VL1000 PLUS
CTE INTERNATIONAL
VIA SEVARDI N°7
42010 ( ZONA IND. MANCASALE)
REGGIO EMILIA - ITALY
Edition
04/2001
This document may be duplicated or otherwise used or its contents made known to third parties
only with permission of the originator or other authorized people.
Infringements constitute an offence and are subject to claim for damages. All rights reserved for
patenting or utility model registration.
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Service and Operating Manual
Contents
1. Features 5
1.1 Uses.................................................................................................................................... 5
1.2 Main features ..................................................................................................................... 5
1.3 Locating main parts and connectors .............................................................................. 5
1.3.1 Front ........................................................................................................................................................ 5
1.3.2 Rear ......................................................................................................................................................... 6
2. Operation 9
2.1 Putting in operation .......................................................................................................... 9
2.1.1 Unpacking............................................................................................................................................... 9
2.1.2 Connections ........................................................................................................................................... 9
3. Circuit Description 11
3.1 General ............................................................................................................................. 11
3.2 Power Splitter .................................................................................................................. 11
3.3 RF Amplifier..................................................................................................................... 11
3.4 Output Combiner............................................................................................................. 11
3.5 Low Pass Filter................................................................................................................ 11
3.6 Control Circuit ................................................................................................................. 12
3.7 Power Supply .................................................................................................................. 12
3.7.1 Main Filter ............................................................................................................................................. 12
3.7.2 Starting Point Limitation Circuit ......................................................................................................... 12
3.7.3 Power Supply Stage............................................................................................................................. 13
3.7.4 Auxiliary Voltage Supply (+15;-15)(+15-fans dedicated) .................................................................. 13
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4. Menu Commands 16
4.1 Start Up Condition .......................................................................................................... 16
4.2 Menu Description ............................................................................................................ 16
4.3 Navigation ........................................................................................................................ 16
4.3.1 Navigation commands......................................................................................................................... 16
5. Service 23
5.1 General information and warnings................................................................................ 23
5.2 Adjustments .................................................................................................................... 23
5.2.1 PCB S3110A .02 RF Power Amplifier Unit ........................................................................................ 23
5.2.2 PCB K3123A02 RF module control..................................................................................................... 23
5.2.3 PCB S3115D02– General controller ................................................................................................... 24
5.2.4 PCB K3113C.01 - Power Supply Unit ................................................................................................ 24
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Illustrations
Mains part and connectors (front)....................................................................... 5
Mains part and connectors (rear) ....................................................................... 6
Additional connectors (front)............................................................................... 6
Additional connectors (rear) ............................................................................... 7
LED indicators .................................................................................................... 8
MENU FLOW CHART ...................................................................................... 17
Adjustments of PCB S3110A.02 RF Power Amplifier Unit ............................... 23
Adjustments of PCB K3123A02 RF module control ......................................... 24
Adjustments of PCB S3115D02 – General controller ....................................... 24
Adjustments of PCB K3113C.01 - Power Supply Unit...................................... 24
Front Panel....................................................................................................... 24
Rear Panel ....................................................................................................... 25
Annex
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Service and Operating Manual
1. Features
1.1 Uses
VL1000 PLUS is a modern 1000W FM amplifier which integrates the solid state reliability with the digital
technology which makes it safe and easy to use.
High gain MOSFETs transistors and systematic use of state of the art manufacturing methods, have
helped us to find effective solutions for the design this new equipment. The amplifier, of simple and rugged
construction, is able to satisfy the requests of all those end-users looking for top-quality equipment at
reasonable prices.
1.3.1 Front
Mains part and connectors (front)
1. AC Mains power switch. Allows to switch on/off the whole amplifier
2. Control panel - It’s composed by an alpha LCD display, 5 status LEDs as well as a keypad. The LCD
display normally shows the amplifier’s status and another parameter (e.g. power, time, date etc.). The
combination between the keypad and the LCD makes easy to provide settings,check measurements
etc.
3. Vent grid – from this grid the cooling air is taken in order to keep the proper working temperature.
4. Left front handles – use it in combination to the right handle to move the amplifier
5. Right front handles
3. 2.
4. 5.
1.
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1.3.2 Rear
4.
5. 3.
2.
6.
1.
7.
PROBE –60dB
RS232
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Service and Operating Manual
3.
1.
4.
2.
5.
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LED indicators
- DCOUT – shows the availability of the power supply output voltage
- ALC – when glowing, shows that the ALC (Automatic Level Control) is engaged, so the output RF
power can be kept constant
- VSWR – glows when the VSWR is excessive
- ALARM – indicates that an alarm has been occurred
- POWER – indicates that the AC mains power is available
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2. Operation
2.1.1 Unpacking
After unpacking the VHF amplifier and choosing a suitable place to put it, check that all the necessary
parts are available to continue:
1. VHF amplifier (already mounted in a standard 11 units rack, five of each are already occupied by the
VHF amplifier)
2. Spare fuses
3. AC power plug (inside its package)
4. Documentation
2.1.2 Connections
7. Connect the exciter’s RF output to the N-type RF input connector located in the rear panel.
8. Now the equipment is ready to work at the minimum configuration. For further connections, please
make reference on the connector description on paragraph 1.4
CAUTION: Maximum input power must not exceed 10W!
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(meaning that the power supply voltage is available) and POWER (AC mains power is
available).
5. Moreover the upper line of the LCD display should show the output power and the lower should
visualize Normal (normal working condition). The LCD Display should stay backlighted for 30
minutes after the last button pressed.
6. Check the forward and reflected RF power according to the instructions stated in paragraph 4.4
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3. Circuit Description
3.1 General
3.3 RF Amplifier
The amplifier circuit is composed two identical base modules. The input matching of the active device
BLF278 composed of two FET is done by means of the transformation ratio 4:1 of transformer T1, by the
capacitor C1, C2 and by the inductor L1.
The resistors R1 and R2 connected between the two gates of BL278 serve to increase the margin of
stability of the amplifier and at the same time to get a SWR that is acceptable over the whole operating
frequency band.
The two FET composing the BLF278 operate in push pull mode.
The line connected between the two drains serves to compensate for the capacitate component of the
output impedance. The ensuing impedance is raised by the transformation ratio 1:4 of the transformer T2,
and so taken to the value of 50Ω by the adapter circuit composed of C7, L2 and L3.
The parallel resonating circuit composed of C6 and L2 is calculated so as to lower the value of the 2nd
harmonic component generated by the amplifier.
The gates of the two FET are connected, by means R8, R41 and L6, to a polarization circuit(BIAS=2,3v).
The direct voltage on the gates regulated by means the trimmer RV1.
The NTC physically located on the case of the active device serves to compensate the variation of the
polarization on the basis of the operating temperature. Through point 9 connected to the control circuit is
possible, by means of an appropriate negative voltage, to zero the level of output power in the event of
operating trouble detected by the RF Control Circuit itself
The toroid ferrite cores the output transformer is wound on may be damaged by strong magnetic fields
created by current.
This situation may arise in the event of a FET failure.
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This filter is a constant coupling type and it is composed by two π network section including two second
harmonic traps.
The filter's capacitors consist in microstrips printed on a Teflon substrate. The inductances are made in
silver-laminated copper wire wound in air.
The directional coupler is obtained with microstrips technology; it offers two voltages depending by the
forward and reflected power. In this module is placed a probe RF –60db connected by a coaxial cable to
the fron panel.
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Service and Operating Manual
for the normal operation; the short circuit becomes operating in less than 1 second (the time necessary to
charge the capacitors); this time is defined by an RC circuit.
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3.8.4 Measure
The measurement available via the menu (see 4.4 )are forward a direct power, voltage and current of the
Power Amplifier, temperature regarding heatsink power supply and power amplifier; date and time.
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4. Menu Commands
At the end of the start up, the Main Menu will be visualized. It is composed by two lines:
- The upper line shows the default measurement Dir. Pow. Which is the RF Output Power and is
followed by its value. This measurement can be changed by the menu according to your need.
- The second line is the status of the equipment (Normal if all is going well).
4.3 Navigation
- The two keys and allow, respectively, to scroll the menu up and down in order to select the
various menu items.
Note: the menu scroll function is not cyclic. Therefore after selecting the last menu item it’s
- By pressing at the same time the two keys and , the Main Menu is recalled and the selected
menu item won’t be changed.
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DISPLAY EVENTS
STATUS EVENT LOG
chrono order
local
EVERY 24H
AT POWER ON
RESET MODE
NEVER
of alarm counter
EXIT
ON
WARNING OFF
EXIT
ON
-3 DB OFF
EXIT
8
FAILURE COUNTER 16
EXIT
FRONT
RS232 SWITCH REAR
EXIT
ALARM MEMORY
RESET
ENGLISH
LANGUAGE ITALIANO
EXIT
SET ADDRESS
ADDRESS
___.___
EXIT
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1. Make sure that the asterisk is on the upper line (or move it with the and keys)
3. With the and keys, scroll the available parameters as per the following table:
Parameter Description
Dir. Pow. RF output power (in W)
Exit It’s obviously not a parameter, but a command to exit the menu
without changing the current parameter.
4. Press the and keys in order to move the asterisk to the line which shows the new
parameter to be selected (or to Exit in case you want to keep the current parameter).
5. Press the key in order to select the new needed measurement (or escape the list in case you
selected Exit)
1. Make sure that the asterisk is on the lower line (or move it with the and keys)
Display Allow to see in one screen shot all the settings described at 4.6.3
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Exit It’s obviously not a submenu, but a command to come back to the
main menu.
4. Press the key in order to select the new needed submenu (or escape the submenus in case you
selected Exit)
Second line 12:56 09/06/00 Time and date in which the event happened
2. The and keys you can scroll the various events. The key moves to the lower order
numbers, while the key moves to the higher ones. The following list states the various events you
could see and their description
Event Description
Normal Normal working condition
PS Overload The current required to the power supply was too high
-3dB Warning ON The amplifier automatically reduced its RF output power down to
the half (-3dB) because the temperature was too high
-3dB Cmd ON -3dbB manual command was enabled
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Service and Operating Manual
3. You can see up to 99 events which are stored in FIFO (First in First Out) and divided into two 50-
events blocks. As soon as the event 100 happens, the older 50-event bloc is automatically canceled in
order to make room for other future 49 events.
4. The key pressed from any event allows to escape the event list and come back to the Event Log
screen shot. If there aren’t stored events (or the reset has just been performed), the key has no
effect.
2. The cursor will be already positioned on the 1st digit and set to 1. By means of the and keys
you can increase or decrease that figure
pressing the and keys, the settings will be available as well according to the following table:
Setting Description Available settings/Notes
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Main menu
Language Selects the needed language for the English is the default. The number of
LCD messages among the available the available languages depend on
languages the version
Address Allows to set up the address of the Leads to Set Address screen
RS485 connector shot
Exit Escapes the setting menu and restore
the Main menu
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Service and Operating Manual
5. Service
CAUTION: The amplifier may only be removed from the rack (rackmount) or opened and
module disassembled and assembled while no voltage has been applied.
Before performing any operation be sure that the AC plug is disconnected, the
power switch is in OFF position and wait few minutes in order to allow the
internal capacitor to discharge
CAUTION: The normal operation of the amplifier can restored only if all the parts are
assembled and connected
5.2 Adjustments[AA4]
This a description related of each adjustment trimmer available in the amplifier ordered per unit
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Service and Operating Manual
B B
A A
A A1 A
B B
A A
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Rear Panel
CAUTION: The missing regular filter replacement or cleaning will activate the thermal
protection.
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Should you just need to perform a control of the RF Filter board, you can just unscrew the screws
stated at step 6. without removing the filter
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DEVIATIONS FOR FM
BROADCASTING
MODEL: VL1000 PLUS
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RESTRICCIONES AL USO DE
FM BROADCASTING
MODELO: VL1000 PLUS
Nutzungshinweis zu FM
BROADCASTING
MODELL: VL1000 PLUS
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Service and Operating Manual
DESVIOS PARA FM
BROADCASTING
MODELO: VL1000 PLUS
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8 7 6 5 4 3 2 1
POWER SPLITTER
1 TO AB1
D D
3dB COUPLER
R3
2 TO AB2
IN
50
R1
40W
50
C KDI C
40W
C1
6P8 R4
R2
50 3 TO AB3
40W
50
40W
KDI
3dB COUPLER
B B
4 TO AB4
Title
POWER SPLITTER V1000 PLUS AA
Size Document Number Rev
A S3109B.SCH
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Service and Operating Manual
POWER SPLITTER
111.25 25 111.75
6p8
C1
14.25
17
S3109 S3109
LS/B LC/B
73.25
R1 R2
W
W
44.25
44.25
R4 R3
W
W
115.75 17 115.25
1 n 19
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Bill Of Page1
Materials
October
9,2001
11:56:34
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Service and Operating Manual
FROM AD1 10 12
14
C11 C10 C9 L5 FROM AD3 C40 C39 C38 L14
R3 0U1 0U1 0U1 FERRITE C54 FROM AD8 R21 0U1 0U1 0U1 FERRITE
TO AD9 9 TRD TRD TRD 8X3,5X22 1N TRD TRD TRD 8X3,5X22
100 100
100V 100V 100V COG 100V 100V 100V
1206 1206
R11 R26
680 X7R X7R X7R 680 X7R X7R X7R
1206 IC1 1206
LM335
D1 TRD D6
AMP1 AMP3
CW
CW
PMLL4148 PMLL4148
RV1 RV3
L4 L15
C8 BOBINA C33 BOBINA
1K 1N 10SP 1K 1N 10SP
3
1206 1N 1206 1N
Q1 Q3
FROM AA1 1 2 HF 3 2 HF
BLF278 BLF278
C1 L1 C31 L18
R1 R2 FROM AA3 R37 R38
1
180P BOBINA 27 27 180P BOBINA 27 27
C2 C32
5SP 56P 3W 3W C6 5SP 56P 3W 3W C35
1
1
10P 10P
2 2
TRASF-OUT-1KW TRASF-OUT-1KW
T1 T5
L2 L17
TRASF-IN-1KW TRASF-IN-1KW
3
3
I2 O2 5 I2 O2 7
BOBINA BOBINA
C4 C34
3SP TO AC1 3SP L16 TO AC3
1N 1N
L3 C36 BOBINA
HF HF
BOBINA 22P 13SP
C7
13SP
22P
FROM AD2 11 13
D4 D8
AMP2 AMP4
CW
CW
PMLL4148 PMLL4148
RV2 RV4
L9 L21
C20 BOBINA C46 BOBINA
1K 1N 10SP 1K 1N 10SP
3
1206 1N 1206 1N
Q2 Q4
FROM AA2 2 2 HF 4 2 HF
BLF278 BLF278
1
180P BOBINA 27 27 180P BOBINA 27 27
C19 C45
5SP 56P 3W 3W C22 5SP 56P 3W 3W C48
1
1
10P 10P
2 2
TRASF-OUT-1KW TRASF-OUT-1KW
T3 T7
L11 L23
TRASF-IN-1KW TRASF-IN-1KW
3
3
I2 O2 6 I2 O2 8
BOBINA BOBINA
C21 C47
3SP TO AC2 3SP L22 TO AC4
1N 1N
L10 C49 BOBINA
HF HF
BOBINA 22P 13SP
C23
13SP
22P
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Service and Operating Manual
C6
C7
C36
C49
C23
L2 L11 L17 L23
C21
C34
C47
L25
L27
L28
C4
L26
C57
C55
C58
C56
C3
R46
R45
R47
R48
C50
C24
C37
L4 HFID2
L9 L15 L21
HANU3
C20
C8
C33
HANU4
C46
L5 L8 L14 L20
C10
C11
C26
C27
C39
C51
C53
C52
H20 H21 H22 H23
C54
H14
Q1 Q2 Q3 Q4
H6
H5 H7 H8
H15
IC1
R34
R11
R10
C17
C43
C30
C13 C16 C29 C42
R26
R18
D1 R14 D4 D6 R30 D8
R6 R13 R22 R21 R29
R3
R41 R42 R43 R44
DZ4
L19
C41
C14
C28
R28
R20
R7
C18 C44
L1 L12 L18 L24
H2 H3 H4
C31
C1
SCALA: 1:1
RIFERIM. X:
CODICE: S3110A01 DATA: 28-02-01 R IL TECNICO DISEGNATORE: CAVALCABUE ___________________________
R
META IL TECNICO PROGETTISTA: MOTTI ___________________________
SYSTEM
TITOLO: CIRCUITO AMPLIFICATORE VL1000 PLUS
META SYSTEM PROPERTY ALL RIGHT RESERVED ART. 1151-1/2/3
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Bill Of Page1
Materials
October
9,2001
11:54:16
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8 7 6 5 4 3 2 1
OUTPUT COMBINER
D1
C2 C3
18PF 1N
D D
PMLL4148
D2 R2
C1 470
1PF 1206
FROM AB5 1
5
R1
50 TO AD5
TRD
250W
FROM AB6 2
D3
C C4 C5 C
R3 39PF 1N
50 PMLL4148
TRD
250W
ISO D4
R5
100K
R6
EC1
100K
N-FEM-PAN
R7 D7
7
R4
50 C6
TRD 1PF
B B
250W
R11 TO AD12
100
1206
6
R8
50 TO AD6
TRD
250W
FROM AB8 4
R9
C8 470
1PF 1206
D6
METASYSTEM S.p.A
A A
PMLL4148
C9 D5 C10 PROPERTY ALL RIGHTS RESERVED ART.1151 /1/2/3
18PF 1N IL TECNICO PROGETTISTA: MOTTI ENZO
IL TECNICO DISEGNATORE: SCORTICATI S.
Title
ACC. OUTVL1000 PLUS AC
Size Document Number Rev
B S3111B.SCH
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Service and Operating Manual
179 69
36.5
77.5
11 11
R3 R4
D4
50 50
30
26
D3
250W 250W
PASS PASS
85.75
153
3.5
OUTPUTCOMBINER
116.5
1.5
105.5
248 D4
D2
D1 D3
R1 R8
50
27.25
50
META
27.25
250W 250W
TERM SYSTEM TERM
R
S3111B
11 FORATURALAT
LAT
OOSS
ALDAT
ALDAT
URE
UREC.S
C.S. .SS
3111B
3111B LATO COMPONENTI C.S. S3111B 11
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METASYSTEM S.p.A
PROPERTY ALL RIGHTS RESERVED ART.1151 /1/2/3
IL TECNICO PROGETTISTA: MOTTI ENZO
IL TECNICO DISEGNATORE: SCORTICATI S.
Bill Of Page1
Materials
October
9,2001
12:02:31
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Service and Operating Manual
8 7 6 5 4 3 2 1
EC3 DIR
D -60dB 1 TO AD10
D
C3
82P
R1 R4
C6 C7
47 100
1N 22P L6
R3
470 0UH68
D2
C C
OUT
D1
1N6263
C1 C2
PRINTER L7
C5 C4 R2
0UH68 R5
CAPACITOR 22P 1N 470
100
B B
2 TO AD10
REF
Title
FILTRO RF VU310E1/VU305E1 AE
Size Document Number Rev
A S3119A.SCH
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Service and Operating Manual
S3119 LC/A
FILTER AND DIRECTIONAL COUPLER CIRCUIT
FORATURA SF3057
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Bill Of Page1
Materials
October
9,2001
10:47:12
C1 PDEL HH
C2 PDEL HH
C3 C1282C 82P TRD 63V PHILIPS 222264 210 829
C4 C02160 1N HF MURATA ERE22X5C1H102JD13L
C5 C02080 22P HF MURATA ERE22X5C2H220JD13L
C6 C02160 1N HF MURATA ERE22X5C1H102JD13L
C7 C02080 22P HF MURATA ERE22X5C2H220JD13L
D1 D00807 1N6263 TRD HOT-CAR. ST 1N6263
D2 D00807 1N6263 TRD HOT-CAR. ST 1N6263
EC1 E04519 N-MAS-PAN TRD KAIJAK B0900-N2A5
EC2 E04572 7/16FEM-PAN TRD CPE SP12.000
EC3 E04541 BNC-FEM-PAN TRD NL INDUS. 14277
L1 XF7L44 BOB-2SP-DIAM-14 TRD METASYSTEM XF7L44
L2 XF7L45 BOB-4SP-DIAM-14 TRD METASYSTEM XF7L45
L3 XF7L46 BOB-5SP-DIAM-14 TRD METASYSTEM XF7L46
L4 XF7L45 BOB-4SP-DIAM-14 TRD METASYSTEM XF7L45
L5 XF7L44 BOB-2SP-DIAM-14 TRD METASYSTEM XF7L44
L6 M00010 0UH68 TRD 0W25 SIEMENS B78108T3681K
L7 M00010 0UH68 TRD 0W25 SIEMENS B78108T3681K
R1 R00201 47 TRD ROY CR25PS 47OHMJ
R2 R00321 470 TRD ROY CR25PS 470OHMJ
R3 R00321 470 TRD ROY CR25PS 470OHMJ
R4 R23100 100 1206 SIEMENS B54103A1 101J60
R5 R23100 100 1206 SIEMENS B54103A1 101J60
- 47 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
8 7 6 5 4 3 2 1
+ 15V C5 + 15V
TO AB10 1 R9
PP10
R1 Q3A V CONTROL
FROM AC8 8 Q2A
PP6 100K C7
150P MJD42 MJD42
1% C3 10N PP1 FROM AB9
TO AB11 2 U2A R8 9
4K22 0U1 X
WR MC 33079D U2D
PP9
4
X R14
MC33079D
3 D7 2M2
R7 1M D4
+
1 2 13 BAW56 SM4004
TO AB12 3
R13
- R15
2 3 14 2
PP8 - 100 22
1 10K 12 3
C15 Q1
D
+ 1206 D
0U1 1
BC807
11
PP7
X + 15V
TO AB13 4 D10
BAV99
EC 2 FER2 1
CW
1
1 9V1
C1 R2 R3 10U 1206
10K 10U
R5 1W
150P 10K 6K8 35V
C2 35V
4K7 TRD
1% 1% REF D5 + 15V
1N D5
C32
X
0U1
C6
100V U3
10U
X7R LM336
16V
C37 C36 C35 C34 1 8 L4 + 15V
N.C +
1N 1N 1N 1N RV2 2 7 R30 15UH
N.C N.C
22K 3 6 470 DIR
PP5 R18 N.C N.C FROM AE1 10
FER7 4 5 L7A 15UH
FROM AC5 5 10K - ADJ
FER8 CW
C FER5 C 30 C
C9
FER6 R21 R29 1N TRD
10N 470K
FER3 4K7
X U2B
FER4 UMB1 U2C L3 C23
2 MC 33079D 1N
MC33079D REF 15UH
3 5 R27
+ FROM AE2 11
1 7 9 TRD L9
PP4 R19 10K -
D12 6 8 15UH
FROM AC6 6 10K -
BAV70 10
CW + 15V
R28 +
RV3
10K
22K R22
C10 4K7 + 15V L8
C 25 1 2
10N UMB2 C29 15UH
C 12 0U1 3 4
X 1N
0U1 X 5 6
R51
7 8
8
R20 X 1K5
RV4 R31
PP3 C14 9 10
3 10K 10K + 15V + 15V VREF -15V
FROM AC7 7 + 0U1
1 UMB3 C 27
X EC1
10K 2 D11 1N
R53 2X5PMAS90
-
U1A 2 R33 R47 L6A
R24 12K4
15K 10K
1
LM358 3 C16 15UH
1206
4
4K7 0U1
1 1% D14 TRD C 28
CW
8
330K BAV99
B B
X U4 3
R52
+ R48
3
-15V R25 10K LM336 R32 R46 1 EXC. SWR/UNB
2K2 1K
1% 1 8 2 L5
N.C + + 15V 10K 22K -
C 13 2 7 15UH C38
N.C N.C
1
U5A
2
0U1
DZ2 3 6 1206 1N
N.C N.C LM393
4
3
X BZX84-15V R26 4 5 + 15V
- ADJ C24
100K
6
1N
R34 C 31
R44
D13 - TRD
CW
10K 7 1N
1K
BAV99
1% 5
2
+
1
R40
RV5 C33
1K2 R43 U5B
10K 0U1
4K7 LM393
R41 TEMP X
1% C 19
1K3 10N X
1% L2
6
L1
-
7 PA TEMP
PP2
5 +
TO AB14 8 R49
15UH
1K U1B C26
15UH
1% LM358 10N
R42 R50
X
1K3 3K83
C17
1% 0805 META SYSTEM Sp A
A 10N A
1%
X
PROPERTYALL RIGHTSRESERVED ART. 1151-1/2/3
- 48 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
META SYSTEM
S3123 LS/A
PP3 HANU3
HANU4
PP6
R16
C11
D5
R20
R1
R14
L8 L9
C7
S3123 LC/A EC1
C1
UMB1 UMB2
R17
META SYSTEM
R4
2
L3 L4
R2
R3
C3
C2
R5
DZ1
C21
C23
C8
D4
C29
L7A
C30
Q1
R21
1 3 1 3
R22
R45
RV3
D10
EC1
R15
Q2A L6A C24
Q3A DZ2
R32
R27
C27 C28
1
7
R44
R41
U2
RV2 C38
14
8
R29
D14 D13 C31
9
D12
R42
R49
R50
10
C33
R8
R40
H22
L5
R26
R46
8
5
H3 H4
C4
R30
R24
U4
R9
R7
C14
C15
R31
R28
C6
R51
R43
R53
L2
1
R34
R48
R11
R13
D7
C25
C12
R12
R33
C26
D11
R52
5
H21 H6 H5
C5
U1
R6
4
1
R10
R47
1
C19
U5
C16
8
5
1 3 1 3 1 3
U3
R25
H20
4
EC2
C34
C13
R23
FER7E8
RV5 RV4 RV1
C35
FER5E6
EC2
C36
FER3E4
HANU1HANU2
L1
C17
C37
C10
R18
R19
C9
PP1 PP2
1
FER1E2
C32
H23
H1
H2
PER AVERE LA SERIGRAFIA ACCENDERE DOC_TEXT L17 !!
SCALA: 4:3
RIFERIM. X:
CODICE: K3123A01 DATA: 09/04/01 R IL TECNICO DISEGNATORE: SCORTICATI ___________________________
R
IL TECNICO PROGETTISTA: MOTTI ___________________________
META
TITOLO: CONTROLLER MODULO RF VL1000/VL500 PLUS
SYSTEM
META SYSTEM PROPERTY ALL RIGHTRESERVED ART. 1151-1/2/3
- 49 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
RF CONTROL MOD. RF VL1000 PLUS ReS Revised: Tuesday, April 10, 2001
K3123A01.SCH Revision: ?
Bill Of Page1
Materials
October
9,2001
12:05:18
- 50 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 51 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 52 –
Release 2.0
8 7 6 5 4 3 2 1
PF2
TP24 TP25 PORTAFUSE
R103 EC9
F1 EF-12A 33 AMP2PDIR
AC1 L1 R1 R2 R3 R4 2
7W 6MH 121K 121K 121K 121K feed1 +15
1
VL1000 1% 1% 1% 1% R5 drv2 drv1 C3 TP7 TP5 TP9
EC4 BC337 10N TP1 TP3 TP10 TP11
MAT3PMASDIR 10K BC337
3X D6 +18 L2
C98 C6 D1 800V-8A 1% IGBT Q3 15UH L3
2N2 Y RELE-12V-16A-1SC 1U * 6X 330U 1 D5 Q2 15UH
R7 TP4
3 5 RL1 250VAC 450V
+15 Lin vin D2 10 TP2 TP6
2 3 Q1
1
1 4 D7
1 2 C7 R6 C84
C4 EC2
C99 1U 15K C5 2X8PMASDIR
C1 C2 1U 10U
D 2N2 Y 250VAC D4 7W D
R100 BC327 vout 1 2 iout
47K D49 drv3 TRASF-SENS-CORRENTE BC327 alc 3 4 tmp
D11 R12
IGBT R8 VL1000 IGBT Q5 D8 st-by 5 6 ovld
1N4002 1
AC1 600V-30A 10 T2 10 Q6 7 8
PF1 R9 C14 1U ref4 9 10
P1 P2 *
800V-8A 800V-8A Q4 DZ1 Q7 11 12 ilim
D12 Q16 L16
F4 R11 T1 13 14
1N4002 MOS-POT 15UH
AC1 F-1A 16V TRASF-PILOT-VL1000 TP8 15 16
R13 R10
C83 C8 C9 C10 C11 C12 C13 L6
R102 R101 2 1 1U 15K prot2 15UH L15
1K 1K R89 C88 15UH
C80 DZ10 Nin AC2 D19 +15A 250VAC 7W 10N
2
R15 10U 16V prot3 BYW98 prot1
10 R14 D37 C16 10N fctrl
D9
3W 5X 0.082 BYV32 BYV32
TP20 TP21 2W C82 C89 +15 2 C81
D16 C78 1U 1U R17 R18 3 L4 L5 R22 R19 10N
+22 1000U 50V 50V T3 270 270 120UH C20 C85 C87 560 10K -15
3
C70 D13 D14 BYW98 1 50UH
TP19
7
47U 1N4007 BYV26E 4 X7R X7R TRASF-USCITA-VL1000 2W 2W vfeed 1U 1U 1U 5W 1%
35V 9 3 D10 BYV32 C15 EC5
R99 2 L7 1000U MAT4PMASDIR
R24 R92 R90 1K C96 C97 3 120UH 1
47K 42K2 1K C71 1/2W 1000U 1U 1 2 1
1W R91 1% 1/2W R16 100U 35V 50V L8
35V 5 3
4K22 10K 15UH
2 2 SH1 4
1% 2 2W 2 R109 D17 BYV32
R68 D18 1K 2
5
47K
|__
2 6 BYW98 1/2W 3
1W R20 SH2
1 1 TP31
6
8
2 D22 BYV32 C17
TP33
7
3
8
1
D38
4
C77 R21 BYV32
1N 10K D15 +15 +15 U3 EC3
X7R 2W BYV26E TLP521 ref3 MAT3PMASDIR
2 2 2 2 2 2 2 2 Q12
C21 C69 C72 R94 C75 C74 C73 C22 C68 R31 R112 BC337 DZ11 C31 +15 ctrl
D24 R27 TP26
47U 1U 10N 5K62 470P 1N 1N 2N2 2N2 2K2 22V 0U1 +22
3
4K7 1
450V 50V X7R 1% X7R X7R Y Y 1N4148 4K7 TP27
R96 R32 TP28
X7R Q11 C30
22 2SK2611 TP36 2M2 D39 0U1 TP29
U4
TP30
4
1
16
R35 R36
1
DZ9 ref1 2
10K 10K - R34
27V 1 Q8
15
DZ6 U2A 4K7
2
1W R98 TL431 vfeed 3 BC337 drv1
R95 1 +
RV1 MC33079
14
1K
3
2W 4K7 R37 R33
R41
11
9K09 C42 DZ7 4K7 R115
13
C36
4
C37 100
CW
REF 2 1% 0U1 3V3 10K
0U1 10U 0W5 C41
12
5
+22 +22 +22 +15A PF4 1 C40 47U
R26 PORTAFUSE C38 C39 R39 -15 1U drv2
11
R43
6
R28 10K D23 4 47U 0U1 1K 4K7
R30 C32 1U FAN 3 EC7 R118 1% 1
10
390
7
R29 2 AMP4P90 10K
22K C33 10K 1
9
C34 DZ5 7V5 1N U5 UC3854 F7 D27 R59
1N 100V 1 16 drv3 F-1A +15 3.3 +22 SG3525 BC327
R38 GND GTDRV D26 R60
2 PKLMT VCC 15 4 R61
3K9 3 CAOUT 14 3 EC8 1K 330K C45 R54 Q9
CT AMP4P90 47N 470
4 ISENSE SS 13 2 R53 D25 D28
1 5 MULTOUT 12 1 10K 1N4148 prot1 C55
prot3 RSET 1N R64 Q10
C35 6 IAC 11 feed1 PF3 F8 L9 BC337 R63 C53 C54
R40 100P VSENSE PORTAFUSE F-1A prot2 4K7 10 1U 1U
7 VAOUT 10 15UH R57 R58
3K9 REF ENA alc
8 VRMS 9 4K7 D29
VREF 10K
R42 C51 R55
CW
220K C92 2N2 R62 1 4K7
1 1 1N 6 D30 C56 10K
B R44 C43 C52
- B
R45 R46 R47 DZ8 100V 7 RV2 47U 1%
3V3 680K 2N2 10N U2B R65
vin ref1 5 D31 D32 1 2K2 10K
470K 470K 330K +
C44 MC33079 ORIZ R66 10K
0U1
R51 X7R REF
R48 R49 R50 100K C57 +15 C58 +15 D33 D34
6X 316K 1% C47 C48 0U1 2N2
1U 0U1
C46 R67 R117
0U1 4K7
R56 R52 C49 C50 100K
22K 1 18K2 1U 10N 1% R69 PP1 R116
1% 1K 1%
10
4
4
L10 6 L11
R70 -
15UH 2 RV3 7 15UH U6
R71 - 0
iout 1 4K7 5 cs st-by TLP521
100 U1A U1B
+ R72
+ 3 1K 1%
ORIZ MC33079
MC33079 C60
CW
C59 R75
3
10N
11
Title
ALIMENTATORE VL1000
7:8
SCALA:
RIFERIM. X:
CODICE: S3113C01 DATA: 09-01-01
R
META TITOLO: SCHEDA ALIMENTATORE VL1000 PLUS
SYSTEM
- -
C78 C79 EC2
C91 R110
16
2
L2
C90
15
1E
L3
C20
NC
NA
COM
+E +E
PF2
R100
C3
C82
C96 L8 L10 L9 L12 L11 L13 L16
C89
D16
DZ11
Q17 Q12
L14
L15
R19
L6
C85
D49
C97
R109
RL1
EC3
R99
C28
+E EC5
C86
R112 D22 D10
RK1
C98 R18
R15 PP1
C27
D18
C95
C80
C87
C24
R25
D17
R116
T4 Q16 D37 D9
C52
D19 D38
C39
DZ10 R17
C81
C61
C65
C88
C16
C64
C67
C29
C60
R118
C23
R37
R36
D25
R58
R31
R39
C21 C38 D24
C31
R111
R35
RV3
R79
1 3
C17
C22
C68
- -
EC4
C99
R96
C58
R67
C59
C37
R32 R69 R72 R75 R71
C62
R70
R83
DZ9
7 1 7 1
D15 1 3 L4
Q11
C57
+ +
PF1
R21
R68
DZ6
C36
R57
U2
R85
RV1 U1
R86
R24
R82
C93
Q8 C19
D12
-
D11
1 3
R103
L7
R102
R16
L5
R90
D39
C66
C42
C63
RV4
C26
R73
R101
R53
D35
R87
R88
R76
R77
R74
R81
D36
R43
R97
R78
R117
DZ7
R114
R113
R95 C71
1E
D13
+
R98
- 1 1
EC10
C70
U6 U3
C25
C18
R20 C15
+E
R94
R93
R92
R22
D14
Q10
C77
1 3 SH1
D30
DZ5
DZ8
R38
D28
D29
R56
R30
R40
R26
R63
R41
R62
R27
R34
R33
R28
R61
C47
PF3
C45
C35
C33
C34
SH2
R3 R2 R1
C55
T2
RV2
D31
D26
D27
D32
R60
R59
R64
R65
SH3
C9
D34
SH4
D33
1
C76
C74 C75
C51
U5 U4
R42
C48
-
4 1E 8 1 8 1 C13
24
1E
R91
1O
U7
EC8
24
C40
R51
D23
R66
R55
R52
C44
C92
C43
R44
R29
1E
C4
+
Q9
C69
C72
C30
EC7
C54
C50
R115
C32
R5
R4
Q2 Q6
R54
R46 R47 C5
R45 C41
C49 Q5
C53
R48 EC9 Q3
D8
R49 R50
C46
D6
-
-
1 D5
D7
C14
T1
12
PF4
+
+
13
12
R10
R6
L1 C83 T3
C2
13
C8 C11 C1
C6 C7 DZ1 R8
R9
R14
R89
R11
R13
R12 C84 R7
P2 P1
Q4 D4 D2 D1 Q7 Q1
- 54 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
META SYSTEM
S.p.A
PROPERTY ALL RIGHTS RESERVED ART.1151 2/3/4
IL TECNICO PROGETTISTA:INCERTI ERNESTO
IL TECNICO DISEGNATORE:SCORTICATI
STEFANO
STAMPATO C.S.
S3113B
Bill Of Page1
Materials
October
9,2001
12:07:08
- 55 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 56 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 57 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 58 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 59 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 60 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL1000 PLUS
Service and Operating Manual
- 61 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
8 7 6 5 4 3 2 1
R2
100K
TRD
D D
R1 R3
100K 100K
EC1
TRD TRD
MAT6PMAS90
C1 C2
1U 1U 6
L1
N 250VAC 250VAC 5
150UH
PF1 L2 L3 4
PORTAFUSE 3
LINE D10-CS-20A
INPUT 2
L 1
1
275V40J
C4 C3 C6 C5
VR5 VR6 VR4
2N2 2N2 2N2 Y
275V40J 275V40J 275V40J
Y Y 250VAC
PF3
PORTAFUSE
F-2A
B B
EC4
PRESA-10A-250V
CS-90
Title
FILTRO RETE VL1000 PLUS
- 62 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
L3
C6 1E
EC3
C2
C5
R1
R3
R2
H4
H3
H6
PF1
H7
L1
L2
C3
C4
VR2
C1
EC2 VR3
H1 VR6 VR4
H2
VR5
PF3
H5
L
E
EC4
SCALA: 127:89
RIFERIM. X:
CODICE: S3114D DATA: 22-11-00 R IL TECNICO DISEGNATORE: CAVALCABUE ___________________________
R
META IL TECNICO PROGETTISTA: INCERTI ___________________________
TITOLO: FILTRO VL1000 PLUS
SYSTEM META SYSTEM PROPERTY ALL RIGHT RESERVED ART. 1151-1/2/3
- 63 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
Bill Of Page1
Materials
October
9,2001
12:13:04
- 64 –
Release 2.0
1000W VHF FM AMPLIFIER ● VL 1000 PLUS
Service and Operating Manual
8 7