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Plasma Systems
Instruction Manual
Article Number: 0560956430
Revision Date: May 13, 2016
Revision Number: AB
Language: ENG
This instruction manual has been designed to instruct you on the correct use and operation of your
ESAB product. Your satisfaction with this product and its safe operation is our ultimate concern.
Therefore please take the time to read the entire manual, especially the Safety Precautions. They will
help you to avoid potential hazards that may exist when working with this product.
We distinguish ourselves from our competition through market-leading, dependable products that
have stood the test of time. We pride ourselves on technical innovation, competitive prices, excel-
lent delivery, superior customer service and technical support, together with excellence in sales and
marketing expertise.
Above all, we are committed to developing technologically advanced products to achieve a safer
working environment within the welding industry.
! Read and understand this entire Manual and your employer’s safety practices
before installing, operating, or servicing the equipment.
While the information contained in this Manual represents the Manufacturer’s
best judgement, the Manufacturer assumes no liability for its use.
Plasma Cutting Power Supply with Automated Gas Control 100i / 200i / 300i / 400i
Published by:
ESAB Welding and Cutting Products.
2800 Airport Rd.
Denton, Texas 76207
www.ESAB.com
Reproduction of this work, in whole or in part, without written permission of the publisher
is prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss
or damage caused by any error or omission in this manual, whether such error results from
negligence, accident, or any other cause.
Purchase Date:______________________________________
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with
the principles of operation and safe practices for arc welding and cutting equipment,
we urge you to read our booklet, “Precautions and Safe Practices for Arc Welding,
Cutting, and Gouging,” Booklet F52-529. Do NOT permit untrained persons to install,
operate, or maintain this equipment. Do NOT attempt to install or operate this equip-
ment until you have read and fully understand these instructions. If you do not fully
understand these instructions, contact your supplier for further information. Be sure
to read the Safety Precautions before installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompanying
labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This
equipment must be checked periodically. Malfunctioning or poorly maintained equipment should not be used. Parts that
are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or replacement
become necessary, the manufacturer recommends that a telephone or written request for service advice be made to the
Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The
user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty main-
tenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility designated by
the manufacturer.
!
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR
OPERATING.
PROTECT YOURSELF AN D OTHERS!
ATTENTION
Les INSTRUCTIONS suivantes sont destinées aux opérateurs qualifiés seulement.
Si vous n’avez pas une connaissance approfondie des principes de fonctionnement
et des règles de sécurité pour le soudage à l’arc et l’équipement de coupage, nous
vous suggérons de lire notre brochure « Precautions and Safe Practices for Arc Wel-
ding, Cutting and Gouging, » Brochure F52-529. Ne permettez PAS aux personnes
non qualifiées d’installer, d’opérer ou de faire l’entretien de cet équipement. Ne tentez
PAS d’installer ou d’opérer cet équipement avant de lire et de bien comprendre ces
instructions. Si vous ne comprenez pas bien les instructions, communiquez avec
votre fournisseur pour plus de renseignements. Assurez-vous de lire les Règles de
Sécurité avant d’installer ou d’opérer cet équipement.
RESPONSABILITÉS DE L’UTILISATEUR
Cet équipement opérera conformément à la description contenue dans ce manuel, les étiquettes d’accompagnement
et/ou les feuillets d’information si l’équipement est installé, opéré, entretenu et réparé selon les instructions fournies. Vous
devez faire une vérification périodique de l’équipement. Ne jamais utiliser un équipement qui ne fonctionne pas bien ou n’est
pas bien entretenu. Les pièces qui sont brisées, usées, déformées ou contaminées doivent être remplacées immédiatement.
Dans le cas où une réparation ou un remplacement est nécessaire, il est recommandé par le fabricant de faire une demande
de conseil de service écrite ou par téléphone chez le Distributeur Autorisé de votre équipement.
Cet équipement ou ses pièces ne doivent pas être modifiés sans permission préalable écrite par le fabricant. L’utilisa-
teur de l’équipement sera le seul responsable de toute défaillance résultant d’une utilisation incorrecte, un entretien fautif, des
dommages, une réparation incorrecte ou une modification par une personne autre que le fabricant ou un centre de service
désigné par le fabricant.
!
ASSUREZ-VOUS DE LIRE ET DE COMPRENDRE LE MANUEL D’UTILISATION AVANT
D’INSTALLER OU D’OPÉRER L’UNITÉ.
SECTION 1: SAFETY.......................................................................................... 11
1.01 Safety Precautions - ENGLISH...........................................................................11
1.02 Précautions de sécurité - FRENCH CANADIAN..................................................16
SECTION 2: SPECIFICATIONS............................................................................... 21
2.01 General Description Of The System...................................................................21
2.02 Plasma Power Supply........................................................................................21
2.03 Remote Arc Starter............................................................................................21
2.04 Gas Control Module...........................................................................................21
2.05 Precision Plasma Cutting Torch.........................................................................21
2.06 Specifications & Electrical Requirements..........................................................22
2.07 Power Supply Dimensions.................................................................................24
2.08 Power Supply Rear Panel Features....................................................................25
2.09 Gas Requirements.............................................................................................26
2.10 Gas Applications................................................................................................28
2.11 Torch Specifications ..........................................................................................29
SECTION 3: INSTALLATION................................................................................. 31
3.01 Installation Requirements..................................................................................31
3.02 System Layout 100i - 200i Amp .......................................................................32
3.03 System Layout 300i Amp...................................................................................33
3.04 System Layout 400i Amp...................................................................................33
3.05 Recommended Gas Supply Hose.......................................................................34
3.06 Leads and Cables All Amperage.........................................................................34
3.07 Lift the Power Supply........................................................................................35
3.08 Connect Input Power and Ground Cables..........................................................36
3.09 Connect Work Cable and Pilot and Negative Leads............................................37
3.10 Ground Connections..........................................................................................38
3.11 Connect Coolant Leads......................................................................................41
3.12 Connect Cables for CNC, Remote Arc Starter, Gas Selection, and Heat Exchanger
42
3.13 Handling and Installation of Fiber Optics...........................................................43
3.14 Connect Cable and Gas Section Console Fiber Optic Cable to CCM...................47
3.15 Set Switches on the Command - Control Module..............................................49
3.16 Height Control Connections...............................................................................51
3.17 Gas Selection Console Installation.....................................................................52
3.18 Gas Control Unit Installation..............................................................................55
3.19 Fiber Optic Cable Installation from CCM to Gas Selection Console....................58
3.20 Fiber Optic Cable Installation From Gas Selection Console to Gas Control Unit.60
3.21 Install Touch Screen CNC...................................................................................63
3.22 External Cooler..................................................................................................64
3.23 Install Remote Arc Starter..................................................................................66
3.24 Connecting Torch...............................................................................................73
3.25 Install Consumable Torch Parts.........................................................................75
3.26 Voltage Divider for iHC Torch Height Control.....................................................78
SECTION 4: OPERATION..................................................................................... 79
4.01 Power Supply Control Panel..............................................................................79
4.02 System Operation..............................................................................................79
4.03 CCM Status Codes.............................................................................................81
4.04 Gas Selection Console Status Codes.................................................................89
4.05 Gas Control Unit Status Codes...........................................................................91
4.06 Remote Arc Starter Trouble Shooting................................................................94
SECTION 5: MAINTENANCE................................................................................. 95
5.01 General Maintenance.........................................................................................95
5.02 External Coolant Filter Cleaning Procedure........................................................95
5.03 Coolant Replacement Procedure........................................................................96
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS................................................... 97
6.01 Replacement Power Supply...............................................................................97
6.02 System Layout 100 - 200 Amp..........................................................................98
6.03 System Layout 300 Amp....................................................................................98
6.04 System Layout 400 Amp....................................................................................99
6.05 Recommended Gas Supply Hose.......................................................................99
6.06 Leads And Cables All Amperages.....................................................................100
6.07 Power Supply External Replacement Parts .....................................................102
6.08 Power Supply Replacement Parts - Upper Right Side......................................103
6.09 Power Supply Replacement Parts - Lower Right Side ....................................104
6.10 Power Supply Replacement Parts - Rear Panel...............................................105
6.11 Power Supply Replacement Parts - Left Side...................................................106
6.12 Automated Gas Control System Replacement Components............................107
6.13 Gas Selection Console Replacement Parts.......................................................108
6.14 Gas Control Unit Replacement Parts................................................................109
6.15 Remote Arc Starter (RAS) Replacement Parts.................................................110
SECTION 7: TORCH MAINTENANCE....................................................................111
7.01 Consumable Removal......................................................................................111
7.02 O-Ring Lubrication..........................................................................................112
7.03 Parts Wear.......................................................................................................113
7.04 Torch Consumables Installation.......................................................................114
7.05 Coolant Leak Trouble-Shooting .......................................................................116
8.0 TORCH OPERATION..................................................................................119
8.01 Standard Cutting Up To 100 Amp....................................................................125
8.02 Bevel and Robotic Cutting Up To 100 Amp......................................................147
8.03 Standard Cutting 150 - 200 Amp.....................................................................155
8.04 Robotic and Bevel Cutting 150 - 200 Amp.......................................................167
8.05 Standard Cutting 250 - 300 Amp.....................................................................177
8.06 Robotic and Bevel Cutting 250 - 300 Amp.......................................................185
8.07 Standard Cutting 400 Amp..............................................................................195
8.08 Robotic and Bevel Cutting 400 Amp................................................................205
8.09 TORCH PARTS LIST........................................................................................217
8.10 Torch Consumables Installation.......................................................................220
8.11 PATENT INFORMATION...................................................................................223
1. Remove all combustible materials well away from the work area or cover the materials with a protective
non-flammable covering. Combustible materials include wood, cloth, sawdust, liquid and gas fuels, sol-
vents, paints and coatings, paper, etc.
2. Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings and cause a hid-
den smoldering fire or fires on the floor below. Make certain that such openings are protected from hot
sparks and metal.“
3. Do not weld, cut or perform other hot work until the work piece has been completely cleaned so that there
are no substances on the work piece which might produce flammable or toxic vapors. Do not do hot work
on closed containers. They may explode.
4. Have fire extinguishing equipment handy for instant use, such as a garden hose, water pail, sand bucket,
or portable fire extinguisher. Be sure you are trained in its use.
5. Do not use equipment beyond its ratings. For example, overloaded welding cable can overheat and create
a fire hazard.
6. After completing operations, inspect the work area to make certain there are no hot sparks or hot metal
which could cause a later fire. Use fire watchers when necessary.
7. For additional information, refer to NFPA Standard 51B, “Fire Prevention in Use of Cutting and Welding
Processes”, available from the National Fire Protection Association, Battery march Park, Quincy, MA 02269.
1. Be sure the power source frame (chassis) is connected to the ground system of the input power.
2. Connect the work piece to a good electrical ground.
3. Connect the work cable to the work piece. A poor or missing connection can expose you or others to a
fatal shock.
4. Use well-maintained equipment. Replace worn or damaged cables.
5. Keep everything dry, including clothing, work area, cables, torch/electrode holder, and power source.
6. Make sure that all parts of your body are insulated from work and from ground.
7. Do not stand directly on metal or the earth while working in tight quarters or a damp area; stand on dry
boards or an insulating platform and wear rubber-soled shoes.
8. Put on dry, hole-free gloves before turning on the power.
9. Turn off the power before removing your gloves.
10. Refer to ANSI/ASC Standard Z49.1 (listed on next page) for specific grounding recommendations. Do not
mistake the work lead for a ground cable.
ELECTRIC AND MAGNETIC FIELDS — May be dangerous. Electric current flowing through any conduc-
tor causes localized Electric and Magnetic Fields (EMF). Welding and cutting current creates EMF around
welding cables and welding machines. Therefore:
1. Welders having pacemakers should consult their physician before welding. EMF may interfere with some
pacemakers.
2. Exposure to EMF may have other health effects which are unknown.
3. Welders should use the following procedures to minimize exposure to EMF:
A. Route the electrode and work cables together. Secure them with tape when possible.
B. Never coil the torch or work cable around your body.
C. Do not place your body between the torch and work cables. Route cables on the same side of your
body.
D. Connect the work cable to the work piece as close as possible to the area being welded.
E. Keep welding power source and cables as far away from your body as possible.
FUMES AND GASES -- Fumes and gases, can cause discomfort or harm, particularly in confined
spaces. Do not breathe fumes and gases. Shielding gases can cause asphyxiation.
Therefore:
1. Always provide adequate ventilation in the work area by natural or mechanical means. Do not weld, cut,
or gouge on materials such as galvanized steel, stainless steel, copper, zinc, lead, beryllium, or cadmium
unless positive mechanical ventilation is provided. Do not breathe fumes from these materials.
2. Do not operate near degreasing and spraying operations. The heat or arc rays can react with chlorinated
hydrocarbon vapors to form phosgene, a highly toxic gas, and other irritant gases.
3. If you develop momentary eye, nose, or throat irritation while operating, this is an indication that ventila-
tion is not adequate. Stop work and take necessary steps to improve ventilation in the work area. Do not
continue to operate if physical discomfort persists.
4. Refer to ANSI/ASC Standard Z49.1 (see listing below) for specific ventilation recommendations.
5. WARNING: This product contains chemicals, including lead, known to the State of California to cause birth
defects and other reproductive harm. Wash hands after handling.
1. Use the proper gas for the process and use the proper pressure reducing regulator designed to operate
from the compressed gas cylinder. Do not use adaptors. Maintain hoses and fittings in good condition.
Follow manufacturer’s operating instructions for mounting regulator to a compressed gas cylinder.
2. Always secure cylinders in an upright position by chain or strap to suitable hand trucks, undercarriages,
benches, walls, post, or racks. Never secure cylinders to work tables or fixtures where they may become
part of an electrical circuit.
3. When not in use, keep cylinder valves closed. Have valve protection cap in place if regulator is not con-
nected. Secure and move cylinders by using suitable hand trucks. Avoid rough handling of cylinders.
4. Locate cylinders away from heat, sparks, and flames. Never strike an arc on a cylinder.
5. For additional information, refer to CGA Standard P-1, “Precautions for Safe Handling of Compressed
Gases in Cylinders”, which is available from Compressed Gas Association, 1235 Jefferson Davis Highway,
Arlington, VA 22202.
EQUIPMENT MAINTENANCE -- Faulty or improperly maintained equipment can cause injury or death.
! Therefore:
1. Always have qualified personnel perform the installation, troubleshooting, and maintenance work. Do not
perform any electrical work unless you are qualified to perform such work.
2. Before performing any maintenance work inside a power source, disconnect the power source from the
incoming electrical power.
3. Maintain cables, grounding wire, connections, power cord, and power supply in safe working order. Do
not operate any equipment in faulty condition.
4. Do not abuse any equipment or accessories. Keep equipment away from heat sources such as furnaces,
wet conditions such as water puddles, oil or grease, corrosive atmospheres and inclement weather.
5. Keep all safety devices and cabinet covers in position and in good repair.
6. Use equipment only for its intended purpose. Do not modify it in any manner.
ADDITIONAL SAFETY INFORMATION -- For more information on safe practices for electric arc welding
! and cutting equipment, ask your supplier for a copy of “Precautions and Safe Practices for Arc Welding,
Cutting and Gouging”, Form 52-529.
The following publications, which are available from the American Welding Society, 550 N.W. LeJuene Road,
Miami, FL 33126, are recommended to you:
1. ANSI/ASC Z49.1 - “Safety in Welding and Cutting”.
2. AWS C5.1 - “Recommended Practices for Plasma Arc Welding”.
3. AWS C5.2 - “Recommended Practices for Plasma Arc Cutting”.
4. AWS C5.3 - “Recommended Practices for Air Carbon Arc Gouging and Cutting”.
5. AWS C5.5 - “Recommended Practices for Gas Tungsten Arc Welding“.
6. AWS C5.6 - “Recommended Practices for Gas Metal Arc Welding”.
7. AWS SP - “Safe Practices” - Reprint, Welding Handbook.
8. ANSI/AWS F4.1, “Recommended Safe Practices for Welding and Cutting of Containers That Have Held
Hazardous Substances.”
9. CSA Standard - W117.2 = Safety in Welding, Cutting and Allied Processes.
CAUTION Means potential hazards which could result in personal injury or loss of life.
Enclosure Class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water.
Protection is provided against touch with a finger, penetration of solid objects greater than 12mm and against
spraying water up to 60 degrees from vertical. Equipment marked IP21S may be stored, but is not intended to be
used outside during precipitation unless sheltered.
This product is solely intended for plasma cutting. Any other use may result in personal
CAUTION injury and / or equipment damage.
CAUTION
If equipment is placed on a surface that slopes more
than 15°, toppling over may occur. Personal injury and
/ or significant damage to equipment is possible.
15°
Art# A-12726
CAUTION
To avoid personal injury and/or equipment damage,
lift using method and attachment points shown here.
Art# A-12736
1. Éloignez suffisamment tous les matériaux combustibles de l’aire de travail et recouvrez les matériaux avec
un revêtement protecteur ininflammable. Les matériaux combustibles incluent le bois, les vêtements, la
sciure, le gaz et les liquides combustibles, les solvants, les peintures et les revêtements, le papier, etc.
2. Les étincelles et les projections de métal incandescent peuvent tomber dans les fissures dans les planchers
ou dans les ouvertures des murs et déclencher un incendie couvant à l’étage inférieur Assurez-vous que
ces ouvertures sont bien protégées des étincelles et du métal incandescent.
3. N’exécutez pas de soudure, de coupe ou autre travail à chaud avant d’avoir complètement nettoyé la
surface de la pièce à traiter de façon à ce qu’il n’ait aucune substance présente qui pourrait produire des
vapeurs inflammables ou toxiques. N’exécutez pas de travail à chaud sur des contenants fermés car ces
derniers pourraient exploser.
4. Assurez-vous qu’un équipement d’extinction d’incendie est disponible et prêt à servir, tel qu’un tuyau
d’arrosage, un seau d’eau, un seau de sable ou un extincteur portatif. Assurez-vous d’être bien instruit
par rapport à l’usage de cet équipement.
1. Assurez-vous que le châssis de la source d’alimentation est branché au système de mise à la terre de
l’alimentation d’entrée.
2. Branchez la pièce à traiter à une bonne mise de terre électrique.
3. Branchez le câble de masse à la pièce à traiter et assurez une bonne connexion afin d’éviter le risque de
choc électrique mortel.
4. Utilisez toujours un équipement correctement entretenu. Remplacez les câbles usés ou endommagés.
5. Veillez à garder votre environnement sec, incluant les vêtements, l’aire de travail, les câbles, le porteélec-
trode/torche et la source d’alimentation.
6. Assurez-vous que tout votre corps est bien isolé de la pièce à traiter et des pièces de la mise à la terre.
7. Si vous devez effectuer votre travail dans un espace restreint ou humide, ne tenez vous pas directement
sur le métal ou sur la terre; tenez-vous sur des planches sèches ou une plate-forme isolée et portez des
chaussures à semelles de caoutchouc.
8. Avant de mettre l’équipement sous tension, isolez vos mains avec des gants secs et sans trous.
9. Mettez l’équipement hors tension avant d’enlever vos gants.
10. Consultez ANSI/ASC Standard Z49.1 (listé à la page suivante) pour des recommandations spécifiques
concernant les procédures de mise à la terre. Ne pas confondre le câble de masse avec le câble de mise
à la terre.
CHAMPS ÉLECTRIQUES ET MAGNÉTIQUES — comportent un risque de danger. Le courant électrique
qui passe dans n’importe quel conducteur produit des champs électriques et magnétiques localisés.
Le soudage et le courant de coupage créent des champs électriques et magnétiques autour des câbles
de soudage et l’équipement. Par conséquent :
1. Un soudeur ayant un stimulateur cardiaque doit consulter son médecin avant d’entreprendre une opération
de soudage. Les champs électriques et magnétiques peuvent causer des ennuis pour certains stimulateurs
cardiaques.
2. L’exposition à des champs électriques et magnétiques peut avoir des effets néfastes inconnus pour la santé.
3. Les soudeurs doivent suivre les procédures suivantes pour minimiser l’exposition aux champs électriques
et magnétiques :
A. Acheminez l’électrode et les câbles de masse ensemble. Fixez-les à l’aide d’une bande adhésive lorsque
possible.
B. Ne jamais enrouler la torche ou le câble de masse autour de votre corps.
C. Ne jamais vous placer entre la torche et les câbles de masse. Acheminez tous les câbles sur le même
côté de votre corps.
D. Branchez le câble de masse à la pièce à traiter le plus près possible de la section à souder.
E. Veillez à garder la source d’alimentation pour le soudage et les câbles à une distance appropriée de
votre corps.
1. Utilisez toujours le gaz prévu pour une opération et le détendeur approprié conçu pour utilisation sur
les cylindres de gaz comprimé. N’utilisez jamais d’adaptateur. Maintenez en bon état les tuyaux et les
raccords. Observez les instructions d’opération du fabricant pour assembler le détendeur sur un cylindre
de gaz comprimé.
2. Fixez les cylindres dans une position verticale, à l’aide d’une chaîne ou une sangle, sur un chariot manuel,
un châssis de roulement, un banc, un mur, une colonne ou un support convenable. Ne fixez jamais un
cylindre à un poste de travail ou toute autre dispositif faisant partie d’un circuit électrique.
3. Lorsque les cylindres ne servent pas, gardez les soupapes fermées. Si le détendeur n’est pas branché,
assurez-vous que le bouchon de protection de la soupape est bien en place. Fixez et déplacez les cylindres
à l’aide d’un chariot manuel approprié. Toujours manipuler les cylindres avec soin.
4. Placez les cylindres à une distance appropriée de toute source de chaleur, des étincelles et des flammes.
Ne jamais amorcer l’arc sur un cylindre.
5. Pour de l’information supplémentaire, consultez CGA Standard P-1, “Precautions for Safe Handling of
Compressed Gases in Cylinders”, mis à votre disposition par le Compressed Gas Association, 1235 Jef-
ferson Davis Highway, Arlington, VA 22202.
ENTRETIEN DE L’ÉQUIPEMENT -- Un équipement entretenu de façon défectueuse ou inadéquate peut
! causer des blessures graves ou mortelles. Par conséquent :
DANGER
Signifie un danger immédiat. La situation peut entraîner des blessures graves ou mortel-
les.
Signifie un danger potentiel qui peut entraîner des blessures graves ou mortel-
MISE EN GARDE les.
Ce produit a été conçu pour la découpe au plasma seulement. Toute autre utilisa-
MISE EN GARDE tion pourrait causer des blessures et/ou endommager l’appareil.
MISE EN GARDE
L’équipement pourrait basculer s’il est placé sur une
surface dont la pente dépasse 15°. Vous pourriez
vous blesser ou endommager l’équipement de façon
importante.
15°
Art# A-12726
MISE EN GARDE
Soulevez à l’aide de la méthode et des points d’attache
illustrés afin d’éviter de vous blesser ou d’endommager
l’équipement.
Art# A-12736
!
* Suggested wire size based on United States NFPA 70 National Electrical Code 2011 edition
published by the National Fire Prevention Association. Listings are from table 400.5(A)(2) for
flexible cord of certain types rated for 75 deg C in ambient temperatures up to 30 deg C.
Using wires of lower temperature rating or different insulation type may require larger wire
size. De-rate for higher ambient. These are suggestions only. Always refer to your local and
national codes that apply to your region for final determination of correct wire type and size.
47.77 inch
1213 mm
Art # A-11487_AB
USER INPUT
Coolant Return
C.C.M.
J15 - CNC
HEIGHT CONTROL
H.E. Connector
CB4 - 5A 120 VAC
Fuse
Coolant Filter
Art # A-11842_AB
99.5% Purity
120 psi
N2 (Nitrogen) (Liquid recommended) <1000 200 scfh (95 lpm)
8.3 bar / 827 kPa
ppm O2, <32 ppm H2O)
H35 (Argon-Hydrogen)
99.995% Purity 120 psi
H35 = 35% Hydrogen, 200 scfh (95 lpm)
(gas recommended) 8.3 bar / 827 kPa
65% Argon
H2O (Water) See Note 2 55 psi (3.8 bar) 10 gph (0.6 lpm)
Note 1: The air source must be adequately filtered to remove all oil or grease. Oil or grease
contamination from compressed or bottled air can cause fires in conjunction with oxygen.
For filtering, a coalescing filter able to filter to 0.01 microns should be placed as close as
possible to the gas inlets on the Gas Control Module.
Note 2: The tap water source does not need to be deionized, but in water systems with extremely high mineral content a
water softener is recommended. Tap water with high levels of particulate matter must be filtered.
Note 3: Water Pressure Regulator No. 8-6118 is recommended to ensure proper water pressure.
H35 (Argon-Hydrogen)
99.995% Purity 120 psi
H35 = 35% Hydrogen, 200 scfh (94.4 lpm)
(gas recommended) 8.3 bar / 827 kPa
65% Argon
H2O (Water) See Note 2 55 psi (3.8 bar) 10 gph (0.6 lpm)
Note 1: The air source must be adequately filtered to remove all oil or grease. Oil or grease
contamination from compressed or bottled air can cause fires in conjunction with oxygen.
For filtering, a coalescing filter able to filter to 0.01 microns should be placed as close as
possible to the gas inlets on the Gas Control Module.
Note 2: The tap water source does not need to be deionized, but in water systems with extremely high mineral content
a water softener is recommended. Tap water with high levels of particulate matter must be filtered.
Note 3: Water Pressure Regulator No. 8-6118 is recommended to ensure proper water pressure.
50.8 mm
61 mm
2.4”
2”
12.7 mm
.5”
70°
Basic 400 Amp torch dimensions
34.5 mm
1.4”
109.1 mm
4.3”
168.5 mm
Basic 100 Amp torch dimensions
6.6”
50.8 mm
57.15 mm
37.8 mm
2.0"
2.25"
61 mm
1.49"
2.4"
Art # A-09534
40. mm
1.6"
Mounting Tube
69.6 mm
End Cap
2.7"
101.1 mm
3.98"
160.1 mm
6.3"
393.8 mm
15.5"
482.7 mm
19"
NOTE!
* Suggested wire size based on United States NFPA 70 National Electrical Code 2011 edition
published by the National Fire Prevention Association. Listings are from table 400.5(A)(2) for flex-
ible cord of certain types rated for 75 deg C in ambient temperatures up to 30 deg C. Using wires
of lower temperature rating or different insulation type may require larger wire size. Derate for
higher ambient.
These are suggestions only. Always refer to your local and national codes that apply to your region
for final determination of correct wire type and size.
Coolant Capabilities
Cat. Number and Mixture Mixture Protects To
7-3580 ‘Extra-Cool™’ 25 / 75 10° F / -12° C
7-3581 ‘Ultra-Cool™’ 50 / 50 -27° F / -33° C
7-3582 ‘Extreme Cool™’ Concentrate* -76° F / -60° C
* For mixing with D-I Cool™ 7-3583
Work Cable O
Art # A-11995
175’ / 53.3 m Maximum Length
Work Cable O
Art # A-11993
175’ / 53.3 m Maximum Length
Work Cable O
Art # A-11996
175’ / 53.3 m Maximum Length
1 3/8”Gray Synflex Hose. No fittings included. Catalog number per foot. 9-3616
#8 AWG Cable
Art # A-11997_AB
Pilot Return, Power Supply
A to Arc Starter
Ground Cable,
Green / Yellow 1/0 (50 mm 2)
Remote Arc Starter
F1 To Earth Ground
Control Cable,
K 37 Power Supply to
Gas Control Module
S - Control Cable,
S,V
16 pin DMC-3000 to DPC-3000
V - TSC-3000 to PS
Use a forklift, crane, or hoist to lift the unit off the shipping pallet as shown. Keep the power supply steady and vertical. Do not
lift it any further than necessary to clear the shipping pallet. Ensure all panels and screws are secure prior to lifting.
Art # A-11531_AC
Set the power supply on a solid, level surface. The installer may fasten the power supply to the floor or a supporting fixture with
hardware passing through the horizontal parts of the power supply feet.
Ground Terminals
F1 Ground
Input Power
Art # A-11970
+ -
Pilot
Work Cable
Art # A-11533
Torch
4. Reinstall the cover on the power supply. Snug the hardware securely by hand. Do not overtighten.
NOTE!
All ground wires should be as short as possible. Long wires will have increased
resistance to RF frequencies. Smaller diameter wire has increased resistance to
RF frequencies, so using a larger diameter wire is better.
2. Grounding for components mounted on the cutting table (CNC controllers, height controllers, plasma remote controls, etc.)
should follow the manufacturer’s recommendations for wire size, type, and connection point locations.
For ESAB components (except Remote Arc Starter and Gas Control Module) it is recommended to use a minimum of 10 AWG
(European 6 mm2) wire or flat copper braid with cross section equal to or greater than 10 AWG connected to the cutting table
frame. The Remote Arc Starter uses 1/0 earth ground wire and the Gas Control Module should use minimum # 4 AWG wire.
The connection point must be to clean bare metal; rust and paint make poor connections. For all components, wires larger
than the recommended minimum can be used and may improve noise protection.
3. The cutting machine frame is then connected to the “Star” point using 1/0 AWG (European 50 mm2) or larger wire.
4. The plasma power supply work cable (see NOTE) is connected to the cutting table at the single point “Star” ground.
NOTE!
Do Not connect the work cable directly to the ground rod. Do not coil up excess
ground or power cables. Cut to proper length and reterminate as needed.
NOTE!
It is recommended that the Plasma Power Supply be within 20 - 30 ft (6.1 – 9.1 m)
of the cutting table, if possible.
7. The plasma control cable should be shielded with the shield connected only at the cutting machine end. Connecting the shield
at both ends will allow ground loop currents which may cause more interference than with no shield at all.
Creating An Earth Ground
1. To create a solid, low resistance, earth ground, drive a 1/2 in (12 mm) or greater diameter copper clad ground rod at least 6 - 8
ft (1.8 - 2.4 m) into the earth so that the rod contacts moist soil over most of its length. Depending on location, a greater depth
may be required to obtain a low resistance ground (see NOTE). Ground rods, typically 10 ft (3.0 m) long, may be welded end
to end for greater lengths. Locate the rod as close as possible to the work table. Install a ground wire, 1/0 AWG (European
50 mm2) or greater, between the ground rod and the star ground point on the cutting table.
NOTE!
Ideally, a properly installed ground rod will have a resistance of three ohms or less.
NOTE!
In the United States most standard AC outlets are 120 VAC 60 Hz. Elsewhere most
outlets are 220 VAC 50Hz.
3. Obtain a transformer rated for at least 25 VA with primary voltage and frequency matching your standard outlets. The trans-
former should have an isolated secondary of either 220 VAC (220 -240 is OK) or 120 VAC (110-120 is OK) and be rated for
at least 100 ma. The transformer could also have dual 115VAC primaries wired in series for 220V or in parallel for 120 VAC.
An example is Triad N-68X, shown below, rated 50VA, 50/60 Hz.
Obtain a power resistor of either 1200 (1.2K) ohms, 15-25W min, if using a 120V secondary or 2200 (2.2K) ohms, 25 -30W
for a 220V secondary.
115 VAC
115 VAC
GND GND
220 VAC 120 VAC
Art # A-12710
5. Increasing the ground rod length beyond 20 - 30 ft (6.1 – 9.1 m) does not generally increase the effectiveness of the ground
rod. A larger diameter rod which has more surface area may help. Sometimes keeping the soil around the ground rod moist
by continuously running a small amount of water into it will work. Adding salt to the soil by soaking it in salt water may also
reduce its resistance. You may also try a chemical ground rod devise. When these methods are used, periodic checking of
the ground resistance is required to make sure the ground is still good.
E. Routing Of Torch Leads
1. To minimize RF interference, position torch leads as far as possible from any CNC components, drive motors, control cables,
or primary power lines. If cables have to pass over torch leads, do so at an angle. Do not run the plasma control or other
control cables in parallel with the torch leads in power tracts.
2. Keep torch leads clean. Dirt and metal particles bleed off energy, which causes difficult starting and increased chance of RF
interference.
J55 - GCM
USER INPUT
J15 - CNC
HEIGHT CONTROL
J59 - RAS
CB2 - 5A 120 VAC
CB3 - 5A 24 VAC
J70 - HE
COOLANT
RETURN SUPPLY
To
To remote arcArc
RAS 1000 starter ororheat
Starter
exchanger.
HE-400 Heat Exchanger if used
Art # A-11534_AB
J55 To
J55Gas Selection
To DMC-3000
J55 - GCM
USER INPUT
J15 - CNC
HEIGHT CONTROL
CB3 - 5A 24 VAC
J70 - HE
J54 TSC/
F1 - 8A SB 230 VAC F2 - 8A SB 230 VAC
Comm
J59 To Remote
Arc Starter
J70 To Heat
Exchanger
Art # A-11994
Strain Relief Hose Fiber Connector with Latch Protective End Covers
Art # A-12015
WARNING
Disconnect primary power at the source.
Art # A-09417
Art # A-09418
3. Once the fiber cable is installed in the CCM or gas control make sure the strain relief nut is securely tightened onto the
hose so the hose can’t pull out of it like this:
Art # A-09677_AB
Correct installation:
Correct way to pull the cable is to use a snake or a wire or another cable and attach it securely to the hose behind the strain relief.
Then secure the fiber connector to the pulling device leaving some slack in the fiber. Keep the protective end covers on the fiber
until you are ready to connect it to the PCB in the CCM or gas control.
Art # A-09420
Correct installation in CCM or Gas Control leaves a loop of fiber so there is no stress on the fiber where it exits the connector or
the hose.
No
No
Sharp
sharp
Bends
bends
Art # A-12014
Art # A-09678_AB
Art # A-09423
For the CCM grip the fiber connector front and back squeezing the latch lever and remove from the socket.
Art # A-09424_AB
USER INPUT
J15 - CNC
HEIGHT CONTROL
Communication
TSC-3000 Cable Cable
J59 - RAS
CB2 - 5A 120 VAC
CB3 - 5A 24 VAC
J70 - HE
GasDMC-3000
SelectionFiber
Console
F1 - 8A SB 230 VAC F2 - 8A SB 230 VAC
Fiber Optic
Optic Cabe
Cable
J55 - GCM
USER INPUT
J15 - CNC
HEIGHT CONTROL
J59 - RAS
CB2 - 5A 120 VAC
CB3 - 5A 24 VAC
J70 - HE
COOLANT
RETURN SUPPLY
Art # A-11991
2. Remove outer thin nut from through hole protector at one end of Fiber Optic Cable (L) that connects between the CCM
portion of the Power Supply and the Gas Selection Cosole.
3. Feed the Fiber Optic Cable plug and wires through the hole where the plastic plug was removed and slide the thin nut back
over the Fiber Optic Cable.
4. Secure the thin nut on the through hole protector so both nut faces are tight against the sheet metal inside and out.
5. Plug the Fiber Optic Cable into the PCB as shown below. Make sure the locking tabs are engaged. Fiber Optic for the Gas
Selection Cosole goes into the lower pair of fiber optic receptacles (U31 & U37).
Fiber Optic
Cable
Plug
Art # A-11998
CAUTION
! Printed circuit boards in the Command - Control Module are static - sensitive. Discharge any
built-up static charges in your body or surroundings before touching the printed circuit boards.
N
O
1
2
SW8
134
Switches shown in OFF position
2
SW1
3 4
USB
SW5
2
Future Use
SW9
2
1
O
SW4
SW8 SW1 SW5 SW9 SW4 SW3
O N
2
N
SW3
2
1 2 3 4 1 2 3 4 1 2 1 2 1 2 1 2
N
O
Switches shown in OFF position Actual orientation
SW 8-1: Pilot Time 1 = OFF = Short (85 ms.) (Factory default setting).
1 = ON = Long (3 s.)
SW 8-2: Remote Current 1 = OFF = Disabled (Factory default setting).
1 = ON = (Remote Analog Current Control) Also set SW11 to “A” position
*SW 8-3: Auto Transfer Retry1 = OFF = Enabled Up to 3 tries (Factory default setting).
1 = ON = Disabled
SW 8-4: OFF = Disabled (Factory default setting).
ON = Remote Marking SW Enabled at TB3-1&2
SW-1-1: Auto Pilot Restart. 1 = ON = Auto Pilot Function enabled.
1 = OFF = Auto Pilot Function disabled (Factory default setting).
SW-1-2: Pilot Delay 2 = OFF, 3 = OFF, 4 = OFF: 0 Seconds (Factory default setting).
SW-1-3: Pilot Delay 2 = ON, 3 = OFF, 4 = OFF: 0.1 Seconds
SW-1-4: Pilot Delay 2 = OFF, 3 = ON, 4 = OFF: 0.2 Seconds
2 = ON, 3 = ON, 4 = OFF: 0.4 Seconds Active only when
2 = OFF, 3 = OFF, 4 = ON: 0.8 Seconds SW-1-1 is set to ON.
2 = ON, 3 = OFF, 4 = ON: 1.0 Seconds
2 = OFF, 3 = ON, 4 = ON: 1.5 Seconds
2 = ON, 3 = ON, 4 = ON: 2.0 Seconds
SW-5-1: Tip Saver Reserved for Factory use.
SW-5-2: Off Plate Reserved for Factory use.
SW-4: Postflow Time 1 = OFF, 2 = OFF: 10 Seconds (Factory default setting).
1 = ON, 2 = OFF: 20 Seconds
1 = OFF, 2 = ON: 5 Seconds
1 = ON, 2 = ON: 0 Seconds
SW-3: Gas Preflow Time 1 = Off, 2 = OFF: 3 seconds
1 = ON, 2 = OFF: 4 seconds
1 = OFF, 2 = ON: 6 seconds
1 = ON, 2 = ON: 8 seconds Art # A-11890_AB
SW11
SW6
SW12
SW13
SW-12-1/2/3/4: Divided Arc signal All = OFF = 50:1 (Factory default setting)
1 = ON = 16.6:1
2 = ON = 30:1
Only 1 on at a time.
3 = ON = 40:1
4 = ON = 25:1
Art # 12322
3.16 Height Control Connections
The terminal strip provides connections to negative Arc Volts (Torch or electrode), Tip Volts (Pilot) and Work. These are for a
height control that requires connection to the full non-divided arc voltage. Also available on the terminal strip are 120VAC and 24
VAC. The allowable current draw is 100ma @ 120VAC and 1Amp @ 24 VAC.
Art # A-11900
TB4 1 2 3 4 5 6 7
Art # A-11954
NOTE!
There are holes added in the rear panel for customer wiring. This, rather than the one in the CCM will be
the preferred place for customer added wiring (and strain relief) for connections to height controls, etc.
.
Manual PN: 0560956430 INSTALLATION 51
7.08 in
[179.8 mm]
5.00 in
[127.0 mm]
13.60 in
[345.6 mm]
.30 in
[7.62 mm] 11.44 in
[290.6 mm]
12.18 in
Art # A-09459
[309.4 mm]
Preparation
1. Remove the screws securing the Cover Panel to the Module.
Art # A-09140
3. Attach all hoses and cables to the front of the Gas Selection Console except the Fiber Optic cable which will be covered
a little later. Avoid turning any fittings already mounted in the unit by placing a wrench on it before tightening the hose
fitting to it.
Art # A-09141_AB
NOTE!
Argon must be used for the “Marking” gas. If replacing existing fittings in the base, apply thread sealant
to the fitting threads, according to manufacturer’s instructions. Do not use Teflon tape as a thread sealer,
as small particles of the tape may break off and block the small air passages in the torch.
Art # A-09142_AB
6. Install WMS Water Softener Kit in the line that feeds the inlet side of the Gas Selection Console. Mount the softener and
bracket on the power supply where the provided 2’ hose can reach to the Gas Selection Console. Mounting in another
location is possible with a customer provided hose. Below is typical customer added hose and installation.
Art # A-09655
6.64in
4.00 in
[168.7mm]
[101.6 mm]
10.90 in
[276.86 mm]
.30 in
[7.62mm] 10.45 in
[265.4 mm]
Art # A-09143 11.00 in
[279.4 mm]
Preparation
1. Remove the screws securing the Cover Panel to the Module.
2. Carefully remove the cover from the module noting the attached wire harness that connects to J4. Remove the wire
harness and then set the cover to the side.
Art # A-09145
3. Attach all hoses and cables to the back of the Gas Control Unit except the Fiber Optic cable which will be covered a little
later. Avoid turning any fittings already mounted in the unit by placing a wrench on it before tightening the hose fitting to
it.
Do not connect Fiber Optic cable until later
Art # A-09146_AB
4. Connect hoses from the front of the Gas Control Unit where shown below to the torch.
NOTE!
One fitting with the notches is left hand thread and the other is standard right hand thread.
3.19 Fiber Optic Cable Installation from CCM to Gas Selection Console
CAUTION
! Avoid kinking, twisting, or bunching the fiber optic cable. The cable can be damaged by being forced
into tight-radius turns. Review section 3.10 for proper handling and installation of fiber optic cable.
1. Remove outer thin nut from through hole protector at the end of Fiber Optic Cable (L) that is connected to the CCM.
2. Ensure that the cable is exposed beyond the through hole protector approximately 1” (as shown below) and secure by
tightening the wide nut with the rounded end while holding the other nut in place. Normal hand tightening is not enough.
3. Feed the Fiber Optic Cable plug and wires through the hole where shown then slide the thin nut back over the Fiber Optic
Cable.
Art # A-09148_AB
4. Secure the thin nut on the through hole protector so both nut faces are tight against the sheet metal inside and out.
Art # A-09149_AB
Art # A-11999
3.20 Fiber Optic Cable Installation From Gas Selection Console to Gas Control Unit
1. Remove outer thin nuts from through hole protector at both ends of Fiber Optic Cable (L) that connects between the Gas
Selection Console to Gas Control Unit.
CAUTION
! Avoid kinking, twisting, or bunching the fiber optic cable. The cable can be damaged by being
forced into tight-radius turns.
2. Ensure that the outer protective hose/cable is exposed beyond the through hole protector approximately 1” and secure by
tightening the wide nut with the rounded end while holding the other nut in place. Normal hand tightening is not enough.
3. Feed the Fiber Optic Cable plug and wires through the back of each module where indicated and slide the thin nut back
over the Fiber Optic Cable.
Art # A-09152_AB
Art # A-09153_AB
4. Secure each of the thin nuts on the through hole protectors so both nut faces are tight against the sheet metal inside and
out.
5. Plug the Fiber Optic Cable into the PCB as shown below for the Gas Selection Console. Make sure the locking tabs are
engaged.
Art # A-09154
6. Plug the Fiber Optic Cable into the PCB as shown below for the Gas Control Unit. Make sure the locking tabs are engaged.
Fiber Optic Fiber
to/from Gas
Optic Selection
to/from Console
DMC-3000 plugs
plugs in here.
in here
Art # A-09155
7. Reinstall the Cover Panels making sure the wire harnesses are attached.
See CNC instruction manuals for mounting directions, preparation and electrical connections.
WARNING
! Do not disassemble the Cooler with the power applied or the coolant flowing.
Dangerous 220 AC voltages and high pressure liquid are present.
Locate the Cooler so that there is adequate ventilation in front of and behind the unit and do not place or stack anything on top
of the unit.
2’ (0.6 m)
3”
76 mm
3”
76 mm
2’ (0.6 m)
Art # A-12813
NOTE!
Ensure the four coolant lines described below are connected and leak free before connect-
ing power to J71.
CAUTION
! Do NOT cross the coolant lines as this will not provide cooling for the plasma torch as designed
and void the warranty.
Attach and tighten all #6 JIC fittings with 11/16” (18mm) wrench. Do not overtighten as it will strip the fitting threads and will cause
a leak. Do not start the 400i without coolant in the reservoir. An additional gallon (3.78L) of coolant is required to compensate for
the External Cooler being attached to the system. Monitor the fluid level while filling the iSeries power supply. Do not allow the
coolant reservoir level to drop below minimum.
Attach the cable from J70 on the power supply to J71 on the Heat Exchanger after the Cooler and coolant lines have been deter-
mined to be leak free.
Art # A-09624_AB
NOTE!
Height not shown is 7.375” ( 187mm )
38.10mm 190.50mm
1.50in 7.50in
50.80mm
2.00in
203.20mm
8.00in
50.80mm
2.00in
Art # A-12058
38.10mm
1.50in
NOTE!
A ground wire connects the cover to the Arc Starter base. This wire
must remain in place.
Cover
Ground Wire
Lower screws
(2 per side)
Art # A-12059
Cover Removal
Art # A-12060
Input Connections
1. Refer to the illustrations. Make the following input connections to the Arc Starter.
• Coolant Supply and Return Hoses (from External Cooler). Hoses and connectors are color-coded; Red for Return,
Green for Supply.
Art # A-12061
Supply
Return
Coolant Supply and Return Hoses
(from power supply)
Art # A-12062
Red
Green
2. Refer to illustration. Connect the Pilot wire and Negative cables using a star washer on each.
NOTE!
* Slave and Master refer to only those set ups using two power supplies in parrallel.
Slave is not used in single system operations.
*Negative (Master)
Torch Lead
Art # A-12063_AB
Negative Master, Negative Slave and Pilot Cables (from Power Supply )
Art # A-12064
Pilot Lead
Green
Red
Art # A-12065
Pilot Return Cable, Coolant Supply and Return Hoses (from Torch)
2. Reinstall the Arc Starter Cover. Ensure that the ground wire is not crimped between the cover and the base.
Upper screws (2 per side)
Cover
Ground Wire
Lower screws
(2 per side)
Art # A-12059
3. The Arc Starter must be grounded; the grounding terminal is marked . Refer to the previous section for grounding
details.
Art # A-04758
Torch Leads
4. Use a clamp to secure the Torch Lead Shield braid brass ring to the port on the Remote Arc Starter as shown.
Art # A-04759
J55 - GCM
USER INPUT
J15 - CNC
HEIGHT CONTROL
J59 - RAS
CB2 - 5A 120 VAC
CB3 - 5A 24 VAC
J70 - HE
Art # A-12067
Leads Cover
Shield Gas
Groove for O-Ring (Right Hand Thread)
Pilot Lead
Mounting Tube
Coolant Supply
&
Power Lead (-)
Art # A-09198_AB
CAUTION
! The gas and coolant leads include compression fittings. Do not use sealant on these connections.
Slowly apply pressure to the gas lines. Check for leaks at all connections before continuing. If
there are no leaks, shut off the gas supplies and continue with installation.
CAUTION
! Ensure that the leads do not twist within the mounting tube. Leads must lie as shown in the
installation sketch.
9. The lower end of the Mounting Tube includes four threaded holes. Install an Allen set screw in any of the threaded holes
to secure the Torch Head Assembly to the Mounting Tube.
10. Install the appropriate consumable parts as shown on the following pages. The torch manual includes diagrams showing
the correct parts to install, depending on the metal to be cut and the gases in use.
WARNINGS
Art # A-03887
1. Check the appropriate cut chart for the right combination of parts for the cutting application.
2. For 200 Amp parts only, thread the Shield Retainer onto the Shield Cup.
3. Stack the consumable parts together.
ge
ut s
ut s
rib Ga
id
rib Ga
or
or
r tr
st a
de
Di ield
Shield
D i sm
Ca
Shield
tr o
a
Sh
Tip
Retainer
Pl
ec
st
El
A B C
1 - Assemble “A” 200 A only. 2 - Assemble “B”. 3 - Assemble “B” to “C”. 4 - Assemble “A” to “B-C” assembly.
4. Insert the stack of consumable parts into the cartridge. Ensure that the large O-ring on the torch tip fits completely into
the cartridge. If any part of the O-ring protrudes from the cartridge, the parts are not seated properly.
5. Use the cartridge tool to hold the cartridge assembly, while turning the shield cup (and shield retainer for 200 Amp parts)
onto the cartridge assembly. For 300 Amp parts turn the shield retainer onto the shield cup now. When this group is fully
assembled, the shield should protrude from the front of the shield cup or shield retainer. Without this protrusion the
shield cup is not properly tightened onto the cartridge assembly.
6. Take the cartridge tool off the cartridge. Fit the cartridge assembly onto the torch head. The Speed Lok ring should click
into place and the cartridge assembly should touch the large O-ring on the torch body.
Torch Head
Torch Head O-Ring
0.063 - 0.083"
(1.6 - 2.1 mm)
Protrusion
Art # A-08300_AB
7. Slide the ohmic clip over the shield cup if using ohmic torch height sensing.
Art # A-03393_AB
NOTE!
Ohmic height sensing is not recommended with water shield. Water on the
plate interferes electrically with the ohmic sensing circuit.
Electrode
Plasma Gas
Distributor O-Ring
on Tip
Tip No Gaps
Between Parts
Shield Gas
Cartridge Covers
Distributor
O-Ring
Shield Cap on Torch Tip
Shield Cup
Shield Cap
CAUTION
! If using another board that doesn’t align with the existing holes, remove the panel if possible
before drilling. If not possible then every precaution must be taken to keep metal filings from
being deposited inside the power supply.
A/
Art # A-11541_AB
AC Power Lamp
Indicates unit has passed the input power tests and AC power is being supplied to the inverter modules via the input contactor
when the ON/OFF switch is in ON position.
TEMP Lamp: Normally OFF. Lamp will come ON when the internal temperature sensors detect temperatures above normal
limits. Let the unit cool before continuing operation.
GAS Lamp: Flashing during start up gas purge/pump priming, then steady whenever gas is flowing. Indicates adequate gas
pressure and coolant flow for operation.
A/ Status Indicator: Shows CCM code version on start up followed by the Current Control setting and system status.
Refer to Section 4.05 and Status Code Section for details.
WARNING
Review the safety precautions in Section 1.
If the power supply cord has a plug or is not permanently connected to power, be sure the power to the outlet
is disconnected when inserting the plug into the outlet.
Disconnect primary power at the source before assembling or disassembling power supply, torch parts, or
torch and leads assemblies, or adding coolant.
It is not enough to simply move the ON/OFF switch on the unit to OFF position when cutting operations have
been completed. Always open the power supply disconnect switch five minutes after the last cut is made.
1. Connect system to primary input power. An indicator will light on the rear panel when AC power is applied to the unit.
Place the Plasma Enable Switch (Vision T5; user installed Plasma Enable/E-Stop) in the “Enable” position
2. Turn ON/OFF switch to ON (up) position. System goes through the “Start up Sequence”.
• For about 10 seconds the decimal points of the 4 digit display blink from right to left.
• Next the 4 rectangular LED indicators and the 4 status display digits illuminate all segments as a test.
• Then for about 6 seconds the display shows the letter “C” (code) followed by the CCM code version:
Example “C1.2.0” . During this time various input voltage tests are being performed. If a fault is found its code is
displayed and the start up sequence halts. Faults will show “E” or “L”. If Plasma hasn’t been Enabled by this point,
E101 will be displayed and the startup sequence will not proceed.
• The coolant pump starts, the Gas LED indicator blinks and the display shows “0” indicating no cutting process has
been loaded.
o If the unit is disabled, Plasma Enable shut off, the pump doesn’t start and display alternates between status code E101
and “0”.
• Assuming the unit is not disabled, as soon as adequate coolant flow is detected, usually in about 5 seconds, the Gas
LED stops blinking and the contactors close and the AC LED Indicator lights.
o If there are bubbles in the coolant code E406 may be displayed alternating with “0” until the bubbles clear up. This is
a warning and you can continue.
o If flow is not detected, the pump will run and the Gas LED blinks blinks until flow is detected or for up to 4 minutes at
which time the pump stops and the display shows E404 indicating proper coolant flow was not obtained.
• Now use the program included in Vision T5™ CNC control.
POWER
I ON
OFF OFF OFF
O O O
O OFF
Art # A-11542
• Air shield is normally used when operating with air or oxygen plasma.
• Improves cut quality on some ferrous materials.
• Inexpensive - reduces operating costs.
2. Nitrogen (N2) Shield
Operational Suggestions
1. Wait four minutes before setting the ON/OFF switch to OFF after operation. This allows the cooling fans to run to dissipate
operating heat from the power supply.
2. For maximum parts life, do not operate the pilot arc any longer than necessary.
3. Use care in handling torch leads and protect them from damage.
4. When using water as the shield note the following:
• Use clean drinking quality tap water to help prevent particulate build-up within the system water shield plumbing.
• Particulate contamination and build-up can cause reduced consumable parts life and premature torch failure.
• A cartridge type particulate water filter may help achieve optimum cutting performance.
NOTE!
See the Appendix for Advanced Troubleshooting
On start-up and during operation, the power supply control circuitry performs various tests. If the circuitry detects a condition
requiring operator attention, the status display on the front panel shows a 3 digit number code preceded by either letter “E”
(currently active fault) or letter “L” (last or latched fault) meaning a fault occurred during the process but is not currently active.
Some conditions can be active indefinitely, while others are momentary. The power supply latches momentary conditions; some
momentary conditions can shut down the system. The indicator may show multiple conditions in sequence; it is important to
recognize all possible conditions that may be displayed.
NOTE!
These tables cover units up to 400A, Lower current units won’t have all the inverter
sections referred to in Group 2. Codes for those sections should not appear.
109 Part process not configured. Applies only to Automatic Gas Control. Select and load a cutting process.
110 Device Locked Automatic Gas Control: Process loading; wait until finished
Inverter 1A Output Plasma work current low during cutting and attributed to Inverter Module 1 Sec-
212 tion A output low; Inverter output disconnected; Possible defective ribbon cable; If
Current Low
problem persists replace Inverter Module 1
Plasma work current low during cutting and attributed to Inverter Module 1 Sec-
Inverter 1B Output
213 tion B output low; Inverter output disconnected; Possible defective ribbon cable; If
Current Low
problem persists replace Inverter Module 1
Plasma work current low during cutting and attributed to Inverter Module 2 Section
Inverter 2A Output
214 A output low; Inverter output disconnected; Possible defective ribbon cable; If
Current Low
problem persists replace Inverter Module 2
Plasma work current low during cutting and attributed to Inverter Module 2 Section
Inverter 2B Output
215 B output low; Inverter output disconnected; Possible defective ribbon cable; If
Current Low
problem persists replace Inverter Module 2
Inverter 3A Output Plasma work current low during cutting and attributed to Inverter Module 3 Section
216 A output low; Inverter output disconnected; Possible defective ribbon cable; If
Current Low
problem persists replace Inverter Module 3
Plasma work current low during cutting and attributed to Inverter Module 3 Section
Inverter 3B Output
217 B output low; Inverter output disconnected; Possible defective ribbon cable; If
Current Low
problem persists replace Inverter Module 2
Inverter 1A Output Plasma work current high during cutting and attributed to Inverter Module 1 Section
218
Current High A output high; If problem persists replace Inverter Module 1
Inverter 1B Output Plasma work current high during cutting and attributed to Inverter Module 1 Section
219
Current High B output high; If problem persists replace Inverter Module 1
Inverter 2A Output Plasma work current high during cutting and attributed to Inverter Module 2 Section
220
Current High A output high; If problem persists replace Inverter Module 2
Inverter 2B Output Plasma work current high during cutting and attributed to Inverter Module 2 Section
221
Current High B output high; If problem persists replace Inverter Module 2
Inverter 3A Output Plasma work current high during cutting and attributed to Inverter Module 3 Section
222
Current High A output high; If problem persists replace Inverter Module 3
Inverter 3B Output Plasma work current high during cutting and attributed to Inverter Module 3 Section
223
Current High B output high; If problem persists replace Inverter Module 3
Inverter Module 1 Section A required for Piloting; Bad ribbon cable connection to
224 Inverter 1 Not Found
CCM J31 to Inverter Module 1 Section A.
Inverter 1A Incompat- Unsupported Inverter Revision; Ribbon cable CCM J31 to Inverter Module 1 Section
225
ible Revision A damaged; CCM code version incompatible with Inverter revision or model
Inverter 1B Incompat- Unsupported Inverter Revision; Ribbon cable CCM J32 to Inverter Module 1 Section
226
ible Revision B damaged ; CCM code version incompatible with Inverter revision or model
Inverter 2A Incompat- Unsupported Inverter Revision; Ribbon cable CCM J33 to Inverter Module 2 Section
227
ible Revision A damaged; CCM code version incompatible with Inverter revision or model
Inverter 2B Incompat- Unsupported Inverter Revision; Ribbon cable CCM J34 to Inverter Module 2 Section
228
ible Revision B damaged; CCM code version incompatible with Inverter revision or model
Inverter 3A Incompat- Unsupported Inverter Revision; Ribbon cable CCM J35 to Inverter Module 3 Section
229
ible Revision A damaged; CCM code version incompatible with Inverter revision or model
Inverter 1A VAC Inverter AC Voltage rating incompatible with Power Supply voltage rating; Bad
231 ribbon cable connection CCM J31 to Inverter Module 1 Section A; Wrong voltage
Mismatch
Inverter Module 1 installed; Defective Inverter module
Inverter AC Voltage rating incompatible with Power Supply voltage rating; Bad
Inverter 1B VAC
232 ribbon cable connection CCM J32 to Inverter Module 1 Section B; Wrong voltage
Mismatch
Inverter Module 1 installed; Defective Inverter module
Inverter AC Voltage rating incompatible with Power Supply voltage rating; Bad
Inverter 2A VAC
233 ribbon cable connection CCM J33 to Inverter Module 2 Section A; Wrong voltage
Mismatch
Inverter Module 2 installed; Defective Inverter module
Inverter AC Voltage rating incompatible with Power Supply voltage rating; Bad
Inverter 2B VAC
234 ribbon cable connection CCM J34 to Inverter Module 2 Section B; Wrong voltage
Mismatch
Inverter Module 2 installed; Defective Inverter module
Inverter AC Voltage rating incompatible with Power Supply voltage rating; Bad
Inverter 3A VAC
235 ribbon cable connection CCM J35 to Inverter Module 3 Section A; Wrong voltage
Mismatch
Inverter Module 3 installed; Defective Inverter module
Inverter AC Voltage rating incompatible with Power Supply voltage rating; Bad
Inverter 3B VAC
236 ribbon cable connection CCM J36 to Inverter Module 3 Section B; Wrong voltage
Mismatch
Inverter Module 3 installed; Defective Inverter module
Too Few Inverters Two or more Inverter Sections required to operate; Ribbon cable from CCM to
237
Found Inverter Section damaged or disconnected;
Invalid AC Voltage Selection; Damaged or loose connection at J61 of System Bias
238 BIAS VAC Invalid
Supply; Defective System Bias PCB
System Bias PCB detected AC Voltage is higher than Power Supply rated Voltage;
239 AC Voltage High System Bias Supply J61 Voltage Selection connection damaged or disconnected;
Defective System Bias PCB; Defective CCM
System Bias PCB detected AC Voltage is lower than Power Supply rated Voltage;
240 AC Voltage Low System Bias Supply J61 Voltage Selection connection damaged or disconnected;
Defective System Bias PCB; Defective CCM
Inverter Input Voltage fault; voltage out of range or missing phase at AC Input of In-
Inverter 1A Input Volt- verter Module 1 Section A; Poor AC Power Quality; Defective W1 contactor; Loose or
241
age Error open connection between input terminals and W1 contactor or contactor and input
of Inverter Section; Defective Inverter module
Inverter Input Voltage fault; voltage out of range or missing phase at AC Input of In-
Inverter 1B Input Volt- verter Module 1 Section B; Poor AC Power Quality; Defective W1 contactor; Loose or
242
age Error open connection between input terminals and W1 contactor or contactor and input
of Inverter Section; Defective Inverter module
Inverter Input Voltage fault; voltage out of range or missing phase at AC Input of In-
Inverter 2A Input Volt- verter Module 2 Section A; Poor AC Power Quality; Defective W1 contactor; Loose or
243
age Error open connection between input terminals and W1 contactor or contactor and input
of Inverter Section; Defective Inverter module
Inverter Input Voltage fault; voltage out of range or missing phase at AC Input of In-
Inverter 2B Input Volt- verter Module 2 Section B; Poor AC Power Quality; Defective W2 contactor; Loose or
244
age Error open connection between input terminals and W2 contactor or contactor and input
of Inverter Section; Defective Inverter module
Inverter Input Voltage fault; voltage out of range or missing phase at AC Input of In-
Inverter 3A Input Volt- verter Module 3 Section A; Poor AC Power Quality; Defective W2 contactor; Loose or
245
age Error open connection between input terminals and W2 contactor or contactor and input
of Inverter Section; Defective Inverter module
84 OPERATION Manual PN: 0560956430
· Off = Status OK
· Rapid blinking = downloading new program
· Blinking 2 digit code = Status (table below)
Status Indicators on the Gas Selection Console & Gas Control Unit modules flash a 2-part code. Both green and red flash the
firmware version at power up. Only the red flashes for a fault.
First part of the code indicates a code group, the second part a particular condition within that group. Gas Selection Console and
Gas Control Unit may flash codes at the same time and they may be different codes. For example, a power supply fault, such as
1-3, in the Gas Selection Console could prevent communicating with the Gas Control Unit so the Gas Control Unit would flash
one it’s group 2 codes. You have to consider the codes in all the modules, CCM, Gas Selection Console & Gas Control Unit before
determining which hardware has the fault.
The 2 digit code is separated by a 1.2 second space between digits and a 4 second space before the sequence repeats or flashes
another code group. Codes displayed may be currently active or may represent a fault that shut the process down but is no longer
active. If the fault that shut down the process is no longer active the first blink of the first digit is extra long.
Example: Indicator flashes 1 long followed by 3 shorter blinks the condition is in group 4. After 1.2 seconds delay, the indicator
blinks 3 times; the condition code is 4-3 (the first long blink counts as part of the first digit), indicating the Gas Selection Console
has detected a Gas Control Unit time-out error and it is not currently active. After a 4 second delay, the indicator repeats the
sequence until the condition is corrected.
Weekly
Check O-Rings in Torch and Cartridge
Monthly
Check cooling fan and radiator; clean as needed.
Check gas hoses for cracks, leaks, or abrasion.
Replace as needed.
Check all electrical connections for cracks or
abrasion. Replace as needed.
Clean water filter (if using H2O Mist)
Six Months
Clean or replace coolant filter.
Clean coolant tank.
Vacuum out any dust buildup inside power supply.
CAUTION
! Applying more than 5 psi air pressure to the cooling system will result in damage. Extra
caution must be used when performing this task.
Art # A11689
5. Reconnect those two fittings and then remove the filter bowl from the canister at the rear of the power supply. Pour this
remaining coolant into the container and replace the filter bowl.
NOTE!
If you also need to replace the coolant still in the leads, disconnect the leads from the
power supply and manually drain them.
6. Fill the tank with fresh coolant until the right level is reached checking for leaks.
7. Turn system on, let it run for a few minutes and check coolant level, refill as needed. Refer to Section 3:26 Complete
Installation on the procedure for this.
8. Install the side panels.
Work Cable O
Art # A-11995
175’ / 53.3 m Maximum Length
Work Cable O
Art # A-11993
175’ / 53.3 m Maximum Length
Work Cable O
Art # A-11996
175’ / 53.3 m Maximum Length
1 3/8”Gray Synflex Hose. No fittings included. Catalog number per foot 9-3616
Art # A-11997_AB
Pilot Return, Power Supply
A to Arc Starter
Ground Cable,
Green / Yellow 1/0 (50 mm 2)
Remote Arc Starter
F1 To Earth Ground
Control Cable,
K 37 Power Supply to
Gas Control Module
S - Control Cable,
S,V
16 pin DMC-3000 to DPC-3000
V - TSC-3000 to PS
PARTS LISTS
H Plasma Gas Hose 9-7103 9-7104 8-0149 9-7270 9-7271 9-7272 9-7273 9-7274 9-7275 9-7276
L Control Cable Fiber Optic 9-4898 9-4899 9-4900 9-9335 9-4901 9-4902 9-4903 9-4904 9-4905 9-4906
Q Shield Gas Hose 9-7277 9-7278 9-7279 9-7280 9-7281 9-7282 9-7283 9-7284 9-7285 9-7286
R Pilot Gas/Pre-Flow Hose 9-6956 9-6957 9-6959 9-6961 9-6963 9-6964 9-7080 9-7081 9-4876 9-4877
S Control Cable 9-7093 9-7094 9-7095 9-7096 9-7097 9-7098 9-7099 9-7100 9-7101 9-7102
T Water Shield 9-6985 9-6986 9-6987 9-6988 9-6989 9-6996 9-6991 9-6992 9-6993 9-7073 9-7074 9-7075 9-7076
U Marking Cable 9-4725 9-4726 9-4727 9-4728 9-4729 9-4730 9-4731 9-4732 9-4733 9-4734 9-7077 9-7078 9-7079
V Remote Control Cable 9-9230 9-9231 9-9232 9-9233 9-9234 9-9235 9-9236 9-9237 9-9238 9-9239
Communication Control Cable,
W 9-8674 9-8675 9-8676 9-8677 9-8678 9-8679 9-8680
CNC
NOTE 1: Supply lead sets inslude Pilot Return Cable, Negative Cable, Coolant Supply & Return Hoses and Control Cable.
NOTE 2: Auto Gas lead sets include Plasma Gas Hose, Shield Gas Hose,Fiber optic cable, Preflow Gas Hose, Water Shield and Control Cables individually, not combined.
100i / 200i / 300i / 400i
101
100i / 200i / 300i / 400i
6.07 Power Supply External Replacement Parts
Item # Qty Description Catalog #
Art # A-11543_AB
1 1
2 7
3 3
5 Larger 300/400A
6 Smaller 100/200A
1 2
11
10
8
3
7
6
Art # A-11546_AB
Art # A-11984_AB
2
3
4
7
8
5
J55 - GCM
USER INPUT
J15 - CNC
HEIGHT CONTROL
2
J54 - TSC /COMM
J59 - RAS
CB2 - 5A 120 VAC
CB3 - 5A 24 VAC
J70 - HE
Art # A-11549_AC
Art # A-12185
1
Art # A-09163_AC
2
There are 15 total
Art # A-09164_AC
7 7
8
5
Art # A-12066
Cartridge Tool
Assembled Cartridge
Art # A-04344_AB
Shield Cup
2. Take the Removal Tool off the back of the Cartridge Assembly. Use the removal tool to push the consumable parts out of
the Cartridge.
Art # A-04345_AB
Art # A-04066_AE
O-Ring,
Cat. No. 8-0561
Cartridge Assembly
Speed Lock Ring and
Threaded Ring O-Ring,
removed for clarity Cat. No.
9-3029
Art # A-09684_AD Outer Cartridge
CAUTION
! Use only Thermal Dynamics No. 9-4893 O-Ring Lubricant (Christo Lube MCG-129) with this
torch part. Use of other lubricants may cause irreparable damage to the torch.
Art # A-04745_AB
WARNINGS
Art # A-03887
Electrode
Plasma Gas
Distributor Upper O-Ring
on Tip
Tip No Gaps
Between Parts
Shield Gas
Cartridge Covers
Distributor
Upper O-Ring
Shield Cap on Torch Tip
Shield Cup
Shield Cap
Art # A-04716_AB
! The cartridge assembly must cover the O-Ring on the torch head.
Do not force the cartridge if it will not tighten fully. Remove the cartridge assembly and gently
clean the threads on the torch head with a wire brush. Apply oxygen-compatible lubricant
(supplied with the torch) to the threads.
0.063 - 0.083"
(1.6 - 2.1 mm) Art # A-07202_AB
Protrusion
3. Slide the ohmic clip over the shield cup if using ohmic torch height control sensing.
NOTE!
Ohmic height sensing is not recommended with water shield. Water on the plate inter-
feres electrically with the ohmic sensing circuit.
Ohmic Clip
Art # A-03393_AB
4. Connect the wire lead from the height finder to the ohmic clip.
Torch leaks
Order Coolant
Supply Tube Replacement Kit
Yes
New
Unsure?
Yes
Yes
Disassembly fully
and re-assemble
the Torch Properly. Replace Consumable
See Installation Manual. Replace Torch Head Yes Cartridge and Shield Cup.
Torch still leaks?
Art # A-09638
Torch
Electrodes
Art # A-09653
Recommended Wear
Depth for Electrode
Amperage Plasma Gas Replacement
Inch mm
O2 0.04 1
30 Air 0.04 1
N2 0.04 1
O2 0.04 1
50 Air 0.08 2
N2 0.04 1
O2 0.04 1
70 Air 0.08 2
N2 0.04 1
O2 0.04 1
100 H35 0.08 2
N2 0.08 2
O2 0.06 1.5
150 H35 0.08 2
N2 0.08 2
O2 0.06 1.5
200 H35 0.08 2
N2 0.08 2
250 O2 0.06 1.5
O2 0.06 1.5
300 H35 0.08 2
N2 0.08 2
O2 0.08 2
H17 0.08 2
400
H35 0.08 2
N2 0.08 2
CAUTION
Do not interchange parts. Make sure all torch parts correspond with the plasma and shield
gases in use for the application.
This information represents realistic expectations using recommended practices and well-
maintained systems. Actual speeds may vary from those shown in the charts depending
on the alloy content of the selected material. Voltage ratings may vary depending on the
CNC, cutting table, or height controller.
For complete cutting speed chart data refer to the following pages.
Consumables Notes
Always assemble the consumable parts properly. Improper assembly may damage the parts or the torch head.
Ensure that parts are seated together correctly.
Always check the shield gas distributor for charring when changing parts. Do not use the distributor if it is charred.
Replace the shield gas distributor regularly to ensure proper performance.
Operational Notes
Always purge the torch after changing consumables or if the power supply has been shut off. The power supply's
built-in purge function may not be enough to properly purge the torch. Manually flow gas with the 'Test Cut Flow'
and 'Test Pre-Flow' functions to help remove any remaining coolant from the lines.
Slightly increasing the preflow pressure may increase piercing ability on thicker materials. However, increasing the
preflow pressure too much may affect plasma starting reliability (misfiring).
Decreasing preflow pressure may improve piloting. Preflow pressure can be reduced without affecting cut perfor-
mance as long as the pilot arc still transfers to the plate well. Decreasing preflow pressure too much will affect the
ability to transfer the arc to the plate and cause damage to the tip.
Notes on Chart Measurements
Pressure measurements in the charts are in psi(g), not psi(a). 0 psi(g) = 14.7 psi(a) (1 atmosphere).
Ball settings are at the center of the gauge ball.
Ohmic Sensing
Ohmic sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sens-
ing circuit.
Direction of Cut
The plasma gas stream swirls as it leaves the torch to maintain a stable arc column. This swirl effect results in one
side of a cut being more square than the other. Viewed along the direction of travel, the right side of the cut is more
square than the left.
0°
Bevel Angle
Effective Cut
Height
Clearance
Nominal
Work Piece
Thickness
Art # A-08568_AB
Effective
Thickness
Elevation Height
Measured from
Pierce Ignition
Height
Piercing Moving
the Plate Over
Work Pierce
Height Puddle
Delay Before Arc Torch Height Controlled
Voltage Control with Arc Voltage
Initial Height
Sense CNC Motion
Delay
Transfer
Detected
t=0
Pierce Height
Piercing Moving
the Plate Over
Work Pierce
Height Puddle
Delay Before Arc Torch Height Controlled
Voltage Control with Arc Voltage
Initial Height
Sense CNC Motion
Delay
Transfer
Detected
t=0
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Cup Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210041 0559210071 0559210021 0559210061 0559210001 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce
Material Arc Cut Elevation Control Height Travel CNC Motion Max Kerf Width
Pressure Pierce Ignition
Thickness Plasma (O₂) Shield (O₂) Voltage Height Height Delay without Speed Delay @ Rec. Speed
(Air) Delay Height
Elevation
(in)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
±0.005
20 - 0.036 60 40 70 N/A 25 105 0.080 0.2 0.090 0.060 0.8 0.120 130 0.2 0.058
16 - 0.060 60 40 70 N/A 25 111 0.080 0.3 0.090 0.060 0.7 0.120 70 0.3 0.077
14 - 0.075 60 40 70 N/A 25 111 0.100 0.4 0.100 0.080 0.6 0.150 65 0.4 0.081
12 - 0.105 60 40 70 N/A 25 111 0.110 0.4 0.100 0.080 0.6 0.150 55 0.4 0.084
10 - 0.135 60 40 70 N/A 25 112 0.130 0.5 0.125 0.120 0.5 0.200 50 0.5 0.087
- 3/16 0.188 60 40 70 N/A 25 116 0.150 0.6 0.150 0.150 0.4 0.250 30 0.6 0.080
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce
Material Arc Cut Elevation Control Height Travel CNC Motion Max Kerf Width
Pressure Pierce Ignition
Thickness Plasma (O₂) Shield (O₂) Voltage Height Height Delay without Speed Delay @ Rec. Speed
(Air) Delay Height
Elevation
(mm) (mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
±0.1 min)
1 4.1 40 4.8 N/A 1.7 106 2.0 0.2 2.3 1.5 0.8 3.0 3090 0.2 1.5
1.5 4.1 40 4.8 N/A 1.7 111 2.0 0.3 2.3 1.5 0.7 3.0 1840 0.3 1.9
2 4.1 40 4.8 N/A 1.7 111 2.6 0.4 2.5 2.0 0.6 3.8 1620 0.4 2.1
2.5 4.1 40 4.8 N/A 1.7 111 2.7 0.4 2.5 2.0 0.6 3.8 1450 0.4 2.1
3 4.1 40 4.8 N/A 1.7 111 3.0 0.4 2.8 2.5 0.6 4.4 1340 0.4 2.2
4 4.1 40 4.8 N/A 1.7 114 3.5 0.5 3.4 3.4 0.5 5.6 1050 0.5 2.1
5 4.1 40 4.8 N/A 1.7 117 3.9 0.6 3.9 3.9 0.4 6.6 670 0.6 2.0
BOLD TYPE indicates maximum piercing parameters.
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210141 0559210080 0559210121 0559210064 0559210101 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
26 - 0.019 60 64 120 20 120 87 0.020 0.0 0.040 0.030 0.7 0.040 350 0.0 0.029
24 - 0.025 60 64 120 20 120 85 0.020 0.0 0.040 0.030 0.7 0.040 320 0.0 0.028
22 - 0.031 60 64 120 20 120 80 0.020 0.0 0.040 0.030 0.7 0.040 310 0.0 0.034
20 - 0.038 60 64 120 20 120 75 0.020 0.1 0.060 0.040 0.6 0.060 300 0.1 0.025
18 - 0.050 60 64 120 20 120 78 0.020 0.2 0.070 0.040 0.5 0.080 150 0.2 0.032
16 - 0.063 60 64 120 20 120 76 0.020 0.2 0.070 0.040 0.5 0.080 110 0.2 0.030
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
0.6 4.1 64 8.3 20 8.3 85 0.5 0.0 1.0 0.8 0.7 1.0 8300 0.0 0.7
0.8 4.1 64 8.3 20 8.3 80 0.5 0.0 1.1 0.8 0.7 1.1 7860 0.0 0.8
1 4.1 64 8.3 20 8.3 75 0.5 0.1 1.6 1.0 0.6 1.6 7190 0.1 0.7
1.5 4.1 64 8.3 20 8.3 77 0.5 0.2 1.8 1.0 0.5 2.0 3100 0.2 0.8
2 4.1 64 8.3 20 8.3 74 0.5 0.2 1.8 1.0 0.5 2.0 2600 0.2 0.7
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210141 0559210080 0559210121 0559210064 0559210101 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
26 - 0.019 90 75 120 4 55 91 0.020 0.0 0.040 0.030 0.5 0.040 600 0.0 0.047
24 - 0.025 90 64 120 4 55 97 0.020 0.0 0.040 0.030 0.5 0.040 440 0.0 0.045
22 - 0.031 90 50 120 4 55 95 0.020 0.0 0.040 0.030 0.5 0.040 420 0.0 0.045
20 - 0.038 90 60 120 5 55 105 0.020 0.1 0.050 0.040 0.4 0.050 300 0.1 0.044
18 - 0.050 90 60 120 5 55 78 0.030 0.1 0.050 0.040 0.4 0.050 250 0.1 0.035
16 - 0.063 90 60 120 5 55 85 0.050 0.2 0.060 0.040 0.4 0.060 205 0.2 0.044
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
0.6 6.2 67 8.3 4 3.8 96 0.5 0.0 1.0 0.8 0.5 1.0 12110 0.0 1.2
0.8 6.2 51 8.3 4 3.8 96 0.5 0.0 1.0 0.8 0.5 1.0 10450 0.0 1.1
1 6.2 60 8.3 5 3.8 102 0.5 0.1 1.3 1.0 0.4 1.3 7480 0.1 1.1
1.5 6.2 60 8.3 5 3.8 83 1.1 0.2 1.4 1.0 0.4 1.4 5550 0.2 1.0
2 6.2 60 8.3 5 3.8 93 1.9 0.3 1.8 1.0 0.4 1.8 3820 0.3 1.4
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210141 0559210080 0559210121 0559210064 0559210101 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.025 60 60 120 15 120 86 0.020 0.0 0.040 0.030 0.7 0.040 500 0.0 0.029
- - 0.037 60 60 120 15 120 86 0.020 0.1 0.060 0.040 0.6 0.060 240 0.1 0.046
- - 0.052 60 60 120 15 120 84 0.020 0.2 0.080 0.040 0.5 0.100 230 0.2 0.034
- - 0.064 60 60 120 15 120 80 0.020 0.2 0.080 0.040 0.5 0.100 220 0.2 0.036
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
1 4.1 60 8.3 15 8.3 86 0.5 0.1 1.6 1.0 0.6 1.7 6060 0.1 1.1
1.5 4.1 60 8.3 15 8.3 82 0.5 0.2 2.0 1.0 0.5 2.5 5690 0.2 0.9
2 4.1 60 8.3 15 8.3 75 0.5 0.2 2.0 1.0 0.5 2.5 5280 0.2 1.0
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210141 0559210080 0559210121 0559210064 0559210101 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N2) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.025 96 55 120 4 55 103 0.030 0.0 0.070 0.040 0.4 0.080 230 0.0 0.034
- - 0.037 96 55 120 4 55 103 0.030 0.1 0.070 0.040 0.4 0.080 220 0.1 0.045
- - 0.052 96 55 120 4 55 103 0.030 0.2 0.070 0.040 0.4 0.080 150 0.2 0.031
- - 0.064 96 55 120 4 55 103 0.030 0.2 0.070 0.040 0.4 0.080 110 0.2 0.036
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N2) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
1 6.6 55 8.3 4 3.8 103 0.8 0.1 1.8 1.0 0.4 2.0 5310 0.1 1.1
1.5 6.6 55 8.3 4 3.8 103 0.8 0.2 1.8 1.0 0.4 2.0 3210 0.2 0.9
2 6.6 55 8.3 4 3.8 103 0.8 0.2 1.8 1.0 0.4 2.0 1550 0.2 1.1
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210042 0559210071 0559210022 0559210061 0559210001 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
14 - 0.075 70 28 120 20 120 130 0.060 0.0 0.080 0.040 0.8 0.100 280 0.0 0.040
12 - 0.105 70 28 120 20 120 130 0.060 0.0 0.080 0.040 0.8 0.100 270 0.0 0.052
10 - 0.135 70 28 120 20 120 126 0.040 0.4 0.080 0.040 0.4 0.100 160 0.4 0.044
- 3/16 0.188 70 28 120 40 120 130 0.060 0.4 0.100 0.060 0.4 0.110 100 0.4 0.054
- 1/4 0.250 70 28 120 40 120 132 0.060 0.4 0.100 0.060 0.4 0.110 90 0.4 0.062
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
2 4.8 28 8.3 20 8.3 130 1.5 0.0 2.0 1.0 0.8 2.5 7080 0.0 1.1
2.5 4.8 28 8.3 20 8.3 130 1.5 0.0 2.0 1.0 0.8 2.5 6910 0.0 1.3
3 4.8 28 8.3 20 8.3 128 1.3 0.2 2.0 1.0 0.6 2.5 5640 0.2 1.2
4 4.8 28 8.3 28 8.3 128 1.2 0.4 2.2 1.2 0.4 2.6 3410 0.4 1.2
5 4.8 28 8.3 40 8.3 130 1.5 0.4 2.5 1.5 0.4 2.8 2500 0.4 1.4
6 4.8 28 8.3 40 8.3 132 1.5 0.4 2.5 1.5 0.4 2.8 2340 0.4 1.5
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210142 0559210080 0559210123 0559210061 0559210103 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
14 - 0.078 100 62 120 75 120 109 0.060 0.0 0.090 0.060 0.4 0.120 180 0.0 0.044
12 - 0.109 100 62 120 75 120 114 0.060 0.0 0.100 0.080 0.4 0.150 130 0.0 0.049
10 - 0.141 100 62 120 75 120 118 0.060 0.1 0.110 0.100 0.3 0.180 120 0.1 0.050
- 3/16 0.188 100 62 120 75 120 124 0.080 0.3 0.125 0.120 0.1 0.200 70 0.3 0.059
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
1.5 6.9 62 8.3 75 8.3 106 1.5 0.0 2.1 1.2 0.4 2.6 5350 0.0 1.0
2 6.9 62 8.3 75 8.3 109 1.5 0.0 2.3 1.5 0.4 3.1 4540 0.0 1.1
2.5 6.9 62 8.3 75 8.3 112 1.5 0.0 2.5 1.9 0.4 3.6 3740 0.0 1.2
3 6.9 62 8.3 75 8.3 115 1.5 0.0 2.6 2.2 0.4 4.0 3230 0.0 1.3
4 6.9 62 8.3 75 8.3 120 1.7 0.2 2.9 2.7 0.2 4.8 2600 0.2 1.4
5 6.9 62 8.3 75 8.3 125 2.1 0.3 3.3 3.2 0.1 5.2 1520 0.3 1.5
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210142 0559210080 0559210102 0559210061 0559210122 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N2) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
16 - 0.063 60 62 120 4 55 133 0.110 0.0 0.125 0.120 0.5 0.200 210 0.0 0.043
14 - 0.078 60 62 120 4 55 132 0.110 0.1 0.125 0.120 0.5 0.200 170 0.1 0.043
12 - 0.109 60 62 120 4 55 126 0.110 0.2 0.125 0.120 0.5 0.200 150 0.2 0.047
10 - 0.141 60 62 120 4 55 139 0.110 0.3 0.125 0.120 0.5 0.200 120 0.3 0.050
- 3/16 0.188 60 62 120 4 55 157 0.110 0.5 0.125 0.120 0.5 0.200 50 0.5 0.050
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N2) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
2 4.1 62 8.3 4 3.8 123 2.8 0.1 3.2 3.0 0.5 5.1 4310 0.1 1.1
2.5 4.1 62 8.3 4 3.8 128 2.8 0.1 3.2 3.0 0.5 5.1 3980 0.1 1.2
3 4.1 62 8.3 4 3.8 130 2.8 0.2 3.2 3.0 0.5 5.1 3660 0.2 1.2
4 4.1 62 8.3 4 3.8 145 2.8 0.4 3.2 3.0 0.5 5.1 2410 0.4 1.3
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210142 0559210080 0559210123 0559210061 0559210103 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.064 100 60 120 75 120 124 0.100 0.0 0.125 0.120 0.4 0.200 140 0.0 0.060
- - 0.079 100 60 120 75 120 124 0.102 0.0 0.125 0.120 0.4 0.200 117 0.0 0.063
- - 0.097 100 60 120 75 120 125 0.105 0.0 0.125 0.120 0.4 0.200 90 0.0 0.067
- - 0.120 100 60 120 75 120 129 0.110 0.0 0.125 0.120 0.4 0.200 60 0.0 0.068
- 3/16 0.188 100 60 120 75 120 133 0.120 0.2 0.125 0.120 0.2 0.200 40 0.2 0.074
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
2 6.9 60 8.3 75 8.3 124 2.6 0.0 3.2 3.0 0.4 5.1 2990 0.0 1.6
2.5 6.9 60 8.3 75 8.3 125 2.7 0.0 3.2 3.0 0.4 5.1 2240 0.0 1.7
3 6.9 60 8.3 75 8.3 129 2.8 0.0 3.2 3.0 0.4 5.1 1590 0.0 1.7
4 6.9 60 8.3 75 8.3 131 2.9 0.1 3.2 3.0 0.3 5.1 1240 0.1 1.8
5 6.9 60 8.3 75 8.3 134 3.1 0.2 3.2 3.0 0.2 5.1 950 0.2 1.9
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210142 0559210080 0559210102 0559210061 0559210122 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N2) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.064 100 60 120 4 55 128 0.110 0.0 0.125 0.120 0.5 0.200 140 0.0 0.045
- - 0.079 100 60 120 4 55 127 0.110 0.1 0.125 0.120 0.5 0.200 117 0.1 0.045
- - 0.097 100 60 120 4 55 131 0.110 0.2 0.125 0.120 0.5 0.200 90 0.2 0.046
- - 0.120 100 60 120 4 55 135 0.110 0.2 0.125 0.120 0.5 0.200 60 0.2 0.050
- 16/85 0.188 100 60 120 4 55 140 0.120 0.3 0.125 0.120 0.5 0.200 40 0.3 0.051
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N2) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
2 6.9 60 8.3 4 3.8 127 2.8 0.1 3.2 3.0 0.5 5.1 2990 0.1 1.1
2.5 6.9 60 8.3 4 3.8 131 2.8 0.2 3.2 3.0 0.5 5.1 2240 0.2 1.2
3 6.9 60 8.3 4 3.8 135 2.8 0.2 3.2 3.0 0.5 5.1 1590 0.2 1.3
4 6.9 60 8.3 4 3.8 138 2.9 0.3 3.2 3.0 0.5 5.1 1240 0.3 1.3
5 6.9 60 8.3 4 3.8 141 3.1 0.3 3.2 3.0 0.5 5.1 950 0.3 1.3
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210043 0559210071 0559210023 0559210061 0559210002 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
16 - 0.060 46 35 120 41 120 143 0.070 0.1 0.080 0.040 1.0 0.100 300 0.1 0.073
14 - 0.075 46 35 120 41 120 145 0.100 0.1 0.090 0.060 1.0 0.120 250 0.1 0.072
12 - 0.105 46 55 120 60 120 147 0.100 0.2 0.090 0.060 0.9 0.120 225 0.2 0.078
10 - 0.135 46 55 120 60 120 148 0.100 0.2 0.100 0.080 0.9 0.150 180 0.2 0.071
- 3/16 0.188 46 55 120 60 120 149 0.115 0.4 0.125 0.120 0.7 0.200 130 0.4 0.077
- 1/4 0.250 46 55 120 60 120 151 0.120 0.5 0.125 0.120 0.6 0.200 100 0.5 0.083
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
1.5 3.2 35 8.3 41 8.3 143 1.7 0.1 2.0 1.0 1.0 2.5 7700 0.1 1.9
2 3.2 37 8.3 43 8.3 145 2.5 0.1 2.3 1.5 1.0 3.0 6270 0.1 1.8
2.5 3.2 51 8.3 56 8.3 147 2.5 0.2 2.3 1.5 0.9 3.0 5850 0.2 1.9
3 3.2 55 8.3 60 8.3 147 2.5 0.2 2.4 1.7 0.9 3.4 5220 0.2 1.9
4 3.2 55 8.3 60 8.3 148 2.7 0.3 2.8 2.5 0.8 4.4 4030 0.3 1.9
5 3.2 55 8.3 60 8.3 149 2.9 0.4 3.2 3.0 0.7 5.1 3190 0.4 2.0
6 3.2 55 8.3 60 8.3 151 3.0 0.5 3.2 3.0 0.6 5.1 2710 0.5 2.1
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210143 0559210080 0559210124 0559210061 0559210105 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
10 - 0.141 84 41 120 94 120 138 0.080 0.3 0.090 0.070 0.3 0.140 120 0.3 0.075
- 3/16 0.188 84 41 120 87 120 144 0.080 0.4 0.090 0.070 0.2 0.140 100 0.4 0.082
- 1/4 0.250 84 41 120 72 120 148 0.130 0.5 0.110 0.110 0.2 0.180 55 0.5 0.085
- 3/8 0.375 84 41 120 72 120 152 0.140 0.6 0.125 0.120 0.2 0.200 40 0.6 0.083
- 1/2 0.500 84 53 120 60 120 160 0.140 0.8 0.190 0.150 0.2 0.280 25 0.8 0.080
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
3 5.8 41 8.3 97 8.3 135 2.0 0.3 2.3 1.8 0.3 3.6 3300 0.3 1.8
4 5.8 41 8.3 92 8.3 140 2.0 0.3 2.3 1.8 0.3 3.6 2870 0.3 2.0
5 5.8 41 8.3 85 8.3 145 2.2 0.4 2.4 1.9 0.2 3.7 2370 0.4 2.1
6 5.8 41 8.3 75 8.3 147 3.0 0.5 2.7 2.6 0.2 4.3 1650 0.5 2.1
8 5.8 41 8.3 72 8.3 150 3.4 0.6 3.0 2.9 0.2 4.8 1200 0.6 2.1
10 5.8 43 8.3 70 8.3 153 3.6 0.6 3.4 3.2 0.2 5.4 960 0.6 2.1
12 5.8 50 8.3 63 8.3 158 3.6 0.8 4.5 3.6 0.2 6.7 720 0.8 2.0
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210144 0559210080 0559210125 0559210061 0559210104 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
10 - 0.141 45 55 90 5 55 146 0.100 0.3 0.150 0.150 0.2 0.250 120 0.3 0.075
- 3/16 0.188 45 55 90 5 55 150 0.100 0.4 0.150 0.150 0.2 0.250 90 0.4 0.086
- 1/4 0.250 45 55 90 5 55 159 0.150 0.5 0.150 0.150 0.2 0.250 50 0.5 0.095
- 3/8 0.375 45 55 90 5 55 168 0.150 0.7 0.150 0.150 0.2 0.250 35 0.7 0.103
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
3 3.1 55 6.2 5 3.8 144 2.5 0.3 3.8 3.8 0.2 6.4 3420 0.3 1.8
4 3.1 55 6.2 5 3.8 147 2.5 0.3 3.8 3.8 0.2 6.4 2780 0.3 2.0
5 3.1 55 6.2 5 3.8 151 2.7 0.4 3.8 3.8 0.2 6.4 2130 0.4 2.2
6 3.1 55 6.2 5 3.8 157 3.5 0.5 3.8 3.8 0.2 6.4 1490 0.5 2.4
8 3.1 55 6.2 5 3.8 164 3.8 0.6 3.8 3.8 0.2 6.4 1070 0.6 2.5
10 3.1 55 6.2 5 3.8 169 3.8 0.7 3.8 3.8 0.2 6.4 830 0.7 2.6
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210143 0559210080 0559210124 0559210061 0559210105 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.079 84 42 120 70 120 153 0.060 0.0 0.090 0.070 0.4 0.140 300 0.0 0.058
- - 0.097 84 42 120 70 120 160 0.080 0.1 0.090 0.070 0.3 0.140 200 0.1 0.062
- - 0.120 84 42 120 70 120 161 0.090 0.1 0.090 0.070 0.3 0.140 175 0.1 0.065
- 3/16 0.188 84 42 120 70 120 162 0.120 0.1 0.090 0.070 0.3 0.140 100 0.1 0.072
- 1/4 0.250 84 42 120 70 120 166 0.140 0.2 0.120 0.110 0.2 0.180 70 0.2 0.073
- 3/8 0.375 84 42 120 70 120 168 0.140 0.3 0.120 0.110 0.2 0.180 60 0.3 0.078
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (Air) Shield (Air) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
2 5.8 42 8.3 70 8.3 153 1.5 -0.0 2.3 1.8 0.4 3.6 7660 -0.0 1.5
2.5 5.8 42 8.3 70 8.3 160 2.0 0.1 2.3 1.8 0.3 3.6 5040 0.1 1.6
3 5.8 42 8.3 70 8.3 160 2.3 0.1 2.3 1.8 0.3 3.6 4490 0.1 1.6
4 5.8 42 8.3 70 8.3 161 2.7 0.1 2.3 1.8 0.3 3.6 3380 0.1 1.7
5 5.8 42 8.3 70 8.3 163 3.1 0.1 2.4 1.9 0.3 3.7 2430 0.1 1.8
6 5.8 42 8.3 70 8.3 165 3.4 0.2 2.9 2.6 0.2 4.3 1950 0.2 1.8
8 5.8 42 8.3 70 8.3 167 3.6 0.3 3.0 2.8 0.2 4.6 1650 0.3 1.9
10 5.8 42 8.3 70 8.3 168 3.6 0.3 3.0 2.8 0.2 4.6 1490 0.3 2.0
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210144 0559210080 0559210125 0559210061 0559210104 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.064 45 55 90 5 55 155 0.100 0.0 0.150 0.150 0.2 0.250 300 0.0 0.057
- - 0.079 45 55 90 5 55 148 0.100 0.0 0.150 0.150 0.2 0.250 240 0.0 0.068
- - 0.097 45 55 90 5 55 150 0.150 0.1 0.150 0.150 0.2 0.250 200 0.1 0.095
- - 0.120 45 55 90 5 55 150 0.150 0.2 0.150 0.150 0.2 0.250 180 0.2 0.095
- 3/16 0.188 45 55 90 5 55 150 0.150 0.3 0.150 0.150 0.2 0.250 120 0.3 0.095
- 1/4 0.250 45 55 90 5 55 158 0.150 0.3 0.150 0.150 0.2 0.250 70 0.3 0.097
- 3/8 0.375 45 55 90 5 55 162 0.150 0.5 0.150 0.150 0.2 0.250 35 0.5 0.100
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
2 3.1 55 6.2 5 3.8 148 2.5 0.0 3.8 3.8 0.2 6.4 6120 0.0 1.7
3 3.1 55 6.2 5 3.8 150 3.8 0.1 3.8 3.8 0.2 6.4 4610 0.1 2.4
4 3.1 55 6.2 5 3.8 150 3.8 0.2 3.8 3.8 0.2 6.4 3720 0.2 2.4
5 3.1 55 6.2 5 3.8 151 3.8 0.3 3.8 3.8 0.2 6.4 2860 0.3 2.4
6 3.1 55 6.2 5 3.8 156 3.8 0.3 3.8 3.8 0.2 6.4 2060 0.3 2.5
7 3.1 55 6.2 5 3.8 159 3.8 0.3 3.8 3.8 0.2 6.4 1600 0.3 2.5
8 3.1 55 6.2 5 3.8 160 3.8 0.4 3.8 3.8 0.2 6.4 1320 0.4 2.5
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210044 0559210071 0559210024 0559210061 0559210003 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
10 - 0.135 40 55 120 80 120 138 0.070 0.2 0.125 0.120 0.6 0.200 280 0.2 0.065
- 3/16 0.188 40 55 120 80 120 140 0.090 0.2 0.125 0.120 0.6 0.200 190 0.2 0.070
- 1/4 0.250 40 55 120 80 120 141 0.090 0.3 0.125 0.120 0.5 0.200 145 0.3 0.078
- 3/8 0.375 40 55 120 80 120 143 0.110 0.4 0.150 0.150 0.4 0.250 90 0.4 0.085
- 1/2 0.500 40 55 120 80 120 147 0.120 0.6 0.200 0.150 0.4 0.300 60 0.6 0.097
- 5/8 0.625 40 55 120 80 120 148 0.120 0.8 0.250 0.200 0.4 0.350 50 0.8 0.100
- 3/4 0.750 40 55 120 80 120 157 0.150 3.5 Edge Start 0.4 Edge 25 2.0 0.125
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
4 2.8 55 8.3 80 8.3 139 2.0 0.2 3.2 3.0 0.6 5.1 6140 0.2 1.7
5 2.8 55 8.3 80 8.3 140 2.3 0.2 3.2 3.0 0.6 5.1 4660 0.2 1.8
6 2.8 55 8.3 80 8.3 141 2.3 0.3 3.2 3.0 0.5 5.1 3940 0.3 1.9
8 2.8 55 8.3 80 8.3 142 2.6 0.4 3.5 3.4 0.4 5.7 2960 0.4 2.1
10 2.8 55 8.3 80 8.3 144 2.8 0.4 4.0 3.8 0.4 6.5 2170 0.4 2.2
12 2.8 55 8.3 80 8.3 146 3.0 0.6 4.8 3.8 0.4 7.3 1690 0.6 2.4
15 2.8 55 8.3 80 8.3 148 3.0 0.7 6.0 4.7 0.4 8.5 1340 0.7 2.5
20 2.8 55 8.3 80 8.3 157 3.8 4.3 Edge Start 0.4 Edge 640 2.4 3.2
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210145 0559210080 0559210126 0559210061 0559210106 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/4 0.250 40 50 120 97 120 148 0.145 0.3 0.150 0.150 0.3 0.250 72 0.3 0.093
- 3/8 0.375 40 55 120 97 120 152 0.130 0.3 0.200 0.150 0.3 0.300 55 0.3 0.090
- 1/2 0.500 40 55 120 97 120 155 0.130 0.5 0.250 0.200 0.2 0.350 42 0.5 0.095
- 5/8 0.625 40 62 120 97 120 157 0.130 0.6 0.350 0.300 0.2 0.450 25 0.6 0.100
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
6 2.8 49 8.3 97 8.3 148 3.7 0.3 3.7 3.8 0.3 6.2 1880 0.3 2.4
8 2.8 53 8.3 97 8.3 150 3.5 0.3 4.5 3.8 0.3 7.0 1600 0.3 2.3
10 2.8 55 8.3 97 8.3 152 3.3 0.3 5.3 4.0 0.3 7.8 1350 0.3 2.3
12 2.8 55 8.3 97 8.3 154 3.3 0.5 6.1 4.8 0.2 8.6 1140 0.5 2.4
15 2.8 60 8.3 97 8.3 156 3.3 0.6 8.2 6.9 0.2 10.7 750 0.6 2.5
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210145 0559210080 0559211053 0559210061 0559210107 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/16 0.188 45 60 90 7 55 148 0.100 0.1 0.200 0.150 0.2 0.300 140 0.1 0.091
- 1/4 0.250 45 60 90 7 55 158 0.100 0.1 0.200 0.150 0.2 0.300 95 0.1 0.091
- 3/8 0.375 45 60 90 7 55 168 0.150 0.2 0.250 0.200 0.2 0.350 65 0.2 0.100
- 1/2 0.500 45 60 90 7 55 168 0.150 0.4 0.250 0.200 0.2 0.350 50 0.4 0.102
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
5 3.1 60 6.2 7 3.8 149 2.5 0.1 5.1 3.8 0.2 7.6 3390 0.1 2.3
6 3.1 60 6.2 7 3.8 156 2.5 0.1 5.1 3.8 0.2 7.6 2670 0.1 2.3
8 3.1 60 6.2 7 3.8 163 3.2 0.2 5.7 4.5 0.2 8.3 2020 0.2 2.4
10 3.1 60 6.2 7 3.8 168 3.8 0.2 6.4 5.1 0.2 8.9 1590 0.2 2.5
12 3.1 60 6.2 7 3.8 168 3.8 0.4 6.4 5.1 0.2 8.9 1350 0.4 2.6
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210145 0559210080 0559210126 0559210061 0559210106 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 40 67 120 62 120 152 0.154 0.2 0.250 0.200 0.4 0.350 60 0.2 0.105
- 1/2 0.500 40 67 120 62 120 158 0.150 0.2 0.250 0.200 0.4 0.350 50 0.2 0.110
- 5/8 0.625 40 67 120 62 120 160 0.150 0.5 0.250 0.200 0.2 0.350 35 0.5 0.110
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 2.8 67 8.3 62 8.3 153 3.9 0.2 6.4 5.1 0.4 8.9 1490 0.2 2.7
12 2.8 67 8.3 62 8.3 157 3.8 0.2 6.4 5.1 0.4 8.9 1330 0.2 2.8
15 2.8 67 8.3 62 8.3 159 3.8 0.4 6.4 5.1 0.3 8.9 990 0.4 2.8
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210145 0559210080 0559211053 0559210061 0559210107 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/16 0.188 45 60 90 7 55 158 0.150 0.1 0.200 0.150 0.2 0.300 130 0.1 0.095
- 1/4 0.250 45 60 90 7 55 160 0.150 0.1 0.200 0.150 0.2 0.300 90 0.1 0.100
- 3/8 0.375 45 60 90 7 55 161 0.150 0.2 0.200 0.150 0.2 0.300 70 0.2 0.100
- 1/2 0.500 45 60 90 7 55 171 0.150 0.4 0.200 0.150 0.2 0.300 40 0.4 0.100
- 5/8 0.625 45 60 90 7 55 175 0.180 0.5 0.250 0.200 0.2 0.350 35 0.5 0.105
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
5 3.1 60 6.2 7 3.8 158 3.8 0.1 5.1 3.8 0.2 7.6 3150 0.1 2.4
6 3.1 60 6.2 7 3.8 160 3.8 0.1 5.1 3.8 0.2 7.6 2510 0.1 2.5
8 3.1 60 6.2 7 3.8 161 3.8 0.2 5.1 3.8 0.2 7.6 2020 0.2 2.5
10 3.1 60 6.2 7 3.8 162 3.8 0.2 5.1 3.8 0.2 7.6 1660 0.2 2.5
12 3.1 60 6.2 7 3.8 169 3.8 0.4 5.1 3.8 0.2 7.6 1180 0.4 2.5
15 3.1 60 6.2 7 3.8 174 4.4 0.5 6.0 4.7 0.2 8.5 920 0.5 2.6
Art # A-09747
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559211127 0559210081 0559210033 0559210061 0559210012 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.135 0.080 40 55 120 35 120 0.070 - 0.250 0.2 0.125 0.120 0.6 0.200 280 0.2 0.065
0.188 0.080 40 55 120 35 120 0.090 - 0.250 0.2 0.125 0.120 0.6 0.200 190 0.2 0.070
0.250 0.080 40 55 120 35 120 0.100 - 0.250 0.3 0.125 0.120 0.5 0.200 150 0.3 0.078
0.375 0.080 40 55 120 35 120 0.110 - 0.250 0.4 0.150 0.150 0.4 0.250 95 0.4 0.085
0.500 0.080 40 55 120 40 120 0.120 - 0.250 0.6 0.200 0.150 0.4 0.300 68 0.6 0.097
0.625 0.080 40 55 120 40 120 0.120 - 0.250 0.8 0.250 0.200 0.4 0.350 55 0.8 0.100
0.750 0.080 40 55 120 40 120 0.150 - 0.250 3.5 Edge Start 0.4 Edge 25 2.0 0.125
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
4 2.0 2.8 55 8.3 35 8.3 2.0 - 6.4 0.2 3.2 3.0 0.6 5.1 6140 0.2 1.7
5 2.0 2.8 55 8.3 35 8.3 2.3 - 6.4 0.2 3.2 3.0 0.6 5.1 4680 0.2 1.8
6 2.0 2.8 55 8.3 35 8.3 2.5 - 6.4 0.3 3.2 3.0 0.5 5.1 4040 0.3 1.9
8 2.0 2.8 55 8.3 35 8.3 2.7 - 6.4 0.4 3.5 3.4 0.4 5.7 3080 0.4 2.1
10 2.0 2.8 55 8.3 36 8.3 2.8 - 6.4 0.4 4.0 3.8 0.4 6.5 2310 0.4 2.2
12 2.0 2.8 55 8.3 39 8.3 3.0 - 6.4 0.6 4.8 3.8 0.4 7.3 1880 0.6 2.4
15 2.0 2.8 55 8.3 40 8.3 3.0 - 6.4 0.7 6.0 4.7 0.4 8.5 1490 0.7 2.5
20 2.0 2.8 55 8.3 40 8.3 4.0 - 6.4 4.3 Edge Start 0.4 Edge 410 2.4 3.4
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Art # A-10272
This Art Is For Reference ONLY
Shield Cup Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210051 0559210091 0559210031 0559210090 0559210011 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce
Material Arc Cut Elevation Control Height Travel CNC Max Kerf Width
Pressure Pierce Ignition
Thickness Plasma (O2) Shield (O2) Voltage Height Height Delay without Speed Motion Delay @ Rec. Speed
(Air) Delay Height
Elevation
(in)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
±0.005
26 - 0.024 70 35 100 20 40 108 0.030 0.0 0.080 0.050 1.5 0.100 185 0.0 0.042
26 - 0.024 70 35 100 20 40 117 0.030 0.0 0.080 0.050 1.5 0.100 95 0.0 0.050
20 - 0.036 70 35 100 20 40 110 0.040 0.0 0.080 0.050 1.5 0.100 150 0.0 0.043
20 - 0.036 70 35 100 20 40 120 0.040 0.0 0.080 0.050 1.5 0.100 80 0.0 0.052
18 - 0.048 70 35 100 20 40 114 0.040 0.1 0.080 0.050 1.5 0.100 110 0.1 0.049
18 - 0.048 70 35 100 20 40 125 0.040 0.1 0.080 0.050 1.5 0.100 60 0.1 0.057
16 - 0.060 70 35 100 20 40 119 0.060 0.2 0.080 0.050 1.5 0.100 75 0.2 0.056
14 - 0.075 70 35 100 20 40 126 0.080 0.2 0.080 0.050 1.5 0.100 55 0.2 0.070
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce
Material Arc Cut Elevation Control Height Travel CNC Max Kerf Width
Pressure Pierce Ignition
Thickness Plasma (O2) Shield (O2) Voltage Height Height Delay without Speed Motion Delay @ Rec. Speed
(Air) Delay Height
Elevation
(mm) (mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
±0.1 min)
0.5 4.8 35 6.9 20 2.8 108 0.8 0.0 2.0 1.3 1.5 2.5 5100 0.0 1.1
0.5 4.8 35 6.9 20 2.8 116 0.8 0.0 2.0 1.3 1.5 2.5 2500 0.0 1.3
1 4.8 35 6.9 20 2.8 111 1.0 0.0 2.0 1.3 1.5 2.5 3500 0.0 1.1
1 4.8 35 6.9 20 2.8 122 1.0 0.0 2.0 1.3 1.5 2.5 1900 0.0 1.3
1.5 4.8 35 6.9 20 2.8 119 1.5 0.2 2.0 1.3 1.5 2.5 1900 0.2 1.4
2 4.8 35 6.9 20 2.8 129 2.0 0.2 2.0 1.3 1.5 2.5 1200 0.2 1.9
Note 1: Recommended with DFC-3000 automated gas console to improve cut quality at the start.
Note 2: Recommended for flat plate, bevel and robotic cutting applications.
Art # A-10272
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210051 0559210091 0559210032 0559210090 0559210011 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce CNC
Material Arc Cut Elevation Control Height Travel Max Kerf Width
Cut Current
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce
Material Arc Cut Elevation Control Height Travel CNC Max Kerf Width
Cut Current
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
≤ 3/4’’ / 0559210045
0559211201 > 3/4’’ / 0559210046
0559210072 0559210025 0559210062 0559210004 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 80 62 120 45 120 147 0.120 0.4 0.200 0.150 0.5 0.300 120 0.4 0.115
- 1/2 0.500 80 62 120 45 120 150 0.120 0.9 0.200 0.150 0.5 0.300 90 0.6 0.110
- 5/8 0.625 80 62 120 45 120 155 0.130 1.0 0.250 0.200 0.5 0.350 75 0.6 0.116
- 3/4 0.750 80 62 120 45 120 162 0.140 1.3 0.250 0.200 0.5 0.350 50 0.8 0.141
- 7/8 0.875 80 62 120 62 120 165 0.140 1.8 0.250 0.200 0.5 0.350 30 0.8 0.182
- 1 1.000 80 62 120 62 120 172 0.160 2.2 0.250 0.200 0.5 0.350 25 1.0 0.180
- 1 1/4 1.250 80 62 120 62 120 172 0.160 1.0 Edge Start 0.5 Edge 25 1.0 0.170
- 1 1/2 1.500 80 62 120 62 120 175 0.160 1.0 Edge Start 0.5 Edge 15 1.0 0.190
- 2 2.000 80 62 120 62 120 184 0.160 1.0 Edge Start 0.5 Edge 9 1.0 0.195
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 5.5 62 8.3 45 8.3 147 3.0 0.5 5.1 3.8 0.5 7.6 2930 0.4 2.9
12 5.5 62 8.3 45 8.3 149 3.0 0.8 5.1 3.8 0.5 7.6 2450 0.6 2.8
15 5.5 62 8.3 45 8.3 154 3.2 1.0 6.0 4.7 0.5 8.5 2010 0.6 2.9
20 5.5 62 8.3 50 8.3 163 3.6 1.4 6.4 5.1 0.5 8.9 1120 0.8 3.9
25 5.5 62 8.3 62 8.3 171 4.0 2.1 6.4 5.1 0.5 8.9 650 1.0 4.6
30 5.5 62 8.3 62 8.3 171 4.1 1.0 Edge Start 0.5 Edge 710 1.0 4.2
35 5.5 62 8.3 62 8.3 174 4.1 1.0 Edge Start 0.5 Edge 510 1.0 4.6
40 5.5 62 8.3 62 8.3 176 4.1 1.0 Edge Start 0.5 Edge 360 1.0 4.8
50 5.5 62 8.3 62 8.3 183 4.1 1.0 Edge Start 0.5 Edge 240 1.0 4.9
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210146 0559210081 0559210127 0559210061 0559210108 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 84 57 120 85 120 153 0.300 0.5 0.250 0.200 0.4 0.350 50 0.2 0.110
- 5/8 0.625 84 57 120 85 120 155 0.200 0.9 0.250 0.200 0.2 0.350 40 0.4 0.118
- 3/4 0.750 84 57 120 85 120 157 0.225 1.4 0.300 0.250 0.2 0.400 30 0.6 0.128
- 7/8 0.875 84 57 120 85 120 161 0.238 2.4 0.325 0.250 0.2 0.425 25 1.2 0.131
- 1 1.000 84 57 120 85 120 165 0.250 3.6 0.350 0.300 0.2 0.450 20 1.8 0.133
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 5.8 57 8.3 85 8.3 153 8.2 0.4 6.4 5.1 0.4 8.9 1330 0.2 2.7
15 5.8 57 8.3 85 8.3 154 5.8 0.8 6.4 5.1 0.3 8.9 1090 0.3 2.9
20 5.8 57 8.3 85 8.3 158 5.8 1.7 7.8 6.4 0.2 10.4 720 0.8 3.3
25 5.8 57 8.3 85 8.3 164 6.3 3.4 8.8 7.5 0.2 11.4 520 1.7 3.4
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210147 0559210081 0559210109 0559210061 0559210108 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/4 0.250 70 60 90 8 55 135 0.100 0.3 0.150 0.150 0.2 0.250 110 0.3 0.104
- 3/8 0.375 70 60 90 8 55 139 0.100 0.3 0.250 0.150 0.2 0.350 70 0.3 0.107
- 1/2 0.500 70 60 90 8 55 149 0.150 0.8 0.250 0.150 0.2 0.350 60 0.5 0.111
- 5/8 0.625 70 60 90 8 55 159 0.180 1.0 0.250 0.150 0.2 0.350 45 0.5 0.128
- 3/4 0.750 70 60 90 4 55 159 0.180 1.5 0.250 0.150 0.2 0.350 40 0.9 0.130
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
8 4.8 60 6.2 8 3.8 137 2.5 0.3 5.1 3.8 0.2 7.7 2270 0.3 2.7
10 4.8 60 6.2 8 3.8 140 2.7 0.4 6.4 3.8 0.2 8.9 1740 0.3 2.7
12 4.8 60 6.2 8 3.8 147 3.5 0.7 6.4 3.8 0.2 8.9 1580 0.5 2.8
15 4.8 60 6.2 8 3.8 156 4.4 0.9 6.4 3.8 0.2 8.9 1250 0.5 3.1
20 4.8 60 6.2 4 3.8 159 4.6 1.6 6.4 3.8 0.2 8.9 980 1.0 3.3
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210146 0559210081 0559210127 0559210061 0559210108 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 70 80 120 60 120 167 0.400 0.4 0.350 0.300 0.2 0.450 75 0.4 0.120
- 5/8 0.625 70 80 120 60 120 165 0.300 0.9 0.250 0.200 0.2 0.350 40 0.5 0.129
- 3/4 0.750 70 80 120 60 120 173 0.300 1.5 0.300 0.250 0.2 0.400 35 0.8 0.139
- 7/8 0.875 70 80 120 60 120 174 0.300 2.2 0.325 0.250 0.2 0.425 30 1.3 0.138
- 1 1.000 70 80 120 60 120 175 0.300 3.0 0.350 0.300 0.2 0.450 25 1.8 0.137
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 4.8 80 8.3 60 8.3 167 10.7 0.3 9.4 8.2 0.2 12.0 2100 0.4 3.0
15 4.8 80 8.3 60 8.3 166 8.3 0.8 7.0 5.8 0.2 9.6 1260 0.5 3.2
20 4.8 80 8.3 60 8.3 173 7.6 1.7 7.8 6.4 0.2 10.4 850 0.9 3.5
25 4.8 80 8.3 60 8.3 175 7.6 2.9 8.8 7.5 0.2 11.4 650 1.7 3.5
Art # A-07958_AB
This Art Is For Reference ONLY
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211201 0559210147 0559210081 0559210109 0559210061 0559210108 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 16/85 0.188 70 60 90 8 55 130 0.100 0.2 0.250 0.200 0.2 0.350 150 0.2 0.107
- 1/4 0.250 70 60 90 8 55 133 0.120 0.2 0.250 0.200 0.2 0.350 120 0.2 0.108
- 3/8 0.375 70 60 90 8 55 140 0.120 0.2 0.250 0.200 0.2 0.350 100 0.2 0.116
- 1/2 0.500 70 60 90 8 55 152 0.200 0.3 0.250 0.200 0.2 0.350 75 0.3 0.126
- 5/8 0.625 70 60 90 8 55 155 0.200 0.7 0.250 0.200 0.2 0.350 50 0.4 0.142
- 3/4 0.750 70 60 90 8 55 165 0.250 1.0 0.250 0.200 0.2 0.350 35 0.5 0.141
- 7/8 0.875 70 60 90 8 55 172 0.275 1.7 0.250 0.200 0.2 0.350 28 0.8 0.148
- 1 1.000 70 60 90 8 55 178 0.300 2.5 0.250 0.200 0.2 0.350 20 1.0 0.155
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
5 4.8 60 6.2 8 3.8 130 2.6 0.2 6.4 5.1 0.2 8.9 3700 0.2 2.7
6 4.8 60 6.2 8 3.8 132 2.9 0.2 6.4 5.1 0.2 8.9 3220 0.2 2.7
8 4.8 60 6.2 8 3.8 137 3.0 0.2 6.4 5.1 0.2 8.9 2780 0.2 2.8
10 4.8 60 6.2 8 3.8 142 3.4 0.2 6.4 5.1 0.2 8.9 2450 0.2 3.0
12 4.8 60 6.2 8 3.8 149 4.6 0.3 6.4 5.1 0.2 8.9 2050 0.3 3.1
15 4.8 60 6.2 8 3.8 154 5.1 0.6 6.4 5.1 0.2 8.9 1450 0.4 3.5
20 4.8 60 6.2 8 3.8 167 6.5 1.2 6.4 5.1 0.2 8.9 830 0.6 3.6
25 4.8 60 6.2 8 3.8 177 7.5 2.4 6.4 5.1 0.2 8.9 530 1.0 3.9
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211210 0559210047 0559210073 0559210026 0559210062 0559210005 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness (Air) Plasma (O₂) Shield (Air)
Voltage
Delay Height
Height Delay without Speed
Delay
@ Rec. Speed
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 16/85 0.188 15 100 100 NA 100 151 0.130 0.2 0.200 0.150 0.5 0.300 250 0.2 0.142
- 1/4 0.250 15 100 100 NA 100 151 0.130 0.2 0.200 0.150 0.5 0.300 200 0.2 0.148
- 3/8 0.375 15 100 100 NA 100 154 0.150 0.3 0.250 0.200 0.5 0.350 140 0.3 0.162
- 1/2 0.500 15 100 100 NA 100 159 0.170 0.7 0.250 0.200 0.5 0.350 115 0.5 0.167
- 5/8 0.625 15 100 100 NA 100 161 0.200 0.9 0.250 0.200 0.5 0.350 80 0.6 0.186
- 3/4 0.750 15 100 100 NA 100 163 0.200 1.3 0.300 0.250 0.5 0.400 65 0.8 0.186
- 7/8 0.875 15 100 100 NA 100 166 0.200 1.6 0.300 0.250 0.5 0.400 57 1.0 0.185
- 1 1.000 15 100 100 NA 100 167 0.200 1.9 0.300 0.250 0.5 0.400 48 1.2 0.193
- 1 1/4 1.250 15 100 100 NA 100 170 0.200 3.2 0.325 0.250 0.5 0.425 30 2.0 0.196
- 1 1/2 1.500 15 100 100 NA 100 185 0.200 5.8 0.350 0.300 0.5 0.450 20 4.0 0.201
- 1 3/4 1.750 15 100 100 NA 100 189 0.200 1.0 Edge Start 0.5 Edge 15 1.0 0.203
- 2 2.000 15 100 100 NA 100 192 0.200 1.0 Edge Start 0.5 Edge 10 1.0 0.204
- 2 1/2 2.500 15 100 100 NA 100 192 0.200 1.0 Edge Start 0.5 Edge 8 1.0 0.210
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness (Air) Plasma (O₂) Shield (Air)
Voltage
Delay Height
Height Delay without Speed
Delay
@ Rec. Speed
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
5 1.0 100 6.9 NA 6.9 151 3.3 0.2 5.1 3.8 0.5 7.6 6170 0.2 3.6
6 1.0 100 6.9 NA 6.9 151 3.3 0.2 5.1 3.8 0.5 7.6 5360 0.2 3.7
8 1.0 100 6.9 NA 6.9 153 3.6 0.3 5.7 4.5 0.5 8.3 4290 0.3 3.9
10 1.0 100 6.9 NA 6.9 155 3.9 0.4 6.4 5.1 0.5 8.9 3460 0.3 4.1
12 1.0 100 6.9 NA 6.9 158 4.2 0.6 6.4 5.1 0.5 8.9 3060 0.5 4.2
15 1.0 100 6.9 NA 6.9 160 4.9 0.8 6.4 5.1 0.5 8.9 2280 0.6 4.6
20 1.0 100 6.9 NA 6.9 164 5.1 1.4 7.6 6.4 0.5 10.2 1590 0.9 4.7
25 1.0 100 6.9 NA 6.9 167 5.1 1.9 7.6 6.4 0.5 10.2 1250 1.2 4.9
30 1.0 100 6.9 NA 6.9 169 5.1 2.8 8.1 6.4 0.5 10.6 890 1.8 5.0
35 1.0 100 6.9 NA 6.9 178 5.1 4.5 8.6 7.0 0.5 11.1 630 3.0 5.0
40 1.0 100 6.9 NA 6.9 186 5.1 1.0 Edge Start 0.5 Edge 470 1.0 5.1
50 1.0 100 6.9 NA 6.9 192 5.1 1.0 Edge Start 0.5 Edge 270 1.0 5.2
60 1.0 100 6.9 NA 6.9 192 5.1 1.0 Edge Start 0.5 Edge 220 1.0 5.3
Shield Retainer Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode Cartridge
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 20 120 100 NA 120 168 0.300 0.5 0.300 0.250 0.4 0.400 90 0.4 0.131
- 1/2 0.500 20 120 100 NA 120 170 0.300 0.8 0.300 0.250 0.3 0.400 65 0.5 0.135
- 5/8 0.625 20 120 100 NA 100 173 0.300 1.0 0.250 0.200 0.2 0.350 50 0.6 0.142
- 3/4 0.750 20 120 100 NA 100 175 0.300 1.4 0.300 0.250 0.2 0.400 40 0.8 0.143
- 7/8 0.875 20 120 100 NA 100 178 0.300 1.8 0.350 0.300 0.2 0.450 35 1.0 0.148
- 1 1.000 20 120 100 NA 120 184 0.350 2.0 0.350 0.300 0.2 0.450 30 1.0 0.162
- 1 1/4 1.250 20 120 100 NA 120 185 0.350 0.5 Edge Start 0.3 Edge 20 0.5 0.170
- 1 1/2 1.500 20 120 100 NA 120 190 0.350 0.5 Edge Start 0.3 Edge 16 0.5 0.175
- 1 3/4 1.750 20 120 100 NA 120 192 0.350 0.5 Edge Start 0.3 Edge 14 0.5 0.179
- 2 2.000 20 120 100 NA 120 193 0.350 0.5 Edge Start 0.3 Edge 12 0.5 0.182
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 1.4 120 6.9 NA 8.3 168 7.6 0.5 7.6 6.4 0.4 10.2 2190 0.4 3.3
12 1.4 120 6.9 NA 8.3 170 7.6 0.7 7.6 6.4 0.3 10.2 1790 0.5 3.4
15 1.4 120 6.9 NA 7.3 172 7.6 0.9 6.7 5.4 0.2 9.2 1380 0.6 3.6
20 1.4 120 6.9 NA 6.9 176 7.6 1.5 8.0 6.7 0.2 10.5 980 0.9 3.7
25 1.4 120 6.9 NA 8.1 183 8.7 2.0 8.9 7.6 0.2 11.4 780 1.0 4.1
30 1.4 120 6.9 NA 8.3 184 8.9 0.5 Edge Start 0.3 Edge 540 0.5 4.3
35 1.4 120 6.9 NA 8.3 188 8.9 0.5 Edge Start 0.3 Edge 460 0.5 4.4
40 1.4 120 6.9 NA 8.3 190 8.9 0.5 Edge Start 0.3 Edge 390 0.5 4.5
50 1.4 120 6.9 NA 8.3 193 8.9 0.5 Edge Start 0.3 Edge 310 0.5 4.6
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210150 0559210082 0559210129 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 20 80 90 5 55 155 0.160 0.1 0.200 0.150 0.4 0.300 95 0.1 0.110
- 1/2 0.500 20 80 90 5 55 156 0.160 0.4 0.200 0.150 0.2 0.300 85 0.4 0.115
- 5/8 0.625 20 80 90 5 55 158 0.180 0.8 0.200 0.150 0.2 0.300 65 0.5 0.122
- 3/4 0.750 20 80 90 5 55 163 0.200 1.2 0.200 0.150 0.2 0.300 50 0.7 0.133
- 7/8 0.875 20 80 90 5 55 177 0.250 1.7 0.300 0.250 0.2 0.400 40 0.9 0.149
- 1 1.000 20 80 90 5 55 183 0.300 1.9 0.350 0.300 0.2 0.450 35 1.0 0.148
- 1 1/4 1.250 20 80 90 5 55 185 0.300 0.4 Edge Start 0.2 Edge 20 0.4 0.176
- 1 1/2 1.500 20 80 90 5 55 200 0.350 0.4 Edge Start 0.2 Edge 10 0.4 0.211
- 1 3/4 1.750 20 80 90 5 55 207 0.350 0.4 Edge Start 0.2 Edge 8 0.4 0.216
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 1.4 80 6.2 5 3.8 155 4.1 0.1 5.1 3.8 0.4 7.6 2380 0.1 2.8
15 1.4 80 6.2 5 3.8 157 4.4 0.7 5.1 3.8 0.2 7.6 1790 0.5 3.0
20 1.4 80 6.2 5 3.8 167 5.5 1.3 5.8 4.6 0.2 8.4 1190 0.8 3.5
25 1.4 80 6.2 5 3.8 182 7.5 1.9 8.7 7.5 0.2 11.3 910 1.0 3.8
30 1.4 80 6.2 5 3.8 181 7.3 0.4 Edge Start 0.2 Edge 580 0.4 4.2
35 1.4 80 6.2 5 3.8 193 8.3 0.4 Edge Start 0.2 Edge 380 0.4 4.9
40 1.4 80 6.2 5 3.8 202 8.9 0.4 Edge Start 0.2 Edge 240 0.4 5.4
Art # A-08567_AB
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
< 1” / 0559210149
0559211211 ≥ 1” / 0559210148
0559210082 0559210128 0559210062 0559210110 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 20 100 100 NA 110 165 0.300 0.2 0.300 0.250 0.2 0.400 180 0.2 0.113
- 1/2 0.500 20 100 100 NA 110 168 0.300 0.2 0.250 0.200 0.4 0.350 150 0.2 0.119
- 5/8 0.625 20 100 100 NA 110 170 0.300 0.5 0.250 0.200 0.3 0.350 110 0.3 0.120
- 3/4 0.750 20 100 100 NA 110 172 0.300 0.7 0.300 0.250 0.2 0.400 70 0.4 0.130
- 7/8 0.875 20 100 100 NA 110 178 0.350 1.0 0.350 0.300 0.2 0.450 55 0.5 0.139
- 1 1.000 20 100 100 NA 110 180 0.350 1.3 0.400 0.300 0.2 0.500 40 0.7 0.150
- 1 1/4 1.250 20 100 100 NA 110 185 0.400 0.4 Edge Start 0.2 Edge 32 0.4 0.161
- 1 1/2 1.500 20 100 100 NA 110 195 0.400 0.4 Edge Start 0.2 Edge 25 0.4 0.170
- 1 3/4 1.750 20 100 100 NA 110 198 0.400 0.4 Edge Start 0.2 Edge 20 0.4 0.188
- 2 2.000 20 100 100 NA 110 201 0.400 0.4 Edge Start 0.2 Edge 15 0.4 0.205
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 1.4 100 6.9 NA 7.6 165 7.6 0.2 7.4 6.2 0.2 10.0 4460 0.2 2.9
12 1.4 100 6.9 NA 7.6 167 7.6 0.2 6.6 5.4 0.4 9.2 3980 0.2 3.0
15 1.4 100 6.9 NA 7.6 169 7.6 0.4 6.4 5.1 0.3 8.9 3070 0.3 3.0
20 1.4 100 6.9 NA 7.6 174 8.0 0.8 8.0 6.7 0.2 10.5 1660 0.4 3.4
25 1.4 100 6.9 NA 7.6 180 8.9 1.3 10.0 7.6 0.2 12.5 1060 0.7 3.8
30 1.4 100 6.9 NA 7.6 182 10.2 0.4 Edge Start 0.2 Edge 860 0.4 4.0
35 1.4 100 6.9 NA 7.6 190 10.2 0.4 Edge Start 0.2 Edge 720 0.4 4.2
40 1.4 100 6.9 NA 7.6 196 10.2 0.4 Edge Start 0.2 Edge 600 0.4 4.5
50 1.4 100 6.9 NA 7.6 201 10.2 0.4 Edge Start 0.2 Edge 400 0.4 5.2
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210150 0559210082 0559210129 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 20 100 90 5 55 168 0.250 0.3 0.200 0.150 0.2 0.300 110 0.3 0.120
- 5/8 0.625 20 80 100 5 55 170 0.300 0.7 0.250 0.200 0.2 0.350 105 0.5 0.126
- 3/4 0.750 20 80 100 5 55 175 0.300 0.9 0.250 0.200 0.2 0.350 90 0.6 0.127
- 7/8 0.875 20 80 100 5 55 180 0.300 1.2 0.250 0.200 0.2 0.350 75 0.8 0.133
- 1 1.000 20 80 100 5 55 194 0.350 1.6 0.300 0.250 0.2 0.400 50 1.0 0.144
- 1 1/4 1.250 20 80 100 5 55 208 0.400 3.4 0.350 0.300 0.2 0.450 25 2.0 0.180
- 1 1/2 1.500 20 80 100 5 55 210 0.400 0.8 Edge Start 0.2 Edge 20 0.8 0.197
- 1 3/4 1.750 20 80 100 5 55 212 0.400 0.8 Edge Start 0.2 Edge 18 0.8 0.201
- 2 2.000 20 80 100 5 55 215 0.400 0.8 Edge Start 0.2 Edge 12 0.8 0.204
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 1.4 100 6.1 5 3.8 168 6.1 0.2 4.8 3.5 0.2 7.3 2820 0.3 3.0
15 1.4 85 6.7 5 3.8 169 7.3 0.6 6.0 4.7 0.2 8.5 2700 0.4 3.2
20 1.4 80 6.9 5 3.8 176 7.6 1.0 6.4 5.1 0.2 8.9 2170 0.7 3.3
25 1.4 80 6.9 5 3.8 192 8.7 1.5 7.5 6.2 0.2 10.0 1350 1.0 3.6
30 1.4 80 6.9 5 3.8 204 9.8 2.9 8.5 7.3 0.2 11.1 810 1.7 4.3
35 1.4 80 6.9 5 3.8 209 10.2 0.8 Edge Start 0.2 Edge 530 0.8 5.0
40 1.4 80 6.9 5 3.8 211 10.2 0.8 Edge Start 0.2 Edge 490 0.8 5.0
50 1.4 80 6.9 5 3.8 215 10.2 0.8 Edge Start 0.2 Edge 320 0.8 5.2
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211210 0559210047 0559210073 0559210026 0559210062 0559210005 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.188 0.080 15 100 100 NA 100 0.130 - 0.550 0.2 0.200 0.150 0.5 0.300 250 0.2 0.142
0.250 0.080 15 100 100 NA 100 0.130 - 0.550 0.2 0.200 0.150 0.5 0.300 200 0.2 0.148
0.375 0.080 15 100 100 NA 100 0.150 - 0.550 0.3 0.250 0.200 0.5 0.350 140 0.3 0.162
0.500 0.080 15 100 100 NA 100 0.170 - 0.550 0.7 0.250 0.200 0.5 0.350 115 0.5 0.167
0.625 0.080 15 100 100 NA 100 0.200 - 0.550 0.9 0.250 0.200 0.5 0.350 80 0.6 0.186
0.750 0.080 15 100 100 NA 100 0.200 - 0.550 1.3 0.300 0.250 0.5 0.400 65 0.8 0.186
0.875 0.080 15 100 100 NA 100 0.200 - 0.550 1.6 0.300 0.250 0.5 0.400 57 1.0 0.185
1.000 0.080 15 100 100 NA 100 0.200 - 0.550 1.9 0.300 0.250 0.5 0.400 48 1.2 0.193
1.250 0.080 15 100 100 NA 100 0.200 - 0.550 3.2 0.325 0.250 0.5 0.425 30 2.0 0.196
1.500 0.080 15 100 100 NA 100 0.200 - 0.550 5.8 0.350 0.300 0.5 0.450 20 4.0 0.201
1.750 0.080 15 100 100 NA 100 0.200 - 0.550 1.0 Edge Start 0.5 Edge 15 1.0 0.203
2.000 0.080 15 100 100 NA 100 0.200 - 0.550 1.0 Edge Start 0.5 Edge 10 1.0 0.204
2.500 0.080 15 100 100 NA 100 0.200 - 0.550 1.0 Edge Start 0.5 Edge 8 1.0 0.210
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
5 2.0 1.0 100 6.9 NA 6.9 3.3 - 14.0 0.2 5.1 3.8 0.5 7.6 6170 0.2 3.6
6 2.0 1.0 100 6.9 NA 6.9 3.3 - 14.0 0.2 5.1 3.8 0.5 7.6 5360 0.2 3.7
8 2.0 1.0 100 6.9 NA 6.9 3.6 - 14.0 0.3 5.7 4.5 0.5 8.3 4290 0.3 3.9
10 2.0 1.0 100 6.9 NA 6.9 3.9 - 14.0 0.4 6.4 5.1 0.5 8.9 3460 0.3 4.1
12 2.0 1.0 100 6.9 NA 6.9 4.2 - 14.0 0.6 6.4 5.1 0.5 8.9 3060 0.5 4.2
15 2.0 1.0 100 6.9 NA 6.9 4.9 - 14.0 0.8 6.4 5.1 0.5 8.9 2280 0.6 4.6
20 2.0 1.0 100 6.9 NA 6.9 5.1 - 14.0 1.4 7.6 6.4 0.5 10.2 1590 0.9 4.7
25 2.0 1.0 100 6.9 NA 6.9 5.1 - 14.0 1.9 7.6 6.4 0.5 10.2 1250 1.2 4.9
30 2.0 1.0 100 6.9 NA 6.9 5.1 - 14.0 2.8 8.1 6.4 0.5 10.6 890 1.8 5.0
35 2.0 1.0 100 6.9 NA 6.9 5.1 - 14.0 4.5 8.6 7.0 0.5 11.1 630 3.0 5.0
40 2.0 1.0 100 6.9 NA 6.9 5.1 - 14.0 1.0 Edge Start 0.5 Edge 470 1.0 5.1
50 2.0 1.0 100 6.9 NA 6.9 5.1 - 14.0 1.0 Edge Start 0.5 Edge 270 1.0 5.2
60 2.0 1.0 100 6.9 NA 6.9 5.1 - 14.0 1.0 Edge Start 0.5 Edge 220 1.0 5.3
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Art # A-08567_AB
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210149 0559210082 0559210128 0559210062 0559210110 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.375 0.080 20 120 100 NA 120 0.300 - 0.550 0.5 0.300 0.250 0.4 0.400 90 0.4 0.131
0.500 0.080 20 120 100 NA 120 0.300 - 0.550 0.8 0.300 0.250 0.3 0.400 65 0.5 0.135
0.625 0.080 20 120 100 NA 100 0.300 - 0.550 1.0 0.250 0.200 0.2 0.350 50 0.6 0.142
0.750 0.080 20 120 100 NA 100 0.300 - 0.550 1.4 0.300 0.250 0.2 0.400 40 0.8 0.143
0.875 0.080 20 120 100 NA 100 0.300 - 0.550 1.8 0.350 0.300 0.2 0.450 35 1.0 0.148
1.000 0.080 20 120 100 NA 120 0.350 - 0.550 2.0 0.350 0.300 0.2 0.450 30 1.0 0.162
1.250 0.080 20 120 100 NA 120 0.350 - 0.550 0.5 Edge Start 0.3 Edge 20 0.5 0.170
1.500 0.080 20 120 100 NA 120 0.350 - 0.550 0.5 Edge Start 0.3 Edge 16 0.5 0.175
1.750 0.080 20 120 100 NA 120 0.350 - 0.550 0.5 Edge Start 0.3 Edge 14 0.5 0.179
2.000 0.080 20 120 100 NA 120 0.350 - 0.550 0.5 Edge Start 0.3 Edge 12 0.5 0.182
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 2.0 1.4 120 6.9 NA 8.3 7.6 - 14.0 0.5 7.6 6.4 0.4 10.2 2190 0.4 3.3
12 2.0 1.4 120 6.9 NA 8.3 7.6 - 14.0 0.7 7.6 6.4 0.3 10.2 1790 0.5 3.4
15 2.0 1.4 120 6.9 NA 7.3 7.6 - 14.0 0.9 6.7 5.4 0.2 9.2 1380 0.6 3.6
20 2.0 1.4 120 6.9 NA 6.9 7.6 - 14.0 1.5 8.0 6.7 0.2 10.5 980 0.9 3.7
25 2.0 1.4 120 6.9 NA 8.1 8.7 - 14.0 2.0 8.9 7.6 0.2 11.4 780 1.0 4.1
30 2.0 1.4 120 6.9 NA 8.3 8.9 - 14.0 0.5 Edge Start 0.3 Edge 540 0.5 4.3
35 2.0 1.4 120 6.9 NA 8.3 8.9 - 14.0 0.5 Edge Start 0.3 Edge 460 0.5 4.4
40 2.0 1.4 120 6.9 NA 8.3 8.9 - 14.0 0.5 Edge Start 0.3 Edge 390 0.5 4.5
50 2.0 1.4 120 6.9 NA 8.3 8.9 - 14.0 0.5 Edge Start 0.3 Edge 310 0.5 4.6
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210150 0559210082 0559210129 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi)* (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.375 0.080 20 80 90 5 55 0.160 - 0.550 0.1 0.200 0.150 0.4 0.300 95 0.1 0.110
0.500 0.080 20 80 90 5 55 0.160 - 0.550 0.4 0.200 0.150 0.2 0.300 85 0.4 0.115
0.625 0.080 20 80 90 5 55 0.180 - 0.550 0.8 0.200 0.150 0.2 0.300 65 0.5 0.122
0.750 0.080 20 80 90 5 55 0.200 - 0.550 1.2 0.200 0.150 0.2 0.300 50 0.7 0.133
0.875 0.080 20 80 90 5 55 0.250 - 0.550 1.7 0.300 0.250 0.2 0.400 40 0.9 0.149
1.000 0.080 20 80 90 5 55 0.300 - 0.550 1.9 0.350 0.300 0.2 0.450 35 1.0 0.148
1.250 0.080 20 80 90 5 55 0.300 - 0.550 0.4 Edge Start 0.2 Edge 20 0.4 0.176
1.500 0.080 20 80 90 5 55 0.350 - 0.450 0.4 Edge Start 0.2 Edge 10 0.4 0.211
1.750 0.080 20 80 90 5 55 0.350 - 0.450 0.4 Edge Start 0.2 Edge 8 0.4 0.216
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)* (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 2.0 1.4 80 6.2 5 3.8 4.1 - 14.0 0.1 5.1 3.8 0.4 7.6 2380 0.1 2.8
15 2.0 1.4 80 6.2 5 3.8 4.4 - 14.0 0.7 5.1 3.8 0.2 7.6 1790 0.5 3.0
20 2.0 1.4 80 6.2 5 3.8 5.5 - 14.0 1.3 5.8 4.6 0.2 8.4 1190 0.8 3.5
25 2.0 1.4 80 6.2 5 3.8 7.5 - 14.0 1.9 8.7 7.5 0.2 11.3 910 1.0 3.8
30 2.0 1.4 80 6.2 5 3.8 7.3 - 14.0 0.4 Edge Start 0.2 Edge 580 0.4 4.2
35 2.0 1.4 80 6.2 5 3.8 8.3 - 11.4 0.4 Edge Start 0.2 Edge 380 0.4 4.9
40 2.0 1.4 80 6.2 5 3.8 8.9 - 11.4 0.4 Edge Start 0.2 Edge 240 0.4 5.4
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Art # A-08567_AB
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
< 1” / 0559210149
0559211211 ≥ 1” / 0559210148
0559210082 0559210128 0559210062 0559210110 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.375 0.080 20 100 100 NA 110 0.300 - 0.550 0.2 0.300 0.250 0.2 0.400 180 0.2 0.113
0.500 0.080 20 100 100 NA 110 0.300 - 0.550 0.2 0.250 0.200 0.4 0.350 150 0.2 0.119
0.625 0.080 20 100 100 NA 110 0.300 - 0.550 0.5 0.250 0.200 0.3 0.350 110 0.3 0.120
0.750 0.080 20 100 100 NA 110 0.300 - 0.550 0.7 0.300 0.250 0.2 0.400 70 0.4 0.130
0.875 0.080 20 100 100 NA 110 0.350 - 0.550 1.0 0.350 0.300 0.2 0.450 55 0.5 0.139
1.000 0.080 20 100 100 NA 110 0.350 - 0.550 1.3 0.400 0.300 0.2 0.500 40 0.7 0.150
1.250 0.080 20 100 100 NA 110 0.400 - 0.550 0.4 Edge Start 0.2 Edge 32 0.4 0.161
1.500 0.080 20 100 100 NA 110 0.400 - 0.550 0.4 Edge Start 0.2 Edge 25 0.4 0.170
1.750 0.080 20 100 100 NA 110 0.400 - 0.550 0.4 Edge Start 0.2 Edge 20 0.4 0.188
2.000 0.080 20 100 100 NA 110 0.400 - 0.550 0.4 Edge Start 0.2 Edge 15 0.4 0.205
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 2.0 1.4 100 6.9 NA 7.6 7.6 - 14.0 0.2 7.4 6.2 0.2 10.0 4460 0.2 2.9
12 2.0 1.4 100 6.9 NA 7.6 7.6 - 14.0 0.2 6.6 5.4 0.4 9.2 3980 0.2 3.0
15 2.0 1.4 100 6.9 NA 7.6 7.6 - 14.0 0.4 6.4 5.1 0.3 8.9 3070 0.3 3.0
20 2.0 1.4 100 6.9 NA 7.6 8.0 - 14.0 0.8 8.0 6.7 0.2 10.5 1660 0.4 3.4
25 2.0 1.4 100 6.9 NA 7.6 8.9 - 14.0 1.3 10.0 7.6 0.2 12.5 1060 0.7 3.8
30 2.0 1.4 100 6.9 NA 7.6 10.2 - 14.0 0.4 Edge Start 0.2 Edge 860 0.4 4.0
35 2.0 1.4 100 6.9 NA 7.6 10.2 - 14.0 0.4 Edge Start 0.2 Edge 720 0.4 4.2
40 2.0 1.4 100 6.9 NA 7.6 10.2 - 14.0 0.4 Edge Start 0.2 Edge 600 0.4 4.5
50 2.0 1.4 100 6.9 NA 7.6 10.2 - 14.0 0.4 Edge Start 0.2 Edge 400 0.4 5.2
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210150 0559210082 0559210063 0559210129 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi)* (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.500 0.080 20 100 90 5 55 0.250 - 0.550 0.3 0.200 0.150 0.2 0.300 110 0.3 0.120
0.625 0.080 20 80 100 5 55 0.300 - 0.550 0.7 0.250 0.200 0.2 0.350 105 0.5 0.126
0.750 0.080 20 80 100 5 55 0.300 - 0.550 0.9 0.250 0.200 0.2 0.350 90 0.6 0.127
0.875 0.080 20 80 100 5 55 0.300 - 0.550 1.2 0.250 0.200 0.2 0.350 75 0.8 0.133
1.000 0.080 20 80 100 5 55 0.350 - 0.550 1.6 0.300 0.250 0.2 0.400 50 1.0 0.144
1.250 0.080 20 80 100 5 55 0.400 - 0.550 3.4 0.350 0.300 0.2 0.450 25 2.0 0.180
1.500 0.080 20 80 100 5 55 0.400 - 0.550 0.8 Edge Start 0.2 Edge 20 0.8 0.197
1.750 0.080 20 80 100 5 55 0.400 - 0.550 0.8 Edge Start 0.2 Edge 18 0.8 0.201
2.000 0.080 20 80 100 5 55 0.400 - 0.550 0.8 Edge Start 0.2 Edge 12 0.8 0.204
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)* (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 2.0 1.4 100 6.1 5 3.8 6.1 - 14.0 0.2 4.8 3.5 0.2 7.3 2820 0.3 3.0
15 2.0 1.4 85 6.7 5 3.8 7.3 - 14.0 0.6 6.0 4.7 0.2 8.5 2700 0.4 3.2
20 2.0 1.4 80 6.9 5 3.8 7.6 - 14.0 1.0 6.4 5.1 0.2 8.9 2170 0.7 3.3
25 2.0 1.4 80 6.9 5 3.8 8.7 - 14.0 1.5 7.5 6.2 0.2 10.0 1350 1.0 3.6
30 2.0 1.4 80 6.9 5 3.8 9.8 - 14.0 2.9 8.5 7.3 0.2 11.1 810 1.7 4.3
35 2.0 1.4 80 6.9 5 3.8 10.2 - 14.0 0.8 Edge Start 0.2 Edge 530 0.8 5.0
40 2.0 1.4 80 6.9 5 3.8 10.2 - 14.0 0.8 Edge Start 0.2 Edge 490 0.8 5.0
50 2.0 1.4 80 6.9 5 3.8 10.2 - 14.0 0.8 Edge Start 0.2 Edge 320 0.8 5.2
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211210 0559210047 0559210073 0559210027 0559210062 0559210005 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 5/8 0.625 15 100 100 NA 100 147 0.170 0.7 0.300 0.250 0.5 0.400 115 0.6 0.167
- 3/4 0.750 15 100 100 NA 100 152 0.180 1.0 0.350 0.300 0.5 0.450 90 0.8 0.171
- 7/8 0.875 15 100 100 NA 100 154 0.190 1.4 0.350 0.300 0.5 0.450 70 1.0 0.170
- 1 1.000 15 100 100 NA 90 157 0.200 1.9 0.400 0.300 0.5 0.500 60 1.4 0.181
- 1 1/4 1.250 15 100 100 NA 100 160 0.200 2.5 0.400 0.300 0.5 0.500 43 1.8 0.191
- 1 1/2 1.500 15 100 100 NA 100 164 0.200 4.2 0.400 0.350 0.5 0.550 33 3.2 0.197
- 1 3/4 1.750 15 100 100 NA 100 171 0.200 1.0 Edge Start 0.5 Edge 23 1.0 0.197
- 2 2.000 15 100 100 NA 100 177 0.200 1.0 Edge Start 0.5 Edge 15 1.0 0.197
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
15 1.0 100 6.9 NA 6.9 146 4.2 0.6 7.3 6.0 0.5 9.8 3100 0.5 4.2
20 1.0 100 6.9 NA 6.9 153 4.6 1.1 8.9 7.6 0.5 11.4 2130 0.9 4.3
25 1.0 100 6.9 NA 6.3 157 5.0 1.8 10.0 7.6 0.5 12.5 1560 1.3 4.6
30 1.0 100 6.9 NA 6.7 159 5.1 2.3 10.2 7.6 0.5 12.7 1210 1.7 4.8
35 1.0 100 6.9 NA 6.9 162 5.1 3.4 10.2 8.3 0.5 13.4 960 2.5 4.9
40 1.0 100 6.9 NA 6.9 167 5.1 1.0 Edge Start 0.5 Edge 710 1.0 5.0
50 1.0 100 6.9 NA 6.9 176 5.1 1.0 Edge Start 0.5 Edge 410 1.0 5.0
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 20 100 100 NA 100 159 0.200 0.3 0.400 0.200 0.5 0.450 140 0.2 0.149
- 5/8 0.625 20 100 100 NA 100 161 0.200 0.4 0.400 0.200 0.5 0.450 115 0.3 0.179
- 3/4 0.750 20 100 100 NA 100 158 0.200 0.6 0.400 0.200 0.5 0.450 100 0.4 0.185
- 7/8 0.875 20 100 100 NA 100 161 0.200 0.8 0.400 0.200 0.5 0.450 85 0.6 0.182
- 1 1.000 20 100 100 NA 100 164 0.200 1.1 0.400 0.250 0.5 0.450 70 0.9 0.183
- 1 1/4 1.250 20 100 100 NA 100 164 0.200 1.5 0.400 0.300 0.5 0.500 50 1.2 0.193
- 1 1/2 1.500 20 100 100 NA 100 175 0.200 2.9 0.400 0.350 0.5 0.500 35 2.7 0.208
- 1 3/4 1.750 20 100 100 NA 100 179 0.200 5.3 0.400 0.400 0.5 Edge 25 5.2 0.250
- 2 2.000 20 100 100 NA 100 182 0.200 1.0 Edge Start 0.5 Edge 18 1.0 0.245
- 2 1/2 2.500 20 100 100 NA 100 201 0.200 1.0 Edge Start 0.5 Edge 10 1.0 0.416
- 3 3.000 20 100 100 NA 100 215 0.200 1.0 Edge Start 0.5 Edge 7 1.0 0.500
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(Air) Plasma (O₂) Shield (Air) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 1.4 100 6.9 NA 6.9 159 5.1 0.3 10.2 5.1 0.5 11.4 3700 0.2 3.6
15 1.4 100 6.9 NA 6.9 160 5.1 0.4 10.2 5.1 0.5 11.4 3100 0.3 4.3
20 1.4 100 6.9 NA 6.9 159 5.1 0.7 10.2 5.1 0.5 11.4 2430 0.5 4.7
25 1.4 100 6.9 NA 6.9 164 5.1 1.1 10.2 6.2 0.5 11.4 1830 0.9 4.6
30 1.4 100 6.9 NA 6.9 164 5.1 1.4 10.2 7.3 0.5 12.4 1410 1.1 4.8
35 1.4 100 6.9 NA 6.9 170 5.1 2.2 10.2 8.3 0.5 12.7 1080 2.0 5.1
40 1.4 100 6.9 NA 6.9 176 5.1 3.6 10.2 0.5 Edge 810 3.4 5.6
50 1.4 100 6.9 NA 6.9 181 5.1 1.0 Edge Start 0.5 Edge 470 1.0 5.9
60 1.4 100 6.9 NA 6.9 196 5.1 1.0 Edge Start 0.5 Edge 310 1.0 9.4
70 1.4 100 6.9 NA 6.9 208 5.1 1.0 Edge Start 0.5 Edge 220 1.0 11.7
Art # A-08567_AB
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
< 1” / 0559210151
0559211211 ≥ 1” / 0559210153
0559210082 0559210130 0559210061 0559210111 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 20 120 100 NA 120 160 0.350 0.2 0.250 0.200 0.4 0.350 85 0.2 0.175
- 1/2 0.500 20 120 100 NA 120 168 0.350 0.4 0.250 0.200 0.2 0.350 75 0.4 0.193
- 5/8 0.625 20 120 100 NA 90 163 0.350 0.7 0.275 0.250 0.2 0.375 65 0.5 0.197
- 3/4 0.750 20 120 100 NA 90 168 0.350 0.9 0.275 0.250 0.2 0.375 55 0.6 0.195
- 7/8 0.875 20 120 100 NA 90 170 0.350 1.1 0.275 0.250 0.2 0.375 45 0.7 0.210
- 1 1.000 20 120 100 NA 120 173 0.350 1.6 0.400 0.400 0.2 0.500 35 0.9 0.226
- 1 1/4 1.250 20 120 100 NA 120 180 0.400 1.8 0.400 0.400 0.2 0.700 30 1.0 0.203
- 1 1/2 1.500 20 120 100 NA 120 180 0.400 0.5 Edge Start 0.2 Edge 25 0.5 0.220
- 1 3/4 1.750 20 120 100 NA 120 183 0.400 0.5 Edge Start 0.2 Edge 21 0.5 0.229
- 2 2.000 20 120 100 NA 120 186 0.400 0.5 Edge Start 0.2 Edge 17 0.5 0.237
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 1.4 120 6.9 NA 8.3 161 8.9 0.2 6.4 5.1 0.4 8.9 2120 0.2 4.5
12 1.4 120 6.9 NA 8.3 166 8.9 0.4 6.4 5.1 0.2 8.9 1960 0.4 4.8
15 1.4 120 6.9 NA 6.8 164 8.9 0.6 6.8 6.0 0.2 9.3 1720 0.5 5.0
20 1.4 120 6.9 NA 6.2 169 8.9 1.0 7.0 6.4 0.2 9.5 1320 0.6 5.1
25 1.4 120 6.9 NA 8.0 173 8.9 1.5 9.8 9.7 0.2 12.3 920 0.9 5.7
30 1.4 120 6.9 NA 8.3 178 9.8 1.7 10.2 10.2 0.2 16.4 800 1.0 5.3
35 1.4 120 6.9 NA 8.3 184 10.8 1.9 10.2 10.2 0.2 20.4 700 1.1 4.9
40 1.4 120 6.9 NA 8.3 181 10.2 0.5 Edge Start 0.2 Edge 600 0.5 5.7
45 1.4 120 6.9 NA 8.3 183 10.2 0.5 Edge Start 0.2 Edge 520 0.5 5.8
50 1.4 120 6.9 NA 8.3 186 10.2 0.5 Edge Start 0.2 Edge 440 0.5 6.0
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210152 0559210082 0559210131 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 20 120 100 8 55 150 0.150 0.3 0.250 0.200 0.2 0.350 140 0.3 0.144
- 1/2 0.500 20 120 100 8 55 159 0.150 0.5 0.250 0.200 0.2 0.350 100 0.5 0.154
- 5/8 0.625 20 120 100 8 55 158 0.150 0.8 0.250 0.200 0.2 0.350 75 0.6 0.153
- 3/4 0.750 20 120 100 8 55 166 0.200 0.9 0.400 0.300 0.2 0.500 55 0.7 0.173
- 7/8 0.875 20 120 100 8 55 180 0.300 1.8 0.400 0.300 0.2 0.500 45 1.1 0.210
- 1 1.000 20 120 100 8 55 182 0.300 2.1 0.400 0.300 0.2 0.500 40 1.3 0.210
- 1 1/4 1.250 20 120 100 8 55 196 0.350 3.5 0.400 0.300 0.2 0.500 30 2.0 0.230
- 1 1/2 1.500 20 120 100 8 55 198 0.350 1.0 Edge Start 0.2 Edge 25 1.0 0.232
- 1 3/4 1.750 20 120 100 8 55 198 0.350 1.0 Edge Start 0.2 Edge 18 1.0 0.237
- 2 2.000 20 120 100 8 55 205 0.350 1.0 Edge Start 0.2 Edge 12 1.0 0.253
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 1.4 120 6.9 8 3.8 151 3.8 0.3 6.4 5.1 0.2 8.9 3400 0.3 3.7
12 1.4 120 6.9 8 3.8 157 3.8 0.5 6.4 5.1 0.2 8.9 2760 0.5 3.9
15 1.4 120 6.9 8 3.8 158 3.8 0.7 6.4 5.1 0.2 8.9 2080 0.6 3.9
20 1.4 120 6.9 8 3.8 170 5.8 1.2 10.2 7.6 0.2 12.7 1320 0.8 4.7
25 1.4 120 6.9 8 3.8 182 7.6 2.1 10.2 7.6 0.2 12.7 1030 1.3 5.3
30 1.4 120 6.9 8 3.8 192 8.5 3.1 10.2 7.6 0.2 12.7 830 1.8 5.7
35 1.4 120 6.9 8 3.8 198 8.9 1.0 Edge Start 0.2 Edge 720 1.0 5.8
40 1.4 120 6.9 8 3.8 198 8.9 1.0 Edge Start 0.2 Edge 580 1.0 5.9
50 1.4 120 6.9 8 3.8 204 8.9 1.0 Edge Start 0.2 Edge 320 1.0 6.4
Art # A-08567_AB
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
< 1” / 0559210151
0559211211 ≥ 1” / 0559210153
0559210082 0559210130 0559210061 0559210111 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/4 0.250 20 120 100 NA 120 163 0.400 0.1 0.300 0.250 0.5 0.400 300 0.1 0.182
- 3/8 0.375 20 120 100 NA 120 163 0.400 0.2 0.300 0.250 0.4 0.400 275 0.2 0.186
- 1/2 0.500 20 120 100 NA 120 153 0.300 0.4 0.300 0.250 0.3 0.400 210 0.3 0.174
- 5/8 0.625 20 120 100 NA 90 160 0.300 0.6 0.250 0.300 0.2 0.350 140 0.4 0.169
- 3/4 0.750 20 120 100 NA 90 159 0.300 0.8 0.250 0.300 0.2 0.350 110 0.5 0.172
- 7/8 0.875 20 120 100 NA 90 162 0.300 1.0 0.300 0.250 0.2 0.400 95 0.6 0.183
- 1 1.000 20 120 100 NA 120 165 0.350 1.2 0.350 0.300 0.2 0.450 85 0.7 0.190
- 1 1/4 1.250 20 120 100 NA 120 168 0.400 1.6 0.400 0.400 0.2 0.500 60 0.8 0.205
- 1 1/2 1.500 20 120 100 NA 120 177 0.400 1.5 Edge Start 0.2 Edge 45 1.0 0.215
- 1 3/4 1.750 20 120 100 NA 120 182 0.400 0.4 Edge Start 0.2 Edge 35 0.4 0.226
- 2 2.000 20 120 100 NA 120 188 0.400 0.4 Edge Start 0.2 Edge 25 0.4 0.215
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
6 1.4 120 6.9 NA 8.3 163 10.2 0.1 7.6 6.4 0.5 10.2 7690 0.1 4.6
8 1.4 120 6.9 NA 8.3 163 10.2 0.2 7.6 6.4 0.4 10.2 7290 0.2 4.7
10 1.4 120 6.9 NA 8.3 162 9.8 0.2 7.6 6.4 0.4 10.2 6740 0.2 4.7
12 1.4 120 6.9 NA 8.3 155 8.2 0.4 7.6 6.4 0.3 10.2 5700 0.3 4.5
15 1.4 120 6.9 NA 6.8 158 7.6 0.5 6.7 7.3 0.2 9.2 4050 0.4 4.3
20 1.4 120 6.9 NA 6.2 160 7.6 0.9 6.7 7.2 0.2 9.3 2680 0.5 4.5
25 1.4 120 6.9 NA 8.0 165 8.7 1.2 8.7 7.5 0.2 11.3 2190 0.7 4.8
30 1.4 120 6.9 NA 8.3 167 9.8 1.5 9.8 9.5 0.2 12.4 1700 0.8 5.1
35 1.4 120 6.9 NA 8.3 175 10.2 1.5 Edge Start 0.2 Edge 1270 1.0 5.3
40 1.4 120 6.9 NA 8.3 178 10.2 1.2 Edge Start 0.2 Edge 1070 0.8 5.5
50 1.4 120 6.9 NA 8.3 187 10.2 0.4 Edge Start 0.2 Edge 670 0.4 5.5
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210152 0559210082 0559210131 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 20 120 100 8 55 160 0.200 0.4 0.250 0.150 0.2 0.300 120 0.3 0.161
- 5/8 0.625 20 120 100 8 55 164 0.200 0.5 0.250 0.150 0.2 0.300 100 0.4 0.165
- 3/4 0.750 20 120 100 8 55 170 0.250 0.9 0.400 0.300 0.2 0.500 80 0.5 0.174
- 7/8 0.875 20 120 100 8 55 173 0.250 1.0 0.400 0.300 0.2 0.500 70 0.6 0.175
- 1 1.000 20 120 100 8 55 175 0.250 1.2 0.400 0.300 0.2 0.500 60 0.7 0.190
- 1 1/4 1.250 20 120 100 8 55 180 0.250 2.2 0.400 0.300 0.2 0.500 40 1.2 0.185
- 1 1/2 1.500 20 120 100 8 55 184 0.300 3.5 Edge Start 0.2 Edge 25 1.6 0.190
- 1 3/4 1.750 20 120 100 8 55 196 0.300 0.6 Edge Start 0.2 Edge 15 0.6 0.213
- 2 2.000 20 120 100 8 55 200 0.300 0.6 Edge Start 0.2 Edge 10 0.6 0.205
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (N₂) Shield (H₂O) Delay Height Elevation
Delay
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
15 1.4 120 6.9 8 3.8 163 5.1 0.5 6.4 3.8 0.2 7.6 2680 0.4 4.2
20 1.4 120 6.9 8 3.8 171 6.4 0.9 10.2 7.6 0.2 12.7 1960 0.5 4.4
25 1.4 120 6.9 8 3.8 175 6.4 1.2 10.2 7.6 0.2 12.7 1560 0.7 4.8
30 1.4 120 6.9 8 3.8 179 6.4 1.9 10.2 7.6 0.2 12.7 1160 1.1 4.7
35 1.4 120 6.9 8 3.8 178 7.6 3.4 Edge Start 0.2 Edge 760 1.6 4.5
40 1.4 120 6.9 8 3.8 188 7.6 2.6 Edge Start 0.2 Edge 560 1.3 5.0
50 1.4 120 6.9 8 3.8 199 7.6 0.6 Edge Start 0.2 Edge 270 0.6 5.2
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211210 0559210047 0559210073 0559210027 0559210062 0559210005 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.625 0.080 15 100 100 NA 100 0.170 - 0.360 0.7 0.300 0.250 0.5 0.400 115 0.6 0.167
0.750 0.080 15 100 100 NA 100 0.180 - 0.360 1.0 0.350 0.300 0.5 0.450 90 0.8 0.171
0.875 0.080 15 100 100 NA 100 0.190 - 0.360 1.4 0.350 0.300 0.5 0.450 70 1.0 0.170
1.000 0.080 15 100 100 NA 90 0.200 - 0.360 1.9 0.400 0.300 0.5 0.500 60 1.4 0.181
1.250 0.080 15 100 100 NA 100 0.200 - 0.360 2.5 0.400 0.300 0.5 0.500 43 1.8 0.191
1.500 0.080 15 100 100 NA 100 0.200 - 0.360 4.2 0.400 0.350 0.5 0.550 33 3.2 0.197
1.750 0.080 15 100 100 NA 100 0.200 - 0.360 1.0 Edge Start 0.5 Edge 23 1.0 0.197
2.000 0.080 15 100 100 NA 100 0.200 - 0.360 1.0 Edge Start 0.5 Edge 15 1.0 0.197
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
15 2.0 1.0 100 6.9 NA 6.9 4.2 - 9.1 0.6 7.3 6.0 0.5 9.8 3100 0.5 4.2
20 2.0 1.0 100 6.9 NA 6.9 4.6 - 9.1 1.1 8.9 7.6 0.5 11.4 2130 0.9 4.3
25 2.0 1.0 100 6.9 NA 6.3 5 - 9.1 1.8 10.0 7.6 0.5 12.5 1560 1.3 4.6
30 2.0 1.0 100 6.9 NA 6.7 5.1 - 9.1 2.3 10.2 7.6 0.5 12.7 1210 1.7 4.8
35 2.0 1.0 100 6.9 NA 6.9 5.1 - 9.1 3.4 10.2 8.3 0.5 13.4 960 2.5 4.9
40 2.0 1.0 100 6.9 NA 6.9 5.1 - 9.1 1.0 Edge Start 0.5 Edge 710 1.0 5.0
50 2.0 1.0 100 6.9 NA 6.9 5.1 - 9.1 1.0 Edge Start 0.5 Edge 410 1.0 5.0
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559210006
0559211401 0559210048 0559210074 0559210028 0559210062 0559211400
9-7921
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.500 0.080 20 100 100 NA 100 0.200 - 0.550 0.3 0.400 0.200 0.5 0.450 140 0.2 0.149
0.625 0.080 20 100 100 NA 100 0.200 - 0.550 0.4 0.400 0.200 0.5 0.450 115 0.3 0.179
0.750 0.080 20 100 100 NA 100 0.200 - 0.550 0.6 0.400 0.200 0.5 0.450 100 0.4 0.185
0.875 0.080 20 100 100 NA 100 0.200 - 0.550 0.8 0.400 0.200 0.5 0.450 85 0.6 0.182
1.000 0.080 20 100 100 NA 100 0.200 - 0.550 1.1 0.400 0.250 0.5 0.450 70 0.9 0.183
1.250 0.080 20 100 100 NA 100 0.200 - 0.550 1.5 0.400 0.300 0.5 0.500 50 1.2 0.193
1.500 0.080 20 100 100 NA 100 0.200 - 0.550 2.9 0.400 0.350 0.5 0.500 35 2.7 0.208
1.750 0.080 20 100 100 NA 100 0.200 - 0.550 5.3 0.400 0.400 0.5 Edge 25 5.2 0.250
2.000 0.080 20 100 100 NA 100 0.200 - 0.550 1.0 Edge Start 0.5 Edge 18 1.0 0.245
2.500 0.080 20 100 100 NA 100 0.200 - 0.550 1.0 Edge Start 0.5 Edge 10 1.0 0.416
3.000 0.080 20 100 100 NA 100 0.200 - 0.550 1.0 Edge Start 0.5 Edge 7 1.0 0.500
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 0.3 10.2 5.1 0.5 11.4 3700 0.2 3.6
15 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 0.4 10.2 5.1 0.5 11.4 3100 0.3 4.3
20 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 0.7 10.2 5.1 0.5 11.4 2430 0.5 4.7
25 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 1.1 10.2 6.2 0.5 11.4 1830 0.9 4.6
30 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 1.4 10.2 7.3 0.5 12.4 1410 1.1 4.8
35 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 2.2 10.2 8.3 0.5 12.7 1080 2.0 5.1
40 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 3.6 10.2 0.5 Edge 810 3.4 5.6
50 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 1.0 Edge Start 0.5 Edge 470 1.0 5.9
60 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 1.0 Edge Start 0.5 Edge 310 1.0 9.4
70 2.0 1.4 100 6.9 NA 6.9 5.1 - 14 1.0 Edge Start 0.5 Edge 220 1.0 11.7
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Use CCM 4.5.0 or later and Electronic Cut Chart 2.4.0 or later
Art # A-08567_AB
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
< 1” / 0559210151
0559211211 ≥ 1” / 0559210153
0559210082 0559210130 0559210061 0559210111 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.375 0.080 20 120 100 NA 120 0.350 - 0.550 0.2 0.250 0.200 0.4 0.350 85 0.2 0.175
0.500 0.080 20 120 100 NA 120 0.350 - 0.550 0.4 0.250 0.200 0.2 0.350 75 0.4 0.193
0.625 0.080 20 120 100 NA 90 0.350 - 0.550 0.7 0.275 0.250 0.2 0.375 65 0.5 0.197
0.750 0.080 20 120 100 NA 90 0.350 - 0.550 0.9 0.275 0.250 0.2 0.375 55 0.6 0.195
0.875 0.080 20 120 100 NA 90 0.350 - 0.550 1.1 0.275 0.250 0.2 0.375 45 0.7 0.210
1.000 0.080 20 120 100 NA 120 0.350 - 0.550 1.6 0.400 0.400 0.2 0.500 35 0.9 0.226
1.250 0.080 20 120 100 NA 120 0.400 - 0.550 1.8 0.400 0.400 0.2 0.700 30 1.0 0.203
1.500 0.080 20 120 100 NA 120 0.400 - 0.550 0.5 Edge Start 0.2 Edge 25 0.5 0.220
1.750 0.080 20 120 100 NA 120 0.400 - 0.550 0.5 Edge Start 0.2 Edge 21 0.5 0.229
2.000 0.080 20 120 100 NA 120 0.400 - 0.550 0.5 Edge Start 0.2 Edge 17 0.5 0.237
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 2.0 1.4 120 6.9 NA 8.3 8.9 - 14 0.2 6.4 5.1 0.4 8.9 2120 0.2 4.5
12 2.0 1.4 120 6.9 NA 8.3 8.9 - 14 0.4 6.4 5.1 0.2 8.9 1960 0.4 4.8
15 2.0 1.4 120 6.9 NA 6.8 8.9 - 14 0.6 6.8 6.0 0.2 9.3 1720 0.5 5.0
20 2.0 1.4 120 6.9 NA 6.2 8.9 - 14 1.0 7.0 6.4 0.2 9.5 1320 0.6 5.1
25 2.0 1.4 120 6.9 NA 8.0 8.9 - 14 1.5 9.8 9.7 0.2 12.3 920 0.9 5.7
30 2.0 1.4 120 6.9 NA 8.3 9.8 - 14 1.7 10.2 10.2 0.2 16.4 800 1.0 5.3
35 2.0 1.4 120 6.9 NA 8.3 10.8 - 14 1.9 10.2 10.2 0.2 20.4 700 1.1 4.9
40 2.0 1.4 120 6.9 NA 8.3 10.2 - 14 0.5 Edge Start 0.2 Edge 600 0.5 5.7
45 2.0 1.4 120 6.9 NA 8.3 10.2 - 14 0.5 Edge Start 0.2 Edge 520 0.5 5.8
50 2.0 1.4 120 6.9 NA 8.3 10.2 - 14 0.5 Edge Start 0.2 Edge 440 0.5 6.0
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210152 0559210082 0559210131 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi)* (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.375 0.080 20 120 100 8 55 0.150 - 0.550 0.3 0.250 0.200 0.2 0.350 140 0.3 0.144
0.500 0.080 20 120 100 8 55 0.150 - 0.550 0.5 0.250 0.200 0.2 0.350 100 0.5 0.154
0.625 0.080 20 120 100 8 55 0.150 - 0.550 0.8 0.250 0.200 0.2 0.350 75 0.6 0.153
0.750 0.080 20 120 100 8 55 0.200 - 0.550 0.9 0.400 0.300 0.2 0.500 55 0.7 0.173
0.875 0.080 20 120 100 8 55 0.300 - 0.550 1.8 0.400 0.300 0.2 0.500 45 1.1 0.210
1.000 0.080 20 120 100 8 55 0.300 - 0.550 2.1 0.400 0.300 0.2 0.500 40 1.3 0.210
1.250 0.080 20 120 100 8 55 0.350 - 0.550 3.5 0.400 0.300 0.2 0.500 30 2.0 0.230
1.500 0.080 20 120 100 8 55 0.350 - 0.550 1.0 Edge Start 0.2 Edge 25 1.0 0.232
1.750 0.080 20 120 100 8 55 0.350 - 0.550 1.0 Edge Start 0.2 Edge 18 1.0 0.237
2.000 0.080 20 120 100 8 55 0.350 - 0.550 1.0 Edge Start 0.2 Edge 12 1.0 0.253
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)* (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 2.0 1.4 120 6.9 8 3.8 3.8 - 14 0.3 6.4 5.1 0.2 8.9 3400 0.3 3.7
12 2.0 1.4 120 6.9 8 3.8 3.8 - 14 0.5 6.4 5.1 0.2 8.9 2760 0.5 3.9
15 2.0 1.4 120 6.9 8 3.8 3.8 - 14 0.7 6.4 5.1 0.2 8.9 2080 0.6 3.9
20 2.0 1.4 120 6.9 8 3.8 5.8 - 14 1.2 10.2 7.6 0.2 12.7 1320 0.8 4.7
25 2.0 1.4 120 6.9 8 3.8 7.6 - 14 2.1 10.2 7.6 0.2 12.7 1030 1.3 5.3
30 2.0 1.4 120 6.9 8 3.8 8.5 - 14 3.1 10.2 7.6 0.2 12.7 830 1.8 5.7
35 2.0 1.4 120 6.9 8 3.8 8.9 - 14 1.0 Edge Start 0.2 Edge 720 1.0 5.8
40 2.0 1.4 120 6.9 8 3.8 8.9 - 14 1.0 Edge Start 0.2 Edge 580 1.0 5.9
50 2.0 1.4 120 6.9 8 3.8 8.9 - 14 1.0 Edge Start 0.2 Edge 320 1.0 6.4
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Art # A-08567_AB
This Art Is For Reference ONLY
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
< 1” / 0559210151
0559211211 ≥ 1” / 0559210153
0559210082 0559210130 0559210061 0559210111 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.250 0.080 20 120 100 NA 120 0.400 - 0.450 0.1 0.300 0.250 0.5 0.400 300 0.1 0.182
0.375 0.080 20 120 100 NA 120 0.400 - 0.450 0.2 0.300 0.250 0.4 0.400 275 0.2 0.186
0.500 0.080 20 120 100 NA 120 0.300 - 0.450 0.4 0.300 0.250 0.3 0.400 210 0.3 0.174
0.625 0.080 20 120 100 NA 90 0.300 - 0.450 0.6 0.250 0.300 0.2 0.350 140 0.4 0.169
0.750 0.080 20 120 100 NA 90 0.300 - 0.450 0.8 0.250 0.300 0.2 0.350 110 0.5 0.172
0.875 0.080 20 120 100 NA 90 0.300 - 0.450 1.0 0.300 0.250 0.2 0.400 95 0.6 0.183
1.000 0.080 20 120 100 NA 120 0.350 - 0.450 1.2 0.350 0.300 0.2 0.450 85 0.7 0.190
1.250 0.080 20 120 100 NA 120 0.400 - 0.450 1.6 0.400 0.400 0.2 0.500 60 0.8 0.205
1.500 0.080 20 120 100 NA 120 0.400 - 0.450 1.5 Edge Start 0.2 Edge 45 1.0 0.215
1.750 0.080 20 120 100 NA 120 0.400 - 0.450 0.4 Edge Start 0.2 Edge 35 0.4 0.226
2.000 0.080 20 120 100 NA 120 0.400 - 0.450 0.4 Edge Start 0.2 Edge 25 0.4 0.215
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
6 2.0 1.4 120 6.9 NA 8.3 10.2 - 11.4 0.1 7.6 6.4 0.5 10.2 7690 0.1 4.6
8 2.0 1.4 120 6.9 NA 8.3 10.2 - 11.4 0.2 7.6 6.4 0.4 10.2 7290 0.2 4.7
10 2.0 1.4 120 6.9 NA 8.3 9.8 - 11.4 0.2 7.6 6.4 0.4 10.2 6740 0.2 4.7
12 2.0 1.4 120 6.9 NA 8.3 8.2 - 11.4 0.4 7.6 6.4 0.3 10.2 5700 0.3 4.5
15 2.0 1.4 120 6.9 NA 6.8 7.6 - 11.4 0.5 6.7 7.3 0.2 9.2 4050 0.4 4.3
20 2.0 1.4 120 6.9 NA 6.2 7.6 - 11.4 0.9 6.7 7.2 0.2 9.3 2680 0.5 4.5
25 2.0 1.4 120 6.9 NA 8.0 8.7 - 11.4 1.2 8.7 7.5 0.2 11.3 2190 0.7 4.8
30 2.0 1.4 120 6.9 NA 8.3 9.8 - 11.4 1.5 9.8 9.5 0.2 12.4 1700 0.8 5.1
35 2.0 1.4 120 6.9 NA 8.3 10.2 - 11.4 1.5 Edge Start 0.2 Edge 1270 1.0 5.3
40 2.0 1.4 120 6.9 NA 8.3 10.2 - 11.4 1.2 Edge Start 0.2 Edge 1070 0.8 5.5
50 2.0 1.4 120 6.9 NA 8.3 10.2 - 11.4 0.4 Edge Start 0.2 Edge 670 0.4 5.5
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211211 0559210152 0559210082 0559210131 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi)* (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.500 0.080 20 120 100 8 55 0.200 - 0.450 0.4 0.250 0.150 0.2 0.300 120 0.3 0.161
0.625 0.080 20 120 100 8 55 0.200 - 0.450 0.5 0.250 0.150 0.2 0.300 100 0.4 0.165
0.750 0.080 20 120 100 8 55 0.250 - 0.450 0.9 0.400 0.300 0.2 0.500 80 0.5 0.174
0.875 0.080 20 120 100 8 55 0.250 - 0.450 1.0 0.400 0.300 0.2 0.500 70 0.6 0.175
1.000 0.080 20 120 100 8 55 0.250 - 0.450 1.2 0.400 0.300 0.2 0.500 60 0.7 0.190
1.250 0.080 20 120 100 8 55 0.250 - 0.450 2.2 0.400 0.300 0.2 0.500 40 1.2 0.185
1.500 0.080 20 120 100 8 55 0.300 - 0.450 3.5 Edge Start 0.2 Edge 25 1.6 0.190
1.750 0.080 20 120 100 8 55 0.300 - 0.450 0.6 Edge Start 0.2 Edge 15 0.6 0.213
2.000 0.080 20 120 100 8 55 0.300 - 0.450 0.6 Edge Start 0.2 Edge 10 0.6 0.205
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (N₂) Shield (H₂O) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)* (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
15 2.0 1.4 120 6.9 8 3.8 5.1 - 11.4 0.5 6.4 3.8 0.2 7.6 2680 0.4 4.2
20 2.0 1.4 120 6.9 8 3.8 6.4 - 11.4 0.9 10.2 7.6 0.2 12.7 1960 0.5 4.4
25 2.0 1.4 120 6.9 8 3.8 6.4 - 11.4 1.2 10.2 7.6 0.2 12.7 1560 0.7 4.8
30 2.0 1.4 120 6.9 8 3.8 6.4 - 11.4 1.9 10.2 7.6 0.2 12.7 1160 1.1 4.7
35 2.0 1.4 120 6.9 8 3.8 7.6 - 11.4 3.4 Edge Start 0.2 Edge 760 1.6 4.5
40 2.0 1.4 120 6.9 8 3.8 7.6 - 11.4 2.6 Edge Start 0.2 Edge 560 1.3 5.0
50 2.0 1.4 120 6.9 8 3.8 7.6 - 11.4 0.6 Edge Start 0.2 Edge 270 0.6 5.2
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Shield Gas
Shield Retainer Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi)* (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (Air) Plasma (O₂) Shield (Air) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)* (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Cup Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode / Tube Cartridge
0559210006
0559211401 0559210154 0559210075 0559210029 0559210062 0559211400
9-7921
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC Max Kerf
Material Arc Elevation Control Height Travel
Pressure Cut Height Pierce Ignition Motion Width
Thickness Plasma (O₂) Shield (Air) Voltage Height Delay without Speed
(Air) Delay Height Delay @ Rec. Speed
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 15 80 90 - 80 154 0.200 0.3 0.400 0.200 0.2 150 0.2 0.195
- 5/8 0.625 15 80 90 - 80 154 0.200 0.4 0.400 0.300 0.2 130 0.3 0.200
- 3/4 0.750 15 80 90 - 80 154 0.200 0.6 0.400 0.300 0.2 115 0.8 0.215
Elevation Height
- 1 1.000 15 80 90 - 80 161 0.200 1.1 0.400 0.550 0.2 80 0.9 0.200
- 1 1/4 1.250 15 80 90 - 80 162 0.200 1.5 0.400 0.650 0.2 60 1.3 0.220
- 1 1/2 1.500 15 80 90 - 80 166 0.200 4.0 0.450 0.600 0.2 45 2.5 0.230
- 1 3/4 1.750 15 80 90 - 80 169 0.200 4.5 0.450 0.650 0.2 40 4.0 0.225
- 2 2.000 15 80 90 - 80 170 0.200 7.0 0.450 0.750 0.2 30 6.0 0.225
- 2 1/4 2.250 15 80 90 - 80 170 0.200 3.5 Edge Start 0.2 25 3.5 0.235
- 2 1/2 2.500 15 80 90 - 80 181 0.200 3.0 Edge Start 0.2 15 3.0 0.235
- 3 3.000 15 80 90 - 80 193 0.200 3.0 Edge Start 0.2 10 3.0 0.300
- 3 1/2 3.500 15 80 90 - 80 217 0.200 3.0 Edge Start 0.2 4 3.0 0.360
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce CNC Max Kerf
Material Arc Elevation Control Height Travel
Pressure Cut Height Pierce Ignition Motion Width
Thickness Plasma (O₂) Shield (Air) Voltage Height Delay without Speed
(Air) Delay Height Delay @ Rec. Speed
Elevation
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (mm/ min) (sec) (mm)
12 1.0 80 6.2 - 5.5 154 5.1 0.3 10.2 4.5 0.2 3920 0.2 4.9
15 1.0 80 6.2 - 5.5 154 5.1 0.4 10.2 6.9 0.2 3440 0.3 5.0
Not Recommended without
20 1.0 80 6.2 - 5.5 155 5.1 0.7 10.2 9.1 0.2 2810 0.8 5.3
25 1.0 80 6.2 - 5.5 161 5.1 1.1 10.2 13.8 0.2 2100 0.9 5.1
Elevation Height
30 1.0 80 6.2 - 5.5 162 5.1 1.4 10.2 15.8 0.2 1660 1.2 5.4
35 1.0 80 6.2 - 5.5 164 5.1 2.8 10.8 15.9 0.2 1330 1.9 5.7
40 1.0 80 6.2 - 5.5 167 5.1 4.1 11.4 15.6 0.2 1110 2.9 5.8
50 1.0 80 6.2 - 5.5 170 5.1 6.7 11.4 18.7 0.2 790 5.7 5.7
60 1.0 80 6.2 - 5.5 175 5.1 3.3 Edge Start 0.2 520 3.3 6.0
70 1.0 80 6.2 - 5.5 187 5.1 3.0 Edge Start 0.2 320 3.0 6.8
80 1.0 80 6.2 - 5.5 200 5.1 3.0 Edge Start 0.2 210 3.0 8.1
90 1.0 80 6.2 - 5.5 219 5.1 3.0 Edge Start 0.2 90 3.0 9.3
Shield Cup Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode Cartridge
≤ 1” / 0559210154
0559211401 > 1” / 0559210155
0559210083 0559210132 0559210065 0559210112 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 5/8 0.625 30 120 100 NA 110 155 0.350 0.5 0.400 0.400 0.2 70 0.4 0.230
- 3/4 0.750 30 120 100 NA 110 157 0.350 0.6 0.400 0.400 0.2 60 0.5 0.230
Elevation Height
- 1 1/2 1.500 30 120 100 NA 110 165 0.350 1.8 0.400 0.500 0.2 28 1.3 0.248
- 1 3/4 1.750 30 120 100 NA 110 167 0.350 5.0 0.400 0.750 0.2 20 2.5 0.257
- 2 2.000 30 120 100 NA 110 171 0.350 10.0 0.400 0.750 0.2 17 5.5 0.268
- 2 1/4 2.250 30 120 100 NA 110 175 0.350 3.0 Edge Start 0.2 12 3.0 0.265
- 2 1/2 2.500 30 120 100 NA 110 170 0.350 3.0 Edge Start 0.2 14 3.0 0.260
- 3 3.000 30 120 100 NA 110 177 0.350 3.0 Edge Start 0.2 10 3.0 0.275
- 3 1/2 3.500 30 120 100 NA 110 195 0.350 3.0 Edge Start 0.2 5 3.0 0.280
- 4 4.000 30 120 100 NA 110 210 0.350 4.0 Edge Start 0.2 3.5 4.0 0.290
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (mm/ min) (sec) (mm)
15 2.1 120 6.9 NA 7.6 154 8.9 0.5 10.2 10.2 0.2 1850 0.4 5.8
20 2.1 120 6.9 NA 7.6 158 8.9 0.7 10.2 10.5 0.2 1470 0.5 5.9
Not Recommended without
25 2.1 120 6.9 NA 7.6 161 8.9 1.0 10.2 12.5 0.2 1170 0.8 6.0
30 2.1 120 6.9 NA 7.6 162 8.9 1.4 10.2 12.7 0.2 960 1.1 6.0
Elevation Height
35 2.1 120 6.9 NA 7.6 164 8.9 1.7 10.2 12.7 0.2 800 1.3 6.1
40 2.1 120 6.9 NA 7.6 166 8.9 2.8 10.2 14.6 0.2 650 1.7 6.4
50 2.1 120 6.9 NA 7.6 170 8.9 9.4 10.2 19.1 0.2 440 5.1 6.8
60 2.1 120 6.9 NA 7.6 173 8.9 3.0 Edge Start 0.2 330 3.0 6.7
70 2.1 120 6.9 NA 7.6 174 8.9 3.0 Edge Start 0.2 300 3.0 6.8
80 2.1 120 6.9 NA 7.6 182 8.9 3.0 Edge Start 0.2 220 3.0 7.0
90 2.1 120 6.9 NA 7.6 196 8.9 3.1 Edge Start 0.2 120 3.1 7.1
100 2.1 120 6.9 NA 7.6 208 8.9 3.9 Edge Start 0.2 90 3.9 7.3
Marking Pre Flow Marking Flow Rates / Pressures Arc Marking THC and CNC Control Travel
Pressure
Voltage
Pierce Ignition Height Delay Speed
50A Arc Current (N₂) Plasma (N₂) Shield (N₂) Height Delay Marking quality
degrades as
(psi) / (psi) / (psi) / (in) ±0.005 / (ipm) /
Ball Ball (Volts) (in) ±0.005 / (mm) ±0.1 (sec) (sec) thickness
(Bar) (Bar) (Bar) (mm) ±0.1 (mm/ min)
decreases.
80 / 100 /
15 / 1.0 80 NA 20 / 1.4 91 0.250 / 6.4 0.120 / 3.0 0 0.4
5.5 2540
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Note 1: For best results when cutting 4” or 100mm Stainless Steel, H35 can be used for both Plasma and Shield gas.
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211401 0559210154 0559210083 0559210132 0559210065 0559210112 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H17) Shield (N₂) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 30 120 100 NA 100 141 0.180 0.4 0.375 0.000 0.2 105 0.4 0.205
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H17) Shield (N₂) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 2.1 120 6.9 NA 6.9 140 4.5 0.4 9.5 0.0 0.2 2750 0.4 5.2
Not Recommended without
15 2.1 120 6.9 NA 6.9 145 4.9 0.5 9.5 5.5 0.2 2390 0.5 5.1
Elevation Height
20 2.1 120 6.9 NA 6.9 150 5.1 1.1 9.5 7.6 0.2 1700 0.8 5.3
25 2.1 120 6.9 NA 6.9 152 5.1 1.5 9.5 7.6 0.2 1300 1.2 5.4
30 2.1 120 6.9 NA 6.9 161 6.9 1.9 9.5 9.5 0.2 1050 1.3 5.8
35 2.1 120 6.9 NA 6.9 164 7.6 2.4 9.5 11.5 0.2 860 1.7 6.1
40 2.1 120 6.9 NA 6.9 166 7.6 3.5 9.5 14.6 0.2 690 2.3 6.3
45 2.1 120 6.9 NA 6.9 171 7.6 5.3 9.5 19.1 0.2 520 3.2 6.5
50 2.1 120 6.9 NA 6.9 178 7.6 7.6 9.5 19.1 0.2 440 5.2 7.0
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211401 0559210156 0559210084 0559210132 0559210063 0559210113 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce
Material Arc Elevation Control Height Travel CNC Motion Max Kerf Width
Pressure Cut Height Pierce Ignition
Thickness Plasma (N₂) Shield (H₂O) Voltage Height Delay without Speed Delay @ Rec. Speed
(N2) Delay Height
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 17 150 119 8 na 163 0.200 0.4 0.400 0.300 0.2 150 0.3 0.132
Elevation Height
- 3/4 0.750 17 150 119 8 na 166 0.200 1.2 0.450 0.400 0.2 90 0.7 0.200
- 1 1.000 17 150 119 8 na 171 0.200 2.0 0.450 0.400 0.2 75 1.0 0.230
- 1 1/4 1.250 17 150 119 8 na 179 0.250 2.5 0.450 0.450 0.2 40 1.5 0.230
- 1 1/2 1.500 17 150 119 8 na 184 0.250 3.0 0.450 0.500 0.2 30 2.3 0.240
- 1 3/4 1.750 17 150 119 8 na 193 0.300 3.5 0.450 0.500 0.2 25 2.7 0.245
- 2 2.000 17 150 119 8 na 201 0.300 4.0 Edge Start 0.2 17 4.0 0.245
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce
Material Arc Elevation Control Height Travel CNC Motion Max Kerf Width
Pressure Cut Height Pierce Ignition
Thickness Plasma (N₂) Shield (H₂O) Voltage Height Delay without Speed Delay @ Rec. Speed
(N2) Delay Height
Elevation
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (mm/ min) (sec) (mm)
10 1.2 150 8.2 8 na 163 5.1 0.4 10.4 7.6 0.2 3730 0.3 3.6
Not Recommended without
12 1.2 150 8.2 8 na 164 5.1 0.6 11.2 7.6 0.2 3410 0.4 4.7
Elevation Height
15 1.2 150 8.2 8 na 164 5.1 0.7 11.4 9.5 0.2 2930 0.5 5.1
20 1.2 150 8.2 8 na 167 5.1 1.3 11.4 10.2 0.2 2230 0.7 5.2
25 1.2 150 8.2 8 na 171 5.1 1.9 11.4 10.2 0.2 1930 1.0 5.8
30 1.2 150 8.2 8 na 177 6.0 2.4 11.4 11.1 0.2 1260 1.4 5.8
40 1.2 150 8.2 8 na 187 6.7 3.1 11.4 12.7 0.2 720 2.4 6.1
50 1.2 150 8.2 8 na 200 7.6 3.9 Edge Start 0.2 460 3.8 6.2
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
≤ 1” / 0559210154
0559211401 > 1” / 0559210155
0559210083 0559210132 0559210065 0559210112 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/4 0.750 30 120 100 NA 100 155 0.350 0.6 0.450 0.400 0.2 120 0.4 0.230
Elevation Height
- 1 1/2 1.500 30 120 100 NA 100 167 0.400 1.4 0.500 0.750 0.2 60 1.2 0.235
- 1 3/4 1.750 30 120 100 NA 100 171 0.400 2.2 0.500 0.750 0.2 45 1.8 0.250
- 2 2.000 30 120 100 NA 100 175 0.400 3.8 0.500 0.750 0.2 30 3.2 0.260
- 2 1/4 2.250 30 120 100 NA 100 183 0.400 6.5 0.500 0.750 0.2 20 4.5 0.275
- 2 1/2 2.500 30 120 100 NA 100 189 0.400 3.0 Edge Start 0.2 15 3.0 0.280
- 3 3.000 30 120 100 NA 100 198 0.400 3.0 Edge Start 0.2 10 3.0 0.290
- 3 1/2 3.500 30 120 100 NA 100 213 0.400 3.0 Edge Start 0.2 5 3.0 0.325
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H35) Shield (N₂) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
20 2.1 120 6.9 NA 6.9 155 8.9 0.6 11.4 10.5 0.2 2930 0.4 5.8
Not Recommended without
25 2.1 120 6.9 NA 6.9 157 8.9 0.7 11.4 12.5 0.2 2330 0.5 5.6
30 2.1 120 6.9 NA 6.9 161 8.9 0.8 11.4 12.7 0.2 2100 0.6 5.7
Elevation Height
35 2.1 120 6.9 NA 6.9 165 9.5 1.1 12.1 16.0 0.2 1770 0.9 5.8
40 2.1 120 6.9 NA 6.9 168 10.2 1.6 12.7 19.1 0.2 1410 1.4 6.1
50 2.1 120 6.9 NA 6.9 174 10.2 3.6 12.7 19.1 0.2 810 3.0 6.6
60 2.1 120 6.9 NA 6.9 187 10.2 3.0 Edge Start 0.2 420 3.0 7.0
70 2.1 120 6.9 NA 6.9 194 10.2 3.0 Edge Start 0.2 320 3.0 7.2
80 2.1 120 6.9 NA 6.9 202 10.2 3.0 Edge Start 0.2 220 3.0 7.6
90 2.1 120 6.9 NA 6.9 214 10.2 3.0 Edge Start 0.2 120 3.0 8.3
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
≤ 1” / 0559210154
0559211401 > 1” / 0559210155
0559210083 0559210132 0559210065 0559210112 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H17) Shield (N₂) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 30 120 100 NA 100 148 0.200 0.3 0.350 0.250 0.4 200 0.4 0.195
Elevation Height
- 1 1.000 30 120 100 NA 100 165 0.350 0.7 0.350 0.250 0.4 100 0.5 0.230
- 1 1/4 1.250 30 120 100 NA 100 171 0.350 0.8 0.350 0.300 0.4 80 0.6 0.230
- 1 1/2 1.500 30 120 100 NA 100 167 0.350 1.4 0.350 0.300 0.4 60 1.2 0.240
- 1 3/4 1.750 30 120 100 NA 100 177 0.400 3.0 0.350 0.500 0.4 45 2.0 0.275
- 2 2.000 30 120 100 NA 100 181 0.400 5.5 0.350 0.700 0.4 35 4.5 0.285
- 2 1/4 2.250 30 120 100 NA 100 189 0.400 2.0 Edge Start 0.4 20 2.0 0.310
- 2 1/2 2.500 30 120 100 NA 100 208 0.400 3.0 Edge Start 0.4 10 3.0 0.325
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H17) Shield (N₂) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
15 2.1 120 6.9 NA 6.9 149 5.1 0.3 8.9 6.4 0.4 4710 0.3 5.0
without Elevation Height
Not Recommended
20 2.1 120 6.9 NA 6.9 151 5.7 0.6 8.9 6.4 0.4 3620 0.4 5.2
25 2.1 120 6.9 NA 6.9 164 8.7 0.7 8.9 6.4 0.4 2620 0.5 5.8
30 2.1 120 6.9 NA 6.9 169 8.9 0.8 8.9 7.3 0.4 2170 0.6 5.8
35 2.1 120 6.9 NA 6.9 169 8.9 1.1 8.9 7.6 0.4 1770 0.9 6.0
40 2.1 120 6.9 NA 6.9 170 9.3 1.9 8.9 9.1 0.4 1410 1.4 6.4
50 2.1 120 6.9 NA 6.9 180 10.2 5.2 8.9 17.1 0.4 920 4.2 7.2
60 2.1 120 6.9 NA 6.9 198 10.2 2.4 Edge Start 0.4 390 2.4 8.0
Shield Cup Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode Cartridge
0559211401 0559210156 0559210084 0559210132 0559210063 0559210113 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Plasma (N₂) Shield (H₂O) Voltage Height Delay without Speed @ Rec. Speed
(N2) Delay Height Delay
Elevation
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 17 150 119 8 NA 168 0.250 0.3 0.350 0.450 0.2 140 0.2 0.185
- 5/8 0.625 17 150 119 8 NA 177 0.300 0.7 0.450 0.550 0.2 110 0.5 0.195
Elevation Height
- 1 1.000 17 150 119 8 NA 182 0.350 1.2 0.450 0.550 0.2 70 0.9 0.215
- 1 1/4 1.250 17 150 119 8 NA 190 0.350 1.4 0.450 0.550 0.2 65 1.0 0.215
- 1 1/2 1.500 17 150 119 8 NA 191 0.350 1.6 0.450 0.550 0.2 55 1.2 0.215
- 1 3/4 1.750 17 150 119 8 NA 200 0.420 1.8 0.500 0.600 0.2 40 1.4 0.240
- 2 2.000 17 150 119 8 NA 211 0.420 2.5 0.500 0.600 0.2 30 1.9 0.295
- 2 1/4 2.250 17 150 119 8 NA 215 0.420 4.8 0.500 0.600 0.2 20 2.2 0.320
- 2 1/2 2.500 17 150 119 8 NA 222 0.420 3.0 Edge Start 0.2 12 3.0 0.335
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Pre Flow THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Plasma (N₂) Shield (H₂O) Voltage Height Delay without Speed @ Rec. Speed
(N2) Delay Height Delay
Elevation
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 1.2 150 8.2 8 NA 166 6.1 0.2 8.3 10.9 0.2 3720 0.1 4.6
Not Recommended without
15 1.2 150 8.2 8 NA 175 7.3 0.6 10.7 13.3 0.2 3000 0.4 4.9
20 1.2 150 8.2 8 NA 180 8.9 0.8 11.4 14.0 0.2 2170 0.6 5.1
Elevation Height
25 1.2 150 8.2 8 NA 182 8.9 1.2 11.4 14.0 0.2 1790 0.9 5.5
30 1.2 150 8.2 8 NA 188 8.9 1.3 11.4 14.0 0.2 1690 1.0 5.5
35 1.2 150 8.2 8 NA 191 8.9 1.5 11.4 14.0 0.2 1520 1.1 5.5
40 1.2 150 8.2 8 NA 194 9.4 1.7 11.8 14.4 0.2 1280 1.3 5.7
50 1.2 150 8.2 8 NA 210 10.7 2.4 12.7 15.2 0.2 790 1.8 7.3
60 1.2 150 8.2 8 NA 218 10.7 4.0 Edge Start 0.2 420 2.6 8.3
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode / Tube Cartridge
Distributor
0559210006
0559211401 0559210154 0559210075 0559210029 0559210062 0559211400
9-7921
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Effective Pre Flow Pierce CNC Max Kerf
Min. Effective Cut THC Pierce Elevation Control Height Travel
Material Pressure Ignition Motion Width
Clearance Plasma (O₂) Shield (Air) Height Delay Height Delay without Speed
Thickness (Air) Height Delay @ Rec. Speed
Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.500 0.080 15 80 90 - 80 0.200 - 0.600 0.3 0.400 0.200 0.2 150 0.2 0.195
0.625 0.080 15 80 90 - 80 0.200 - 0.600 0.4 0.400 0.300 0.2 130 0.3 0.200
0.750 0.080 15 80 90 - 80 0.200 - 0.600 0.6 0.400 0.300 0.2 115 0.8 0.215
Elevation Height
1.250 0.080 15 80 90 - 80 0.200 - 0.600 1.5 0.400 0.650 0.2 60 1.3 0.220
1.500 0.080 15 80 90 - 80 0.200 - 0.600 4.0 0.450 0.600 0.2 45 2.5 0.230
1.750 0.080 15 80 90 - 80 0.200 - 0.600 4.5 0.450 0.650 0.2 40 4.0 0.225
2.000 0.080 15 80 90 - 80 0.200 - 0.600 7.0 0.450 0.750 0.2 30 6.0 0.225
2.250 0.080 15 80 90 - 80 0.200 - 0.600 3.5 Edge Start 0.2 25 3.5 0.235
2.500 0.080 15 80 90 - 80 0.200 - 0.600 3.0 Edge Start 0.2 15 3.0 0.235
3.000 0.080 15 80 90 - 80 0.200 - 0.600 3.0 Edge Start 0.2 10 3.0 0.300
3.500 0.080 15 80 90 - 80 0.200 - 0.600 3.0 Edge Start 0.2 4 3.0 0.360
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Effective Pre Flow Pierce CNC Max Kerf
Min. Effective Cut THC Pierce Elevation Control Height Travel
Material Pressure Ignition Motion Width
Clearance Plasma (O₂) Shield (Air) Height Delay Height Delay without Speed
Thickness (Air) Height Delay @ Rec. Speed
Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 0.3 10.2 4.5 0.2 3920 0.2 4.9
15 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 0.4 10.2 6.9 0.2 3440 0.3 5.0
20 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 0.7 10.2 9.1 0.2 2810 0.8 5.3
Not Recommended without
25 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 1.1 10.2 13.8 0.2 2100 0.9 5.1
Elevation Height
30 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 1.4 10.2 15.8 0.2 1660 1.2 5.4
35 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 2.8 10.8 15.9 0.2 1330 1.9 5.7
40 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 4.1 11.4 15.6 0.2 1110 2.9 5.8
50 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 6.7 11.4 18.7 0.2 790 5.7 5.7
60 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 3.3 Edge Start 0.2 520 3.3 6.0
70 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 3.0 Edge Start 0.2 320 3.0 6.8
80 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 3.0 Edge Start 0.2 210 3.0 8.1
90 2.0 1.0 80 6.2 - 5.5 5.1 - 15.2 3.0 Edge Start 0.2 90 3.0 9.3
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
THC Pierce Delay values shown are the minimum values. It is recommended that this value should be increased depending on the application.
Manual 0560956430 205 TORCH DATA 100i-400i
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
≤ 1” / 0559210154
0559211401 > 1” / 0559210155
0559210083 0559210132 0559210065 0559210112 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.625 0.080 30 120 100 NA 110 0.350 - 0.600 0.5 0.400 0.400 0.2 70 0.4 0.230
0.750 0.080 30 120 100 NA 110 0.350 - 0.600 0.6 0.400 0.400 0.2 60 0.5 0.230
Elevation Height
1.500 0.080 30 120 100 NA 110 0.350 - 0.600 1.8 0.400 0.500 0.2 28 1.3 0.248
1.750 0.080 30 120 100 NA 110 0.350 - 0.600 5.0 0.400 0.750 0.2 20 2.5 0.257
2.000 0.080 30 120 100 NA 110 0.350 - 0.600 10.0 0.400 0.750 0.2 17 5.5 0.268
2.250 0.080 30 120 100 NA 110 0.350 - 0.600 3.0 Edge Start 0.2 12 3.0 0.265
2.500 0.080 30 120 100 NA 110 0.350 - 0.600 3.0 Edge Start 0.2 14 3.0 0.260
3.000 0.080 30 120 100 NA 110 0.350 - 0.600 3.0 Edge Start 0.2 10 3.0 0.275
3.500 0.080 30 120 100 NA 110 0.350 - 0.600 3.0 Edge Start 0.2 5 3.0 0.280
4.000 0.080 30 120 100 NA 110 0.350 - 0.600 4.0 Edge Start 0.2 4 4.0 0.290
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
15 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 0.5 10.2 10.2 0.2 1850 0.4 5.8
20 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 0.7 10.2 10.5 0.2 1470 0.5 5.9
Not Recommended without
25 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 1.0 10.2 12.5 0.2 1170 0.8 6.0
30 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 1.4 10.2 12.7 0.2 960 1.1 6.0
Elevation Height
35 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 1.7 10.2 12.7 0.2 800 1.3 6.1
40 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 2.8 10.2 14.6 0.2 650 1.7 6.4
50 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 9.4 10.2 19.1 0.2 440 5.1 6.8
60 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 3.0 Edge Start 0.2 330 3.0 6.7
70 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 3.0 Edge Start 0.2 300 3.0 6.8
80 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 3.0 Edge Start 0.2 220 3.0 7.0
90 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 3.1 Edge Start 0.2 120 3.1 7.1
100 2.0 2.1 120 6.9 NA 7.6 8.9 - 15.2 3.9 Edge Start 0.2 90 3.9 7.3
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H17) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
1/2 0.080 30 120 100 NA 100 0.180 - 0.600 0.4 0.375 0.000 0.2 105 0.4 0.205
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H17) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 2.0 2.1 120 6.9 NA 6.9 4.5 - 15.2 0.4 9.5 0.0 0.2 2750 0.4 5.2
Not Recommended without
15 2.0 2.1 120 6.9 NA 6.9 4.9 - 15.2 0.5 9.5 5.5 0.2 2390 0.5 5.1
Elevation Height
20 2.0 2.1 120 6.9 NA 6.9 5.1 - 15.2 1.1 9.5 7.6 0.2 1700 0.8 5.3
25 2.0 2.1 120 6.9 NA 6.9 5.1 - 15.2 1.5 9.5 7.6 0.2 1300 1.2 5.4
30 2.0 2.1 120 6.9 NA 6.9 6.9 - 15.2 1.9 9.5 9.5 0.2 1050 1.3 5.8
35 2.0 2.1 120 6.9 NA 6.9 7.6 - 15.2 2.4 9.5 11.5 0.2 860 1.7 6.1
40 2.0 2.1 120 6.9 NA 6.9 7.6 - 15.2 3.5 9.5 14.6 0.2 690 2.3 6.3
45 2.0 2.1 120 6.9 NA 6.9 7.6 - 15.2 5.3 9.5 19.1 0.2 520 3.2 6.5
50 2.0 2.1 120 6.9 NA 6.9 7.6 - 15.2 7.6 9.5 19.1 0.2 440 5.2 7.0
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Effective Pre Flow Pierce CNC
Min. Effective Cut THC Pierce Elevation Control Height Travel Max Kerf Width
Material Pressure Ignition Motion
Clearance Plasma (N₂) Shield (H₂O) Height Delay Height Delay without Speed @ Rec. Speed
Thickness (N2) Height Delay
Elevation
inch (in) (psi) Ball (psi) Ball (psi)* (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.375 0.080 17 150 119 8 na 0.200 - 0.600 0.4 0.400 0.300 0.2 150 0.3 0.132
Elevation Height
0.750 0.080 17 150 119 8 na 0.200 - 0.600 1.2 0.450 0.400 0.2 90 0.7 0.200
1.000 0.080 17 150 119 8 na 0.200 - 0.600 2.0 0.450 0.400 0.2 75 1.0 0.230
1.250 0.080 17 150 119 8 na 0.250 - 0.600 2.5 0.450 0.450 0.2 40 1.5 0.230
1.500 0.080 17 150 119 8 na 0.250 - 0.600 3.0 0.450 0.500 0.2 30 2.3 0.240
1.750 0.080 17 150 119 8 na 0.300 - 0.600 3.5 0.450 0.500 0.2 25 2.7 0.245
2.000 0.080 17 150 119 8 na 0.300 - 0.600 4.0 Edge Start 0.2 17 4.0 0.245
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Effective Pre Flow Pierce CNC
Min. Effective Cut THC Pierce Elevation Control Height Travel Max Kerf Width
Material Pressure Ignition Motion
Clearance Plasma (N₂) Shield (H₂O) Height Delay Height Delay without Speed @ Rec. Speed
Thickness (N2) Height Delay
Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)* (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
10 2.0 1.2 150 8.2 8 na 5.1 - 15.2 0.4 10.4 7.6 0.2 3730 0.3 3.6
Not Recommended without
12 2.0 1.2 150 8.2 8 na 5.1 - 15.2 0.6 11.2 7.6 0.2 3410 0.4 4.7
Elevation Height
15 2.0 1.2 150 8.2 8 na 5.1 - 15.2 0.7 11.4 9.5 0.2 2930 0.5 5.1
20 2.0 1.2 150 8.2 8 na 5.1 - 15.2 1.3 11.4 10.2 0.2 2230 0.7 5.2
25 2.0 1.2 150 8.2 8 na 5.1 - 15.2 1.9 11.4 10.2 0.2 1930 1.0 5.8
30 2.0 1.2 150 8.2 8 na 6.0 - 15.2 2.4 11.4 11.1 0.2 1260 1.4 5.8
40 2.0 1.2 150 8.2 8 na 6.7 - 15.2 3.1 11.4 12.7 0.2 720 2.4 6.1
50 2.0 1.2 150 8.2 8 na 7.6 - 15.2 3.9 Edge Start 0.2 460 3.8 6.2
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.750 0.080 30 120 100 NA 100 0.350 - 0.600 0.6 0.450 0.400 0.2 120 0.4 0.230
Elevation Height
1.500 0.080 30 120 100 NA 100 0.400 - 0.600 1.4 0.500 0.750 0.2 60 1.2 0.235
1.750 0.080 30 120 100 NA 100 0.400 - 0.600 2.2 0.500 0.750 0.2 45 1.8 0.250
2.000 0.080 30 120 100 NA 100 0.400 - 0.600 3.8 0.500 0.750 0.2 30 3.2 0.260
2.250 0.080 30 120 100 NA 100 0.400 - 0.600 6.5 0.500 0.750 0.2 20 4.5 0.275
2.500 0.080 30 120 100 NA 100 0.400 - 0.600 3.0 Edge Start 0.2 15 3.0 0.280
3.000 0.080 30 120 100 NA 100 0.400 - 0.600 3.0 Edge Start 0.2 10 3.0 0.290
3.500 0.080 30 120 100 NA 100 0.400 - 0.600 3.0 Edge Start 0.2 5 3.0 0.325
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H35) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
20 2.0 2.1 120 6.9 NA 6.9 8.9 - 15.2 0.6 11.4 10.5 0.2 2930 0.4 5.8
Not Recommended without
25 2.0 2.1 120 6.9 NA 6.9 8.9 - 15.2 0.7 11.4 12.5 0.2 2330 0.5 5.6
30 2.0 2.1 120 6.9 NA 6.9 8.9 - 15.2 0.8 11.4 12.7 0.2 2100 0.6 5.7
Elevation Height
35 2.0 2.1 120 6.9 NA 6.9 9.5 - 15.2 1.1 12.1 16.0 0.2 1770 0.9 5.8
40 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 1.6 12.7 19.1 0.2 1410 1.4 6.1
50 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 3.6 12.7 19.1 0.2 810 3.0 6.6
60 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 3.0 Edge Start 0.2 420 3.0 7.0
70 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 3.0 Edge Start 0.2 320 3.0 7.2
80 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 3.0 Edge Start 0.2 220 3.0 7.6
90 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 3.0 Edge Start 0.2 120 3.0 8.3
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H17) Shield (N₂) Height Delay Height Delay
Thickness Elevation
inch (in) (psi) Ball (psi) Ball (psi) (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.500 0.080 30 120 100 NA 100 0.200 - 0.600 0.3 0.350 0.250 0.4 200 0.4 0.195
Elevation Height
1.000 0.080 30 120 100 NA 100 0.350 - 0.600 0.7 0.350 0.250 0.4 100 0.5 0.230
1.250 0.080 30 120 100 NA 100 0.350 - 0.600 0.8 0.350 0.300 0.4 80 0.6 0.230
1.500 0.080 30 120 100 NA 100 0.350 - 0.600 1.4 0.350 0.300 0.4 60 1.2 0.240
1.750 0.080 30 120 100 NA 100 0.400 - 0.600 3.0 0.350 0.500 0.4 45 2.0 0.275
2.000 0.080 30 120 100 NA 100 0.400 - 0.600 5.5 0.350 0.700 0.4 35 4.5 0.285
2.250 0.080 30 120 100 NA 100 0.400 - 0.600 2.0 Edge Start 0.4 20 2.0 0.310
2.500 0.080 30 120 100 NA 100 0.400 - 0.600 3.0 Edge Start 0.4 10 3.0 0.325
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Effective Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Min. Effective Cut Elevation Control Height Travel Max Kerf Width
Material Pressure Pierce Ignition
Height Delay without Speed
Motion
@ Rec. Speed
Clearance (N₂) Plasma (H17) Shield (N₂) Height Delay Height Delay
Thickness Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar) (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
15 2.0 2.1 120 6.9 NA 6.9 5.1 - 15.2 0.3 8.9 6.4 0.4 4710 0.3 5.0
Not Recommended
20 2.0 2.1 120 6.9 NA 6.9 5.7 - 15.2 0.6 8.9 6.4 0.4 3620 0.4 5.2
Elevation Height
25 2.0 2.1 120 6.9 NA 6.9 8.7 - 15.2 0.7 8.9 6.4 0.4 2620 0.5 5.8
without
30 2.0 2.1 120 6.9 NA 6.9 8.9 - 15.2 0.8 8.9 7.3 0.4 2170 0.6 5.8
35 2.0 2.1 120 6.9 NA 6.9 8.9 - 15.2 1.1 8.9 7.6 0.4 1770 0.9 6.0
40 2.0 2.1 120 6.9 NA 6.9 9.3 - 15.2 1.9 8.9 9.1 0.4 1410 1.4 6.4
50 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 5.2 8.9 17.1 0.4 920 4.2 7.2
60 2.0 2.1 120 6.9 NA 6.9 10.2 - 15.2 2.4 Edge Start 0.4 390 2.4 8.0
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Shield Gas
Shield Cup Shield Cap Tip Plasma Gas Distributor Electrode Cartridge
Distributor
0559211401 0559210156 0559210084 0559210132 0559210063 0559210113 0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Effective Pre Flow Pierce CNC
Min. Effective Cut THC Pierce Elevation Control Height Travel Max Kerf Width
Material Pressure Ignition Motion
Clearance Plasma (N₂) Shield (H₂O) Height Delay Height Delay without Speed @ Rec. Speed
Thickness (N2) Height Delay
Elevation
inch (in) (psi) Ball (psi) Ball (psi)* (in) (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
0.500 0.080 17 150 119 8 NA 0.250 - 0.600 0.3 0.350 0.450 0.2 140 0.2 0.185
0.625 0.080 17 150 119 8 NA 0.300 - 0.600 0.7 0.450 0.550 0.2 110 0.5 0.195
Elevation Height
1.000 0.080 17 150 119 8 NA 0.350 - 0.600 1.2 0.450 0.550 0.2 70 0.9 0.215
1.250 0.080 17 150 119 8 NA 0.350 - 0.600 1.4 0.450 0.550 0.2 65 1.0 0.215
1.500 0.080 17 150 119 8 NA 0.350 - 0.600 1.6 0.450 0.550 0.2 55 1.2 0.215
1.750 0.080 17 150 119 8 NA 0.420 - 0.600 1.8 0.500 0.600 0.2 40 1.4 0.240
2.000 0.080 17 150 119 8 NA 0.420 - 0.600 2.5 0.500 0.600 0.2 30 1.9 0.295
2.250 0.080 17 150 119 8 NA 0.420 - 0.600 4.8 0.500 0.600 0.2 20 2.2 0.320
2.500 0.080 17 150 119 8 NA 0.420 - 0.600 3.0 Edge Start 0.2 12 3.0 0.335
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Cut Flow Rates / Pressures Pierce
Effective Pre Flow Pierce CNC
Min. Effective Cut THC Pierce Elevation Control Height Travel Max Kerf Width
Material Pressure Ignition Motion
Clearance Plasma (N₂) Shield (H₂O) Height Delay Height Delay without Speed @ Rec. Speed
Thickness (N2) Height Delay
Elevation
(mm/
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)* (mm) (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
12 2.0 1.2 150 8.2 8 NA 6.1 - 15.2 0.2 8.3 10.9 0.2 3720 0.1 4.6
Not Recommended without
15 2.0 1.2 150 8.2 8 NA 7.3 - 15.2 0.6 10.7 13.3 0.2 3000 0.4 4.9
20 2.0 1.2 150 8.2 8 NA 8.9 - 15.2 0.8 11.4 14.0 0.2 2170 0.6 5.1
Elevation Height
25 2.0 1.2 150 8.2 8 NA 8.9 - 15.2 1.2 11.4 14.0 0.2 1790 0.9 5.5
30 2.0 1.2 150 8.2 8 NA 8.9 - 15.2 1.3 11.4 14.0 0.2 1690 1.0 5.5
35 2.0 1.2 150 8.2 8 NA 8.9 - 15.2 1.5 11.4 14.0 0.2 1520 1.1 5.5
40 2.0 1.2 150 8.2 8 NA 9.4 - 15.2 1.7 11.8 14.4 0.2 1280 1.3 5.7
50 2.0 1.2 150 8.2 8 NA 10.7 - 15.2 2.4 12.7 15.2 0.2 790 1.8 7.3
60 2.0 1.2 150 8.2 8 NA 10.7 - 15.2 3.0 Edge Start 0.2 420 2.6 8.3
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Pierce
Pre Flow Cut Flow Rates / Pressures THC Pierce CNC
Material Arc Elevation Control Height Travel Max Kerf Width
Pressure Cut Height Pierce Ignition Motion
Thickness Voltage Height Delay without Speed @ Rec. Speed
(N₂) Plasma (H17) Shield (N₂) Delay Height Elevation
Delay
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
(mm/
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (sec) (mm)
min)
without Elevation Height
Not Recommended
Cartridge Assembly
Cartridge Retaining
Ring (Cat. No. 9-9489)
Snap Ring
Art # A-07087_AD
O-Ring 9-9039
O-Ring 9-9035
Art # A-07161_AB
O-Ring 9-9038 O-Ring 9-9060
Assembly sequence:
1
2
3
22-1022
Art # A-09241
Art # A-09618
Outer Cartridge, 400A Thread Ring Speedlok Retaining Ring Cartridge Body Tool, Torchhead, XT
9-7917 9-7918 9-9489 Not Sold Seperately 9-9431
Art # A-10925_AB
Outer Cartridge, 400A Thread Ring Speedlok Retaining Ring Cartridge Body Tool, Torchhead, XT
9-7917 9-9511 9-9512 Not Sold Seperately 9-9431
Assembly Procedure
400A Cartridge is assembled in the following steps:
1. Insert the cartridge body into the speedlok retaining ring (9-9512). Note the orientation of the brass
buttons/pins.
2. Insert the above two parts into the thread ring (9-9511), which includes a set screw, making sure to align
the four tabs with the slots in the Cartridge Body.
3. Thread the Outer Cartridge (9-7917) onto the Cartridge Body and tighten using the Torchhead Tool (9-9431).
4. Use 1.3mm Allen Wrench/hex key to insert and secure the M2.5x3mm Cup Point set screw in a clockwise
direction.
WARNINGS
Art # A-03887
Electrode
Plasma Gas
Distributor Upper O-Ring
on Tip
Tip No Gaps
Between Parts
Shield Gas
Cartridge Covers
Distributor
Upper O-Ring
Shield Cap on Torch Tip
Shield Cup
Shield Cap
Art # A-04716_AB
CAUTION
The cartridge assembly must cover the O-Ring on the torch head.
Do not force the cartridge if it will not tighten fully. Remove the cartridge assembly and
gently clean the threads on the torch head with a wire brush. Apply oxygen-compatible
lubricant (supplied with the torch) to the threads.
0.063 - 0.083"
(1.6 - 2.1 mm) Art # A-07202_AB
Protrusion
Ohmic height sensing is not recommended with water shield. Water on the plate interferes
electrically with the ohmic sensing circuit.
Ohmic Clip
Art # A-03393_AB
4. Connect the wire lead from the height finder to the ohmic clip.
Coolant Supply,
Coolant Return,
Torch Leads End Cap and Pilot Leads
Shield Gas
Positioning Tube
To Torch Valve
Coolant
Check Valve
Plasma Gas
Torch Head
Art # A-07423_AB
TB2
OK To Move
(+)
12
SW6
11
DC 10
9
8
Pilot On Output
(Contacts) 7
6
5 Art # A-11512_AB
(+) 4
Preflow On
(-) 3
(+) 2
Hold Start
(-) 1
TB3
Spare #2 Output 12
Normally Open Contacts 11
Spare #2 Output 10
Normally Closed Contacts 9
Spare #1 Output 8
Normally Open Contacts 7
Expanded ( -) 6
Metal (+) 5
Corner Current ( -) 4
23X5560_AB
Reduction + 3
Remote ( -) 2
Plasma Marking (+) 1
TB3
Function Connection
Plasma Marking TB3-2(+), TB3-1(-) (comm.)
Corner Current Reduction TB-4(+), TB3-3(-)(comm.)
Cut Expanded Metal TB3-6(+), TB3-5(-)(comm.)
Spare NO Contact TB3-7, TB3-8
Spare NC Contact TB3-9, TB3-10
Spare NO Contact TB3-11, TB3-12
1
SW6 on CCM I/O PCB selects OK to Move for isolated contact closure or DC Volts (15-18V) at <100ma. When
set for contacts, OK to Move circuit is rated for 120 VAC / 28 VDC
2
Remove factory installed jumper from TB1-1 & 2 if using CNC Plasma Enable in J15.
3-5
See below.
E-Stop input— Requires closed connection rated for 35ma. @ 20VDC for unit to operate. Factory installed jumper
between TB1-1&2 must be removing when connecting user supplied E-Stop circuit.
4
Start/Stop input—Switch (momentary or sustained) rating 35ma. @ 20 VDC
Start / Stop circuit configurations. Momentary Start / Stop (Latched) is only available at TB1.
MOMENTARY START / STOP
SUSTAINED START / STOP STOP
TB1-4
TB1-5
START / STOP
TB1-5
TB1-6 START
TB1-6
Divided Arc Voltage output — Arc Voltage signal is isolated from plasma supply, however (-) is common with
other isolated CNC signals. Max Divided Arc Voltage signal level depends on actual arc voltage times divide ratio
however can not exceed approximately 12 V.
3
Analog Current Control input— Analog Current Control includes analog isolation module, separate isolation
module not usually required however it’s low input is common with the other isolated CNC inputs. Scaling of
Analog Current Control input is 0V = 0A, 10V. = MAX output and is linear in between. However MIN output is 5A.
User is responsible for setting correct analog voltage to maintain at least 5A output. To use Analog Current Control
on the I/O PCB set SW 11 to down position and on the CPU PCB set SW8-2 ON (up).
Hold Start input—Normally open, close to hold start. Circuit rating 10 ma. @ 20VDC. Delays pilot ignition, gas
preflow continues. Used by some height controls to flow gas while finding height. Also used for synchronizing starts
when multiple plasma supplies are used on same cutting table. User supplies circuit to keep Hold Start inputs ac-
tive until all torches have found height. Used with CNC START. Apply START to begin gas flow. Same time apply
HOLD to delay ignition until height is found. Remove HOLD to ignite pilot, initiate arc transfer.
Preflow On input— Normally open, close to start preflow prior to normal START signal. Circuit rating 10 ma. @
20VDC. Torch Height Controls (THC) normally issue START signal to plasma supply after torch height has been
found. Then the plasma takes 1-2 seconds (or more) to perform preflow before igniting pilot. Some THCs have an
output that can start preflow early during height finding saving 1-2 seconds on each cut. PREFLOW ON should
remain active for at least 1 second after CNC START is applied. It is OK if it remains on until the end of the cut.
Need to recycle it to begin a new preflow prior to applying START for the next cut.
Pilot On output – Relay contacts rated 1A @ 120 VAC / 28 VDC. Contacts close when pilot on. Can be wired parallel
with Ok to Move contacts to start machine motion when pilot established. Used when starting over holes. Starting
over holes requires setting SW8-1 ON (up) on the CPU PCB for extended pilot time. Using extended pilot time to
start over holes or for cutting over holes will reduce parts life.
OK to Move output — Active when cutting arc is established, arc is transferred. Used to signal cutting table to
start X-Y motion. Relay contacts rated 1A @ 120 VAC or 28 VDC when SW6 set for contacts. When SW6 is set for
DCV, output supplies 15-18 VDC @ 100 ma. May be wired parallel with Pilot On to start cutting machine motion
as soon as pilot established.
5
Plasma Marking Select (Remote) – Plasma Marking, available only with DFC 3000, may be activated with a contact
closure between TB3-1 & TB3-2 if SW8-4, DIP switch on the CPU board (smaller of the 2 CCM boards), is also on.
Opening the connection between TB3-1 & TB3-2 switched back to normal cutting mode.
SW6A
TB1 D C VO LT S
+18VDC
OK2 (cont act) 12
C ONTA CT S
+10V (CC Pot Hi ) 11
CC Pot W iper 10
CC Pot L ow 9
Di v A rc V (+) 8
Di v A rc V (-) 7
/Start - Stop (+)
OK
6 SW6B
/Start - Stop (-) 5
Stop Mo m NC 4
OK2 (cont act) 3
/ CNC Enabl e (+) 2
/ CNC Enabl e (-) 1 B
3
+
5
4
TB2 -
+10V
OK to M OV E (+) 12
11 V OL TA GE D IV IDER
OK to M OV E (-) 10
9
5
PILOT is ON 8
G ND
7
PILOT is ON 6
5 1
4
Prefl ow ON (+) 4
Prefl ow ON (-) 3
SW 12A
SW 12C
SW 12D
Hol d Start (+) 2 SW 12B
Hol d Start (-) 1
Art # A-11579
{
12 OK-To-Move
DC
Start Motion 13 * Relay DCV (-)
(OK-To-Move) (14)
(+) Contact or
14 (1A @ DCV (+)
SW6
15 120 VAC ( 15 - 18 VDC @
(16) 16 .......... /Hold Start(+) or 28 VDC) up to 100 ma.)
(17) 17 .......... /Hold Start(-)
18
19
20
(21) 21 .......... /Plasma Mark (+)
(22)
22 .......... /Plasma Mark (-)
(23) 23 .......... /Cut Expanded Metal (+)
(24) 24 .......... /Cut Expanded Metal (-)
(25) 25 .......... /CNC Plasma Enable (+)
(26) 26 .......... /CNC Plasma Enable (-)
27
28
(29) 29 .......... Remote CC Pot High (+10VDC)
10 K (30) ..........
30 Remote CC 0-10V Signal or Pot Wiper
(31) 31 .......... Remote CC Pot Low (-)
(32) 32 .......... Stop SW (momentary)
(33) 33 .......... Stop SW Ret
(34) 34 .......... Pilot is ON (a) Relay contact 1A @
(35) 35 .......... Pilot is ON (b) 120 VAC or 28
(36) 36 .......... Spare OUT #1 (a)
(37) 37 .......... Spare OUT #1 (b)
Shield
**
PIN 1
Art # A-12757
Cold Plate 3
REV DESCRIPTION DATE APPROVED
Radiator AA ECO B2502 8-8-2013 AJR
HE400
Cold Plate 2 **FOR 400 AMP
SYSTEMS
100i / 200i / 300i / 400i
Cold Plate 1
Bubble
Sensor
Coolant
APPENDIX
Return
RAS 1000
Level Switch
Coolant tank
Filter 1
Supply
Over Flow
Flow
APPENDIX 3: Cooling Diagram
Torch Coolant
Supply
Pump
HS1 Temp
Sensor
Art # A-12268
W1C
Earth 1
AC INPUT IM #1 Section A (lower)
J105A
(25) 1
2
019X502000
AC
SUPPRESSION
J50 PCB
019X504000
J51
(10)
LT1
1 1
2
3
2
3
Component Locations (not including PCB components)
(1) 4 4
5 (11) C4 Capacitor, fan starting, 8uf 440VAC (Sht 2, E1)
6 PANEL AC INDICATOR
(2) 7
J52
(12) CB1 Circuit Breaker /ON/OFF SW, 15A 480V
8
9 1
LT2 (Sht 1, E1)
10 2 CB2-4 Circuit Breaker, 5A, 250V (Sht 2, B3)
11 3
12 4 F1, 2 Fuse, 8A, 500V, S.B. (Sht 1,E1)
GND
(3) 13
14
(13) FAN1,2 Fan, Heat Exchanger , 230 VAC (Sht 2, D2)
18 AWG wire INTERNAL AC INDICATOR FL1 Flow meter, pulse output (Sht 2, B2)
AC LINE
both in and out of LT1 & LT2 FS1 Flow SW, 0.5 GPM (3.8 lpm), N.O. (Sht 2, A2)
CB1 INPUT POWER HCT1 Current Sensor, Hall Effect 200A, Work Lead
(1-20) CHASSIS GND
D NEON INDICATORS (Sht 1, C8)
(2-21) Rear Panel & Internal K1 Relay, 24VAC, Inrush Control, (Sht2, B9)
CB1 (3-22) L1 Inductor, (Sht 1, B7)
ON / OFF L3-5 Toriod Core Common Mode Ind (Sht1 B8, B&C3)
16 A LS1 Level Switch, Coolant Tank (Sht 2, A3)
LT1, LT2 Indicator, Neon, 250V, AC Volts Present
(Sht 1, B2 & C2)
To J27 on CCM I/O PCB
M1 Motor, Pump, ½ hp 230VAC, 50/60 Hz, 1Ph
(27A&B)
(26)
(28)
18 /VAC_IDBb 0 0 1 1
COM
4
3
2
1
VOLTAGE SELECTION
J63 = Mini-Fit Jr goes to
J12 on T1 primary Wire #48 from J61-1 to:
400 VAC -- Single 18 AWG TO AUX TRANSFORMER J61-2 for 208-230 VAC
in pins 1 & 12 (48)J61-3 for 400 VAC
480 VAC -- Single 18 AWG J61-4 for 480 VAC
in pins 1 & 12 (43A) (44A) System Bias LEDs & Test Points
230 VAC -- 18 AWG LEDS TEST POINTS
wires in pins D3, RED, MISSING PHASE TP1 SECONDARY GND
F
1, 6, 7, 12 D4, RED, AC V HIGH TP2 24VDC
TO J12 D14, RED, AC V LOW TP3 DC INPUT POSITIVE
T1 PRIMARY D26, GREEN, +12V PRI TP4 VCC1
(Sht 2, A1) D30, GREEN, 24VDC TP5 VCC2
D44, GREEN, T1 ON TP6 GATE
TP7 PRIMARY GND
TP8 +12V PRIMARY
TP9 P ISOL GND
Art # A-11972_AD
1 2 3 4
6 7 8 9 10
TORCH
(49) (49)
1
A
PILOT BOARD TEST POINTS TORCH
LED'S TP1 GND (49) To TB4-7
D2 PILOT ENABLE TP2 PILOT GATE
TP3 +5V
D11 +5V J43 TIP RAS
PILOT
1
ELECTRODE
To TB4-6
J58A PILOT PCB 1
J44 (52)
EARTH GROUND
R3 & R4 1
J41 (J87)
2
1
CHASSIS GND
J58C J41
(50) 5
4
1
2
CHASSIS GND (-)
3
TIP
Electrode
TO CCM 2
J46-M
CPU PCB J32 1
2
1
10
J46-F
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
2
1
5
(49A) HCT1
4
ELECTRODE (-) Hall Effect Sensor
3 (50)
2 (51) WORK
1
WORK (+) 1
OUTPUT
J102A
1
J16 C
1
TB4
COMMON
(49)
+15 VDC
SIG (+)
-15 VDC
(58) g AC 24V-TB4-2
(62) 2
(Sht 2, B9) (63) 24 VAC @ 1A
(59) w AC 24V- Ret -TB4-1 1
RIBBON CABLE 30 ckt. RIBBON CABLE 40 ckt CCM (J23) - RELAY PCB (J4)
CCM (J31& 32) - INVERTER (J100) 1 COMMON 32 COMMON
2 /1TORCH START * 33 -15 VDC
1 READY + 3 NA 34 COMMON
D
2 READY - 4 /1TORCH GAS SOL ON * 35 24 VDC
3 INVERTER_FLT + 5 /MAIN TORCH IDLE * 36 COMMON
4 INVERTER_FLT - 6 /1TORCH PRESS OK * 37 24 VDC
5 OVERTEMP_FLT + 7 FLOW SENSOR (pulses) 38 COMMON
6 OVERTEMP_FLT - 8 LOW COOLANT FLOW 39 24 VDC
7 PWR_PRESENT + 9 COOLANT LEVEL OK 40 COMMON
8 PWR_PRESENT - 10 COMMON
9 OUT_COM (+3 to 5VDC) 11 NA RIBBON CABLE 16 ckt
10 VAC_SELA 12 /PLASMA ENABLE-HMI CCM ( J37) - DISPLAY
11 VAC_SELB 13 /COOLANT PUMP ON PCB (J17)
12 IS_IDA 14 COMMON 1,3,5,7 24 VDC
13 IS_IDB 15 /PILOT ENABLE 2,4,6,8 COMMON
14 IS_IDC 16 /RAS ON 9,10 NC
15 ENABLE + 17 /CONTACTORS ON 11-16 SERIAL DATA
16 ENABLE - 18 COMMON
17 START2 + 19 /COOLANT FANS ON
18 START2 - 20 /1TORCH CONTACTOR ON *
19 SPARE 21 /PLASMA ENABLE RELAY RIBBON CABLE 10 ckt E
20 SYNC_IN + 22 COMMON RELAY PCB (J3) – PILOT PCB (J42)
21 SYNC_IN - 23 PILOT CURRENT SIG-
22 NC 24 NC 1,2 24 VDC
23 NC 25 PILOT CURRENT SIG+ 3,4,7,10 COMMON
24 47 OHM to COMM 26 COMMON 5 PILOT ENABLE +
25 DEMAND + 27 WORK CURRENT SIG- 6 PILOT ENABLE –
26 DEMAND - 28 WORK CURRENT SIG+ 8 PILOT CURRENT SIG –
27 47 OHM to COMM 29 NC 9 PILOT CURRENT SIG +
28 CURRENT + 30 AMBIENT TEMP
29 CURRENT - 31 COOLANT TEMP
30 47 OHM to COMM * Used with 1 Torch Option
Art # A-11972_AD
Rev Revision By Date Rev Revision By Date
00 Initial Design DAT 10/03/2012
AA DAT 9/16/2014 F
Date Printed Date Revised
AB ECO-B2687 DAT 10/17/2014 12/16/2014 11/20/2014
Drawn Date
DAT 10/05/2012
Size Sheet
C 1 of 2
Title Drawing Number
SCHEMATIC
Ultra-Cut XT 100A 480V 042X1349
5 6 7 8 9 10
TO HCT1 (Work)
J12 = Mini-Fit Jr AMBIENT COOLANT
400 VAC -- Single 18 AWG in pins 1 & 4
480 VAC -- Single 18 AWG in pins 1 & 8 LS1
1
(90) TS2 TS1
(Sht 1, C8)
2
230 VAC -- 18 AWG wires in pins 1,5,2,6
3
(89)
From Sys Bias J63
(Sht 1, F2) COOLANT LEVEL 4
A J71
(44A) FS1
(59)
(58)
(57)
(56)
(43A) COOLANT J74 (84) (92) (93)
1 (83)
MC1A
COMMON
2 (94)
+15 VDC
-15 VDC
SIG (+)
0.7 GPM (95)
R2
J5 J7 J1 J2
2
1
8
7
6
5
4
3
2
1
4
3
2
1
6
5
4
3
2
1
4.7 30W FL1
(87) COOLANT FLOW SW LEVEL SENSORS WORK CURRENT SENSOR
TEMP SENSOR
1 r (80)
2
b
1
2
(81)
1
2
+5VDC RELAY & INTERFACE PCB
g (82) SIGNAL (pulse)
J12 3 3 D2, GREEN, 1TORCH GAS ON Test Points
1
5
2
6
3
7
4
8
3
4 4 D7, GREEN, PILOT ENABLED TP1, GND
Mini-Fit Jr T1 J49 J6 TORCH FLOW SENSOR D11, GREEN, PILOT CURRENT TP2, -15V
1 2 3 4 D12, GREEN, WORK CURRENT TP3, +5VDC
5 6 7 8 460V (79) D22, GREEN, CONTACTORS ON TP4, +12V
24V RET BLUE
6
12
11 D23, GREEN, RF ON TP5, +24V
10 D24, GREEN, FANS ON TP6, +15V
RED (77) (78) 120VAC_2
5 9 D25, GREEN, PLASMA ENABLED TP7, +5VDC
B 24V YELLOW
CB2 5 A (76) 8 D26, GREEN, 1TORCH ON
4 7 D27, GREEN, COOLANT ON
BLUE (74) (75) 6 24VAC
400V 120V_2 RET 3
CB3 5 A (73)
5
4
RED 1 TORCH INTERFACE
2 3
YELLOW (71) (72) 2 Refer to 1 Torch Module Schematic for Details
120V_2 1 1 120VAC_1
CB4 5 A BIAS TRANSFORMER 019X501700
220V 120V-1 RET J14 J9
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
3
2
1
To J100 of IM #1B
120V_1 To J100 of IM #1A J11 J84 J85
(Sht 1, B&C- 5&6)
0V J31 - 30 CKT RIBBON J32 - 30 CKT RIBBON CPU PCB (CCM)
N/C N/C
J33 - 30 CKT RIBBON J34 - 30 CKT RIBBON
Mini-Fit
MC3A
(64A)
(65A)
(64B)
J16 M1
(66) 1
2
3 J28 30 CKT RECEPTACLE - BOTTOM ENTRY
19X501100
MC3B CHASSIS GND Torch Coolant Pump Harness from Pilot PCB J45
J13 to CB5 (64B) (67) (Sht 1, B8) I-O PCB (CCM)
and to MC2 J28 30 CKT PIN HEADER
I / O PCB LEDS
& MC3, also ----------------------------------------------
230 VAC
D3 E-STOP_PS
TIP VOLTS
Art # A-11973_AD
1 2 3 4
6 7 8 9 10
10 CKT RIBBON
(D2) 2
(69) 230 VAC Ret (69) 3
230 VAC _ SW _ RET 4
(161)
SA3 (D2)
(160)
(96) 5
6
7
ARC_SUPPRESSOR
MC3 Pump Motor Control W1
(162)
(163)
PILOT A SIG Vin+
SA4
/ PILOT ENABLE
CHASSIS GND 1
2
ARC_SUPPRESSOR (96) (97) 3 3 - Key Plug
ARC_SUPPRESSOR 4
(98) 5
(99) 120 VAC to RAS (99) 6
7
(97) 120 VAC Ret (98) 8
9
MC1 10
11
J3 J8
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
(60) (107) 12
13
14
CONTROL OUTPUTS
PILOT PCB
24 VDC (100) 120VAC
18
GND (101)
17
(102) J54 - Remote HMI & CNC COMM
16
(103)
15 (104) AC 24V GCM1 (100)
24 VAC 120 VAC_1 14
(62)
AC 24V GCM2
(62) (101) 1 1 - 24 VAC
13 AC 24V-TB4-2
(102) 2 2 - 24 VAC Ret
12 (106) 3 3- Jumper to 24 VAC
11 AC 120V - GCM (60) (109) 4
10
(108)
AC 120V- TB4-4
(108)
5 5-HMI Plasma Enable SW
9
(109)
6 6-HMI Plasma Enable SW
120 VAC_2 8
(110) (115) 7 7 - Key Plug
7
(111) AC 24V Ret- GCM1
(116)
8 8 - Tx+ B
HMI/GCM 6
(63)
AC 24V - RET - GCM2
(63) (117)
9 9 - GND RS 485
5 AC 24V- Ret -TB4-1 Harness 10 10 - GND / 422
J4 -- 40 CKT RIBBON CABLE 4 (118) 11
Comm
3
(113)
AC 120V- Ret- GCM K1
(119)
12 12 - Tx-
2
(61) (62) 1
(120)
13 13 - Rx+
1 AC 120V- Ret- TB4-3 2 14 14 - Rx-
J10 4 (107)
1
3 (61)
USB Cable to Front Panel 2
(63) 5
3
4
J38 J39
INRUSH CONTROL Display PCB
J47
1
2
3
4
5
6
7
8
9
1
2
3
4
USB (116)
J17
GND
PORT 1
(117)
RS 232 D-SUB GND
Rx-
2
3
(120) Harness
(115)
SERIAL PROG 1 1
NORMAL PROGRAM
Tx+ 4
4 WIRE
2 2 Rx+ (119)
5
PORT 3 3 Tx- 6
(118)
4 4
1
5
6
5
6
J30 019X501800
2 16 CKT RIBBON
3 PROG 7 7
J37 J55 - GCM
2 WIRE
USB IC 8 8
4
9 9 (121)
5 1 1- PLAS_ENABLE SW * C
10 10 (122)
6 2 2- PLAS_ EN_SW_RET
11 11 (123)
3 3- GAS PRESS OK RET
J18 12 12 (124)
(125)
4 4- / GAS PRESS OK
J19 J20 (126)
5
6
5- POT HIGH (GCM 1000)
6- POT WIPER (GCM 1000)
(127)
J29 30 CKT RECEPTACLE - BOTTOM ENTRY (128)
7 7- POT LOW (GCM 1000)
8 8- BASIC ID RET
(129)
9 9- / BASIC ID **
(130)
10 10-
(131)
11 11-
GAS ON 12
GCM 1000 XT
J29 30 CKT PIN HEADER 13
Jumper
J23- 40 ckt ribbon cable (130) (112)
1 14 14-
(131) (114)
CPU PCB LEDs 2
(112) (103)
15 15- 24 VAC - RET
3 AC 24V-GCM1 16
---------------------------- ENABLE 4
(114) (110)
17 * Plasma Enable SW
D2 RXD (red) 5
(121)
AC 24V Ret - GCM1 18 in GCM 2010.
PLAS_ENABLE SW 6 19
D3 TXD (red) PLAS_ EN_SW_RET 7
(122)
20
Jumpered in
D4 CAN BUS (slave) / GAS PRESS OK 8
(124)
AC 24V-GCM2
(104) 21 GCM 1000 XT
(129) and DMC 3000.
D7 CAN BUS (MAIN) / BASIC ID 9
(128)
22
TB1 10 (111) 23
D11 5 VDC POWER 11 AC 24V Ret-GCM2 24 ** Jumper in
OK2 (contact) 12 (123) GCM 1000 XT
D17 STATUS CODE +10V (CC Pot Hi) 11 12 25
13 (166) 26
D18 INITIALIZING / CC Pot Wiper 10
14
(125)
27 27- GAS SEL SW RET
PROGRAMMING (red) CC Pot Low 9 (126)
15 J69 28 28- GAS SEL SW
Div Arc V (+) 8 (127)
16 29
Div Arc V (-) 7 D
CPU PCB TEST POINTS /Start - Stop (+) 6 J26
2 (167) 30
1 31
-------------------------------------------- /Start - Stop (-) 5
32
Stop Mom NC 4 GND
TP1 GND (PCB common) OK2 (contact) 3 (142) (106) 33 J15-1 to chassis used for
1 AC 120V - GCM 34 SC-11 cable shield
TP2 +5V_ISO (REF TP5) / CNC Enable (+) 2
2 35
TP3 +24 VDC / CNC Enable (-) 1 (113) J15-13 connects SC-11
3 36
AC 120V- Ret- GCM
TP4 +3.3V 4
(133)
37 chassis to PS chassis.
5
TP5 GND_ISO OK 6
(134) J15-CNC The COMM Ref at pin 8
(137)
TP6 +5.0 V 7
(139) 1
is also for the SC-11
8 CHASSIS GND
TP7 TOTAL DEMAND TB2 9
(138)
(133)
2
(3.3V = 400A) (143) 3 3- / CNC Start (+)
OK to MOVE (+) 12 10 (134)
4 4- / CNC Start (-)
TP9 /WR 11 11
(140)
(135)
5 5- Divided Arc V (-)
OK to MOVE (-) 10 12 (136)
TP10 /RD 9 13
(141)
(137)
6 6- Divided Arc V (+)
(136) 7 7- / Preflow ON (+)
TP11 CPU TEMP SENSE PILOT is ON 8 +10V 14
(135)
(138)
8 8- COMM Ref (1K Ohm)
7 15 (139)
TP12 +3.3VA PILOT is ON 6 16
(132)
(140)
9 9- / Preflow ON (-)
TP13 -15VDAC 10 10- / Spare Digital Input (+)
5 17 (141)
(153) 11 11- / Spare Digital Input (-)
TP14 PC2 Preflow ON (+) 4 18 (142)
12 12- OK to Move (-)
Preflow ON (-) 3
TP15 +15VDAC Hold Start (+) 2 J21 (143)
13
14 14- OK to Move (+)
TP16 CLKO Hold Start (-) 1 GND GND
15 15 - Key Plug
(144)
TP18 OSC_CLOCK 1
(144)
(145)
16 16- / Hold Start (+)
(145) 17 17- / Hold Start (-)
2
(146) 18
CPU PCB DIP SW TB3
3
(147) 19
E
4
--------------------------------------------- Spare 12 5
(148)
(146)
20
(149) 21 21- / Plasma Mark (+)
SW1 AUTO PILOT RESTART Digital 11 6
(150)
(147)
22 22- / Plasma Mark (-)
10 7 (148)
SW3 PREFLOW TIME Inputs
9 8
(151)
(149)
23 23- / Spare Digital Input(+)
SW4 POSTFLOW TIME 24 24- / Spare Digital Input (-)
(150)
Spare #1b NO 8 9
25 25- / CNC Plasma Enable (+)
SW5 FUNCTION 7 10
(152)
(151)
26 26- / CNC Plasma Enable (-)
Spare 6 11
SW8 SYSTEM CONTROL Digital 5 12
27
(154) 28
(pilot time, etc.) Inputs 4 13
(155)
(132)
29 29- Remote CC Pot High
3 14 (152)
SW9 RESERVED (future) / Plasma Marking (-) 2 PSR 15 (153)
30 30- Remote CC (analog)
SW10 ADDRESS (default = 0) 31 31- Remote CC Pot Low
/ Plasma Marking (+) 1 16 (154)
(156) 32 32- Stop SW (momentary) *
SW13 UNIT TYPE (AC / UC) 17
(157)
(155)
33 33- Stop SW Ret
18 (156)
SW14 LINE TERMINATION 19
(158)
(157)
34 34- Pilot is ON (a)
(159) 35 35- Pilot is ON (b)
(serial comm.) 20 (158)
36 36- Spare OUT #1 (a)
SPARE #1a (159)
J22 37 37- Spare OUT #1 (b)
J105A
AC INPUT
(23) 1
2 IM #2 Section A (lower) J100 -- 30 CKT RIBBON
J104A
B (24) 1
2
J103A
(25) 1
2
019X502000
W1C
Earth 1 IM #1 Section A (lower)
C AC INPUT
J105A
(25) 1
2
019X502000
AC
SUPPRESSION
18 AWG wire
both in and out of J50 PCB
019X504000
J51
(10)
LT1 Component Locations (not including PCB components)
CB1 1 1
2 2 C4 Capacitor, fan starting, 8uf 440VAC (Sht 2, E1)
(1-20) (1) 3 3
4 4 CB1 Circuit Breaker /ON/OFF SW, 15A 480V
5 (11) LT1 & LT2 (Sht 1, E1)
6 PANEL AC INDICATOR
(2-21) (2) 7
J52
(12) INPUT POWER CB2-4 Circuit Breaker, 5A, 250V (Sht 2, B3)
8 LT2 NEON INDICATORS F1, 2 Fuse, 8A, 500V, S.B. (Sht 1,E1)
9 1
10 2
Rear Panel & Internal FAN1,2 Fan, Heat Exchanger , 230 VAC (Sht 2, D2)
D
11 3
12 4 FL1 Flow meter, pulse output (Sht 2, B2)
GND
(3-22) (3) 13 (13) FS1 Flow SW, 0.5 GPM (3.8 lpm), N.O. (Sht 2, A2)
14
CB1 AC LINE
INTERNAL AC INDICATOR HCT1 Current Sensor, Hall Effect 200A, Work Lead
(Sht 1, C8)
ON / OFF K1 Relay, 24VAC, Inrush Control, (Sht2, B9)
16 A CHASSIS GND
L1 Inductor, (Sht 1, B7)
FRONT PANEL To J27 on CCM I/O PCB L3-5 Toriod Core Common Mode Ind (Sht1 B8, B&C3)
(27A&B)
(28)
SYSTEM BIAS SUPPLY PCB J62 LT1, LT2 Indicator, Neon, 250V, AC Volts Present
F1 F2 019X501900
24 VDC (29) (Sht 1, B2 & C2)
8A, 500V, SB 8A, 500V, SB +24VDC 1
24 VDC (30) M1 Motor, Pump, ½ hp 230VAC, 50/60 Hz, 1Ph
2
+V MISSING PHASE a (31) (Sht 2, C2)
3
MISSING PHASE b (32) MC1 Relay, 120VAC, Inrush, coil (Sht2, B9)
AC INPUT 4
(86A)
1 5
AC V HIGH a (33) contact (Sht2, A1)
2
6
AC V HIGH b (34) MC2 Relay, 120 VAC, Fan Control, coil
3 AC V LOW a (35)
4 7 (Coil at Sht 2, A7)(Contacts at Sht 2, D1)
(27A) 24 VDC_RET (36)
5
8 MC3 Relay, 120 VAC, Pump Motor Control, coil
6 24 VDC_RET (37)
E
7 9 (Coil at Sht 2, A7)(Contacts at Sht 2, C1)
(85A) 8
10
AC V LOW b (38) R2 Inrush, 4.7 Ohm, 30W (Sht2, A1)
9 GND VAC_IDA a (39)
(86B)
10 11 R3,4 Ext RC, 100 ohm 55W (Sht1, A7)
11 / VAC_IDA b (40)
12
12 SA1-3 Snubber, Contactor & Relay coils
VAC_IDB a (41)
(27B) 13 13 (Sht 2, A8 & A9)
14 / VAC_IDB b (42)
15
K1A K1B 14 T1 Aux Transformer (Sht 2, B2)
208-230V-ID
16
17
230V 400V 480V ERR TB4 Terminal Block (Sht 1, C9)
(85B) /VAC_IDAb 0 1 0 1
TS1 Temperature Sensor, NTC, Coolant Return
480V-ID
400V-ID
18 /VAC_IDBb 0 0 1 1
COM
4
3
2
1
VOLTAGE SELECTION
J63 = Mini-Fit Jr goes to
J12 on T1 primary Wire #48 from J61-1 to:
400 VAC -- Single 18 AWG TO AUX TRANSFORMER J61-2 for 208-230 VAC
in pins 1 & 12 (48) J61-3 for 400 VAC
480 VAC -- Single 18 AWG J61-4 for 480 VAC
in pins 1 & 12 (43A) (44A) System Bias LEDs & Test Points
230 VAC -- 18 AWG
wires in pins LEDS TEST POINTS
F D3, RED, MISSING PHASE TP1 SECONDARY GND
1, 6, 7, 12 D4, RED, AC V HIGH TP2 24VDC
TO J12
D14, RED, AC V LOW TP3 DC INPUT POSITIVE
T1 PRIMARY D26, GREEN, +12V PRI TP4 VCC1
(Sht 2, A1) D30, GREEN, 24VDC TP5 VCC2
D44, GREEN, T1 ON TP6 GATE
TP7 PRIMARY GND
TP8 +12V PRIMARY
TP9 P ISOL GND
Art # A-11974_AD
1 2 3 4
6 7 8 9 10
TORCH
(49)
1
PILOT BOARD LED'S TEST POINTS A
(49) TORCH
TP1 GND
To TB4-7
D2 PILOT ENABLE TP2 PILOT GATE
D11 +5V TP3 +5V
J43 TIP PILOT RAS
1
ELECTRODE To TB4-6
1
J58A PILOT PCB (52)
J44
R3 & R4 1
2
1
J41 (J87)
Electrode
CPU PCB J33 TIP
2
(Sht 2, C3) 1
J46-F J46-M
10
(49C)
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
5
ELECTRODE (-) (Refer to 1 Torch
4
TO RELAY BOARD
Tip B
2
1
5
(49B) HCT1
ELECTRODE (-) 4
3 (51B) Hall Effect Sensor
WORK (+) 2 (51) (51) WORK
1
1
OUTPUT
J102B
1
4
TO CCM
CPU PCB J31
(Sht 2, C3)
J16 C
1
TB4
COMMON
(49)
+15 VDC
SIG (+)
-15 VDC
OUTPUT
J102A (57) b
(61) 120 VAC @ 100 ma.
TO J1 on RELAY PCB AC 120V- Ret- TB4-3 3
(58) g AC 24V-TB4-2
(62) 2
(Sht 2, B9) (63) 24 VAC @ 1A
(59) w AC 24V- Ret -TB4-1 1
Art # A-11974_AD
Rev Revision By Date Rev Revision By Date
00 Initial Design DAT 10/03/2012
AA DAT 9/16/2014 F
Date Printed Date Revised
AB ECO-B2687 DAT 10/17/2014 12/16/2014 11/20/2014
Drawn Date
DAT 10/05/2012
Size Sheet
C 1 of 2
Title Drawing Number
SCHEMATIC
Ultra-Cut XT 200A 480V 042X1348
5 6 7 8 9 10
TO HCT1 (Work)
J12 = Mini-Fit Jr AMBIENT COOLANT
400 VAC -- Single 18 AWG in pins 1 & 4 1
TS2
LS1 TS1
Sht 1, C8)
480 VAC -- Single 18 AWG in pins 1 & 8 2
(90)
230 VAC -- 18 AWG wires in pins 1,5,2,6 (89)
3
A
(Sht 1, F2) J71
(44A)
FS1
(59)
(58)
(57)
(56)
COOLANT J74 (84) (92) (93)
(43A) MC1A 1 (83)
COMMON
2 (94)
+15 VDC
-15 VDC
SIG (+)
0.7 GPM (95)
R2
4.7 30W J5 J7 J1 J2
2
1
8
7
6
5
4
3
2
1
4
3
2
1
6
5
4
3
2
1
(87) FL1
COOLANT FLOW SW LEVEL SENSORS WORK CURRENT SENSOR TEMP SENSORS
1 r (80)
2
b
1
2
(81)
1
2
+5VDC RELAY & INTERFACE PCB
J12 g (82) SIGNAL (pulse)
1
5
2
6
3
7
4
8
3
3 3 D2, GREEN, 1TORCH GAS ON Test Points
4 4 D7, GREEN, PILOT ENABLED TP1, GND
TORCH FLOW SENSOR
T1 J49 J6 D11, GREEN, PILOT CURRENT TP2, -15V
D12, GREEN, WORK CURRENT TP3, +5VDC
1 2 3 4 460V (79) D22, GREEN, CONTACTORS ON TP4, +12V
5 6 7 8 24V RET BLUE
6
12
11 D23, GREEN, RF ON TP5, +24V
10 D24, GREEN, FANS ON TP6, +15V
RED (77) (78) 120VAC_2
5 9 D25, GREEN, PLASMA ENABLED TP7, +5VDC
B 24V YELLOW
CB2 5 A (76) 8 D26, GREEN, 1TORCH ON
4 7 D27, GREEN, COOLANT ON
BLUE (74) (75) 6 24VAC
400V 120V_2 RET 3
CB3 5 A (73)
5
4
RED 1 TORCH INTERFACE
2 3
YELLOW (71) (72) 2 Refer to 1 Torch Module Schematic for Details
120V_2 1 1 120VAC_1
CB4 5 A
220V J9 BIAS TRANSFORMER 019X501700
120V-1 RET J14
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
3
2
1
To J100 of IM #1B
120V_1 To J100 of IM #1A J11 J84 J85
(Sht 1, C,D6)
0V J31 - 30 CKT RIBBON J32 - 30 CKT RIBBON CPU PCB (CCM )
To J100 of IM #2A N/C
(Sht 1, B,C6)
J33 - 30 CKT RIBBON J34 - 30 CKT RIBBON
C
MC3A J35 - 30 CKT RIBBON J36 - 30 CKT RIBBON
(64A)
(65A)
(64B)
(65B)
J16 M1
(66) 1
2
3 J28 30 CKT RECEPTACLE - BOTTOM ENTRY
19X501100
MC3B CHASSIS GND Torch Coolant Pump Harness from Pilot PCB J45
J13 to CB5 (64B) (67) (Sht 1, B8) I-O PCB (CCM)
and to MC2 J28 30 CKT PIN HEADER
I / O PCB LEDS
& MC3, also ----------------------------------------------
230 VAC
D3 E-STOP_PS
TIP VOLTS
Art # A-11975_AD
1 2 3 4
6 7 8 9 10
10 CKT RIBBON
(D2) 2
230 VAC _ SW _ RET
(69) 230 VAC Ret (69) 3
4
(161)
SA3 (D2)
(160)
SA1 5
6
7
ARC_SUPPRESSOR
/ PILOT ENABLE RET MC3 Pump Motor Control W1
J59 - RAS A
(162)
(163)
PILOT A SIG Vin+
SA4
PILOT A SIG Vin-
/ PILOT ENABLE
CHASSIS GND 1
2
ARC_SUPPRESSOR (96) 3 3 - Key Plug
ARC_SUPPRESSOR 4
(98) 5
(99) 120 VAC to RAS (99) 6
7
(97) 120 VAC Ret (98) 8
9
MC1 10
11
J3 J8 (107)
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
(60) 12
13
14
CONTROL OUTPUTS
PILOT PCB
24 VDC (100) 120VAC
18
GND (101)
17
(102) J54 - Remote HMI & CNC COMM
16
(103)
15 (104) AC 24V GCM1 (100)
24 VAC 120 VAC_1 14
(62)
AC 24V GCM2
(62) (101) 1 1 - 24 VAC
13 AC 24V-TB4-2
(102) 2 2 - 24 VAC Ret
12 (106) 3 3- Jumper to 24 VAC
11 AC 120V - GCM (60) (109) 4
10
(108)
AC 120V- TB4-4
(108)
5 5-HMI Plasma Enable SW
9
(109)
6 6-HMI Plasma Enable SW
120 VAC_2 8
(110) (115) 7 7 - Key Plug
7
(111) AC 24V Ret- GCM1
(116)
8 8 - Tx+ B
HMI/GCM
6
(63)
AC 24V - RET - GCM2
(63) (117)
9 9 - GND RS 485
5 AC 24V- Ret -TB4-1 Harness 10 10 - GND / 422
J4 -- 40 CKT RIBBON CABLE 4 (118) 11
Comm
3
(113)
AC 120V- Ret- GCM K1
(119)
12 12 - Tx-
2
(61) (62) 1
(120)
13 13 - Rx+
1 AC 120V- Ret- TB4-3 2 14 14 - Rx-
J10 4 (107)
1
3 (61)
USB Cable to Front Panel 2
(63) 5
3
4
J38 J39
INRUSH CONTROL Display PCB
J47
1
2
3
4
5
6
7
8
9
1
2
3
4
Tx+ 4
4 WIRE
2 2 Rx+ (119)
5
PORT 3 3 Tx- 6
(118)
4 4
1
5
6
5
6
J30 019X501800
2 16 CKT RIBBON
3 PROG 7 7
J37 J55 - GCM
2 WIRE
USB IC 8 8
4
9 9 (121)
5 1 1- PLAS_ENABLE SW * C
10 10 (122)
6 2 2- PLAS_ EN_SW_RET
11 11 (123)
3 3- GAS PRESS OK RET
J18 12 12 (124)
(125)
4 4- / GAS PRESS OK
J19 J20 (126)
5
6
5- POT HIGH (GCM 1000)
6- POT WIPER (GCM 1000)
(127)
J29 30 CKT RECEPTACLE - BOTTOM ENTRY (128)
7 7- POT LOW (GCM 1000)
8 8- BASIC ID RET
(129)
9 9- / BASIC ID **
(130)
10 10-
(131)
11 11-
GAS ON 12
GCM 1000 XT
J29 30 CKT PIN HEADER 13
Jumper
J23- 40 ckt ribbon cable (130) (112)
1 14 14-
(131) (114)
CPU PCB LEDs 2
(112) (103)
15 15- 24 VAC - RET
3 AC 24V-GCM1 16
---------------------------- ENABLE 4
(114) (110)
17 * Plasma Enable SW
D2 RXD (red) 5
(121)
AC 24V Ret - GCM1 18 in GCM 2010.
PLAS_ENABLE SW 6 19
D3 TXD (red) PLAS_ EN_SW_RET 7
(122) (104) 20
Jumpered in
D4 CAN BUS (slave) (124) AC 24V-GCM2 GCM 1000 XT
/ GAS PRESS OK 8 21
(129) and DMC 3000.
D7 CAN BUS (MAIN) / BASIC ID 9
(128)
22
TB1 10 (111) 23
D11 5 VDC POWER 11 AC 24V Ret-GCM2 24 ** Jumper in
OK2 (contact) 12 (123) GCM 1000 XT
D17 STATUS CODE +10V (CC Pot Hi) 11 12 25
13 (166) 26
D18 INITIALIZING / CC Pot Wiper 10
14
(125)
27 27- GAS SEL SW RET
PROGRAMMING (red) CC Pot Low 9 (126)
15 J69 28 28- GAS SEL SW
Div Arc V (+) 8 (127)
16 29
Div Arc V (-) 7 D
CPU PCB TEST POINTS /Start - Stop (+) 6 J26
2 (167) 30
1 31
-------------------------------------------- /Start - Stop (-) 5
32
Stop Mom NC 4 GND
TP1 GND (PCB common) OK2 (contact) 3 (142) (106) 33 J15-1 to chassis used for
1 AC 120V - GCM 34 SC-11 cable shield
TP2 +5V_ISO (REF TP5) / CNC Enable (+) 2
2 35
TP3 +24 VDC / CNC Enable (-) 1 (113)
3 36 J15-13 connects SC-11
AC 120V- Ret- GCM
TP4 +3.3V 4
(133)
37 chassis to PS chassis.
5
TP5 GND_ISO OK 6
(134) J15-CNC The COMM Ref at pin 8
(137)
TP6 +5.0 V 7
(139) CHASSIS GND 1
is also for the SC-11
8
TP7 TOTAL DEMAND TB2 9
(138)
(133)
2
(3.3V = 400A) (143) 3 3- / CNC Start (+)
OK to MOVE (+) 12 10 (134)
4 4- / CNC Start (-)
TP9 /WR 11 11
(140)
(135)
5 5- Divided Arc V (-)
OK to MOVE (-) 10 12 (136)
TP10 /RD 9 13
(141)
(137)
6 6- Divided Arc V (+)
(136) 7 7- / Preflow ON (+)
TP11 CPU TEMP SENSE PILOT is ON 8 +10V 14
(135)
(138)
8 8- COMM Ref (1K Ohm)
7 15 (139)
TP12 +3.3VA PILOT is ON 6 16
(132)
(140)
9 9- / Preflow ON (-)
TP13 -15VDAC 10 10- / Spare Digital Input (+)
5 17 (141)
(153) 11 11- / Spare Digital Input (-)
TP14 PC2 Preflow ON (+) 4 18 (142)
12 12- OK to Move (-)
Preflow ON (-) 3
TP15 +15VDAC Hold Start (+) 2 J21 (143)
13
14 14- OK to Move (+)
TP16 CLKO Hold Start (-) 1 GND GND
15 15 - Key Plug
(144)
TP18 OSC_CLOCK 1
(144)
(145)
16 16- / Hold Start (+)
(145) 17 17- / Hold Start (-)
2
(146) 18
CPU PCB DIP SW TB3 3
(147) 19
E
4
--------------------------------------------- Spare 12
5
(148)
(146)
20
Digital 11 (149) 21 21- / Plasma Mark (+)
SW1 AUTO PILOT RESTART 10
6
(150)
(147)
22 22- / Plasma Mark (-)
Inputs 7 (148)
SW3 PREFLOW TIME 9
8
(151)
(149)
23 23- / Spare Digital Input(+)
24- / Spare Digital Input (-)
SW4 POSTFLOW TIME Spare #1b NO 8 9 (150)
24
7 25 25- / CNC Plasma Enable (+)
SW5 FUNCTION Spare 6
10
(152)
(151)
26 26- / CNC Plasma Enable (-)
11
SW8 SYSTEM CONTROL Digital 5
12
27
Inputs 4 (154) 28
(pilot time, etc.) 3
13
(155)
(132)
29 29- Remote CC Pot High
14 (152)
SW9 RESERVED (future) / Plasma Marking (-) 2
PSR 15 (153)
30 30- Remote CC (analog)
SW10 ADDRESS (default = 0) / Plasma Marking (+) 1 31 31- Remote CC Pot Low
16 (154)
(156) 32 32- Stop SW (momentary) *
SW13 UNIT TYPE (AC / UC) 17
(157)
(155)
33 33- Stop SW Ret
18 (156)
SW14 LINE TERMINATION 19
(158)
(157)
34 34- Pilot is ON (a)
(159) 35 35- Pilot is ON (b)
(serial comm.) 20 (158)
36 36- Spare OUT #1 (a)
SPARE #1a (159)
J22 37 37- Spare OUT #1 (b)
(8) 1
2
A J103B
(9) 1
2
019X502700
J105A AC INPUT
019X502000
W1C
Earth 1 IM #1 Section A (lower)
AC INPUT
J105A
(28)
(Sht 1, E1)
(Sht 2, E3) CB2-4 Circuit Breaker, 5A, 250V (Sht 2, B3)
F1 F2 SYSTEM BIAS SUPPLY PCB J62
8A, 500V, SB 8A, 500V, SB 019X501900 F1, 2 Fuse, 8A, 500V, S.B. (Sht 1,E1)
+24VDC 1
24 VDC (29) FAN1 Fan, Heat Exchanger , 230 VAC (Sht 2, D2)
24 VDC (30)
2 FL1 Flow meter, pulse output (Sht 2, B2)
+V MISSING PHASE a (31)
3
MISSING PHASE b (32)
FS1 Flow SW, 0.5 GPM (3.8 lpm), N.O. (Sht 2, A2)
(86A)
AC INPUT 4
AC V HIGH a (33) HCT1 Current Sensor, Hall Effect 200A, Work Lead
1
2
5
AC V HIGH b (34) (Sht 1, C8)
3
6
AC V LOW a (35) K1 Relay, 24VAC, Inrush Control, (Sht2, B9)
(27A) 4 7
5 24 VDC_RET (36) L1 Inductor, (Sht 1, B7)
8
E
6 24 VDC_RET (37) L3-9 Toriod Core Common Mode Ind (Sht1 B8, A-D3)
7 9
(85A) 8 AC V LOW b (38) LS1 Level Switch, Coolant Tank (Sht 2, A3)
10
(86B)
9
10
GND
11
VAC_IDA a (39) LT1, LT2 Indicator, Neon, 250V, AC Volts Present
11
12
/ VAC_IDA b (40) (Sht 1, B2 & C2)
12 VAC_IDB a (41)
13 13 M1 Motor, Pump, ½ hp 230VAC, 50/60 Hz, 1Ph
(27B) / VAC_IDB b (42)
14
14 (Sht 2, C2)
15 K1A K1B
MC1 Relay, 120VAC, Inrush, coil (Sht2, B9)
208-230V-ID
18 /VAC_IDBb 0 0 1 1
MC2 Relay, 120 VAC, Fan Control, coil
COM
4
3
2
1
6 7 8 9 10
TO CCM
CPU PCB J36
(Sht 2, C3)
(49F) TORCH
5
(49)
ELECTRODE (-) 4
1
3 A
2
(51F) PILOT BOARD LED'S TEST POINTS TORCH
WORK (+) 1
TP1 GND (49) To TB4-7
D2 PILOT ENABLE TP2 PILOT GATE
J102B TP3 +5V
OUTPUT
D11 +5V J43 TIP PILOT RAS
1
TO CCM ELECTRODE To TB4-6
CPU PCB J35 1
(Sht 2, C3) J58A PILOT PCB J44 (52)
EARTH GROUND
J41 (J87)
2
1
5
(49E) CHASSIS GND
ELECTRODE (-) 4
3 (51E) J58C
2 J41
WORK (+) 1 (50) 5
4
1
2
CHASSIS GND (-)
OUTPUT
J102A 3
Electrode
TIP
2
1
J40 019X501600
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
TO RELAY BOARD TO I/O BOARD
(Refer to 1 Torch
(51F) section for details.)
Tip B
10 ckt Ribbon
OUTPUT
J102A
J16 C
1
J46-M TB4
2
1
TO CCM
COMMON
(49)
+15 VDC
TIP 6
(51) WORK
5
5
(49B) (60)
ELECTRODE (-) 4
(56) o AC 120V- TB4-4 4
3 (51B) (57) b
(61) 120 VAC @ 100 ma.
WORK (+) 2 TO J1 on RELAY PCB AC 120V- Ret- TB4-3 3
1 (58) g AC 24V-TB4-2
(62) 2
J102B (Sht 2, B9) (63) 24 VAC @ 1A
OUTPUT (59) w AC 24V- Ret -TB4-1 1
TO CCM
CPU PCB J31 (J10 Sht 2, B8)
(Sht 2, C3)
RIBBON CABLE 30 ckt. RIBBON CABLE 40 ckt CCM (J23) - RELAY PCB (J4)
CCM (J31-36) - INVERTER (J100) 32 COMMON
1 COMMON
(49A)
2 /1TORCH START * 33 -15 VDC
5
4 1 READY + 34 COMMON
ELECTRODE (-)
3 2 READY - 3 NA
(50) 35 24 VDC D
2
3 INVERTER_FLT + 4 /1TORCH GAS SOL ON *
WORK (+) 1
5 /MAIN TORCH IDLE * 36 COMMON
J102A 4 INVERTER_FLT - 37 24 VDC
OUTPUT
5 OVERTEMP_FLT + 6 /1TORCH PRESS OK *
7 FLOW SENSOR (pulses) 38 COMMON
6 OVERTEMP_FLT - 39 24 VDC
7 PWR_PRESENT + 8 LOW COOLANT FLOW
9 COOLANT LEVEL OK 40 COMMON
8 PWR_PRESENT -
9 OUT_COM (+3 to 5VDC) 10 COMMON
11 NA RIBBON CABLE 16 ckt
10 VAC_SELA CCM ( J37) - DISPLAY
11 VAC_SELB 12 /PLASMA ENABLE-HMI
13 /COOLANT PUMP ON PCB (J17)
12 IS_IDA
13 IS_IDB 14 COMMON
14 IS_IDC 15 /PILOT ENABLE
16 /RAS ON 1,3,5,7 24 VDC
15 ENABLE + 2,4,6,8 COMMON
16 ENABLE - 17 /CONTACTORS ON
18 COMMON 9,10 NC
17 START2 + 11-16 SERIAL DATA
18 START2 - 19 /COOLANT FANS ON
19 SPARE 20 /1TORCH CONTACTOR ON *
20 SYNC_IN + 21 /PLASMA ENABLE RELAY E
21 SYNC_IN - 22 COMMON
22 NC 23 PILOT CURRENT SIG- RIBBON CABLE 10 ckt
23 NC 24 NC RELAY PCB (J3) – PILOT PCB (J42)
24 47 OHM to COMM 25 PILOT CURRENT SIG+
25 DEMAND + 26 COMMON 1,2 24 VDC
26 DEMAND - 27 WORK CURRENT SIG- 3,4,7,10 COMMON
27 47 OHM to COMM 28 WORK CURRENT SIG+ 5 PILOT ENABLE +
28 CURRENT + 29 NC 6 PILOT ENABLE –
29 CURRENT - 30 AMBIENT TEMP 8 PILOT CURRENT SIG –
30 47 OHM to COMM 31 COOLANT TEMP 9 PILOT CURRENT SIG +
* Used with 1 Torch Option
Art # A-11976_AD
Rev Revision By Date Rev Revision By Date
00 Initial Design DAT 10/03/2012
AA DAT 9/16/2014 F
Date Printed Date Revised
AB ECO-B2687 DAT 10/17/2014 12/16/2014 11/20/2014
Drawn Date
DAT 10/05/2012
Size Sheet
C 1 of 2
Title Drawing Number
SCHEMATIC
Ultra-Cut XT 300A 480V 042X1347
6 7 8 9 10
TO HCT1 (Work)
J12 = Mini-Fit Jr AMBIENT COOLANT
400 VAC -- Single 18 AWG in pins 1 & 4 1
TS2
LS1 (90) TS1
480 VAC -- Single 18 AWG in pins 1 & 8 2
230 VAC -- 18 AWG wires in pins 1,5,2,6 (89)
3
A
(Sht 1, F2) J71
(44A) FS1
(59)
(58)
(57)
(56)
COOLANT J74 (84) (92) (93)
(43) 1
MC1A (83)
COMMON
2 (94)
+15 VDC
-15 VDC
SIG (+)
0.7 GPM (95)
R2
2
1
8
7
6
5
4
3
2
1
4
3
2
1
6
5
4
3
2
1
4.7 30W FL1 J5 J7 J1 J2
(87) COOLANT FLOW SW LEVEL SENSORS
WORK CURRENT SENSOR
TEMP SENSOR
1 r (80)
2
b
1
2
(81)
1
2
+5VDC RELAY & INTERFACE PCB
g (82) SIGNAL (pulse)
3 3 D2, GREEN, 1TORCH GAS ON Test Points
J12 3
1
5
2
6
3
7
4
8
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
3
2
1
To J100 of IM #1B
120V_1 To J100 of IM #1A J11 J84 J85
(Sht 1, C,D6)
0V J31 - 30 CKT RIBBON J32 - 30 CKT RIBBON CPU PCB (CCM)
To J100 of IM #2A N/C
(Sht 1, B,C6)
J33 - 30 CKT RIBBON J34 - 30 CKT RIBBON
To J100 of IM #3A
C
(Sht 1, A,B6)
MC3A J35 - 30 CKT RIBBON J36 - 30 CKT RIBBON
(64A)
(65A)
(64B)
(65B)
J16 M1
(66) 1
2
3 J28 30 CKT RECEPTACLE - BOTTOM ENTRY
19X501100
MC3B CHASSIS GND Torch Coolant Pump Harness from Pilot PCB J45
J13 to CB5 (64B) (67) (Sht 1, B8) I-O PCB (CCM)
and to MC2 J28 30 CKT PIN HEADER
(69) I / O PCB LEDS
& MC3, also 230 VAC _ SW _ RET ----------------------------------------------
230 VAC
D3 E-STOP_PS
TIP VOLTS
J72 C4
D8 HOLD START
(65A) (69) BN
1 D12 PREFLOW ON
(70) 2 BL 1
3 2
D13 CSD (corner current reduction)
MC2B 3 D18 MARK
R (51) 4 D20 SPARE
(64A) 5
D J73 6 D25 EXP METAL
(69) 1 (55) 7 D33 OK_CNC
8
(70) 2 D37 PSR
3 D41 SPARE OUT 2
J24
D43 SPARE OUT 1
(70) 230 VAC _ SW 230 VAC_SW I / O PCB TEST POINTS
(A9) goes to J70 -------------------------------------
for HE 400 TP1 PCB COMMON
CHASSIS GND TP2 COOLANT FANS ON
TP3 PUMP ON
TP4 LOW FLOW (SW)
TP5 FLOW SIGNAL (pulse, Ultracut only)
Harness from System Bias PCB TP6 +15VDC_ISO (ref to TP10)
(Sht 1 F2) TP7 -15VDC_ISO (ref to TP10)
24 VDC (29) TP8 +16-18 VDC_ISO (ref to TP10)
24 VDC (30)
1 TP9 ANALOG CURRENT SIGNAL
2 (remote & Autocut only)
MISSING PHASE a (31) 3 TP10 ISOLATED VOLTAGE COMMON
MISSING PHASE b (32) 4 TP11 1 TORCH CONTACTOR ON
AC V HIGH a (33) 5 TP12 +5 VDC
E
AC V HIGH b (34) 6 TP13 -15 VDC
AC V LOW a (35) 7 TP14 +15 VDC
24 VDC_RET (36) 8 TP15 +24 VDC
24 VDC_RET (37) 9
TP18 +5 VDC_ISO (ref to TP10)
AC V LOW b (38) 10
VAC_IDA a (39) I / O PCB DIP SW
11
/ VAC_IDA b (40) ---------------------------------------------
12
VAC_IDB a (41) SW6 OK TO MOVE
13
/ VAC_IDB b (42) (CONTACTS, VOLTS)
14 SW11 ANALOG CC SOURCE
J27 SW12 DIVIDED ARC VOLTAGE
(50:1, 16.7:1, 30:1, 40:1, 25:1)
. 230V 400V 480V ERR
J62-12 (/VAC_IDAb) 0 1 0 1
J62-14 (/VAC_IDBb) 0 0 1 1
19X501200
Measure relative to TP1 (24VDC_RET)
"0" = 10-12V "1" = 24V
Art # A-11977_AD
1 2 3 4
6 7 8 9 10
10 CKT RIBBON
(D2) 2
230 VAC _ SW _ RET
(69) 230 VAC Ret (69) 3
4
(161)
SA3 (D2)
(160)
SA1 (96) SA2 5
6
7
ARC_SUPPRESSOR
MC3 Pump Motor Control W1 W2
(162)
(163)
PILOT A SIG Vin+
SA4
/ PILOT ENABLE
CHASSIS GND 1
2
ARC_SUPPRESSOR (96) (97) 3 3 - Key Plug
ARC_SUPPRESSOR ARC_SUPPRESSOR 4
(98) 5
(99) 120 VAC to RAS (99) 6
7
(97) 120 VAC Ret (98) 8
9
MC1 10
11
(107)
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
J3 J8 (60) 12
13
14
CONTROL OUTPUTS
PILOT PCB
24 VDC (100) 120VAC
18
GND (101)
17
(102) J54 - Remote HMI & CNC COMM
16
(103)
15 (104) AC 24V GCM1 (100)
24 VAC 120 VAC_1 14
(62)
AC 24V GCM2
(62) (101) 1 1 - 24 VAC
13 AC 24V-TB4-2
(102) 2 2 - 24 VAC Ret
12 (106) 3 3- Jumper to 24 VAC
11 AC 120V - GCM (60) (109) 4
10
(108)
AC 120V- TB4-4
(108)
5 5-HMI Plasma Enable SW
9
(109)
6 6-HMI Plasma Enable SW
120 VAC_2 8
(110) (115) 7 7 - Key Plug
7
(111) AC 24V Ret- GCM1
(116)
8 8 - Tx+ B
HMI/GCM
6
(63)
AC 24V - RET - GCM2
(63) (117)
9 9 - GND RS 485
5 AC 24V- Ret -TB4-1 Harness 10 10 - GND / 422
J4 -- 40 CKT RIBBON CABLE 4 (118) 11
Comm
3
(113) AC 120V- Ret- GCM
K1
(119)
12 12 - Tx-
2
(61) (62)1
(120)
13 13 - Rx+
1 AC 120V- Ret- TB4-3 2 14 14 - Rx-
J10 4 (107)
1
3 (61)
USB Cable to Front Panel 2
(63) 5
3
4
J38 J39
INRUSH CONTROL Display PCB
J47
1
2
3
4
5
6
7
8
9
1
2
3
4
Tx+ 4
4 WIRE
2 2 Rx+ (119)
5
PORT 3 3 Tx- 6
(118)
4 4
1
5
6
5
6
J30 019X501800
2 16 CKT RIBBON
3 PROG 7 7
J37 J55 - GCM
2 WIRE
USB IC 8 8
4
9 9 (121)
5 1 1- PLAS_ENABLE SW * C
10 10 (122)
6 2 2- PLAS_ EN_SW_RET
11 11 (123)
3 3- GAS PRESS OK RET
J18 12 12 (124)
(125)
4 4- / GAS PRESS OK
J19 J20 (126)
5
6
5- POT HIGH (GCM 1000)
6- POT WIPER (GCM 1000)
(127)
J29 30 CKT RECEPTACLE - BOTTOM ENTRY (128)
7 7- POT LOW (GCM 1000)
8 8- BASIC ID RET
(129)
9 9- / BASIC ID **
(130)
10 10-
(131)
11 11-
GAS ON 12
GCM 1000 XT
J29 30 CKT PIN HEADER 13
Jumper
J23- 40 ckt ribbon cable (130) (112)
1 14 14-
(131) (114)
CPU PCB LEDs 2
(112) (103)
15 15- 24 VAC - RET
3 AC 24V-GCM1 16
---------------------------- ENABLE 4
(114) (110)
17 * Plasma Enable SW
D2 RXD (red) 5
(121)
AC 24V Ret - GCM1 18 in GCM 2010.
PLAS_ENABLE SW 6 19
D3 TXD (red) PLAS_ EN_SW_RET 7
(122)
20
Jumpered in
D4 CAN BUS (slave) / GAS PRESS OK 8
(124)
AC 24V-GCM2
(104) 21 GCM 1000 XT
(129) and DMC 3000.
D7 CAN BUS (MAIN) / BASIC ID 9
(128)
22
TB1 10 (111) 23
D11 5 VDC POWER 11 AC 24V Ret-GCM2 24 ** Jumper in
OK2 (contact) 12 (123) GCM 1000 XT
D17 STATUS CODE +10V (CC Pot Hi) 11 12 25
13 (166) 26
D18 INITIALIZING / CC Pot Wiper 10
14
(125)
27 27- GAS SEL SW RET
PROGRAMMING (red) CC Pot Low 9 (126)
15 J69 28 28- GAS SEL SW
Div Arc V (+) 8 (127)
16 29
Div Arc V (-) 7 D
CPU PCB TEST POINTS /Start - Stop (+) 6 J26
2 (167) 30
1 31
-------------------------------------------- /Start - Stop (-) 5
32
Stop Mom NC 4 GND
TP1 GND (PCB common) OK2 (contact) 3 (142) (106) 33 J15-1 to chassis used for
1 AC 120V - GCM 34 SC-11 cable shield
TP2 +5V_ISO (REF TP5) / CNC Enable (+) 2
2 35
TP3 +24 VDC / CNC Enable (-) 1 (113)
3 36 J15-13 connects SC-11
AC 120V- Ret- GCM
TP4 +3.3V 4
(133)
37 chassis to PS chassis.
5
TP5 GND_ISO OK 6
(134) J15-CNC The COMM Ref at pin 8
(137)
TP6 +5.0 V 7
(139)
CHASSIS GND
1
is also for the SC-11
8
TP7 TOTAL DEMAND TB2 9
(138)
(133)
2
(3.3V = 400A) (143) 3 3- / CNC Start (+)
OK to MOVE (+) 12 10 (134)
4 4- / CNC Start (-)
TP9 /WR 11 11
(140)
(135)
5 5- Divided Arc V (-)
OK to MOVE (-) 10 12 (136)
TP10 /RD 9 13
(141)
(137)
6 6- Divided Arc V (+)
(136) 7 7- / Preflow ON (+)
TP11 CPU TEMP SENSE PILOT is ON 8 +10V 14
(135)
(138)
8 8- COMM Ref (1K Ohm)
7 15 (139)
TP12 +3.3VA PILOT is ON 6 16
(132)
(140)
9 9- / Preflow ON (-)
TP13 -15VDAC 10 10- / Spare Digital Input (+)
5 17 (141)
(153) 11 11- / Spare Digital Input (-)
TP14 PC2 Preflow ON (+) 4 18 (142)
12 12- OK to Move (-)
Preflow ON (-) 3
TP15 +15VDAC Hold Start (+) 2 J21 (143)
13
14 14- OK to Move (+)
TP16 CLKO Hold Start (-) 1 GND GND
15 15 - Key Plug
(144)
TP18 OSC_CLOCK 1
(144)
(145)
16 16- / Hold Start (+)
(145) 17 17- / Hold Start (-)
2
(146) 18
3 E
TB3 (147) 19
4
CPU PCB DIP SW Spare 12 5
(148)
(146)
20
(149) 21 21- / Plasma Mark (+)
--------------------------------------------- Digital 11 6
(150)
(147)
22 22- / Plasma Mark (-)
Inputs 10 7 (148)
SW1 AUTO PILOT RESTART 9 8
(151)
(149)
23 23- / Spare Digital Input(+)
24 24- / Spare Digital Input (-)
SW3 PREFLOW TIME Spare #1b NO 8 9 (150)
25 25- / CNC Plasma Enable (+)
SW4 POSTFLOW TIME 7 10 (151)
(152) 26 26- / CNC Plasma Enable (-)
Spare 6 11
SW5 FUNCTION Digital 5 12
27
(154) 28
SW8 SYSTEM CONTROL Inputs 4 13
(155)
(132)
29 29- Remote CC Pot High
3 14 (152)
(pilot time, etc.) / Plasma Marking (-) 2 PSR 15 (153)
30 30- Remote CC (analog)
31 31- Remote CC Pot Low
SW9 RESERVED (future) / Plasma Marking (+) 1 16
(156)
(154)
32 32- Stop SW (momentary) *
SW10 ADDRESS (default = 0) 17 (155)
(157) 33 33- Stop SW Ret
18 (156)
SW13 UNIT TYPE (AC / UC) 19
(158)
(157)
34 34- Pilot is ON (a)
(159) 35 35- Pilot is ON (b)
SW14 LINE TERMINATION 20 (158)
36 36- Spare OUT #1 (a)
SPARE #1a (159)
(serial comm.) J22 37 37- Spare OUT #1 (b)
(8) 1
2
A J103B
(9) 1
2
019X502700
J105A AC INPUT
019X502000
8 LT2
9 1
J105A
10 2
11 3 (23) 1
AC INPUT IM #2 Section A (lower)
12 4 2
13 GND
(3) 14
(13) J104A
INTERNAL AC INDICATOR (24) 1
AC LINE
2
LT1 & LT2
J103A
INPUT POWER
CHASSIS GND (25) 1
NEON INDICATORS 2
Rear Panel & Internal 019X502000
C
W1C
Earth 1 IM #1 Section A (lower)
AC INPUT
J105A
(28)
+24VDC 1
24 VDC (29) F1, 2 Fuse, 8A, 500V, S.B. (Sht 1,E1)
2
24 VDC (30) FAN1 Fan, Heat Exchanger , 230 VAC (Sht 2, D2)
+V
3
MISSING PHASE a (31) FL1 Flow meter, pulse output (Sht 2, B2)
AC INPUT 4
MISSING PHASE b (32) FS1 Flow SW, 0.5 GPM (3.8 lpm), N.O. (Sht 2, A2)
(86A)
1 5
AC V HIGH a (33) HCT1 Current Sensor, Hall Effect 200A, Work Lead
2
6
AC V HIGH b (34) (Sht 1, C8)
3 AC V LOW a (35)
(27A) 4 7 K1 Relay, 24VAC, Inrush Control, (Sht2, B9)
5 24 VDC_RET (36)
6
8 L1 Inductor, (Sht 1, B7)
E 24 VDC_RET (37)
7 9 L3-9 Toriod Core Common Mode Ind (Sht1 B8, A-D3)
(85A) 8 AC V LOW b (38)
9 GND
10
VAC_IDA a (39) LS1 Level Switch, Coolant Tank (Sht 2, A3)
(86B)
10
11
11
/ VAC_IDA b (40) LT1, LT2 Indicator, Neon, 250V, AC Volts Present
12
12
VAC_IDB a (41) (Sht 1, B2 & C2)
(27B) 13 13
14 / VAC_IDB b (42) M1 Motor, Pump, ½ hp 230VAC, 50/60 Hz, 1Ph
14
15 K1A K1B (Sht 2, C2)
208-230V-ID
16
(85B) 17
230V 400V 480V ERR
/VAC_IDAb 0 1 0 1
MC1 Relay, 120VAC, Inrush, coil (Sht2, B9)
480V-ID
400V-ID
J60 Measure relative to TP1 (24VDC_RET) MC2 Relay, 120 VAC, Fan Control, coil
J63 "0" = 10-12V "1" = 24V (Coil at Sht 2, A7)(Contacts at Sht 2, D1)
J61
10
11
12
4
3
2
1
VOLTAGE SELECTION
J63 = Mini-Fit Jr goes to (Coil at Sht 2, A7)(Contacts at Sht 2, C1)
J12 on T1 primary Wire #48 from J61-1 to:
J61-2 for 208-230 VAC R2 Inrush, 4.7 Ohm, 30W (Sht2, A1)
400 VAC -- Single 18 AWG TO AUX TRANSFORMER
in pins 1 & 12 (48) J61-3 for 400 VAC R3,4 Ext RC, 100 ohm 55W (Sht1, A7)
480 VAC -- Single 18 AWG J61-4 for 480 VAC SA1-4 Snubber, Contactor & Relay coils
in pins 1 & 12 (44A) System Bias LEDs & Test Points (Sht 2, A8 & A9)
(43A)
230 VAC -- 18 AWG LEDS TEST POINTS T1 Aux Transformer (Sht 2, B2)
wires in pins D3, RED, MISSING PHASE TP1 SECONDARY GND TB4 Terminal Block (Sht 1, C9)
F
1, 6, 7, 12 D4, RED, AC V HIGH TP2 24VDC TS1 Temperature Sensor, NTC, Coolant Return
TO J12 D14, RED, AC V LOW TP3 DC INPUT POSITIVE
T1 PRIMARY D26, GREEN, +12V PRI TP4 VCC1 (Sht 2, A5)
(Sht 2, A1) D30, GREEN, 24VDC TP5 VCC2 TS2 Temperature Sensor, NTC, Ambient (Sht 2, A5)
D44, GREEN, T1 ON TP6 GATE
TP7 PRIMARY GND W1 Contactor , Input (Coil Sht 2, A8), (Contacts C2)
TP8 +12V PRIMARY W2 Contactor , Input (Coil Sht 2, A8), (Contacts A2)
TP9 P ISOL GND
Art # A-11978_AD
1 2 3 4 5
6 7 8 9 10
TO CCM
CPU PCB J36
(Sht 2, C3)
(49F) TORCH
5
(49)
ELECTRODE (-) 4
1
3 PILOT BOARD LED'S TEST POINTS A
2
(51F) TP1 GND
TORCH
WORK (+) TP2 PILOT GATE (49) To TB4-7
1 D2 PILOT ENABLE
D11 +5V TP3 +5V
OUTPUT
J102B J43 TIP RAS
PILOT
1
TO CCM ELECTRODE To TB4-6
CPU PCB J35 1
(Sht 2, C3) J58A PILOT PCB (52)
J44
EARTH GROUND
J100 -- 30 CKT RIBBON R3 & R4 1
J41 (J87)
2
1
5
(49E)
ELECTRODE (-) 4 CHASSIS GND
3 (51E) J58C
2 J41
WORK (+) 1 (50) 5
4
1
2
CHASSIS GND (-)
OUTPUT
J102A 3
Electrode
TIP
2
1
J40 019X501600
TO CCM
CPU PCB J34
INVERTER
J42
J45 To / From Optional
1 Torch Module (+)
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
(Sht 2, C3) TO I/O BOARD
TO RELAY BOARD
(Refer to 1 Torch
(51F) section for details.)
Tip B
10 ckt Ribbon
J100 -- 30 CKT RIBBON
ELECTRODE (-) 5
(49D) TO J3 on RELAY PCB (53) Work (+)
4 (Sht 2, A5)
3 (51D) TIP VOLTS
2
WORK (+)
1 To J24 on I-O PCB WORK
J102B (Sht 2, D3)
OUTPUT ARC VOLTS (55)
TO CCM
CPU PCB J33 L1 (51)
(Sht 2, C3)
4
OUTPUT
J102A
J16 C
1
J46-M TB4
2
1
TO CCM
COMMON
(49)
+15 VDC
TIP 6
(Sht 1, A9) (51)
5 WORK
5
(49B) (60)
ELECTRODE (-) 4
(56) o AC 120V- TB4-4 4
3 (51B) (57) b (61) 120 VAC @ 100 ma.
WORK (+) 2 TO J1 on RELAY PCB AC 120V- Ret- TB4-3 3
1 (58) g AC 24V-TB4-2
(62) 2
J102B (Sht 2, B9) (63) 24 VAC @ 1A
OUTPUT (59) w AC 24V- Ret -TB4-1 1
TO CCM
CPU PCB J31 (J10 Sht 2, B8)
(Sht 2, C3)
RIBBON CABLE 30 ckt. RIBBON CABLE 40 ckt CCM (J23) - RELAY PCB (J4)
CCM (J31-36) - INVERTER (J100) 32 COMMON
1 COMMON
5
(49A)
2 /1TORCH START * 33 -15 VDC
ELECTRODE (-) 4
1 READY + 3 NA 34 COMMON
3 (50) D
2 2 READY - 4 /1TORCH GAS SOL ON * 35 24 VDC
WORK (+) 1
3 INVERTER_FLT + 5 /MAIN TORCH IDLE * 36 COMMON
OUTPUT
J102A 4 INVERTER_FLT - 6 /1TORCH PRESS OK * 37 24 VDC
5 OVERTEMP_FLT + 7 FLOW SENSOR (pulses) 38 COMMON
6 OVERTEMP_FLT - 8 LOW COOLANT FLOW 39 24 VDC
7 PWR_PRESENT + 9 COOLANT LEVEL OK 40 COMMON
8 PWR_PRESENT - 10 COMMON
9 OUT_COM (+3 to 5VDC) 11 NA RIBBON CABLE 16 ckt
10 VAC_SELA 12 /PLASMA ENABLE-HMI CCM ( J37) - DISPLAY
11 VAC_SELB 13 /COOLANT PUMP ON PCB (J17)
12 IS_IDA 14 COMMON
13 IS_IDB 15 /PILOT ENABLE 1,3,5,7 24 VDC
14 IS_IDC 16 /RAS ON 2,4,6,8 COMMON
15 ENABLE + 17 /CONTACTORS ON 9,10 NC
16 ENABLE - 18 COMMON 11-16 SERIAL DATA
17 START2 + 19 /COOLANT FANS ON
18 START2 - 20 /1TORCH CONTACTOR ON *
19 SPARE 21 /PLASMA ENABLE RELAY E
20 SYNC_IN + 22 COMMON
21 SYNC_IN - 23 PILOT CURRENT SIG- RIBBON CABLE 10 ckt
22 NC 24 NC RELAY PCB (J3) – PILOT PCB (J42)
23 NC 25 PILOT CURRENT SIG+
24 47 OHM to COMM 26 COMMON 1,2 24 VDC
25 DEMAND + 27 WORK CURRENT SIG- 3,4,7,10 COMMON
26 DEMAND - 28 WORK CURRENT SIG+ 5 PILOT ENABLE +
27 47 OHM to COMM 29 NC 6 PILOT ENABLE –
28 CURRENT + 30 AMBIENT TEMP 8 PILOT CURRENT SIG –
29 CURRENT - 31 COOLANT TEMP 9 PILOT CURRENT SIG +
30 47 OHM to COMM * Used with 1 Torch Option
Art # A-11978_AD
Rev Revision By Date Rev Revision By Date
01 Initial Design DAT 10/5/2012
AA DAT 9/16/2014 F
Date Printed Date Revised
AB ECO-B2687 DAT 10/17/2014 12/16/2014 11/20/2014
Drawn Date
DAT 10/05/2012
Size Sheet
C 1 of 2
Title Drawing Number
SCHEMATIC
Ultra-Cut XT 400A 480V 042X1346
6 7 8 9 10
TO HCT1 (Work)
J12 = Mini-Fit Jr AMBIENT COOLANT
400 VAC -- Single 18 AWG in pins 1 & 4 1
TS2
LS1 (90) TS1
480 VAC -- Single 18 AWG in pins 1 & 8 2
230 VAC -- 18 AWG wires in pins 1,5,2,6 (89)
3
From Sys Bias J63
(Sht 1, F2) COOLANT LEVEL 4
A J71
(44A) FS1
(59)
(58)
(57)
(56)
COOLANT J74 (84) (92) (93)
(43)
MC1A 1 (83)
COMMON
2 (94)
+15 VDC
-15 VDC
SIG (+)
0.7 GPM (95)
R2
J5 J7 J1 J2
2
1
8
7
6
5
4
3
2
1
4
3
2
1
6
5
4
3
2
1
4.7 30W FL1
(87) COOLANT FLOW SW LEVEL SENSORS
WORK CURRENT SENSOR
TEMP SENSOR
1 r (80)
2
b
1
2
(81)
1
2
+5VDC RELAY & INTERFACE PCB
J12 g (82) SIGNAL (pulse)
1
5
2
6
3
7
4
8
3
3 3 D2, GREEN, 1TORCH GAS ON Test Points
4 4 D7, GREEN, PILOT ENABLED TP1, GND
T1 J49 J6 TORCH FLOW SENSOR D11, GREEN, PILOT CURRENT TP2, -15V
D12, GREEN, WORK CURRENT TP3, +5VDC
460V (79) D22, GREEN, CONTACTORS ON TP4, +12V
24V RET BLUE
6
12
11 D23, GREEN, RF ON TP5, +24V
1 2 3 4
10 D24, GREEN, FANS ON TP6, +15V
5 6 7 8 RED (77) (78) 120VAC_2
5 9 D25, GREEN, PLASMA ENABLED TP7, +5VDC
B 24V YELLOW
CB2 5 A (76) 8 D26, GREEN, 1TORCH ON
4 7 D27, GREEN, COOLANT ON
BLUE (74) (75) 6 24VAC
400V 120V_2 RET 3
CB3 5 A (73)
5
4
RED 1 TORCH INTERFACE
2 3
YELLOW (71) (72) 2 Refer to 1 Torch Module Schematic for Details
120V_2 1 1 120VAC_1
CB4 5 A
220V J9 BIAS TRANSFORMER 019X501700
120V-1 RET J14
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
3
2
1
To J100 of IM #1B
120V_1 To J100 of IM #1A J11 J84 J85
(Sht 1, C,D6)
0V J31 - 30 CKT RIBBON J32 - 30 CKT RIBBON
CPU PCB (CCM)
To J100 of IM #2B
To J100 of IM #2A
(Sht 1, B,C6)
J33 - 30 CKT RIBBON J34 - 30 CKT RIBBON
To J100 of IM #3A
C
(Sht 1, A,B6)
MC3A J35 - 30 CKT RIBBON J36 - 30 CKT RIBBON
(64A)
(65A)
(64B)
(65B)
J16 M1
(66) 1
2
3 J28 30 CKT RECEPTACLE - BOTTOM ENTRY
19X501100
MC3B CHASSIS GND Torch Coolant Pump Harness from Pilot PCB J45
J13 to CB5 (64B) (67) (Sht 1, B8) I-O PCB (CCM)
and to MC2 J28 30 CKT PIN HEADER
(69) I / O PCB LEDS
& MC3, also 230 VAC _ SW _ RET ----------------------------------------------
230 VAC
D3 E-STOP_PS
TIP VOLTS
J72 C4
D8 HOLD START
(65A) (69) BN
1 D12 PREFLOW ON
(70) 2 BL 1
3 2
D13 CSD (corner current reduction)
MC2B 3 D18 MARK
R (51) 4 D20 SPARE
(64A) 5
D J73 6 D25 EXP METAL
(69) 1 (55) 7 D33 OK_CNC
8
(70) 2 D37 PSR
3 D41 SPARE OUT 2
J24
D43 SPARE OUT 1
(70) 230 VAC _ SW 230 VAC_SW
(A9) goes to J70 I / O PCB TEST POINTS
for HE 400 -------------------------------------
CHASSIS GND TP1 PCB COMMON
TP2 COOLANT FANS ON
TP3 PUMP ON
TP4 LOW FLOW (SW)
Harness from System Bias PCB TP5 FLOW SIGNAL (pulse, Ultracut only)
(Sht 1 F2) TP6 +15VDC_ISO (ref to TP10)
24 VDC (29) TP7 -15VDC_ISO (ref to TP10)
1 TP8 +16-18 VDC_ISO (ref to TP10)
24 VDC (30)
MISSING PHASE a (31)
2 TP9 ANALOG CURRENT SIGNAL
3 (remote & Autocut only)
MISSING PHASE b (32) 4 TP10 ISOLATED VOLTAGE COMMON
AC V HIGH a (33) 5 TP11 1 TORCH CONTACTOR ON
E
AC V HIGH b (34) 6 TP12 +5 VDC
AC V LOW a (35) 7 TP13 -15 VDC
24 VDC_RET (36) 8 TP14 +15 VDC
24 VDC_RET (37) 9 TP15 +24 VDC
AC V LOW b (38) 10
TP18 +5 VDC_ISO (ref to TP10)
VAC_IDA a (39) 11
/ VAC_IDA b (40) 12
VAC_IDB a (41) I / O PCB DIP SW
13
/ VAC_IDB b (42) ---------------------------------------------
14
SW6 OK TO MOVE
J27 (CONTACTS, VOLTS)
. 230V 400V 480V ERR
SW11 ANALOG CC SOURCE
J62-12 (/VAC_IDAb) 0 1 0 1 SW12 DIVIDED ARC VOLTAGE
J62-14 (/VAC_IDBb) 0 0 1 1
19X501200 (50:1, 16.7:1, 30:1, 40:1, 25:1)
Measure relative to TP1 (24VDC_RET)
"0" = 10-12V "1" = 24V
Art # A-11979_AD
1 2 3 4 5
6 7 8 9 10
10 CKT RIBBON
(D2) 2
230 VAC _ SW _ RET
(69) 230 VAC Ret (69) 3
4
(161)
SA3 (D2)
(160)
SA1 (96) SA2 5
6
7
ARC_SUPPRESSOR
MC3 Pump Motor Control W1 W2
(162)
(163)
PILOT A SIG Vin+
SA4
PILOT A SIG Vin-
/ PILOT ENABLE
CHASSIS GND 1
2
ARC_SUPPRESSOR (96) (97) 3 3 - Key Plug
ARC_SUPPRESSOR ARC_SUPPRESSOR 4
(98) 5
(99) 120 VAC to RAS (99) 6
7
(97) 120 VAC Ret (98) 8
9
MC1 10
11
J3 J8
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
(60) (107) 12
13
14
CONTROL OUTPUTS
PILOT PCB
24 VDC (100) 120VAC
18
GND (101)
17
(102) J54 - Remote HMI & CNC COMM
16
(103)
15 (104) AC 24V GCM1 (100)
24 VAC 120 VAC_1 14
(62)
AC 24V GCM2
(62) (101) 1 1 - 24 VAC
13 AC 24V-TB4-2
(102) 2 2 - 24 VAC Ret
12 (106) 3 3- Jumper to 24 VAC
11 AC 120V - GCM (60) (109) 4
10
(108)
AC 120V- TB4-4
(108)
5 5-HMI Plasma Enable SW
9
(109)
6 6-HMI Plasma Enable SW
120 VAC_2 8
(110) (115) 7 7 - Key Plug
7
(111) AC 24V Ret- GCM1
(116)
8 8 - Tx+ B
HMI/GCM
6
(63)
AC 24V - RET - GCM2
(63) (117)
9 9 - GND RS 485
5 AC 24V- Ret -TB4-1 Harness 10 10 - GND / 422
J4 -- 40 CKT RIBBON CABLE 4 (118) 11
Comm
3
(113)
AC 120V- Ret- GCM K1
(119)
12 12 - Tx-
2
(61) (62) 1
(120)
13 13 - Rx+
1 AC 120V- Ret- TB4-3 2 14 14 - Rx-
J10 4
1
3 (61)
USB Cable to Front Panel 2
(63) 5
3
4
J38 J39
INRUSH CONTROL Display PCB
J47
1
2
3
4
5
6
7
8
9
1
2
3
4
USB (116)
J17
GND
PORT 1
(117)
RS 232 D-SUB GND
Rx-
2
3
(120) Harness
(115)
SERIAL PROG 1 1
NORMAL PROGRAM
Tx+ 4
4 WIRE
2 2 Rx+ (119)
5
PORT 3 3 Tx- 6
(118)
4 4
1
5
6
5
6
J30 019X501800
2 16 CKT RIBBON
3 PROG 7 7
J37 J55 - GCM
2 WIRE
USB IC 8 8
4
9 9 (121)
5 1 1- PLAS_ENABLE SW * C
10 10 (122)
6 2 2- PLAS_ EN_SW_RET
11 11 (123)
3 3- GAS PRESS OK RET
J18 12 12 (124)
(125)
4 4- / GAS PRESS OK
J19 J20 (126)
5
6
5- POT HIGH (GCM 1000)
6- POT WIPER (GCM 1000)
(127)
J29 30 CKT RECEPTACLE - BOTTOM ENTRY (128)
7 7- POT LOW (GCM 1000)
8 8- BASIC ID RET
(129)
9 9- / BASIC ID **
(130)
10 10-
(131)
11 11-
GAS ON 12 Jumper & SOL in
J29 30 CKT PIN HEADER 13 GCM 1000 XT
J23- 40 ckt ribbon cable (130) (112)
1 14 14-
(131) (114)
CPU PCB LEDs 2
(112) (103)
15 15- 24 VAC - RET
3 AC 24V-GCM1 16
---------------------------- ENABLE 4
(114) (110)
17 * Plasma Enable SW
D2 RXD (red) 5
(121)
AC 24V Ret - GCM1 18 in GCM 2010.
PLAS_ENABLE SW 6 19
D3 TXD (red) PLAS_ EN_SW_RET 7
(122)
20
Jumpered in
D4 CAN BUS (slave) / GAS PRESS OK 8
(124)
AC 24V-GCM2
(104) 21 GCM 1000 XT
(129) and DMC 3000.
D7 CAN BUS (MAIN) / BASIC ID 9
(128)
22
TB1 10 (111) 23
D11 5 VDC POWER 11 AC 24V Ret-GCM2 24 ** Jumper in
OK2 (contact) 12 (123) GCM 1000 XT
D17 STATUS CODE +10V (CC Pot Hi) 11 12 25
13 (166) 26
D18 INITIALIZING / CC Pot Wiper 10
14
(125)
27 27- GAS SEL SW RET
PROGRAMMING (red) CC Pot Low 9 (126)
15 J69 28 28- GAS SEL SW
Div Arc V (+) 8 (127)
16 29
Div Arc V (-) 7 D
CPU PCB TEST POINTS /Start - Stop (+) 6 J26
2 (167) 30
1 31
-------------------------------------------- /Start - Stop (-) 5
32
Stop Mom NC 4 GND
TP1 GND (PCB common) OK2 (contact) 3 (142) (106) 33 J15-1 to chassis used for
1 AC 120V - GCM 34 SC-11 cable shield
TP2 +5V_ISO (REF TP5) / CNC Enable (+) 2
2 35
TP3 +24 VDC / CNC Enable (-) 1
3 (113) 36 J15-13 connects SC-11
TP4 +3.3V 4
(133)
AC 120V- Ret- GCM 37 chassis to PS chassis.
5
TP5 GND_ISO OK 6
(134) J15-CNC The COMM Ref at pin 8
(137)
TP6 +5.0 V 7
(139) 1
is also for the SC-11
8 CHASSIS GND
TP7 TOTAL DEMAND TB2 9
(138)
(133)
2
(3.3V = 400A) (143) 3 3- / CNC Start (+)
OK to MOVE (+) 12 10 (134)
4 4- / CNC Start (-)
TP9 /WR 11 11
(140)
(135)
5 5- Divided Arc V (-)
OK to MOVE (-) 10 12 (136)
TP10 /RD 9 13
(141)
(137)
6 6- Divided Arc V (+)
(136) 7 7- / Preflow ON (+)
TP11 CPU TEMP SENSE PILOT is ON 8 +10V 14
(135)
(138)
8 8- COMM Ref (1K Ohm)
7 15 (139)
TP12 +3.3VA PILOT is ON 6 16
(132)
(140)
9 9- / Preflow ON (-)
TP13 -15VDAC 10 10- / Spare Digital Input (+)
5 17 (141)
(153) 11 11- / Spare Digital Input (-)
TP14 PC2 Preflow ON (+) 4 18 (142)
12 12- OK to Move (-)
Preflow ON (-) 3
TP15 +15VDAC Hold Start (+) 2 J21 (143)
13
14 14- OK to Move (+)
TP16 CLKO Hold Start (-) 1 GND GND
15 15 - Key Plug
(144)
TP18 OSC_CLOCK 1
(144)
(145)
16 16- / Hold Start (+)
(145) 17 17- / Hold Start (-)
2
(146) 18
CPU PCB DIP SW 3
(147) 19
E
TB3 4
--------------------------------------------- 5
(148)
(146)
20
Spare 12 (149) 21 21- / Plasma Mark (+)
SW1 AUTO PILOT RESTART Digital 11
6
(150)
(147)
22 22- / Plasma Mark (-)
7 (148)
SW3 PREFLOW TIME Inputs 10
8
(151)
(149)
23 23- / Spare Digital Input(+)
SW4 POSTFLOW TIME 9 24 24- / Spare Digital Input (-)
9 (150)
25- / CNC Plasma Enable (+)
SW5 FUNCTION Spare #1b NO 8 10 (151)
25
7 (152) 26 26- / CNC Plasma Enable (-)
11
SW8 SYSTEM CONTROL Spare 6
12
27
Digital 5 (154) 28
(pilot time, etc.) 4
13
(155)
(132)
29 29- Remote CC Pot High
Inputs 14 (152)
SW9 RESERVED (future) 3
PSR 15 (153)
30 30- Remote CC (analog)
SW10 ADDRESS (default = 0) / Plasma Marking (-) 2 31 31- Remote CC Pot Low
16 (154)
/ Plasma Marking (+) 1 (156) 32 32- Stop SW (momentary) *
SW13 UNIT TYPE (AC / UC) 17
(157)
(155)
33 33- Stop SW Ret
18 (156)
SW14 LINE TERMINATION 19
(158)
(157)
34 34- Pilot is ON (a)
(159) 35 35- Pilot is ON (b)
(serial comm.) 20 (158)
36 36- Spare OUT #1 (a)
SPARE #1a (159)
J22 37 37- Spare OUT #1 (b)