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An evolution in

material handling

The growth of reachstackers and the new industry standard


Five Generations of Reachstackers

1985 1989 1995 2000 2002 2014


1st Generation 2nd Generation 3rd Generation Rough Terrain 4th Generation Gloria
CC DC DRD RTCH DRF
DRG

4,000 Kalmar 5,000 Kalmar


Reachstackers Reachstackers
The reachstacker advantage

 Ability to stack multiple rows deep and multiple levels high

S5 reach S6HC reach


5 high 6 high
3 deep 4 deep
Can Pick a Container from Any Angle
The reachstacker advantage

 The S5 have 23’ (7,0 m) reach and LC of 6-30’ (2-9 m) – can reach to 2nd rail

 S6HC have 28’ (8,5 m) reach and LC of 9-37’ (3-11 m) – can reach to 3rd rail

 Loading and unloading of 1 – 3 tracks from 1 side “reach over”

13-16ft 13-16ft
(4-5 m) (4-5 m)
The reachstacker advantage

 “Long Nose” 5,25ft (1,6 m)  “Folding Legs” 5,25ft (1,6 m)


 Negative lift  Negative lift + Standard Handling

 Barge handling
 Increased stacking height laterally
 S6HC long stroke very useful
The reachstacker advantage
 An endless array of attachments to conquer any material handling requirement

Forks

Slinging loads

Dumping Ability
Plate Grapples
Magnet
Attachments
Pipe Clamps
Model Nomenclature
 “S” Model (DRG450-65S5)  “A” Model (DRG450-65A5)

 “C” Model (DRG450-65C5)  “Z” Model (DRG450-65Z)


Support Jacks

 DRG450-65S5XS
 Increased capacity on 2nd, 3rd or 4th row
83,700 lbs.
(90,300) lbs.

99,200 lbs.
46,200 lbs.
(63,900) lbs.
Model Nomenclature
X model = Extra capacity 2nd / 3rd row
DRG450-65S5 DRG450-65S5X

35,200 lbs. 46,200 lbs.

70,500 lbs. 83,700 lbs.

99,200 lbs. 99,200 lbs.


Model Nomenclature
S5 (9’6”) vs. S6 (8’6”)
DRG450-65S5 DRG450-65S6

Longer 6
5 5 5
Boom
5 5 5
4 4
4 4
3

8’6” 9’6” 8’6” 9’6”


Model Nomenclature
S6 (8’6”) vs. S6HC (9’6”) - HC Model = High Cube
DRG450-65S6 DRG450-65S6HC

6 6 6 6
5 5
5 5 5
4
4 4 4
3

8’6” 9’6” 8’6” 9’6”

4 Rows
Reachstacker Overview
Gloria product range – wider and deeper

 The S-range (empty toplift) 2 models

 The S-range (laden toplift) 17 models

 The SBH-range (toplift - barge) 4 models

 The C-range (railroad) 10 models

 The A-range (tool carrier) 6 models

 The Z-range (lift hook) 9 models

 Special combinations upon request


Ergonomic Joystick
Slightly canted and molded to fit the
operators natural arm position and grip.

Gear shifter
button
Fully Adjustable
Steering Column
• * Front to back
• * Side to side
• * Telescoping
LED Illumination
Vibration resistant and a lifespan up to 30,000 hours

Easy to read twist lock indication


Full color / adjustable
dash display
Providing the operator with vital statistics
instantaneously in an intuitive and easy to read manner

8 – 10 user
menu’s
Clean Efficient Hydraulics = Lower Costs

Hydraulic
Accumulators
Variable Piston
Pumps
Split Hydraulic
Tanks
Large Return
Brake Oil Filters
Filter (2x10 um)
(1x5 um)

Low pressure
Fine Filter
Duel Hydraulic (1x5 um)
Oil Coolers
Powertrains
 Kessler Drive Axles with oil-cooled wet disc brakes
 Tier 3 Engine: Cummins QSM-11-C350 (350-372hp) / (1,350 lbf) / 660 ci
 Transmission: ZF 5WG-261 (5 gears forward / 3 gears reverse) *

 Tier 4 Final Engine: Volvo TAD1171VE (360hp) / (1,317 lbf) / 661 ci


 Transmission: ZF 5WG-261-LU (5 gears forward / 3 gears reverse / *Lock-Up)

 Tier 4 Final Engine: Volvo TAD1172VE (388hp) / (1,430 lbf) / 661ci


 Transmission: ZF 5WG-311-LU (5 gears forward / 3 gears reverse / Lock-Up)
Service and support
Service and Support

 Simplified Electronics and Improved Can-Bus system

 Self diagnostics with easier to read screens

 Relays and Diodes are eliminated

 Fewer wires an hoses

 Smart Sensors for fluid levels

 Extended service interval

 Many ground level checks

 Daily light check available in start up feature


DRG Electronic system

 New developed Kalmar Electrical


Control System.

 Common platform

 More intelligent and stable

 More standard features

 Improved diagnostics

 Improved and reduced number of


electronic components

 New improved segmented wirings,


covered with protective hoses

 New connectors
DRG Electronic system

 Redundant Can-bus
Onboard Diagnostics
See the fault not the symptom

 See detailed error codes in the dash


display.

 Error code 1/M6570-5 for example  A fault is represented as an error


means there is an open circuit to the code containing the device number
heat fan. Before you had to check (AAA in the picture above),
the fuse, fan control, cable and fan component number (BCCCC-DD)
to locate this fault. and type of error (E)
Improved maintenance & service intervals

 First machine service 500 h

 Working hydraulics (return line - with oil sample) 4 000 – 10 000 h

 Engine (without / with oil sample) – Volvo (new platform) 1 000 – 1 500 h

 Engine (without oil sample) – Cummins 500 h

 Transmission ZF (oil) 2 000 h

Drive Axle
NEW Standard
Standard Warranty

Warranty

2 years or 4,000 hours


New Industry leading Features and
Options on Gloria
ECO Driving Mode (EDM)
Three different driving modes

ECO: Optimized for best fuel efficiency Lowest20%


running cost
less
- Reduced RPM
- Reduced Torque
- Reduced lifting/lowering speeds
- Reduced drive speeds 11 – 12.5 mph
Normal: Standard setting Increased Profitability
- Reduced RPM 10% less

- Reduced Torque
- Reduced lifting/lowering speeds
- Reduced drive speeds 12.5 – 15.5 mph

Power: Optimized for high productivity Increased


Productivity
“Maximum acceleration & Handling”
- Full RPM
- Full Torque
- Full lifting/lowering speeds
- Full drive speed
Auto Start/Stop
* Automatically deactivates idle machine
* Minimizes emissions
* Extends the life span of components
Reverse Aid /
Warning System
* Large in cab display
* 4 ultra sonic rear sensors
* Adjustable warning zones (20” up to 29 feet)
Tire Pressure Monitoring
* Real-time updates in dash display
* Individually controlled via Bluetooth sensors
* Increase fuel efficiency
Soft Landing
 *Slow down Sensor

 * Softens load lowering

 * Reduces Product and container


damage
Super Gloria
Over 220,000 lbs!
And now a 286,600 lbs
machines on order!!
DRG 1000-92 Z HC X: 100 T / 220.000 lbs
*198’
Wheelbase 9,25 m / 364” **198’ *160’
Weights 105 T / 231.000 lbs **160’
*220’
**253’
DRG 1300-92 Z X: 130 T / 286.000 lbs *132’
*242’ **132’
Wheelbase 9,25 m / 364”
**275’
Weights 120 T / 264.000 lbs
*286’ *110’
**264’ **110’

Capacities in klbs (slow speed)


Capacities in klbs (extra slow speed)
*100’
**100’
Applications

Precast
Steel Coils Structural Steel Pipe
Concrete

Wind Blades
Steel Slabs Waste Vaults Rail Sections Towers
Hubs
Industrial equipment to look for

Rail
Crawler
Mounted
Cranes
Cranes

Rubber Rough
Tired Terrain
Cranes Cranes
Cab Comparisons
EGO Cab Spirit Delta

Good visibility but restricted due to boxy


Increased Visibility & Reduced Sound
design.

Dual Wiper (High Capacity) Single wiper cleans less surface area

New Ergonomic Joystick(F/R & Horn) Old design similar to competitors

Fully adjustable steering column:


Side to side tilt, telescope, Old design forward / backward tilt
forward/backward tilt

Fully adjustable power control panel and Manually adjustable with only minor
steering column adjustments

Adjustable comfort pedals Stationary pedals


Large full color display Smaller monotone display
Cab Comparisons
DRG450-65S5 DRF450-65S5

ECC (Air Conditioning): Standard ECC (Air Conditioning): Standard

Heater: 10kW = 34,100 Btu Heater: 9.6kW = 30,155 Btu


13% more heat capacity

AC Condenser: 14kW = 47,700 Btu AC Condenser: 6.6kW = 22,600 Btu


211% more cooling capacity

17,657 Feet³ / hr. filtered air capacity 17,057 Feet³ / hr. filtered air capacity
With Micro filter
Efficiency Comparisons

DRG450-65S5 DRF450-65S5
1990 Max RPM 2250 Max RPM
• Better Fuel Economy • 1900 – 2250 is the worst for fuel economy
• Eliminated worst efficiency ranges
ZF 5 / 3 gear Transmission with No Overdrive gear
Lock-Up • Less efficiency
• Gear 3 / 4 / 5 Forward
• Gear 3 Reverse
• Better for efficiency
EDM (ECO Driving Modes) No ECO Drive Modes
• Customer picks a balance of
efficiency / performance
Start / Stop Function Stop function only
Spreader Features

 2 Hydraulic Lines and control wires to spreader


 Fewer chances of leaks
 Less weight carried in boom and spreader
 Performance advantage in cold weather
 Competitors use up to 8 hydraulic lines

 Chain Drive Standard (Cylinders optional)


 Less weight
 Even Extension/Retraction
 Cylinders tend to be uneven especially in cold weather

 Rotation and Brake Motors


 Twin Drive rotation motors
 Twin Brake motors
Spreader Features

 Can Bus Controls


 Fully integrated with chassis
 No integration issues with spreader
 Full redundancy
 Broken wire does not shut down the spreader
 No Bad connections due to corrosion, water, frost or cold
 No Expensive independent control box

 +/- 5 degrees of side tilt


 Most competitors have +/- 2 degrees which is not enough

 4 Full Lifting Eyes


 Good for slinging loads or maintenance
Kalmar Gloria Reachstacker continues to
out performs the industry!
 Unlike counterbalanced forklifts heavier isn’t always
better
 More fuel consumed
 More tire wear
 Does NOT mean higher capacity

 Cycle times are important to customers


 More speed / more loads handled
Performance Comparisons

DRG450-65S5
15.5/13.0 mph travel speed
No Downrate for Powered Pile Slope!

RS 45-31
15.5/12.4 mph travel speed
Deduction for Powered Pile Slope
approx. 2,000 lbs.

TS9972
14/13.3 mph travel speed
“Contact factory for capacities, stacking heights, and
unit weights if optional power pile slope is added”.
Gloria weighs less does more than Taylor!
(Let’s talk about efficient design)

 Gloria DRG450-65S5
 99,200 lbs. 5 high first row Machine Weight 153,220 lbs.

 Taylor TS9972
 90,400 lbs. 5 high first row Machine Weight 158,400 lbs.

Gloria carries 8,800 lbs. more but weighs 5,180 lbs. less!

Customer Benefit
 Stacks heavier loads higher with lighter machine
 Tire wear and fuel economy improve
 There is over 2.5 tons less load on the tires and every move
Gloria weighs less does more than Hyster!

 Gloria DRG450-65S5
 99,200 lbs. 5 high first row Machine Weight 153,220 lbs.

 Hyster RS 45-31
 95,000 lbs. 5 high first row Machine Weight 159,174 lbs.

Gloria carries 4,200 lbs. more but weighs 5,954 lbs. less

Customer Benefit
 Stacks heavier loads higher with lighter machine
 Tire wear and fuel economy improve
 There is over 2.9 tons less load on the tires and every move
Personal Proximity System Gloria Top 10
Tire Pressure Monitoring
Points to talk
Reverse Aid Warning
Start & Stop System about!
CAN-bus System (diagnostics)
Extended Service Intervals/Warranty

ECO Drive Modes

All LED Lighting

EGO Cab

Kalmar Does More With Less


Productivity & Performance !
Get information and literature!
 Three brochures available for order or download
 DRG420-450 Sales Brochure
 DRG420-450 Technical Brochure
 DRG420-450 Features & Benefits Brochure

 Available Online at:



www.kalmarusa.com

 Product Net

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