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Installation and Commissioning Manual

Chapter 14
Package Instrumentation System Checklist
Check List....................................................................................................................................... 3

Revision 1-30-2005
Chapter 14
Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Package Instrumentation Check List


IMPORTANT: For this, and subsequent chapters of this Manual, if an item of
equipment requires change out for any reason, an entry must be made in the Site
L Change Out Sheet located in Appendix 26 of this Manual. This document must
then be returned to Houston when the Installation and Commissioning
procedures are complete.

Introduction
This chapter covers all the following areas and check points;
1. Combustion Air Intake System
2. Ventilation Air Intake System
3. Gas Turbine Package Combustion Dynamics (Acoustic) System
4. Gas Turbine Lubricating Oil Systems (including Driven Unit)
5. Gas Turbine Hydraulic Oil Systems (including Driven Unit where applicable)
6. Gas Turbine Seal and Breather Systems
7. Gas Fuel System
8. Liquid Fuel System
9. Driven Unit Seal and Breather Systems
10. Package Starter System
11. Package Water Wash System
12. Water Injection System
13. Steam Injection System
14. Vent and Drains System
15. Package DLE Exhaust Monitoring (if required).

Note: It is the intention of this chapter to cover the integrity of all systems listed
above.
Prior to dispatch all instrumentation listed above will have been check calibrated


and a certificate produced by the frame and systems department personnel (this
may not be applicable to sub-vendor supplied equipment). The calibration
certificate will accompany the turbine package to site including, where applicable,
the driven unit calibration certificate. If the calibration certificates are not on site,
copies can be obtained by contacting SIEMENS Houston location Quality
Department.

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Chapter 14
Package Instrumentation System Checklist

Combustion Air Intake System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
plugs, and instrumentation and supports are complete and
sound. Ensure Bonding/Earthing across flanges is complete.

Contract Drawing Reference:


1

Contract Drawing Reference:

Contract Drawing Reference:

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.

3 SIEMENS Instrument Tag # Title

Continued on next page…

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

For
Item Equipment Reception / Site Installation Date
SIEMENS
Continued from previous page.
SIEMENS Instrument Tag # Title

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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Ventilation Air Intake System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
plugs, and instrumentation and supports are complete and
sound. Ensure Bonding/Earthing across flanges is complete.

Contract Drawing Reference:


1

Contract Drawing Reference:

Contract Drawing Reference:

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.

3 SIEMENS Instrument Tag # Title

Continued on next page…

7
Chapter 14
Package Instrumentation System Checklist

For
Item Equipment Reception / Site Installation Date
SIEMENS
Continued from previous page.
SIEMENS Instrument Tag # Title

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Gas Turbine Package Combustion Dynamics (Acoustic) System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1
plugs, and instrumentation and supports are complete and
sound.
Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as indentified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Gas Turbine Lubricating Oil Systems (Including Driven Unit)


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound. Ensure Bonding/Earthing across flanges is complete.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

11
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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Gas Turbine Hydraulic Oil Systems (Including Driven Unit Where Applicable)
For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

13
Chapter 14
Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Gas Turbine Seal and Breather Systems


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

15
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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Gas Fuel System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

17
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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Liquid Fuel System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

19
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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Driven Unit Seal and Breather System (Compressor)


This section applies to compressors with gas seal arrangement where SIEMENS has contractual
responsibility.

For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

21
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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Package Starter System


This section applies to compressors with gas seal arrangement where SIEMENS has contractual
responsibility.

For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
plugs, and instrumentation and supports are complete and
1 sound. Ensure hydraulic system (where fitted) has been
primed and the hydraulic pump has been turned by hand.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

23
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Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Package Water Wash System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Ensure that the Client’s water specification verification and
1
water supply system to the turbine is certified clean.

Check and make sure that safe access is adhering to local/site


and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
plugs, and instrumentation and supports are complete and
2 sound. Blow through individual spray nozzles to check for
blockages. Verify filter direction.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
3 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

25
Chapter 14
Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Water Injection System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

27
Chapter 14
Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Steam Injection System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

29
Chapter 14
Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Drain and Vent System


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

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Chapter 14
Package Instrumentation System Checklist

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Installation and Commissioning Manual
Chapter 14
Package Instrumentation System Checklist

Package DLE Exhuast Monitoring (If Required)


For
Item Equipment Reception / Site Installation Date
SIEMENS
Check and make sure that safe access is adhering to local/site
and SIEMENS safety policies and instructions prior to any
inspections/checks taking place. Make sure assembly is
complete as per the contract specific P & ID. Note the
reference document below. Ensure all pipe work, valves,
1 plugs, and instrumentation and supports are complete and
sound.

Contract Drawing Reference:

Ensure that all associated drain valves are operational and are
2 left in the correct position as indicated by the contract specific
P & ID.

IMPORTANT: Calibration of the Instrumentation need only take place if


L certification is not available or it has expired. Store certificates at rear of this
section.
Check the calibration of all the instrumentation fitted to this
section, as identified on the contract specific P & ID. Where
the calibration has expired or there is no certification,
complete testing/record sheets as per QCP 263 –
Calibration/Pressure and Leak Testing Procedure of Turbine
Package Instrumentation, located in Appendix 12 of this
Manual. Complete procedures in Appendix 11 of this Manual.
List below the instruments fitted.
SIEMENS Instrument Tag # Title

33
Chapter 14
Package Instrumentation System Checklist

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