Brelko v7 Eng Compact Secondary Belt Scraper Model E705

BRELKO ®
CONVEYOR PRODUCTS
INSTALLATION, OPERATING & MAINTENANCE MANUAL
E705 COMPACT SECONDARY BELT

SCRAPER
PATENTED
Project Name : .
Project Number : .
Order Number : .
: .
Model Number : .
Purchase Date : .
Purchased From : .
Installation Date : .
: .
Model number information can be found on the Label found on the scraper carton.
This information will be helpful for any future inquiries or questions about belt scraper replacement parts, specifications or
troubleshooting.
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
E705 - Page 248 to 269 Version 7.0 – © 08/2016
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
Table of Contents
1. Disclaimer�� 250
2. Safety Note�� 250
3. The following symbols may be used in this manual:�� 250
4. General Information�� 250
4.1. Application and Features (Standard and Torsion Mount). �� 251
4.2. Reference Drawing - E705-011 �� 252
5. Handling�� 253
5.1. Receiving the goods �� 253
5.2. Work Safety �� 253
5.3. Handling �� 254
5.4. Storage �� 254
5.5. Preparations for installing Belt Scrapers �� 254
5.6. Recommended Tools List �� 254
6. Maintenance�� 255
6.1. New Installation �� 255
6.2. Routine Visual Inspection (every 2~4 weeks) �� 255
6.3. Routine Physical Inspection (every 6~8 weeks) �� 255
6.4. Parts List and Assembly Instructions (Standard Mount). �� 256
6.6. Installation Instructions (Standard Mount) �� 258
6.8. Parts List and Assembly Instructions (Torsion Mount). �� 260
6.10. Installation Instructions (Torsion Mount). �� 262
7. Procedure for Replacing/Repairing Scrapers�� 264
8. Maintenance Log �� 265
9. Conveyor Belt & Equipment Check List�� 266
10. Trouble Shooting�� 269
E705 - Page 249 to 269 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
1. Disclaimer
Brelko conveyor products (pty) ltd hereby disclaims any liability for: damage due to contamination of the material; user’s
failure to inspect, maintain and take reasonable care of the equipment; injuries or damage resulting from use or application
of this product contrary to instructions and specifications contained herein. Brelko’s liability shall be limited to repair or
replacement of equipment shown to be defective.
2. Safety Note
Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand
lockout/tag-out procedures as defined by National Standards Institutes, National Standard for Personnel Protection - Lockout/
Tag-out of Energy Sources - Minimum Safety Requirements and Occupational Health and Safety.
3. The following symbols may be used in this manual:
DANGER Danger: Immediate hazards that will result in severe personal injury or death.
WARNING Warning: Hazards or unsafe practices that could result in personal injury.
CAUTION Caution: Hazards or unsafe practices that could result in product or property damages.
Important: Instructions that must be followed to ensure proper installation/operation of

Important:
equipment.
Note: Note: General statements to assist the reader.
4. General Information
Brelko belt scrapers are designed to operate with minimum maintenance. However, to maintain superior performance
some service is required. When the scraper is installed a regular maintenance program should be set up. This program
will ensure that the scraper operates at optimal efficiency and problems can be identified and fixed before the scraper
stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. Secondary
Scrapers operates at the discharge end of the conveyor and is in direct contact with the moving belt. Only visual
observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped and by
observing the correct lockout/tag-out procedures.
E705 - Page 250 to 269 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
E705 COMPACT SECONDARY BELT

SCRAPER
PATENTED
APPLICATIONS
 Specially designed for easy installation on all belts up to 750mm wide.
 Can be installed where there is not enough space for other scrapers.
 Not suitable for mounting directly onto the head pulley.
 Use in conjunction with torsion arm mountings to accommodate different belt thicknesses on the same conveyor and
excessive belt movement due to pulley eccentricity, thereby ensuring constant pressure with the belt.
 Selection of correct blade material gives optimum blade life under all operating conditions and conveyed materials.
FEATURES
 Patented V-base torsion holder makes blade changing quick and simple.
 Fully sealed construction of torsion holder prevents material build-up or ingress into the spring unit.
 Twin arm design of the torsion holder prevents radial and lateral blade oscillations and only allows longitudinal blade
movement thus ensuring uniform and constant blade contact with the belt, irrespective of variations in belt thicknesses
and surface conditions.
 Pre-tensioned blades restrict forward movement and reduces belt contact pressure for optimised cleaning, and extends
belt life.
 Lightweight polymeric material used for the torsion holder ensures ease of handling, corrosion protection and minimum
impact on belt surface after deflection.
 Patented blade torsion holder and blade design incorporating a deflector skirt ensures accurate assembly and a clean
running scraper.
 All metal components can be made from corrosion resistant materials.
 Robust construction for longer life.
E705 - Page 251 to 269 Version 7.0 – © 08/2016
E705 SINGLE ROW MULTI-BLADE COMPACT SECONDARY SCRAPER © 08-2016
SAND BLASTED & GLASS REINFORCED NYLON BLADE

EPOXY POWDER COATED PRE-TENSION TORSION HOLDERS BLADE OPTIONS:
CARRIER SHAFT WITH INTERGRAL FRONT & REAR TUNGSTEN CARBIDE - (2 GRADES)
OPTIONAL: GALVANISED OR DEFLECTOR SKIRTS.
STAINLESS STEEL 304 OR 316 50mm (MIN.)
SIZE 1&2 = 147mm
M30x300mm
'V'-TRACK OPTIONS:
ALUMINIUM (STANDARD) OR DROP OVER
STAINLESS STEEL 304 OR 316 (ON REQUEST)
SIZE 1&2 = 38,1mm
STANDARD CONSTRUCTION & FINISHES FOR BELT WIDTHS FROM E705-S

STANDARD MOUNTING
400mm - 750mm
OPTIONAL OFFSET PLATE USED

100mm (TYP.) AS ILLUSTRATED (UP or DOWN FOR 50mm (MIN.)
DIFFICULT INSTALLATIONS.)
SIZE 1&2 = 147mm
OPTIONAL: 3 PIECE CARRIER SHAFT FOR

PACKING & TRANSPORT
M30x300mm
MOUNTING OPTIONS:
UP or DOWN
ADJUSTMENT
MOUNT DIRECTLY ONTO CONVEYOR STRINGER or

CHUTE SIDE PLATE (SUPPORT CLEATS NOT SUPPLIED AS STANDARD)
SIZE 1&2 = 38,1mm
BRELKO
E705-T
CONVEYOR PRODUCTS
TORSION MOUNTING
NOTE: FEATURES & OPTIONS SHOWN: DRW.
PLEASE REFER TO DETAILED MANUAL FOR INSTALLATION INSTRUCTIONS, MAINTENANCE & SPARE PARTS E705-011 REV. 3
No.
®
BRELKO ®
CONVEYOR PRODUCTS
5. Handling
5.1. Receiving the goods
Check that the shipment contains all the products specified in the delivery note. If the goods do not match the delivery
note, if the goods show any transportation damage, list it on the freight bill. Describe the damage and the number of
wrong or faulty goods, and contact your supplier immediately.
Do not use defective parts under any circumstances. Claims must be made within 8 days from the arrival of goods.
The factory does not cover expenses caused by exchange of product when installation was not carried out according
to factory instructions.
5.2. Work Safety
Always use protective gloves and clothing. Always use a lifeline and soft-sole footwear when work will be carried out
on raised platforms. Before you move a scraper or plough, check that it is securely attached to the lifting equipment.
Always observe local safety regulations.
WARNING
Before removing/installing equipment, lock out/tag out energy source to conveyor,

and/or conveyor accessories.
Turn off and lock out/tag out energy source according to local standards.
If equipment will be installed in an enclosed area, test gas level or duct content
before using a cutting torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
If using a cutting torch or welding machine, test atmosphere for gas level or dust
content.
E705 - Page 253 to 269 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
5.3. Handling
When scrapers are unloaded from the transportation vehicle onto customer’s platform, place them on boards spaced
max 1m apart at a minimum of 5cm from the ground.
5.4. Storage
Scrapers can be stored unpacked or in transportation package. Scrapers must not be stored on top of one another,
protect the scrapers by storing them in a cool dry area on a flat surface.
5.5. Preparations for installing Belt Scrapers
Before installation, check all measurements and any of the other geometric design
5.6. Recommended Tools List
BELT SCRAPERS
QTY DESCRIPTION
2 EXTENSION CORD (20m MINIMUM)
1 PORT-A-PACK (OXY-ACETYLENE)
1 PRICKER
1 COMBINATION GAUGE (WITH SPIRIT LEVEL)
1 STRAIGHT EDGE (1M MINIMUM)
1 90° SET SQUARE
1 5M TAPE MEASURE
2 ADJUSTABLE SPANNERS
1 PIPE WRENCH (3" MINIMUM)
1 SOCKET RATCHET SET (6mm - 30mm)
2 RINGSET SPANNERS - M13, 15, 16, 17, 18, 19, 24
1 STANLEY KNIFE
2 M46 SET SPANNERS
2 M65 SET SPANNERS
1 HARD FACE HAMMER – 4pd
1 SOFT FACE HAMMER - 1KG
3M NYLON ROPE
2 "G" CLAMPS - 6" - 8"
1 JIMMY LEVER
E705 - Page 254 to 269 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
6. Maintenance
Brelko belt scrapers are designed to operate with minimum maintenance. However, to maintain superior performance
some service is required. When the scraper is installed a regular maintenance program should be set up. This program
will ensure that the scraper operates at optimal efficiency and problems can be identified and fixed before the scraper
stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. The E705
Secondary Scraper operates at the discharge end of the conveyor and is in direct contact with the moving belt. Only
visual observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped
and by observing the correct lockout/tag-out procedures.
6.1. New Installation
After the new scraper has run for a few days a visual inspection should be made to ensure the scraper is performing
properly. Make adjustments as needed.
6.2. Routine Visual Inspection (every 2~4 weeks)
• A visual inspection of the scraper and belt can determine:
• If the mounts are adjusted at the correct pressure for optimal cleaning
• If the belt looks clean or if there are areas that are dirty
• If the blade is worn out and needs to be replaced
• If there is damage to the blade or other scraper components
• If fugitive material is built up on the scraper or in the transfer area
• If there is cover damage to the belt
• If there is vibration or bouncing of the scraper on the belt
• If a snub pulley is used, a check should be made for material build-up on the pulley
• If any of the above conditions exist, a decision should be made on when the conveyor can be stopped for scraper
maintenance.
6.3. Routine Physical Inspection (every 6~8 weeks)
When the conveyor is not in operation and properly locked and tagged out a physical inspection of the scraper to
perform the following tasks:
• Clean material build-up off of the scraper blade and pole.
• Closely inspect the blade for wear and any damage. Replace if needed.
• Check blade for proper installation and condition. Replace if needed.
• Ensure full blade to belt contact.
• Inspect the scraper pole for damage.
• Inspect all fasteners for tightness and wear. Tighten or replace as needed.
• Replace any worn or damaged components.
• Check the pressure of the scraper blade on the belt. Adjust the pressure if necessary, refer to scraper model
installation guide.
When maintenance tasks are completed, test run the conveyor to ensure the scraper is performing properly.
E705 - Page 255 to 269 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
PARTS LIST - REF. DRW. No.: E705-S-007

SHAFT
BELT WIDTH
ITEM No. DESCRIPTION SIZE LENGTH PART No.
(mm)
(mm)
A. Carrier Assembly Including shaft, “V” track Size 1 1200 400-500 2-8.1.1
and end stops. Size 2 1500 600-750 2-8.1.2
D. Optional / 3-Piece Shaft Assembly including Size 1 1200 400-500 2-8.1.1-3P

inner carrier shaft, outer carrier shafts end Size 2 1500 600-750 2-8.1.2-3P
stops and off-set plates.
E. Standard Mount Assembly- Including clamp Size 1 N/A 400-500 2-3.1

piece, nylon bushes, bolts, nuts and washers. Size 2 N/A 600-750 2-3.2
Note: - Spindle to be ordered separately.
G. Spindle Assembly – including lock nuts. Size 1 N/A 400-500 2-1.1

Size 2&3 N/A 600-750 2-1.3
H. Torsion Holder Assembly c/w :-

Chrome Tool Steel blade -C10 100mm N/A 400-750 2-5.31
Tungsten Carbide blade -TC 100mm N/A 400-750 2-5.32
Triplex Tungsten blade (2mm) -T3 100mm N/A 400-750 2-5.33
J. Torsion Holder 100mm N/A 400-750 2-5.30
K. Blade Holder c/w :-

NOTE! Always quote belt width.

ASSEMBLY INSTRUCTIONS
1. All scrapers will be wrapped and clearly marked with the model number, scraper blade grade and belt width.
• Note: - Scrapers will be supplied with all nuts and bolts to complete the assembly and installation.
2. Referring to the parts list and installation data sheet check that the correct parts and quantities have been supplied for the model and
belt width of scraper ordered.
3. Normally scrapers are supplied with blades (3), torsion holders (4) and end stops (5) assembled on the carrier shaft (1). If not,
assemble as shown using a lithium base grease as a lubricant to ease future removal of blades. If necessary, use a rubber mallet to
tap the blades into the “V” track. Do not over-tighten end stop (5) set screws.
4. Check that the blades (3) are free to deflect forwards and backwards. If any blades foul those adjacent, slightly slacken end stop (5)
set screws, and tap the torsion holders (4) sideways until the blades (3) clear each other. Tighten end stop (5) set screws.
• Note: - There should be 0,5mm gap between blades (3).
5. Depending on the installation access (see Installation Guide paragraph-1) an optional three piece shaft may be required, then one or
both of the carrier shaft end pieces may now be attached.
• Note: - Three piece carrier shafts are not supplied as standard and must be ordered separately.
6. Check whether the optional offset plates (10) are to be used, and if so; ensure that they are correctly assembled. Ensure that all nuts
and bolts are firmly fastened.
• Note: - Offset plates (10) are not supplied as standard and must be ordered separately.
7. Proceed with the installation as per the installation guide.
E705 - Page 256 to 269 Version 7.0 – © 08/2016
E705S STANDARD MOUNT SINGLE ROW MULTI-BLADE COMPACT SECONDARY SCRAPER © 08-2016
3 K H
A
11 D
E 10
12
LEGEND
7 COMPONENT
DESCRIPTION
I.D.
A CARRIER ASSEMBLY (SHAFT, V-TRACK, END STOPS & END CAPS)
G OPTIONAL / 3 PIECE SHAFT ASSEMBLY(INNER SHAFT, OUTER SHAFT,

D
V-TRACK, END STOPS & END CAPS
STANDARD MOUNT ASSEMBLY (CLAMP PIECE, NYLON BUSHES, BOLTS, NUTS
E
AND WASHERS)
G SPINDLE ASSEMBLY (BASE PLATE, STUD & LOCK NUTS)
H TORSION HOLDER ASSEMBLY C/W BLADE (SPECIFY GRADE) - 120MM
J TORSION HOLDER ASSEMBLY

BRELKO
6
K CAST BLADE HOLDER C/W BLADE (SPECIFY GRADE) - 120MM
CONVEYOR PRODUCTS
DRW.
PARTS LIST: FOR STANDARD MOUNT PLEASE SPECIFY BELT WIDTH WHEN ORDERING E705-007 REV. 1
No.
®
BRELKO ®
CONVEYOR PRODUCTS
INSTALLATION GUIDE - REF. DRW. No.: E705-S-008

1. Refer to the Assembly Instructions, Parts List and the Parts List Drawing to confirm that all the necessary parts have been supplied
and that the scraper is correctly assembled. Depending on access space, it may be necessary to use an optional 3-piece carrier. Then
one or both of the carrier shaft end pieces can be fitted once the scraper is in position.
2. Remove the standard mount clamp piece (11), and green nylon bushes (12) from the standard mounts (7).
3. Check that the lock nuts move freely on the spindles.
4. Remove the standard mount (7) from the spindles (6).
5. Referring to the dimensions given in the table, see the Installation drawing, select the optimum position for the scraper and mark the
location of the access apertures.
6. With reference to the Installation drawing, select the most convenient location for the mounting spindles. There are four possible
positions but in all cases ensure that the spindles remains at 90° (± 10°) to the belt surface. If no suitable location can be found to
attach the spindle foot to the conveyer structure, the 3 piece shafts may be used as shown in the Parts List Drawing.
• Note: - Offset plates (10) and 3-piece shafts are not supplied as standard, and must be ordered separately.
7. Fix the spindles (6) firmly in position. Locate standard mount (7) on spindles as shown.
8. Check that carrier shaft end pieces and carrier shaft centrepiece are firmly bolted together (3-piece shaft only).
9. Position carrier shaft underneath the conveyor belt centrally with reference to belt edges and head pulley.
10. Position carrier shaft and attached clamp piece (11) and bushes (12) on standard mount (7) as shown and fit bolts, washers and nuts.
Tighten finger tight.
• Note: - It may be necessary to adjust the location of the mount on the spindles by means of spindles nuts so that the blades are
clear of the belt surface.
11. Lay a straight edge on the top face of the carrier shaft end piece and rotate the assembled carrier shaft until the straight edge is
parallel to the belt surface.
• Note: - This step must be done carefully to ensure that the angle of the blade’s to the belt is correct.
12. Tighten bolts and nuts. Do not over tighten!
13. By means of spindle nuts adjust the scraper towards the belt surface until all the blades contact the belt surface.
14. Adjust the scraper half a turn of the spindle nuts towards the belt.
15. Check that all nuts and bolts are firmly fastened.
16. Check that the spindle lock nuts are firmly tightened.
17. Start the conveyor and check if all blades are moving freely and scraping in full contact with the belt surface. If further adjustment
is required, stop the conveyor and adjust the scraper half a turn of the spindle nuts towards the belt until all blades are scraping
satisfactory.
• Note: - Do not over adjust the scraper.
19. To ensure future adjustment of the spindle nuts wrap thread with protective cloth, to protect the thread against corrosion, rust and
ingress of dust.
20. It may be necessary to install stabilising rollers to keep the belt surface flat and stop belt bounce.
E705 - Page 258 to 269 Version 7.0 – © 08/2016
E705S STANDARD MOUNT SINGLE ROW MULTI-BLADE COMPACT SECONDARY SCRAPER © 08-2016
1500
X
100mm (TYP.)
30
SPINDLE POSITION "B"
B
MOUNTING OPTIONS: 20mm FOR

M16 MOUNTING BOLTS
DETAIL B
VIEW ON ARROW "A"
50mm (MIN.)
SPINDLE POSITION "C"

NOTE:
BELT TO BE FLAT.
IF NECESSARY FIT
FLAT RETURN ROLLERS
A 180 50
NEAR SIDE
71 100
FAR SIDE
100
A
300mm
CHUTE CUT-OUT
NEAR & FAR SIDE SPINDLE POSITION "D"
SEE DETAILS
150 CHUTE CUT-OUT DETAILS
(RECOMMENDED) 70mm DETAIL A
=100=
DIMENSION TABLE (mm)
150 BELT WIDTH 400 450 500 600 750

No. BLADES 4 4 5 6 7
BRELKO
SIZE RANGE 2 NOTE: FOR INCLINED BELTS SPINDLE CAN BE MOUNTED IN POSITION A or C, BUT MUST REMAIN AT 80
X 400 400 500 600 700 TO 100 BELT SURFACE.

SPINDLE POSITION "A"
CONVEYOR PRODUCTS
(MAX BELT DECLINE ANGLE 15)
DRW.
INSTALLATION DETAIL: STANDARD MOUNT. ALWAYS SPECIFY BELT WIDTH WHEN ORDERING E705-008 REV. 1
No.
®
BRELKO ®
CONVEYOR PRODUCTS
PARTS LIST - REF. DRW. No.: E705-T-009

SHAFT
BELT WIDTH
ITEM No. DESCRIPTION SIZE LENGTH PART No.
(mm)
(mm)
A. Carrier Assembly Including shaft, “V” track Size 1 1200 400-500 2-8.1.1
and end stops.
Size 2 1500 600-750 2-8.1.2
D. Optional / 3-Piece Shaft Assembly including Size 1 1200 400-500 2-8.1.1-3P

inner carrier shaft, outer carrier shafts end Size 2 1500 600-750 2-8.1.2-3P
stops and off-set plates.
F. Torsion Mount Assembly- Including clamp Size 1 N/A 400-500 2-2.1

piece, nylon bushes, bolts, nuts and washers. Size 2 N/A 600-750 2-2.2
Note: - Spindle to be ordered separately.
G. Spindle Assembly – including lock nuts. Size 1 N/A 400-500 2-1.1

Size 2&3 N/A 600-750 2-1.3
H. Torsion Holder Assembly c/w :-

J. Torsion Holder 100mm N/A 400-750 2-5.30
K. Blade Holder c/w :-

NOTE! Always quote belt width.

ASSEMBLY INSTRUCTIONS
1. All scrapers will be wrapped and clearly marked with the model number, scraper blade grade and belt width.
• Note: - Scrapers will be supplied with all nuts and bolts to complete the assembly and installation.
2. Referring to the parts list and installation data sheet check that the correct parts and quantities have been supplied for the model and
belt width of scraper ordered.
3. Normally scrapers are supplied with blades (3), torsion holders (4) and end stops (5) assembled on the carrier shaft (1). If not,
assemble as shown using a lithium base grease as a lubricant to ease future removal of blades. If necessary, use a rubber mallet to
tap the blades into the “V” track. Do not over-tighten end stop (5) set screws.
4. Check that the blades (3) are free to deflect forwards and backwards. If any blades foul those adjacent, slightly slacken end stop (5)
set screws, and tap the torsion holders (4) sideways until the blades (3) clear each other. Tighten end stop (5) set screws.
• Note: - There should be 0,5mm gap between blades (3).
5. Depending on the installation access (see Installation Guide paragraph-1) an optional three piece shaft may be required, then one or
both of the carrier shaft end pieces may now be attached.
• Note: - Three piece carrier shafts are not supplied as standard and must be ordered separately.
6. Check whether the optional offset plates (10) are to be used, and if so; ensure that they are correctly assembled. Ensure that all nuts
and bolts are firmly fastened.
• Note: - Offset plates (10) are not supplied as standard and must be ordered separately.
7. Proceed with the installation as per the installation guide.
E705 - Page 260 to 269 Version 7.0 – © 08/2016
E705T TORSION MOUNT SINGLE ROW MULTI-BLADE SECONDARY SCRAPER © 08-2016
3 K H A
11
10
F 12
LEGEND
7 COMPONENT
DESCRIPTION
I.D.
A CARRIER ASSEMBLY (SHAFT, V-TRACK, END STOPS & END CAPS)
OPTIONAL / 3 PIECE SHAFT ASSEMBLY (INNER SHAFT, OUTER SHAFT,

G D
V-TRACK, END STOPS & END CAPS
TORSION MOUNT ASSEMBLY (CLAMP PIECE, NYLON BUSHES, BOLTS, NUTS
F
AND WASHERS)
G SPINDLE ASSEMBLY (BASE PLATE, STUD & LOCK NUTS)
H TORSION HOLDER ASSEMBLY C/W BLADE (SPECIFY GRADE) - 120MM
J TORSION HOLDER ASSEMBLY

BRELKO
K CAST BLADE HOLDER C/W BLADE (SPECIFY GRADE) - 120MM

CONVEYOR PRODUCTS
DRW.
PARTS LIST: FOR TORSION MOUNT PLEASE SPECIFY BELT WIDTH WHEN ORDERING E705-009 REV. 2
No.
®
BRELKO ®
CONVEYOR PRODUCTS
INSTALLATION GUIDE - REF. DRW. No.: E705-T-010

1. Refer to the Assembly Instructions, Parts List and the Parts List Drawing to confirm that all the necessary parts have been supplied
and that the scraper is correctly assembled. Depending on access space, it may be necessary to use an optional 3-piece carrier. Then
one or both of the carrier shaft end pieces can be fitted once the scraper is in position.
2. Remove the torsion mount clamp piece (11), and green nylon bushes (12) from torsion mounts (8).
3. Check that the lock nuts move freely on the spindles.
4. Remove the torsion mount (8) from the spindles (6).
5. Referring to the dimensions given in the table, see the Installation drawing, select the optimum position for the scraper and mark the
location of the access apertures.
6. With reference to the Installation drawing, select the most convenient location for the mounting spindles. There are two possible
positions but in all cases ensure that the spindles remains at 90° (± 10°) to the belt surface. If no suitable location can be found to
attach the spindle foot to the conveyer structure, the 3 piece shafts may be used as shown in the Parts List Drawing.
• Note: - Offset plates (10) and 3-piece shafts are not supplied as standard, and must be ordered separately.
7. Fix the spindles (6) firmly in position. Locate torsion mount (8) on spindles as shown.
8. Check that carrier shaft end pieces and carrier shaft centrepiece are firmly bolted together (3-piece shaft only).
9. Position carrier shaft underneath the conveyor belt centrally with reference to belt edges and head pulley.
10. Position carrier shaft and attached clamp piece (11) and bushes (12) on torsion mount (8) as shown and fit bolts, washers and nuts.
Tighten finger tight. Adjust set screws (13) until they just touch the torsion arm. Pre-tension the torsion mount and tighten set screws
(13) one full turn.
• Note: - It may be necessary to adjust the location of the mount on the spindles by means of spindles nuts so that the blades are
clear of the belt surface.
11. Lay a straight edge on the top face of the carrier shaft end piece and rotate the assembled carrier shaft until the straight edge is
parallel to the belt surface.
• Note: - This step must be done carefully to ensure that the angle of the blades to the belt is correct.
12. Tighten bolts and nuts. Do not over tighten!
13. By means of spindle nuts adjust the scraper towards the belt surface until all the blades contact the belt surface.
14. Adjust the scraper half a turn of the spindle nuts towards the belt.
15. The blades should now rest on the belt surface.
• Note: - Check that the set screws (13) are not touching the torsion arm. If they are still in contact with the arm continue to adjust
the scraper towards the belt in increments of half a turn of the lock nuts until the set screw (13) just clears the torsion arm.
16. Slacken the set screws (13) four full turns and tighten the lock nuts.
17. Check that the complete scraper assembly can move freely up and down on the torsion mounts, and that all blades can move freely.
18. Check that all nuts and bolts are firmly fastened.
20. Start the conveyor and check if all blades are moving freely and scraping in full contact with the belt surface. If further adjustment
is required, stop the conveyor and adjust the scraper half a turn of the spindle nuts towards the belt until all blades are scraping
satisfactory.
• Note: - Do not over adjust the scraper.
22. To ensure future adjustment of the spindle nuts wrap thread with protective cloth, to protect the thread against corrosion, rust and
ingress of dust.
23. It may be necessary to install stabilising rollers to keep the belt surface flat and stop belt bounce.
E705 - Page 262 to 269 Version 7.0 – © 08/2016
E705T TORSION MOUNT SINGLE ROW MULTI-BLADE COMPACT SECONDARY SCRAPER © 08-2016
1500
OPTIONAL: X
ROTATE TORSION UNITS 100mm (TYP.)
IF MOUNTING SPACE IS
LIMITED
SPINDLE POSITION "B"
D
MOUNTING OPTIONS:
VIEW ON ARROW "A"
50mm (MIN.) NOTE: FOR INCLINED BELTS SPINDLE CAN BE MOUNTED IN POSITION A or C, BUT MUST REMAIN AT 80
NOTE:
TO 100 BELT SURFACE.
BELT TO BE FLAT.
(MAX BELT DECLINE ANGLE 15)
IF NECESSARY FIT
FLAT RETURN ROLLERS
30
84
C 180
NEAR SIDE
100
FAR SIDE
50
146,5
A 100 20mm FOR

M16 MOUNTING BOLTS
CHUTE CUT-OUT NEAR & FAR SIDE
300 DETAIL D
SEE DETAILS CHUTE CUT-OUT DETAILS DETAIL C
196
(RECOMMENDED)
83mm
DIMENSION TABLE (mm)

BELT WIDTH 400 450 500 600 750
=100=
No. BLADES 4 4 5 6 7
150 SIZE RANGE 2
BRELKO
X 400 400 500 600 700

SPINDLE POSITION "A"
CONVEYOR PRODUCTS
DRW.
INSTALLATION DETAIL: STANDARD MOUNT. ALWAYS SPECIFY BELT WIDTH WHEN ORDERING E705-010 REV. 3
No.
®
BRELKO ®
CONVEYOR PRODUCTS
7. Procedure for Replacing/Repairing Scrapers

Repair/replace Belt Scraper components when, general maintenance tasks are preformed scraper damage due to
accelerated blade wear, scraper damage due to blocked chutes, clip joints/emergency belt repairs etc.
7.1. Request permit to work from an authorised person, who will isolate and lock out the belt.
7.2. Open access door, if provided, and clear loose items about the spindle before commencing with work.
7.3. Loosen the locknuts and then lower/raise the scrapers, as necessary.
7.4. If replacing scrapers, insert balance pipe – which must be longer than the carrier shaft – into the one end
of the shaft.
7.5. Loosen the shaft and turn it 180 degrees, that is, scraper tips pointing downward.
7.6. Remove one spindle on the intended exit end.
7.7. Slide out the scraper assembly from the intended exit end of the pipe.
7.8. Service the scraper on the platform.
7.9. Blade replacement:
Refer to Brelko installation instructions for belt scraper model in use.
Brelko nylon torsion holders have been designed to break out of the torsion holder support v-track to
protect the scraper, scraper mounting components, conveyor belt and conveyor belt equipment against
damage due to emergency clip joints, loose/damaged splicing, belt protrusions, chute blockages etc. If
torsion holders damaged occur follow the steps below to replace individual or all of the torsion holders:
a. Remove and clean the damaged scraper to assess the amount of damage to the scraper, the scraper
torsion holders and scraper components.
b. If the scraper has been working for more than 4 weeks and/or there has been significant blade wear
remove and replace all the torsion holders and blades and replace with new kits, this will eliminate belt
damage due to uneven scraper torsion holder and blades.
c. If the scraper has been working for 1~2 weeks replace only damaged torsion holders and blades, however
assess the damage and ensure the remaining torsion holders will not cause any damage to the conveyor
belt.
7.10. Scraper Adjustment:
Refer to Brelko installation instructions for belt scraper model in use.
a. Reposition using the balance pipe.
b. Obtain sanction for test, or permission to adjust for performance evaluation.
c. Tighten all nuts and ensure that belt cleaning or scraper performance is acceptable.
d. Clear up any loose items which resulted from your work.
E705 - Page 264 to 269 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
CONVEYOR BELT & EQUIPMENT CHECK LIST

CUSTOMER DETAILS
Customer Name: Contact Number:
Attention: Date of Inspection
Inspected By Brelko Representative
CONVEYOR DIMENSIONS
Belt Number: Material Carried: Belt Speed:
Belt Length: Belt Width : Troughing Angle:
Top Cover Condition: Bottom Cover Condition:
Splice: Yes No Clip Joint: Yes No Cover Strip: Yes No
Conveyor Running Yes No Inspection Tags: Yes No
Edge Damage: Yes No
Comments:
HEAD END / HEAD CHUTE

Chute Condition: Head Pulley Lagging:
Snub Pulley Lagging: Build up:
Belt Movement:
Comments:
IDLER CHECK
Trough Idler Condition: Return Idler Condition:
Troughing Frame
Return Frame Condition:
Condition:
Comments:
PRIMARY SCRAPER
Position Correct: Yes No Type of Primary Scraper installed:
(Contact of Scraper Blade must be between 10 to 30 degrees, under
the pulley horizontal line.)
Mounts firmly mounted: Yes No All bolts, nuts tightened: Yes No
Adequate Tensioning: Yes No All Caps, Denso Tape in place: Yes No
Housekeeping:
Chute Material build up:
Blade Wear: Low Medium High Cleaning: Poor Fair Good
Comments:
SECONDARY SCRAPER #1
Type / Model of Secondary Scraper Installed:
Positioning Correct:
(Scraper blade must preferably be a minimum 100mm from pulley tangent.)
All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No
All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No
Angle Correct Set: Yes No Carrier Frame cut to size Yes No
Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

Chute / Material build up: Yes No Housekeeping:
Blade wear: Low Medium High Cleaning: Poor Fair Good
Comments:
RVICE E
SE OVER
30
XC
EL
Cer Įca
DE
KRA
ISO 9001:2008
on
L E NC
DOC No ISSUE No REVISION MARCH PAGE

DEKRA ISO 14001:2004 YEARS
E
OHSAS 18001:2007 FS 023 02 02 2014 Page 1 of 3
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: info@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
SECONDARY SCRAPER #2
Type / Model of Secondary Scraper Installed:
Positioning Correct:
Scraper blade must preferably be a minimum 100mm from pulley tangent.
All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No
All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No
Angle Correct Set: Yes No Carrier Frame cut to size Yes No
Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.
Chute / Material build up: Yes No Housekeeping:
Blade wear: Low Medium High Cleaning: Poor Fair Good
Comments:
TAKE UP PULLEYS / COUNTERWEIGHT / PLOUGH

Type / Model of Plough Installed:
Are Flat Return Idlers Installed: (In front) Yes No (Behind) Yes No
Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt Yes No
Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No
Is the Plough Free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No
Housekeeping:
Comments:
CONVEYOR BELT TRACKING / ALIGNMENT

Is the Belt Tracking centre: Yes No Are there any Tracking Systems installed: Troughing Return
Is there any visible damage to structure caused by poor belt tracking: Yes No
Conveyor belt length: Are the tracking systems correctly positioned: Yes No
Are the tracking systems firmly mounted: Yes No Are all bolts & nuts tightened: Yes No
Are all Idlers in contact with the Belt - Adequate Tension on the system: Yes No Housekeeping:
Comments:
LOADING / TRANSFER CHUTE

Chute Condition: Poor Fair Good Material loading in centre of conveyor belt:
Dead Boxes: Yes No Deflector Plates: Yes No Drop Heights:
Tail Pulley Condition Good Fair Poor
Comments:
KEYSKIRTING®
Size of Keyskirt®: 1 2 3 4 Length of Keyskirt® Installed :
Other Product used
Positioning of Keyskirt® : Yes No State
as Skirting
Mounting Arrangement Std. Offset Other
All bolts & nuts securely fastened: Yes No Housekeeping:
Comments:
RVICE E
SE OVER
30
XC
EL
Cer Įca
DE
KRA
ISO 9001:2008
on
L E NC

E
OHSAS 18001:2007 FS 023 02 02 2014 Page 2 of 3
BRELKO ®
CONVEYOR PRODUCTS
FEEDBOOTS
Type of Feedboot installed: Universal Combination Is the system correctly positioned: Yes No
(System to be positioned centrally to the load area.)
Drop Height: Is the system securely mounted: Yes No
All Bolts & Nuts tightened: Yes No Condition of Idlers: Poor Fair Good
Lead in and lead out Idlers in place: Yes No Condition of UHMW Liners: Low Medium High
Housekeeping:
Comments:
HI - IMPACT SYSTEM
Type of Hi - Impact system installed :
Is the system correctly positioned: Yes No Drop heights:
System to be positioned centrally to the load area.
Is the system securely mounted: Yes No All bolts & nuts tightened: Yes No
Are all Idlers in contact with the belt: Yes No Idler condition: Poor Fair Good
BTA Condition: Poor Fair Good Are chains / D shackles in place & securely fastened: Yes No
All Hardware in Good Condition: Yes No Housekeeping:
Comments:
AIR CANNONS
5ltr Quantity 10ltr Quantity
Size of Air Cannon Installed: 25ltr Quantity 50ltr Quantity
100ltr Quantity 200ltr Quantity
Is the Air Cannon securely fastened onto the structure: Yes No Is an Air Lance installed: Yes No
Size of the Air Lance: Are the Air Cannons correctly positioned: Yes No
Power supply: Air supply:
Operating system: Single timer PLC Manual push button Sequential
All Bolts & Nuts securely tightened: Yes No All components in good order: Yes No
Distance between Air Cannon & Solenoid Valve: Any Air Leaks in the Pipe Work: No
Is a Water Trap Installed: Yes No Is a Lubricator installed: Yes No
Distance from Air Cannon: Distance from Air Cannon:
Are the safety / warning signs in place and visible: Yes No Housekeeping:
Comments:
TAIL PULLEY / PLOUGH

Type / Model of Plough Installed:
Are Flat Return Idlers installed: (In front) Yes No (Behind) Yes No
Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt: Yes No
Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No
Is the Plough free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No
Housekeeping:
Comments:
RVICE E
SE OVER
30
XC
EL
Cer Įca
DE
KRA
ISO 9001:2008
on
L E NC

E
OHSAS 18001:2007 FS 023 02 02 2014 Page 3 of 3
BRELKO ®
CONVEYOR PRODUCTS
10. Trouble Shooting
Problem Possible Cause Possible Solution
Scraper under-tensioned Adjust to correct pressure - refer installation instructions
Poor cleaning Scraper over-tensioned Adjust to correct pressure - refer installation instruction
performance Scraper installed in wrong location Verify dimension - refer installation drawing
Scraper blade worn or damaged Replace scraper blade
Tension on scraper too high/low Adjust to correct tension - refer installation instruction
Scraper not located correctly Check scraper location for correct dimensions
Blade attack angle incorrect Check scraper location for correct dimensions
Rapid Blade Wear
Option: switch to alternate scraper tip grade (contact Brelko for
Material too abrasive for blade
available options)
Mechanical splice damaging blade Repair, skive or replace splice
Centre wear on Blade smaller than material path Add additional blade to match material path
blade (smile effect) Tension on scraper too high/low Adjust to correct pressure - refer installation instruction
Mechanical splice damaging blade Repair, skive or replace splice
Unusual wear or Belt damaged or ripped Repair or replace belt

damage to blade Scraper not correctly located Verify dimension - refer installation drawing
Damage to pulley or pulley lagging Repair or replace pulley
Scraper not located correctly Verify dimension - refer installation drawing
Blade attack angle incorrect Verify dimension - refer installation drawing
Scraper running on empty belt Use a spray pole when the belt is empty
Vibration or noise
Scraper tension too high/low Adjust to correct pressure or slight adjust to diminish
Scraper locking bolts not secure Check and tighten all bolts and nuts
Scraper not square to head pulley Verify dimension - refer installation drawing
Material build-up in chute Clean up build-up on scraper and in chute
Scraper tension not set correctly Ensure correct pressure/increase tension slightly
Scraper being
pushed away from Sticky material is overburdening scraper Increase pressure; add primary (head pulley) scraper
pulley
Scraper not set up correctly Confirm location dimensions are equal on both sides
E705 - Page 269 to 269 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
DISCLAIMER - Catalogue
The information provided in these documents is advisory only. These recommendations are provided by BRELKO® in the interest of
promoting safety in the work place. These recommendations are general in nature and are not intended as a substitute for a thorough
safety program. Users should seek the advice, supervision or consultation of qualified engineers or other safety professionals. Any use
of this document, the information contained herein, or any other BRELKO® publication may only be made with the agreement and
understanding that the user and the user’s company assume full responsibility for the design, safety, specifications, suitability and
adequacy of the system component, or mechanical or electrical device designed or manufactured using this information. The user and the
user’s company understand and agree that BRELKO®, its member companies, its officers, agents and employees shall not be liable in any
manner under any theory of liability for the user or user’s reliance on these recommendations. The users and the user’s company agree
to release, hold harmless and indemnify BRELKO®, its member companies, successors, assigns, officers, agents and employees from any
and all claims of liability, costs, fees (including attorney’s fees), or damages arising in any way out of the use of this information. BRELKO®
and its member companies, successors, assigns, officers, agents and employees make no representations or warranties whatsoever, either
express or implied, about the information contained in this document, including, but not limited to, representations or warranties that the
information and recommendations contained herein conform to any federal, state or local laws, regulations, guidelines or ordinances.
DISCLAIMER - Digital Media Catalogue

The materials on the digital media are provided “as is” and without warranties of any kind either express or implied. To the fullest extent
permissible pursuant to applicable law, we disclaim all warranties, express or implied, including, but not limited to, implied warranties
of merchantability and fitness for a particular purpose. We do not warrant that the functions contained in the materials on any BRELKO®
digital media will be uninterrupted or error-free, that defects will be corrected, or that any BRELKO® digital are free of viruses or other
harmful components. We do not warrant or make any representations regarding the use or the results of the use of the materials on
any BRELKO® digital media in terms of their correctness, accuracy, reliability, or otherwise. You assume the entire cost of all necessary
servicing, repair, or correction. Applicable law may not allow the exclusion of implied warranties.
PRODUCT, PARTS LIST and INSTALLATION INSTRUCTION, DIGITAL MEDIA CATALOGUE

TERMS OF USE.
Although care has been taken to ensure, to the best of our knowledge, that all data and information contained on this digital media is
accurate to the extent that it relates to either matters of fact or accepted practice or matters of opinion at the time of publication, Brelko®
Conveyor Products assumes no responsibility for any errors in or misinterpretations of such data and/or information, or loss or damage
arising from or related to its use.
TRADEMARKS.
All registered trademarks, trademarks and/or service marks mentioned or implied on these compact discs are copyright by their
respective owners. It shall not be construed that any products sold or manufactured by Brelko® Conveyor Products are the original
product of the O.E.M.
RESTRICTIONS ON USE OF MATERIALS.

All materials contained on these digital media are the copyrighted property of Brelko®. All trademarks, service marks, and trade names
are proprietary to Brelko® Conveyor Products. No material from these compact discs be may copied, reproduced, republished, posted,
transmitted, or distributed in any way, without prior written consent of Brelko®. For purposes of these terms, the use of any such material
on any other digital media or computer environment is prohibited. All trademarks, service marks, trade names and trade dress are
proprietary to Brelko®. In the event you copy any software, files, images, images incorporated into or generated by the software, data or
data produced by the software (collectively known as, the “Software”) from these compact discs, are licensed to you by us (or third party
licensors) for your personal use only.
{NOTICE: Third party licensors may have further rules and/or restrictions regarding their software and/or products. Please see and follow
all third party licensors information} we do not transfer the title to any Software to you in any way. You own the medium on which the
Software is recorded, but we (or third party licensors) retain full and complete title to the You may not redistribute, sell, de-compile,
reverse engineer, disassemble, or otherwise reduce the Software to a human-readable form (into any language, natural or computer)
or by any other form or means without prior written consent from Brelko®. Any code, text, photo, graphic, audio and/or video material
contained on these Brelko® digital media shall not be published, broadcast, rewritten for broadcast or publication or redistributed directly
or indirectly in any medium. Neither these materials nor any portion thereof may be stored in a computer except for personal and non-
commercial use without prior consent, in writing, from Brelko®. Brelko® will not be held liable for any delays, inaccuracies, errors or
omissions there from or in the transmission or delivery of all or any part thereof or for any damages arising from any of the foregoing.
LEGAL - Page 596 to 597 Version 7.0 – © 08/2016
BRELKO ®
CONVEYOR PRODUCTS
SUBMISSIONS
We are pleased to hear from our distributors/customers and welcome your comments regarding our products and services. Unfortunately,
however, our long-standing company policy does not allow us to accept or consider creative ideas, suggestions, or materials other than
those that we have specifically requested. We hope you will understand that it is the intent of this policy to avoid the possibility of future
misunderstandings when projects developed by our professional staff might seem to others to be similar to their own projects. Please do
not send us any unsolicited original materials such as CAD drawings, ideas, equipment layouts or specifications. While we do value your
feedback on our services and products, we request that you be specific in your comments on those services and products, and not submit
any ideas, suggestions, or materials (unless specifically requested by Brelko®). If, at our request, you send certain specific submissions (i.e.,
email, attachments) or, despite reading our above warning you send us suggestions, ideas, notes, drawings, concepts, or other information
(collectively, the “Submissions”), the Submissions shall be deemed, and shall remain, the property of Brelko® unless noted otherwise.
None of the Submissions shall be subject to any obligation of confidence on our part and we shall not be liable for any use or disclosure
of any Submissions. Without limitation of the foregoing, we shall exclusively own all now known or hereafter existing rights to the
Submissions of every kind and nature and shall be entitled to unrestricted use of the Submissions for any purpose whatsoever, commercial
or otherwise, without compensation to the provider of the Submissions.
TERMINATION
These terms are effective until terminated by either party. You may terminate these terms at any time by discontinuing use of these
compact discs and destroying all materials obtained from and all related documentation and all copies and installations thereof, whether
made under the terms of these terms or otherwise.
!!!WARNING!!!
General Safety Procedures
Belt conveyors and their transfer points can be dangerous. By their very nature, they feature many “pinch” points and speeding objects.
They apply large amounts of mechanical energy to what is basically a loaded rubber band. Operations and maintenance personnel must
always be aware of the power of a conveyor, and they must maintain a healthy respect for its potential to injure or kill an untrained or
unwary individual.
General Safety Guidelines

There are certain safety procedures that should be observed regardless of the design of the conveyor or the circumstances of operation.
They include:
1. Lock out/tag out all energy sources to conveyor belt, conveyor accessories, and associated process equipment before beginning
any work-whether it is construction, installation, maintenance, or inspection in the area. Use a lock with one key for each piece of
equipment. Only the person doing the work should hold the key to the lock.
2. Employees should be properly trained on the material handling System (including emergency warning signals and emergency stop
controls) before they are allowed to work in the area or attempt to install any Brelko® equipment or system.
3. Employees and visitors should learn and observe all applicable company, local, state, and federal safety rules. It is recommended that
a formal testing program covering the safety rules be conducted annually.
4. The recommended operating speed and capacity for the conveyor and chute should not be exceeded. If assistance for product
selection is required, please contact your Brelko® representative.
5. All tools and work materials should be removed from the belt and chute before restarting a conveyor. A safety “walk around” is
recommended prior to conveyor operation, making sure that all nuts and bolts are tightened on all Brelko® equipment or systems
installed. Also ensuring that all other items adjusted during installation are tightened, safety guards replaced etc...
6. All emergency controls should be close to the system, easy to access, and free of debris and obstructions.
7. A hard hat, safety glasses, and steel-toe shoes should be worn when in the area of the conveyor. Loose or bulky clothing should not
be allowed.
8. Never poke, prod, or reach into a material handling system while it is in operation, to clean or remove foreign objects from the
Brelko® equipment or systems installed.
The above guidelines are not intended to replace the safety guidelines of the industrial area, and must be used in conjunction with the
industrial area’s safety regulations and those supplied by the manufactures of the specific systems.
LEGAL - Page 597 to 597 Version 7.0 – © 08/2016

Brelko v7 Eng Compact Secondary Belt Scraper Model E705

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Brelko v7 Eng Compact Secondary Belt Scraper Model E705

Загружено:

Авторское право:

Доступные форматы

BRELKO ®

INSTALLATION, OPERATING & MAINTENANCE MANUAL

E705 COMPACT SECONDARY BELT

Important: Instructions that must be followed to ensure proper installation/operation of

Note: Note: General statements to assist the reader.

E705 COMPACT SECONDARY BELT

SAND BLASTED & GLASS REINFORCED NYLON BLADE

SIZE 1&2 = 147mm

SIZE 1&2 = 38,1mm

STANDARD CONSTRUCTION & FINISHES FOR BELT WIDTHS FROM E705-S

OPTIONAL OFFSET PLATE USED

SIZE 1&2 = 147mm

OPTIONAL: 3 PIECE CARRIER SHAFT FOR

MOUNT DIRECTLY ONTO CONVEYOR STRINGER or

Before removing/installing equipment, lock out/tag out energy source to conveyor,

PARTS LIST - REF. DRW. No.: E705-S-007

D. Optional / 3-Piece Shaft Assembly including Size 1 1200 400-500 2-8.1.1-3P

E. Standard Mount Assembly- Including clamp Size 1 N/A 400-500 2-3.1

G. Spindle Assembly – including lock nuts. Size 1 N/A 400-500 2-1.1

H. Torsion Holder Assembly c/w :-

J. Torsion Holder 100mm N/A 400-750 2-5.30

K. Blade Holder c/w :-

NOTE! Always quote belt width.

A CARRIER ASSEMBLY (SHAFT, V-TRACK, END STOPS & END CAPS)

G OPTIONAL / 3 PIECE SHAFT ASSEMBLY(INNER SHAFT, OUTER SHAFT,

G SPINDLE ASSEMBLY (BASE PLATE, STUD & LOCK NUTS)

H TORSION HOLDER ASSEMBLY C/W BLADE (SPECIFY GRADE) - 120MM

J TORSION HOLDER ASSEMBLY

INSTALLATION GUIDE - REF. DRW. No.: E705-S-008

MOUNTING OPTIONS: 20mm FOR

SPINDLE POSITION "C"

150 BELT WIDTH 400 450 500 600 750

X 400 400 500 600 700 TO 100 BELT SURFACE.

(MAX BELT DECLINE ANGLE 15)

PARTS LIST - REF. DRW. No.: E705-T-009

D. Optional / 3-Piece Shaft Assembly including Size 1 1200 400-500 2-8.1.1-3P

F. Torsion Mount Assembly- Including clamp Size 1 N/A 400-500 2-2.1

G. Spindle Assembly – including lock nuts. Size 1 N/A 400-500 2-1.1

H. Torsion Holder Assembly c/w :-

J. Torsion Holder 100mm N/A 400-750 2-5.30

K. Blade Holder c/w :-

NOTE! Always quote belt width.

A CARRIER ASSEMBLY (SHAFT, V-TRACK, END STOPS & END CAPS)

OPTIONAL / 3 PIECE SHAFT ASSEMBLY (INNER SHAFT, OUTER SHAFT,

G SPINDLE ASSEMBLY (BASE PLATE, STUD & LOCK NUTS)

H TORSION HOLDER ASSEMBLY C/W BLADE (SPECIFY GRADE) - 120MM

J TORSION HOLDER ASSEMBLY

K CAST BLADE HOLDER C/W BLADE (SPECIFY GRADE) - 120MM

INSTALLATION GUIDE - REF. DRW. No.: E705-T-010

SPINDLE POSITION "B"

VIEW ON ARROW "A"

A 100 20mm FOR

DIMENSION TABLE (mm)

X 400 400 500 600 700

7. Procedure for Replacing/Repairing Scrapers

CONVEYOR BELT & EQUIPMENT CHECK LIST

HEAD END / HEAD CHUTE

Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

DOC No ISSUE No REVISION MARCH PAGE

OHSAS 18001:2007 FS 023 02 02 2014 Page 1 of 3

TAKE UP PULLEYS / COUNTERWEIGHT / PLOUGH

CONVEYOR BELT TRACKING / ALIGNMENT

LOADING / TRANSFER CHUTE