Nozzle (MH1)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 12 mm

Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 3 mm
1

Location and Orientation

Located on: Right head
Orientation: 0°
End of nozzle to datum line: -2,166 mm
Calculated as hillside: No
Distance to head center, R: 0 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 581.05 mm
Wall thickness, tn: 95 mm
Minimum wall thickness: 14.27 mm
Corrosion allowance: 3.2 mm
Projection available outside vessel, Lpr: 197.95 mm
Heavy barrel length, Lhb: 60 mm
Projection available outside vessel to flange face, Lf: 350.35 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0.208 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 24 Class 150 WN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: Yes
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0.208 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C

J05-D-0302 (MA)
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.
PWHT performed: Yes
Circumferential joint radiography: Full UW-11(a) Type 1

Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.62 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

118.9566 118.9707 14.98 102.5508 -- -- 1.44 5.04 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 9.99 bar @ 17 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

136.4101 136.423 14.6632 120.3198 -- -- 1.44 2.11 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAEP

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.65 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

43.6946 150.9378 46.547 102.9508 -- -- 1.44 4.69 14.27

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
 Nozzle (N8)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 12 mm

Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 3 mm
1

Location and Orientation

Located on: Cylinder #3
Orientation: 0°
Nozzle center line offset to datum line: 4,000 mm
End of nozzle to shell center: 3,926 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 139.73 mm
Wall thickness, tn: 40 mm
Minimum wall thickness: 14.27 mm
Corrosion allowance: 3.2 mm
Projection available outside vessel, Lpr: 211.1 mm
Heavy barrel length, Lhb: 35 mm
Projection available outside vessel to flange face, Lf: 300 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 6 Class 150 WN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.

J05-D-0302 (MA)
PWHT performed: Yes
Circumferential joint radiography: Full UW-11(a) Type 1

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.7 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

33.3144 35.3677 0.0013 33.9264 -- -- 1.44 9.42 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 1,223.24kgf

Circumferential moment: Mc = 366.97 kgf-m
Circumferential shear: Vc = 917.43 kgf
Longitudinal moment: ML = 477.06 kgf-m
Longitudinal shear: VL = 1,223.24kgf
Torsion moment: Mt = 550.46 kgf-m
Internal pressure: P = 8.7 bar
Mean shell radius: Rm = 3,614.6 mm
Local shell thickness: t = 22.8 mm
Shell yield stress: Sy = 2,345.35kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm / t = 3,614.6 / 22.8 = 158.5379

Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)

Local circumferential pressure stress = I*P*Ri / t =1,401.849 kgf/cm2

Local longitudinal pressure stress = I*P*Ri / (2*t) =700.96 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 2,084.18 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,417.04 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 30.0338 0.0266 0 0 0 0 -44.575 -44.575 -44.575 -44.575

4C* 29.505 0.0266 -43.801 -43.801 -43.801 -43.801 0 0 0 0

1C 0.2078 0.0266 0 0 0 0 -293.391 293.391 -293.391 293.391

2C-1 0.1554 0.0266 -219.428 219.428 -219.428 219.428 0 0 0 0

3A* 2.5542 0.0266 0 0 0 0 -11.812 -11.812 11.812 11.812

1A 0.101 0.0266 0 0 0 0 -445.043 445.043 445.043 -445.043

3B* 9.8002 0.0266 -58.987 -58.987 58.987 58.987 0 0 0 0

1B-1 0.0592 0.0266 -339.09 339.09 339.09 -339.09 0 0 0 0

Pressure stress* 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849

Total circumferential stress 740.543 1,857.579 1,536.698 1,297.373 607.03 2,083.897 1,520.738 1,217.434

Primary membrane
1,299.061 1,299.061 1,417.036 1,417.036 1,345.463 1,345.463 1,369.086 1,369.086
circumferential stress*

3C* 30.0338 0.0266 -44.575 -44.575 -44.575 -44.575 0 0 0 0

4C* 29.505 0.0266 0 0 0 0 -43.801 -43.801 -43.801 -43.801

1C-1 0.2034 0.0266 -287.204 287.204 -287.204 287.204 0 0 0 0

2C 0.1543 0.0266 0 0 0 0 -217.881 217.881 -217.881 217.881

4A* 3.167 0.0266 0 0 0 0 -14.694 -14.694 14.694 14.694

2A 0.0616 0.0266 0 0 0 0 -271.455 271.455 271.455 -271.455

4B* 2.8347 0.0266 -17.085 -17.085 17.085 17.085 0 0 0 0

2B-1 0.0993 0.0266 -568.783 568.783 568.783 -568.783 0 0 0 0

Pressure stress* 700.96 700.96 700.96 700.96 700.96 700.96 700.96 700.96

Total longitudinal stress -216.686 1,495.287 955.049 391.891 153.128 1,131.8 725.427 618.279

Primary membrane
639.301 639.301 673.47 673.47 642.464 642.464 671.853 671.853
longitudinal stress*

Shear from M t 31.849 31.849 31.849 31.849 31.849 31.849 31.849 31.849

Circ shear from V c 11.671 11.671 -11.671 -11.671 0 0 0 0

Long shear from V L 0 0 0 0 -15.538 -15.538 15.538 15.538

Total Shear stress 43.52 43.52 20.178 20.178 16.311 16.311 47.387 47.387

Combined stress (P L+Pb+Q) 961.166 1,862.711 1,537.401 1,297.795 607.592 2,084.178 1,523.551 1,221.161

Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads (hot shut down condition
governs)

σn (Pm) = ABS(Pr / (π*(Ro2 - Ri2))) + M*Ro / I

= ABS(1,223.24 / (π*(84.142 - 73.062))*100) + 601,877.2*84.14 / 1.6979E+07*100
= 320.624 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Longitudinal stress in the nozzle wall due to external pressure + external loads

σn (Pm) = ABS(P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) - M*Ro / I)

= ABS(-0.5*1.02*73.06 / (2*11.07) - 1,223.24 / (π*(84.142 - 73.062)) - 601,877.2*84.14 / 1.6979E+07)
= 322.306 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external

J05-D-0302 (MA)
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (1,223.242 + 917.432)0.5 / (π*73.06*11.07)*100
= 60.151 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 550.5 / (2*π*73.062*11.07)*100000
= 148.189 kgf/cm2

σtotal = σshear + σtorsion

= 60.151 + 148.189
= 208.34 kgf/cm2

UG-45: The total combined shear stress (208.34 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 9.92 bar @ 17 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

36.3264 41.1702 0.0019 39.7283 -- -- 1.44 6.22 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAEP

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.65 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

16.658 35.1354 -- 33.6954 -- -- 1.44 5.91 14.27

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
 Nozzle (N6)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 10 mm

Note: round inside edges per UG-76(c)

Location and Orientation

Located on: Cylinder #4
Orientation: 0°
Nozzle center line offset to datum line: 2,000 mm
End of nozzle to shell center: 3,826 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-105 (II-D Metric p. 18, ln. 5) (normalized)
Inside diameter, new: 50.8 mm
Nominal wall thickness: 13.46 mm
Corrosion allowance: 3.2 mm
Projection available outside vessel, Lpr: 180.95 mm
Projection available outside vessel to flange face, Lf: 200 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 2 Class 150 LWN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.
PWHT performed: Yes

J05-D-0302 (MA)
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 8.7 bar @ 165 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 407.89 kgf

Circumferential moment: Mc = 40.79 kgf-m
Circumferential shear: Vc = 305.91 kgf
Longitudinal moment: ML = 53.03 kgf-m
Longitudinal shear: VL = 407.89 kgf
Torsion moment: Mt = 61.18 kgf-m
Internal pressure: P = 8.7 bar
Mean shell radius: Rm = 3,614.6 mm
Local shell thickness: t = 22.8 mm
Shell yield stress: Sy = 2,345.35kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm / t = 3,614.6 / 22.8 = 158.5379

Pressure stress intensity factor, I = 1.18007 (derived from PVP-Vol. 399, pages 77-82)

Local circumferential pressure stress = I*P*Ri / t =1,654.251 kgf/cm2

Local longitudinal pressure stress = I*P*Ri / (2*t) =827.161 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 1,860.88 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,644.9 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 35.5466 0.0094 0 0 0 0 -17.577 -17.577 -17.577 -17.577

4C* 31.1807 0.0094 -15.468 -15.468 -15.468 -15.468 0 0 0 0

1C 0.2824 0.0094 0 0 0 0 -132.95 132.95 -132.95 132.95

2C-1 0.2324 0.0094 -109.398 109.398 -109.398 109.398 0 0 0 0

3A* 0.8227 0.0094 0 0 0 0 -1.195 -1.195 1.195 1.195

1A 0.101 0.0094 0 0 0 0 -139.84 139.84 139.84 -139.84

3B* 3.2391 0.0094 -6.117 -6.117 6.117 6.117 0 0 0 0

1B-1 0.065 0.0094 -116.991 116.991 116.991 -116.991 0 0 0 0

Pressure stress* 1,654.251 1,654.251 1,654.251 1,654.251 1,401.849 1,401.849 1,401.849 1,401.849

Total circumferential stress 1,406.279 1,859.055 1,652.493 1,637.307 1,110.287 1,655.868 1,392.358 1,378.578

Primary membrane
1,632.667 1,632.667 1,644.9 1,644.9 1,383.077 1,383.077 1,385.468 1,385.468
circumferential stress*

3C* 35.5466 0.0094 -17.577 -17.577 -17.577 -17.577 0 0 0 0

4C* 31.1807 0.0094 0 0 0 0 -15.468 -15.468 -15.468 -15.468

1C-1 0.2912 0.0094 -137.098 137.098 -137.098 137.098 0 0 0 0

2C 0.2266 0.0094 0 0 0 0 -106.656 106.656 -106.656 106.656

4A* 0.8185 0.0094 0 0 0 0 -1.195 -1.195 1.195 1.195

2A 0.064 0.0094 0 0 0 0 -88.587 88.587 88.587 -88.587

4B* 1.1256 0.0094 -2.109 -2.109 2.109 2.109 0 0 0 0

2B-1 0.11 0.0094 -197.984 197.984 197.984 -197.984 0 0 0 0

Pressure stress* 700.96 700.96 700.96 700.96 827.161 827.161 827.161 827.161

Total longitudinal stress 346.191 1,016.357 746.378 624.607 615.256 1,005.74 794.82 830.957

Primary membrane
681.274 681.274 685.492 685.492 810.498 810.498 812.888 812.888
longitudinal stress*

Shear from M t 28.263 28.263 28.263 28.263 28.263 28.263 28.263 28.263

Circ shear from V c 10.968 10.968 -10.968 -10.968 0 0 0 0

Long shear from V L 0 0 0 0 -14.624 -14.624 14.624 14.624

Total Shear stress 39.231 39.231 17.296 17.296 13.64 13.64 42.887 42.887

Combined stress (P L+Pb+Q) 1,407.755 1,860.883 1,652.845 1,637.588 1,110.638 1,656.149 1,395.451 1,381.882

Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads (hot shut down condition
governs)

σn (Pm) = ABS(Pr / (π*(Ro2 - Ri2))) + M*Ro / I

= ABS(407.89 / (π*(38.862 - 28.62))*100) + 66,898.1*38.86 / 1,265,914*100
= 224.124 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Longitudinal stress in the nozzle wall due to external pressure + external loads

σn (Pm) = ABS(P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) - M*Ro / I)

= ABS(-0.5*1.02*28.6 / (2*10.26) - 407.89 / (π*(38.862 - 28.62)) - 66,898.1*38.86 / 1,265,914)
= 224.834 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external

J05-D-0302 (MA)
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (407.892 + 305.912)0.5 / (π*28.6*10.26)*100
= 55.297 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 61.2 / (2*π*28.62*10.26)*100000
= 116.008 kgf/cm2

σtotal = σshear + σtorsion

= 55.297 + 116.008
= 171.304 kgf/cm2

UG-45: The total combined shear stress (171.304 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 9.92 bar @ 17 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

4.8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement Calculations for MAEP

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For Pe = 0.65 bar @ 149 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

5.15 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

J05-D-0302 (MA)
 Nozzle (N2)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 12 mm

Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 3 mm
1

Location and Orientation

Located on: Cylinder #4
Orientation: 0°
Nozzle center line offset to datum line: 800 mm
End of nozzle to shell center: 3,926 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 295.3 mm
Wall thickness, tn: 60 mm
Minimum wall thickness: 14.27 mm
Corrosion allowance: 3.2 mm
Projection available outside vessel, Lpr: 185.7 mm
Heavy barrel length, Lhb: 50 mm
Projection available outside vessel to flange face, Lf: 300 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 12 Class 150 WN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.

J05-D-0302 (MA)
PWHT performed: Yes
Circumferential joint radiography: Full UW-11(a) Type 1

Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.42 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

66.5349 66.5431 2.2516 62.8515 -- -- 1.44 11.53 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 2,446.49kgf

Circumferential moment: Mc = 1,467.89kgf-m
Circumferential shear: Vc = 1,834.86kgf
Longitudinal moment: ML = 1,908.26kgf-m
Longitudinal shear: VL = 2,446.49kgf
Torsion moment: Mt = 2,201.83kgf-m
Internal pressure: P = 8.42 bar
Mean shell radius: Rm = 3,614.6 mm
Local shell thickness: t = 22.8 mm
Shell yield stress: Sy = 2,345.35kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm / t = 3,614.6 / 22.8 = 158.5379

Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)

Local circumferential pressure stress = I*P*Ri / t =1,356.15 kgf/cm2

Local longitudinal pressure stress = I*P*Ri / (2*t) =678.04 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 2,481.34 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,478.84 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 23.795 0.0503 0 0 0 0 -70.658 -70.658 -70.658 -70.658

4C* 26.9644 0.0503 -80.08 -80.08 -80.08 -80.08 0 0 0 0

1C 0.1285 0.0503 0 0 0 0 -362.854 362.854 -362.854 362.854

2C-1 0.0932 0.0503 -263.159 263.159 -263.159 263.159 0 0 0 0

3A* 4.854 0.0503 0 0 0 0 -47.598 -47.598 47.598 47.598

1A 0.0944 0.0503 0 0 0 0 -880.313 880.313 880.313 -880.313

3B* 15.9127 0.0503 -202.765 -202.765 202.765 202.765 0 0 0 0

1B-1 0.0472 0.0503 -572.158 572.158 572.158 -572.158 0 0 0 0

Pressure stress* 1,356.15 1,356.15 1,356.15 1,356.15 1,356.15 1,356.15 1,356.15 1,356.15

Total circumferential stress 237.989 1,908.621 1,787.834 1,169.837 -5.273 2,481.06 1,850.548 815.63

Primary membrane
1,073.305 1,073.305 1,478.835 1,478.835 1,237.894 1,237.894 1,333.089 1,333.089
circumferential stress*

3C* 23.795 0.0503 -70.658 -70.658 -70.658 -70.658 0 0 0 0

4C* 26.9644 0.0503 0 0 0 0 -80.08 -80.08 -80.08 -80.08

1C-1 0.1379 0.0503 -389.43 389.43 -389.43 389.43 0 0 0 0

2C 0.0944 0.0503 0 0 0 0 -266.604 266.604 -266.604 266.604

4A* 6.6702 0.0503 0 0 0 0 -65.385 -65.385 65.385 65.385

2A 0.055 0.0503 0 0 0 0 -512.889 512.889 512.889 -512.889

4B* 4.7553 0.0503 -60.605 -60.605 60.605 60.605 0 0 0 0

2B-1 0.0732 0.0503 -887.343 887.343 887.343 -887.343 0 0 0 0

Pressure stress* 678.04 678.04 678.04 678.04 678.04 678.04 678.04 678.04

Total longitudinal stress -729.997 1,823.55 1,165.899 170.072 -246.918 1,312.067 909.631 417.061

Primary membrane
546.777 546.777 667.986 667.986 532.575 532.575 663.346 663.346
longitudinal stress*

Shear from M t 35.646 35.646 35.646 35.646 35.646 35.646 35.646 35.646

Circ shear from V c 12.304 12.304 -12.304 -12.304 0 0 0 0

Long shear from V L 0 0 0 0 -16.452 -16.452 16.452 16.452

Total Shear stress 47.949 47.949 23.342 23.342 19.194 19.194 52.097 52.097

Combined stress (P L+Pb+Q) 972.696 1,930.206 1,788.678 1,170.399 -248.465 2,481.341 1,853.431 822.31

Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads

σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 8.42*1.02*150.85 / (2*11.07) - 2,446.49 / (π*(161.932 - 150.852))*100 + 2,407,508.8*161.93 / 1.3324E+08*100
= 328.542 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (2,446.492 + 1,834.862)0.5 / (π*150.85*11.07)*100
= 58.267 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 2,201.8 / (2*π*150.852*11.07)*100000

J05-D-0302 (MA)
= 139.052 kgf/cm2

σtotal = σshear + σtorsion

= 58.267 + 139.052
= 197.319 kgf/cm2

UG-45: The total combined shear stress (197.319 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 9.76 bar @ 17 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

75.4758 75.4818 1.3026 72.7392 -- -- 1.44 8.33 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAEP

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.65 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

34.3932 64.227 -- 62.787 -- -- 1.44 5.79 14.27

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
 Nozzle (N7)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 10 mm

Note: round inside edges per UG-76(c)

Location and Orientation

Located on: Cylinder #1
Orientation: 90°
Nozzle center line offset to datum line: 9,000 mm
End of nozzle to shell center: 3,400 mm
Offset from center, Lo: 1,900 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 50.8 mm
Nominal wall thickness: 13.46 mm
Corrosion allowance: 3.2 mm
Opening chord length: 67.24 mm
Projection available outside vessel, Lpr: 269.03 mm
Projection available outside vessel to flange face, Lf: 288.08 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0.3911 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 2 Class 150 LWN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0.3911 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.

J05-D-0302 (MA)
PWHT performed: Yes

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.7 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

7.6649 13.8387 7.6658 5.1729 -- -- 1 8 13.46

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 407.89 kgf

Circumferential moment: Mc = 40.79 kgf-m
Circumferential shear: Vc = 305.91 kgf
Longitudinal moment: ML = 53.03 kgf-m
Longitudinal shear: VL = 407.89 kgf
Torsion moment: Mt = 61.18 kgf-m
Internal pressure: P = 8.7 bar
Mean shell radius: Rm = 3,614.6 mm
Local shell thickness: t = 22.8 mm
Shell yield stress: Sy = 2,345.35kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm / t = 3,614.6 / 22.8 = 158.5379

Pressure stress intensity factor, I = 1.18007 (derived from PVP-Vol. 399, pages 77-82)

Local circumferential pressure stress = I*P*Ri / t =1,654.181 kgf/cm2

Local longitudinal pressure stress = I*P*Ri / (2*t) =827.09 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 1,860.81 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,644.83 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 35.5466 0.0094 0 0 0 0 -17.577 -17.577 -17.577 -17.577

4C* 31.1807 0.0094 -15.468 -15.468 -15.468 -15.468 0 0 0 0

1C 0.2824 0.0094 0 0 0 0 -132.95 132.95 -132.95 132.95

2C-1 0.2324 0.0094 -109.398 109.398 -109.398 109.398 0 0 0 0

3A* 0.8227 0.0094 0 0 0 0 -1.195 -1.195 1.195 1.195

1A 0.101 0.0094 0 0 0 0 -139.84 139.84 139.84 -139.84

3B* 3.2391 0.0094 -6.117 -6.117 6.117 6.117 0 0 0 0

1B-1 0.065 0.0094 -116.991 116.991 116.991 -116.991 0 0 0 0

Pressure stress* 1,654.181 1,654.181 1,654.181 1,654.181 1,401.779 1,401.779 1,401.779 1,401.779

Total circumferential stress 1,406.208 1,858.985 1,652.423 1,637.237 1,110.216 1,655.798 1,392.288 1,378.507

Primary membrane
1,632.597 1,632.597 1,644.83 1,644.83 1,383.007 1,383.007 1,385.397 1,385.397
circumferential stress*

3C* 35.5466 0.0094 -17.577 -17.577 -17.577 -17.577 0 0 0 0

4C* 31.1807 0.0094 0 0 0 0 -15.468 -15.468 -15.468 -15.468

1C-1 0.2912 0.0094 -137.098 137.098 -137.098 137.098 0 0 0 0

2C 0.2266 0.0094 0 0 0 0 -106.656 106.656 -106.656 106.656

4A* 0.8185 0.0094 0 0 0 0 -1.195 -1.195 1.195 1.195

2A 0.064 0.0094 0 0 0 0 -88.587 88.587 88.587 -88.587

4B* 1.1256 0.0094 -2.109 -2.109 2.109 2.109 0 0 0 0

2B-1 0.11 0.0094 -197.984 197.984 197.984 -197.984 0 0 0 0

Pressure stress* 700.889 700.889 700.889 700.889 827.09 827.09 827.09 827.09

Total longitudinal stress 346.121 1,016.286 746.308 624.536 615.185 1,005.67 794.749 830.887

Primary membrane
681.204 681.204 685.422 685.422 810.428 810.428 812.818 812.818
longitudinal stress*

Shear from M t 28.263 28.263 28.263 28.263 28.263 28.263 28.263 28.263

Circ shear from V c 10.968 10.968 -10.968 -10.968 0 0 0 0

Long shear from V L 0 0 0 0 -14.624 -14.624 14.624 14.624

Total Shear stress 39.231 39.231 17.296 17.296 13.64 13.64 42.887 42.887

Combined stress (P L+Pb+Q) 1,407.685 1,860.813 1,652.775 1,637.518 1,110.568 1,656.079 1,395.381 1,381.812

Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads (hot shut down condition
governs)

σn (Pm) = ABS(Pr / (π*(Ro2 - Ri2))) + M*Ro / I

= ABS(407.89 / (π*(38.862 - 28.62))*100) + 66,898.1*38.86 / 1,265,914*100
= 224.124 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Longitudinal stress in the nozzle wall due to external pressure + external loads

σn (Pm) = ABS(P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) - M*Ro / I)

= ABS(-0.5*1.02*28.6 / (2*10.26) - 407.89 / (π*(38.862 - 28.62)) - 66,898.1*38.86 / 1,265,914)
= 224.834 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external

J05-D-0302 (MA)
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (407.892 + 305.912)0.5 / (π*28.6*10.26)*100
= 55.297 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 61.2 / (2*π*28.62*10.26)*100000
= 116.008 kgf/cm2

σtotal = σshear + σtorsion

= 55.297 + 116.008
= 171.304 kgf/cm2

UG-45: The total combined shear stress (171.304 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 8.7 bar @ 165 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

J05-D-0302 (MA)
 UW-16 Weld Sizing Summary
Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 9.92 bar @ 17 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

4.8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 9.92 bar @ 17 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

4.8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement Calculations for MAEP

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.55 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

7.1377 7.1381 1.0561 5.0819 -- -- 1 5.15 13.46

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

J05-D-0302 (MA)
 UW-16 Weld Sizing Summary
Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

J05-D-0302 (MA)
 Nozzle (N9)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 12 mm

Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 3 mm
1

Location and Orientation

Located on: Cylinder #1
Orientation: 0°
Nozzle center line offset to datum line: 8,800 mm
End of nozzle to shell center: 3,976 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 466.75 mm
Wall thickness, tn: 95 mm
Minimum wall thickness: 20.62 mm
Corrosion allowance: 3.2 mm
Projection available outside vessel, Lpr: 205.47 mm
Heavy barrel length, Lhb: 60 mm
Projection available outside vessel to flange face, Lf: 350 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 20 Class 150 WN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.

J05-D-0302 (MA)
PWHT performed: Yes
Circumferential joint radiography: Full UW-11(a) Type 1

Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.56 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

106.1407 106.1462 1.7355 102.9708 -- -- 1.44 11.53 20.62

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 3,669.73 kgf

Circumferential moment: Mc = 3,302.75 kgf-m
Circumferential shear: Vc = 2,752.3 kgf
Longitudinal moment: ML = 4,293.58 kgf-m
Longitudinal shear: VL = 3,669.73 kgf
Torsion moment: Mt = 48,599.98kgf-m
Internal pressure: P = 8.56 bar
Mean shell radius: Rm = 3,614.6 mm
Local shell thickness: t = 22.8 mm
Shell yield stress: Sy = 2,345.35 kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm / t = 3,614.6 / 22.8 = 158.5379

Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)

Local circumferential pressure stress = I*P*Ri / t =1,379.421 kgf/cm2

Local longitudinal pressure stress = I*P*Ri / (2*t) =689.711 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 2,783.17 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,580.22 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 17.876 0.0795 0 0 0 0 -79.587 -79.587 -79.587 -79.587

4C* 24.1363 0.0795 -107.499 -107.499 -107.499 -107.499 0 0 0 0

1C 0.0919 0.0795 0 0 0 0 -389.289 389.289 -389.289 389.289

2C-1 0.0581 0.0795 -246.074 246.074 -246.074 246.074 0 0 0 0

3A* 5.9416 0.0795 0 0 0 0 -82.892 -82.892 82.892 82.892

1A 0.0842 0.0795 0 0 0 0 -1,117.106 1,117.106 1,117.106 -1,117.106

3B* 17.0016 0.0795 -308.296 -308.296 308.296 308.296 0 0 0 0

1B-1 0.0331 0.0795 -570.892 570.892 570.892 -570.892 0 0 0 0

Pressure stress* 1,379.421 1,379.421 1,379.421 1,379.421 1,379.421 1,379.421 1,379.421 1,379.421

Total circumferential stress 146.66 1,780.593 1,905.036 1,255.4 -289.454 2,723.338 2,110.543 654.909

Primary membrane
963.626 963.626 1,580.218 1,580.218 1,216.942 1,216.942 1,382.726 1,382.726
circumferential stress*

3C* 17.876 0.0795 -79.587 -79.587 -79.587 -79.587 0 0 0 0

4C* 24.1363 0.0795 0 0 0 0 -107.499 -107.499 -107.499 -107.499

1C-1 0.0966 0.0795 -409.186 409.186 -409.186 409.186 0 0 0 0

2C 0.0583 0.0795 0 0 0 0 -246.918 246.918 -246.918 246.918

4A* 10.0702 0.0795 0 0 0 0 -140.473 -140.473 140.473 140.473

2A 0.0452 0.0795 0 0 0 0 -599.718 599.718 599.718 -599.718

4B* 5.9323 0.0795 -107.57 -107.57 107.57 107.57 0 0 0 0

2B-1 0.0493 0.0795 -850.292 850.292 850.292 -850.292 0 0 0 0

Pressure stress* 689.711 689.711 689.711 689.711 689.711 689.711 689.711 689.711

Total longitudinal stress -756.924 1,762.032 1,158.798 276.587 -404.897 1,288.374 1,075.485 369.885

Primary membrane
502.554 502.554 717.693 717.693 441.738 441.738 722.685 722.685
longitudinal stress*

Shear from M t 314.623 314.623 314.623 314.623 314.623 314.623 314.623 314.623

Circ shear from V c 11.671 11.671 -11.671 -11.671 0 0 0 0

Long shear from V L 0 0 0 0 -15.608 -15.608 15.608 15.608

Total Shear stress 326.294 326.294 302.952 302.952 299.015 299.015 330.232 330.232

Combined stress (P L+Pb+Q) 1,114.575 2,097.747 2,012.535 1,341.596 -651.745 2,783.169 2,206.934 872.087

Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads

σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 8.56*1.02*236.58 / (2*17.42) - 3,669.73 / (π*(2542 - 236.582))*100 + 5,416,894.8*254 / 8.0889E+08*100
= 215.683 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (3,669.732 + 2,752.32)0.5 / (π*236.58*17.42)*100
= 35.421 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 48,599.8 / (2*π*236.582*17.42)*100000

J05-D-0302 (MA)
= 793.14 kgf/cm2

σtotal = σshear + σtorsion

= 35.421 + 793.14
= 828.561 kgf/cm2

UG-45: The total combined shear stress (828.561 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 9.92 bar @ 17 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

121.3477 122.3217 0.0071 120.8746 -- -- 1.44 8.33 20.62

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAEP

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.65 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

53.9381 104.5211 -- 103.0811 -- -- 1.44 5.61 20.62

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
 Nozzle (K3A)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 10 mm

Note: round inside edges per UG-76(c)

Location and Orientation

Located on: Cylinder #2
Orientation: 90°
Nozzle center line offset to datum line: 5,200 mm
End of nozzle to shell center: 3,400 mm
Offset from center, Lo: -1,800 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 50.8 mm
Nominal wall thickness: 13.46 mm
Corrosion allowance: 3.2 mm
Opening chord length: 65.97 mm
Projection available outside vessel, Lpr: 211.37 mm
Projection available outside vessel to flange face, Lf: 230.42 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0.0347 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 2 Class 150 LWN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0.0347 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.

J05-D-0302 (MA)
PWHT performed: Yes

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.7 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

7.5198 13.7109 7.538 5.1729 -- -- 1 8 13.46

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 407.89 kgf

Circumferential moment: Mc = 40.79 kgf-m
Circumferential shear: Vc = 305.91 kgf
Longitudinal moment: ML = 53.03 kgf-m
Longitudinal shear: VL = 407.89 kgf
Torsion moment: Mt = 61.18 kgf-m
Internal pressure: P = 8.7 bar
Mean shell radius: Rm = 3,614.6 mm
Local shell thickness: t = 22.8 mm
Shell yield stress: Sy = 2,345.35kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm / t = 3,614.6 / 22.8 = 158.5379

Pressure stress intensity factor, I = 1.18007 (derived from PVP-Vol. 399, pages 77-82)

Local circumferential pressure stress = I*P*Ri / t =1,654.251 kgf/cm2

Local longitudinal pressure stress = I*P*Ri / (2*t) =827.161 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 1,860.88 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,644.9 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 35.5466 0.0094 0 0 0 0 -17.577 -17.577 -17.577 -17.577

4C* 31.1807 0.0094 -15.468 -15.468 -15.468 -15.468 0 0 0 0

1C 0.2824 0.0094 0 0 0 0 -132.95 132.95 -132.95 132.95

2C-1 0.2324 0.0094 -109.398 109.398 -109.398 109.398 0 0 0 0

3A* 0.8227 0.0094 0 0 0 0 -1.195 -1.195 1.195 1.195

1A 0.101 0.0094 0 0 0 0 -139.84 139.84 139.84 -139.84

3B* 3.2391 0.0094 -6.117 -6.117 6.117 6.117 0 0 0 0

1B-1 0.065 0.0094 -116.991 116.991 116.991 -116.991 0 0 0 0

Pressure stress* 1,654.251 1,654.251 1,654.251 1,654.251 1,401.849 1,401.849 1,401.849 1,401.849

Total circumferential stress 1,406.279 1,859.055 1,652.493 1,637.307 1,110.287 1,655.868 1,392.358 1,378.578

Primary membrane
1,632.667 1,632.667 1,644.9 1,644.9 1,383.077 1,383.077 1,385.468 1,385.468
circumferential stress*

3C* 35.5466 0.0094 -17.577 -17.577 -17.577 -17.577 0 0 0 0

4C* 31.1807 0.0094 0 0 0 0 -15.468 -15.468 -15.468 -15.468

1C-1 0.2912 0.0094 -137.098 137.098 -137.098 137.098 0 0 0 0

2C 0.2266 0.0094 0 0 0 0 -106.656 106.656 -106.656 106.656

4A* 0.8185 0.0094 0 0 0 0 -1.195 -1.195 1.195 1.195

2A 0.064 0.0094 0 0 0 0 -88.587 88.587 88.587 -88.587

4B* 1.1256 0.0094 -2.109 -2.109 2.109 2.109 0 0 0 0

2B-1 0.11 0.0094 -197.984 197.984 197.984 -197.984 0 0 0 0

Pressure stress* 700.96 700.96 700.96 700.96 827.161 827.161 827.161 827.161

Total longitudinal stress 346.191 1,016.357 746.378 624.607 615.256 1,005.74 794.82 830.957

Primary membrane
681.274 681.274 685.492 685.492 810.498 810.498 812.888 812.888
longitudinal stress*

Shear from M t 28.263 28.263 28.263 28.263 28.263 28.263 28.263 28.263

Circ shear from V c 10.968 10.968 -10.968 -10.968 0 0 0 0

Long shear from V L 0 0 0 0 -14.624 -14.624 14.624 14.624

Total Shear stress 39.231 39.231 17.296 17.296 13.64 13.64 42.887 42.887

Combined stress (P L+Pb+Q) 1,407.755 1,860.883 1,652.845 1,637.588 1,110.638 1,656.149 1,395.451 1,381.882

Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads (hot shut down condition
governs)

σn (Pm) = ABS(Pr / (π*(Ro2 - Ri2))) + M*Ro / I

= ABS(407.89 / (π*(38.862 - 28.62))*100) + 66,898.1*38.86 / 1,265,914*100
= 224.124 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Longitudinal stress in the nozzle wall due to external pressure + external loads

σn (Pm) = ABS(P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) - M*Ro / I)

= ABS(-0.5*1.02*28.6 / (2*10.26) - 407.89 / (π*(38.862 - 28.62)) - 66,898.1*38.86 / 1,265,914)
= 224.834 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external

J05-D-0302 (MA)
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (407.892 + 305.912)0.5 / (π*28.6*10.26)*100
= 55.297 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 61.2 / (2*π*28.62*10.26)*100000
= 116.008 kgf/cm2

σtotal = σshear + σtorsion

= 55.297 + 116.008
= 171.304 kgf/cm2

UG-45: The total combined shear stress (171.304 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 8.7 bar @ 165 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

J05-D-0302 (MA)
 UW-16 Weld Sizing Summary
Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 9.92 bar @ 17 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

4.8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement check in the plane parallel to the longitudinal axis

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 9.92 bar @ 17 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

4.8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement Calculations for MAEP

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.56 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

7.0458 7.0464 0.951 5.0955 -- -- 1 5.15 13.46

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

J05-D-0302 (MA)
 UW-16 Weld Sizing Summary
Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

J05-D-0302 (MA)
 Nozzle (BOOT)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 12 mm

Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 3 mm
1

Location and Orientation

Located on: Cylinder #3
Orientation: 180°
Nozzle center line offset to datum line: 4,000 mm
End of nozzle to shell center: 5,526 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 743.6 mm
Wall thickness, tn: 155 mm
Minimum wall thickness: 10 mm
Corrosion allowance: 0 mm
Projection available outside vessel, Lpr: 1,900 mm
Heavy barrel length, Lhb: 60 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0.5573 bar
Longitudinal joint efficiency: 1

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.7 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

169.5374 175.4564 0.0006 174.0158 -- -- 1.44 8.33 10

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 9.92 bar @ 17 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

193.3243 199.0286 0.0116 197.577 -- -- 1.44 8.33 10

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAEP

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.65 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

84.7687 173.9958 0.0006 172.5551 -- -- 1.44 4.9 10

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
 Nozzle (N3)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 12 mm

Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 3 mm
1

Location and Orientation

Located on: Cylinder #4
Orientation: 180°
Nozzle center line offset to datum line: 1,000 mm
End of nozzle to shell center: 3,976 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 581.05 mm
Wall thickness, tn: 130 mm
Minimum wall thickness: 14.27 mm
Corrosion allowance: 3.2 mm
Projection available outside vessel, Lpr: 197.6 mm
Heavy barrel length, Lhb: 60 mm
Projection available outside vessel to flange face, Lf: 350 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0.5573 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 24 Class 150 WN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0.591 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.

J05-D-0302 (MA)
PWHT performed: Yes
Circumferential joint radiography: Full UW-11(a) Type 1

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 8.7 bar @ 165 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

133.936 143.87 -- 142.43 -- -- 1.44 11.53 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 4,892.97kgf

Circumferential moment: Mc = 5,871.56kgf-m
Circumferential shear: Vc = 3,669.73kgf
Longitudinal moment: ML = 7,633.02kgf-m
Longitudinal shear: VL = 4,892.97kgf
Torsion moment: Mt = 8,807.34kgf-m
Internal pressure: P = 8.7 bar
Mean shell radius: Rm = 3,614.6 mm
Local shell thickness: t = 22.8 mm
Shell yield stress: Sy = 2,345.35kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm / t = 3,614.6 / 22.8 = 158.5379

Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)

Local circumferential pressure stress = I*P*Ri / t =1,401.849 kgf/cm2

Local longitudinal pressure stress = I*P*Ri / (2*t) =700.96 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 3,028.89 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,674.92 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 14.2785 0.1018 0 0 0 0 -84.79 -84.79 -84.79 -84.79

4C* 22.0472 0.1018 -130.911 -130.911 -130.911 -130.911 0 0 0 0

1C 0.0738 0.1018 0 0 0 0 -416.779 416.779 -416.779 416.779

2C-1 0.0406 0.1018 -229.271 229.271 -229.271 229.271 0 0 0 0

3A* 6.2778 0.1018 0 0 0 0 -121.561 -121.561 121.561 121.561

1A 0.0769 0.1018 0 0 0 0 -1,416.403 1,416.403 1,416.403 -1,416.403

3B* 16.0499 0.1018 -403.983 -403.983 403.983 403.983 0 0 0 0

1B-1 0.0253 0.1018 -605.764 605.764 605.764 -605.764 0 0 0 0

Pressure stress* 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849 1,401.849

Total circumferential stress 31.919 1,701.989 2,051.415 1,298.428 -637.684 3,028.681 2,438.243 438.996

Primary membrane
866.954 866.954 1,674.921 1,674.921 1,195.499 1,195.499 1,438.62 1,438.62
circumferential stress*

3C* 14.2785 0.1018 -84.79 -84.79 -84.79 -84.79 0 0 0 0

4C* 22.0472 0.1018 0 0 0 0 -130.911 -130.911 -130.911 -130.911

1C-1 0.0738 0.1018 -416.779 416.779 -416.779 416.779 0 0 0 0

2C 0.0428 0.1018 0 0 0 0 -241.715 241.715 -241.715 241.715

4A* 12.1126 0.1018 0 0 0 0 -234.544 -234.544 234.544 234.544

2A 0.0381 0.1018 0 0 0 0 -701.733 701.733 701.733 -701.733

4B* 6.2344 0.1018 -156.925 -156.925 156.925 156.925 0 0 0 0

2B-1 0.0349 0.1018 -835.668 835.668 835.668 -835.668 0 0 0 0

Pressure stress* 700.96 700.96 700.96 700.96 700.96 700.96 700.96 700.96

Total longitudinal stress -793.202 1,711.692 1,191.983 354.206 -607.944 1,278.953 1,264.61 344.574

Primary membrane
459.245 459.245 773.095 773.095 335.505 335.505 804.592 804.592
longitudinal stress*

Shear from M t 34.732 34.732 34.732 34.732 34.732 34.732 34.732 34.732

Circ shear from V c 12.163 12.163 -12.163 -12.163 0 0 0 0

Long shear from V L 0 0 0 0 -16.241 -16.241 16.241 16.241

Total Shear stress 46.895 46.895 22.569 22.569 18.491 18.491 50.973 50.973

Combined stress (P L+Pb+Q) 830.465 1,754.017 2,051.977 1,298.99 -646.542 3,028.892 2,440.423 461.284

Note: * denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads

σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 8.7*1.02*293.73 / (2*11.07) - 4,892.97 / (π*(304.82 - 293.732))*100 + 9,630,035.2*304.8 / 9.3281E+08*100
= 408.803 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (4,892.972 + 3,669.732)0.5 / (π*293.73*11.07)*100
= 59.849 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 8,807.3 / (2*π*293.732*11.07)*100000

J05-D-0302 (MA)
= 146.705 kgf/cm2

σtotal = σshear + σtorsion

= 59.849 + 146.705
= 206.554 kgf/cm2

UG-45: The total combined shear stress (206.554 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 9.92 bar @ 17 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

151.0639 167.2887 0.009 165.8397 -- -- 1.44 8.33 14.27

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

Reinforcement Calculations for MAEP

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe = 0.65 bar @ 149 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

66.968 144.1526 -- 142.7126 -- -- 1.44 5.97 14.27

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 8.4 weld size is adequate

J05-D-0302 (MA)
 Nozzle (K2A)

ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric

tw(lower) = 26 mm
Leg41 = 10 mm

Note: round inside edges per UG-76(c)

Location and Orientation

Located on: Right head
Orientation: 180°
End of nozzle to datum line: -2,050 mm
Calculated as hillside: Yes
Distance to head center, R: 1,000 mm
Passes through a Category A joint: No

Nozzle
Material specification: SA-266 4 (II-D Metric p. 18, ln. 9) (normalized)
Inside diameter, new: 50.8 mm
Nominal wall thickness: 13.46 mm
Corrosion allowance: 3.2 mm
Opening chord length: 57.8 mm
Projection available outside vessel, Lpr: 270.27 mm
Projection available outside vessel to flange face, Lf: 289.32 mm
Local vessel minimum thickness: 26 mm
Liquid static head included: 0.3044 bar
Longitudinal joint efficiency: 1

ASME B16.5-2009 Flange

Description: NPS 2 Class 150 LWN A105
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 334, ln. 29)
Blind included: No
Rated MDMT: -29°C per UCS-66(b)(1)(b)
Liquid static head: 0.3044 bar
MAWP rating: 15.2 bar @ 165°C
MAP rating: 19.6 bar @ 17°C
Hydrotest rating: 30 bar @ 17°C
Gasket Description: Flexitallic Spiral Wound CG 316 S.S.

J05-D-0302 (MA)
PWHT performed: Yes

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 9.7 bar @ 165 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

J05-D-0302 (MA)
Applied Loads

Radial load: Pr = 407.89 kgf

Circumferential moment: M1 = 40.79 kgf-m
Circumferential shear: V2 = 305.91 kgf
Longitudinal moment: M2 = 53.03 kgf-m
Longitudinal shear: V1 = 407.89 kgf
Torsion moment: Mt = 61.18 kgf-m
Internal pressure: P= 9.7 bar
Head yield stress: Sy = 2,345.35 kgf/cm2

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Mean dish radius Rm = 6,527 mm

U = ro / Sqr(Rm*t) = 0.101
Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)

Local pressure stress = I*P*Ri / (2*t) =1,413.872 kgf/cm2

Maximum combined stress (PL+Pb+Q) = 1,792.12 kgf/cm2

Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 1,408.25 kgf/cm2

Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2

The maximum local primary membrane stress (PL) is within allowable limits.

J05-D-0302 (MA)
 Stresses at the nozzle OD per WRC Bulletin 107
Figure value Au Al Bu Bl Cu Cl Du Dl
SR-2* 0.2745 -21.514 -21.514 -21.514 -21.514 -21.514 -21.514 -21.514 -21.514

SR-2 0.3086 -145.254 145.254 -145.254 145.254 -145.254 145.254 -145.254 145.254

SR-3* 0.1254 0 0 0 0 -2.531 -2.531 2.531 2.531

SR-3 1.588 0 0 0 0 -193.836 193.836 193.836 -193.836

SR-3* 0.1254 -3.304 -3.304 3.304 3.304 0 0 0 0

SR-3 1.588 -251.98 251.98 251.98 -251.98 0 0 0 0

Pressure stress* 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872

Total Ox stress 991.819 1,786.287 1,502.388 1,288.936 1,050.737 1,728.917 1,443.471 1,346.307

Membrane O x
1,389.053 1,389.053 1,395.662 1,395.662 1,389.827 1,389.827 1,394.889 1,394.889
stress*

SR-2* 0.0838 -6.609 -6.609 -6.609 -6.609 -6.609 -6.609 -6.609 -6.609

SR-2 0.0896 -42.184 42.184 -42.184 42.184 -42.184 42.184 -42.184 42.184

SR-3* 0.0381 0 0 0 0 -0.773 -0.773 0.773 0.773

SR-3 0.4962 0 0 0 0 -60.534 60.534 60.534 -60.534

SR-3* 0.0381 -0.984 -0.984 0.984 0.984 0 0 0 0

SR-3 0.4962 -78.744 78.744 78.744 -78.744 0 0 0 0

Pressure stress* 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872 1,413.872

Total Oy stress 1,285.351 1,527.206 1,444.807 1,371.688 1,303.771 1,509.208 1,426.386 1,389.686

Membrane O y
1,406.279 1,406.279 1,408.247 1,408.247 1,406.49 1,406.49 1,408.036 1,408.036
stress*

Shear from M t 28.263 28.263 28.263 28.263 28.263 28.263 28.263 28.263

Shear from V 1 0 0 0 0 -14.624 -14.624 14.624 14.624

Shear from V 2 10.968 10.968 -10.968 -10.968 0 0 0 0

Total Shear stress 39.231 39.231 17.296 17.296 13.64 13.64 42.887 42.887

Combined stress
1,290.483 1,792.123 1,507.169 1,375.133 1,304.474 1,729.761 1,478.624 1,416.051
(PL+Pb+Q)

Notes: (1) * denotes primary stress.

(2) The nozzle is assumed to be a rigid (solid) attachment.

Longitudinal stress in the nozzle wall due to internal pressure + external loads (hot shut down condition
governs)

σn (Pm) = ABS(Pr / (π*(Ro2 - Ri2))) + M*Ro / I

= ABS(407.89 / (π*(38.862 - 28.62))*100) + 66,898.1*38.86 / 1,265,914*100
= 224.124 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

Longitudinal stress in the nozzle wall due to external pressure + external loads

σn (Pm) = ABS(P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) - M*Ro / I)

= ABS(-0.5*1.02*28.6 / (2*10.26) - 407.89 / (π*(38.862 - 28.62)) - 66,898.1*38.86 / 1,265,914)
= 224.834 kgf/cm2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external
loads is acceptable ( ≤ S = 1,407.207 kgf/cm2)

J05-D-0302 (MA)
Shear stress in the nozzle wall due to external loads

σshear = (VL2 + Vc2)0.5 / (π*Ri*tn)*100

= (407.892 + 305.912)0.5 / (π*28.6*10.26)*100
= 55.297 kgf/cm2

σtorsion = Mt / (2*π*Ri2*tn)*100000
= 61.2 / (2*π*28.62*10.26)*100000
= 116.008 kgf/cm2

σtotal = σshear + σtorsion

= 55.297 + 116.008
= 171.304 kgf/cm2

UG-45: The total combined shear stress (171.304 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 kgf/cm2)

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 11.07 bar @ 17 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

4.8 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

Reinforcement Calculations for MAEP

J05-D-0302 (MA)
 UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For Pe = 0.65 bar @ 149 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area

5.15 13.46
calculations per UG-36(c)(3)(a)

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for
external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate

This opening does not require reinforcement per UG-36(c)(3)(a)

J05-D-0302 (MA)