(without price)

XJ-450
MAR. 2004

INDEX R Ver.5 : July. 2005

 CONTENTS

1. SPECIFICATIONS ................................................................................................................................ 1

2. BLOCK DIAGRAM

2-1. CONSTRUCTION OF WHOLE UNIT ............................................................................................ 2

2-2. PROTECTION CIRCUIT 1............................................................................................................. 3

2-3. PROTECTION CIRCUIT 2............................................................................................................. 4

3. BASIC PRINCIPLE

3-1. DATA PROJECTOR ..................................................................................................................... 5

3-2. DISPLAYED PIXEL ....................................................................................................................... 6

3-3. BASIC STRUCTURE .................................................................................................................... 7

4. REPAIR PRECAUTIONS ..................................................................................................................... 8

5. PASSWORD ....................................................................................................................................... 10

6. DISASSEMBLY AND ASSEMBLY .................................................................................................... 11

7. DIAGNOSTIC PROGRAM .................................................................................................................. 26

8. DATA BACKUP.................................................................................................................................. 31

9. ADJUSTMENT ................................................................................................................................... 42

10. TROUBLESHOOTING ....................................................................................................................... 43

11. EXPLODED VIEW .............................................................................................................................. 47

12. PARTS LIST ....................................................................................................................................... 50

13. SCHEMATIC DIAGRAMS .................................................................................................................. 54

1. Specifications

Projection System DLP (DMD, single panel)

DMD Size 0.7inch
Number of Pixels XGA (1024 × 768)
Projection Lens Auto, optical zoom (×2); auto focus
F = 2.0 to 2.8 f = 20 to 40mm
Light Source 250W high-pressure mercury lamp
RGB input terminal RGB mini D-Sub 15-pin × 1
(Also used as component signal input terminal.)
VIDEO input terminal RCA pin jack × 1
S-VIDEO input terminal Mini DIN4-pin × 1
Audio input terminal Stereo mini jack × 1
Audio output 1W monaural
USB port USB TYPE B
Environment Operating Temperature: 5 to 35°C (41 to 95°F)
Operating Humidity: 20 to 80% (non-condensation)
Power Requirements 100-240V AC, 50/60Hz
Dimensions 278(W) × 64(H) × 197(D) mm (excluding projections)
(10.9 × 2.5 × 7.8 inch)
Weight Approximately 2.4kg (5.3 lbs)
Display Languages A Model: English, French, German, Italian, Spanish,
Swedish, Korean, Japanese
B Model: English, Spanish, Chinese (Simplified),
Chinese (Traditional), Japanese

* Specifications are subject to change without notice.

—1—
 MAIN PCB-GY791-1 Optical Module
USB
AF Sensor
CPU
FAN
2. Block Diagram

Sub CPU
Audio
LED
TPA0172 DMD
12
0.7inch
XGA DDR
RGB
2-1. Construction of Whole Unit

AF/Zoom Motor
THC7216 EEPROM Lamp
DAD1000 SW
A/D Converter PW265 Color Wheel
DDP1000 DMD driver

MAIN CPU I-Chip DMD Controller

S-Video Motor
keystone DMD 108MHz DDR Driver

—2—
10x10x10bit RGB

SAA7115
Video
Video Decoder
Thermistor
FLASH
ROM Lamp
FLASH 128Mbit
RD-RAM
250W
ROM
UHE

KEY IR DMD PCB GY791-2

POWER SUPPLY
Control
330W 13V To PWB-GY791-1
5V
3.3V
 User Detects abnormal
condition
KEY DAD
1ON Key MAIN CPU
Monitors runaway
DDP1000
PW265
Detects abnormal
DMD Controller
condition
Display Controller 2Requests lighting CW
2-2. Protection Circuit 1

Monitors
3Requests
Detects abnormal runaway
lighting
condition
FAN
Detects abnormal
condition
Thermistor
Detects abnormal Sub CPU 4Permits lighting 6Lighting signal
condition
Detection SW
Detects abnormal

—3—
condition
AF/Zoom Motor

Thermostat

5Lamp output 250W

Detects abnormal condition Lamp
Temperature
POWER SUPPLY Surplus voltage
Surplus current 13V
330W
5V
3.3V
 Control circuit (Secondary circuit)
Exterior case (magnesium alloy) Motor Counts hours for which the lamp has been lit
Fireproof enclosure / Protection ground Color wheel Detects rotation Temperature monitoring
Detects different abnormal conditions

DMD
Th
2-3. Protection Circuit 2

Lamp cover detect SW Th

Th
Lamp
Cooling FAN
Detects rotation
Blast wall Motor (for ZOOM)
Detects rotation

—4—
Th
Motor (for AF)
Detects rotation
Th

Power unit (330W)

 Circuit which detects that the lamp is on
 Excess current, excess voltage, excess
heat protection

Thremostat Th Thermistor Lens

Th
3. Basic Principle
3-1. Data projector
DLP single panel metho

DLP single panel method

lamp color wheel

condenser lens
DMD

lens

Total reflection mirror

projection lens

—5—
3-2. Displayed pixel

One mirror makes up one pixel.

Clear image with high contrast

Light source

3 DMDTM Micro mirror device (side)

Projection lens
Light absorber
3 pixel image onto the
screen

Bright, because the open area ratio is high

—6—
3-3. Basic structure

—7—
4. Repair Precautions
쮿 Basic Precautions

1 Before repairing, record the information below.

Lamp time, Unit Time, ERROR code (total of ten)

2 When replacing the main PCB, input the lamp time and unit time again (to correctly figure out used hours of
the lamp or the OPM unit).

3 If the projector does not boot normally and the lamp time and the unit time are not known, check with the
user about the approximate hours (Especially if the lamp time is set to 0, "replace lamp" message will not
appear at a correct timing.)
Even the approximate hours are not known by the user, input from 50 to 100 hours as the estimate.

4 When replacing the lamp with a new one, input 0 as the lamp time. When replacing the OPM unit or main
PCB with new ones, leave the unit time as it is.

5 Custom logo is not cleared by "Initialize ALL". It has to be initialized in the Custom logo menu.

6 When replacing the main PCB whose custom logo is set by the user, the custom logo cannot be transferred.
Tell the user that the custom logo has to be set again.

(1) Record /collection defective parts

쮿 Record
• OPM unit
1 Record the serial number.
• Lamp (only during the warranty period)
1 Used hours (if not known precisely, approximate hours of use)
2 Lot No.
• Power source / Main PCB / Sub PCB
1 Lot No.

쮿 Collection
• All the replaced parts will be collected.
Note: Make sure to specify the lot No. details of defects and approximate days (months) of use.
• Send the collected units to:
Casio Techno Co.,Ltd.
Overseas Service Division Market Quality Control Department.

—8—
(2) Precautions and actions during the assembly and repair of the projector
Precautions Actions

Projector Be careful of high heat. Make sure to open the projector after turning the power off, unplugging the AC
power cord from the wall outlet and waiting to allow for the projector to sufficiently
cool down.

Do not touch the area of the exhaust vent which is quite hot while the projector
is running. Doing so creates the risk of burn injury.

Lamp Be careful of high heat. When replacing the lamp, make sure to turn the power off, unplug the AC power
cord from the wall outlet and wait for about 30 minutes to allow for the projector
cool down (wear a pair of gloves.).

Do not look at the lamp by the naked eye when it is on. Never look at the lamp by the naked eye when it is on. Doing so creates the risk
of eye damage.

Do not point the lamp light directly to the skin. Never point the lamp light directly to the skin. Doing so creates the risk of skin
irritation.

Do not cover the lamp with combustible materials. Do not near the lamp to or cover it with combustible materials. Doing so creates
the risk of fire.

Do not touch the lamp ball, reflector or explosion-proof Do not touch the lamp ball, reflector or explosion-proof glass by bare hands.
glass by bare hands (wear a pair of gloves.). Doing so may cause damages to them or shorten their lives. When the explosion-
proof glass becomes dirty, wipe it off with a clean cloth moistened in alcohol.
When fingerprints are attached to the lamp ball and the reflector, dispose of them.

Mercury Be careful of vaporized mercury when the lamp is In case the lamp is exploded while it is on, leave the area to prevent from
exploded. breathing the mercury vapor and ventilate it for more than 30 minutes. Failure
to do so may cause inhalation of leaked mercury and damage to the health.
Wait to allow for the lamp to sufficiently cool down, collect the remaining mercury
by a dropper or piece of packing tape, and put it into such container as a glass
bottle. Dispose of the collected mercury according to the local regulations. In
case of having inhaled the mercury vapor, consult a physician.

Ultraviolet ray Be careful of projected light. Do not look directly into the lens while the projector is running. Strong light and
hazardous ultraviolet ray create the risk of eye damage.

(3) Operation when returning the projector

1 Initialize by the diagnostic program (the projector is initialized to the factory default.). *1
2 Set the operating hours of the lamp.
3 Set other necessary items (such as language).

*1 Items not to be initialized

1 Operating hours of the projector
2 Custom logo settings

*1 Keep a note of such contents as that should at least be saved when returning the projector to the user, and
input it again later.

쮿 Other precautions
얖 The remote controller works in the distance of more than 7 meters, which may affect other nearby projectors.
Perform the diagnostic test by the keys of the projector itself, and not by the remote controller.

얖 When the lamp is exploded, the broken glasses are scattered inside the projector. Clean the inside of the
projector by a vacuum cleaner.
Collect mercury drops (if any) by a dropper or piece of packing tape, put them into a glass bottle and dispose
of them according to the local regulations.
As part of the evaluation we exploded a lamp, but found no mercury drops (the amount of mercury inside the
lamp is 10 mg to 50 mg.).

얖 The lamp emits strong light and produces high heat while it is on. Do not look directly into or touch the light
source. Doing so creates the risk of eye damage or burn injury.

—9—
5. Password
쮿 XJ-450 has a password function that prevents unauthorized persons from operating the
projector.

(1) Details
1 The password can be input using the remote controller only.
If the remote controller is lost, the password cannot be input.

2 The initial factory default password is as follows;

[AF/AK][PAGEUP][PAGEDOWN][왖][왔][왗][왘][MENU]

3 Setting and changing the password can only be done in [Option Settings 1] [Power On Password] of the
Setup Menu.

4 The password cannot be changed unless the initial factory default password is input correctly once.

5 While the password is set in [Option Settings 1] of the Setup Menu, the password input dialog box appears
every time the power is turned on. It will not disappear unless the correct password is entered by the remote
controller. (Normal operation can be performed even when the dialog box appears).

(2) Resetting the password (CONFIDENTIAL!)

Note: MAKE SURE NOT to let users reset the password themselves or to tell them how to do so. Even
when users inquire about how to reset the password, do not inform them about it. Make sure to
reset the password inside CASIO.
There are two ways of resetting the password as described below;

1 Use the [initializing] menu in the diagnostic program to return the password to the initial factory default.
(Note that by initializing the password, the lamp time and other settings will also be cleared. Make sure to
record such information before initializing the password and set it again afterwards.)

2 Use the setting backup tool to transfer the password to PC and reset the password. (Refer to “8. Data
Backup” section in the service manual for details.)

— 10 —
6. Disassembly and Assembly

Note: Place a soft cloth or a cushion underneath the projector when disassembling and assembling as the
surface (especially upper and front sides) can be easily damaged.
Since there are many types of screws, record the positions and types when removing the screws.
 Refer to the following list for the specifications of screws described in ( ) in the procedures below.

NO Parts Name Specification Size NO Parts Name Specification Size

S1 LAMP-SCREW-G790 RJA511931-001 S2 H5-SCREW-A-G790 RJA512301-001
S3 BIND-SCREW S-BDMA-2X4NI 2x4mm S4 FLAT-SCREW-A-G408 A44793-17
S5 PAN-SCREW-A-G791 RJA512967-001 S6 BIND-TAP-SCREW S-BDBO-2.3X6ZC 2.3x6mm
S7 PAN-SCREW S-PAMA-2. 6X35ZC 2.6x3.5mm S8 - -
S9 PAN-SCREW S-PASEMA-3X6ZC 3x6mm S10 F-S-SCREW-G790 RJA512805-001
S11 BIND-SCREW S-BDMA-3X6NI 3x6mm S12 BIND-SCREW S-BDMA-2X4NI 2x4mm
S13 PAN-DSEMS-SCREW S-PADLMA-4X6ZC 4x6mm S14 HS-SCREW-A-G791 RJA512436-001
S15 FLUSH-SCREW S-FLMA-2X4ZC 2x4mm S16 H5-SCREW-A-G791 RJA512301-004
S17 BIND-SCREW S-BDMA-2X5ZC 2x5mm

Removing the lower case of the main unit

 Removing the lamp unit and the front panel
1 Remove two screws (S1) and then the cover on the underside.

2 Remove three screws (S1), lift the handle slowly and then remove the lamp unit.

Screws (S1)

— 11 —
3 Remove three screws (S2). Screws (S2)

4 First unhook the lower hook toward this side, and then remove the front panel by unhooking the upper hooks.

Hooks

Note: After removing the front panel, pay utmost attention in handling the lens area.
The surface of the transparent acrylic plate in the AF (auto focus) area next to the lens (on the right
in the figure) is especially delicate. Never touch it directly to avoid sensor malfunction.
Refer to “Precautions when replacing the transparent acrylic plate in the AF area” on page 25 for
details.

— 12 —
 Removing the upper case
1 Remove the pin which prevents the upper case from loosening.

Pin

2 Remove three screws (S2) on the back and then remove four screws (S2) on the underside.

Screws (S2) Screws (S2)

— 13 —
 3 Remove the upper case from the main unit.

4 Remove the FPC from the two connectors on the lower side of the main PCB.
This removes the upper case.

 Removing the main PCB

1 Remove the side panel in advance in order to be able to remove the PCB easily.
Remove one screw (S3) and then the side panel.

Screw (S3)

— 14 —
2 Remove 14 screws out of 15 on the surface side of the main
PCB.
Note: There is no protrusion to grasp in the connector
CN430. Remove everything else but the connector
CN430 first.
7
6

8 CN430
5 9
4
3 1 CN580 2 CN581
2 1
3 CN560 4 CN570
5 CN530 6 CN430
A 0 7 CN316 8 CN630
9 CN615 0 CN420
A CN410

3 Remove four screws (S3), two screws (S4) and one screw (S5).
Note: Be careful not to lose the height adjustment spacer after remove the screw (S5).

Screw (S5)

Screws (S3) Screws (S4) Height adjustment spacer

4 Remove two hexagon nuts in the monitor output terminal on the

back of the main unit, and then remove the main PCB from the
main unit.
Note: The main PCB is connected by the PCB of the OPM unit
on the lower rear side and the connector. To remove the
main PCB easily, lift it upward while tilting it to the left and
right.

5 Remove the connector CN430 which was not removed in the

step 2.
Note: Hold the whole connector and then remove it slowly.
This removes the main PCB.

— 15 —
쮿 Removing the fan duct Screws (S4)

1 Remove three screws (S4).

2 Remove the aluminum foil.

Note: The aluminum foil is adhered. Once peeled off, it cannot
be reused. Replace it with new foil when assembling.
Also note that the foil should be fixed together with
screws (S4).

3 Remove three screws (S4), and then remove the aluminum plate inside the lamp house on the underside by
sliding it toward this side.
Screws (S4)

4 Remove the fan duct.

— 16 —
 Removing the power unit
1 Remove two screws (S6) in the connector B.
Note: Remove the connectors connecting from the power PCB to other places in advance.
Cut the cable tie binding cables by a nipper etc. Remove the back connector while pushing its tab.

2 Remove two screws (S7) and then one hexagon nut.

Cable tie Connector B

Screws (S7) Hexagon nut Back connector Screws (S6)

3 This removes the power unit.

 Removing the lamp cover

1 Remove the FPC.

2 Remove four screws (S3) (S8).

Screws (S8) is a little longer.
Note: Be careful not to let it come in contact with the coil in the PCB.
Pull it up carefully since it is assembled to the PCB of the OPM unit.
FPC Screw (S8)

Coil

Screws (S3)

This removes the lamp cover.

— 17 —
 Removing the OPM unit
1 Remove three screws (S9) and then the OPM unit.
Note: There is a place where FPC and connectors are located closely with one another. Pay good attention
not to damage them.

FPC and connectors

Screws (S9)

Note: There is a wing for the encoder between the zoom and the focus.
Bending this wing may touch the reader part and cause noise.
Do not hold this wing part even though there is enough space for a finger to put in.

Do not hold this part by a

finger.

— 18 —
 Removing the fan unit
1 Remove three screws (S10).
Note: A rubber spacer, which is a very small part, is attached to the screw. Be careful not to lose it.

Screw (S10)

Screws (S10)

2 This removes the fan unit.

Note: The cushion around the fan frame cannot be reused.
Replace it with a new one once it is peeled off.

— 19 —
 Removing the lamp shield C (silver plate with a thermister which monitors the temperature in
the lamp house attached in the lower case)
1 Remove two screws (S3).

Screws (S3)

Note: Make sure to fix the lamp shield in the correct direction.
The thermister should be fixed in the lamp.

 Removing the jack PCB, back panel, filter unit

1 Remove two screws (S3).

Screws (S3)

Screw (S11)
2 Remove three screws (S2) (S11) out of four in the back panel.
This removes the jack panel.

Screws (S2)
— 20 —
3 Remove two screws (S3) in the filter unit.

Screws (S3)

4 Remove the remaining screw (S2) in the back panel.

Screw (S2)

5 The back panel can be removed together with the filter unit.

6 Remove one screw (S12), and then the terminal panel for
audio.

Screw (S12)

— 21 —
 7 Remove one screw (S13) in the ground.
Note: Be careful with the wiring of the ground cable when
reassembling.

Screw (S13)

8 While holding the hooks in the inlet from both sides, unhook
them from the back panel.

Hooks

9 Remove one screw (S3) and then the noise prevention panel.
This removes the back panel from the filter unit.

Screw (S3)

 Removing the sub key unit

1 Remove the tape, four screws (S2), and then the sub key unit.

Tape

— 22 —
 Removing the tilt unit
1 Remove three screws (S2) and then the tilt unit.

Disassembling the OPM unit

IMPORTANT: Try not to touch the distance sensor as much
as possible. It is made of acrylic part and can
be easily damaged. Do not wipe it with
alcohol, but with dry cloth when it is damaged
with dust etc.

1 Remove four screws (S14).

IMPORTANT: Put a soft cloth underneath in order to protect
the lower lens and sensor window surface
when placing the OPM unit as shown in the
right figure.

This separates the OPM PCB and the lens unit.

Note: A spring is attached to each screw (S14). Be careful
not to lose it.

Note: When assembling, do not tighten the screws (S14) all

the way. Make sure to leave about 0.5mm space.

— 23 —
 To confirm the ranks
OPM units are ranked.
Those with stickers with alphabets B, C and D are ranked B, C
and D respectively.
Those with no sticker attached are ranked E.

rank

Precautions when replacing the transparent acrylic plate in the AF area

 Effect on the precision by fingerprints, scratches and dusts on the acrylic plate
Note: Foreign particles and fingerprints attached on the acrylic plate may cause deviance in the detected
angle of keystone correction.
A fine thread attached on the acrylic plate may cause deviance of two to five degrees.
Fingerprints attached on the acrylic plate may cause deviance of more than 30 degrees.
Removing the foreign particles and fingerprints will solve the above problem.

 Replacing acrylic plate

 Preparation
Use fingertips or a pair of gloves.

 Procedures
1 Remove three screws (S2) in front of the back of the product, and then remove the front panel.
Note: Remove the hooks at the bottom toward this side first, and then remove the hooks in the upper side
to remove the front panel.

Screws (S2)

— 24 —
 Acrylic plate

2 Remove two screws (S18) fixing the transparent acrylic plate,

which will remove the acrylic plate itself.
3 Fix a new acrylic plate with two screws.
4 Make sure to peel off the surface protection seal (Do not forget
to do so.)
The acrylic plate is resistant to scratches to some extent since
its surface is applied with hard coat.
5 Fix the product’s front panel.
6 Fix three screws in front of the back of the product.
Screws (S18)

Note: Dust, foreign particles and fingerprints attached on the acrylic plate and AF sensor lens may cause
deviance in the detected angle of keystone correction.
Even a very fine thread on the acrylic plate will generate deviance; therefore remove such thread
completely.
Wipe off dirt or dust by a cloth for cleaning glasses.
Pay utmost attention to the lens of the AF sensor, which is very delicate.

Disassembling the front panel

1 Remove four screws (S15) and then the slide panel.

Disassembling the upper case

 Removing the switch PCB and the button
1 Remove six screws (S16) and then the switch PCB. Screw (S17)
2 Remove one screw (S17).
This removes the main key unit from the upper case.

Screws (S16)

— 25 —
7. Diagnostic Program
1. To boot the diagnostic program
1-1 Insert the AC cord into the projector and wait until only the power LED lights amber.
1-2 Turn the power key of the remote controller or the projector to boot the user flow.
1-3 Press the Input key for more than 3 seconds while pressing both the Esc and Menu keys to boot the
diagnostic program.
* Press the Esc key first.
Pressing the Menu key first causes the menu to appear, which cancels the three-key operation.

2. Operation
Use the cursor key to select the test items. Use the Enter key to decide and execute the item.
Use the Esc key to return to the menu of the current level.

3. Details
All LEDs flash green during the diagnostic program mode.
Main menu
This is the main menu in the diagnostic program mode. The selected item is highlighted in yellow.

Select “7. Diag Exit” and press the Enter key to exit from the diagnostic program.

3-1. Adjustment Item

Select “1. Adjustment Item” of the main menu. The following menu appears.
Adjustment Item menu

Select the test item.

— 26 —
1 Index Delay: The Index Delay of CW is adjusted as shown below.
(1) The gradation display of RGB appears and the following menu is displayed in the upper part of the
display.

(2) Use the 앖 and 앗 keys to focus the Min Index Delay. Use the 씯 and 씮 keys to change the Index Delay
value. Select the minimum Index Delay value from which the gradation display starts to be NG.
(3) Use the 앖 and 앗 keys to focus the Max Index Delay. Use the 씯 and 씮 keys to change the Index Delay
value. Select the maximum Index Delay value from which the gradation display starts to be NG.
(4) Select the Set Index Delay and press the Enter key.

The mean value between (2) and (3) is set as the Index Delay value, and is displayed.

2 DMD Rank Read: The ranking of DMD is displayed.

4 DMD Rank Set: The DMD ranks (B to E) is written.

(1) Pressing the Enter key displays the following OSD. Press the Enter key only when setting the rank of
DMD. Otherwise press the Esc key to exit.

(2) The following OSD is displayed. The current rank is highlighted in red.
Use the 씯 and 씮 keys to select the desired rank.

(3) Press the Esc key to return to the top menu of the Adjustment Item.
(4) Select DMD Rank Read to confirm whether the rank has been properly changed.

Note: The operation of RGB Component Calibration is not performed.

— 27 —
3-2 Function Test 2
Select “2 Function Test 2” of the Main Menu. The following menu is displayed.
Function Test 2 MENU

Select the test item.

1 USB: Connect the projector to the PC and press the Enter key. A buzzer sounds if connected correctly. If not,
the following message is displayed.

Press the Esc key to end the test.

2 Key: Input test of all keys is performed.

Press the keys in order after the above message is displayed.

The colors of TEMP_LED and LAMP_LED will change if a correct key is pressed.
After the colors of LED changes, press the next key.
The colors of LED mean the following conditions.
Red steady : Waiting for input of the keys in red in the above figure
Amber steady : Waiting for input of the keys in amber in the above figure
Off : Waiting for input of the keys in black in the above figure

If a wrong key is pressed, a buzzer sounds.

Press the Esc key to abort the test.
The test ends with a buzzer sound when all the keys (up until the Esc key) are pressed in the correct order.

3 LED: Lighting of All LEDs is confirmed.

After all green LEDs light for three seconds, all red LEDs light for three seconds, and then light off.

4 ROM CHECK: The ROM check sum is displayed.

5 SALL 2: Above tests 1, 2and 4 are automatically performed.

Press the ESC key to go to a next one after end of each test.

— 28 —
3-3 Special Functions
Select “4 Special Functions” of the main menu. The following Special Function menu is displayed.
Special Function menu

* Select the test item.

1 Aging : This test is not performed.

2 Zoom Focus Aging: This test is not performed.

3 Get Lamp Time: The accumulated use hours of the lamp is displayed.

4 Set Lamp Time: The accumulated use hours of the lamp is rewritten.
(1) Pressing the Enter key displays the following OSD. Press the Enter key only when rewriting the
accumulated use hours of the lamp. Otherwise press the Esc key to exit.

(2) The following OSD is displayed. Use the 씯 and 씮 keys to select the desired hours, move down to “Set
Lamp Time” , and then press the Enter key.

5 Get Unit Time: The total ON time of the unit is displayed.

6 Set Unit Time: The total ON time of the unit is rewritten.

(1) Pressing the Enter key displays the following OSD. Press the Enter key only when rewriting the unit total
time. Otherwise press the Esc key to exit.

(2) The following OSD is displayed. Use the 씯 and 씮 keys to select the desired time, move down to “Set
Lamp Time” , and then press the Enter key.

✼ Unit Total Time is not cleared neither by “Restore All Default” in the user flow nor by “Initializing All” in the
diagnostic program.

7 ERROR: The history of error codes are displayed up to ten ones.

Ex.) ERROR
03 00 1d 20 18 00 00 00 00 00 00

1 2 3 4 5 6 7 8 9 0 A
1 3 times errors were occured
in the past
2 seven times next
3 Before last time (1st time)
4 Last time (2nd time)
5 This time (3rd time)
6 Next time
7 two times next
8 three times next
9 four times next
0 five times next
A six times next

— 29 —
3-4 Initializing
Select “5 Initializing” of the main menu. The following menu is displayed Initializing menu.

1 Initializing ALL: Initializing all is performed.

The following confirmation OSD is displayed. Pressing the Enter key performs the initialization of all.

After initialization, the display returns to the initializing menu.

This “Initializing All” initializes the following;
• All items in the user menu
• Accumulated use hours of the lamp
• Language setting
• Error code

Note: The following is not cleared;

• Custom logo set by the user
• Accumulated used hours of the unit
• Adjustment value of the index delay
• DMD rank value

2 Selecting Destination
Use the 씯 and 씮 keys to select the destination (to Europe or others).

— 30 —
8. Data backup
Note: Agree on the following contents before you use this software.
쏹 This software is the service tool made for the business of CASIO Computer Co.,Ltd.
Don't use it for the purpose except for the above.
쏹 We don't assume all responsibility for the problem and the trouble which occurred when this
software was used.
Use it in the responsibility of each person of the user.
쏹 This software can be reprinted and distributed to only the employee of CASIO Computer Co.,Ltd.
and those persons concerned.

■ Environment
쏹 Host PC
OS : Windows 98SE/Me/2000/XP (But, a movement about all the OS isn't confirmed.)
USB controller : Upper USB specification Version 1.1
쏹 Accessories
Special adapter : Gy790/791 mini connector for product evaluation (Tentative name) or Gy790/791 product
firmware upgrade adapter (Tentative name)
Cable : USB cable (Plug type of device side is B type)

■ Install the USB device driver

쏹 How to install the USB device driver (The following is examination of Windows98SE English)

1 Copy the USB device driver files to the following directory

— 31 —
2 Plug in the special adapter to the Projector.
Note: If the AC power cord of the projector is plugged in without performing the above, a host PC can't find
the USB device driver (Refer to the figure on page 34 for the details).
3 Turn on a power supply of the projector after a host PC and the projector are connected with a USB cable.
Note: Plug in the AC power cord of the projector after a host PC and the projector are connected with a
USB cable.
4 Install the USB device driver according to the [Add New Hardware wizard].

When the following dialog to find the device driver is indicated, check [Search for the best driver for your
device] and specify a location [C:\WINDOWS\INF] .

Check [Search for the best driver for your device] and Select [Next >].

Check [Specify a location] and a location is [C:\WINDOWS\INF].

Check [Next >] after specify a location.

— 32 —
 5 When the USB device driver is installed , the device manager node mapping is as following.

Installation is complete when two [USB Human Interface Device] and [CGY790 Device] is added.

■ How to start and start up screen

1 Plug in the special adapter to the Projector.

Part code Part name Specification

94812567 Special adaptor CN-791

2 Plug in the power cord of the projector after a host PC and the projector are connected with a USB cable.

The three projector's indicators ( Power , Lamp and Temp ) are lighting red.
After about 10 seconds , Power indicator is lighting orange and other indicators are light off.

3 Transits a projector in the Backup Mode by pushing the following three keypads.†

XJ-450 : [ESC] [Menu] [Auto] keypads (more than 3 seconds)

Projector's indicators are following status.

[Power] : Blinking orange (2 seconds periodic)

[Temp] : Blinking green (2 seconds periodic)
[Lamp] : Blinking red (2 seconds periodic)

Note: A projector can transit in the Backup mode in the period from turning on a power supply to
push[Power] key or transition in the other diagnostic mode.

— 33 —
4 Execute "XjBackup.exe" after a projector transits in the Backup Mode.

5 Menu bar and Tool bar

Menu bar and Tool bar can operate the following.

Main menu Sub menu Tool bar icon Description

File New Create a new Backup archive file ( *.xbk ).

Open Open an existing Backup archive file ( *.xbk ).

Save (Save as) Save the active† Backup archive file ( *.xbk ).

Get all backup information from a projector

Action Get All Backup Datas
collectively.
Write all backup information in a projector
@ Set All Backup Datas
collectively.

View Tool Bar Show or hide Tool bar.

@ Status Bar Show or hide Status bar.

Display version information and copyrights of

Help About XjBakup
this application.
Open a Readme file of this application (this
@ Readme
file).

— 34 —
6 Product information group box

Note: Select the product model name and type the serial number before getting or writing backup
information.

Item Description
Select the product model name in combo box items.
The product model name selected in combo box must be same as the product connected
Model Name
with USB cable.
If deferent then a movement will be won't be assured.
Type the serial number.

example : G790AA3C-00016770 , A791AA42-00035786 , B791AA42-00000362

Serial Number
This number is the default of Backup file to save. ( example : G790AA3C00016770.xbk )

(You can change the [ File Save ] dialog. )

— 35 —
7 Backup category

The Backup category list (left side of view) is the package of information items to backup.
When you selected a category item, an each item is showed in right side of view.

Note: If you select the product model name , an item isn't

Category showed.
Description
This category is product firmware information.

We can get and show the following information.

Firmware Information
* Version and code sum of Main CPU.
* Version and code sum of Sub CPU.
* Version and code sum of OPM (Optical Module) . (only XJ-450)

This category is system internal error information.

System Error Logs We can get and show the internal error logs as same as its showed in diagnostic
mode B.
And we can edit these log and write its in a projector.

This category is operation time information.

Operation Time
We can get and show the unit on time and lamp on time.
And we can edit these item and write its in a projector.

This category is language setting information.

Language Setting
We can get and show the unit on time and lamp on time.
And we can edit these item and write its in a projector.

This category is password setting information. (only XJ-450)

We can get password keys and On / Off setting status.

Password Setting And we can clear these item and write its in a projector.
The password key Items were hidden and showed by the secret charecter.
* The secret character that password keys were cleared is [====].
* The secret character that password keys were not cleared is [****].

This category is calibration information of DLP.

RGB / Component Calibration
We can get and show the DMD rank and an Index delay value.
And we can edit these item and write its in a projector.

This category is calibration information of DLP.

DLP Calibration
We can get and show the DMD rank and an Index delay value.
And we can edit these item and write its in a projector.

This category is calibration information of OPM. (only XJ-450)

OPM Calibration
We can get and show all data including EEPROM of OPM.
And we can edit these item and write its in a projector.
This category is user calibration information of AF sensor. (only XJ-450)

We can get and show the adjustment base value of vertical and horizontal
AF Sensor Calibration
measurement distance
and the adjustment PI steps for auto focus steps by user.
And we can edit these item and write its in a projector.

— 36 —
■ How to get the backup information
Getting method of the backup information is two ways.

A Getting an each backup item

(example : Getting Sub CPU code sum information)

1 Select a category item which contain a backup item which want to be get.
(example : [Firmware Informations])
Firmware information list is showed in right side of view.

2 Click a backup item which want to be get in list.

(example : [Sub CPU] in [Code Sum Information] list)

3 We get a backup item when you click button.

4 If complete then A backup item data is showed in list.

— 37 —
B Getting all backup items collectively

1 Select [Get All Backup Datas] in the menu bar. (As same as button in the tool bar)

[Get All Backup Datas] dialog is showed.

2 Check in each check box of backup item which want to be get.

All check box is checked if push [Select All] button , and all check box is checked off if push [Deselect All]
button.

3 Push [Get from XJ device] button after check item which want to be get.
Getting process is started when the above operation.

4 The following dialog is showed if getting process is completed.

— 38 —
 5 When click [Cancel] button , backup item data which complete to get is showed in each list.

■ How to write the backup information

Writing method of the backup information is two ways.

A Writing an each backup item

(example : Writing lamp on time information)

1 Select a category item which contain a backup item which want to write.
(example : [Operating time])
Operating time information list is showed in right side of view.

2 Click a backup item which want to write in list.

(example : [Lamp on time])

— 39 —
 3 We write a backup item in a projector when you click button.

4 The following dialog is showed if writing is completed.

Note: Internal writing process need about 5 seconds after setting a backup item.
Don't plug out AC cable of a projector during about 5 seconds after this dialog is showed.

B Writing all backup items collectively

1 Select [Set All Backup Datas] in the menu bar. (As same as button in the tool bar)

[Set All Backup Datas] dialog is showed.

2 Check in each check box of backup item which want to write.

All check box is checked if push [Select All] button , and all check box is checked off if push [Deselect All]
button

3 Push [Set to XJ device] button after check item which want to write.
Writing process is started when the above operation.

4 The following dialog is showed if Writing process is completed.

Note: Internal writing process need about 5 seconds after setting a backup item.
Don't plug out AC cable of a projector during about 5 seconds after this dialog is showed.
— 40 —
■ Save and open the backup information file
All backup items can be saved archive file. And an existing archive file can be also opened.

Operate [New] or [Open] or [Save] or [Save As] in [File] menu bar according to the purpose.
File extension of this software is [*.xbk].

■ Edit the backup information item

We can edit each backup item data.
Note: We don't have the UNDO function. So be careful enough to edit its.
1 Doubleclick a backup item which want to be edited in an each list.

2 Radio button selection ,Combo box selection or Value edition dialog is showed when the above operation.

3 Push [OK] button after edit the purpose data in the above dialog.

■ Attention in use
1 Plag in special adapter to switch on before turn on a power supply of projector.
If you turn on a power supply of projector without doing the above , Host PC can't find the USB device driver.

2 Don't plug more than one projector to Host PC at the same time.

3 Select the product model name as same as the product connected with USB cable.
If you don't select , illegal backup information may be loaded from projector or this software may hang-up.

4 Confirm backup item data before editing it or writing it to a projector.

If a projector is restarted after you write illegal backup item data , A projector's movement can't be assured
and a projector may break down.

— 41 —
9. Adjustment
■ CW Index Delay Adjustment
1. Boot the diagnostic program.
2. Adjust the delay value while checking the projected image (
, ).
Align with the minimum and maximum values at which colors change, and then proceed to the next item.
3. Select “Set Index Delay” and press the Enter key. The mean value between the maximum and minimum is
saved as the Index Delay value.

■ DMD rank adjustment

1. Boot the diagnostic program.
2. Confirm the DMD ranks written on the OPM.
How to confirm the ranks OPM units are ranked.
Those with stickers with alphabets B, C and D are ranked B, C
and D respectively.
Those with no sticker attached are ranked E.
3. If the DMD rank is different from that of the OPM, set it according
to the OPM.
Check the projected image, use
and  keys to change the
ranks and the press the Esc key. ■Example
Serial No. DMD rank
Note: Do not confuse with other alphabet with marker pen on the OPM.
790 00001 B
✽ Only ranks B, C and D
Fixed Serial No sticker for the rank E
■ Checking the Consumption Current
• Confirm the consumption current of each part.
• Confirm whether requirements of the rated values are satisfied.

1. Input condition
Power voltage (AC) : Vin = 100 ± 2% [V]

2. Confirming the voltage

MAIN PCB(GY791-1): VFAN1 Min = 8.87 V Max = 9.67 V
VFAN2 Min = 9.65 V Max = 10.52 V
DMD12 Min = 11.50 V Max = 12.50 V
DMD33 Min = 3.06 V Max = 3.49 V
DMD25 Min = 2.32 V Max = 2.68 V
SUB PCB(GY791-2): VRST Min = -25.40 V Max = -26.60 V
VBIAS Min = 25.40 V Max = 26.60 V
VCC2 Min = 7.15 V Max = 7.85 V

3. Confirming the current

MAIN PCB(GY791-1): 13IN Typ = 200 mA Max = 354 mA
5IN Typ = 950 mA Max = 1885 mA
3.3IN Typ = 1370 mA Max = 2100 mA
SUB PCB(GY791-2): DMD12 Typ = 190 mA Max = 340 mA
DMD33 Typ = 150 mA Max = 300 mA
DMD25 Typ = 750 mA Max = 1200 mA

— 42 —
10. Troubleshooting

CONTENTS

1. Cover malfunction ................................................................................................................................................. 43

Detail Then the lamp cover is open ................................................................................................................ 43
2. FAN malfunction ................................................................................................................................................... 43
Detail Malfunction of FAN ............................................................................................................................... 44
3. High Temperature malfunction ............................................................................................................................. 44
Detail (1) When the thermister is at high temperature ..................................................................................... 44
Detail (2) Lamp is off. ....................................................................................................................................... 44
4. Internal malfunction .............................................................................................................................................. 44
LED status (1) ................................................................................................................................................... 44
Detail (1) The thermistor is not connected ................................................................................................ 44
Detail (2) Communication error between CPU and SUB CPU ................................................................. 44
Detail (3) Error in the peripheral device of CPU ....................................................................................... 44
Detail (4) Error in the peripheral device of SUB CPU ............................................................................... 45
Detail (5) OPM error .................................................................................................................................. 45
Detail (6) I2C communication error between CPU and DDP1000 ............................................................ 45
Detail (7) When the color wheel is stopped while the lamp is lit. ................................................................. 45
Detail (8) Other DDP1000 error (system error) ......................................................................................... 45
Detail (9) The FAN is not running although the lamp is lit. ....................................................................... 45
LED status (2) ................................................................................................................................................... 46
Detail EEPROM error of CPU .............................................................................................................. 46
5. Lamp malfunction ................................................................................................................................................. 46
Detail (1) The lamp does not turn on (lighting failure or nolight) ..................................................................... 46
Detail (2) When the lamp is lit during stand by /
When the lamp is not off even though the lamp has been turned off .............................................. 46
6. During the lamp renewal period ........................................................................................................................... 46
LED status (1) ................................................................................................................................................... 46
Detail When the lamp time reaches more than 2000 hours ........................................................................ 46
LED status (2) ................................................................................................................................................... 46
Detail When the lamp time reaches more than 2100 hours ........................................................................ 46

1. Cover malfunction Recovery

LED status Unplug and plug the AC power cord (reset).
POWER Code
Amber flashing (one-second interval) / during cool 18
down
Red steady / standby 2. FAN malfunction
TEMP LED status
Amber flashing (one-second interval) POWER
Buzzer Amber flashing (one-second interval) / during cool
A few seconds down
Detail Red steady / standby
Then the lamp cover is open TEMP
Red flashing (0.5-second interval)

— 43 —
 Buzzer Recovery
A few seconds Unplug and plug the AC power cord (reset).
Detail Code
Malfunction of FAN 80
(FAN is running although it has been ordered to stop.)
(FAN stopped although it has been ordered to run.) 4. Internal malfunction
Recovery LED status (1)
Unplug and plug the AC power cord (reset). POWER
Code Amber flashing (one-second interval) / during cool
20: Big fan of Fan unit down
21: DMD fan Red steady / standby
22: Sirocco fan TEMP
23: Medium fan of Fan unit Red steady
24: Small fan of Fan unit Buzzer
A few seconds
3. High Temperature malfunction
LED status Detail (1)
POWER The thermistor is not connected (in case the
temperature below -50 degrees is detected).
Amber flashing (one-second interval) / during cool
down Recovery
Red steady / standby Unplug and plug the AC power cord (reset).
TEMP Code
Red flashing (one-second interval) 38: Lamp
Buzzer 39: DMD
A few seconds 3b: DAD1000

Detail (1) Detail (2)

When the thermister is at high temperature Communication error between CPU and SUB CPU
Lamp: 95 degrees Recovery
DMD : 65 degrees Unplug and plug the AC power cord (reset).
DAD : 90 degrees Code
Recovery 76
Unplug and plug the AC power cord (reset).
Code Detail (3)
10: Lamp Error in the peripheral device of CPU
11: DMD Recovery
1d: DAD1000 Unplug and plug the AC power cord (reset).

Detail (2)
Lamp is off.
* When the thermostat works
* When the lamp power detects an error such as
abnormal high temperature
* When the lamp runs out

— 44 —
Code Code
Related to AD converter 90
60 91
61 8f
62
63 Detail (7)
When the color wheel is stopped while the lamp is lit.
I2C error (no response)
Recovery
70
Unplug and plug the AC power cord (reset).
71
Code
8* Color wheel stopped
Detail (4)
9* Color wheel stopped
Error in the peripheral device of SUB CPU
37
Recovery
Unplug and plug the AC power cord (reset).
Detail (8)
Code
Other DDP1000 error (system error)
0a
Recovery
0f
Unplug and plug the AC power cord (reset).
Code
Detail (5)
83: System good error (when an error occurs in
OPM error Rambus memory check)
Recovery Above a0 (DAD error)
Unplug and plug the AC power cord (reset). a*
Code Above b0 (DAD error)
51: Communication error between CPUs inside b*
OPM PCB
Above c0
52: Initial command is not performed.
c*
53: Zoom system drive error
54: Focus system drive error
Detail (9)
56: AF sensor temperature error
The FAN is not running although the lamp is lit.
57: E2P Read/Write error
Recovery
58: Communication error between OPM and SUB
Unplug and plug the AC power cord (reset).
59: Time out during BUSY
Code
(Time out while OPM_RDY is LOW.)
36
5a: Does not turn BUSY after reset
(OPM_RDY does not turn LOW right after reset.)
LED status (2)
5f: Communication error between SUB CPU and
CPU or time out POWER
Amber flashing (one-second interval) / during cool
down
Detail (6)
Red steady / standby
I2C communication error between CPU and
TEMP
DDP1000
Recovery Red flashing (two-second interval)
Unplug and plug the AC power cord (reset).

— 45 —
 Buzzer Detail
A few seconds When the lamp time reaches more than 2000 hours
Detail Recovery
EEPROM error of CPU Unplug and plug the AC power cord (reset) and
Code clear the accumulated lamp time
78
79 LED status (2)
POWER
5. Lamp malfunction Amber flashing (one-second interval) / during cool
down
LED status
Red steady / standby
POWER
LAMP
Amber flashing (one-second interval) / during cool
down Read steady
Red steady / standby Buzzer
TEMP Light sound
Red flashing (0.5-second interval) Detail
LAMP When the lamp time reaches more than 2100 hours
Red flashing (0.5-second interval) Recovery
Buzzer Unplug and plug the AC power cord (reset) and
clear the accumulated lamp time
A few seconds
Code
77
Detail (1)
The lamp does not turn on (lighting failure or no
light)
Recovery
Unplug and plug the AC power cord (reset).
Code
81: Re-lighting error

Detail (2)
When the lamp is lit during stand by
When the lamp is not off even though the lamp
has been turned off
Recovery
Unplug and plug the AC power cord (reset).
Code
1f

6. During the lamp renewal period

LED status (1)
LAMP
Red flashing (one-second interval)
Buzzer
Light sound

— 46 —
11. Exploded View
110
107
108
51 106
109
32
45

97 103 105
101
93 98
92 94
41 B
102
92 85
53 84
59 9
104
A
55
54
96 9
95
99 140
48
58
100 57 89
94 95 56
92 92 49 88
27
95 91 99 60
C 87 83
25 86
87
90
41
46
D 61 28
9
29
9
14 40
29
31
33
7

E
6

5 42

9 1
3

4 12

13
8

2
10

— 47 —
 66
68
11 19 67
71
20
69

65
15
7
71

11
70
24
21
18
16
17

63 62

64
23 22

A
26
B

50

52 42

79
77
78
30
E
38
35 47
73

34
81 82
45
39 75 72

44
76 C
43
36
37 74
D 80

— 48 —
 131

128 136

112

119

129
130
117 118

113 ~ 116

134 120 ~ 123

111 131
131

124 ~ 127

133 135 137

— 49 —
 12. Parts List

N Item Part Code Part Name Specification Applicable Q'ty Price Code R
COMPONENTS
N 1 1014 8937 LAMP ASSY RJA512337*001 TK Common 1 EQ A
N 2 1014 8935 CASE ASSY/FRONT RJA512341*001 TK Common 1 DP C
N 3 1014 9012 LENS COVER UNIT RJA512900*001TK Common 1 DC C
N 4 1014 8936 TILT FOOT ASSY RJA512347*001 TK Common 1 BR C
N 5 1014 7132 LEVER/TILT FOOT RJA512401-001V01 Common 1 AH C
6 1013 8095 E RING R-ER-3ZC Common 1 AA X
N 7 1014 7073 PIN RJA512356-001V01 Common 1 AF C
N 8 1014 7074 LAMP COVER RJA512410-001V01 Common 1 BA C
N 9 1013 7953 SCREW/H5/A RJA512301-001V01 Common 13 AA X
N 10 1013 7952 SCREW/LAMP RJA511931-001V01 Common 2 AA X
N 11 1014 7087 STUD/CASE/A RJA512299-001V01 Common 4 AK X
N 12 1016 1132 MESH/B RJA513459-001V01 Common 1 AS X
N 13 1016 1133 PLATE/COVER RJA513551-001V01 Common 1 AE X
N 14 1016 1134 SEAL/DUCT RJA513553-001V01 Common 1 AF X

UPPER CASE ASSY

N 15 1014 7077 CASE/UPPER RJA512273-001V01 Common 1 DA C
N 16 1014 8939 PCB ASSY/G791-4 RJA512413*001 TK Common 1 BN B
N 17 1014 8943 PCB ASSY/G791-5 RJA512411*001 TK Common 1 BJ B
N 18 1014 7081 KEY/MENU RJA512415-001V01 Common 1 AU C
N 19 1014 7082 PLATE/MENU KEY RJA512416-001V01 Common 1 AV C
N 20 1014 7083 TAPE/DOUBLE SIDE/E RJA512925-001V01 Common 1 AB C
N 21 1014 7084 COVER/LED RJA512418-001V01 Common 1 AG C
N 22 1014 7088 WIRE SUBASSY/C RJA512192*001V01 Common 1 BH C
N 23 1014 7089 WIRE SUBASSY/D RJA512193*001V01 Common 1 AI C
24 1013 7981 SPEAKER 3520-8CC-01 Common 1 BC C

- 50 -
N Item Part Code Part Name Specification Applicable Q'ty Price Code R
LOWER CASE ASSY
N 25 1014 7094 CASE/LOWER RJA512272-001V01 Common 1 DA C
N 26 1014 8981 PCB ASSY/MAIN/G791-1 RJA512345*001 TK Common 1 EX A
N 27 1014 8984 PCB ASSY/G791-3 RJA512421*001 TK Common 1 BS B
N 28 1014 8987 PCB ASSY/G791-7 RJA512432*001 TK Common 1 BE B
29 1013 9628 TILT FOOT ASSY/B RJA512234*001 TK Common 2 AY B
N 30 1014 7104 SHIELD/A RJA512305-001V01 Common 1 BE X
N 31 1014 7105 PANEL/SIDE RJA512446-001V01 Common 1 AZ X
N 32 1014 7106 PANEL/FAN RJA512447-001V01 Common 1 BA X
N 33 1014 7108 COVER/PWB RJA512311-001V01 Common 1 AB X
N 34 1014 7111 STUD/PWB/A RJA512298-001V01 Common 1 AD X
35 1013 7993 STUD/PWB/A RJA511936-001V01 Common 1 AB X
36 1013 7994 STUD/PWB/B RJA511937-001V01 Common 1 AC X
37 1013 7995 STUD/PWB/G RJA511938-001V01 Common 3 AD X
N 38 1014 7112 WIRE SUBASSY/A RJA512190*001V01 Common 1 AI C
N 39 1014 7113 WIRE SUBASSY/B RJA512191*001V01 Common 1 AI C
N 40 1014 7115 WIRE SUBASSY/G RJA512196*001V01 Common 1 AI C
N 41 1013 7980 NUT/PUSH N-PS-1.5ZC Common 2 AA C
N 42 1014 7117 WIRE/LP 3425-WH-01 Common 1 BK X
N 43 1014 7118 POWER UNIT/ACDC/PWB PHA251G1B Common 1 DY B
N 44 1014 7119 TAPE/DOUBLE SIDE/F RJA512923-001V01 Common 1 AA C
N 45 1014 2160 TIE/CABLE KI-80M Common 2 AA C
N 46 1015 4245 SHADE/OPM RJA513043-001V01 Common 1 AH C
N 47 1015 7150 TAPE/FILM/KAPTON NO.650S(#25)-W20 Common 1 DB X
N 48 1016 0577 THERMOSTAT SUBASSY RJA512199*001V01 Common 1 BK X
N 49 1016 0671 HOLDER/THERMOSTAT RJA512968-001V01 Common 1 AB X
N 50 1016 1174 TAPE/H RJA513543-001V01 Common 1 AD X
N 51 1016 1175 CUSHION/G RJA513437-001V01 Common 1 AE X
N 52 1016 1166 PLATE/DUCT RJA513552-001V01 Common 1 AD X
N 53 1016 1167 BLIND/COLOR WHEEL RJA513570-001V01 Common 1 AM X
N 54 1016 1168 TAPE/DOUBLE SIDE/CW/A RJA513445-001V01 Common 1 AF X
N 55 1016 1169 TAPE/DOUBLE SIDE/CW/B RJA513446-001V01 Common 1 AA X
N 56 1016 1170 CUSHION/CW/A RJA513456-001V01 Common 1 AB X
N 57 1016 1171 CUSHION/CW/B RJA513457-001V01 Common 1 AG X
N 58 1016 1172 CUSHION/CW/C RJA513458-001V01 Common 1 AD X
N 59 1016 1173 MESH/COLOR WHEEL RJA513444-001V01 Common 1 AK X
N 60 1016 2849 SHADE/LAMP/C RJA513448-001V01 Common 1 AF X
N 61 1016 3861 CUSHION/F RJA513436-001V02 Common 1 AG X
N 62 1016 4295 SHADE/IR RJA513621-001V01 Common 1 AD X
N 63 1016 4297 TAPE/DOUBEL SIDE/H RJA513622-001V01 Common 1 AA X

OPM ASSY
N 64 1014 9995 OPM UNIT APX-1454-COP Common 1 FN A
N 65 1014 9001 PCB ASSY/SUB/GY790-2 RJA511956*002 TK Common 1 ET A
N 66 1015 5457 SPRING/DMD RJA513331-001V01 Common 4 AA C
67 1013 8080 SPACER/DMD/A RJA511949-001V01 Common 1 AC C
68 1014 6619 SPACER/DMD/B RJA511994-001V02 Common 1 AK C
N 69 1014 7153 SENSOR SUBASSY/THERMISRJA512203*001V01 Common 1 AW C
N 70 1014 7154 JOINER/FFC/A RJA512205-001V01 Common 1 AE C
71 1013 9653 TAPE/H RJA512513-001V01 Common 4 AA C

- 51 -
N Item Part Code Part Name Specification Applicable Q'ty Price Code R
LAMP HOUSE ASSY
N 72 1014 7158 HOUSING/LAMP RJA512427-001V01 Common 1 CD C
N 73 1014 7159 SWITCH SUBASSY/COVER RJA512201*001V01 Common 1 AY C
N 74 1014 6070 BUSH/B RJA512309-001V02 Common 8 AA C
N 75 1015 3768 FAN FAL3F12LLSG Common 1 CD C
76 1013 8056 TAPE/C RJA512185-001V01 Common 1 AA C
N 77 1015 4610 TAPE/C RJA513256-001V01 Common 1 AG C
N 78 1015 4612 TAPE/D RJA513257-001V01 Common 1 AE C
N 79 1016 1144 TAPE/G RJA513478-001V01 Common 1 AC X
N 80 1016 3862 TAPE/J RJA513562-001V02 Common 1 AO X
N 81 1015 3772 CUSHION/C RJA512984-001V01 Common 1 AA X
N 82 1015 6676 CUSHION/D RJA513044-001V02 Common 1 AN X

BACK PANEL ASSY

N 83 1014 7166 PANEL/BACK RJA512274-001V01 Common 1 CR C
N 84 1014 7167 FILTER/IR/B RJA512408-001V01 Common 1 AE C
N 85 1014 9006 SUB KEY ASSY RJA512406*001 TK Common 1 CH C
N 86 1014 7169 HINGE/SK/A RJA512450-001V01 Common 1 AF C
N 87 1014 7171 BUSH/C RJA512315-001V01 Common 5 AA X
N 88 1014 7173 HINGE/SK/B RJA512451-001V01 Common 1 AF C
N 89 1014 7174 DUMPER/OIL ND-3-15 Common 1 AF C
N 90 1015 1107 FAN AFB03512HA-P69E Common 1 BT C

FAN ASSY
N 91 1014 7176 FRAME/FAN RJA512438-001V01 Common 1 AR X
N 92 1014 6069 BUSH/A RJA512308-001V02 Common 17 AA X
93 1014 6066 TAPE/A RJA512164-001V02 Common 3 AB C
94 1013 8056 TAPE/C RJA512185-001V01 Common 3 AA C
95 1014 6068 SPACER/FAN RJA512289-001V02 Common 3 AA C
N 96 1016 0125 FAN AFB0512HHD-P93F Common 1 BO C
N 97 1015 4620 FAN AFB0512MD-P60F Common 1 BQ C
N 98 1016 0126 FAN AFB0512MD-P95F Common 1 BO C
N 99 1014 6070 BUSH/B RJA512309-001V02 Common 2 AA X
N 100 1015 4623 CUSHION/A RJA512969-001V01 Common 1 AK X
N 101 1015 4624 CUSHION/B RJA512970-001V01 Common 1 AC X
N 102 1016 3863 THSENS SUBASSY/A RJA512200*001V02 Common 1 BA X
N 103 1016 0127 CUSHION/E RJA513435-001V01 Common 1 AU X
N 104 1016 3861 CUSHION/F RJA513436-001V02 Common 1 AG X
N 105 1016 0129 SHIELD/FAN RJA513438-001V01 Common 1 AG X

FILTER PWB ASSY

N 106 1014 7193 WIRE SUBASSY/F RJA512195*001V01 Common 1 AR C
N 107 1014 7194 WIRE SUBASSY/H RJA512197*001V01 Common 1 AB C
N 108 1014 7195 INLET SUBASSY RJA512204*001V01 Common 1 AW C
N 109 1014 7196 FILTER PCB UNIT PHA251G1A Common 1 CD B
N 110 1014 2160 CABLE TIE KI-80M Common 1 AA X

OTHERS
140 1014 7187 JOINER/FFC/B RJA512219-001V01 Common 1 AD C
CN201 1013 8111 CONNECTOR KHEY-15S-1A3F Common 1 AX C
FU501
1013 7749 FUSE FCC16321ABTP Common 5 AA C
~505
CN32 1013 8114 CONNECTOR MD-S4130-90 Common 1 AE C
J32 1013 8115 CONNECTOR JPJ1225-01-040 Common 1 AE C
CN602 1017 0351 CONNECTOR ABDVA004KO Common 1 AC C
SW51
1008 0364 SWITCH SKQRAAE010 Common 6 AA C
~56
J31 1000 3135 PINJACK HSJ1453-01-010 Common 1 AC C

- 52 -
N Item Part Code Part Name Specification Applicable Q'ty Price Code R
CASE LABEL
N 111 1016 0426 LABEL/REAR/A RJA513321-001V01 Common 1 AD C
N 112 1016 0435 LABEL/CASE/A RJA513532-001V01 Common 1 AB C
N 113 1016 0427 LABEL/CASE/B RJA513322-001V01 Japan 1 AF C
USA/Canada/Europ
N 114 1016 0428 LABEL/CASE/B RJA513322-002V01 1 AF C
e/UK/Australia
Taiwan/Singapore/
N 115 1016 0429 LABEL/CASE/B RJA513322-003V01 1 AF C
Hong Kong/China
N 116 1016 0430 LABEL/CASE/B RJA513322-004V01 Korea 1 AF C
USA/Canada/Europ
117 1015 3645 LABEL/CASE/C RJA512587-001V02 1 AB C
e/UK/Australia
Taiwan/Singapore/
118 1015 3646 LABEL/CASE/C RJA512587-002V02 1 AB C
Hong Kong/China
119 1014 2400 LABEL/CASE/D RJA512614-001V01 Common 1 AA C
120 1014 2401 LABEL/CASE/E RJA512618-001V01 Japan 1 AD C
USA/Canada/Europ
121 1014 2402 LABEL/CASE/E RJA512618-002V01 1 AD C
e/ UK/Australia
Taiwan/Singapore/
122 1014 2403 LABEL/CASE/E RJA512618-003V01 1 AD C
Hong Kong/China
123 1014 2404 LABEL/CASE/E RJA512618-004V01 Korea 1 AD C
124 1014 2405 LABEL/CASE/F RJA512619-001V01 Japan 1 AD C
USA/Canada/Europ
125 1014 2406 LABEL/CASE/F RJA512619-002V01 1 AD C
e/UK/Australia
Taiwan/Singapore/
126 1014 2407 LABEL/CASE/F RJA512619-003V01 1 AD C
Hong Kong/China
127 1014 2408 LABEL/CASE/F RJA512619-004V01 Korea 1 AD C
N 128 1016 0433 LABEL/CASE/G RJA513325-001V01 Europe 1 AB C
N 129 1016 0432 LABEL/CASE/H RJA513324-001V01 USA/Canada 1 AC C
130 1015 1687 LABEL/A RJA512622-001V02 Common 1 AB C
N 131 1016 0436 LABEL/PLW RJA513547-001V01 Common 2 AB C
132 1015 3834 LABEL/CASE/J RJA513242-001V01 Common 1 AB C
N 133 1016 0425 LABEL/CASE/L RJA513244-002V01 Korea 1 AA C
134 1015 4880 LABEL/CASE/M RJA513349-001V01 USA/Canada 1 AA C
Singapore/Hong
N 135 1016 0431 LABEL/CASE/P RJA513323-001V01 1 AB C
Kong
N 136 1016 0434 LABEL/CASE/R RJA513350-001V01 Japan 1 AB C
N 137 1016 0424 LABEL/CCC CL791BA2 China 1 AA C
N 138 1016 3850 LABEL/CASE/S RJA513648-001V01 Common 1 AB C

ACCESSARY
1007 7057 CABLE/USB 01-361 Common 1 AK C
1014 2380 CABLE/MINI D-SUB 03-050 Common 1 BE C
N 1014 7075 REMOCON RRC9000-8601LC Common 1 CZ C
N 1014 7076 CARRYING BAG SCG791A01A Common 1 CD C
3719 5005 CABLE/VIDEO UJ0400#02-0 Common 1 AG C
N 1015 6508 CD-ROM CDZ585RB01A Common 1 AL C
1014 2384 CORD 5-AD0337 Japan 1 AW X
1014 2385 CORD 5-AD0339 USA/Canada/ 1 AV X
1014 2386 CORD 5-AD0340 Europe 1 AW X
UK/Singapore/
1015 0793 CORD AD-UK-01 1 BJ X
Hong Kong
1015 0795 CORD AD-AUS-01 Austarlia 1 BS X
1015 0796 CORD AD-KOR-01 Korea 1 BR X
1015 0797 CORD AD-CH1-01 China 1 BT X
1014 2391 PLUG MPR-1(B) Japan 1 AU X

Notes: N- New parts R- A: Essential

Q-Quantity used per unit B: Stock recommended
R-Rank C: Others
X: No stock recommended

- 53 -
13. Schematic Diagrams
Main PCB 1/7 (PW-BLOCK)

— 54 —
Main PCB 2/7 (VGA-INTERFACE)

— 55 —
Main PCB 3/7 (VIDEO-BLOCK)

— 56 —
Main PCB 4/7 (MEMORY, CONNECTOR BLOCK)

— 57 —
Main PCB 5/7 (DMD-INTERFACE)

— 58 —
Main PCB 6/7 (SUB CPU BLOCK)

— 59 —
Main PCB 7/7 (IP00C782 BLOCK)

— 60 —
Jack PCB (PWB-G790-C-3) Infrared PCB (PWB-G790-C-4)

Connector PCB (PWB-G790-C-7)

— 61 —
Key PCB 1/2 (PWB-G790-C-5)

— 62 —
Key PCB 2/2 (PWB-G790-C-6)

— 63 —
Ver. 1 : May. 2004
Correction of pages 32 and 33

Ver. 2 : Jun. 2004

Correction of pages 2, 3, 8, 12, 26, 27, 28, 29, 30, 33, 36, 37, 41, 42, 44 and 45

Ver. 3 : Sep. 2004

Correction of pages 12, 16 and 41

Ver. 4 : Jan. 2005

Correction of pages 47, 50, 51, 52 and 53

Ver. 5 : July. 2005

Correction of pages 47

CASIO COMPUTER CO.,LTD.

Overseas Service Division

6-2, Hon-machi 1-Chome

Shibuya-ku, Tokyo 151-8543, Japan