASSEMBLY REVISION
O-350 U
14 of 19
MODEL

A068900 1 KIT, Ether Starting
CUMMINS N14-C450 ENGINE
CUMMINS N14-C525E-CLECT ENGINE
CATERPILLAR 3406C-DITA ENGINE
ASSEMBLY REVISION
O-350 U
15 of 19
MODEL

MODEL 18000
A044930 ENGINE 600 HP (CUMMINS QSX15-C600 TIER 2)
A047910 1 BELT, Fan
A018680 ENGINE 600 HP (CUMMINS QSX15-C600)
A047910 1 BELT, Fan
HYDRAULIC
A006520 4* FILTER ELEMENT, Hydraulic In Tank (see O-1150 & O-1151)
A060210 1 ELEMENT, Hydraulic Tank Breather (past production - fits 4273010)
A166890 1 CARTRIDGE, Hydraulic Tank Breather (fits A164380 on tank A043380)
KITS
A006515 2 KIT,SEAL (for hydraulic in tank filter) (see O-1151)
ASSEMBLY REVISION
O-350 U
16 of 19
MODEL

MODEL 21000
4141690 ENGINE (CUMMINS QSK19-C600)
4136320 1 BELT, Fan
9074220001 1 BELT, Air Conditioner (set of two)
3470716 2** ELEMENT, Air Cleaner (P-40)
4136330 2* FILTER, Fuel/Water Separator
4136160 2* FILTER, Oil & Bypass
HYDRAULIC
KITS
CUMMINS QSK19-C600 ENGINE
ASSEMBLY REVISION
O-350 U
17 of 19
MODEL

MODEL 888 RINGER

4136220 1 BELT, Fan
HYDRAULIC
KITS
ASSEMBLY REVISION
O-350 U
18 of 19
MODEL

MODEL 1200 RINGER

4126100 ENGINE (CATERPILLAR 3406B-DITA)
HYDRAULIC
4272690 1 FILTER ASSEMBLY
4272820 2* ELEMENT, Hydraulic Filter
KITS
CATERPILLAR 3406B-DITA ENGINE
4951700 1 KIT, 200 Hr Service (includes all engine components marked * above)
4951710 1 KIT, 1000 Hr Service (all hydraulic & engine components marked * & **)
Note: If your engine is not listed above, please reference your Power Plant Drawing to determine
O-Sheet.
ASSEMBLY REVISION
O-350 U
19 of 19
MODEL
All
PAINT
Manitowoc Paint For Crawler Cranes
(Standard Colors)
A033661 1 RED OXIDE PRIMER (Aerosol)

A033660 12 RED OXIDE PRIMER (Aerosol)
A033520 1 Gal GREY PRIMER (1 Gallon)
A033550 5 Gal GREY PRIMER (1 Gallon)
A033671 1 BLACK ENAMEL (Aerosol)
A033670 12 BLACK ENAMEL (Aerosol)
A033530 1 Gal GLOSS BLACK ACRYLIC ENAMEL (1 Gallon)
A033560 5 Gal GLOSS BLACK ACRYLIC ENAMEL (5 Gallon)
A033681 1 MANITOWOC RED ENAMEL (Aerosol)
A033680 12 MANITOWOC RED ENAMEL (Aerosol)
PAINT (MANITOWOC CRAWLER CRANES)

A033540 1 Gal MANITOWOC RED ENAMEL (1 Gallon)
A033570 5 Gal MANITOWOC RED ENAMEL (5 Gallon)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-415 A

1 of 1
3
4
1 5
6
7
10
11
23
22 12
29
22
21
30 13
20
24
19
25
CYLINDER, CRAWLER ADJUSTING JACK

26 14
27 15
16
28
18
17
Jack Pump
583136-0
ASSEMBLY REVISION
O-471 D
1 of 6
37
32
33
34
31
35
36
49
38
39
40
41
42 46
41
47
40
48
43
44
45
Jack Cylinder
ASSEMBLY REVISION
385177-0
O-471 D
2 of 6
66
59
53
61
62
52
60
51
50
64
67
63
55
56
54
65
57
58
Jack Cylinder
385653-0
ASSEMBLY REVISION
O-471 D
3 of 6
MODEL
All

MCC 5831360, 3851770 or 3856530
JACK PUMP (MCC 5831360)

1 9372220318 1 GRIP
2 9372220319 1 HANDLE
3 9372220320 1 BEAM
4 9372220321 2 PIN, Cotter
5 9372220322 1 PIN, Beam
6 9372220323 1 PIN, Cross
7 9372220324 1 PLUNGER, Pump
8 9372220325 1 NUT, Retaining
9 NSS 3 PACKING, Pump
10 9372220326 1 NUT, Cup Ret.
11 NSS 4 CUP, Pump
12 9372220327 1 SPREADER
13 9372220328 1 BASE
14 NSS 2 PACKING
15 9372220329 1 NUT, Packing
16 NSS 1 BALL
17 9372220330 1 SPINDLE
18 9372220331 1 SCREEN, Oil
19 NSS 2 BALL
20 NSS 1 BALL
21 9372220332 1 SPRING
22 NSS 3 GASKET
23 9372220333 1 PLUG, Valve
24 9372220334 1 GASKET
25 9372220335 1 VALVE, By-Pass
26 9372220336 1 RESERVOIR
27 9372220337 1 CAP, Reservoir
28 9372220338 1 REST, Pump
29 9372220339 1 NUT
30 9372220340 1 PLUG, Filler
5831365 1 KIT, Seal
9 NSS 3 PACKING, Pump
11 NSS 4 CUP, Pump
14 NSS 2 PACKING
16 NSS 1 BALL
19 NSS 2 BALL
20 NSS 1 BALL
22 NSS 3 GASKET
JACK CYLINDER (MCC 3851770)
31 9372220341 1 PLUNGER ASSY.
32 9372220342 1 SADDLE
33 9372220343 1 PIN
34 9372220344 1 SPRING
35 9372220345 1 BEARING, Thrust
ASSEMBLY REVISION
O-471 D PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 6
MODEL
All

MCC 5831360, 3851770 or 3856530
36 9372220346 1 SCREW, Adjusting

37 9372220347 1 NUT
38 9372220348 1 RING, Stop
39 9372220349 1 DISC
40 NSS 2 CHEVRON
41 NSS 2 SEPARATOR, Cup
42 NSS 1 CHEVRON
43 9372220350 1 SPREADER
44 NSS 1 WASHER, Spring
46 9372220352 1 BASE
47 NSS 1 GASKET
48 9372220353 1 SCREW, Retaining
49 9372220354 1 PROTECTOR, Thread
9372220355 1 COUPLER, Half
9372220356 1 CAP, Dust
NSS 1 DECAL
9752220017 KIT, Cylinder Packing
40 NSS 2 CHEVRON
41 NSS 2 SEPARATOR, Cup
42 NSS 1 CHEVRON
44 NSS 1 WASHER, Spring
NSS 1 DECAL
9752220018 KIT, Coupler Packing
47 NSS 1 GASKET
50 9372220359 1 HOUSING
51 9372220360 1 PISTON
53 NSS 1 RING, Wiper
55 9372220363 1 RING, Bearing
56 NSS 1 U-SEAL
57 9372220364 1 SCREW
58 9372220365 1 COUPLING, Ram Half
59 9372220366 1 LOAD CAP ASSEMBLY
60 9372220367 1 SPRING
61 9372220368 1 NUT, Cap
62 9372220369 GASKET
63 9372220370 1 SCREW
64 9372220371 1 BUSHING
65 9372220372 2 PLUG
67 9372220374 1 RING, Piston Retaining
3855535 1 KIT, Packing
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-471 D

5 of 6
MODEL
All

MCC 5831360, 3851770 or 3856530

56 NSS 1 U-SEAL
Note: NSS = Not Sold Separately
ASSEMBLY REVISION
6 of 6
OPPOSITE LACINGS (BLACK) SAME UNLESS NOTED:
Note: Take reference dimensions before removing lacings.
Weld lacings in place before welding any brackets, O
lugs, wear places, etc. to them. P
Q
R
E
O
D P
C N Q
R
C M S
C U T
12-1/2 FT (3.81m)
STRUT C V
C W
#177131 X
#A01797 Y N
M
L
AA Z K
B J CC
I BB
A B H 15 FT (4.57m) TOP
B G
C A #32948
D #A01810 (with Top Bracket)
F
E
D A
D
D
C
D E
C
DE
B B
C
29
D B
C A
D C
D C
D C
C
A 29 B
10 FT (3.05m) INSERT
C A 5FT (1.52m) TOP
B #32938 C
C #A03169
B
C
C
C
C
C O
C N
C P
C P
C
C
C P
P
B C
C
P
P
C
C M
P L
P
C K
C J
LACINGS, #134 & 134A
A Q I
20 FT (6.10m) INSERT H
C
B #176938 G
F 15 FT (4.57m) BUTT
E #177054
D
C
A B
ASSEMBLY REVISION
TO ORDER LACINGS SEE FOLIO #823 O-550 D

1 of 2
MODEL
555, 888, 1015
#134 & 134A JIB

LACING & CHORD WALL THICKNESS LIST
PART # ITEM # WALL THICKNESS DESCRIPTION OF PART
in. mm
32938 INSERT, 10’ (2.54m)
.095 2.41 LACINGS, All.
.156 3.96 CHORD, Tubing
76225 PIN, Boom Joint
32948 TOP, 15’ (4.57m)
.095 2.41 LACINGS, All
176938 INSERT, 20’ (6.10m)
177054 BUTT, 15’ (4.57m)
177131 STRUT, 12’ - 6"(3.81m)
..156 3.96 CHORD, Formed
A01797 STRUT, 12’ - 6" (3.81m)
..156 3.96 CHORD, Formed
A01810 TOP, 15’ (4.57m) (with Top Bracket)
A03169 TOP, 5’ (1.52m)
.120 3.05 LACING A
.095 2.41 LACINGS B, C, D and E
A04626 29 BRACKET, Pin Stowage
A00158 PIN, Connecting
562152 PIN, Cotter (3/8" x 4")
ASSEMBLY REVISION
O-550 D TO ORDER LACINGS SEE FOLIO #823
2 of 2
Weld lacings in place before welding any brackets,
lugs, wear places, etc. to them. PP
BE
BD
BC
OO
BA
NN
MM
AZ
AY
AX
LL
KK
AW
AV
AU
W
V
AI
U
T
S
AH
R
AG
AF
Q
P
AE BE PP
O
AD OO BD
NN BA BC
MM
AZ
LL AXAY
KK
JJ AU AW
II AV
AT W
HH AS AI V
GG
BH AR U
FFAQ AH S T
TOP 37’-6" (11.4m) EE AG R
DD AO AP Q
#178283 AE P AF
CC
AN AD O
BB AM N
AA AC M
AL AB
Z AK
X Y
ZZ K
YY
J
XX I
AJ WW BG W
H V
G HH
VV UFF GG
UU T
F S EE
R DD
TT E
SS Q BBCC
P
BF D AA
RR C N0 Z JJ
QQ M
B II L
A
K
Y J
LACINGS, #78 BOOM
I
H
G TOP 20’ (6.1m)
F #179545
E
D
X C
B
A
ASSEMBLY REVISION
TO ORDER LACINGS SEE FOLIO #823
O-553 J
1 of 7
Note: Take reference dimensions before removing lacings. L
Weld lacings in place before welding any brackets, M
lugs, wear places, etc. to them.
O
L
BUTT 22'-6" (6.86m) T
UPPER SECTION 13' (3.96m) K
#179548 J
I
U
P
T
BUTT 22'-6" (6.86m) F G H

LOWER SECTION 9'-6" (2.90m) G
#179547 H S F b
Q E
E RD a
c
N CQ
B
A
D SSTT
B C RR
A QQ
PP
OO
NN
MM
LL W
KK
JJ V
LONG REACH TOP 48' (14.63m) II U
T
#192676 HH S
GG
R
FF Q XX
EE WW
P VV
DD O AE
CC N UU
M
AA BB L
VV TT
Z K SS AG AH
RR
XY J
I QQ
PP
H OO Z
G NN AD Y
AC
F MM
E LL AB X
ZZ VW
D KK T U
C JJ S
AF
UU B II
A HH R
Q
GG P
FF O
EE
DD N R
M S
BBCC L Z
AA K R
Y
J Q
I P
O
H X
G
N U Y
F M
E
L K
D
C J
WI b
YY H a
B VG c
A FU
T E
D
TAPERED INSERT 50' (15.24m) B C BUTT 22'-6" (6.86m)
#192677 A #178284
ASSEMBLY REVISION
O-553 J TO ORDER LACINGS SEE FOLIO #823
2 of 7
OPPOSITE LACINGS (BLACK) SAME UNLESS NOTED: C
Note: Take reference dimensions before removing lacings. D
Weld lacings in place before welding any brackets, D
**F
lugs, wear places, etc. to them. E
D D
(Prior to 05-28-98) *F
D D
E
D
D
D
D A
B
D
D B
(After 05-28-98)*F B
D B
D
E B *F (Prior to 05-28-98)
INSERT 50' (15.24m) D
D B
#192072 B
#192073* D
D B
#A02573** B
D B
D *F (After 05-28-98) C
C B D
D
B
B E
D
D
B *F
B D
D
B E
B D
D
B
E B D
D A
B
B B
D
D B
E
B
D B
D
B *F
D
D B
C B C
B D
D
B
D E
B D
B
D *F
B D
B
D
B D
E B C
B
INSERT 40' (12.19m) A A
#178287 B
#178385* D B
B
B INSERT 20' (6.10m)
D E #178286
E F B *F
#178384*
D B
B
E B
A
A
B
INSERT 10' (3.05m) GC
#178285 B
C
F G B ASSEMBLY REVISION
A
TO ORDER LACINGS SEE FOLIO #823 O-553 J
3 of 7
Weld lacings in place before welding any brackets,
lugs, wear places, etc. to them.
INSERT 10' (3.05m) C
#192335 D
#192454* D
#A02571**
D **F E
D
C *F
A
B
B
B *F
E E
B
A HHC
D
INSERT 17'-6" (5.33m) C J
HB
#192171 E
B
GC
E D
F C
C L
E D M
N
C A
B
C
D
K C
B
B
K
C
D
I K C C
B D
A D
**F E
D
INSERT 20' (6.10m) D
#192336 *F
#192337* D
D
#A02572**
#A02584** D
D
C
A
B
B
B *F
B
B
B
B
E
B
A
ASSEMBLY REVISION
TO ORDER LACINGS SEE FOLIO #823
O-553 J
4 of 7
MODEL
777, 777T
#78 BOOM
PART # WALL THICKNESS DESCRIPTION OF PART
in. mm
178283 Top 37'-6" (11.43 m)

.250 6.35 LACINGS, A and V (Square Tubing)
.156 3.96 LACINGS, U, W, OO, and AI
.095 2.41 LACINGS, All Remaining
.500 12.70 CHORD, Angle (top 4") (bottom 5")
178284 BUTT 22'-6" (6.86 m)
.250 6.35 LACING, K
.750 19.05 CHORD, Angle 4" (top) (bottom, a and b)
.500 12.70 CHORD, Plate (c)
178285 INSERT 10' (3.05 m)
.500 12.70 CHORD, Angle 4"
178286 INSERT 20' (6.10 m)
.095 2.41 LACINGS, A, B, C, and D
.120 3.05 LACING, E (Removable)
.500 12.70 CHORD, Angle 4"
613952 SCREW, Hex Cap (7/8-9UNC - 2A x 2-3/4" long)
548347 NUT, Hex Elastic Stop (7/8-9UNC - 2B)
178287 INSERT 40' (12.19 m)
.500 12.70 CHORD, Angle 4"
178384 INSERT 20' (6.10 m)
.120 3.05 LACINGS, E (Removable) and F
.500 12.70 CHORD, Angle 4"
178385 INSERT 40' (12.19 m)
.120 3.05 LACINGS, E (Removable) and F
.500 12.70 CHORD, Angle 4"
179545 TOP 20' (6.1m)
.156 3.96 LACINGS, K, L, HH, and JJ.
.250 6.35 LACING, A
.120 3.05 LACINGS, J and V
.095 2.41 LACINGS, Remaining
ASSEMBLY REVISION
O-553 J
5 of 7
MODEL
777, 777T
#78 BOOM
in. mm
.500 12.70 CHORD, Angle 4" (top)

.500 12.70 CHORD, Angle 5" (bottom) (a and b)
179547 BUTT (LOWER) 22' - 6" (6.86m)
.750 19.05 CHORD, Angle 4" (top) (bottom, a and b)
179548 BUTT (UPPER) 22' - 6" (6.86m)
.250 6.35 LACINGS, A and H
.120 3.05 LACING, J (Removable)
.750 19.05 CHORD, Angle 4"
192072 INSERT 50' (15.24 m)
.120 3.05 LACING E (Removable)
.500 12.70 CHORD, Angle 4"
192073 INSERT 50' (15.24 m)
.120 3.05 LACING E (Removable) and F
.500 12.70 CHORD, Angle 4"
192171 INSERT 17'-6" (5.33m)
.156 3.96 LACINGS, B,C,D,L,M, and N)
.500 12.70 CHORD, Angle 4" (top)
.500 12.70 CHORD, Angle 5" (bottom)
192335 INSERT 10' (3.05 m)
.120 3.05 LACING E
.500 12.70 CHORD, Angle 4"
192336 INSERT 20' (6.10 m)
.500 12.70 CHORD, Angle 4"
192337 INSERT 20' (6.10 m)
ASSEMBLY REVISION
O-553 J
6 of 7
MODEL
777, 777T
#78 BOOM
in. mm

.120 3.05 LACINGS, E (removable) and F.
.500 12.70 CHORD, Angle 4"
192454 INSERT 10' (3.05 m)
.120 3.05 LACINGS, E and F.
.500 12.70 CHORD, Angle 4"
192676 TOP, LONG REACH 48' (14.63 m)
.500 12.70 CHORD, Angle 4"
192677 TAPERED INSERT 50' (15.24 m)
.500 12.70 CHORD, Angle 4"
A02571 MODIFICATION TO INSERT 10' (3.05 m) (see 192335 for lacings)
ASSEMBLY REVISION
O-553 J
7 of 7
P3 P4
A A
P2
P1
2
10
D1 D1 D1
B
B B A1 8 B
A1 A1 A2 A1
A2
5
A2 A3 A2 A2
A3 A3 A4 6 A3
A4 A4 C1 A4 9 A4
C1 C1 C2 C1
C2 C2 C2 C2
P1
P1 P1 P1
P2 1
P2 P2 P2 P2
P3
P3 P3
P3
P4
P4 P4 P4 P4
D1 4
D1 D1 D1 D1 7 D1 D1
497408-0 497412-0 SECTION A-A 3 497411-0

11
(Past Production)
ASSEMBLY
O-601
E
REVISION
1 of 2
JOINT, ROTATING UNION (12 CIRCUIT)
MODEL
250, 250T, 777, 777T, 888, 999, 15000
JOINT, ROTATING UNION

12 Circuit
MCC 497408-0, 497411-0, 497412-0
1 9364220050 1 HOUSING, Spool (497408-0)

9547220002 1 HOUSING, Spool (497411-0, 497412-0)
2 9364220051 1 SPOOL (497408-0)
9364220052 1 SPOOL (497411-0, 497412-0)
3 9364220053 1 PLATE, Retaining
4 9364220054 1 BEARING
5 9364220055 1 BEARING
6 9364220056 13 SEAL
7 9364220057 1 O-RING
8 9364220058 1 O-RING EP (497408-0)
9364220059 1 O-RING EP (497411-0, 497412-0)
9 9364220060 13 O-RING
10 9364220061 4 BLOCK, Flange (497411-0)
11 9364220062 6 SCREW, Button Hd Soc Cap (5/16-18UNC-2A x 3/4" lg)(torque to 16-17 ft lbs.)
497408-5 1 KIT, Seal (497408-0)

6 9364220056 13 SEAL
7 9364220057 1 O-RING
8 9364220058 1 O-RING EP
9 9364220060 13 O-RING
497412-5 1 KIT, Seal (497411-0, 497412-0)

6 9364220056 13 SEAL
7 9364220057 1 O-RING
8 9364220060 1 O-RING EP
9 9364220060 13 O-RING
ASSEMBLY REVISION
O-601 E PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
1
2
MODEL
M-80W, 777, 2250, 21000
DUAL SOLENOID CONTROL VALVE (REXROTH OR VICKERS)

MCC #702995-0
USE FOR REXROTH VALVES

702995-5 1 SEAL KIT (Rexroth)
1 572371 2 PLUG Din
2 703898-6 2 SOLENOID (Rexroth)
3 702027-7 2 CAP
4 702995-7 1 BOLT KIT (Rexroth)
USE FOR VICKERS VALVES
702902-5 1 SEAL KIT (Vickers)
1 572371 2 PLUG, Din
2 702995-8 2 SOLENOID (Vickers)
4 702995-9 1 BOLT KIT (Vickers)
CONTROL VALVE
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-603 C

1 of 1
COUPLER
NIPPLE
6 26
10 12 3 13 3
4 3 20 7 9 11 15 16 14
21
5 2 8 22 27 23 24 4
25
17 18 19
COUPLER & NIPPLE CONNECTED

20
5 2 11 12 23 24
17 18
15 16
QUICK DISCONNECT
COUPLER & NIPPLE DISCONNECTED

ASSEMBLY REVISION
O-725 D
ILLUST. O-725 B1
1 of 3
MODEL
M-250, M-250T, 2250, 2250T, 888, 888RINGER, 777
QUICK DISCONNECT
MCC 375429-0, 375430-0
COUPLER ASSEMBLY (#375429-0)

2 1 O-RING
3 2 RING, Retaining
4 1 ADAPTOR
5 1 O-RING
6 1 BODY
7 1 SPRING
8 1 SLEEVE, Sliding
9 1 SPRING, Sleeve
10 1 SLEEVE
11 1 RING, Back-up
12 1 O-RING
13 12 BALL
14 1 RING, Retaining
17 1 O-RING
18 1 RING, Par Back
20 1 RING, Back-up
25 1 PINTLE
375429-5 1 SEAL KIT (Coupler)
5 1 O-RING
11 1 RING, Back-up
12 1 O-RING
17 1 O-RING
18 1 RING, Par Back
NIPPLE ASSEMBLY (#375430-0)
3 1 RING, Retaining
4 1 ADAPTOR, Nipple
15 1 RING, Back-up
16 1 O-RING (polyurethane)
19 1 VALVE
21 1 SPRING
22 1 GUIDE
23 1 O-RING
24 1 RING, Back-up
26 1 NIPPLE
27 1 STEM
375430-4 1 SEAL KIT, Valve (Item 19)
15 1 RING, Back-up
16 1 O-RING
ASSEMBLY REVISION
2 of 3
MODEL
M-250, M-250T, 2250, 2250T, 888, 888RINGER, 777
QUICK DISCONNECT
MCC 375429-0, 375430-0
375430-5 1 SEAL KIT, Nipple

15 1 RING, Back-up
16 1 O-RING (polyurethane)
21 1 SPRING
23 1 O-RING
24 1 RING, Back-up
ASSEMBLY REVISION

3 of 3
HYDRAULIC VALVES
Replacement Valve Parts For Manitowoc Lattice Boom Cranes.
ASSEMBLY REVISION
O-750 Q
1 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts
PART # QTY. Description of Part
7026570 1 VALVE, Counterbalance

7026576 1 CARTRIDGE
7026575 1 KIT, SEAL
7028590 1 VALVE, Relief

7028596 1 CARTRIDGE (factory preset @ 4000 psi)
7028595 1 KIT, SEAL

7029006 1 CARTRIDGE
7029005 1 KIT, SEAL
7029540 1 VALVE, Relief Check

7029547 1 KIT, Seal, Relief Valve
7029548 1 CARTRIDGE, Check
7028595 1 KIT, Seal, Check
7029910 1 VALVE, Check

7029916 1 CARTRIDGE
7029915 1 KIT, SEAL
7033500 1 VALVE, Pressure Reducing

7033506 1 CARTRIDGE
7033505 1 KIT, SEAL

7034006 1 CARTRIDGE
7040825 1 KIT, SEAL
7034110 1 VALVE, Sequence/Flow Conrtrol

7041007 1 CARTRIDGE, Sequence
7026575 1 KIT, Seal, Sequence Valve
7034120 1 CARTRIDGE, Flow Control
7028595 1 KIT, Seal, Flow Control
7034300 1 VALVE, Directional (3-station, Cylinder Control Manifold)

7034305 1 CARTRIDGE, Relief Valve (set to 3500 PSI)
7041485 KIT, Seal
7034304 6 CARTRIDGE, Check Valve
7034307 1 KIT, Seal
7034309 3 VALVE, Solenoid (Normally-open)
7034308 3 VALVE, Solenoid (Normally-closed)
ASSEMBLY REVISION
O-750 Q
2 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts
7034316 1 CARTRIDGE
7040825 1 KIT, Seal
7034370 1 VALVE, Loop Flushing

7034376 1 CARTRIDGE, Sequence Valve
7026575 1 KIT, Seal
7034375 1 CARTRIDGE, Flow Control
7028595 1 KIT, Seal
7040824 1 KIT, Seal
7034590 1 VALVE, Mast Stop Control Manifold

7034595 1 CARTRIDGE, Counterbalance Valve
7040525 1 KIT, Seal
7040965 1 KIT, Seal
7034597 1 CARTRIDGE, Needle Valve
7040824 1 KIT, Seal
7034598 1 CARTRIDGE, Needle Valve
7040824 1 KIT, Seal
7034600 1 VALVE, Direct Mount Counterbalance

3856275 1 CARTRIDGE, Vented Direct Mount Counterbalance Valve
7041625 1 KIT, Seal
7034620 1 VALVE, Hydraulic Relief

9926220358 1 O-RING, External
7034625 1 CARTRIDGE, Hydraulic Relief Valve
7034626 1 KIT, Seal
9926220359 1 SOLENOID VALVE AND COIL
7034640 1 VALVE MANIFOLD ASSEMBLY

7040824 1 KIT, Seal (1 per cartridge)
7034643 1 CARTRIDGE, Valve
7040824 1 KIT, Seal
7034644 1 CARTRIDGE, Valve (factory preset 2100 psi)
3855653 1 KIT, Seal

7034656 1 CARTRIDGE, Counterbalance Valve (set at 3000 psi)
3855653 1 KIT, Seal
7034700 1 VALVE, Adjustable Needle

7034706 1 CARTRIDGE
ASSEMBLY REVISION
O-750 Q
3 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts
7040965 1 KIT, Seal

7034766 1 CARTRIDGE, Flow Control (set at 6 GPM)
7028595 1 KIT, Seal
7034767 1 CARTRIDGE, Sequence (set at 200 PSI)
7026575 1 KIT, Seal
7034770 1 VALVE, Pressure Reducing

7034776 1 CARTRIDGE, Pressure Reducing (factory preset 2000 psi)
7040525 1 KIT, Seal

7034006 1 CARTRIDGE, Counterbalance Valve (set at 3000 psi)
7026575 1 KIT, Seal
7034830 1 VALVE, Sequence (w/reverse free flow check)

7034836 1 CARTRIDGE, Sequence Valve (set at 2500 psi)
7026575 1 KIT, Seal

7028593 1 CARTRIDGE, Relief (set at 2000 psi)
7028595 1 KIT, Seal

7028595 1 KIT, Seal

7028595 1 KIT, Seal

7034768 1 CARTRIDGE, Flow Control (set at 4 GPM)
7028595 1 KIT, Seal
7034767 1 CARTRIDGE, Sequence (set at 200 PSI)
7026575 1 KIT, Seal
7034990 1 VALVE, Counterbalance (vented)

7041625 1 KIT, Seal

7028595 1 KIT, Seal
ASSEMBLY REVISION
O-750 Q
4 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts

7038876 1 CARTRIDGE
7029005 1 KIT, SEAL

7038886 1 CARTRIDGE
7038885 1 KIT, SEAL
7038920 1 VALVE, Flow Control

5966950 1 O-RING (1.50 SAE Code 61)
7038926 1 CARTRIDGE
7038925 1 KIT, SEAL
7040520 1 VALVE, Solenoid Operated Relief

7040524 1 CARTRIDGE, Relief
7040525 1 KIT, Seal, Relief
7040526 1 CARTRIDGE, Solenoid
7040527 1 COIL
7040730 1 VALVE, Solenoid-Operated Relief Less 704074-0 Cartridge

7040736 1 CARTRIDGE
7040525 1 KIT, Seal, Solenoid-Operated Relief Valve
7040740 1 CARTRIDGE, Solenoid Valve
7040745 1 KIT, Seal, Solenoid Valve
7040750 1 COIL, Solenoid Valve
7040820 1 VALVE, Pressure Reducer

7040826 1 CARTRIDGE, Pressure Reducer
7040825 1 KIT, Seal, Pressure Reducer Valve
7040827 1 VALVE, Check
7040824 1 KIT, Seal, Check Valve

7040836 1 CARTRIDGE, Counterbalance
7026575 1 KIT, Seal

7040846 1 CARTRIDGE
7028595 1 KIT, Seal
7040930 1 VALVE, Sequence

7040825 1 KIT, Seal
ASSEMBLY REVISION
O-750 Q
5 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts
7040940 1 VALVE, Flow Divider

7040946 1 CARTRIDGE
7040945 1 KIT, Seal

7040956 1 CARTRIDGE, Counterbalance
7026575 1 KIT, Seal
7040960 1 VALVE, Dual Relief

7040966 2 CARTRIDGE, Relief
7040967 2 CARTRIDGE, Check
7040965 2 KIT, Seal, Check

7040986 1 CARTRIDGE
7028595 1 KIT, Seal
7041000 1 VALVE, Sequence

7026575 1 KIT, Seal

7041086 1 CARTRIDGE
7040965 1 KIT, Seal
7041100 1 VALVE, Divider/Combiner

7041106 1 CARTRIDGE
7041105 1 KIT, Seal
7041110 1 VALVE, Line Mounted Dual Counterbalance

7026576 1 CARTRIDGE
7026575 1 KIT, Seal
7041130 1 VALVE, Double Counterbalance

7041136 2 CARTRIDGE
7040525 2 KIT, Seal
7041140 1 VALVE, Pilot Check

7041146 1 CARTRIDGE
7040525 1 KIT, Seal
7041300 1 VALVE, Line-Mounted Shuttle

7041306 1 CARTRIDGE
7040825 1 KIT, Seal
ASSEMBLY REVISION
O-750 Q
6 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts
7041450 1 VALVE, Hot Oil Shuttle With Relief & Checks

7041452 1 CARTRIDGE, Low Side Shuttle Valve (factory preset @ 200 PSI)
7040945 2 KIT, Seal, Low Side Shuttle Valve
7041453 1 CARTRIDGE, Relief Valve (factory preset @ 350 PSI)
7028595 1 KIT, Seal, Relief Valve
7028595 2 KIT, Seal, Check Valve
5966920 1 O-RING (1.25 Code 62)
7041480 1 VALVE MANIFOLD ASSEMBLY

9926220360 1 CARTRIDGE, Relief Valve (set to 2500 PSI)
7041485 1 KIT, Seal

7041556 1 CARTRIDGE
7028595 1 KIT, Seal
5966920 1 O-RING (1.25, Code 61)
7041560 1 VALVE, Relief/Unloader w/Manifold

7041564 1 CARTRIDGE, Pilot Check
7041566 1 CARTRIDGE, Relief (set to 2700 PSI)
7028595 1 KIT, Seal
7041570 1 VALVE, Sequence/Flow Control

7041008 1 CARTRIDGE (set to 275 PSI)
7026575 1 KIT, Seal
7041576 1 CARTRIDGE (set to 4 gal/min)
7028595 1 KIT, Seal
7041580 1 VALVE, Pilot Check

7041586 1 CARTRIDGE
7040525 1 KIT, Seal
7041620 1 VALVE, Pilot Check with Manifold

7041626 1 CARTRIDGE
7041625 1 KIT, Seal

7041646 1 CARTRIDGE
7028595 1 KIT, Seal

7028595 1 KIT, Seal
ASSEMBLY REVISION
O-750 Q
7 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts

7041926 1 CARTRIDGE
7040525 1 KIT, Seal

7041935 1 KIT, Seal
A011580 1 VALVE, Double Counterbalance

A011586 2 CARTRIDGE, Counterbalance Valve
7040525 1 KIT, Seal
A016560 1 VALVE, Relief

A016566 1 CARTRIDGE, Relief
7040824 1 KIT, Seal
A035900 1 VALVE, Pressure Control Pilot

7041567 1 CARTRIDGE (factory preset @ 2200 PSI)
7040525 1 KIT, Seal
A042970 1 VALVE, Double Counterbalance

7040525 1 KIT, Seal (one per cartridge)
A043220 1 VALVE, Flow Control

A043226 1 CARTRIDGE (factory preset @ 5 GPM)
7040824 1 KIT, Seal

7041935 1 KIT, Seal

7041935 1 KIT, Seal
A058890 1 VALVE, Flow Control (12 GPM)

9926220349 1 CARTRIDGE (12 GPM)
9926220350 1 KIT, Seal
9926220346 1 KIT, Valve Interface Seal

A052705 1 CARTRIDGE (4 GPM)
7040825 1 KIT, Seal
ASSEMBLY REVISION
O-750 Q
8 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts
A079290 1 VALVE, Pressure Reducing (model change call before servicing)

Call 1 CARTRIDGE, Solenoid (model change call before servicing)
7040825 1 KIT Seal
Call 1 COIL, Solenoid (model change call before servicing)
7040524 1 CARTRIDGE, Relief (factory preset @ 3000 PSI)
A077880 1 VALVE, Pressure Reducing

7040825 1 KIT Seal
A093500 1 VALVE, Pressure Control Pilot (factory set to 1200 PSI)

9926220352 1 CARTRIDGE, Pressure Control Pilot (factory set to 1200 PSI)
9926220353 1 KIT, Seal

9926220354 1 CARTRIDGE (75 PSI)
7040825 1 KIT, Seal
9926220355 1 CARTRIDGE (2 GPM)
9926220356 1 KIT, Seal

7034767 1 CARTRIDGE, Sequence valve
7034307 1 KIT, Seal
9926220357 2 CARTRIDGE (4 GPM)
9926220356 1 KIT, Seal

7040524 1 CARTRIDGE, Relief (factory preset @ 3000 PSI)
Call 1 CARTRIDGE, Solenoid (model change call before servicing)
7040825 1 KIT Seal
Call 1 COIL, Solenoid (model change call before servicing)
A147620 1 VALVE, Relief (D05 sandwich cross relief)

7041485 1 KIT, Seal
A147670 1 VALVE, Pressure Control Pilot (factory set to 400 PSI)

9926220344 1 CARTRIDGE, Pressure Control Pilot (factory set to 400 PSI)
7034626 1 KIT, Seal
A150790 1 VALVE, Relief (factory set to 2200 PSI)

9926220347 1 CARTRIDGE (factory set to 2200 PSI)
7029005 1 KIT, Seal
ASSEMBLY REVISION
O-750 Q
9 of 10
MODEL
All
HYDRAULIC VALVES
Replacement Parts
9926220348 KIT, Valve Interface Seal
A157490 1 VALVE, Flow Control Bypass

9926220342 1 CARTRIDGE
7040525 1 KIT, Seal

7040824 1 KIT, Seal

7040824 1 KIT, Seal
9926220346 1 KIT, Valve Interface Seal

7040825 1 KIT, Seal
81005824 1 VALVE, Relief (factory set to 500 PSI)

9926220356 1 KIT, Seal
ASSEMBLY REVISION
O-750 Q
10 of 10
Manitowoc
12 4
6 13
11
1
14
5
1 2
8
9
10
CONTROL HANDLE
ASSEMBLY REVISION
O-765 L
1 of 3
MODEL
M-50W, M-65W, M-80W, M-85W, M-250, M-250T, 888, 777, 2250, 21000
CONTROL HANDLE
MCC 672663, 672664
CONTROL HANDLE (MCC 672663)

9352220041 1 DIH HANDLE WITH THUMPER & PUSH BUTTON ASSEMBLY
1 672701 1 HANDLE (both halves - see Note)
9872220028 1 THUMPER AND PUSH BUTTON ASSEMBLY
489470 1 THUMPER, Solenoid
9872220054 1 SWITCH, Push Button (normally open - see Note)
672700 1 SWITCH, Push Button (with protective shroud - see Note)
9872220034 1 SLEEVE, Threaded
9352220014 1 PLATE, Mounting
9872220036 1 WASHER, S.S. Flat
9352220015 1 NUT (M8 x 3/4")
266021 BOOT, Thumper
2 9352220016 1 SHAFT
3 265204 1 BOOT
4 9352220017 1 RING, Adaptor
5 9834220001 1 RETURN, Heavy Duty Spring
6 9352220018 1 GASKET
7 9352220019 1 PLATE, L/S
8 9872220011 1 BOARD, 5 Pole Terminal
9 672765 1 MICROSWITCH
10 9352220020 1 CONNECTOR
11 9352220021 1 PLATE
12 9872220039 2 SCREW (M5 x 12 mm)
13 9872220040 2 WASHER, #10 Nylon
14 9872220002 1 P.C. BOARD WITH POTENTIOMETER
575897 1 POTENTIOMETER (Ohm)
9352220022 1 COUPLING, Potentiometer
9352220023 1 GEAR, Slave
9352220013 1 R.G. HANDLE WITH THUMPER ASSEMBLY
1 9352100792 1 HANDLE (both halves)
9872220036 1 WASHER, S.S. FLAT
266021 1 BOOT, Thumper
2 9352220016 1 SHAFT
3 265204 1 BOOT
4 9352220017 1 RING, Adapter
6 9352220018 1 GASKET
7 9352220019 1 PLATE, L/S
10 9352220020 1 CONNECTOR
11 9352220021 1 PLATE
ASSEMBLY REVISION
O-765 L PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 3
MODEL
M-50W, M-65W, M-80W, M-85W, M-250, M-250T, 888, 777, 2250, 21000
CONTROL HANDLE
MCC 672663, 672664
12 9872220039 2 SCREW (M5 x 12mm)

13 9872220040 2 WASHER, #10 Nylon
575897 1 POTENTIOMETER (500 Ohm)
9352220023 1 GEAR, Slave
Note: For past production handles without protective shroud

order the following:
672701 1 SWITCH KIT (handle update - includes handle half with push button
switch hole, switch w/protective shroud, and threaded sleeve)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-765 L

3 of 3
14
4
3
1
8
11
12
13
1 2 3 4
CONTROL HANDLE (SINGLE AXIS)

6
10
ASSEMBLY REVISION
O-766 G
1 of 3
MODEL
M-50W, M-65W, M-80W, M-85W, M-250, M-250T, 888, 777, 2250, 21000
CONTROL HANDLE
MCC 6726650, 6726660, 6726670

9352220013 1 R.G. HANDLE WITH THUMPER & PUSH-BUTTON ASSEMBLY
9872220028 1 THUMPER AND PUSH-BUTTON ASSEMBLY
9872220054 1 SWITCH, Push Button (10 AMP) Normally Open
4894700 1 THUMPER, Indicator
9352220015 1 NUT (M8 x 3/4")
2 9352220016 1 SHAFT
3 2652040 1 BOOT
4 9352220017 1 RING ADAPTER
6 9352220018 1 GASKET
7 9352220019 1 PLATE, L/S
10 9352220020 1 CONNECTOR
11 9352220021 1 PLATE
12 9872220039 2 SCREW (M5 x 12 mm)
13 9872220040 2 WASHER, #10 Nylon
5758970 1 POTENTIOMETER (500 OHM)
15 9352220023 1 GEAR, Slave
1 9352220024 2 HANDLE (AA/3 modified)
9872220036 1 WASHER, S.S. Flat
2 9352220026 1 SHAFT
3 2652040 1 BOOT
6 9352220018 1 GASKET
7 9352220019 1 PLATE, L/S
10 9352220020 1 CONNECTOR
11 9352220021 1 PLATE
12 9872220039 2 SCREW (M5 x 12 mm)
ASSEMBLY REVISION
O-766 G PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 3
MODEL
M-50W, M-65W, M-80W, M-85W, M-250, M-250T, 888, 777, 2250, 21000
CONTROL HANDLE
MCC 6726650, 6726660, 6726670
13 9872220040 2 WASHER, #10 Nylon

15 9352220023 1 GEAR, Slave
9872220028 1 THUMPER AND PUSH-BUTTON ASSEMBLY
6727000 1 SWITCH, Push Button (10 AMP) Normally Closed
4894700 1 THUMPER, Indicator
9352220015 1 NUT, (M8 x 3/4")
2 9352220026 1 SHAFT
3 2652040 1 BOOT
6 9352220018 1 GASKET
7 9352220019 1 PLATE, L/S
10 9352220020 1 CONNECTOR
11 9352220021 1 PLATE
12 9872220039 2 SCREW (M5 x 12 mm)
13 9872220040 2 WASHER, #10 Nylon
15 9352220023 1 GEAR, Slave
Note: For past production handles without protective shroud

6727010 1 SWITCH KIT (handle update - includes handle half with push button
switch hole, switch w/protective shroud, and threaded sleeve)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-766 G

3 of 3
8 3
4
9
11
6
10
CONTROL HANDLE
ASSEMBLY REVISION
O-767 F
1 of 2
MODEL
M-50W, M-65W, M-80W, M-85W, M-250, M-250T, 888, 777, 2250, 21000
CONTROL HANDLE
6726680, 6726690
1 9872220078 1 LIFT LOWER CAP ASSEMBLY (6726680)

9872220079 1 CAP, Upper
9872220080 1 WASHER
9872220081 1 SPRING
9872220082 1 WASHER
9872220084 1 SHAFT
9872220085 1 WASHER
9872220086 3 SCREW
9872220088 1 WASHER
9872220089 1 SPRING, Handle
9872220090 1 CAP, Lower
9872220091 1 BOLT, Shoulder
9872220092 1 SPRING
9872220093 1 SHAFT, Handle and Gear
9872220036 1 WASHER
1 9352220006 1 CAP, Solid (6726690)
2 2652040 1 BOOT
3 9352220017 1 RING, Adaptor
4 9352220018 1 GASKET
5 9352220019 1 PLATE, Left Side Body
7 9352220020 1 CONNECTOR
8 9872220039 2 SCREW, MTG. (M5 x 12 mm)
9 9352100246 2 WASHER, Nylon
10 9872220002 1 PRINTED CIRCUIT ASSEMBLY with Potentiometer
5758970 1 POTENTIOMETER
9352220023 1 GEAR, Slave
11 9872220097 1 SHAFT, 80 mm (6726690)
ASSEMBLY REVISION
O-767 F
2 of 2
Manitowoc
1 2 3 4
7 8
5 6
Past Production Coupler Past Production Nipple

See Note 1 See Note 1
QUICK DISCONNECT
ASSEMBLY REVISION
O-779 G
1 of 2
MODEL
M-250, M-250T, 555, 777, 888, 14000, 15000, 16000, 18000, 21000
QUICK DISCONNECT
375439 Coupler, 375440 Nipple, 81006246 Nipple
COUPLER ASSEMBLY (375439 PAST PRODUCTION) (SEE NOTE 1)

3754405 1 KIT, Coupler Seal
1 NSS 1 RING, Back-up
2 NSS 1 O-RING
3 NSS 1 O-RING
NIPPLE ASSEMBLY (375440 PAST PRODUCTION) (SEE NOTE 1)
3754395 1 KIT, Nipple Seal
6 NSS 1 O-RING
7 NSS 1 O-RING
COUPLER ASSEMBLY (375439 CURRENT PRODUCTION) (SEE NOTE 1)
9364220156 1 KIT, Coupler Seal
10 NSS 1 O-RING
11 NSS 1 O-RING
NIPPLE ASSEMBLY (375440 CURRENT PRODUCTION) (SEE NOTE 1)
9364220158 1 KIT, Nipple Seal
14 NSS 1 O-RING
15 NSS 1 O-RING
810062460 1 FITTING, Quick Disconnect Nipple (Assembly A13235) (SEE NOTE 2)
Note 1: Different production nipples and couplers are interchangeable.
Seal kits are not Interchangeable. If production is not known replace with current
nipple or coupler.
Note 2: No serviceable parts available.
ASSEMBLY REVISION
2 of 2
3854490 3855530 3855520
6
2 5
1 3 4
MODEL
777, 888, 15000
HYDRAULIC CYLINDERS
3854490, 3855520, 3855530
HYDRAULIC CYLINDER 3854490

3854495 1 KIT, Seal
1 NSS 1 UNIRING
2 NSS 1 O-RING
3 NSS 1 O-RING
5 NSS 1 POLYPAK
6 NSS 1 SEAL, Dust HYDRAULIC CYLINDERS
3854495 1 KIT, Seal

3854495 1 KIT, Seal
ASSEMBLY REVISION

1 of 1
2.51" For
Coil Removal
4" Maximum
Clearance Height 1
Port T
Port A
Port B
Schematic
Port P
MODEL
ALL
VALVE HYDRAULIC
Directional Control, Single Solenoid, 12 VDC, DO3 Mount
1 704115 1 VALVE, 4-way Solenoid (Vickers option)

1 KIT, Bolt
or
1 704115 1 VALVE, 4-way Solenoid (Rexroth option)
1 KIT, Bolt
or
1 704115 1 VALVE, 4-way Solenoid (Denison option)
1 KIT, Bolt
HYDRAULIC VALVE
or
1 704115 1 VALVE, 4-way Solenoid (Bosch option)
1 KIT, Bolt
Note: Mounts on MCC subplate 702903
ASSEMBLY REVISION
O-809 A
1 of 1
Manitowoc
SEAT, OPERATOR’S CAB
ASSEMBLY REVISION
O-811 G
1 of 2
MODEL
111, 222, 777, 777T, 888, 2250, 2250T

623068 (see Note 1)
623073 1 ARMRESTS, Replacement (Both)

1 9798220009 1 ARMREST ASSEMBLY, LH
2 9798220010 1 ARMREST ASSEMBLY, RH
3 90015696 1 FOAM SEAT AND SWITCH ASSY (pancake style switch located inside seat)
4 9798220011 1 ADJUSTMENT, Infinite Back
5 90015768 1 TRACK, Set (6" - includes both Control and Free)
7 623067 1 RISER, Seat (fore-aft adjustment) (see Note 2)
8 90017552 1 COVER, Seat (back with Manitowoc logo)
9 9798220003 1 COVER, Seat (bottom)
10 90017332 1 FOAM, Seat Back (less cover)
Note 1: Operator’s Seat 623068 is replaced by 81011615 (0-1802). Seats are identical except
for back seat cover (item 8) has new Manitowoc logo.
Note 2: Single locking tracks are shown in neutral position.Track adjustment is 3.0 inch travel
fore and aft.
Seat riser is not included with seat (shown as an option that can be ordered individually).
Note 3: Height adjust handle.
Note 4: Fore and Aft adjust handle.
ASSEMBLY REVISION
2 of 2
Manitowoc
With Protective Shroud

1
11
10
8 12
2 9
13
3
7
4
15
14
CONTROL HANDLE (DUEL AXIS)

16
3 4 1 2 18 L C R
5
6
17
ASSEMBLY REVISION
O-812P H
1 of 3
MODEL
M-50W, M-65W, M-80W, M-85W, 111, 222, M-250, M-250T, 777, 777T, 888, 999, 2250, 21000,
CONTROL HANDLE
MCC 6726870, 6726880, 6727640

9872220033 1 R.G. HANDLE WITH THUMPER & PUSH BUTTON ASSEMBLY
1 90014110 1 HANDLE (both halves) (see Note)
90014113 1 GASKET (for switch 6727000)
6727000 1 SWITCH, Push Button NC With Protective Shroud (see Note)
9872220034 1 NUT, MOUNTING
2660210 1 BOOT, Handle
90014281 1 KIT, Handle (not shown)
90014114 1 COUPLING (8mm for mounting handle to shaft)
90014282 1 SCREW, Set
9872220104 1 KIT, Control Handle Screw/Nut (not shown)
4894700 1 SOLENOID, Thumper
2 9872220037 1 FLANGE, Boot & Bezel
3 9872220038 1 PLATE
7 9872220030 1 CAM, Fixed
8 9872220039 4 SCREW
9 9872220040 4 WASHER, Nylon
10 2652050 1 BOOT, Controllers
11 9872220006 1 SHAFT, R.G
12 9872220007 1 GATE, Sim.
13 9872220008 2 GEAR, Drive
14 9872220041 2 WIRING ASSEMBLY w/POT
15 9872220009 2 GEAR, Potentiometer
16 9872220042 1 PLATE
17 9872220043 2 5 POLE TERMINAL BOARD ASSEMBLY
18 9872220031 3 STAND OFF (M4 x 20mm)
9872220044 1 R.G. HANDLE WITH THUMPER
1 9872220013 2 HANDLE, Half Without Push Button Switch Hole
90014282 1 SCREW, Set
4894700 1 SOLENOID, Thumper
3 9872220038 1 PLATE
7 9872220049 1 CAM, Fixed
8 9872220039 4 SCREW
ASSEMBLY REVISION
O-812 H PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 3
MODEL
M-50W, M-65W, M-80W, M-85W, 111, 222, M-250, M-250T, 777, 777T, 888, 999, 2250, 21000,
CONTROL HANDLE
MCC 6726870, 6726880, 6727640
9 9872220040 4 WASHER, Nylon

11 9872220050 1 SHAFT, R.G
12 9872220046 1 GATE, Sim
13 9872220008 2 GEAR, Drive
16 9872220042 1 PLATE
18 9872220031 3 STAND OFF (M4 x 20mm)
9872220033 1 R.G. HANDLE WITH THUMPER & PUSH BUTTON ASSEMBLY
1 9872220051 1 HANDLE, (both halves)
9872220055 1 SWITCH, Push Button (NC)
90014282 1 SCREW, Set
3 9872220038 1 PLATE
7 9872220030 1 CAM, Fixed
8 9872220039 4 SCREW
9 9872220040 4 WASHER, Nylon
11 9872220006 1 SHAFT, R.G.
12 9872220032 1 GATE
13 9872220008 2 GEAR, Drive
16 9872220042 1 PLATE
18 9872220031 3 STAND OFF (M4 x 20mm)
Note: For past production handles with hole without protective shroud
6727010 1 SWITCH KIT (handle update - includes handle half with push button switch hole,
switch w/protective shroud, and threaded sleeve)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-812P H

3 of 3
1
2
6
TOOLS
ASSEMBLY REVISION
O-813 A
ILLUST. O-813 A1
1 of 2
MODEL
888
TOOL LIST
MCC 722209-0, 722493-0, 612025-0, 612024-0, 722546-0, 176784-0, 177112-0
1 722209-0 1 WRENCH, Open-End, 2-1/4 in. (57 mm)–Brake Jam

2 722493-0 1 WRENCH, Open-End, 1-1/2 in. (38 mm)—Brake Adjustment
3 612025-0 1 SCREWDRIVER
4 612024-0 1 SCREWDRIVER
5 722546-0 1 WRENCH, Box, Striking Face, 2-15/16 in. (75 mm)—Front Roller
6 176784-0 1 SHAFT ASSEMBLY TOOL, Intermediate Crawler Roller
7 177112-0 1 COUPLER ASSIST TOOL, Quick-Disconnect
ASSEMBLY REVISION
O-813 A PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
33 34
31
30
32
28
27
29
2 26
6
1
3 35
41
8 New Production
2 42 (see Note 3)
43
36 47
44 45
Old Production 46
37
4 38 OR
39
40 22
5
11
19
17
20 7 9
HYDRAULIC MOTOR (SWING)

18
12
16
14 17
10 18
15
19
13 20
ASSEMBLY REVISION
O-824 D
1 of 3
MODEL
777, 777T, 2250, 888 RINGER, 21000
HYDRAULIC MOTOR
Swing (75 cc/rev) (see Note)
5364670
1 9632220018 1 HOUSING, Fixed

2 9722220095 2 PLUG
3 9632220005 1 PLUG
4 9632220243 1 TUBE, Holddown
5 9722220376 1 PLATE, Valve
6 9722220377 1 PLATE, Thrust
7 9722220305 1 BEARING, Journal
8 9632100824 2 PIN
9 9722220379 1 GASKET, End Cap
10 9632220636 1 END CAP ASSEMBLY (twin ports)
11 9722220239 2 Plug
12 9722220239 1 Plug
13 9722220380 4 SCREW
14 9722220381 1 SCREW
15 9722220382 1 SCREW
16 9722220383 1 SPOOL, Shuttle
17 9722220384 2 GUIDE, Spring
18 9722220385 2 SPRING
19 9632220035 2 O-RING
20 9632220037 2 PLUG
22 9632100821 1 O-RING
26 9722220387 1 SHAFT, 14 Tooth, 12/24
27 9632220637 1 BEARING, Roller
29 5834415 1 KIT, Shaft Seal Assembly
30 9722220120 1 CARRIER, Seal
31 9794220040 1 SEAL, Lip
32 9754220027 1 O-RING
33 9722220121 1 PLATE, Retainer
34 9722220122 3 SCREW, Socket Head
35 9632220638 1 KIT, Rotating Group
36 9632220639 1 CYLINDER BLOCK ASSEMBLY
37 9722220317 1 SEAT, Spring
38 9722220316 1 SPRING
39 9722220318 1 RETAINER, Spring
40 9722220319 1 RING, Retainer
41 9722220320 9 PISTON, Welded
43 9632220241 1 RETAINER, Slipper Guide
44 9632220242 1 SHIM, Slipper Guide Retainer
45 7031232 1 KIT, CPRV Cartridge (See Note 3)
46 9632100821 1 O-RING
47 9632220035 1 O-RING
5364675 1 KIT, Overhaul Seal
9 9722220379 1 GASKET, End Cap
19 9632220035 2 O-RING
ASSEMBLY REVISION
O-824 D
2 of 3
MODEL
777, 777T, 2250, 888 RINGER, 21000
HYDRAULIC MOTOR
Swing (75 cc/rev) (see Note)
5364670
22 9632100821 2 O-RING
31 9794220040 1 SEAL, Lip
32 9754220027 1 O-RING
Note 1: Contact dealer for authorized minor or major hydraulic motor

component repair/relacement servicing. Failure to contact
dealer for serviceable hydraulic motor components may
void warranty.
Note 2: NEW PRODUCTION applies only to 5364670 after date 09-

01-98. Date determined by dealer.
ASSEMBLY REVISION
O-824 D
3 of 3
Group F
O-837
VALVE, SPOOL
(6 SECTION)
(MCC Part # 704152-0)
This O-Number Is
Not Published
As Of This Date
VALVE, SPOOL (6 SECTION)
ASSEMBLY
O-837
1 of 1
Manitowoc
ASSEMBLY
O-839
G
REVISION
1 of 5
DRIVE PLANETARY, SWING (W/ BRAKE & LOCK)
MODEL
777, 777T
DRIVE PLANETARY W/BRAKE & LOCK

Swing
465097, 465108
90017097 LOWER OUTPUT HOUSING ASSEMBLY (465097)

90019224 LOWER OUTPUT ASSEMBLY (465108)
1 9490221144 1 HOUSING, Output (465097)
9490221145 1 HOUSING, Output (465108)
2 9490221146 1 SHAFT, Output
3 9576101324 1 RING, Internal Retaining
4 9794220032 2 SEAL, Oil
5 9490221148 1 RING, Nilos (24128 AV)
6 9754220055 1 O-RING (41600)
7 9490220370 1 BEARING, Barrel Roller
8 9490220371 1 BEARING, Barrel Roller
9 9660220003 1 NUT, Ring
11 9490220072 1 SHIM
12 9490220068 1 PLUG, Drain
42 9490220172 2 PLUG
13 9490220031 2 PLUG, Drain
14 465505 1 GEAR, Sun
15 9490220159 1 GEAR, Ring
16 9705220046 1 PLATE, End
17 9490220162 1 CARRIER, Planet
18 9490220325 1 CARRIER, Male Planet
19 9490220164 3 GEAR, Planet
20 9490220165 3 PIN, Dowel
21 9490220166 6 WASHER
22 9490220167 3 WASHER
23 9490220168 3 PIN
24 9490220169 465 NEEDLE
25 9490220170 3 SCREW, Hexagonal Head
26 9490220029 1 RING, External Retaining
27 9490220781 1 HOUSING, Connection
28 9754220053 2 O-RING
29 9490220178 4 PLUG, Copper(465097)
9949220020 4 WASHER, Copper (not shown - use with 9490220178)
30 9490220274 1 GEAR, Sun
31 9490220148 1 GEAR, Ring
32 9490220150 1 PLATE
34 9490220276 3 GEAR, Planet
35 9490220153 3 PIN, Dowel
36 9490220040 6 WASHER
38 9576101119 225 NEEDLE
ASSEMBLY REVISION
2 of 5
MODEL
777, 777T

Swing
465097, 465108
41 9754220054 3 O-RING
43 9490221150 1 GEAR, Sun
44 9576101174 1 GEAR, Ring
45 9576101142 1 DISK
47 9490221152 3 GEAR, Planet
48 9576101124 6 WASHER
49 9576101183 3 PIN, Dowel
50 9576101127 162 NEEDLE
65 9490220449 1 COUPLING
272146 1 BRAKE, Hydraulic (complete)
52 9490220112 1 BRAKE, Housing
53 9490220113 1 COVER, Brake
54 9490220114 1 SHAFT, Brake
55 9490220115 8 DISK, Steel
56 9490220117 9 DISK, Bronze
57 9490220116 1 PISTON, Brake
58 9834220011 9 SPRING
59 9490220118 1 DISK
66 9754220010 1 PARBAK
67 9754220011 1 PARBAK
68 9754220012 1 O-RING
69 9754220013 1 O-RING
70 9754220014 1 O-RING
71 9754220015 1 O-RING
72 9069220010 1 BEARING, Ball
73 9490220128 1 NIPPLE (1/4”)
74 9490220068 5 PLUG (1/4G DIN 908)
4651089 1 SWING LOCK DEVICE (complete)
42 9576101141 4 PLUG (3/8G DIN 908) (465097)
75 9490220103 1 HOUSING, Lock System
76 9490220104 1 SHAFT, Lock
77 9701220008 1 SHAFT, Piston
78 9490220008 1 O-RING, Disk
79 9490220105 1 SUPPORT, Ball Bearing
80 9689220006 4 PIN
81 9490220106 4 PIN, Ball Pushing
82 9834220011 4 SPRING
ASSEMBLY REVISION

3 of 5
MODEL
777, 777T

Swing
465097, 465108

87 9754220034 1 RING, PARBAK
88 9754220035 1 RING, PARBAK
89 9754220036 2 RING, PARBAK
90 9754220037 1 O-RING
91 9754220038 1 O-RING
92 9754220039 2 O-RING
93 9754220040 1 O-RING
94 9069220007 1 BEARING, Ball
95 9834220008 4 SPRING
96 9949220001 4 WASHER
97 9490220110 4 BALL
98 9490220111 2 PLUG, Plastic
99 9490220277 3 PIN
100 9490220056 6 PIN (465097)
9490220190 6 PIN (465108)
102 9490220193 2 SCREW, Socket Head (465097)
9490221153 24 SCREW, Socket Head (465108)
104 9934220002 1 PLUG, Breather
106 9490220212 2 EXTENSION (465097)
9490220212 1 EXTENSION (465108)
107 9406220001 1 ELBOW
108 A18932 1 EXTENSION
109 9490220473 3 EXTENSION
110 9490220474 1 ELBOW
111 9490220450 1 HOUSING, Connection (465097, 465108)
112 9490220373 1 PLUG, Drain (magnetic) (465097, 465108)
113 9490220593 1 EXTENSION (465097, 465108)
9490221154 2 SCREW (not shown) (465108)
4650975 1 KIT, Gearbox Seal

4 9794220032 2 SEAL, Oil
6 9754220055 2 O-RING
28 9754220053 2 O-RING
41 9754220054 1 O-RING
87 9754220034 1 PARBAK
88 9754220035 1 PARBAK
89 9754220036 2 PARBAK
90 9754220037 1 O-RING
91 9754220038 1 O-RING
ASSEMBLY REVISION
4 of 5
MODEL
777, 777T

Swing
465097, 465108
92 9754220039 2 O-RING
93 9754220040 1 O-RING
4650976 1 KIT, Brake Seal And Disk

55 9490220115 8 DISK, Steel
56 9490220117 9 DISK, Bronze
66 9754220010 1 PARBAK
67 9754220011 1 PARBAK
68 9754220012 1 O-RING
69 9754220013 1 O-RING
70 9754220014 1 O-RING
71 9754220015 1 O-RING
4651085 1 KIT, Swing Lock Device Seal

87 9754220034 1 RING, PARBAK
88 9754220035 1 RING, PARBAK
89 9754220036 2 RING, PARBAK
90 9754220037 1 O-RING
91 9754220038 1 O-RING
92 9754220039 2 O-RING
93 9754220040 1 O-RING
ASSEMBLY REVISION

5 of 5
Manitowoc
11 3 17 10 3 22 20 29 52 32 39 55 46 50
7 41
9 12 6 36 5 19 24 30 33 31 21 63 59 44 23
40
1
21
4
50 61
58
42
43
60
49
54
48
PLANETARY GEARBOX (DRUM SHAFT W/O CLUTCH)

57
56 45
54 47
16
51 62
15 21 56 25 20 38
88 20 27 26 34 37 87
35 18 13 75
14 8 35 84
73
67
68
85 64
66
81
86
72
85
85
81
82
79 71 74 77 83 80 76
78 70 89 90 69 65
ASSEMBLY REVISION
O-840 J
1 of 4
MODEL
777, 777T
PLANETARY GEARBOX
(Drum Shaft W/O Clutch)
MCC 465098 (see Notes)
1 9490220481 1 HOUSING, Output

2 9490220778 1 SEAL, Oil
3 9754220055 3 O-RING
4 9490220497 2 BEARING, Ball 16036
5 9490220158 1 PINION, Sun (See Note 3)
6 9490220159 1 GEAR, Ring
7 9490220779 1 WASHER
9 9490220780 1 CARRIER, Female Planet
10 9490220164 3 GEAR, Planet
11 9490220165 3 PIN, Dowel
12 9490220166 6 DISK
13 9490220167 3 WASHER
14 9490220168 3 PIN
15 9490220492 1 RING, Internal Retaining BR 150
16 9490220495 1 O-RING, (2-162 2.62 x 145.72 mm)
17 9490220169 465 NEEDLE
18 9490220170 3 SCREW, Hexagonal Head (M24 x 2 x 90 UNI 5738)
19 9490220781 1 HOUSING, Connection (5000-1600)
20 9754220053 2 O-RING, 41150 (3.53 x 291.69 mm)
21 9490220031 10 PLUG, Drain (1/2G DIN 908)
22 9490220178 4 PLUG, Copper (3/4 Gallon DIN 908 OTTONE)
23 9490221215 6 SCREW, Socket Head (M10 x 25 UNI 5931)
24 9490220808 15 BOLT, Stud (M14 x 90 UNI 5911)
25 9490220274 1 GEAR, Sun
26 9490220148 1 GEAR, Ring
27 9490220150 1 DISK, Gear
29 9490220276 3 GEAR, Planet
30 9490220153 3 PIN, Dowel
31 9490220040 6 WASHER
32 9490220039 3 RING, External Retaining (42)
33 9490220069 225 NEEDLE
35 9490220790 2 BEARING, Taper Roller (31313)
37 9490220782 1 HOUSING, Connection (1600-CC500)
38 9490220783 1 SHAFT
39 9490220262 1 O-RING
40 9490220225 1 HOUSING, Bevel Stage
41 9490220877 1 COVER, Bevel Stage
42 9490220784 1 ADAPTOR, Speed Counter
43 9490220785 1 COVER, Speed Counter
44 9490220786 1 SHAFT
45 9490220158 1 PINION, Sun
ASSEMBLY REVISION
O-840 J PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 4
MODEL
777, 777T
PLANETARY GEARBOX
46 9490220312 1 GEAR, Bevel

47 9490220313 1 NUT, Ring
48 9490220491 1 SHIM (65.3 x 90 x 2.5 mm)
49 9490220788 1 SEAL, Oil (32 x 45 x 7 mm DIN 3760)
50 9490220094 2 O-RING, 2425 (1.78 x 107.67 mm)
51 9490220418 1 O-RING, 3575 (2.62 x 145.72 mm)
52 9490220789 15 BOLT (M14 UNI 15588)
55 9490220496 1 BEARING, Taper Roller (T4CB120)
56 9490220277 3 PIN (12 x 90 UNI 16874)
57 9490220316 SHIM (ITT 65.3 x 79.7 mm)
58 9490220498 SHIM (ITT 95.2 x 109.8 mm)
59 9490220377 SHIM (ITT 120.3 x 154.6 mm)
65 9188220004 1 COVER, Brake
66 9188220008 1 SHAFT, Brake
67 9490220115 9 DISK, Steel
68 9490220117 10 DISK, Bronze
69 A00358 16 SPRING
70 A03359 12 SPRING (7 x 26.5 mm)
71 9188220012 1 PISTON, Brake
72 9188220013 1 DISK, O-Ring
73 9490220433 1 RING, Brake Disk Space
74 9188220005 2 RING, Internal Retaining (95)
77 9794220001 1 SEAL, Oil (60 x 95 x 10 BASL)
78 9794220002 1 PARBAK (8-251)
79 9794220003 2 PARBAK (8-260)
80 9754220003 1 O-RING, 2-251 (129.77 x 3.53 mm)
81 9754220004 2 O-RING, 2-260 (3.53 x 164.69 mm)
82 9754220005 1 O-RING, 4750 (3.53 x 190.09 mm)
83 9069220009 1 BEARING, Ball (16012)
84 9069220010 1 BEARING, Ball (6014)
85 9490220068 5 PLUG (1/4G DIN 908)
86 9490220111 1 PLUG, Plastic (TCFIO ATAL)
87 9490220021 4 PLUG, Hex Soc. Pipe (M12 x 10)
89 9188220006 1 O-RING (3350)
90 9490220888 1 SPACER(85 x 95 x 10.5)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-840 J

3 of 4
MODEL
777, 777T
PLANETARY GEARBOX
9490220440 1 Plug, 7/16" - UNF (not shown)

4650985 1 SEAL KIT, Gearbox

2 9490220778 1 SEAL, Oil
3 9754220055 3 O-RING
16 9490220495 1 O-RING, 2-162 (2.62 x 145.7 mm)
20 9754220053 2 O-RING, 41150 (3.53 x 291.69 mm)
39 9490220262 1 O-RING
49 9490220788 1 SEAL, Oil (32 x 457 mm DIN 3760)
50 9490220094 2 O-RING, 2425 (1.78 x 107.67 mm)
51 9490220418 1 O-RING, 3575 (2.62 x 145.72 mm)
2721425 1 SEAL & STACK KIT, Brake

67 9490220115 9 DISK, Steel
68 9490220117 10 DISK, Bronze
77 9794220001 1 SEAL, Oil (60 x 95 x 10)
78 9794220002 1 PARBAK (8-251)
79 9794220003 2 PARBAK (8-261)
80 9754220003 1 O-RING, 2-251 (129.77 x 3.53 mm)
81 9754220004 2 O-RING, 2-260, (3.53 x 164.69 mm)
82 9754220005 1 O-RING, 4750 (3.53 x 190.09 mm)
51 9490220418 1 O-RING (3575)
89 9188220006 1 O-RING (3350)
90 9490220888 1 SPACER(85 x 95 x 10.5)
Note 1: This gearbox can be modified to MCC 465502 by

adding a 600 kg R.H. Spring Force Clutch Kit (MCC
499923). See O-922 for modified gearbox.
Note 2: This gearbox can be modified to MCC 465503 by

adding a 600 kg L.H. Spring Force Clutch Kit (MCC
499925). See O-923 for modified gearbox.
Note 3: If modifying gearbox and SOM serial number is prior to

128976, sun pinion (item 5) must be replaced with new
sun pinion MCC 465505.
O-922, O-923
ASSEMBLY REVISION
O-840 J PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 4
Manitowoc
11 5 35 4 18 27 28 51 31 38 54 45 49
10 2 16 9 2 21 23 29 32 30 20 62 58 43 22 40
8
39
6
20
1
49
57
41
52
60
47
56
53
44
53
15 46
26 25 33 36
14 24 19 37
19 50
20 55 61
PLANETARY GEARBOX (TRAVEL)

2 13 7 34 66
34 17 12 42
63 48
64 59
65
ASSEMBLY REVISION
O-841 C
1 of 3
MODEL
555, 777

465099
ITEM Part # QTY. DESCRIPTION OF PART

2 9754220055 3 O-RING (41600 3.53 x 405.26)
3 9490220497 2 BEARING, Ball
4 9490220158 1 GEAR, Sun
5 9490220159 1 GEAR, Ring
6 9490220779 1 DISC
8 9490220780 1 CARRIER, Planet (female)
9 9490220164 3 GEAR, Planet
10 9490220165 3 PIN, Dowel
11 9490220166 6 WASHER
12 9490220167 3 WASHER
13 9490220168 3 PIN
15 9490220495 1 O-RING (2-162 2.62 x 145.72)
16 9490220169 465 NEEDLE (7 x 20)
17 9490220170 3 SCREW, Hex Hd (M24 x 2 x 90 UNI 5738)
19 9754220053 2 O-RING (R 41150 3.53 x 291.69)
20 9490220031 10 PLUG (1/2G DIN908)
21 9490220545 1 PLUG, Breather (3/4G DIN908)
22 9490220057 6 SCREW, Soc Hd (M10 x 25 UNI 5931)
23 9490220808 15 BOLT, Stud (M14 x 90 UNI5911)
24 9490220274 1 GEAR, Sun
25 9490220148 1 GEAR, Ring
26 9490220150 1 DISC
27 9490220275 1 CARRIER, Planet (Male)
28 9490220276 3 GEAR, Planet
29 9490220153 3 PIN, Dowel
30 9490220040 6 WASHER
32 9490220069 225 NEEDLE (6 x 20)
34 9490220056 6 PIN (16 x 60 UNI 6874)
36 9490220782 1 HOUSING, Connection(1600-CC500)
37 9490220783 1 SHAFT
38 9490220262 1 O-RING (41300 3.53 x 329.79)
42 9188220034 1 FLANGE, Input
43 9490220490 1 SHAFT
44 9490220311 1 PINION, Bevel
45 9490220312 1 WHEEL, Bevel
46 9490220313 1 NUT, Ring
ASSEMBLY REVISION
O-841 C PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 3
MODEL
555, 777

465099
ITEM Part # QTY. DESCRIPTION OF PART
47 9490220491 1 SHIM (65.3 x 90 x 2.5)

48 9490220873 1 DISC
49 9490220094 2 O-RING (2425 1.78 x 107.67)
50 9490220418 1 O-RING (3575 2.62 x 145.72)
51 9490220789 15 BOLT (M14 UNI5588)
52 9490220314 1 BEARING, Taper Roller
55 9490220277 3 PIN (12 x 90 UNI6874)
56 9490220874 SHIM (ITT 65.3 x 79.7)
57 9490220875 SHIM (ITT 95.2 x 109.8)
58 9490220876 SHIM (ITT 120.3 x 154.6)
59 9188220037 1 SCREW, Hex Hd (M12 x 35 UNI5931)
63 9490220227 1 COVER, Input
64 9490220494 1 SEAL, Oil
65 9188220036 1 KEY
66 9490220029 1 RING, External Retaining (90 UNI 7435 - DIN 471-1)
4650995 1 SEAL KIT, Gearbox

2 9754220055 3 O-RING (41600 3.53 x 405.26)
15 9490220495 1 O-RING (2-162 2.62 x 145.72)
19 9754220053 1 O-RING (R 41150 3.53 x 291.69)
38 9490220262 1 O-RING (41300 3.53 x 329.79)
49 9490220094 2 O-RING (2425 1.78 x 107.67)
50 9490220418 1 O-RING (3575 2.62 x 145.72)
64 9490220494 1 SEAL, Oil
ASSEMBLY REVISION

3 of 3
32 13 14 27 20 15 28 15 2 5 33 31 18 30 12 6 7 1 4 25 11 25
34
Manitowoc
36
26
19
3
24
8
38
29
21
37
17
9
10
22
23
16
34 35 34
ASSEMBLY
O-846
G
REVISION
1 of 3
HYDRAULIC BRAKE (TRAVEL)
MODEL
555, 777, 999, 14000, 15000

272142
2 9188220048 1 HOUSING, Extended

5 9810220004 1 SHAFT, Extended
13 9188220033 1 DISK
14 9188220034 1 FLANGE, Output
20 9188220019 1 SEAL, Oil (55 x 90 x 10 BA)
27 9188220036 1 KEY (14 x 9 x 60 UNI 6604)
28 9069220008 1 BEARING, Ball
31 9490220033 2 SCREW, Socket Head (M8 x 25 x UNI 5931)
32 9188220037 1 SCREW, Hexagonal Head (M12 x 35 UNI 5739)
33 9490220418 1 O-RING (3575 VITON)
3 9188220004 1 COVER, Input
4 9188220008 1 SHAFT
6 9490220115 9 DISK, Steel, 5" (127 mm)
7 9490220117 10 DISK, Bronze, 5" (127 mm)
8 A03358 16 SPRING (14 x 26.5 mm)
9 A03359 12 SPRING (7 x 26.5 mm)
10 9188220012 1 PISTON
11 9188220013 1 DISK, O-ring
21 9794220001 1 SEAL, Oil (60 x 95 x 10 BASL VITON)
22 9794220002 1 PARBAK (8-251)
23 9794220003 2 PARBAK (8-261)
24 9754220003 1 O-RING (2-251 VITON)
25 9754220004 2 O-RING (2-260 VITON)
26 9754220005 1 O-RING (4750 VITON)
29 9069220009 1 BEARING, Ball
30 9069220010 1 BEARING, Ball
34 9490220068 4 PLUG (1/4 G DIN 908)
9949220019 1 WASHER, Copper
35 9490220111 1 PLUG, Plastic
36 9490220021 4 PLUG, Hex Soc. Pipe (not shown)
37 9188220006 1 O-RING (3350 VITON)
38 9188220014 1 SPACER (85 x 95 x 10.5)
9490220440 1 PLUG, 7/1"-UNF (not shown)
2721424 1 SEAL KIT, SHAFT

20 9188220019 1 SEAL, Oil (55 x 90 x 10 BA VITON)
ASSEMBLY REVISION
2 of 3
MODEL
555, 777, 999, 14000, 15000

272142
2721425 1 SEAL & STACK KIT, BRAKE

6 9490220115 9 DISK, Steel — 5" (127 mm)
7 9490220117 10 DISK, Bronze — 5" (127 mm)
21 9794220001 1 SEAL, Oil (BASL 60 x 95 x 10 VITON)
22 9794220002 1 PARBAK (8-251)
23 9794220003 2 PARBAK (8-261)
24 9754220003 1 O-RING (2-251 VITON)
25 9754220004 2 O-RING (2-260 VITON)
26 9754220005 1 O-RING (4750 VITON)
33 9490220418 1 O-RING (3575 VITON)
37 9188220006 1 O-RING (3350 VITON)
38 9188220014 1 SPACER (85 x 95 x 10.5)
ASSEMBLY REVISION

3 of 3
16
9
18 51
6 54
56
40 41
52
30 53
36
55
HYDRAULIC MOTOR, 160CC/REV (TRAVEL)

2
30
36
45
46
42
ASSEMBLY REVISION
O-847 E
1 of 5
10 38
3
33
24
11 5
13
39
15 22
Past Production
14 29
32
New Production
17 (see Note 1)
25
59
28
31 27 OR
4
35
26 57
37
34 58
35
31
33
19
10 28
44 4
22 31
17
30
43
31
37
31
33
33
44 10 37
10
ASSEMBLY REVISION
O-847 E
2 of 5
44
12
20
7
43
44
8
24
21
23
31 37
10
33
47
37
48 31
37
31
37 50
49
31
ASSEMBLY REVISION
O-847 E
3 of 5
MODEL
555, 777, 888
HYDRAULIC MOTOR
Travel (160 cc/rev)
5364620, 5364930, 81000007 (see Note 2)
1 9632220034 1 END CAP

2 9632220020 1 HOUSING, Motor
3 9632220498 1 COVER, Servo Piston
4 9632220499 2 SPRING
5 9632220041 2 O-RING
6 9632220028 1 LEVER, Feedback
7 9632220048 1 SEAT, Spring
8 9632220031 1 VALVE BUSHING ASSEMBLY
9 9632220026 1 O-RING
10 9632220004 15 PLUG
11 9632220483 1 LOCKNUT, Seal M6
12 9632220049 1 SEAT, Spring
13 9632220490 1 NUT, Adjusting Screw
14 9632220491 1 SCREW, Threshold Adjusting
15 9632220492 1 ADJUSTMENT, Threshold Assembly
16 9632220025 1 RING, Seal
17 9632220037 2 PLUG
18 9632220033 1 PISTON, Servo
19 9632220215 1 PISTON
20 9632220047 1 SPRING
21 9632220032 2 O-RING
22 9632220094 2 O-RING
23 9632220043 3 O-RING
24 9632220042 4 O-RING
25 9632220630 1 PLUG
26 9722220115 1 POPPET, Charge Relief
27 9632220501 1 SPRING
28 9722220384 2 GUIDE, Spring
29 9632220085 1 LOCKNUT
30 9632220023 2 O-RING
31 9632220035 5 O-RING
32 9632100821 1 O-RING
33 9632220036 8 O-RING
34 9632220045 2 O-RING
35 9632220044 2 PLUG
36 9632220022 2 PLUG
37 9632220005 5 PLUG
38 9632220209 4 SCREW, Socket Head M10 x 35
39 9632220027 1 SCREW, Socket Head M10 x 20-8.8
40 9632220206 1 SETSCREW
41 9632220029 1 SETSCREW
42 9632220062 1 CAP, Tamper Proof (Green)
43 5499540 1 ORIFICE, 0.8, M6 x 8
44 9632220007 2 ORIFICE, 0.5, M6 x 8
45 9632220063 1 SETSCREW, Flat Point M12 x 90
ASSEMBLY REVISION
O-847 E
4 of 5
MODEL
555, 777, 888
HYDRAULIC MOTOR
Travel (160 cc/rev)
5364620, 5364930, 81000007 (see Note 2)
46 9632220064 1 NUT, Seal M12

47 5364624 1 KIT, PC2, TH/C2 Control
5 9632220041 1 O-RING
48 9632220056 1 PISTON, Sensing
49 9632220057 4 SCREW
10 9632220004 1 PLUG
50 9632220058 1 SPOOL ASSEMBLY
21 9632220032 2 O-RING
23 9632220043 3 O-RING
24 9632220042 1 O-RING
37 9632220005 4 PLUG
51 5364515 1 KIT, Shaft Seal
52 9632220060 1 SEAL, Lip
53 9632220061 1 O-RING
54 9632220059 1 O-RING
56 9632220054 1 FLANGE, SAE D
5364516 1 KIT, End Cap Seal
5 9632220041 2 O-RING
9 9632220026 1 O-RING
21 9632220032 2 O-RING
22 9632220094 1 O-RING
23 9632220043 3 O-RING
24 9632220042 4 O-RING
32 9632100821 1 O-RING
31 9632220035 9 O-RING
34 9632220045 2 O-RING
33 9632220036 4 O-RING
9632220504 1 GASKET, End Cap (Not Shown)
16 9632220503 1 RING, Seal
57 5364956 1 KIT, CPRV Cartridge (See Note 2)
58 9632100821 1 O-RING
59 9632220035 1 O-RING
Note 1: NEW PRODUCTION applies to 5364620 and 5364930 after date 11-
19-97. Date determined by dealer.
Note 2: Hydraulic motor 5364930 was redesigned as 81000007.

The only change in the motor is the size of ports M1 and M2 changing
from 6 ORB to 12 ORB all other ports and internal components
remain the same. The change is to standardize all of the 160cc frame
size castings. Reducer part 4284550 will be added to the upper level
crawler assemblies
ASSEMBLY REVISION
O-847 E
5 of 5
15
9
17
6
50
53
HYDRAULIC MOTOR, 160 CC/REV (STANDARD FRONT/REAR HOIST)

38 39 41
34
51
52
29
45 40
2
1
29
43 34
44
42
ASSEMBLY REVISION
O-849 C
1 of 6
10 36
31
10 3
31
11 5
29
13
37
14 21
Old Production
28
54
16
24
27
New Production
30 26 or (See Note 3)
6
33 25 83 82
35
32 33
30
1
31
18
10 27
46 4
30 30
16
35
30
35
30 49
31
31 48
46 10 35
10
47
48
12
19
7
20
ASSEMBLY REVISION
O-849 C
2 of 6
22 5 23
23
35 22
23
30
72 73
31 71
73
71
71
71
31 35
28
31
30 81
71 70 75
46 54
31 71
69 78
74 71
31
57 65 80
63 54 31
68 71
79
66
67 30
77
35
31
64
10
61
58
62
60
59
ASSEMBLY REVISION
O-849 C
3 of 6
MODEL
777, 777T
HYDRAULIC MOTOR
Standard Drum Shaft (160cc/rev) (see Note 2)
5364690
1 9632220034 1 END CAP

2 9632220634 1 HOUSING, Motor
3 9632220498 1 COVER, Servo Piston
4 9632220499 2 SPRING
5 9632220041 2 O-RING
6 9632220028 1 LEVER, Feedback
7 9632220048 1 SEAT, Spring
8 9632220066 1 VALVE BUSHING ASSEMBLY
9 9632220026 1 O-RING
10 9632220004 15 PLUG
11 9632220483 1 LOCKNUT, Seal M6
12 9632220049 1 SEAT, Spring
13 9632220490 1 NUT, Adjusting Screw
14 9632220492 1 ADJUSTMENT, Threshold Assembly
15 9632220025 1 RING, Seal
16 9632220500 2 PLUG
17 9632220033 1 PISTON, Servo
18 9632220215 1 PISTON
19 9632220047 1 SPRING
20 9632220032 2 O-RING
21 9632220094 2 O-RING
22 9632220043 3 O-RING
23 9632220042 4 O-RING
27 9722220384 2 GUIDE, Spring
24 9632220630 1 PLUG (old production - see Note 3)
25 9722220115 1 POPPET, Charge Relief (old production - see Note 3)
26 9632220501 1 SPRING (old production - see Note 3)
28 9632220085 1 LOCKNUT (old production - see Note 3)
54 9632100821 1 O-RING (old production - see Note 3)
82 9632220640 1 PLUG (new production - see Note 3)
83 9632100821 1 O RING
29 9632220023 2 O-RING
30 9632220035 5 O-RING
31 9632220036 8 O-RING
32 9632220045 2 O-RING
33 9632220044 2 PLUG
34 9632220022 2 PLUG
35 9632220005 5 PLUG
36 9632220209 4 SCREW, Socket Head M10 x 35
38 9632220206 1 SETSCREW
39 9632220029 1 SETSCREW
41 9632220054 1 FLANGE, SAE D
42 9632220062 1 CAP, Tamper Proof (Green)
ASSEMBLY REVISION
O-849 C
4 of 6
MODEL
777, 777T
HYDRAULIC MOTOR
5364690
43 9632220063 1 SETSCREW, Flat Point M12 x 90

44 9632220064 1 NUT, Seal M12
45 9632220641 1 SENSOR, Speed
46 5499540 2 ORIFICE, 0.8, M6 x 8
47 9632220090 1 GUIDE, Spring
48 9632220091 1 SPRING
49 9632220092 1 GUIDE, Spring
50 5364515 1 KIT, Shaft Seal
51 9632220060 1 SEAL, Lip
52 9632220061 1 O-RING
53 9632220059 1 O-RING
5364516 1 KIT, End Cap Seal
5 9632220041 2 O-RING
9 9632220026 1 O-RING
15 9632220503 1 RING, Seal
20 9632220032 2 O-RING
21 9632220094 1 O-RING
22 9632220043 3 O-RING
23 9632220042 4 O-RING
54 9632100821 1 O-RING
30 9632220035 9 O-RING
32 9632220045 2 O-RING
31 9632220036 4 O-RING
9632220504 1 GASKET, End Cap (Not Shown)
57 5364694 1 KIT, HS Control
58 9632220223 1 VALVE, PCP
7031255 KIT, Seal PCP
59 9632220016 4 SCREW
60 9632220071 1 COVER
61 9632220072 1 GASKET
62 9632220485 4 SCREW
63 9632220074 1 PISTON, Shuttle
64 9632220075 1 SPRING
65 9632220076 1 PIN
66 9632220224 1 O-RING
35 9632220005 2 PLUG
30 9632220035 2 O-RING
67 9632220078 1 O-RING
68 9632220505 1 O-RING
10 9632220004 1 PLUG
31 9632220036 1 O-RING
69 5364695 1 KIT, A2/4 Multi-function Block Kit 160-250 bar
5 9632220041 2 O-RING
23 9632220042 3 O-RING
22 9632220043 3 O-RING
ASSEMBLY REVISION
O-849 C
5 of 6
MODEL
777, 777T
HYDRAULIC MOTOR
5364690
46 5499540 2 ORIFICE, 0.8, M6 x 8

70 9632220051 4 O-RING
35 9632220005 2 PLUG
30 9632220035 2 O-RING
71 9632220004 8 PLUG
31 9632220036 8 O-RING
72 9632220081 1 SPOOL, Bi-directional Check
73 9632220082 3 SETSCREW
74 9632220228 4 SCREW
75 9632220084 1 O-RING
5364696 1 SEAL KIT, A2/4 Multi-function Block
5 9632220041 2 O-RING
23 9632220042 3 O-RING
22 9632220043 3 O-RING
54 9632100821 2 O-RING
21 9632220094 4 O-RING
30 9632220035 3 O-RING
31 9632220036 17 O-RING
76 9632220084 1 O-RING
77 5364697 1 KIT, PCOR 270-420 bar
28 9632220085 1 LOCKNUT
54 9632100821 1 O-RING
78 9632220484 1 SPRING
79 9632100826 1 PLUG
70 9632220051 4 O-RING
10 9632220004 8 PLUG
31 9632220036 8 O-RING
80 9632220088 4 SCREW
75 9632220084 1 O-RING
81 9632220089 1 ADJUSTER, Pressure Compensator
Note 1: Housing (item 2) is shown for graphic reasons only. Cylinder

block, shaft assembly, and associated internal motor parts are not
available for minor motor repair.
Note 2: Contact dealer for authorized minor or major hydraulic motor

component repair/relacement servicing. Failure to contact
dealer for serviceable hydraulic motor components may void
warranty.
Note 3: NEW PRODUCTION appears on motors after 11-01-01. Also

interchangable with motors before this date per dealer.
ASSEMBLY REVISION
O-849 C
6 of 6
Manitowoc
ASSEMBLY
O-851
D
REVISION
1 of 9
HYDRAULIC PUMP, 100 CC/REV (BOOM HOIST/DRUM SHAFT)
Manitowoc
ASSEMBLY REVISION
O-851 D
2 of 9
Manitowoc
ASSEMBLY REVISION
O-851 D
3 of 9
Manitowoc
ASSEMBLY REVISION
O-851 D
4 of 9
Manitowoc
ASSEMBLY REVISION
O-851 D
5 of 9
Manitowoc
ASSEMBLY REVISION
O-851 D
6 of 9
MODEL
777, 2250
HYDRAULIC PUMP
Boom Hoist/Drum Shaft (100 cc/rev)
582725
1 7031230 1 VALVE
2 7031235 1 O-RING
3 9632220005 8 PLUG ASSEMBLY
4 9632220035 1 O-RING
5 9722220096 3 SCREEN, Control Filter
7 9632220035 1 O-RING
9 9722220014 1 O-RING
10 9722220122 4 SCREW, Soc. Hd.
12 90018025 1 SHAFT SEAL ASSEMBLY
13 90012994 1 SEAL, Lip
14 9722220395 1 O-RING
16 9632220045 1 O-RING
17 7041720 2 VALVE
18 9722221386 1 O-RING
19 5969530 1 O-RING
20 9722220130 1 O-RING
21 7041770 1 EDC KIT
22 7041710 1 VALVE (PCP)
23 9722220261 3 O-RING
24 9722220560 1 O-RING
25 7041705 1 GASKET, Control
26 9722220127 6 SCREW
28 9632220023 1 O-RING
28 9632220023 2 O-RING
29 9722220020 1 SHAFT, Charge Pump
30 9722220102 1 KEY
31 9722220392 1 PIN
32 9722220443 1 CHARGE PUMP SET
33 9364220001 1 COUPLING
34 9258220004 1 COVER ASSEMBLY, Charge Pump
35 9722220107 1 BUSHING
37 9722220104 6 SCREW
38 9754220008 1 O-RING
39 9450220001 1 ADAPTER FLANGE (B Pad)
40 9722220110 4 SCREW, Soc. Hd.
41 90013816 1 SEAL (B Pad)
42 90013817 1 COVER, Flange
43 9722220112 4 SCREW
44 9722221357 1 KIT, Cylinder Block
ASSEMBLY REVISION

7 of 9
MODEL
777, 2250
HYDRAULIC PUMP
582725
45 90018026 1 CYLINDER BLOCK ASSEMBLY

46 9722220564 1 SEAT, Spring
47 90018027 1 SPRING
48 9722220565 1 RETAINER, Spring
50 9722220567 9 WELDED PISTON ASSEMBLY
51 9722221359 1 GUIDE, Slipper
52 9722220569 2 BEARING, Slipper Guide
53 9722220570 4 SPACER
54 9722220324 4 SCREW
55 9722220537 1 PLATE, Valve
56 90018028 1 HOUSING ASSEMBLY
57 9632220021 2 PIN
58 90018029 1 BEARING ASSEMBLY
59 90018030 1 SWASHPLATE ASSEMBLY
60 9722221342 1 SCREW
61 9722220285 1 SCREW
62 9722220447 1 LINK, Feedback
63 90018031 1 SERVO ARM ASSEMBLY
64 9722220286 1 PIN, Spiral
65 9722220212 1 WASHER
66 90018032 1 SWASHPLATE, Variable
67 9722220543 1 PIN
68 9722220542 1 LINK, Cage Locator
69 9722220553 1 BLOCK, Slider
70 90018033 2 SERVO SLEEVE ASSEMBLY
71 9722220389 1 O-RING
72 9722220390 1 O-RING
73 9722220031 6 SCREW
74 9722220550 1 SERVO PISTON ASSEMBLY
75 9722220551 2 O-RING
76 90018034 2 RING, Piston
77 9722220445 1 SHAFT (13T Spline)
80 90018035 1 LEVELER
81 9722220294 2 POST, Guide
82 9722221354 2 SEAT, Spring
83 9722221355 2 SPRING
84 9722220293 2 SHIM
85 9722220547 1 O-RING
86 9722220549 1 SIDE COVER INSERT ASSEMBLY
87 90018036 1 COVER, Side
88 9722220297 6 SCREW
89 9722220266 3 PLUG, Pipe
ASSEMBLY REVISION
8 of 9
MODEL
777, 2250
HYDRAULIC PUMP
582725
90 9722220556 1 GASKET, End Cap

91 9722220554 1 END CAP ASSEMBLY (Twin Ports)
92 9722220555 1 BEARING, Journal
93 9722220107 1 BUSHING
94 9722220099 2 SCREW
95 9722220306 1 SPACER, Lifting Bracket
96 9722220241 1 BRACKET, Lifting
97 9722220307 1 WASHER
98 9722220295 2 NUT, Seal
90018037 1 KIT, Seal (overhaul)

2 7031235 1 O-RING
4 9632220035 11 O-RING
9 9722220014 2 O-RING
13 90012994 1 SEAL, Lip
14 9722220395 1 O-RING
16 9632220045 2 O-RING
18 9722221386 1 O-RING
19 5969530 1 O-RING
20 9722220130 1 O-RING
23 9722220261 3 O-RING
24 9722220560 1 O-RING
28 9632220023 1 O-RING
38 9754220008 2 O-RING
41 90013816 1 SEAL (B Pad)
54 9722220324 4 SCREW
71 9722220389 1 O-RING
72 9722220390 1 O-RING
75 9722220551 2 O-RING
76 90018034 2 RING, Piston
85 9722220547 1 O-RING
88 9722220297 6 SCREW
90 9722220556 1 GASKET, End Cap
98 9722220295 2 NUT, Seal
ASSEMBLY REVISION

9 of 9
33 31 32
28 36
35
34
23
24
22
25 29
26
27
30
19
20
2 18
3 21
21
2 17
3 4 16
5
6
HYDRAULIC PUMP, 75 CC/REV (SWING)

1 7
8
11
12
15
9
14
10
13
ASSEMBLY REVISION
O-853 B
1 of 2
MODEL
777, 1015, 2250, 15000
HYDRAULIC PUMP
Swing (75 cc-rev) (see Note)
5827270
1 7041720 2 VALVE, Multi-function

7031225 2 SEAL KIT, Multi-function Valve (Item 1)
2 9722220129 1 O-RING
3 9722220130 1 O-RING
4 9632220005 1 PLUG
6 9722220102 1 KEY
8 9722220101 1 PIN
9 9722220100 1 PUMP, Charge (17 cc/rev)
10 9722220133 1 COVER ASSEMBLY, Charge Pump, LH
11 5834715 1 O-RING
12 9722220107 1 BUSHING
14 9722220104 6 SCREW
15 9722221167 4 SCREW
16 5834415 1 SEAL KIT, Shaft
17 9754220027 1 O-RING
18 9794220040 1 SEAL, Lip
20 9722220122 3 SCREW, Metric
22 7031230 1 ADJUSTABLE CHARGE RELIEF VALVE KIT
23 9632220085 1 NUT
24 9722221130 1 PLUG, Relief Valve
25 7031235 1 O-RING
26 9722220114 1 SPRING
28 7041700 1 EDC KIT
29 9722221168 1 EDC with MS Connector
31 7041710 1 VALVE, Pressure Control Pilot (PCP)
32 9632220016 4 SCREW
33 9722220127 6 SCREW
7031255 SEAL KIT, PCP Valve (Item 31)
34 9722220124 1 O-RING
35 9722220125 1 O-RING
36 9722220123 2 O-RING
Note: High pressure setting is 420 bar (6090 psi) port “B.” Maximum
pressure is 7000 psi.
ASSEMBLY REVISION
O-853 B
2 of 2
8
1 4 2 3 4 2 3 5 7 6
ASSEMBLY
O-854
B
REVISION
1 of 2
HYDRAULIC GEAR PUMP (SUPER CHARGE & AUXILIARY)
MODEL
777
GEAR PUMP
Super Charge & Auxiliary
5827280
5827284 1 SEAL KIT

1 9722220404 1 SEAL, Lip
2 9722220405 4 PLATE, Thrust
3 9722220406 4 SEAL, Channel
4 9722220407 4 SEAL, Gasket
5 9722221174 2 PLATE, Thrust
6 9722221175 2 SEAL, Channel
7 9722221176 2 SEAL, Gasket
8 9722221177 2 SEAL, Back-up
ASSEMBLY REVISION
O-854 B
2 of 2
37 35 36
32
40
39
38
27
28
26
29
33
30
31
34
23
1 24
22
2 25
5 3
9 25
6
7
8
HYDRAULIC PUMP, 130CC/REV (OPTIONAL DRUM)

4
21 20
2
3
10
1
12 11
19
15
16
17
13
18
14
ASSEMBLY REVISION
O-855 C
1 of 2
MODEL
777
HYDRAULIC PUMP
Optional Drum Drive (130 cc/rev)
5827290
1 7041810 2 MULTI-FUNCTION VALVE KIT

7041815 2 SEAL KIT, Multi-function Valve (item 1)
2 9722220040 1 O-RING
3 9722220150 1 O-RING
4 5833190 1 PRESSURE FILTRATION KIT
5 9722221178 1 FILTER, Manifold Assembly
6 9722221172 1 NUT
7 9632220023 1 O-RING
8 9722221179 1 TUBE
9 9722220239 1 PLUG
10 9722220025 1 KEY
12 9722220027 1 PIN
13 9722220010 1 PUMP, Charge (34cc/rev displacement)
15 9754220033 1 O-RING
16 9722220029 1 BUSHING
18 9722220031 6 SCREW
19 9722220359 4 SCREW
9722220147 1 SHAFT, 13 Tooth (not shown)
21 9722220032 1 O-RING
22 9722220033 1 SEAL, Lip
24 9722220011 3 SCREW, Metric
26 9722221147 1 ADJUSTABLE CHARGE RELIEF VALVE MODULE
27 9722220012 1 NUT, Hex Lock
29 9722220014 1 O-RING
30 9722220015 1 SPRING
32 7041800 1 EDC KIT
36 9632220016 4 SCREW
37 9722220127 6 SCREW
7031255 1 SEAL KIT, PCP Valve (item 35)
38 9722220124 1 O-RING
39 9722220125 1 O-RING
40 9722220123 2 O-RING
ASSEMBLY REVISION
O-855 C
2 of 2
40 38 39
35
43
42
41
30
31
44
29
32
33
36
34
37
26
27
2 28 25
3
28
2 24 23
3 4
5
6
1 7
8
HYDRAULIC PUMP, 75 CC/REV (TRAVEL)

10
12
14
9
18
19 11
13
15
16
17 20
21
22
ASSEMBLY REVISION
O-856 B
1 of 3
MODEL
777
HYDRAULIC PUMP
Travel (75 cc/rev)
5827300

7031225 2 SEAL KIT, Multi-function Valve
2 9722220129 1 O-RING
3 9722220130 1 O-RING
4 9632220005 1 PLUG
6 9722220102 1 KEY
8 9722220101 1 PIN
9 9722220100 1 PUMP, Charge (17cc/rev)
10 9722221169 1 COUPLING (“C” Flange)
12 9722220107 1 BUSHING
14 9722220104 6 SCREW
15 9754220008 1 O-RING
16 9722220108 1 ADAPTER, “C” Flange
17 9754220009 1 O-RING
18 9722220109 4 WASHER
19 9722220359 4 SCREW
20 9722220105 1 AUXILIARY MOUNTING FLANGE “C”
21 9722220111 1 COVER, FLANGE
22 9722221170 2 SCREW
24 9754220027 1 O-RING
25 9794220040 1 SEAL, Lip
27 9722220122 3 SCREW, Metric
30 9632220085 1 NUT
32 9632100821 1 O-RING
33 9722220114 1 SPRING
35 7041700 1 EDC KIT
36 9722221168 1 EDC WITH MS CONNECTOR
39 9632220016 4 SCREW
40 9722220127 6 SCREW
7031255 SEAL KIT, PCP Valve (Item 38)
41 9722220124 1 O-RING
42 9722220125 1 O-RING
ASSEMBLY REVISION
O-856 B
2 of 3
MODEL
777
HYDRAULIC PUMP
Travel (75 cc/rev)
5827300
43 9722220123 2 O-RING
44 5827306 1 CONTROL ORIFICE KIT (.032 in.)
9722220131 1 SPRING
9722220132 1 RETAINER, Spring
ASSEMBLY REVISION
O-856 B
3 of 3
Manitowoc
40 38 39
35 43
42
41
30
31 44
29
32
33 36
34
37
26
27
23 25
28
28
2 3 4 24 23
5
6
1 7
8
HYDRAULIC PUMP, 75 CC/REV (TRAVEL)

10
12
14 9
18
11
19
13
15
16
20
17
21
22
ASSEMBLY REVISION
O-857 C
1 of 3
MODEL
555, 777
HYDRAULIC PUMP
Travel (75 cc/rev)
582731

7031225 2 SEAL KIT, Multi-function Valve (Item 1)
2 9722220129 1 O-RING
3 9722220130 1 O-RING
4 9632220005 1 PLUG
6 9722220102 1 KEY
8 9722220101 1 PIN
9 9722220100 1 PUMP, Charge (17 cc/rev)
10 9364220001 1 COUPLING (“B-B” Flange)
12 9722220107 1 BUSHING
14 9722220104 6 SCREW
15 9754220008 1 O-RING
16 9450220001 1 ADAPTER, Flange
17 9722220395 1 O-RING
18 9722220109 4 WASHER
19 9722220359 4 SCREW
20 9722221181 1 AUXILIARY MOUNTING FLANGE “B-B”
21 9722221129 1 COVER, FLANGE
22 9722221170 2 SCREW
24 9754220027 1 O-RING
25 9794220040 1 SEAL, Lip
27 9722220122 3 SCREW, Metric
30 9632220085 1 NUT
32 9632100821 1 O-RING
33 9722220114 1 SPRING
35 7041700 1 EDC KIT
39 9632220016 4 SCREW
40 9722220127 6 SCREW
7031255 1 SEAL KIT, PCP Valve (Item 38)
41 9722220124 1 O-RING
42 9722220125 1 O-RING
ASSEMBLY REVISION
O-857 C
2 of 3
MODEL
555, 777
HYDRAULIC PUMP
Travel (75 cc/rev)
582731
43 9722220123 2 O-RING
44 5827306 1 CONTROL ORIFICE KIT (0.032 in.)
9722220131 1 SPRING
9722220132 1 RETAINER, Spring
ASSEMBLY REVISION
O-857 C
3 of 3
12 E See F
11 11 Note 2 12
5 106
C C
34 54
42 72
B 51 TOP VIEW
78
Manitowoc
6
See B
Note 2
7 D D
76
89
22 9
81 5 1
71 E F
83
78 63 14
See (171") 1
Note 2
13
76
83 36 47
37 48
30 12
3 33 43 10
80 51 9 15
(204") 40
31 71
107 72
90 14
104 79
72 84 105 83
22 74
85 1 31 (R)
32 73 92 32 (L) To Overhead
90 26 Panel Sw
104 73 77
105 Ty-wrap Cable To
Drive
Arm VIEW A - A 10 Gear Box Mtg Stud
Pivot 30 79
Shaft Connecting 45 34 Remove Torx Screw.
Link 25 (2) 83 65 Tap Hole For 6-32
Lever 49
Motor Drive Remove Paint For
5 A A 47 66 Ring Lug Contact
Arm Nut 48
8 Fasten Ring Lugs
75
ASSEMBLY
Motor With A 6-32 Pan
GL
2 P
R H
29 (131")
O-863
Pivot Shaft 30 73 73 Head Screw.
71
Assembly Suppression
Mounting 9 82 71
Bracket (204") (222") Diode Package
Typ. 2
Wiper Motor Adjustment 72 FRONT WINDOW BOTTOM VIEW (see schematic - page 2)
R
(See Note 2) VIEW B-B INSIDE VIEW From Inside Cab
REVISION
1 of 8
OPERATOR’S CAB
Rewire The Toggle Switch Mounted
2 of 8
On The Fan Motor To Include The
Suppression Diode Package Suppression Diode Package. Motor And
Wiper High Speed Connection (H) - 1 Required Diode Gnd Must Be Terminated On Cab
ASSEMBLY
Wiper Low Speed Connection (L) - 1 Required Frame Within The Overhead Panel Structure.
O-863
#6 Ring Lug 27 62 1
#8 Ring Lug
37 67 18 Ga Wire 37 67 14-16 Ga Wire
R
REVISION
Parallel Parallel Shrink 30
Shrink Splice 36 Tubing 33 28
Splice 36 Tubing 29
Mot
To Overhead Panel
VIEW H-H
Provide 12 Inches Between Mounting Bracket And Cab Channel. Connection Of Wire 8f
10 1 39 102 59 102
41 24
106
70
20
88
6
9 71
(80")
16 27 29
22 30 33
35 62
35 29 30
23 7
33
29 30 H H 17 72
45 49 84
28
17
19 19
95 31 (R) 10
56 32 (L)
70
1 73
57 29 32 31
30 33
G G
87
VIEW F-F 9 VIEW D-D 101 VIEW E-E
(135")
Offset To Inside
Manitowoc
(This Window Only)

Motor Low Speed Terminate To Cab
Ty-wrap Cable To 69
Gear Box Mtg Stud Brown Wire. 20 Frame Gnd Within
10
Remove Torx Screw.
Tap Hole For 6-32 12 Volt
Remove Paint For Supply 8f 81
Ring Lug Contact 52
Fasten Ring Lugs Structure. 95
Motor High Speed 18 98
With A 6-32 Pan (Non-exposed)
Head Screw. Green Wire. 52
97
84
37 93
Manitowoc
VIEW - J 36
Suppression Windshield
Diode Package Wiper Wire Overhead
(115") Wiper Wire 93
TYP. 2 (40") #10-24UNC
66 65 (see schematic - page 2) 102 38 46
102 53 102 39 46 TH'D Inserts 99
VIEW - K 22 60 (Fire Ext. Mount)
22 58 65
4 Places
89 89 Top Door
30 33
45 91
24
71 68 84
20 See View " J "
96
44 23 9
(180") (144")
84
93 99
4 94 100
88 95
22
see view K 52
21
10 22 22
86
85
31 64 92
61 (66")
ASSEMBLY
O-863
30 33
45 91 87
1 101 90
1 55 90
CAB DOOR
VIEW "G - G" VIEW C - C INSIDE VIEW
R
REVISION
3 of 8
4 of 8
4.10
C
ASSEMBLY
O-863
4.7
R
REVISION
A
A
B 4.12
4.11
Section C - C
4.1
4.3 C 4.2
View Shown From

Outside Cab
4.13
4.5
4.3
4.2
4.9
4.9
4.5
4.4
4.12
Section A- A Section B - B
Manitowoc
MODEL
111, 222, 777, 777T, 2250, 2250T
OPERATOR’S CAB
178737 (European), 179615 (USA)
1 298145 1 WELDMENT, Cab Manitowoc Crane

3 710708 4 WASHER, Shakeproof - Internal (1/4") (See Note 1)
4 298076 1 WINDOW ASSEMBLY, Alum, 2-Way
4.1 9498100122 1 NUT
4.2 298146 1 GLASS, Outboard
9245220012 KNOB ASSEMBLY
4.3 298147 1 GLASS, Inboard
4.4 9975200003 1 FRAME, Main
4.5 9975200004 1 COVER, Trim
4.6 9975200005 1 COVER, Trim
4.7 9975200006 1 RUBBER, Flocked
4.10 9975200002 1 EXTRUSION
4.11 9245220008 1 EXTRUSION
4.12 9814220001 1 GUARD 2981480
4.13 9498100401 2 SCREW, Pan Head
5 298077 1 GLASS, European Skylight (25% Bronze)(1787370)
298148 1 GLASS, American Skylight (25% Bronze)(1796150)
6 298078 1 GLASS, Rear (25% Bronze Reflect)
7 298079 1 GLASS, Left Rear (52% Bronze)
8 298080 1 TAPE, Black
9 298081 1 RUBBER, Window, 1/8" Offset
10 298082 2 MOTOR, Wiper (WWJ 2 Speed) w/mounting hardware
90015256 1 KIT, Mounting Hardware (not shown)
11 298083 1 BLADE, Wiper (24" Flex)
12 298084 1 ARM, Wiper (24" Panto, WWC/WWJ)
13 717292 1 PANTOGRAPHIC ADAPTER KIT
14 613103 2 SCREW, Hex Hd (1/4-28 NF x 3/4" long)
15 298085 1 ARM, Adjustable Wiper Drive
16 298086 1 HOOK, Single Coat
17 196608 1 BRACKET, Cup Holder
18 296667 1 WIRE, Defroster Fan (Black)
19 483813 1 HOLDER, Cup
20 298088 1 FAN, Defroster, 12V, Black
21 298089 1 COVER, Wire Duct
22 617786 23 SCREW, Rd Hd (#10-24 NC x 1/2" long)
23 298090 1 HOLDER, Manual
24 298141 1 SUNVISOR, Adjustable (Plexiglas)
25 298091 1 RUBBER, Seal Strip
26 396352 2 PIN, Roll (1/16 Dia. x 1/2" long)
27 298092 1 STUD, Striker
28 298093 1 MOUNT, Striker Stud
29 612353 15 SCREW, Hex Hd (1/4-20 NC x 3/4" long)
30 709420 39 WASHER, Flat (1/4")
31 298094 1 MOUNT, Windshield Right Latch
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-863 R

5 of 8
MODEL
111, 222, 777, 777T, 2250, 2250T
OPERATOR’S CAB
178737 (European), 179615 (USA)
32 298095 1 MOUNT, Windshield Left Latch

33 710302 12 WASHER, Lock (1/4")
34 298096 2 HOLD DOWN, Skylight Glass
35 196609 1 HOLDER, Communications Radio
36 391470 3 DIODE, Rectifier (4 Amp)
37 391451 3 DIODE, Zener (5 Watt)
38 298099 1 DOME LIGHT, Adjustable (Black 12V)
39 298100 1 SUN SHADE, 26" x 35-1/2" W/3 Positions
40 298101 1 WIPER SHAFT ASSEMBLY (WWJ 0.688 Dia. x 1.26)
41 298102 1 MIRROR HEAD, Convex (6.0 x 6.5, Black)
42 298103 1 DOOR STOP, Upper
43 298104 1 DOOR STOP, Lower
44 298105 1 RUBBER, Window Inline
45 298106 18 SCREW, Hex Hd (1/4-20UNC) Black Acorn
46 297116 1 WIRE (16/4 Black Vinyl)
47 298107 2 HARDWARE, Wiper Motor Mounting
48 298108 2 BRACKET, Wiper Motor
49 548341 8 NUT, Hex Nylock, (1/4-20UNC-28)
50 622293 1 LOCTITE, Blue
51 620564 2 SCREW, Selftap (1/4-20 x 1/2)
52 709402 8 WASHER, Flat (3/16")
53 617792 2 SCREW, Rd Hd (#10-24UNC x 1-1/2" long)
54 298109 1 INSULATION, Grey, Roof
55 298110 1 INSULATION, Grey, Right Side Bottom
56 298111 1 INSULATION, Grey, Left Side Rear
57 298112 1 INSULATION, Grey, Rear
58 298113 1 INSULATION, Grey, R. Side Upper Front
59 298114 1 INSULATION, Grey, Door Header
60 298115 1 INSULATION, Grey, R. Side Upper Rear
61 298116 1 INSULATION, Cover, Wire Harness
62 298117 1 GUARD, Striker Stud
63 298118 1 SEAL, Trim (3/4" OD Bubble)
64 298142 1 WEATHERSTRIP (V-Seal)
65 680660 1 TERMINAL, Slip-on (1/4")
66 680662 2 TERMINAL, Slip-on (1/4")
67 680523 1 TERMINAL, Ring (18 ga. - #6 stud)
68 81004748 1 OVERHEAD CONTROL PANEL ASSEMBLY
A15095 1 OVERHEAD CONTROL PANEL ASSEMBLY (see Note 3)
69 680634 1 TERMINAL, Ring (14 - 16ga. - #8 stud)
70 290224 2 BUSHING, Snap
71 298119 1 WELDMENT, Windshield Frame
72 298120 1 WINDSHIELD, Green Tint Glass
73 298121 2 LATCH, Window (Plastic, Black T-Handle)
74 298122 2 PIN, Quick Release (3/16 x 1")
75 298123 1 ARM, Wiper Drive (Double Link)
ASSEMBLY REVISION
O-863 R PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
6 of 8
MODEL
111, 222, 777, 777T, 2250, 2250T
OPERATOR’S CAB
178737 (European), 179615 (USA)
76 298124 2 ARM, Wiper (16" Radial, WWC/WWJ Wide)

77 298125 1 WELDMENT, Wiper Link
78 298126 2 WIPER BLADE, 20" Flex, Wide, Black
79 298127 2 WIPER SHAFT ASSEMBLY (WWJ, 0.688 Dia. x 0.709)
80 613101 2 SCREW HEX, Hd (1/4-28UNE x 1/8")
81 548340 3 NUT, Hex Nylock, (#10-24 NC)
82 298128 1 SEAL, Trim (5/8" OD Bubble)
83 298129 2 SPACER, Wiper Shaft (1" OD x 0.69 ID)
84 298130 1 WELDMENT, Door
85 298131 1 HANDLE, D-Ring, Flush Locking
86 298132 1 LATCH, Center Case Right
87 245761 1 LATCH, Door Stop, Sliding Foot Activated
88 298133 1 GLASS, Door (52% Bronze)
89 298217 2 HANGER, Roller
90 298218 2 ROLLER ASSEMBLY
91 612352 8 SCREW HEX, Hd (1/4-20UNC x 5/8" long)
92 298136 1 GASKET, Handle, D-Ring, Round W/Lock
93 298137 1 WELDMENT, Latch
94 612359 2 SCREW HEX (M6 x 35 x 1.00)
95 298138 1 LATCH Conn. Bar
96 500842 1 KNOB, Round Black Plastic (3/8-16UNC)
97 617788 1 SCREW Rd Hd (#10-24 x 3/4)
98 546055 1 NUT, Hex (#10-24 NC)
99 298139 1 HANDLE, Inside
100 298140 1 SPRING, Ext. (0.072 Wire x 0.50 OD x 4.00)
101 617586 2 SCREW Fl Hd (#10-24 x 1/2)
102 298144 6 BRACKET
103 9730200006 2 SPACER, Double Roller (not shown)
104 9730200008 2 NUT, Hex Jam (7/16-14 NC)
105 9730200007 2 WASHER, Lock (7/16")
106 499964 1 KIT, Track and Gusset (replacement)

9730200005 1 INSTRUCTIONS, Mounting
9730200001 1 TRACK, Upper Door (double)
9730200000 1 TRACK, lower Door (weld on)
104 546764 2 NUT, Hex Jam (7/16-14 NC)
105 710305 2 WASHER, Lock (7/16")
90 298218 2 ROLLER ASSEMBLY, Nylon
89 298217 2 HANGER, Offset (double)
107 9392200003 1 COMPLETE DOOR ASSEMBLY

9 298081 1 RUBBER, Window, 1/8" Offset
22 617786 ? SCREW, Rd Hd (#10-24 NC x 1/2" long)
30 709420 ? WASHER, Flat (1/4")
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-863 R

7 of 8
MODEL
111, 222, 777, 777T, 2250, 2250T
OPERATOR’S CAB
178737 (European), 179615 (USA)
33 710302 ? WASHER, Lock (1/4")

45 298106 ? SCREW, Hex Hd (1/4-20UNC) Black Acorn
52 709402 ? WASHER, Flat (3/16")
64 298142 1 WEATHERSTRIP (V-Seal)
81 548340 3 NUT, Hex Nylock, (#10-24 NC)
84 298130 1 WELDMENT, Door
85 298131 1 HANDLE, D-Ring, Flush Locking
86 298132 1 LATCH, Center Case Right
87 245761 1 LATCH, Door Stop, Sliding Foot Activated
88 298133 1 GLASS, Door (52% Bronze)
89 298217 2 HANGER, Roller
90 298218 2 ROLLER ASSEMBLY
91 612352 4 SCREW HEX, Hd (1/4-20UNC x 5/8" long)
92 298136 1 GASKET, Handle, D-Ring, Round W/Lock
93 298137 1 WELDMENT, Latch
94 612359 2 SCREW HEX (M6 x 35 x 1.00)
95 298138 1 LATCH Conn. Bar
96 500842 1 KNOB, Round Black Plastic (3/8-16UNC)
97 617788 1 SCREW Rd Hd (#10-24 x 3/4)
98 546055 1 NUT, Hex (#10-24 NC)
99 298139 1 HANDLE, Inside
100 298140 1 SPRING, Ext. (0.072 Wire x 0.50 OD x 4.00)
101 617586 2 SCREW Fl Hd (#10-24 x 1/2)
102 298144 6 BRACKET
104 546764 2 NUT, Hex Jam (7/16-14 NC)
105 710305 2 WASHER, Lock (7/16")
Note 1: Use shakeproof washers (item 3) between wiper motor screws and cab mounting
surface to provide suitable ground. Remove paint in area to ensure proper ground.
Note 2: OPERATOR’S CAB WIPER SETUP INSTRUCTION:
1: PARK POSITION ADJUSTMENT - Front Wiper With The Wiper Motor In The "Park"
Position, Loosen The Motor Drive Arm Nut. Rotate Drive Arm Until It Is Pointing Toward
The Pivot Shaft Assembly And Is Directly In Line With The Connecting Link. Tighten
Drive Arm Nut.
2: PARK POSITION ADJUSTMENT - Overhead Wiper

With The Wiper Motor In The "Park" Position, Loosen The Motor Drive Arm Nut. Rotate
Drive Arm Until It Is Pointing Away From The Pivot Shaft Assembly And Is Directly In
Line With The Connecting Link. Tighten Drive Arm Nut
3: BLADE POSITIONING:
Position The Wiper Arm With Blade Installed On The Wiper Arm Pivot Shaft. Operate Wiper
In Both Low And High Speeds, Making Sure The Wiper Or Wipers Operate Without
Interference From The Window Molding. Park As Shown On This Drawing.
Note 3: Use overhead panel A15095 for Models 777 & 2250.
ASSEMBLY REVISION
O-863 R PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
8 of 8
Manitowoc
AIR CONDITIONER/HEATER
ASSEMBLY REVISION
O-866 Y
1 of 6
Manitowoc
ASSEMBLY REVISION
O-866 Y
2 of 6
MODEL
777, 888, 999, 2250
201403, 201408, 201700, 201701, 201706, 201709, 201710, 201713, 201714, 201715,
201716, 201717, A00294, A03550, A03891, A06778, A07403, 81005851 (see Note 1)
1 A00257 1 HEATER/ EVAPORATOR, Inside Std Cab (see Note 2)

1 A03913 1 HEATER/ EVAPORATOR, Inside Elevated Cab (see Note 3)
1 9515220075 1 HOUSING
2 372067 1 COIL, Heater
3 357497 1 COIL, Evaporator
4 238307 1 BLOWER MOTOR & FAN ASSEMBLY
9632220233 1 RESISTOR, Blower Motor (not shown)
5 703401 1 VALVE, Expansion
6 A15552 1 VALVE, Electric Water
7 9515220028 2 HOSE, Heater
8 9515220020 2 ADAPTER, Hose
9 A15632 1 PAN, Drain
10 A15624 1 CLAMP, Harness
11 672706 1 SWITCH, Binary (hi/low pressure switch) (see Note 4)
12 672698 2 SWITCH, Relay
13 510936 2 LOUVER, Front
14 9515220038 1 ADAPTER, Hose
15 9726220033 1 HARNESS, Wire (90 Degree)
16 9726220034 1 HARNESS, 3 PIN WIRE (A00257 - power cord - 36" long) (not shown)
16 572437 1 HARNESS, 3 PIN WIRE (A03913 - power cord - 96" long) (not shown)
17 480608 1 HOSE, Air Conditioner (#6)
18 480609 1 HOSE, Air Conditioner (#12)
19 427289 1 FILTER, Recirculated Air Inlet
20 9352220034 1 PROBE, Coil
21 A15626 1 CONTROLLER, Temperature
22 238308 1 BLOWER, Mini Squirrel Cage (A03913)
23 A15635 1 ADAPTER, Blower (A03913)
A15627 1 NIPPLE, Hose (201709)
1 A02064 1 EVAPORATOR, Inside Cab (201408, 201706) (model 888)
2 A00265 1 RECEIVER-DRIER (all)
A00297 1 BRACKET (201403, 201701, 201706, 201714, 201716)
A00266 1 BRACKET (201713, 201715)
9515220078 1 BRACKET (201709, A06778)
3 A00309 1 COMPRESSOR (201403, 201700, 201709, 201701, 201714, 201715, 201716,
201717, A03891)
9515220079 1 MOUNT (201701) (model 777-Cummins C-260)
A02063 1 MOUNT (201706, 201714) (model 777, 888-Cummins C-330)
9515220080 1 MOUNT (201403) (model 777-Caterpillar 3176B)
A00299 1 MOUNT (201700, 201710, A03891) (model 2250)
A16183 1 MOUNT (201715) (model 999)
A01478 1 MOUNT (201717) (model 2250)
A00299 1 MOUNT (201709) (model 2250)
3 A00267 1 COMPRESSOR (201713) (model 999-Caterpillar 3176C)
A00268 1 MOUNT, LH
A00269 1 MOUNT, RH
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-866 Y

3 of 6
MODEL
777, 888, 999, 2250
201403, 201408, 201700, 201701, 201706, 201709, 201710, 201713, 201714, 201715,
201716, 201717, A00294, A03550, A03891, A06778, A07403, 81005851 (see Note 1)
3 A00298 1 COMPRESSOR (201706, A06778)

A02063 1 MOUNT (201706) (model 888)
3 A14829 1 COMPRESSOR (A03550, A07403)
A00310 1 HARNESS (201715) (model 999)
4 A00258 1 CONDENSER KIT (201403, 201408, 201701, 201706, 201710, 201714, 201715,
201716)
A00275 1 BRACKET, Condenser Mounting LH (201715)
A00488 1 BRACKET, Condenser Mounting RH (201715)
A00604 1 BRACKET, Condenser Mounting (201706)
A00585 4 CLIP, Condenser Mounting (201706)
4 A00311 1 CONDENSER KIT (201713) (model 999) (Caterpillar 3176C)
A00275 1 BRACKET, Condenser Mounting LH
A00488 1 BRACKET, Condenser Mounting RH
4a A00586 1 CONDENSER KIT (201700, 201710, 201717, A03550, A07403) (model 2250)
(see page 2)
1 9515220107 6 SPACER
2 9515220078 1 BRACKET, Drier
3 A00265 1 DRIER
4 9515220130 1 HOSE, #6 AC
5 9340200000 1 COIL, Condenser
6 9340200001 1 PLUG, 2-Prong Male
7 9515220140 1 HOUSING
8 9340200002 2 FAN
10 9515220134 2 FOAM, Sealing
11 9340200003 2 LEG, Mounting
12 A15264 1 CONNECTOR, Electrical
13 9515220137 2 FOAM, Sealing
9515220081 1 CORD, Power (36" long) (201709, A03891, A06778)
4b A03968 1 CONDENSER KIT (201709, A03891) (model 2250) (see 4a)
572565 1 CORD, Power (276" long) (201709, A03891, A06778)
5 A00605 1 HOSE ASSEMBLY #6 (164" long - condenser to drier) (model 777)
5 90012676 1 HOSE ASSEMBLY #6 (538" long - condenser to drier) (model 777)
5 A00631 1 HOSE ASSEMBLY #6 (120" long - condenser to drier) (model 888)
5 A00270 1 HOSE ASSEMBLY #6 (372" long) (201713, 201715) (model 999)
5 81005854 1 HOSE ASSEMBLY #6 (720" long) (81005851) (model 999)
5 A13340 1 HOSE ASSEMBLY #6 (372" long) (201709) (model 2250)
5 A03900 1 HOSE ASSEMBLY #6 (264" long) (A03913) (model 2250)
6 A00606 1 HOSE ASSEMBLY #6 (298" long - evaporator to drier) (model 777)
6 A02051 1 HOSE ASSEMBLY #6 (63" long - evaporator to floor) (model 888)
6 A00632 1 HOSE ASSEMBLY #6 (216" long - drier to floor) (model 888)
6 A00301 1 HOSE ASSEMBLY #6 (345" long) (201700, 201710, 201717, A03550)
(model 2250)
6 A03901 1 HOSE ASSEMBLY #6 (16" long) (201709, A03891) (model 2250)
6 A07129 1 HOSE ASSEMBLY #6 (228" long) (A07403) (evap to QD) (2250 Ringer)
ASSEMBLY REVISION
O-866 Y PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
4 of 6
MODEL
777, 888, 999, 2250
201403, 201408, 201700, 201701, 201706, 201709, 201710, 201713, 201714, 201715,
201716, 201717, A00294, A03550, A03891, A06778, A07403, 81005851 (see Note 1)
6 A07130 1 HOSE ASSEMBLY #6 (168" long) (A074030) (drier to QD) (2250 Ringer)
7 A00596 1 HOSE ASSEMBLY #8 (70" long - condenser to compressor) (model 777)
7 A00589 1 HOSE ASSEMBLY #8 (120" long - condenser to compressor) (model 888)
7 A00588 1 HOSE ASSEMBLY #8 (305" long) (201710) (model 2250)
7 A06687 1 HOSE ASSEMBLY #8 (248" long) (A03550, A07403) (model 2250)
8 A00595 1 HOSE ASSEMBLY #10-12 (278" long - evaporator to compressor) (201403,
201714, 201701, 201716)
8 A00300 1 HOSE ASSEMBLY #10-12 (501" long) (201700, 201717) (model 2250)
8 A00587 1 HOSE ASSEMBLY #10-12 (573" long) (201710) (model 2250)
8 A06686 1 HOSE ASSEMBLY #10-12 (528" long) (A03550) (model 2250)
8 A07131 1 HOSE ASSEMBLY #10-12 (324" long) (A07403) (comp to QD) (Ringer)
8 A07132 1 HOSE ASSEMBLY #10-12 (228" long) (A07403) (evap to QD) (Ringer)
8 A00590 1 HOSE ASSEMBLY #12 (63" long - evaporator to floor) (model 888)
8 A02052 1 HOSE ASSEMBLY #12 (238" long - compressor to floor) (model 888)
8 A00273 1 HOSE ASSEMBLY #12 (366" long)(201713, 201715) (model 999)
8 A03905 1 HOSE ASSEMBLY #12 (180" long) (A03891) (model 2250)
A00262 1 DUCT, Air
A00264 1 HOSE, 3 in. Diameter Spring-Bound Duct (14” Lg)
510937 1 LOUVER/DIFFUSER, Rear
9515220083 1 DUCT, Air (201709, A03891)
A03910 1 HOSE, 3 in. Diameter Spring-Bound Duct (36” Lg) (201709, A03891)
A00263 1 CLARASTAT (A/C Temp Control Switch)
A00592 1 CLARASTAT (A/C Temp Control Switch) (A00294, A06778) (2250)
9515220084 1 SENSOR
9515220087 4 CLAMP, Double Hose (Vinyl)
500826 1 KNOB, Tear Drop Control
9515220085 20 TYRAPS (13")
A00277 1 BOLT, Idler Pulley Adjusting (201713)
9718200001 1 PULLEY, Idler (201713)
A00279 1 ARM, Idler Pulley (201713)
9515220142 1 BOLT, Idler Pulley (201713)
A00276 1 BOOT, Binary (201713, 201706, 201715)
A00278 1 BELT, Compressor Drive (201713)
A11869 1 BELT, Compressor Drive (201700, 201710, A03891)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-866 Y

5 of 6
MODEL
777, 888, 999, 2250
201403, 201408, 201700, 201701, 201706, 201709, 201710, 201713, 201714, 201715,
201716, 201717, A00294, A03550, A03891, A06778, A07403, 81005851 (see Note 1)

A11874 1 BELT, Compressor Drive (201706, 201714)
A11966 1 BELT, Compressor Drive (A06778)
A16892 1 BELT, Compressor Drive (A03550)
Note 1: 81005851 same as 201715 except hose A00270 is replaced by 81005854 and A00273 is
replaced by 81005855.
Note 2: A00257 does not include Items 22 and 23 (see page 1).
(Outside Kits: 201403 and 201701; Inside Kits: 201408 and A00294)
Note 3: A03913 includes Items 22 and 23 (see page 1).
Optional Power Cord 572565 (276" long - ref A03891, A06778)
(201709, A03891, A06778)
Note 4: Not included in Heater/Evaporator A00257 or A03913. Binary Switch is part of A/C
Outside Kits.
Note 5: Condenser Kit A00586, Item 4a (see page 2).
ASSEMBLY REVISION
O-866 Y PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
6 of 6
Manitowoc
37 35 36
32
40
39
38
27
28
26
29
33
30
31
34
23
1 24
HYDRAULIC PUMP, 100 CC/REV (FRONT/REAR STD DRUM)

22
2 25
5 3
9 25
6
7
8
4
21 20
2
3
10
1
12 11
19
15
16
17
13
18
14
ASSEMBLY REVISION
O-869 C
1 of 2
MODEL
777
HYDRAULIC PUMP, 100 CC/REV

Front/Rear Standard Drum w/o Auxiliary Drum
5827360
1 7041720 2 MULTI-FUNCTION VALVE

2 9722220129 1 O-RING
3 9722220130 1 O-RING
6 9722221172 1 NUT
7 9632220023 1 O-RING
8 9722221173 1 TUBE
9632220035 1 O-RING (not shown)
10 9722220102 1 KEY
12 9722220392 1 PIN
13 9722220443 1 PUMP, Charge (20 cc/rev displacement)
15 5834715 1 O-RING
16 9722220107 1 BUSHING
18 9722220104 6 SCREW
19 9722220110 4 SCREW
9722220394 1 SHAFT, 14 Tooth Spline
21 9722221133 1 O-RING
22 9722220033 1 SEAL, Lip
24 9722220122 4 SCREW, Metric
27 9632220085 1 NUT
29 9632100821 1 O-RING
30 9722220114 1 SPRING
32 7041770 1 EDC KIT
36 9632220016 4 SCREW
37 9722220127 6 SCREW
7031255 1 SEAL KIT, PCP Valve (item 35)
38 9722220124 1 O-RING
39 9722220125 1 O-RING
40 9722220123 2 O-RING
ASSEMBLY REVISION
O-869 C
2 of 2
44 42 43
39
47
46
45
34
35
33 36
40
37
38
41
30
1 31
32 29
2
9 5 3 32
6
7
8
HYDRAULIC PUMP 130 CC/REV (HI-SPEED REAR DRUM)

4
28
2 27
3
1 10
12
11
14
16
13
18
23 15
17
24
20
21
22 19
25
26
ASSEMBLY REVISION
O-870 C
1 of 3
MODEL
777
HYDRAULIC PUMP
Rear Drum w/Hi-Line Speed (130 cc/rev)
5827370
1 7041810 2 MULTI-FUNCTION VALVE ASSEMBLY

2 9722220040 1 O-RING
3 9722220150 1 O-RING
6 9722221172 1 NUT
7 9632220023 1 O-RING
8 9722221179 1 TUBE
9 9722220239 1 PLUG
10 9722220025 1 KEY
12 9722220027 1 PIN
14 9722220767 1 COUPLING
16 9722220029 1 BUSHING
18 9722220031 6 SCREW
19 9722220766 1 MOUNTING FLANGE, Auxiliary “D”, 13 Tooth
20 9722220143 1 O-RING
22 9722220768 1 O-RING
23 9722220109 4 WASHER
25 9722220769 1 COVER, Flange
26 9722221182 4 SCREW
9722220147 1 SHAFT, 13 Tooth
28 9722220032 1 O-RING
29 9722220033 1 SEAL, Lip
31 9722220011 3 SCREW, Metric
34 9722220012 1 NUT, Hex Lock
36 9722220014 1 O-RING
37 9722220015 1 SPRING
39 7041800 1 EDC KIT
ASSEMBLY REVISION
O-870 C
2 of 3
MODEL
777
HYDRAULIC PUMP
Rear Drum w/Hi-Line Speed (130 cc/rev)
5827370
43 9632220016 4 SCREW
44 9722220127 6 SCREW
7031255 1 SEAL KIT, PCP Valve (42)
45 9722220124 1 O-RING
46 9722220125 1 O-RING
47 9722220123 2 O-RING
ASSEMBLY REVISION
O-870 C
3 of 3
Manitowoc
44 42 43
39
47
46
45
34
35
33 36
40
37
38
41
HYDRAULIC PUMP, 130 CC/REV (STD REAR DRUM W/AUX DRUM)

30
1 31
23 32 29
5 32
9 6
7
8
4
28
23 27
1 10
12
11
14
16
13
18
23 15
17
24
20
21
22 19
25
26
ASSEMBLY REVISION
O-871 E
1 of 3
MODEL
555, 777, 15000

Standard Rear Drum w/Auxiliary Drum)
5827380
1 7041810 2 MULTI-FUNCTION VALVE ASSEMBLY

2 9722220040 1 O-RING
3 9722220150 1 O-RING
6 9722221172 1 NUT
7 9632220023 1 O-RING
8 90013965 1 TUBE
9632220035 1 O-RING
10 9722220025 1 KEY
12 9722220027 1 PIN
14 9722220141 1 COUPLING
16 9722220029 1 BUSHING
18 9722220031 6 SCREW
19 9722220140 1 MOUNTING FLANGE, Auxiliary “C”, 14 Tooth
20 9722220143 1 O-RING
22 9722220453 1 O-RING
23 9722220109 4 WASHER
25 9722220111 1 COVER, Flange
26 9722220112 4 SCREW
9722220147 1 SHAFT, 13 Tooth
28 9722220032 1 O-RING
29 9722220033 1 SEAL, Lip
31 9722220011 3 SCREW, Metric
34 9722220012 1 NUT, Hex Lock
36 9722220014 1 O-RING
37 9722220015 1 SPRING
39 7041800 1 EDC KIT
ASSEMBLY REVISION
O-871 E
2 of 3
MODEL
555, 777, 15000

Standard Rear Drum w/Auxiliary Drum)
5827380
43 9632220016 4 SCREW
44 9722220127 6 SCREW
7031255 1 SEAL KIT, PCP Valve (Item 42)
45 9722220124 1 O-RING
46 9722220125 1 O-RING
47 9722220123 2 O-RING
ASSEMBLY REVISION
O-871 E
3 of 3
Manitowoc
WEDGE / SOCKET
ASSEMBLY REVISION
O-890 F
1 of 2
MODEL
All
SOCKET/WEDGE
Terminator
646242, 646245, 646246, 646247, 713266, A15281
646242 SOCKET & WEDGE, 1-1/4" (32 mm) (see Note)

1 9826220003 1 SOCKET
2 9826220004 1 PIN, Socket
3 9826220005 1 WEDGE
5 9826220007 1 PIN, Cotter
646245 SOCKET & WEDGE, 7/8" (22 mm)
1 9826220008 1 SOCKET
2 9826220009 1 PIN, Socket
3 713265 1 WEDGE
5 9826220011 1 PIN, Cotter
646246 SOCKET & WEDGE, 1" (26 mm) (same as 713266)
1 9826220012 1 SOCKET
9914100033 1 PIN WITH COTTER
2 9826220013 1 PIN, Socket
5 9826220016 1 PIN, Cotter
3 9826220014 1 WEDGE
646247 SOCKET & WEDGE, 1-1/8" (29 mm)
1 9826220017 1 SOCKET
2 9539220051 1 PIN, Socket
3 9826220018 1 WEDGE
5 9539220048 1 PIN, Cotter
713266 SOCKET & WEDGE, 1" (26 mm) See also 646246
A15281 1 SOCKET & WEDGE, 1-1/4" (32 mm) (see Note)
1 9826220003 1 SOCKET
2 9826220004 1 PIN, Socketst
3 9826220020 1 WEDGE
5 9826220007 1 PIN, Cotter
81006166 SOCKET & WEDGE, 1/2" (13 mm)
1 90013183 1 SOCKET
2 90013184 1 PIN, Socket
3 90013185 1 WEDGE
5 9826100009 1 PIN, Cotter
Note: Similar to Terminator style. Used prior to A15281.
ASSEMBLY REVISION
O-890 F PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
2
1 1 1
3 4 5
6
Journal Bearing Kit

8 A
MCC # 625326
A
A 8
B
MCC # 625325 View B-B

B
A
8 8 A
MCC # 625324
A
DRIVE SHAFT
View A-A
ASSEMBLY REVISION
(Typ Both Ends)
O-891 B
1 of 2
MODEL
M-250, 555, 777, 999, 2250, 15000
UNIVERSAL JOINT (DRIVE SHAFT)

MCC 625324-0, 625325-0, 625326-0
DRIVESHAFT ASSEMBLY (MCC 625324-0)

625324-6 2 JOURNAL & BEARING KIT
1 4 RING, Snap
2 1 BEARING CUP ASSEMBLY
3 4 CUP, Bearing
4 132 NEEDLE, Bearing
5 4 SEAL
6 1 CROSS, U-Joint
7 1 FITTING, Grease (Shipped Loose)
8 9810220008 2 PLATE, Bearing End


ASSEMBLY REVISION
O-891 B PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
3 2
1 4 5
MODEL
777, 777T
HYDRAULIC CYLINDER (DRUM BRAKE)

3855730
HYDRAULIC CYLINDER (DRUM BRAKE)

3855735 1 SEAL KIT

1 9372221033 1 ROD
2 9372221034 1 WIPER
3 9372221035 1 TUBE
4 9372220983 1 RING, Piston
5 9372220425 2 RING,Wear
6 9372220163 2 PLUG, SAE #8
ASSEMBLY REVISION
O-896 C
1 of 1
12
10
4
9
3
7 11
HYDRAULIC CYLINDER (JACKING)

2
1 6 5 8
ASSEMBLY REVISION
O-897 B
1 of 2
MODEL
777
HYDRAULIC CYLINDER (JACKING )

MCC 3855740
3855745 1 SEAL KIT

1 9372221025 1 WIPER, Rod
2 9372221026 1 O-RING
3 9372221027 1 RING, Piston
4 9372221028 1 GUIDE, Piston
5 9372220199 1 GUIDE, Head
6 9372221029 1 POLYPAK
7 9372221030 1 O-RING
8 9372221031 1 RING, Back-up
9 9372221032 1 O-RING
10 3855746 2 CARTRIDGE, CounterbalanceValve
7026575 1 KIT, Seal
11 9372220671 1 ROD
12 9372220672 1 HEAD
ASSEMBLY REVISION
O-897 B
2 of 2
See Note 1
HYDRAULIC CYLINDER (BOOM HOIST)
ASSEMBLY REVISION
O-898 G
1 of 3
MODEL
777, 777T
HYDRAULIC CYLINDER
Boom Hoist
3855750 (crawler), 3855950 (truck)
1 9372220944 1 ROD (cylinder 3855950)

9372220873 1 ROD (cylinder 3855750)
2 9372220945 1 BARREL (cylinder 3855950)
9372221141 1 BARREL (cylinder 3855750)
3 9372220535 1 HEAD
4 9083220005 1 WIPER
5 9754220026 1 O-RING
6 9372220946 1 RING, Back-up
7 9372220947 1 SEAL, Rod
8 9372220948 1 RING, Glyd (HPR)
9 9372220949 2 RING, Wear
10 9372220950 1 O-RING
11 9372220951 1 RING, Back-up
12 9372220952 1 PISTON (cylinder 3855950)
9372221142 1 PISTON (cylinder 3855750)
13 9372220953 2 RING, Wear (piston)
14 9372220098 1 SEAL, Capped T
15 9372220954 1 O-RING
16 9372220955 2 RING, Back-up
17 9372220623 2 PIN, Piston Locking (cylinder 3855950)
18 9372220605 2 SCREW, Set (1/2 x 1/2) (cylinder 3855950) (see Note 2)
19 9372220490 18 BOLT, Hex (1-8UNC x 4-1/2) (see Note 3)
20 9372220956 2 CARTRIDGE, Valve
3855654 1 KIT, Seal
21 9372220957 1 CARTRIDGE, Valve (set to 5000 PSI) (cylinder 3855750)
3855653 1 KIT, Seal
21 9437220071 1 CARTRIDGE, Valve (set to 5500 PSI) (cylinder 3855950)
3855653 1 KIT, Seal
22 9372220958 1 CARTRIDGE, Valve (set to 3000 PSI)
3855653 KIT, Seal
23 9372220228 3 PLUG (SAE 8)
24 9372220959 2 PLATE, Cover
25 9372220960 1 O-RING
26 9372220961 8 BOLT, Hex (7/16-14UNC x 1")
27 9372220503 2 PLUG (1/4 NPT)
28 9372220962 1 CLEVIS, Male
9372220963 1 BUSHING
29 9372220265 1 PLUG (1/8 NPT)
30 9372220503 4 PLUG (1/4 NPT) (see Note 2)
31 9372220964 1 O-RING (cylinder 3855950)
32 9372220965 1 RING, Back-up (cylinder 3855950)
33 9372220966 1 PLATE, Piston Locking (cylinder 3855950)
34 9372220967 9 BOLT, Hex (1-14NS x 3") (see Note 4) (3855950)
ASSEMBLY REVISION
2 of 3
MODEL
777, 777T
HYDRAULIC CYLINDER
Boom Hoist
3855750 (crawler), 3855950 (truck)
36 9372220279 1 PIN, Spring

37 9372221144 1 SUPPORT, Spring
38 9372220967 9 BOLT, Hex (1-14NS x 3) (385575)
3855755 1 KIT, Seal

4 9083220005 1 WIPER
5 9754220026 1 O-RING
6 9372220946 1 RING, Back-up
7 9372220947 1 SEAL, Rod
8 9372220948 1 RING, Glyd (HPR)
9 9372220949 2 RING, Wear
10 9372220950 1 O-RING
11 9372220951 1 RING, Back-up
14 9372220098 1 SEAL, Capped T
15 9372220954 1 O-RING
16 9372220955 2 RING, Back-up
Note 1: Use primer #21348 prior to applying LOCTITE #277.
Note 2: Apply LOCTITE #262 (MCC 622297)
Note 3: Apply LOCTITE #262 (MCC 622297) and torque to 835 ± 50 ft.lbs.
(1132 ± 68 Nm)
Note 4: Apply LOCTITE #262 (MCC 622297) and torque to 800 ± 50 ft.lbs.
(1085 ± 68 Nm)
ASSEMBLY REVISION

3 of 3
Non-skid Paint Complete

Top Surface (shaded area)
(See Note) 3
Non-skid Paint Complete

Top Surface (shaded area)
(See Note)
8
5
9
2
6 4
10 4
MACHINERY ENCLOSURE
4
ASSEMBLY REVISION
O-900 C
1 of 2
MODEL
777
ENCLOSURE, MACHINERY
4112050
ENCLOSURE ASEMBLY, Right-hand (4112056)

1 411213 1 WELDMENT, Deck Right-hand
2 411214 1 DOOR JAMB, Lower
3 411215 1 ENCLOSURE, Compartment (Right-hand)
411225 1 DOOR, RH Compartment
411228 2 HINGE, Black
411229 2 GASKET, Door Latch
411230 2 MOUNT, Latch
411231 2 LATCH, Door
617832 4 SCREW, Rd Hd Machine (1/4-20UNC-2A x 1-1/4" long)
709420 4 WASHER, Flat (1/4)
548341 5 NUT, Hex (1/4-20UNC-2B
411226 SEAL, Trim (11 ft - 3.4m)
4 411216 3 DOOR ASSEMBLY
GASKET, Clip-on Bubble ( 7/16" OD x 7 ft - 2.1 m)
5 411217 1 WELDMENT, Closing Sheet (Right-hand)
ENCLOSURE ASSEMBLY, Left-hand (4112057)
6 411218 1 WELDMENT, Deck (Left hand)
7 411219 1 DOOR JAMB, Lower
8 411220 1 ENCLOSURE, Compartment (Left-hand)
4 411216 3 DOOR ASSEMBLY
GASKET, Clip-on Bubble ( 7/16" OD x 7 ft - 2.1 m)
9 411221 1 WELDMENT, Closing Sheet (Left-hand)
10 411383 1 PANEL, Bolt In
Note: Use paint code #4 = Non Skid Finish
ASSEMBLY REVISION
2 of 2
Manitowoc
9
10
12
3
11
6
1
8
13 7
2
ASSEMBLY REVISION
O-902P E
1 of 2
MODEL
All

218212, 218213, 218214
218212 HOOK & WEIGHT BALL (30 Ton Top Swiveling) w/ACBS
1 9539220019 4 PIN, Cotter (1/4" x 3")
2 9539220020 1 HOOK AND EYE
3 9539220021 2 WASHER, Flat
4 NSS 1 BALL, Raw
8 9822220004 1 SLEEVE
9 9539220024 1 SWIVEL
13 9539220025 1 KIT, PL Latch (not shown)
218213 HOOK & WEIGHT BALL (15 Ton Top Swiveling) W/Wedge/Socket (1-1/8"- 29 mm)
1 9539220026 4 PIN, Cotter (1/4" x 2-3/4")
2 9539220001 1 HOOK AND EYE
3 9539220021 2 WASHER, Flat
4 NSS 1 BALL, Raw
8 9539220030 1 SPACER, Pipe
9 9539220018 1 SWIVEL
11 9086220274 2 SLEEVE
12 9822220010 1 SLEEVE, Nylon
14 646247 1 WEDGE-SOCKET (not shown - See O-890)
218214 HOOK & WEIGHT BALL (15 Ton Top Swiveling) W/Wedge/Socket (1"- 26 mm)
1 9539220026 4 PIN, Cotter (1/4" x 2-3/4")
2 9539220001 1 HOOK AND EYE
3 9539220021 2 WASHER, Flat
4 NSS 1 BALL, Raw
8 9539220030 1 SPACER, Pipe
9 9539220033 1 SWIVEL
11 9086220274 2 SLEEVE
12 9822220010 1 SLEEVE, Nylon
14 646246 1 WEDGE-SOCKET (not shown - See O-890)
ASSEMBLY REVISION
O-902 E PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
Manitowoc
4 7 3 12 6 34 3 20 23 100 99 106 29 32 30 22 61 57 42 19 38
2 1 9 11 3 17 10 5 95 92 118 98 27 28 50 31 37 53 44 48 39 22
48
59
56
40
41
58
47
51
46
55
52
43
52
107 45
97 49
60
73
82
85
71
103 16 14 8 105 13 109 110 22 117 101 91 26 25 96 35 65
108 15 33 18 33 93 104 102 21 94 90 54 24 21 36 66
88 83 62
64
PLANETARY GEARBOX (DRUM SHAFT)

79
111 114 113 89
84 70
115 112 116 79
83
83
77 69 86 75 87 78 74
76 68 72 81 67 63 80
21 119
ASSEMBLY REVISION
O-922 H
1 of 5
MODEL
777
PLANETARY GEARBOX WITH R.H. CLUTCH (DRUM SHAFT)

465508, 465502, 499923 (see Note)

2 9490220778 1 SEAL, Oil
3 9754220055 3 O-RING
4 9490220497 2 BEARING, Ball 16036
5 9490220158 1 PINION, Sun
6 9490220159 1 GEAR, Ring
7 9490220779 1 WASHER
9 9490220780 1 CARRIER, Female Planet
10 9490220164 3 GEAR, Planet
11 9490220165 3 PIN, Dowel
12 9490220166 6 DISC
13 9490220167 3 WASHER
14 9490220168 3 PIN
15 9490220492 1 RING, Internal Retaining (BR 150)
16 9490220495 1 O-RING, (2-162) (2.62 x 145.72 mm)
17 9490220169 465 NEEDLE
18 9490220170 3 SCREW, Hex Hd (M24 x 2 x 90 UNI 5738)
20 9490220781 1 HOUSING, Connection (5000-1600)
21 9754220053 3 O-RING, 41150 (3.53 x 291.69 mm)
22 9490220031 10 PLUG, Drain (1/2G DIN 908)
23 9490220178 2 PLUG, Copper (3/4 G DIN 908)
24 9490220274 1 GEAR, Sun
25 9490220148 1 GEAR, Ring
26 9490220150 1 DISK, Gear
28 9490220276 3 GEAR, Planet
29 9490220153 3 PIN, Dowel
30 9490220040 6 WASHER
32 9490220069 225 NEEDLE
33 9490220056 6 PIN
35 9490220782 1 HOUSING, Connection (1600-CC500)
36 9490220783 1 SHAFT
37 9490220262 1 O-RING
40 9490220784 1 COVER, Speed Counter
41 9490220785 1 ADAPTOR, Speed Counter
42 9490220786 1 SHAFT
43 9490220787 1 PINION, Bevel
44 9490220312 1 GEAR, Bevel
ASSEMBLY REVISION
O-922 H
2 of 5
MODEL
777

465508, 465502, 499923 (see Note)
45 9490220313 1 NUT, Ring

46 9490220491 1 SHIM (65.3 x 90 x 2.5 mm)
47 9490220788 1 SEAL, Oil (32 x 457 mm DIN 3760)
48 9490220376 2 O-RING, 2425 (1.78 x 107.67 mm)
49 9490220418 1 O-RING, 3575 (2.62 x 145.72 mm)
50 9490220789 15 BOLT (M14 UNI 15588)
53 9490220496 1 BEARING, Taper Roller (T4CB120)
54 9490220277 3 PIN (12 x 90 UNI 16874)
55 9490220316 SHIM (ITT 65.3 x 79.7 mm)
56 9490220498 SHIM (ITT 95.2 x 109.8 mm)
57 9490220377 SHIM (ITT 120.3 x 154.6 mm)
63 9188220004 1 COVER, Brake
64 9188220008 1 SHAFT, Brake
65 9490220115 9 DISC, Steel
66 9490220117 10 DISC, Bronze
67 A03358 16 SPRING
68 A03359 12 SPRING (7 x 26.5 mm)
69 9188220012 1 PISTON, Brake
70 9188220013 1 DISC, O-Ring
75 9794220001 1 SEAL, Oil (60 x 85 x 10 BASL)
76 9794220002 1 RING, Parbak (8-251)
77 9794220003 2 RING, Parbak (8-261)
78 9754220003 1 O-RING, 2-251 (129.77 x 3.53 mm)
79 9754220004 2 O-RING, 2-261 (3.53 x 164.69 mm)
80 9754220005 1 O-RING, 4750 (3.53 x 190.09 mm)
81 9069220009 1 BEARING, Ball (16012)
82 9069220010 1 BEARING, Ball (6014)
83 9490220068 6 PLUG (1/4G DIN 908)
84 9490220111 2 PLUG, Plastic (TCFIO ATAL)
85 9490220021 4 PLUG, Hex Soc Pipe TTH
86 9188220006 1 O-RING, 3350
87 9188220014 1 SPACER
9490220440 1 PLUG, 7/16"-UNF (not shown)
88 9490220519 1 PLUG, Magnetic Drain (3/4 Gallon)
ASSEMBLY REVISION
O-922 H
3 of 5
MODEL
777

465508, 465502, 499923 (see Note)
89 9490220545 1 PLUG, Breather (3/4 Gallon)

NSS 1 SWITCH, Consent (not a serviceable part)
CLUTCH KIT, RIGHT HAND (499923)
90 9490220792 1 HOUSING, Clutch
91 9490220793 1 HUB, Right Hand Teeth
92 9490220794 1 COUPLING, Right Hand Teeth
93 9490220795 1 PAD
94 9490220796 1 PISTON, Disengage
95 9490220797 1 SPACER (Space Ring)
96 9490220798 1 SPACER, Sun Gear (Space Ring)
97 9490220799 1 FLANGE (Ring)
99 9490220801 1 RING, Parbak 8-170
100 9490220802 1 RING, Parbak 8-172
101 9490220803 1 O-RING
102 9490220804 1 O-RING
21 9754220053 1 O-RING (41150)
103 9490220805 1 BEARING, Thrust AXK 4060
104 9490220806 1 BEARING, Thrust AXK 130170
105 9490220807 10 SPRINGS, Disengage
106 90017309 15 BOLT, Stud M14 x 175
107 9490220809 1 WASHER, AS40/60
108 9490220810 1 WASHER, GS81108
109 9490220811 1 WASHER, WS 81126
110 9490220812 1 WASHER, GS 81126
111 9490220813 1 BUSHING, Switch
112 9490220814 1 KIT, Stick And Head Stick
113 9490220815 1 O-RING 3068
114 9490220608 1 SPRING
115 9490220660 1 SWITCH (11725-FMDI)
116 9490220816 1 WASHER, Copper
117 9490220189 3 PIN
118 9490220817 2 PLUG, Plastic (3/4 UNF)
119 9490220818 2 SCREW, Soc Hd (M8 x 100)
4650985 1 KIT, Gearbox Seal

2 9490220778 1 SEAL, Oil
3 9754220055 3 O-RING
16 9490220492 1 O-RING, 2-162 (2.62 x 145.7 mm)
21 9754220053 2 O-RING, 41150 (3.53 x 291.69 mm)
37 9490220262 1 O-RING
47 9490220788 1 SEAL, Oil (32 x 457 mm DIN 3760)
48 9490220376 2 O-RING, 2425 (1.78 x 107.67 mm)
49 9490220418 1 O-RING, 3575 (2.62 x 145.72 mm)
ASSEMBLY REVISION
O-922 H
4 of 5
MODEL
777

465508, 465502, 499923 (see Note)
2721424 1 KIT, Brake Oil Seal

2721425 1 KIT, Brake Stack & Seal
65 9490220115 9 DISC, Steel
66 9490220117 10 DISC Bronze
75 9794220001 1 SEAL, Oil (60 x 95 x 10)
76 9794220002 1 RING, Parbak (8-251)
77 9794220003 2 RING, Parbak (8-261)
78 9754220003 1 O-RING, 2-251 (129.77 x 3.53 mm)
79 9754220004 2 O-RING, 2-260, (3.53 x 164.69 mm)
80 9754220005 1 O-RING, 4750 (3.53 x 190.09 mm)
49 9490220418 1 O-RING (3575)
86 9188220006 1 O-RING (3350)
87 9188220014 1 SPACER (85 x 95 x 10.5)
Note: Gearbox (465508) has replaced gearbox (465502). All existing (465502) Gearboxes
have been upgraded to (465508). Gearbox (465508) can be alternatively constructed
by using gearbox (465098), 600 Kg R.H. Spring Force Clutch Kit (499923), and Sun
Pinion (465505) if applicable or, by using Gearbox (465101), 600 Kg R.H. Spring
Force Clutch Retrofit Kit (499924), and Sun Pinion (465505F0) (Ref O-840 or O-843).
ASSEMBLY REVISION
O-922 H
5 of 5
3
22
2
19
16
21
12
4
15
17 8
24 9
23
14
5
20
16 6
10
13
18
Y 11
HOOK BLOCK (175 US TON)
ASSEMBLY REVISION
O-927 B
1 of 2
MODEL
777, 999, 2250
HOOK BLOCK
175 U.S. Ton, 1-1/8" Rope
MCC # 2370900
1 9086220420 1 HOOK, With Trunnion and Latch Kit

2 9086220421 1 PLATE, Limit Bar,
3 9086220074 1 BRACKET, Limit Switch
4 9086220073 2 PLATE, Limit Pad
5 9086220422 3 PLATE, Trunnion Center
6 9086220423 2 PLATE, Trunnion Load
7 9086220050 2 PLATE, Trunnion Side
8 9086220055 12 WASHER, THD
9 9086220051 6 SHEAVE
10 9086220052 6 ROLL GUARD ASSEMBLY
11 9086220424 2 SPACER, Pipe
12 9086220425 1 PIN
14 9086220054 2 BOLT, All Thread (1- 8UNC 2A x 25-3/4" long)
16 9086220037 8 WASHER, Lock (1/2")
17 9086220064 2 NUT, Star
18 9086220065 2 SCREW, Soc Set (1/2-13UNC-2A x 1/2" long)
19 9086220072 4 WASHER, Flat (1/2")
20 9086220068 2 SCREW, Soc Cap (1/2-13UNC 2A x 1/2"long))
21 9086220071 4 SCREW, Hex Cap (1/2-13UNC 2A x 1-1/2" long)
22 9086220070 2 SCREW, Hex Cap (1/2-13UNC 2A x 1-1/4" long)
23 9086220069 4 NUT, Hex Jam (1-8UNC 2B)
ASSEMBLY REVISION
2 of 2
6 5
12 7
8
9
21
19
18 16
22 4
23
11
13
2
20 10
17 15
24 14
25 8
26 9
27
HOOK BLOCKS (30 TON)
ASSEMBLY REVISION
O-928 B
1 of 4
MODEL
M-250, M-250T, 2250, 777, 777T, 888
HOOK BLOCK (30 TON)

MCC # 237092-0, 237093-0, 237095-0, 237097-0
HOOK BLOCK, 1-1/8" (29 mm) Wire Rope, 1500 Lb (MCC 237092-0)
9086220040 1 KIT, Latch
2 9086220023 3 SLEEVE
3 9086220275 2 PLATE
4 9086220276 1 SHEAVE
5 9086220020 1 PLATE
6 9086220021 2 GUARD
7 9086220277 2 PLATE, Side
8 9086220278 4 SCREW, Hex Cap (1-8UNC x 10-1/2" long)
9 9086220030 4 NUT, Hex Lock (1- 8THD)
10 9086220010 6 PIN, Klik (1/4" x 1-3/4")
11 9086220279 2 WASHER, Thrust (SAE 660)
12 9086220280 1 PIN
13 9086220281 2 SPACER, Bearing
14 9086220034 4 SPACER, Pipe
15 9086220019 3 PIN, Pull
17 9086220113 2 SCREW, Soc Cap (3/8-16UNC x 1/2" long)
18 9086220114 2 NUT, Star
19 9086220037 8 WASHER, Lock
20 9086220115 2 WASHER, Lock
21 9086220038 8 SCREW, Hex Cap (1/2-13UNC x 1-3/4" long)
24 9086220076 1 PIN
25 9086220077 1 SPRING
26 9086220078 1 LOCK NUT HD
27 9086220079 1 LOCK, NUT
HOOK BLOCK, 1-1/8" (29 mm) Wire Rope, 2000 Lb (MCC 237093-0)
9086220040 1 KIT, Latch
2 9086220023 3 SLEEVE
3 9086220282 2 PLATE
4 9086220276 1 SHEAVE
5 9086220020 1 PLATE
6 9086220021 2 GUARD
7 9086220277 2 PLATE, Side
8 9086220278 4 SCREW, Hex Cap (1- 8UNC x 10-1/2" long)
9 9086220030 4 NUT, Hex Lock (1- 8THD)
10 9086220010 6 PIN, Klik (1/4" x 1-3/4")
12 9086220280 1 PIN
14 9086220034 4 SPACER, Pipe
15 9086220019 3 PIN, Pull
ASSEMBLY REVISION
2 of 4
MODEL
M-250, M-250T, 2250, 777, 777T, 888
HOOK BLOCK (30 TON)

MCC # 237092-0, 237093-0, 237095-0, 237097-0

18 9086220114 2 NUT, Star
19 9086220037 8 WASHER, Lock
20 9086220115 2 WASHER, Lock
24 9086220076 1 PIN
25 9086220077 1 SPRING
26 9086220078 1 LOCK NUT HD
27 9086220079 1 LOCK, NUT
HOOK BLOCK, 1" (26 mm) Wire Rope, 1500 Lb (MCC 237095-0)
9086220040 1 KIT, Latch
2 9086220023 3 SLEEVE
3 9086220276 2 PLATE
4 9086220283 1 SHEAVE
5 9086220020 1 PLATE
6 9086220021 2 GUARD
7 9086220277 2 PLATE, Side
8 9086220029 4 SCREW, Hex Cap (1-8UNC x 9" long)
9 9086220030 4 NUT, Hex Lock (1- 8THD)
10 9086220010 6 PIN, Klik (1/4" x 1-3/4")
12 9086220280 1 PIN
14 9086220034 4 SPACER, Pipe
15 9086220019 3 PIN, Pull
17 9086220113 2 SCREW, Soc Cap (3/8"-16UNC x 1/2" long)
18 9086220114 2 NUT, Star
19 9086220037 8 WASHER, Lock
20 9086220115 2 WASHER, Lock
24 9086220076 1 PIN
25 9086220077 1 SPRING
26 9086220078 1 LOCK NUT HD
27 9086220079 1 LOCK, NUT
28 646246 1 WEDGE-SOCKET, not shown (see O-890)
HOOK BLOCK, 1" (26 mm) Wire Rope, 2500 Lb (MCC 237097-0)
9086220040 1 KIT, Latch
2 9086220023 3 SLEEVE
3 9086220276 2 PLATE
4 9086220283 1 SHEAVE
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER O-928 B

3 of 4
MODEL
M-250, M-250T, 2250, 777, 777T, 888
HOOK BLOCK (30 TON)

MCC # 237092-0, 237093-0, 237095-0, 237097-0
5 9086220020 1 PLATE
6 9086220021 2 GUARD
7 9086220277 2 PLATE, Side
8 9086220284 4 SCREW, Hex Cap (1-8UNC x 12-1/2" long)
9 9086220030 4 NUT, Hex Lock (1- 8THD)
10 9086220010 6 PIN, Klik (1/4" x 1-3/4")
12 9086220280 1 PIN
14 9086220034 4 SPACER, Pipe
15 9086220019 3 PIN, Pull
18 9086220114 2 NUT, Star
19 9086220037 8 WASHER, Lock
20 9086220115 2 WASHER, Lock
23 9086220020 2 PLATE
24 9086220076 1 PIN
25 9086220077 1 SPRING
26 9086220078 1 LOCK NUT HD
27 9086220079 1 LOCK, NUT
28 646246 1 WEDGE-SOCKET, not shown (see O-890)
ASSEMBLY REVISION
4 of 4
Manitowoc
ASSEMBLY
O-955
F
REVISION
1 of 2
QUICK DISCONNECT (1-1/4" NIPPLE & COUPLER)
MODEL
15000, 16000, 21000
QUICK DISCONNECT
375940, 375941 (see Note 1)
COUPLER ASSEMBLY (375940)

1 NSS 1 ADAPTER, Coupler
2 NSS 2 RING, Retaining
3 NSS 1 RING
4 NSS 1 SPRING, Sliding Sleeve
5 NSS 1 BODY
6 NSS 1 SLEEVE, Sliding
8 NSS 1 O-RING
9 NSS 1 RETAINER, Solid Sleeve Seal
10 NSS 1 O-RING
11 3759405 1 O-RING
12 NSS 1 PINTLE
13 NSS 1 SPRING, Sleeve
14 NSS 12 BALL
15 NSS 1 SLEEVE
16 NSS 1 RING, Sleeve
17 NSS 1 RING, Snap
NIPPLE ASSEMBLY (375941)
18 NSS 1 VALVE, Nipple
19 NSS 1 O-RING
20 NSS 1 RETAINER, Seal
21 NSS 1 NIPPLE
23 NSS 1 O-RING
24 NSS 1 SPRING, Valve
25 NSS 1 ADAPTER, Nipple
90016408 1 KIT, Seal

8 NSS 1 O-RING
90016409 1 KIT, Repair
6 NSS 1 SLEEVE, Sliding
9 NSS 1 RETAINER, Solid Sleeve Seal
10 NSS 1 O-RING
11 3759405 1 O-RING
90016208 1 KIT, Repair
18 NSS 1 VALVE, Nipple
19 NSS 1 O-RING
20 NSS 1 RETAINER, Seal
90016209 1 KIT, Seal
23 NSS 1 O-RING
Note 1: See Delta 1 for location of MCC Part Number and date code (year-week). Date codes
prior to 0927 are not field repairable and must be returned to supplier to determine if it is
repairable.
ASSEMBLY REVISION
O-955 F PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
Manitowoc
HYDRAULIC CYLINDER (PIN PULLER)
ASSEMBLY REVISION
O-971 C
1 of 2
MODEL
555, 777, 888, 999, 14000, 15000
HYDRAULIC CYLINDER
Pin Puller
385607
1 9372220171 1 WIPER, Rod

2 9372220170 1 POLYPAK
3 9372220169 3 RING, Wear (head)
4 9372220666 1 HEAD
5 9372220250 1 O-RING
6 9372220253 1 RING, Back-up
7 9372220667 1 ROD
8 9372220668 1 TUBE ASSEMBLY
9 9372220669 1 PISTON
10 9372220251 2 U-CUP
12 9372220228 2 PLUG (SAE 8)
13 9372220670 1 NUT, Hex
14 9372220173 1 O-RING
3856075 1 KIT, Cylinder Seal

1 9372220171 1 WIPER, Rod
2 9372220170 1 POLYPAK
3 9372220169 3 RING, Wear (head)
5 9372220250 1 O-RING
6 9372220253 1 RING, Back-up
10 9372220251 2 U-CUP
14 9372220173 1 O-RING
ASSEMBLY REVISION
2 of 2
Manitowoc
RADIATOR/OIL COOLER ASSEMBLY
ASSEMBLY REVISION
O-1086 D
1 of 2
MODEL
777
RADIATOR/OIL COOLER
585923
1 9726220043 1 OIL COOLER ASSEMBLY

90015649 1 HOSE ASSEMBLY (bypass hose - not shown)
9726220003 1 VALVE, Bypass (not shown) (see Note 1)
2 9726220066 1 CHARGE AIR COOLER ASSEMBLY
3 9726220065 1 RADIATOR ASSEMBLY
4 9726220190 1 CAP, Pressure
Note 1: Cracking temp is 160 degrees.
ASSEMBLY REVISION
2 of 2
29
30
28
27
31 35 26
25
16
34 24
33
15 23
14 22
13 21
32
3 20
10
19
9 18
17
PUMP & JACK (CRAWLER ADJUSTING)

4 2 1 11
12
4
7
8
6
Jack Pump
A04143
ASSEMBLY REVISION
O-1119 B
1 of 4
52
45
39
47
48
38
46
37
36
50
53
49
41
42
40
51
43
44
Jack Cylinder
385653
ASSEMBLY REVISION
O-1119 B
2 of 4
MODEL
All
CRAWLER ADJUSTING PUMP AND JACK

MCC 385653, A04143
PUMP (MCC A04143)

1 NSS 1 HOUSING
2 9722220178 1 FILTER
3 9722220179 1 SCREW, Long
4 NSS 2 O-RING
5 9722220180 1 RESERVOIR
6 9722220181 1 FOOT
7 NSS 1 O-RING
8 9722220182 1 NUT
9 NSS 1 O-RING
10 9722220183 1 PLUG, Air Vent /Fill
11 9722220184 1 BALL, Steel
12 9722220185 1 PLUG
13 9722220186 1 BALL, Steel
14 9722220187 1 BALL, Steel
15 9722220188 1 WASHER, Copper
16 9722220189 1 BOLT
17 9722220190 1 VALVE, Release
18 9722220184 1 BALL, Steel
19 9722220191 1 NUT, Release
20 NSS 1 PACKING, Release Valve
21 9722220192 1 PLUG, 3/8" Bolt
22 9722220193 1 BALL, Steel
23 9722220194 1 PIN
24 9722220195 1 SPRING, H.P.
25 NSS 1 O-RING
26 9722220196 1 BOLT
27 9722220197 1 PIN, Piston
28 9722220198 1 PIN, Socket
29 9722220199 1 RING, Snap
30 9722220200 1 SOCKET
31 9722220201 1 HANDLE
32 9722220202 1 GRIP, Handle
33 NSS 1 O-RING
35 9722220203 1 PISTON
A041435 1 KIT, Packing

4 NSS 2 O-RING
7 NSS 1 O-RING
9 NSS 1 O-RING
20 NSS 1 PACKING, Release Valve
25 NSS 1 O-RING
33 NSS 1 O-RING
ASSEMBLY REVISION
O-1119 B
3 of 4
MODEL
All
CRAWLER ADJUSTING PUMP AND JACK

MCC 385653, A04143

36 9372220359 1 HOUSING
37 9372220360 1 PISTON
41 9372220363 1 RING, Bearing
42 NSS 1 U-SEAL
43 9372220364 1 SCREW
44 9372220365 1 COUPLING, Ram Half
45 9372220366 1 LOAD CAP ASSEMBLY
46 9372220367 1 SPRING
47 9372220368 1 NUT, Cap
48 9372220369 GASKET
49 9372220370 1 SCREW
50 9372220371 1 BUSHING
51 9372220372 2 PLUG
53 9372220374 1 RING, Piston Retaining
3855535 1 KIT, Packing

42 NSS 1 U-SEAL
ASSEMBLY REVISION
O-1119 B
4 of 4
Manitowoc
1 or 2
17 19
16
18
11
12 3
13
AIR CONDITIONER/HEATER KIT

7
10 15
14
6 6
ASSEMBLY REVISION
O-1125 G
1 of 3
MODEL
111, 222, 222 Wagon, 2250
201703, 480228 (Inside Cab), 201711, A07659 (Outside Cab)
201703 AIR CONDITIONER/HEATER PEDESTAL KIT (INSIDE CAB)

1 A00257 1 PEDESTAL, Evaporator
2 9515220075 1 HOUSING
90015658 1 PANEL, Front (louvers not included)
372067 1 CORE, Heater
357497 1 COIL, Evaporator
238307 1 BLOWER MOTOR & FAN ASSEMBLY
9632220233 1 RESISTOR, Blower Motor (not shown)
A15552 1 VALVE, Electric Water
9515220028 2 HOSE, Heater
9726220030 2 ADAPTER, Hose
9726220031 2 ADAPTER Pipe (3/4 x 1/2)
9726220032 1 CLAMP, Harness
672698 2 SWITCH, Relay
510936 2 LOUVER, Front
9515220038 1 ADAPTER, Hose
9726220033 1 HARNESS, Wire (90 Degree)
9726220034 1 HARNESS, Wire (3 Pin)
480608 1 HOSE, Air Conditioner (#6)
480609 1 HOSE, Air Conditioner (#12)
427289 1 FILTER, Recirculated Air Inlet
9515220076 1 PROBE, Coil
A00591 1 CONTROLLER, Temperature
703401 1 VALVE, Expansion
A00263 1 KIT, Clarastat
500826 1 KNOB, CONTROL
3 A00262 1 DUCT, Air (kit)
4 A00264 1 HOSE, Duct (3") (not shown)
480228 HEATER KIT (INSIDE CAB)
2 9515220075 1 HOUSING
372067 1 CORE, Heater
238307 1 BLOWER MOTOR & FAN ASSEMBLY
672698 2 SWITCH, Relay
A15552 1 VALVE, Electric Water
427289 1 FILTER, Recirculated Air Inlet
9726220033 1 HARNESS, Wire (90 Degree)
9726220034 1 HARNESS, Wire (3 Pin)
510936 2 LOUVER, Front
2017110 AIR CONDITIONER KIT (CUMMINS 6CT8.3 ENGINE) (OUTSIDE CAB)
5 A00282 1 CONDENSER/DRYER ASSEMBLY
6 9515220088 1 HOUSING
8 9320220006 1 RECEIVER-DRYER
ASSEMBLY REVISION
2 of 3
MODEL
111, 222, 222 Wagon, 2250
201703, 480228 (Inside Cab), 201711, A07659 (Outside Cab)

10 9515220090 1 RECEPTACLE
11 9515220091 1 HOSE, #6
12 9515220092 1 HOSE, #8
13 9515220093 1 HOSE, #6
14 9515220094 1 FITTING, 90° Bulkhead
15 9515220002 2 FAN, Pusher (9")
16 A00281 1 COMPRESSOR
A00283 1 KIT, Compressor Mount (Cummins 6CT)
90012271 1 SWITCH, High Pressure (not shown)
17 A00284 1 HOSE, #12 (28' - 9") (evaporator to compressor)
18 A00285 1 HOSE, #6 (16' - 3") (drier to evaporator)
19 A00286 1 HOSE, #8 (13' - 0") (compressor to condenser)
A00276 1 BOOT, Binary
9515220087 1 CLAMP, Double Hose
A11038 1 V-BELT, Compressor Drive
A07659 AIR CONDITIONER/HEATER KIT (CUMMINS 6CTA 8.3 ENGINE) (OUTSIDE CAB)
5 A00282 1 CONDENSER/DRYER ASSEMBLY
6 9515220088 1 HOUSING
8 9320220006 1 RECEIVER-DRYER
10 9515220090 1 RECEPTACLE
11 9515220091 1 HOSE, #6
12 9515220092 1 HOSE, #8
13 9515220093 1 HOSE, #6
14 9515220094 1 FITTING, 90° Bulkhead
15 9515220002 2 FAN, Pusher (9")
16 A00281 1 COMPRESSOR
A00283 1 KIT, Compressor Mount (Cummins 6CT)
17 A08205 1 HOSE, #10-12 (36") (evaporator to quick disconnect)
17 A08204 1 HOSE, #10-12 (304") (quick disconnect to compressor)
18 A08203 1 HOSE, #6 (38") (quick disconnect to evaporator)
18 A08202 1 HOSE, #6 (208") (receiver/dryer to quick disconnect)
19 A00286 1 HOSE, #8 (192") (compressor to condenser)
A00276 1 BOOT, Binary
9515220087 1 CLAMP, Double Hose
A11038 1 V-BELT, Compressor Drive
ASSEMBLY REVISION

3 of 3
2
5
3 4
1
MODEL
250, 2250, 777, 888, 999, 15000
CHAIN SLING
1721730, 1796760
1 3354540 4 CHAIN
2 4847300 4 HOOK
3 5091460 1 LINK, Master Assembly
4 5091470 4 LINK, Loc-a-loy 8
5 5034470 4 LATCH KIT
CHAIN SLING
ASSEMBLY REVISION
O-1256 A
1 of 1
Manitowoc
4
1 8 2 A
5 6 3
7
A
A-A
CLUTCH
ASSEMBLY REVISION
O-1318 C
1 of 2
MODEL
All
CLUTCH
A09414, A09530
A09414 CLUTCH (MAXIMUM TORQUE CAPACITY 2050 FT/LBS.)

1 9316220030 1 FRONT DRIVEN DISC ASSEMBLY
2 9316220030 1 REAR DRIVEN DISC ASSEMBLY
3 9316220031 1 COVER ASSEMBLY
4 9316220032 1 PLATE, Intermediate
A09530 CLUTCH (MAXIMUM TORQUE CAPACITY 1450 FT/LBS.)
5 9316220033 1 FRONT DRIVEN DISC ASSEMBLY
6 9316220033 1 REAR DRIVEN DISC ASSEMBLY
7 9316220034 1 COVER ASSEMBLY
8 9316220032 1 PLATE, Intermediate
ASSEMBLY REVISION
2 of 2
2
1
4
5
MODEL
999, 14000
AIR CLEANER
A108440
1 9304220011 1 COVER With Latches

2 9304220012 6 LATCH
3 A126750 1 FILTER, Primary
4 A126760 1 FILTER, Safety
5 9304220013 1 VALVE, Evacuator
AIR CLEANER
ASSEMBLY REVISION

1 of 1
SWIVEL JOINT (12 CIRCUIT)
ASSEMBLY REVISION
O-1370 A
1 of 2
MODEL
777, 2250
SWIVEL JOINT
12 Circuit
A146870
1 NSS 1 SPOOL ASSEMBLY (12 circuit)

2 NSS 1 HOUSING ASSEMBLY (12 circuit)
3 9364220121 4 PLUG, Pressure
4 9364220122 2 PLUG, Pressure
5 9364220123 2 O-RING
6 9364220124 4 RING, Back-up
7 9364220125 2 RING, Back-up
8 9364220126 4 O-RING
9 9364220127 13 SEAL, Piston
10 9364220128 13 ENERGIZER
11 9364220129 9 SCREW, Flat Hd Cap (1/2-13UNC X 1-1/4 long gr 8) (see Note 1)
12 9364220057 1 O-RING
13 9364220059 1 O-RING
15 9364220131 1 CAP, End
16 6222930 1 LOCTITE 242 (not shown)
17 9364220132 1 TAPE (installation seal 24" long) (see Note 2)
9364220134 1 KIT, Seal

5 9364220123 2 O-RING
6 9364220124 4 RING, Back-up
7 9364220125 2 RING, Back-up
8 9364220126 4 O-RING
9 9364220127 13 SEAL, Piston
10 9364220128 13 ENERGIZER
12 9364220057 1 O-RING
13 9364220059 1 O-RING
17 9364220132 1 TAPE (installation seal 24" long) (see Note 2)
Note 1: Apply Loctite #242 to thread and torque to 80 ft. lbs. (108 Nm)
Note 2: When servicing this swivel, perform the following:

Remove end cap, then remove spool from housing.
Inspect housing bore for any galling or excesive wear.
Inspect spool for any galling or excessive wear.
Carefully remove seals from spool.
(take caution not to damage seal grooves or spool O.D.)
All parts must be free of contaminants
Assemble new seal kit:
(seals can be installed by slightly stretching seal with tape sup-
plied and/or dry heat or in oil (not water) at 160° F. for 3 minutes
(do not overheat) Oil seals and housing bore (areas not greased)
prior to assembly. Recomend synthetic grease for areas requiring
grease.
Reassemble end cap, apply Loctite and torque as noted.
ASSEMBLY REVISION
2 of 2
MODEL
777
SERVICE PARTS & KITS

Cummins QSL T3
A133850 (Engine), 0044540 (Service Parts)
ENGINE, Cummins QSL TIER 3 (A133850)

*** A153870 1 BELT, Alternator & Fan
*** 4136510 1 BELT, Refrigerant Compressor
* A153850 1 FILTER, Fuel/Water Separator
* A137250 1 FILTER, Engine Fuel (secondary)
* A129710 1 FILTER, Engine Water
* 4136530 1 FILTER, Oil (full flow bypass)
** A126750 1 FILTER, Primary Air (see O-1332)
** A126760 1 FILTER, Secondary Air (see O-1332)
A019320 1 COMPRESSOR, Refrigerant (supplied with air conditioner kit)
SERVICE PARTS & KITS (CUMMINS QSL T3)

9414220077 1 ALTERNATOR
9414220078 1 MOTOR, Starting
HYDRAULIC
* 4272830 1 ELEMENT, Filter (no substitutes allowed)
* 4272920 1 ELEMENT, Filter
4272916 1 INDICATOR, Electrical (on filter head)
* 4272820 1 ELEMENT, Spin-on Filter (no substitutes allowed)
** A060210 1 ELEMENT, Breather
KITS
A160880 1 KIT, 1000 Service (hyd. & engine components marked * & ** above)
A160890 1 KIT, 2000 Service (hyd. & engine components marked * & ** & *** above)
ASSEMBLY REVISION

1 of 1
Manitowoc
A
PUMP DRIVE (4 PAD)
ASSEMBLY REVISION
O-1391 B
1 of 6
Manitowoc
ASSEMBLY REVISION
O-1391 B
2 of 6
Manitowoc
ASSEMBLY REVISION
O-1391 B
3 of 6
Manitowoc
15
SAE-C Pad Kit
16
SAE-D Pad Kit
(Long Studs)
17 18 42
SAE-D Spline Kit Spline Kit SAE-C Spline Kit
ASSEMBLY REVISION
O-1391 B
4 of 6
MODEL
777
PUMP DRIVE
4 Pad
A133940, 81006489, 81006490
1 9722220968 1 HOUSING, Input (4 Pad)

3 9722220970 1 GEAR, Spur (6DP-68T)
4 9722220971 4 GEAR, Spur (6DP-40T)
5 9722220972 10 BEARING, Ball
6 9722220973 2 PIN, Dowel (3/8)
7 9722220974 16 SCREW, Cap (1/2-13)
8 9490220088 16 WASHER, Lock (1/2")
9 9722220975 1 SEAL
10 9722220976 1 PLUG, Hex Soc (1-1/16-12UN-magnetic)
11 9722220977 1 PLUG, Hex Hd (1-1/16-12UN-vent)
12 9934220001 1 FITTING, Breather
13 9722220978 1 ADAPTER, Clutch
14 9722220979 1 SHAFT, Input
15 9722220980 2 KIT, SAE-C Pad
26 9722220981 1 PAD, Pump Adapter (SAE-C)
27 9722220982 4 SCREW, Soc Cap (5/8-11UNC x 2 long - gr 8) (torque to 210 ft. lbs.)
28 9722220983 1 O-RING
29 9722220984 1 O-RING
30 9258220005 1 COVER, Cardboard (SAE-C) (not shown)
16 9722220985 2 KIT, SAE-D Pad (long studs)
31 9722220986 1 PAD, Pump Adapter (SAE-D)
32 9722220987 4 STUD (5/8-11UNC X 3/4-10UNC x 2-3/4"lg)
33 9490220286 4 NUT, Hex (3/4-10UNC)
34 9722220983 1 O-RING
35 9722220988 1 O-RING
36 9258220006 1 COVER (not shown)
17 9722221111 3 KIT, Spline (SAE-D) (see Note)
37 NSS 1 ADAPTER, Spline (SAE-D)
18 9722221112 1 KIT, Spline 23T (16/32)
39 NSS 1 ADAPTER, Spline (typically used with SAE-C pump)
41 90011555 1 O-RING
19 9722220994 1 PLUG
20 9722220995 1 O-RING
22 9722220998 2 PLUG (3/8")
23 9490220300 1 NAME TAG
24 9490220261 8 SCREW, Soc Hd Cap (1/2-13UNC x 1-1/4" long) (torque to 105 ft. lbs.)
25 9490220289 1 SIGHT GLASS
Note: Item No 17 was Qty 1 prior to 10-29-08 revision (Item 17

wasn’t used on pads shown on page 2 that reference Note).
ASSEMBLY REVISION

5 of 6
MODEL
777
PUMP DRIVE
4 Pad
A133940, 81006489, 81006490
81006489 DRIVE PUMP MODIFICATION (A13394 converted to 81006456)

1 81006485 1 PUMP DRIVE MOD KIT ADAPTER
15 9722220980 1 KIT, SAE-C Pad
28 9722220983 1 O-RING
29 9722220984 1 O-RING
2 81006633 1 PUMP DRIVE MOD KIT (SAE-C Spline)
42 9722220989 1 KIT, Spline (SAE-C)
43 NSS 1 ADAPTER, Spline (SAE-C)
44 A148070 2 RING, Retaining
81006490 DRIVE PUMP MODIFICATION (A13394 converted to 81006483)
1 81006485 2 PUMP DRIVE MOD KIT ADAPTER (Qty’s listed below for one kit)
15 9722220980 1 KIT, SAE-C Pad
28 9722220983 1 O-RING
29 9722220984 1 O-RING
2 81006633 2 PUMP DRIVE MOD KIT (SAE-C Spline) (Qty’s listed below for one kit)
42 9722220989 1 KIT, Spline (SAE-C)
ASSEMBLY REVISION
6 of 6
Manitowoc
A
PUMP DRIVE (4 PAD)
ASSEMBLY REVISION
O-1575 A
1 of 4
Manitowoc
ASSEMBLY REVISION
O-1575 A
2 of 4
Manitowoc
16
SAE-D Spline Kit
15
SAE-C Pad Kit
17 18
SAE-C Spline Kit Spline Kit
ASSEMBLY REVISION
O-1575 A
3 of 4
MODEL
777
PUMP DRIVE
4 Pad
81006483
1 9722220968 1 HOUSING, Input (4 Pad)

3 9722220970 1 GEAR, Spur (6DP-68T)
4 9722220971 4 GEAR, Spur (6DP-40T)
5 9722220972 10 BEARING, Ball
6 9722220973 2 PIN, Dowel (3/8)
7 9722220974 16 SCREW, Cap (1/2-13)
8 9490220088 16 WASHER, Lock (1/2")
9 9722220975 1 SEAL
10 9722220976 1 PLUG, Hex Soc (1-1/16-12UN-magnetic)
11 9722220977 1 PLUG, Hex Hd (1-1/16-12UN-vent)
12 9934220001 1 FITTING, Breather
13 9722220978 1 ADAPTER, Clutch
14 9722220979 1 SHAFT, Input
15 9722220980 4 KIT, SAE-C Pad
28 9722220983 1 O-RING
29 9722220984 1 O-RING
16 9722221111 1 KIT, Spline (SAE-D)
31 NSS 1 ADAPTER, Spline (SAE-D)
17 9722220989 2 KIT, Spline (SAE-C)
18 9722221112 1 KIT, Spline 23T (16/32)
35 NSS 1 ADAPTER, Spline (typically used with SAE-C pump)
37 90011555 1 O-RING
19 9722220994 1 PLUG
20 9722220995 1 O-RING
22 9722220998 2 PLUG (3/8")
23 9490220300 1 NAME TAG
24 9490220261 8 SCREW, Soc Hd Cap (1/2-13UNC x 1-1/4" long) (torque to 105 ft. lbs.)
25 9490220289 1 SIGHT GLASS
ASSEMBLY REVISION
4 of 4
Group F
2
3 or 4 or 5
MODEL
555, 777, 888, 999, 1015, M-250, 2250
SHEAVE, 27" DIAMETER

(For 1" or 26mm And 1-1/8" Diameter Wire Rope)
176799
1 225065 1 BEARING
1 81007858 1 BEARING (alternate)
2 596337 2 RING, Snap
OPTION 1 (1-1/8" rope x 27" Dia.)
3 177230 1 SHEAVE (1-1/8" rope x 27" Dia.)
OPTION 2 (1-1/8" rope x 27" Dia.)
4 631098 1 SHEAVE (1-1/8" rope x 27" Dia.)
OPTION 3 (1" or 26mm rope x 27" Dia.)
5 A09951 1 SHEAVE (1" or 26mm rope x 27" Dia.)
ASSEMBLY REVISION
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 0-1678 A

1 of 1
Manitowoc
JUNCTION BOX, CUMMINS QSL
ASSEMBLY REVISION
O-1727 A
1 of 4
Manitowoc
ASSEMBLY REVISION
O-1727 A
2 of 4
MODEL
777
JUNCTION BOX
CUMMINS QSL
A13901
1 268551 1 BOX, Jonction (10" x 8" x 6") (see Note 13)

2 275324 1 BREAKER, Circuit (120 A) (see Note 4)
3 275331 1 BREAKER, Circuit (10 A)
6 304645 1 CAP, Sealing (size 16) (see Note 9)
7 304648 1 CAP, Sealing
8 365389 1 CONTACTOR (12 VDC, 80 A)
9 391470 1 DIODE, Power (see Note 22)
11 531028 1 METER, HOUR (engine) (see Note 2)
13 572414 25 PLUG, Sealing (size 16) (see Note 7)
14 572523 4 PLUG, Sealing (see Note 7)
15 572548 2 PLUG, Wiring Harness (for 40 A relay)
16 572596 6 SOCKET, Contact (12-16 AWG) (see Note 12)
18 589635 1 RECEPTACLE, Female (3 P)
19 589851 1 RECEPTACLE, Female (37 P) (see Note 11)
20 589859 1 RECEPTACLE, Male (24 P) (see Note 11)
21 589884 2 RECEPTACLE, Female (4-4 AWG) (see Note 11)
22 589885 1 RECEPTACLE, Female (3-12 AWG) (see Note 11)
23 A18703 2 RELAY, Automotive (40 A) (see Note 18)
25 613100 2 SCREW, Hex Cap (1/4-28UNF-2B - grade 5)
26 618542 12 SCREW, Mach Rd Slotted (10-32UNC x 3/8" long - zinc)
27 656454 4 STANDOFF, 5/16" Hex (10-32UNF x 2-1/2" long)
28 680572 6 TERMINAL, Ring #10 Non-Insul (16-14AWG) (see Note 20)
29 680591 4 TERMINAL, Ring #10 Non-Insul (12-10AWG) (see Note 20)
30 680662 2 TERMINAL, Rec Female Insulated (1/4", 16-14 AWG)
31 680823 1 SPLICE, Terminal (Parallel) (12-10 AWG) (see Note 10)
32 680827 8 TERMINAL, Female (1/4", 12-16 AWG) (see Note 17)
34 A00672 1 RECEPTACLE, 9 Pin (see Note 11)
35 A00673 5 TERMINAL, Pin
36 A13959 1 PANEL, Enclosure (engine junction box)
37 A13961 1 DECAL, Engine Junction Box
Note 1: For manufactured electrical junction box assembly specifications see MCC drawing
No. 4606.
Note 2: Apply a bead of RTV/silicon to surface of item 11 (meter) mounting edge.
Note 3: Unless noted all wires to be black stranded 16 AWG & 12 AWG cross-linked
polyethylene type SXL. All 14 AWG wire to be black stranded cross-linked
polyethylene type GXL. All 6 AWG wire to be black stranded cross-linked
polyethylene typ STX.
Note 4: Circuit breaker CB1 mounting: Apply a bead of silicon sealant MCC #622201 or
equivalent to the mounting holes. Apply a heavy bead of the silicon sealant to the
mounting surface surrounding the operator button.
ASSEMBLY REVISION

3 of 4
MODEL
777
JUNCTION BOX
CUMMINS QSL
A13901
Note 5: All power and signal grounds terminate to a common ground bus. Ground bus to be
electrically isolated from chassis ground.
Note 6: Smooth all sharp edges.
Note 7: Receptacles with wire connections designated as N/C must have the specified pin or
socket contacts inserted with the appropriate sealing plugs to follow.
Note 8: Hardware provided with junction box.
Note 9: Sealing cap chain for receptacle fastened to the box (item 1) with stainless steel
screw.
Note 10: All specified wiring to common points are parallel connections. (Daisy chain wiring is
not acceptable.)
Note 11: Receptacles to be mounted to junction box using stainless steel hardware.
Note 12: Use item 16 (socket contact 12-16 GA.) in item 19 (plug-female) for contact
designations V, W, X, Z, a, and b.
Note 13: Finish paint code 3 per table 1 of MCC instruction 00MAPI001.
Note 14: Apply wire ID per wiring diagram to all wires at approximately one inch from point of
termination.
Note 15: Completed assembly requires all exposed electrical terminations, components and
mounting hardware to be sealed with insulating spray MCC #622202.
Note 16: All receptacles must be electrically common (0.1 ohms max) to the enclosures
mounting plate studs. (No wire connections allowed.)
Note 17: All crimp connections must be sealed with solder and shrink tubing.
Note 18: Label relays as indicated.
Note 19: Twisted pair wires are to be twisted at 12 ± 4 twists per foot.
Note 20: Do not use more than two (2) wires per ring lug for making circuit breaker connection.
Note 21: Diode cathode to be electrically common to wire 7.
Note 22: Apply clear heat shrink tubing to exposed areas of diode assembly.
Note 23: All supply power terminates to a common power bus.
Note 24: All keyways to be positioned as shown.
ASSEMBLY REVISION
4 of 4
Manitowoc
ENCLOSURE, CUMMINS QSL T3
ASSEMBLY REVISION
O-1729 A
1 of 2
MODEL
777
ENCLOSURE
CUMMINS QSL T3
A14110
1 411211 2 KNOB, Enclosure

2 411251 1 PANEL ASSEMBLY
3 411600 1 LOUVER
4 612454 11 SCREW, Hex Cap (3/8 -16UNC x 1" long - grade 5)
5 709440 12 WASHER, Flat (3/8", 1/16", zinc)
6 710304 11 WASHER, Lock (3/8", zinc)
8 A14140 1 ENCLOSURE, 340 HP CUMMINS QSL T3
9 A14141 1 DOOR
10 A15879 1 PANEL, Enclosure
12 546054 1 NUT, Hex (3/8 -16UNC, zinc)
14 A15986 1 MOLDING, Rubber Straight Bulb (7’ long)
15 A15987 1 MOLDING, Rubber Straight Bulb (4’ long)
16 612353 8 SCREW, Hex Hd (1/4-20UNC x 3/4" long)
17 709420 8 WASHER, Flat (1/4")
18 710302 8 WASHER, Lock (1/4")
19 170292 1 MOLDING, Rubber Straight Bulb (25 1/8")
20 A17551 2 PLATE, Cover
ASSEMBLY REVISION
2 of 2
Manitowoc
ASSEMBLY REVISION
O-1796 B
1 of 2
MODEL
222, 777, 888, 999, 21000, M-250, 2250, 1200R

489417
1 A04414 1 SENSOR, Wind Speed Transmitter (see O-1791) (see Note)

2 9576220003 1 DISPLAY
Note 1: Wind Speed Indicator 4894170 includes 60 Ft. of Cable 90000667.
If assembly used on (application) requires 700 Ft. of cable, order Item No 4894174
(wind speed indicator with 700 Ft. of cable).
ASSEMBLY REVISION
2 of 2
Manitowoc
ASSEMBLY REVISION
O-1802 B
1 of 2
MODEL
777, 999, 2250, 14000

81011615 (see Note 1)
623073 1 ARMRESTS, Replacement (Both)

1 9798220009 1 ARMREST ASSEMBLY, LH
2 9798220010 1 ARMREST ASSEMBLY, RH
3 90015696 1 FOAM SEAT AND SWITCH ASSY (pancake style switch located inside seat)
4 9798220011 1 ADJUSTMENT, Infinite Back
5 90015768 1 TRACK, Set (6" - includes both Control and Free)
7 623067 1 RISER, Seat (fore-aft adjustment) (see Note 2)
8 90017552 1 COVER, Seat (back with Manitowoc logo)
9 9798220003 1 COVER, Seat (bottom)
10 90017332 1 FOAM, Seat Back (less cover)
Note 1: Operator’s Seat 81011615 replaced 623068 (0-811). Seats are identical except for back
seat cover (Item 8) has new Manitowoc logo.
Note 2: Single locking tracks are shown in neutral position.Track adjustment is 3.0 inch travel
fore and aft.
Seat riser is not included with seat (shown as an option that can be ordered individually).
Note 3: Height adjust handle.
Note 4: Fore and Aft adjust handle.
ASSEMBLY REVISION
2 of 2
DESCRIPTION DRAWING NO. GROUP DRAWING REV.
Actuator, Right Side Front Drum Brake 179218 B 01−19−1998
Actuator, Right Side Rear Drum Brake 179218 B 01−19−1998
Air Cleaner A13389 D B
Air Conditioner 196664 A 08−13−2003
Alarm, Swing And Travel 179040 C 01−10−2008
Anchor Joint, #134 Jib 090317 F A
Battery Box, Cummins QSC8.3−C340 196656 D 11−13−2007
Boom Hoist Encoders 179018 B 03−25−1997
Boom Point, Lower 178177 F 07−17−2008
Boom Point, Upper, 1 Sheave 170419 F K
Boom Rigging, #78 Boom 178288 F 04−13−2010
w/Intermediate Strut
Boom Stop, Automatic 81008143 F 02−23−2009
Boom Stop, Physical 178714 F 01−21−1997
Brake Band, Front Drum 179161 B 03−03−2000
Brake Band, Rear Drum 179161 B 03−03−2000
Carbody 178032 E 11−19−2010
With Carbody Jacking
Carbody Jacking 178081 E 11−01−2004
Charge Air Cooling A13388 D A
Clutch A14629 D A
Clutch Release Mechanism A13392 D A
Connector, Mast 178692 F 12−17−1996
Control Console, Front (English) 196518 C 10−24−2005
Control Console, General Arrangement 196522 C 12−16−2005
Control Console, Left Side (English) A15020 C 10−24−2005
Control Console, Load Moment Indicator A14717 C 01−30−2006
Control Console, Overhead A15095 C 10−07−2009
Control Console, Right Side (English) 178608 C 01−25−2006
Counterweight 197010 A 12−13−2010
Counterweight, Carbody 178275 E 10−07−1997
Crawler 178020 E 11−11−2009
With Crawler Handling Lifting Lever
Crawler Drive 178030 E 10−31−2007
Crawler Roller, Intermediate 196594 E 12−07−2006
Decal, Boom Disassembly 175916 F 10−01−2007
Drum Brake And Guard, RH Front 179220 B 01−13−1998
Drum Brake And Guard, RH Rear 179220 B 01−13−1998
Drum Shaft, Front 178166 B 07−31−2009
Drum Shaft, Rear 178166 B 07−31−2009
Electric Wiring, Control 178715 C 08−16−2010
Electric Wiring, Cummins Qsl Engine A13892 C 07−31−2007
Electric Wiring, Operator’s Cab 196320 C 04−06−2010
Electrical Schematic, Power Plant And Controls 005670 11−03−2000
Electrical Schematic. Power Plant And Controls 005670 11−03−2000
Enclosure, Machinery Cab 178860 A 10−24−1997

Phone: 920−684−6621 · Fax: 920−683−6277
Floor Mat, Operator’s Cab 178871 A 08−18−2008
Fuel Piping, Cummins Qsl T3 A13391 D C
Gear, Planet 177963 E 08−11−2005
General Arrangement A15094 A A
Guide Roller, Drum Brake 178680 B 01−07−1997
Heater, Operator’s Cab 178882 A 04−26−2005
Hook & Weight Ball, #218214 15 Ton, 1" Rope 218214 F 12−02−2009
Horn, Operator’s Cab 178855 A 04−20−1999
Hydraulic Pinpullers 178201 E 04−12−1999
Hydraulic Piping, Auxiliary Hoist 179594 B 07−21−2010
Hydraulic Piping, Crawler Drive & Carbody Jacking 178586 E 01−13−2000
Hydraulic Piping, Cummins QSC8.3−C340 Engine 81008892 D 04−23−2009
Hydraulic Piping, Rotating Bed 179965 B 07−30−2009
Hydraulic Schematic 178866 08−25−2005
Indicator, Boom Angle 168779 F 03−03−1989
Indicator, Wind Speed 178936 F 02−28−2006
Indicator/Limiter, Load Moment, Fixed Jib 179471 F 03−23−2010
Indicator/Limiter, Load Moment, Lower Boom Point 179471 F 03−23−2010
Indicator/Limiter, Load Moment, Upper Boom Point 179471 F 03−23−2010
Intermediate Strut 179193 F 05−08−1997
Jib Stop, #134 Jib 179332 F 09−18−2009
Jib, #134 With Heavy Lift Boom 179331 F 04−14−2010
Ladder, Right Side 192121 A 03−16−1998
Ladders, Boom Insert 179678 F 06−03−1999
Level, Carbody Jacking Sight 176922 E 02−27−1995
Level, Rotating Bed Sight 178877 A 01−22−1997
Limit Control, Block−Up, Fixed Jib 178719 F 08−22−2007
Limit Control, Block−Up, Lower Boom Point 178719 F 08−22−2007
Limit Control, Block−Up, Upper Boom Point 178719 F 08−22−2007
Link, Dead End 178943 F 02−10−1997
Lube Piping, Remote Greasing Of Turntable Bearing A16139 B A
Lube Piping, Remote Greasing, Bm Hoist Cyl Pins 192600 F 01−11−1999
Manifold, Transducer 179074 D 02−02−1999
Mast 178567 F 07−15−2010
Nameplates & Decals (English) 179015 A 10−15−2010
Operator’s Cab 178609 A 01−28−2010
Outrigger Pad, Carbody Jacking 175455 A 05−23−2008
Pawl, Front Drum 178590 B 02−14−1997
Pawl, Rear Drum 178592 B 02−14−1997
Planetary, Crawler Output 177964 E 02−14−2007
Platform, Left Side 178821 A 03−16−1998
Platform, Right Side 178822 A 03−16−1998
Power Plant, Cummins Qsc 8.3−C340 Engine A13387 D G
Power Plant, Engine Muffler A13390 D C
Pump Drive A13393 D C
Radiator Mounting & Piping A13451 D A

Phone: 920−684−6621 · Fax: 920−683−6277
Ratchet & Pawl, Front Drum 178562 B 01−21−2002
Ratchet & Pawl, Rear Drum 178562 B 01−21−2002
Reservoir, Hydraulic Oil 178548 B 07−26−2002
Reservoir, Hydraulic Oil Sub−Assembly 179542 B 05−19−1999
Roller, Front Crawler 178060 E 08−28−2003
Rotating Bed A13386 A D
Rotating Union 178291 E 08−26−2005
Sending Unit, Boom Angle Indicator (Electric) 176672 F 08−16−2010
Sensor, Drum Speed, Front Drum 179153 B 03−23−2007
Sensor, Drum Speed, Rear Drum 179154 B 03−23−2007
Sheave, Jib, 24" Dia, 1−1/8" Rope 090318 F C
Sheave, Load Sensor, Fixed Jib 179353 F 03−01−1999
Sheave, Load Sensor, Lower Boom Point 179310 F 03−01−1999
Sheave, Load Sensor, Upper Boom Point 179310 F 03−01−1999
Sheave, Lower Boom Point, 30" Dia, 1−1/8" Rope 171250 F E
Sheave, Lower Boom Point, 30" Dia, 1−1/8" Rope 174843 F 02−05−2009
Sheave, Upper Boom Point, 30" Dia, 1−1/8" Rope 171250 F E
Swing Drive 178179 B 03−21−2004
Switch, Block−Up Limit 177049 F 09−27−2001
Switch, Remote Crane Set−Up (Hand Held) 179231 C 04−29−2009
Throttle Control, Engine 178627 D 06−12−2008
Trough, Electrical Wiring A15365 A 11−30−2005
Valve, Band Brakes With Freefall Drums 179314 B 05−30−1997
Valve, Boom Hoist Directional−2 Solenoid Valves 192319 B 04−30−1998
Valve, Freefall Drum(S) 192822 B 05−12−1999
Valve, Hydraulic, Crawler Drive & Carbody Jacking 178616 E 12−02−2009
Valve, Shutoff 192343 B 04−30−1998
Valve, Swing Brake/Lock−Travel Brake−Drum Brake 179988 B 04−21−1999
Wire Rope Guide, Jib Stop 179370 F A
Wire Rope Guide, Jib Stop 179389 F A
Wire Rope Guide, Lower 178178 F 08−04−1997
w/Hand Travel Controls For Cruise Control 176983 C 03−08−2011

Phone: 920−684−6621 · Fax: 920−683−6277

Parts Manual PDF

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777 PARTS MANUAL

GROUP A = Rotating Structure (includes rotating bed, operator’s cab, counterweight,

GROUP E = Lowerworks (includes carbody, carrier, crawlers, pedestal, rotating union,

GROUP F = Attachments (includes boom/mast/jib/luffing jib riggings, auxiliary boom butt

Manitowoc Cranes, Inc.

TYPE: LIFTCRANE SERIES 2

SINGLE FRONT: 178272−2 502391−0 16984−2 1"

CRAWLER: LENGTH 24’− 9" (178020) TREAD 48" (40246)

COUNTERWEIGHT: 197010 TOTAL WEIGHT: 142,700#

BOX FILL TOTAL

COUNTERWEIGHT HANDLING PENDANTS: 2−277347−0 6’ − 1 1/2"

CARBODY COUNTERWEIGHT: 178275 TOTAL WEIGHT: 44,000#

CARBODY CWT: (2) 178257−2

RIGGING ASSEMBLY #178288 BOOM TYPE #78 BOOM LENGTH: 210 FT

SECTION | PART# | LENGTH | PENDANT | LENGTH

MAST: 178695−2 25’ 2−277348−0 16’ − 7 1/2"

SECTION | PART# | LENGTH | PENDANT | LENGTH

WIRE ROPE PER CUSTOMER SPECIFICATIONS

LIFT LOAD LINE: 1200’ 1" DYFORM 34LR MAX 719436−2

| PART# | DWG. DATE| DESCRIPTION DETAILS

Crane Weights 777 SERIES 1

UPPERWORKS MACHINERY MODULE WITH CARBODY:

FOLIO 1589, 3-10-00

Crane Weights 777 SERIES 1

BOOM NO. 78:

NO. 134 JIB:

FOLIO 1589, 3-10-00

Crane Weights 777 SERIES 1

NO. 138 JIB:

FOLIO 1589, 3-10-00

Crane Weights 777 SERIES 1

FOLIO 1589, 3-10-00

To locate the Manitowoc Approved Distributor nearest you:

© 2003 Manitowoc Cranes, Inc.

Manitowoc Cranes, Inc.

OUTRIGGER PAD - 24”

ENG REV DATE ASSEMBLY REVISION

175455 F PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

ENG REV DATE ASSEMBLY REVISION

0-811, 0-863, 0-1802

178609 M PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

MANITOWOC CRANES, INC.

PLATFORM, LEFT SIDE

ITEM PART # QTY. DESCRIPTION OF PART

178821 A PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

MANITOWOC CRANES, INC.

PLATFORM, RIGHT SIDE

ITEM PART # QTY. DESCRIPTION OF PART

178822 A PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

HORN, OPERATOR’S CAB

ENG REV DATE ASSEMBLY REVISION

Note: For wiring diagram see Electric Wiring, Operator”s Cab.

178855 B PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

MANITOWOC CRANES, INC.

ENCLOSURE (MACHINERY CAB)

ITEM PART # QTY. DESCRIPTION OF PART

178860 A PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

CUTOUT FOR OPTIONAL

FLOOR MAT, OPERATOR’S CAB

ITEM PART # QTY. DESCRIPTION OF PART

1 178870 1 Floor Mat

FLOOR MAT, OPERATOR’S CAB

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 178871 B