SC

Typical Boiler
Erection Sequence
 Boiler construction

 Erection Sequence

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Typical
Pressure Part
Sequence
BackPass
R9,R8,R7
S5
S23,S17
E14,E13
S11
S18
S12
S22
E12,S19
R6
R5,R4,R3
S16
S15
S21
S20
S13
R1
E10,E9
E8
E6
S14
E5

Feb-06
Typical
Pressure Part
Sequence
Furnace

F31,F32,F33
S08, S09
S25,S24
R12
F31, F32, F33
F14
S29, S30
S27
R10, R9
S31, S36
F18, F26
R13, R11
S26, S28

S2, S1
F8, F7
F25, F24, S7
F6C, F6
R12
S27
F14
F23
S34/35 modules
S33/32 modules
F17, F16, F15
S3, S4

Feb-06
Pressure Part Support Steel

Feb-06
 Field Constructability

 Ground Assemble at site pressure part steel and hangers

to intermediate steel members, erect with steel
 Ground Assemble at site complete backpass roof,
economizer outlet header, and economizer hanger tubes;
erect as one piece

Feb-06
 Field Constructability

 Furnace Water Walls

– Buckstay clips attached
– Tension channels attached
– Scallop bars for seal boxes attached
– Seal boxes under 1ft deep attached
– Insulation pins attached

 Backpass Water Walls

– Upper front wall header stubs attached to screen tubes attached to panels
– Buckstay clips attached
– Tension channels attached
– Scallop bars for seal boxes attached
– Seal boxes under 1ft deep attached
– Insulation pins attached

Feb-06
 Backpass Water Wall erection

Lift and Drift

backpass water wall assembly

Water walls ground assembly in cavity

Note this is dependant on steel
Erection sequence.

Buckstays utilized as assembly table

Feb-06
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 Water Wall erection

Side walls erected prior to elements

Wind-box connecting duct and

burner corners are erected
prior to water walls

Feb-06
Feb-06
 Backpass Elements Erection
Ground assembled LTRH into triplets
Reduces picks from 3x98 to 98.
Economizer Bundle
Note:
Erect assemblies from boiler cavity
Or through gas outlet above air heater
Dependent on structural steel arrangement
Feb-06
Furnace Elements Erection

Feb-06
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Rear Arch site ground assembly

Feb-06
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Furnace Bottom Site Assembly

Critical Dimension

Feb-06
 Air and Gas Duct arrangement

Typical shop assembled

Duct with cross section
Into truck shippable lengths
less than 10x10 ft
Will be shop assembled
Into 40 ft or less sections

All other is shipped in

“knocked down” panels Typical “knocked down”
for site ground assembly For site ground assembly

Typical “knocked down”

For site ground assembly

Typical shop assembled

Into truck shippable lengths

Feb-06
Duct Site Ground Assembly

Feb-06
Site Ground Assembled Duct Erection

Feb-06
 Regen Air Heater Erection

Rotor
Module

Upper Center Section Side

Pedestal
Rotor Post

Lower Center Section

Feb-06
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Field Operations

Feb-06