COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements
CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping
Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

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b) Calculate the critical length, L:

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b) Calculate the critical length, L:

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b) Calculate the critical length, L:

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b) Calculate the critical length, L:

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b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

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b) Calculate the critical length, L:

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b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl
b) Calculate the critical length, L:
, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

b) Calculate the critical length, L:

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b) Calculate the critical length, L:

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b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl
b) Calculate the critical length, L:
, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl
b) Calculate the critical length, L:
, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

b) Calculate the critical length, L:

, but not more than 40 in.aef ljsdflk;fjas;ldgjdlfg dflkgj dl;g dgdfls; g;dl gdfl

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water
Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used
On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition
api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :
-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin
T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se
Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.
An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years
PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD
direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.
External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in. 2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.
a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.

CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.
e) The criteria for continued operation is as follows:
i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.

COPPER : CU , THERMAL AND CONDUCTIVE

Copper alloys are metal alloys that have copper as their principal component.

An alloy is a combination of metals or metals combined with one or more other elements

CARBON STEEL = CARBON + IRON PLUS OTHER MANGNESE SILICON COPPER

API 510
ASME PCC-2, Repair of Pressure Equipment and Piping

Not alteration : the addition of any reinforced nozzle less than or equal to the
size of existing reinforced nozzles, and the addition of nozzles not requiring reinforcement.

External : ladder , platform , structure .,insulation , painting , coating ,alignment , hot spots ,weld with
attachments .weep holes normally remain opne , , also bulging , sagging , out of roundness

Fitness-For-Service (FFS) evaluation

A methodology whereby flaws and other deterioration/damage or operating conditions contained within a
pressure
vessel are assessed in order to determine the integrity of the vessel for continued service.

If any of the restorative work results in a change to

the design temperature, minimum allowable temperature (MAT), or maximum allowable working pressure
(MAWP),
the work shall be considered an alteration and the requirements for rerating shall be satisfied.
CUI :

-12 to 175 C for cs and low alloy steel

60 se 185 for austentic stainless steel

138 se 185 for duplex stainless steel

Suspected areas for CUI : near bozzles aand other penetrations , dish heads , damage insulation ,
manways , trap water

Test pressure : 1,5 of mawp stest/sdesign upto 19999

Test pressure 1.3 of mawp after 1999

If potable water is not available , consider using inhibar and water with mnimmum chloride level and ph
>10 used

On strean in lieu of internal : entry not possible ,cr less than 0.125 per yearrl greater than 10 years

PRD

direct spring-loaded pressure-relief valves, pilot-operated pressure-relief va

visua; : corrosion sign , material loss , deposits , inlet out let surface condition

api 653 ::
Roof plates corroded to an average thickness of less than 0.09 in. in any 100 in.2 area or roof plates with
any
holes through the roof plate shall be repaired or replaced.

a) For each area, the authorized inspector shall determine the minimum thickness, t2, at any point in the
corroded
area, excluding widely scattered pits (see 4.3.2.2).
b) Calculate the critical length, L:
, but not more than 40 in.

e) The criteria for continued operation is as follows:

i) the value t1 shall be greater than or equal to tmin (see 4.3.3 or 4.3.4), subject to verification of all other
loadings
listed in 4.3.3.5;
ii) the value t2 shall be greater than or equal to 60 % of tmin; and
iii) any corrosion allowance required for service until the time of the next inspection shall be added to tmin
and
60 % of tmin

T min = 2.6(h-1)dg/se

Temp embritlement occue 371 se 577 in low alloy stell.