400W Subwoofer Mini Hi-Fi System FWM653

-/55/77/BK

�
CONTENTS

Technical specification ..................................................................1-2 AMP Board

Version variation ...........................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Block diagram.................................................................................3-1
Wiring diagram...............................................................................4-1
Disassembly diagram............ ................................................5-1..5-2
Tuner board
Circuit diagram..........................................................................6-1 Exploded view diagram................................................................12-1
Layout diagram..........................................................................6-2
Circuit diagram..........................................................................9-1
Layout diagram...................................................................9-2..9-3
CD board
Circuit diagram........................................................................10-1
Layout diagram...............................................................10-2..10-3
MCU Board
Circuit diagram........................................................................ 11-1
Layout diagram............................................................... 11-2..11-3

Main board
Circuit diagram..........................................................................7-1
Layout diagram...................................................................7-2..7-3

Front board
Circuit diagram..........................................................................8-1
Layout diagram...................................................................8-2..8-3

© Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by LX 1024 Service Audio Subject to modification 3141 785 35320

Version 1.0
 1-2

TECHNICAL SPECIFICATION

Sound line in -MP3 link

• Total Sound Power (RMS): 400 W • USB: USB host
• Output power (RMS): 4x60W/ch + 160W • Microphone: Dual Microphone sockets
• Sound Enhancement: MAX Sound, Dynamic Bass • Other connections: FM Antenna, MW Antenna
Boost 3 steps, Incredible Surround, Digital Sound
Control 4 modes, Virtual Ambience Control Convenience
• Output Power: 6500W PMPO • Alarms: CD Alarm, USB alarm, Radio Alarm, Sleep
timer
Loudspeakers • Clock: On main display
• Number of Loudspeakers: 3 • Display Type: LCD
• Main Speaker: 2" tweeter, Bass Reflex Speaker • Karaoke: MIC volume, Echo control
System, 5.25" woofer
• Subwoofer driver: 8" woofer Accessories
• Subwoofer type: Passive • Remote control: 36-key with 2xAAA batteries
• User Manual: Spanish, B-Portuguese
Audio Playback • Quick start guide: Spanish, B-Portuguese
• Loader Type: 3 CD Carousel • Guarantee booklet: Global version
• Number of Discs: 3 • Included accessories: FM/MW Antenna, Batteries
• Playback Media: CD, CD-R, CD-RW, MP3-CD, for remote control, *Flat pin adaptor, AC Power
WMA-CD Cord
• Disc Playback Modes: 40-Track Programmable, • Cables: MP3 line-in cable
Repeat/one/disk/program, Shuffle Play
• USB Direct Modes: Play/Pause, Stop, Previous/ Dimensions
Next, Fast Backward/Fast Forward, Repeat, • Set dimensions (W x H x D): 269 x 310 x 352 mm
Shuffle, Delete • Subwoofer dimensions (W x H x D):
260 x 310 x 426 mm
Tuner/Reception/Transmission • Packaging dimensions (W x H x D):
• Auto digital tuning 1085 x 498 x 367 mm
• Station presets: 40 • Weight incl. Packaging: 23.5 kg
• Tuner Bands: MW, FM Stereo • Speaker Depth: 292 mm
• Tuner Enhancements: Auto Store, Easy Set (Plug & • Speaker Height: 310 mm
Play) • Speaker Width: 209 mm

Connectivity Power
• Audio Connections: RCA Aux in, 3.5mm stereo • Power supply: 100-240VAC, 50/60Hz
•

VERSION VARIATION

Type /Versions: FWM653

Service policy /55 /00 /77 /BK /93 /94 /98

Board in used:

MAIN BOARD C/M C/M C/M

TUNER BOARD C/M C/M C/M
AMP BOARD C/M C/M C/M
FRONT BOARD C/M C/M C/M
CD BOARD C/M C/M C/M
MCU BOARD C/M C/M C/M

Type /Versions: FWM653

Features Feature diffrence /55 /00 /77 /BK /93 /94 /98
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair
-- Used
 1-3

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50:

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50:

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071

DUT
DUT LF Generator L
L e.g. PM5110

R
R
S/N and distortion mete
S/N and distortion meter e.g. Sound Technology ST170
e.g. Sound Technology ST1700B

LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
 1-4

SERVICE AIDS

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
 2-1

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!

1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability

playability N
ok ?

Play a CD
for at least 10 minutes

check playability

playability N
ok ?

add Info for customer Exchange CDM

"SET OK" 2

return set

1 - 4 For description - see following pages

 2-2

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint 10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
“Cleaning Solvent

The actuator is a very precise mechanical component and

may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.

• playback of all these tracks without audible disturbance

playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which

informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing

is under responsibility of the Regional Service Organizations.
 3-1 3-1

BLOCK DIAGRAM

TUNER LCD RC
SI4730 OR ET8862Q& KEY SENSOR 3CDC
TUENR PART
PACK 3CD LOADER

RC5/RC6 CODE
3CDC
DRIVER IC MOTOR DRIVER
IIC
TDA7073A BA5826
PICK UP

8M SERIAL CONTROL DATA MOTOR

FALSH
EN25T80 CD SERVO
BU9543

MCU
16M SDRAM BX8804
128pin QFP CD PCM

CD L/R
BCK,LRCK,
DATE AMP
FHL
USB/SD TDA8922CTH
PCM MUX ADC FHR
,DATE 74LVC157 PCM WM8782

2 X 50W

MUL-L/R
TUNER L/R

FL
IIC
MAIN L/R TDA8922CTH
INPUT FUNCTION IC
MP3 LINE TDA7468D FR

2 X 50W
INPUT
AUX

TDA8920CTH SUB

MICRO INPUT
PHONE
 4-1 4-1

WIRING DIAGRAM

USB BOARD USB 2P/200MMCN551 TO

CON1 3CD
OPEN/CLOSE
3CDC
4P/220MM CD BOARD
CW104 TO CN904 5P/200MM（AA）
CN504 TO CON2 3CD LOADER

6P/200MM
CN505 TO CD MOTOR
MCU BOARD PICK UP
28P/80MM(AA)
CW101 TO CON589 MOTOR

16P/170MM（AA）
CN501 TO CD RF

CN602 TO CON521
14P/180MM（AB）
CN901 TO CW1

6P/120MM
18P/130MM（AA） 5P/150MM FHL
3CDC KEY CN603 TO CW101 CN607 TO CW105
FHR
4P/220MM（AA）
CN906 TO CN907 8P/120MM 2*50W
CN903 TO CON301

KEY BOARD MAIN BOARD 8P/150MM

CN611 TO CON302
4P/150MM
CN903 TO J6 FL

4P/150MM FR
CN912 TO CN913
2*50W
MP3
6F (BLACK)

LINE
10P/120MM（AB）
5P 150/330MM（3+2P） CN607 TO CW105
CN904 TO CN609/CN612
TUNER SUB
MICRO MICRO SI4730 OR
PHONE TUENR
PHONE POWER SUPPLY PACK AMP BOARD 1*200W
AC CORD
 5-1 5-1

DISMANTLING INSTRUCTIONS

Dismantling of the CDC Module and Front Panel

1) Loosen 4 screws to remove the Cover Top of the set. 5) Loosen 2 screws A and 2 screws B to remove the CDC
Module as indicated.
2) Loosen 3 screws to remove the Panel Left and 3 screws to
remove the Panel Right of the set. 6) Remove 2 screws at the bottom to separate the
Front Panel Assembly from the Plate Bottom.
3) Slide out the CDC Tray as shown in the diagram below with
the help of a flat head screw driver.
Front View CDC

B B

Sliding Out The CDC Tray

Remove CDC Module

4) Remove the Cover Tray CDC as indicated.

Remove Cover Tray CDC

 5-2 5-2
Dismantling of Rear Portion

1)Remove 3 screws C as indicated to loosen the Tuner Board.

2)Remove 5 screws D and 4 screws J as indicated to loosen the Main Board.
3)Remove 4 screws E and 4 screws I as indicated to loosen the Amp Board.
4)Remove 3 screws F as indicated to loosen the Bottom Cabinet.
5)Remove 4 screws G as indicated to loosen the fan.

E G
D

Dismantling of the PCB Board

1)Remove 27 screws K&L as indicated to loosen the KEY1&2 Board.

2)Remove 2 screws M as indicated to loosen the USB Board.

L
M
 6-1 6-1

CIRCUIT DIAGRAM - TUNER BOARD

 6-2 6-2

LAYOUT DIAGRAM - TUNER BOARD

 7-1 7-1

CIRCUIT DIAGRAM - MAIN BOARD

 7-2 7-2

PCB LAYOUT - MAIN BOARD

TOP SIDE
 7-3 7-3

CIRCUIT DIAGRAM - MAIN BOARD

BOTTOM SIDE
 8-1 8-1

CIRCUIT DIAGRAM - DISPLAY/KEY BOARD

KEY1

KEY3

KEY0
C9065 4N7

R947
C9013

R964

0R
R9023 10K 0.47/50V C9017

0
MIC-OUT

R913
5
R9007 C9009 470N R9026 1K 10U/16V SW921
SW901 SW911

CN936
6 4
VCC10V
CN908 2K7

AGND
R9011
POP
STOP

12
VR901 C9014

390
R9025

390
DISPAY
6 R9009 2K7 Q971 50K x2 100P
C9007 10K
330K BC857B

390
10P

R948
AGND

510 R915
R965
5 L9005
SW912
L9001 SW922 SW902
FB1k FB1k C9003 2U2

USB SOCKET
TECHNO
7
USB BOARD

510
SLEEP/TIME
TUNER
Q972 AGND
L910
R9003 CN905 C949

R9005

R966

R949
BC847B

R9001

C9005

R916
510
2

56K
10uH(1.15Ω)

1K
SW913
2K2 100N

C9001

R9013
R9015
47K
SW923 SW903 6

47R
V+

100P

TO MCU
USB-VCC

1N
4
D-

47R
3 USB RECORD

D+
3
D+

5 43 21
560
R9017

560
MP3 LINE/AUX CLOCK 2 1
R9024 10K V- C961 D-

R967
1 2
4

560
3

R941
5
USB-G

R955
VCC10V SW905 SW914 220U/10V 4

L9003
SW904 5USB-G2
1 R9021 CN904
R978 R979 FB1k 1K R976 R977

820
MODE

R942

820
DISC

820
HP JACK(3.5mm TC38-103-01) MAX SOUND

VCC10V
10K 10K D901 15K 15K

R956
SW906

R946
SW915
R9037

SW910
1N4148
NC

Q975 Q974 PROG USB

DBB
NC
R9038

BC847B

1k
BC847B

R943
R9040

1K
1K
CN910
1K

R957
MIC-DET
C9011 R9019 SW919
SW916
HEADPHONE

R960
SW907
6
Q970 1UF 1M POWER
OPTIMAL

1K2
BC847B PLAY/PAUSE

1K2
1K2
5
R9042 AGND AGND

R944

TO MAIN
LIN-IN-R

R958
1K

CON904
R9010 C9010 SW920 SW917
7

1k5 R961
2
R9008 2K7 470N 3 1
SW908
JAZZ
3

DSC1

1k5
VCC10V 2
2
2K7 VR902
NEXT 1

R959
CN909 R9036 50K x2 SW924 SW918
3
C9008

1k5
330K

R945
LINE-IN-L

1000P
R968

C904

1000P
SW909

C903
6 10P USB DELETE
AGND VR903 DISC CHANGE 4
1 ALUUM/PRESET+
5
L9002 L9006 R9004 C9004 Q981 VOL+IN

2k2
BC847B 2

R973
2k2
1
FB1k FB1k 2K2 2U2 BC857B 3
SW929
Q982 VOL-IN

R9012
7

R9018

R969
SW926

47R
ALBUM/PRESET-

1K
2 HP JACK(3.5mm TC38-103-01)
R9014

DSC2
C9002

R9006

C9006

C968
47R

C967

3K6
100p

56K

R9002
1N

100P 100P

3K6
3

R974
47K SW925

R970

VCC10V
4

KEY0
SW927
PREVIOUS
VCC10V J18 DGND-I DGND-I
1 L9004 0R OPEN/CLOSE

FB1k R9022

5K6
1K Q983
HP JACK(3.5mm TC38-103-01)

DGND-I

DET
GND
BC847B SW928

R971
D902
1N4148
DSC3
R9020
C9012

Q984
1M
1UF

CN911
AGND BC847B DGND-I
DGND-I

5 3 1
4 2
AGND
C902 104
R906 56K

CN914
R907 91R
1K

1K

1R

4 2
5 3 1
R909
R908
R905

VCC10V
KEY0
R904 220R

DGND-I
LCD-CLK

DET
GND
64

63

62

61

60

59

58

57

56

55

54

53

52

51

50

49
SEG31

SEG30

SEG29

SEG28

SEG27

SEG26

SEG25

SEG24

SEG23

SEG22

SEG21

SEG20

220R
NC

NC

NC

NC

R910 1 48
SERIAL CS SEG19

LCD-DATE
2
RD SEG18
47 R917 1K 27
R918 1K MIC-DET

15
3 46 26 15
R911 220R WR SEG17 MIC-DET
R919 1K VOL-

14
4 45 25 VOL-O
14
DATE SEG16
R920 1K VOL+

13
5 44 24 VOL+O
13
VSS SEG15
R921 1K J4 0R KEY3

12
6 43 23 KEY3
12
OSC1 SEG14
R922 1K L919 10uH(1.15Ω) KEY0

11
7 42 22 KEY0
11
VDD SEG13

TO MCU
R923 1K L918 10uH(1.15Ω) KEY1

10
8 41 21 KEY1
10
VLCD SEG12
9 IC901 40 R924 1K 20 GND-D
L916 10uH(1.15Ω) 9 GND1

9
IRQ SEG11
ET8662Q R925 1K L913 10uH(1.15Ω) LCD-DATD
47U/16V

10 39 19 LCD-DATE
8

8
BZ SEG10
C909

11 38 R926 1K 18 L915 10uH(1.15Ω) 7 LCD-WR

7
C901 470P

BZ1 SEG9 SERIAL

R927 1K L914 10uH(1.15Ω)

LCD901
12 37 17 6 LCD-CS
1K

LCD-CLK

6
T1 SEG8
13 36 R928 1K 16 5 DATA-OUT

5
DAT-OUT
D905

T2 SEG7
14 35 R929 1K 15 L912 10uH(1.15Ω) 4 REMOCON
R912
2V7

4
T3 NC REMOTE-INT
15 34 R930 1K 14 VCC10V L911 10uH(1.15Ω) 3 GND2

3
COM0 NC 3V3
R931 1K L917 10uH(1.15Ω) VDD3V3
COM2

COM3

COM4

COM5

COM6

COM7

16 33 13 2
SEG0

SEG1

SEG2

SEG3

SEG4

SEG5

SEG6

2
COM1 NC 3V3
NC
18 NC

NC

R932 1K 12 1 NC

1
R933 1K
17

19

20

21

22

23

24

25

26

27

28

29

30

31

32

11
R983 CN901
R934 1K 10
100R
R935 1K 9 L902

TO MAIN
R954 R914
R936 1K 10uH

STAND-BY
8
330R 330R R951
R937 1K R953
7 10K

1 3 5
ECO
100R BLUE DIM

2 4
R938 1K 6 CPU/VCC
Q903 R963 D914

47U/16V
VCC10V
R939 1K D904
MMBT80502R2
5
L927

100N
WHITE ECO_POWER
R940 1K 4

5V1
100MHZ/80R CN903
Q901

330R
R901 1K 3 Q909
R9103
R902 1K PMBT3904 PMBT3904
2 4K7

C906

C907
GND-D

D903
GND R962 1K2
R903 1K 1 DIM
R980
47U/16V

R981
10K
C956

Q9101
D917
C955
100N

3V9

PMBT3904
C905 C957
47U/16V 1UF

IR901
R900 FM-6038TM2-5A
V+
V-
IP

47R
2
3

3V3 REMOTE-INT
47U/16V
C954
C948
100N
 8-2 8-2

LAYOUT DIAGRAM - DISPLAY/KEY BOARD

TOP SIDE
 8-3 8-3

LAYOUT DIAGRAM - DISPLAY/KEY BOARD

BOTTOM SIDE
 9-1 9-1

CIRCUIT DIAGRAM - AMP BOARD

 9-2 9-2

LAYOUT DIAGRAM - AMP BOARD

TOP SIDE
 9-3 9-3

LAYOUT DIAGRAM - AMP BOARD

BOTTOM SIDE
 10-1 10-1

CIRCUIT DIAGRAM-CD BOARD

 10-2 10-2

LAYOUT DIAGRAM-CD BOARD

TOP SIDE
 10-3 10-3

LAYOUT DIAGRAM-CD BOARD

BOTTOM SIDE
 11-1 11-1

CIRCUIT DIAGRAM-MCU BOARD

 11-2 11-2

LAYOUT DIAGRAM-MCU BOARD

TOP SIDE
 11-3 11-3

LAYOUT DIAGRAM-MCU BOARD

BOTTOM SIDE
 12-1 12-1

SET EXPLODED VIEW