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Document Title
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
TABLE OF CONTENTS
LIST OF TABLES .......................................................................................................... 5
LIST OF FIGURES ........................................................................................................ 5
1 INTRODUCTION ................................................................................................. 6
Objective ....................................................................................................................... 6
References ................................................................................................................... 7
Building/Offices ........................................................................................................... 8
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
5.5 Nozzle Calculation Summary; Refer to Appendix D for Vendor Data ................... 19
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
LIST OF TABLES
Table 5-1: Calculation Table Summary ................................................................................... 14
LIST OF FIGURES
Figure 3-1: Foam Tank ............................................................................................................ 11
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
1 INTRODUCTION
This document is to provide the basic design information required to engineer the Duport
Midstream Company Limited 2,500 BPD Crude Distillation Unit and 1,400 BPD Naphtha
Stabilizer Unit to process crude into the following products at their facility near Benin
City in Edo State, Nigeria:
The simulation model comprises the Full Well Stream (FWS) from Otien-1 into HP
separator, separating into Gas phase and total liquid phase (oil + water). The oil and
water produced are channeled to the feed stock tank.
The LP gas received are boosted in the booster compressor as to meet the downstream
HP gas pressure. The total is comingling before sending to Gas Processing Facility
(GPF).
The gas produced shall be further treated at the Gas Processing Facility (GPF). Dry gas
from GPF is distributed into export pipeline, CNG plant, and Fuel Gas System, at
24MMscfd, 15MMscfd and 5MMscfd respectively.
This report provides the outcome of HYSYS simulation heat and material balance for
the scope limit and export gas hydraulic analysis.
Objective
The fire water demand calculation is aimed at achieving the following:
2. To establish the demand for each zone and identify the largest/highest
demand
4. To ensure the overall safety of the Duport refinery is cover for fire water
suppression system
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
References
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
2 BASIS OF DESIGN
General
This analysis will be based on the Codes and Standards as required by relevant NFPA
13, 14, 15, 16, 20; IP 19D; API publ. 2021, 2030; BS EN 1284 Guidance., and Exxon
Mobil GP 70-01-07
Based on these considerations the fire water and foam water demand shall be calculated
for the single Fire Zone worst case.
Application rate
The following specific discharge densities shall be adopted (IP Part 19D.3 Table D.1):
Product Tanks: 10.2 lit/min/m2 for reference tank and 6.1 lit/min/m2 for
adjacent tank(s).
Building/Offices
Hydraulic calculations shall be used to design the distribution system. The water
maximum velocity of 6 m/s (NFPA 20, 2016, A.4.16.6) shall be considered in the line
size calculation on the distribution area.
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
The following systems and equipment operating on supply of firewater or foam water:
Hazen-Williams Equation shall be used to determine pressure drop which states thus:
(NFPA 15-1996,5-5.1.1)
. .
DP . . ;DP< 0.5psi/100ft
.
V ;3ft/s<V< 15ft/s
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
The fire water system requires a minimum of 7 barg feeding pressure at all points.
However, the fire water pumps shall discharge at 10 barg as to meet the most remote
nozzle or monitor within the network. (NFPA 13, A-10.2.2.1; NFPA 14, 5-7)
Hose reel system will be designing to provide firewater in the administrative building of
the Duport refinery. The spray water system will be supplied from the firewater system.
Fire hydrant system will be provided on firewater network (or ring main) round the facility
with branches line to all system to be protected. Foam-water monitor / water monitor shall
be appropriately spaced around the tanks, separators and other risk areas within Duport
refinery. Monitors are essentially designed and installed for providing pressurized fire
water for surface cooling and firefighting. This shall form the main approach to fight fire
on Duport refinery.
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
Gas Turbines
Tank (2)
Waste Water
GA Processing plant
Tank
Pump
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
Modular Refinery
Pump
Security Accommodation
Medical Bay
Fire Station
Workshop
Tank
Gantry
Tank
Zone (H)
The hazardous equipment included in this fire zone is:
Kitchen
Reception
Admin Offices
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
Each zone has been treated as an independent fire risk area due to the physical separation
of equipment (safety distances).
ZONE B
Gas Turbines PP FW 300 P.A 4.1 74
Tank (2) PP FW 41 P.A 6.1 15
Waste Water PP FW 192 P.A 6.1 47
ZONE C
Oil Pump (3)
GA Processing
368.8
Plant PP 6.1 135
P.A
Tank
Pump FW
ZONE D
Modular PP FW 1058 P.A 4.1 260
Refinery
Pump
Metering PP FW 127 P.A 4.1 31
Station
ZONE E
Security PP FW 160 P.A 4.1 39
Accommodatio
n
Medical Bay PP FW 160 P.A 4.1 39
Fire Station PP FW 230 P.A 4.1 57
ZONE F
Lab and Office Pp\P FW 372 P.A 4.1 92
(2)
Workshop PP FW 750 P.A 4.1 185
ZONE G
Gantry PP FW 118 P.A 6.1 43
Tank PP FW 21 P.A 6.1 8
Parking Bay (2) PP FW 80 P.A 6.1 29
Guard House PP FW 22 P.A 4.1 5
(2)
ZONE H
Kitchen PP FW 35 P.A 4.1 9
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
LEGEND
PP = Production Process
PT = Product Tank
NA = Not Applicable
FW = Fire Water
FM = Foam Water
DPK Tank 7 42 - - -
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
HFO Tank 9 27 - - -
HFO Tank 10 29 - - -
Slop Tank 11 18 - - -
TOTAL - - -
Zone A Maximum Demand - - 678
Gas Turbines 74 - - -
Tank (2) 15 - - -
Waste Water 47
TOTAL 138 - - -
Zone B Maximum Demand 114 23 272
Oil Pump (3)
GA Processing Plant
135 - - -
Tank
Pump
TOTAL 135 114 23 -
Zone C Maximum Demand - - 272
Modular Refinery
260 114 23 -
Pump
Metering Station 31 - - -
TOTAL 291 114 23 -
Zone D Maximum Demand 428
Security
Accommodation
39 - - -
Medical Bay 39 - - -
Fire Station 57 - - -
TOTAL 135 - - -
Zone E Maximum Demand 135
Lab and Office (2) 92 - - -
Workshop 185 - - -
-
366 - -
TOTAL
Zone F Maximum Demand - - 366
Gantry 43 114 23 -
Tank 8 - - -
Parking Bay (2) 29 - - -
Guard House (2) 5 - - -
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
A nozzle’s effectiveness is based on the size, shape, velocity, and distribution of its
droplets. From the BETE Catalog, a Fire Protection specific nozzle used for: Deluge
Protect offshore platforms, storage tanks, hazardous loading areas, and equipment bays.
The BETE Nozzle N-Type has the following characteristics;
Features
Simplicity of design
Clog-resistant
Male connection
Factory Mutual, U.S. Coast Guard, and Lloyd's Register approved models
Spray Characteristics
• Two spray cones: an outer, wide angle cone and a narrower inner cone combine to give
full cone effect
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
Based on Water Demand Flow Rates, different BETE N-Type has been specified. See
range below:
1 - 20 N1
21 - 40 N2
41 - 60 N3
61 - 80 N4
81 - 100 N5
>100 N6
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
Minimum
Flow Rate Flow Rate
FLOW Male Pipe Nozzle Number of Required
EQUIPMENT NAME @ 60psi @ 60psi
RATE Size Number 3 Sprinklers Number of
(GPM) (m /hr)
Sprinklers
Tank 1 265 1/2" N6 51.40 11.67 22.70 23
2
ZONE C (SUB-TOTAL) M 135
2
ZONE D (SUB-TOTAL) M 291
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
APPENDICES
Modular Refinery
1,058.20 4.1 4339 260 1146
Pump
Metering Station 127.00 4.1 521 31 138
2
ZONE D (SUB-TOTAL) m 1,185 4859 292 1284
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
SLOP TANKS
Slop Tank 11 5.40 126 23 4.1 257 47 304 80 18
Reference: IP Standard Part 19A.2.4.3.1 and A.2.4.3.2
REFERENCE:
1). Application rates: API 2030
ASSUMPTIONS:
1). No double jeopardy.
2). TANK 3 is on fire.
3). TANK 1,2,4,5,6,7 and 8 are adjacent tanks.
4). Half of adjacent TANK surface is exposed.
FOAM WATER REQUIREMENT FOR THE TANK ON FIRE AND SLOP TANK
Notes:
1) Minimum application rate for hydrocarbon storage tanks = 4.1 L/min/m2. (Ref: NFPA 11, 1998; 3-2.4.3).
2). Minimum application rate for equipment in a deluge zone = 6.5 L/min/m2. (Ref: NFPA 16, 1999; 4-3.2)
3). Foam-water solution contains 3% foam and 97% water. (Ref: NFPA 11, 1998; 2-3.2.5).
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B
APPENDIX C: Crude Storage Tanks Fire Water And Foam Demand Calculation
DETERMINATION OF MAXIMUM FIRE WATER DEMAND
(a) Water Demand For Cooling Adjacent Tanks and Foam Solution For Internal Tank Firefighting
(gpm) 2984
3
(m /hr) 678 0.00
(m 3/hr) gpm
Pump Flowrate (m 3/hr)@100% 338.80 1491.83
Note 4,5 Selected Pump Rate (m 3/hr) 341.00 1500.00
(c) Foam concentrate requirement:
LOADING
Min. foam conc. reqmt. = actual foam solution flow rate X induction rate X operating time TANK AREA GANTRY
but, induction rate =
operating time = % 3 3
highest foam req. = min 55 10
Therefore minimum foam conc. reqmt lit/min 1225.76 768
Add a nominal 3% foam loss in line = litres 2,023 230
litres 2,083.18 237
m3 2.08 0.237
Notes: m3 3.00 1.00
1). For the purpose of foam system demand, the covered (internal) floating roof tank
shall be considered to a fixed-roof (cone) tank for the same diameter. (Ref: NFPA 11 pg.10 3-4.1.1
2). Design time for water supply = 4 hours (Minimum). Ref. NFPA 16; 3-2.3
3). Type I foam (according to tender document) discharge outlet requires 30 minutes discharge time.
NFPA 11, 3-2.3.2.2
4). As per NFPA 20
5). Selected pump is at 50% capacity
DUPORT Energy Park Project
DMCL-IES-DEP-PRO-CAL-00003 Rev. B