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PAPER CUTTING MACHINE

GROUP 8

Group Members
 ABHISHEK SHARMA (180026)
 ANSULA VAGISHA (180120)
 ASHRAY SHRIVASTAVA (180152)
 CHIRAG KUMAWAT (180208)
 DEEPAK KUMAR (180221)
 SATWIK KUMAR VERMA (180679)
 SHIVAM CHAUDHARY (180713)
 SUNNAPURALLA SRIHARI NAIK (180800)
 VARENYAM PARASHAR (180848)
Guide: Greesh Pratap Chaturvedi
Tutor: Dr. Ram Upadhyay
OVERVIEW

The Paper Cutting Machine is a mechanical project designed to automatically


cut paper in a fixed-length using gears, sprockets and Geneva wheel to transfer
power from the motor.
Motor, Arduino Kit, Scissors and Spring were bought, and parts like shafts, nuts
and bolts were used as provided. Gears, sprockets and Geneva wheel were
manufactured from the starting.
The cost of making the project was about Rs. 6250.
Improvements can be made by using bearings, more powerful motor, more 3D
printed parts for more efficient and faster cutting. To change the length of the
paper cut, we can use an auxiliary motor which would rotate the roller. This
would remove most of the mechanical aspect of the project but would be
more useful in real life.
TABLE OF CONTENTS

Sl. No. Content Page No.


1 Overview 1
2 Isometric Drawing 3
3 Calculations 4
4 Parts List 5
5 Parts 8
6 Cost Analysis
ISOMETRIC DRAWING
CALCULATIONS
MOTOR CALCULATIONS
Moment of Inertia –
Spur Gear #1 = 9.95 g cm2
Spur Gear #2 = 5131.89 g cm2
Sprocket #1 = 100.56 g cm2
Sprocket #2 = 203.31 g cm2
Roller = 6481.51 g cm2
Arm = 310.41 g cm2
Geneva = 14.31 g cm2

Total Load Inertial = 1282.01 g cm2


CALCULATIONS
SPUR GEAR #1 CALCULATION –
No. of Teeth (N) = 20
Module (M) = 1.5 = Addendum
Dedendum = 1.157 × M = 1.7355
Pitch Diameter (PD) = M × N = 30 mm
Outer Diameter (OD) = M × (N +2) = 33 mm
Rod Diameter (ID) = 6 mm
Depth of Cut = 2.157 × M = 3.2355 mm
Tap Hole Size = 5.2 mm drill & ¼” tapping
Indexing Calculation = 40 / N = 2

SPUR GEAR #1 CALCULATION –


No. of Teeth (N) = 60
Module (M) = 1.5 = Addendum
Dedendum = 1.157 × M = 1.7355
Pitch Diameter (PD) = M × N = 90 mm
Outer Diameter (OD) = M × (N +2) = 93 mm
Rod Diameter (ID) = 12.7 mm
Depth of Cut = 2.157×M = 3.2355 mm
Tap Hole Size = 5.2 mm drill & ¼” tapping
Indexing Calculation = 40 / N = 0.66
CALCULATIONS
SPROCKET #1 CALCULATION –
No. of Teeth (N) = 8
Roller Diameter/Pitch = 0.315” = 8.001 mm
Pitch Diameter (PD) = 8 × ½” / π = 32.340 mm
Outer Diameter (OD) = PD + Pitch = 40.341 mm
Root Diameter (RD) = PD – Pitch = 24.339 mm
Rod Diameter (ID) = 12.7 mm
Depth of Cut = 8 mm
Tap Hole Size = 5.2 mm drill & ¼” tapping
Indexing Calculation = 40 / N = 5

SPROCKET #2 CALCULATION –
No. of Teeth (N) = 12
Roller Diameter/Pitch = 0.315” = 8.001 mm
Pitch Diameter (PD) = 12 × ½” / π = 48.510 mm
Outer Diameter (OD) = PD + Pitch = 56.511 mm
Root Diameter (RD) = PD – Pitch = 40.509 mm
Rod Diameter (ID) = 12.7 mm
Depth of Cut = 8 mm
Tap Hole Size = 5.2 mm drill & ¼” tapping
Indexing Calculation = 40 / N = 3.33
PARTS LIST

Sl. No. Component Quantity Material Manufactured/Bought Process


1 Base Plate 1 Mild Steel Manufactured Drilling & Fitting
2 Angle Bracket 8 Mild Steel Manufactured Drilling & Fitting
3 Mounting Plate #1 2 Mild Steel Manufactured Drilling & Fitting
4 Mounting Plate #2 2 Mild Steel Manufactured Drilling & Fitting
5 Mounting Plate #3 2 Mild Steel Manufactured Drilling & Fitting
6 Mounting Plate #4 1 Mild Steel Manufactured Drilling & Fitting
7 Mounting Plate #5 1 Mild Steel Manufactured Drilling & Fitting
8 Shaft 4 Mild Steel Manufactured Drilling & Fitting
9 Arm/Bracket 2 Mild Steel Manufactured Drilling & Fitting
10 Motor Clamp 1 Pla Manufactured 3D Printing
11 Roller 2 Mild Steel Manufactured Drilling & Fitting
12 Paper Channel 1 Mild Steel Manufactured Drilling & Fitting
13 Geneva Wheel 1 Pla Manufactured 3D Printing
14 Spur Gear #1 1 Pla Manufactured 3D Printing
15 Spur Gear #2 1 Mild Steel Manufactured Turning, Milling,
Drilling & Fitting
16 Sprocket Wheel #1 1 Mild Steel Manufactured Turning, Milling,
Drilling & Fitting
17 Sprocket Wheel #2 1 Mild Steel Manufactured Turning, Milling,
Drilling & Fitting
18 Scissors 1 Mild Steel Bought Drilling & Fitting
19 Spring 1 Mild Steel Bought Drilling & Fitting
COST ANALYSIS

Sl. No. Material/Process Rate (in Rs.) Quantity Amount (in Rs.)
1 Mild Steel 100/Kg 16 Kg 1600
2 Lathe/Turning 150/hour 10 Hours 1500
3 Milling 250/hour 3 Hours 750
4 Drilling 75/hour 6 Hours 450
5 3D Printing 100/hour 7 Hours 700
6 Motor Kit 1000 1 1000
7 Scissors 230 1 230
8 Spring 20 1 20

TOTAL – Rs. 6250