Академический Документы
Профессиональный Документы
Культура Документы
SHAKER
TRANE Reply on Consultant Comments
SCG Electrical Comments: Compliance
1-Contractor to make all necessary coordination for electrical loads.
Noted
2-Control panel wiring diagram is missing Attached unit Wiring
diagram
3-Surge protection specs & data sheet are missing Multi stage compressor is
supplied
4-All safety devices rates, specs & data sheet are missing. Thanks to clarify
5-For item 2.8 Medium voltage motor control center with soft
starter controllers & P.F
correction to be supplied without any extra cost as it is mentioned in
specs. Comply
6-Wiring diagram for power, signal & control is missing Attached unit Wiring
diagram
7-Motor design requirements to be verified by contractor in Attached the Motor Specs
compliance sheet and data sheet
8-Submit motor electrical data sheet Attached the Motor Specs
and data sheet
9-Circuit breaker rate/size of AFD to be mentioned & confirmed by Attached the data and
supplier compliance for the soft
starter
Noted
Comply
Comply
Comply
Comply
Comply
Purge system is
built in Chiller
Comply, Will be
submitted shortly
Wiring Diagram
USA Duplex Centrifugal Chiller
Items: CDH-1
Qty: 1 Tags: CDH-1
12/19/2019 1:18:02 AM
W A R N IN G
H AZAR D O U S VO LTAG E!
D IS C O N N E C T A L L E L E C T R IC P O W E R IN C L U D IN G C A U T IO N
R E M O T E D IS C O N N E C T S A N D F O L L O W L O C K O U T
A N D T A G P R O C E D U R E S B E F O R E S E R V IC IN G . U SE C O PPER C O N D U C TO R S O N LY!
IN S U R E T H A T A L L M O T O R C A P A C IT O R S H A V E
D IS C H A R G E D S T O R E D V O L T A G E . U N IT S W IT H
V A R IA B L E S P E E D D R IV E , R E F E R T O D R IV E U N IT T E R M IN A L S A R E N O T D E S IG N E D T O A C C E P T
IN S T R U C T IO N S F O R C A P A C IT O R D IS C H A R G E . O THER TYPES O F CO NDUCTO RS.
F A IL U R E T O D O T H E A B O V E B E F O R E S E R V IC IN G
C O U L D R E S U L T IN D E A T H O R S E R IO U S IN J U R Y . F A IL U R E T O D O S O M A Y C A U S E
D A M A G E T O T H E E Q U IP M E N T .
* C O N N E C T IO N D IA G R A M S A R E A V A IL A B L E A T T H E W E B P A G E S H O W N IN T H E M E C H A N IC A L S P E C IF IC A T IO N S S E C T IO N O F T H IS S U B M IT T A L .
NOTES:
1 . D A S H E D L IN E S IN D IC A T E R E C O M M E N D E D F IE L D W IR IN G B Y O T H E R S . C H E C K S A L E S O R D E R T O D E T E R M IN E IF W IR IN G IS R E Q U IR E D F O R S P E C IF IC O P T IO N S .
2 . C A U T IO N - D O N O T E N E R G IZ E U N IT U N T IL C H E C K - O U T A N D S T A R T - U P P R O C E D U R E S H A V E B E E N C O M P L E T E D .
R E Q U IR E D
3 . A L L C U S T O M E R C O N T R O L C IR C U IT W IR IN G M U S T H A V E A M IN IM U M R A T IN G O F 1 5 0 V O L T S .
4 . A L L F IE L D W IR IN G M U S T B E IN A C C O R D A N C E W IT H T H E N A T IO N A L E L E C T R IC A L C O D E
( N E C ) , S T A T E A N D L O C A L R E Q U IR E M E N T S . O U T S ID E T H E U N IT E D S T A T E S , O T H E R
C O U N T R IE S A P P L IC A B L E N A T IO N A L A N D /O R L O C A L R E Q U IR E M E N T S S H A L L A P P L Y .
5 . E V A P O R A T O R A N D C O N D E N S E R F L O W S W IT C H E S A R E R E Q U IR E D . T H E Y M U S T B E F E A T U R E S S H O W N B E L O W A R E W IR E D T O L E F T H A N D
IN S T A L L E D A N D W IR E D T O T H E T R A N E P A N E L B Y T H E IN S T A L L IN G C O N T R A C T O R . C O N T R O L P A N E L . F E A T U R E S M A R K E D W IT H " ( 2 ) "
P U R C H A S E O F S W IT C H E S F R O M T R A N E IS O P T IO N A L . R E P R E S E N T 2 D E V IC E S A N D A R E W IR E D T O E A C H
6 2 W IR E S , 1 1 5 V A C C IR C U IT , S E P A R A T E P O W E R S U P P L Y IS R E Q U IR E D . M IN IM U M C O N TR O L PAN EL.
C O N T A C T R A T IN G A T 1 1 5 V A C - 2 .8 8 IN D U C T IV E 1 /3 H .P .( .2 5 k W ) A T 1 1 5 V A C O P T IO N A L .
7 2 W IR E S , 1 1 5 V A C C IR C U IT , S E P A R A T E P O W E R S U P P L Y IS R E Q U IR E D . C O N T A C T S
A R E N .O . C O N T A C T R A T IN G - 2 .8 8 IN D U C T IV E 1 /3 H .P .( .2 5 k W ) A T 1 1 5 V A C . TRACER O R O THER TRANE REMO TE
8 2 O R 3 W IR E S ( N .O . & /O R N .C .) , 1 1 5 V A C C IR C U IT , S E P A R A T E 1 1 5 V A C P O W E R S U P P L Y IS 12
D E V IC E ( C O M M U N IC A T IO N S IN T E R F A C E )
R E Q U IR E D . C O N T A C T S A R E N O /N C R A T IN G S - 2 .8 8 IN D U C T IV E 1 /3 H .P .( .2 5 k W ) A T 1 1 5 V A C .
9 2 - 1 0 V IN P U T C H IL L E D W A T E R R E S E T IN P U T O R
9
E X T E R N A L C H IL L E D W A T E R S E T P O IN T
1 0 2 -1 0 V O U T P U T
E X T E R N A L C U R R E N T L IM IT S E T P O IN T 9
(2 ) P E R C E N T R L A C O M P R E S S O R O U T P U T 10
12 S H IE L D E D P A IR . 3 0 V O L T O R L E S S C IR C U IT . M A X
LENG TH 1500 FT. BELDO N TYPE 8760 RECO M M ENDED.
W IR IN G S H O W N B E L O W A P P L IE S
FEATU R ES SH O W N BELO W A R E W IR E D T O L E F T H A N D TO BO TH C O N TR O L PAN ELS
C O N TR O L PAN EL O N LY.
T H E U N IT C O N T R O L P A N E L ( A D A P T IV IE W ) S U P P L IE S A C O N T A C T
OUTPUT TO CONTROL THE C U S T O M E R S U P P L IE D D E V IC E S
S H O W N B E L O W . M A X IM U M F U S E S IZ E P E R D E V IC E - 1 5 A M P S . ( 2 ) C O N D E N S E R R E F R IG E R E N T P R E S S U R E O U T P U T 10
C H IL L E D W A T E R P U M P S T A R T E R 7 E X T E R N A L A U T O /S T O P ( C O N T A C T )
C O M P R E S S O R R U N N IN G R E L A Y 8
L IM IT W A R N IN G IN D IC A T O R 8 CUSTO MER
S U P P L IE D
REMO TE
MO TO R STARTER
T E R M IN A L
BOX
CO NTRO L CO NTRO L
R E Q U IR E D C O N D W A T E R F L O W PANEL PANEL
COND
D E T E C T IO N S E N S O R S
W ATER COND
5 -L E A D J A C K E T E D C A B L E
PUMP
O P T IO N A L E V A P W A T E R F L O W
D E T E C T IO N S E N S O R S EVAP CO NTRO L VO LTAG E
5 -L E A D J A C K E T E D C A B L E 115 VO LTS
C H IL L E D
W ATER PUMP F R O N T E L E V A T IO N
T1 T2 T3 GND L1 L2 L3
T1 T2 T3
W A R N IN G
H AZAR D O U S VO LT AG E!
D IS C O N N E C T A L L E L E C T R IC P O W E R IN C L U D IN G 5S11
R E M O T E D IS C O N N E C T S A N D F O L L O W L O C K O U T D IS C O N N E C T
G L1 L2 L3
A N D T A G P R O C E D U R E S B E F O R E S E R V IC IN G .
IN S U R E T H A T A L L M O T O R C A P A C IT O R S H A V E
D IS C H A R G E D S T O R E D V O L T A G E . U N IT S W IT H
V A R IA B L E S P E E D D R IV E , R E F E R T O D R IV E T1 T2 T3
IN S T R U C T IO N S F O R C A P A C IT O R D IS C H A R G E .
F A IL U R E T O D O T H E A B O V E B E F O R E S E R V IC IN G GROUND
C O U L D R E S U L T IN D E A T H O R S E R IO U S IN J U R Y .
201B
202B
203B
C U S T O M E R S U P P L IE D
A C R O S S T H E L IN E
S TA R T E R
5F1
5F2
5F3
G R N /Y E L
1 X 1 -G
213A
214A
215A
M A IN U N IT C O N T R O L P A N E L
T E R M IN A L C O N N E C T IO N S STAR TER
PANEL GND
5 X 1 -1 5F4
1A 1B 71A 213C
1 X 1 -1
40A X1 H1
115VAC 5T5
5 X 1 -2 X2 H2
2A 2AG 214C
1 X 1 -1 2
5T9
115VAC
2 1 9 A ,B
2 2 1 A ,B
2 2 0 A ,B
C A U T IO N 236B
5 X 1 -2 5 236C X1 H1 219A
1 A 2 3 J 5 -1
U SE C O PPER C O N D U C T O R S O N LY!
U N IT T E R M IN A L S A R E N O T D E S IG N E D T O A C C E P T
O TH E R TYP E S O F C O N D U C TO R S . 5T17
F A IL U R E T O D O S O M A Y C A U S E 5 X 1 -2 6 237C 220A
237B
D A M A G E T O T H E E Q U IP M E N T . 1 A 2 3 J 5 -2
X2 H2
5 X 1 -2 7 238C X1 H1 220B
238B
1 A 2 3 J 5 -3
5T18
5 X 1 -2 8 239C 221A
239B
1 A 2 3 J 5 -4
X2 H2
5 X 1 -2 9 240C X1 H1 221B
240B
1 A 2 3 J 5 -5
5T19
5 X 1 -3 0 241C 219B
241B
1 A 2 3 J 5 -6
X2 H2
5 X 1 -1 9
101B 101C 205A
1 A 2 3 J 7 -1 X2
5T6 5T1
5 X 1 -2 0
102B 102C 204A
1 A 2 3 J 7 -2 X1
C U S T O M E R S U P P L IE D
A C R O S S T H E L IN E
STARTER
5 X 1 -4
15C 15B 5 X 1 -2 1
T O IN T E R L O C K R E L A Y 1 A 2 3 J 1 0 -1 103B 103C 207A
1 A 2 3 J 7 -3 X2
5 X 1 -5
16C 16B
TO STAR T C O N TAC TO R 1 A 2 3 J 8 -1 L IN E C U R R E N T
5T7 5T2
TR AN SFO R M ER S
5 X 1 -7
9B 9A 5 X 1 -2 2
1 A 7 J 2 -4 104B 104C 206A
1 A 2 3 J 7 -4 X1
O IL P U M P IN T E R L O C K 5K11 5 X 1 -8
10B 10A
1 A 7 J 2 -2
5 X 1 -2 3
105B 105C 209A
1 A 2 3 J 7 -5 X2
D E V IC E P R E F IX C O D E
1 = M A IN U N IT C O N T R O L P A N E L D E V IC E 5T8 5T3
2 = R E M O T E M O U N T E D D E V IC E
4 = U N IT M O U N T E D D E V IC E 5 X 1 -2 4
106B 106C 208A
5 = C U S T O M E R P R O V ID E D D E V IC E 1 A 2 3 J 7 -6 X1
W IR E N O O R D E V IC E F IE L D W IR IN G C IR C U IT S E L E C T IO N IN F O R M A T IO N
SU PPLY AN D M O TO R LEAD S S E E N A M E P L A T E ; M IN IM U M C IR C U IT A M P A C IT Y
1A* 4 0 0 0 V A A T 1 1 5 V A C , 8 A W G M A X W IR E S IZ E
2 A * A N D G R N /Y E L 4 0 0 0 V A A T 1 1 5 V A C , 8 A W G M A X W IR E S IZ E ( W IT H O U T C P T R ) NOTES:
2 A * A N D G R N /Y E L C IR C U IT P R O T E C T E D A T 2 0 A , 1 1 5 V A C 1 P H , 1 0 A W G M A X W IR E S IZ E ( W IT H C P T R ) 1. D A S H E D L IN E S IN D IC A T E F IE L D W IR IN G B Y O T H E R S . W IR E N U M B E R S S H O W N A R E
R E C O M M E N D E D B Y T R A N E . R E F E R T O T H E A S - B U IL T S C H E M A T IC D IA G R A M T O
9A* AN D 10A* P U M P M O T O R ; 1 P H 3 /4 H P , 1 1 .7 F U L L L O A D A M P S A T 1 1 5 V A C . 1 4 A W G M A X W IR E S IZ E .
D E T E R M IN E W H IC H O P T IO N S A R E P R E S E N T O N T H E U N IT .
1 3 B *, 1 5 B *, 1 6 B * A N D 1 8 B * C O N T A C T R A T IN G ; 2 .8 8 A IN D U C T IV E , 1 /3 H P , 0 .2 5 K W A T 1 1 5 V A C . 1 4 A W G M A X W IR E S IZ E .
2. D O N O T R O U T E L O W V O L T A G E ( 3 0 V ) W IT H C O N T R O L V O L T A G E ( 1 1 5 V ) A N D D O N O T
101B TH R U 106B S E E T R A N E S P E C IF IC A T IO N S 6 5 1 6 - 0 5 1 3 , A P P E N D IX C . 1 4 A W G M A X W IR E S IZ E . P O W E R U N IT U N T IL C H E C K - O U T A N D S T A R T - U P P R O C E D U R E S H A V E B E E N C O M P L E T E D .
236B TH R U 241B S E E T R A N E S P E C IF IC A T IO N S 6 5 1 6 - 0 5 1 3 , A P P E N D IX F . 1 4 A W G M A X W IR E S IZ E .
5 S 1 *, 5 S 2 * A N D 3 B * C IR C U IT P R O T E C T E D A T 2 0 A , 1 1 5 V A C 1 P H , 1 0 A W G M A X W IR E S IZ E
5S3 TH R U 5S8 2 4 V D C , 1 2 M A R E S IS T IV E L O A D , 1 4 A W G M A X W IR E S IZ E
A L L R E M A IN IN G L L ID T E R M IN A L S C O N T A C T R A T IN G ; 2 .8 8 A IN D U C T IV E , 1 /3 H P , 0 .2 5 K W A T 1 1 5 V A C . 1 4 A W G M A X W IR E S IZ E .
* TAPPED C O N TR O L C O N D U C TO R S
T1 T2 T3
GROUND
201B
202B
203B
C U S T O M E R S U P P L IE D
A C R O S S T H E L IN E
5F1
5F2
5F3
S TA R T E R
G R N /Y E L
1 X 1 -G
213A
214A
215A
M A IN U N IT C O N T R O L P A N E L
T E R M IN A L C O N N E C T IO N S STARTER
PANEL GND
5 X 1 -1 5F4
1A 1B 71A 213C
1 X 1 -1
40A X1 H1
115VAC 5T5
5 X 1 -2 X2 H2
2A 2AG 214C
1 X 1 -1 2
C A U T IO N
U SE C O PPER C O N D U C T O R S O N LY! 5T9
U N IT T E R M IN A L S A R E N O T D E S IG N E D T O A C C E P T 115VAC
O TH E R TYP E S O F C O N D U C TO R S .
2 1 9 A ,B
2 2 1 A ,B
2 2 0 A ,B
F A IL U R E T O D O S O M A Y C A U S E
D A M A G E T O T H E E Q U IP M E N T .
5 X 1 -2 5 236C X1 H1 219A
236B
1 A 2 3 J 5 -1
5T17
5 X 1 -2 6 237C 220A
237B
1 A 2 3 J 5 -2
X2 H2
5 X 1 -2 7 238C X1 H1 220B
238B
1 A 2 3 J 5 -3
5T18
5 X 1 -2 8 239C 221A
239B
1 A 2 3 J 5 -4
X2 H2
5 X 1 -2 9 240C X1 H1 221B
240B
1 A 2 3 J 5 -5
5T19
5 X 1 -3 0 241C 219B
241B
1 A 2 3 J 5 -6
1 A 1 5 J 2 -1 X2 H2
2 -1 0 V D C
% % % RLA CO MPRESSO R O UTPUT
(G E N E R IC B A S )
1 A 1 5 J 2 -3
5 X 1 -1 9
101B 101C 205A
1 A 2 3 J 7 -1 X2
2 -1 0 V D C 1 A 1 5 J 2 -4
C O N D E N S E R R E F R IG E R A N T P R E S S U R E
O R E V A P O R A T O R /C O N D E N S E R 5T6 5T1
D IF F E R E N T IA L P R E S S U R E O U T P U T 1 A 1 5 J 2 -6
5 X 1 -2 0
102B 102C 204A
1 A 2 3 J 7 -2 X1
5 X 1 -2 1
103B 103C 207A
1 A 2 3 J 7 -3 X2
L IN E C U R R E N T
5T7 5T2
TRANSFORMERS
5 X 1 -2 2
C U S T O M E R S U P P L IE D 104B 104C 206A
1 A 2 3 J 7 -4 X1
A C R O S S T H E L IN E
STARTER
5 X 1 -4
15C 15B
T O IN T E R L O C K R E L A Y 1 A 2 3 J 1 0 -1
5 X 1 -2 3
5 X 1 -5 105B 105C 209A
16C 16B 1 A 2 3 J 7 -5 X2
TO START CONTACTOR 1 A 2 3 J 8 -1
5 X 1 -7
9B 9A 5T8 5T3
1 A 7 J 2 -4
5 X 1 -2 4
O IL P U M P IN T E R L O C K 5K11 5 X 1 -8 106B 106C 208A
10B 10A 1 A 2 3 J 7 -6 X1
1 A 7 J 2 -2
W IR E N O O R D E V IC E F IE L D W IR IN G C IR C U IT S E L E C T IO N IN F O R M A T IO N
SUPPLY AND MO TO R LEADS S E E N A M E P L A T E ; M IN IM U M C IR C U IT A M P A C IT Y NOTES:
1A* 4 0 0 0 V A A T 1 1 5 V A C , 8 A W G M A X W IR E S IZ E 1. D A S H E D L IN E S IN D IC A T E F IE L D W IR IN G B Y O T H E R S . W IR E N U M B E R S S H O W N A R E
R E C O M M E N D E D B Y T R A N E . R E F E R T O T H E A S -B U IL T S C H E M A T IC D IA G R A M T O
2 A * A N D G R N /Y E L 4 0 0 0 V A A T 1 1 5 V A C , 8 A W G M A X W IR E S IZ E (W IT H O U T C P T R ) D E T E R M IN E W H IC H O P T IO N S A R E P R E S E N T O N T H E U N IT .
2 A * A N D G R N /Y E L C IR C U IT P R O T E C T E D A T 2 0 A , 1 1 5 V A C 1 P H , 1 0 A W G M A X W IR E S IZ E (W IT H C P T R )
2. D O N O T R O U T E L O W V O L T A G E (3 0 V ) W IT H C O N T R O L V O L T A G E (1 1 5 V ) A N D D O N O T
9A* AND 10A* P U M P M O T O R ; 1 P H 3 /4 H P , 1 1 .7 F U L L L O A D A M P S A T 1 1 5 V A C . 1 4 A W G M A X W IR E S IZ E . P O W E R U N IT U N T IL C H E C K -O U T A N D S T A R T -U P P R O C E D U R E S H A V E B E E N C O M P L E T E D .
1 3 B *, 1 5 B *, 1 6 B * A N D 1 8 B * C O N T A C T R A T IN G ; 2 .8 8 A IN D U C T IV E , 1 /3 H P , 0 .2 5 K W A T 1 1 5 V A C . 1 4 A W G M A X W IR E S IZ E .
101B THRU 106B S E E T R A N E S P E C IF IC A T IO N S 6 5 1 6 -0 5 1 3 , A P P E N D IX C . 1 4 A W G M A X W IR E S IZ E .
236B THRU 241B S E E T R A N E S P E C IF IC A T IO N S 6 5 1 6 -0 5 1 3 , A P P E N D IX F . 1 4 A W G M A X W IR E S IZ E .
3B* C IR C U IT P R O T E C T E D A T 2 0 A , 1 1 5 V A C 1 P H , 1 0 A W G M A X W IR E S IZ E
A L L R E M A IN IN G L L ID T E R M IN A L S C O N T A C T R A T IN G ; 2 .8 8 A IN D U C T IV E , 1 /3 H P , 0 .2 5 K W A T 1 1 5 V A C . 1 4 A W G M A X W IR E S IZ E .
C O N T IN U A T IO N O F L E F T H A N D P A N E L
M A IN U N IT C O N T R O L P A N E L
T E R M IN A L C O N N E C T IO N S
EN1 1A22
CUSTOM ER TO CONNECT ETHERNET 115VAC 15A
FACTO RY CO NNECTED
ETHERNET AND PO W ER CABLES TO C U S T O M E R P R O V ID E D P O W E R
W B16 IN C O N T R O L P A N E L
4 A 2 A D A P T IV IE W D IS P L A Y M O N IT O R 1 A 2 -J 4
POW ER GND H N
5S3 G R N /Y E L
1 A 1 3 J 2 -1 1 X 1 -G
EXTERNAL AUTO STOP
1W 2
( R E M O V E J U M P E R 1 W 2 IF U S E D )
1 A 1 3 J 2 -2 1 A 5 J 2 -6
5K1
5S4
1 A 1 3 J 2 -3 1 A 5 J 2 -4 EVAPORATOR W ATER
EM ERGENCY STOP P U M P R E L A Y O P T IO N A L 4
1W 3
( R E M O V E J U M P E R 1 W 3 IF U S E D )
1 A 1 3 J 2 -4 1 A 5 J 2 -3 DEFAULT O UTPUTS M AY BE REPRO G RAM M ED
5K2 TO ANY ALTERNATE ALARM O R STATUS
O U T P U T L IS T E D B E L O W
1 A 5 J 2 -1 CONDENSER W ATER
P U M P R E L A Y R E Q U IR E D 4 5H13
C IR C U IT 1 R U N N IN G
1 A 8 J 2 -9
IN D IC A T O R
5H1
(A L T E R N A T E )
O P T IO N A L
1 A 8 J 2 -7 C H IL L E R M M R ( L A T C H IN G )
5H14
A L A R M IN D IC A T O R
O P T IO N A L (D E F A U L T ) C IR C U IT 2 R U N N IN G
1 A 8 J 2 -3 IN D IC A T O R
5H2 (A L T E R N A T E )
O P T IO N A L
1 A 1 5 J 2 -1 1 A 8 J 2 -1 C H IL L E R M A R ( N O N - L A T C H IN G ) 5H15
2 -1 0 V D C
A L A R M IN D IC A T O R
% % % RLA CO M PRESSO R O UTPUT C H IL L E R A L A R M
O P T IO N A L (D E F A U L T )
( G E N E R IC B A S ) IN D IC A T O R
1 A 1 5 J 2 -3 1 A 9 J 2 -9
5H4 (A L T E R N A T E )
O P T IO N A L
2 -1 0 V D C 1 A 1 5 J 2 -4 1 A 9 J 2 -7 P U R G E A L A R M IN D IC A T O R 5H16
C O N D E N S E R R E F R IG E R A N T P R E S S U R E C IR C U IT 2 C IR C U IT 1 A L A R M
O R E V A P O R A T O R /C O N D E N S E R O P T IO N A L (D E F A U L T ) IN D IC A T O R
D IF F E R E N T IA L P R E S S U R E O U T P U T 1 A 1 5 J 2 -6 1 A 8 J 2 -1 2 (A L T E R N A T E )
5H6 O P T IO N A L
5H17
1 A 1 6 J 2 -2 1 A 8 J 2 -1 0 C H IL L E R R U N N IN G IN D IC A T O R
2 -1 0 V D C O R 4 -2 0 M A (D E F A U L T ) C IR C U IT 2 A L A R M
E X T E R N A L C U R R E N T L IM IT S E T P O IN T O P T IO N A L IN D IC A T O R
1 A 1 6 J 2 -3 1 A 8 J 2 -6 (A L T E R N A T E )
O P T IO N A L
5H7
5H18
1 A 1 6 J 2 -5 1 A 8 J 2 -4 C H IL L E R L IM IT W A R N IN G
PURG E ALARM
2 -1 0 V D C O R 4 -2 0 M A IN D IC A T O R
IN D IC A T O R
E X T E R N A L C H IL L E D W A T E R S E T P O IN T O P T IO N A L (D E F A U L T )
(A L T E R N A T E )
1 A 1 6 J 2 -6 1 A 5 J 2 -1 2 O P T IO N A L
1 A 9 J 2 -6
5H10
1 A 9 J 2 -4 C H IL L E R H E A D R E L IE F
R E Q U E S T IN D IC A T O R
O P T IO N A L (D E F A U L T )
1 A 9 J 2 -3
5H11
1 A 9 J 2 -1 C H IL L E R M A X IM U M C A P A C IT Y
IN D IC A T O R
O P T IO N A L (D E F A U L T )
1 A 9 J 2 -1 2
5H12
1 A 9 J 2 -1 0 P U R G E A L A R M IN D IC A T O R
C IR C U IT 1
O P T IO N A L (D E F A U L T )
W HT W HT 4R17
1 K 2 6 -1 7 2
5S9
1 A 2 5 J 2 -1
D E T E C T IO N S E N S O R
BLU BLU
EXTERNAL LO CKO UT 1 K 2 6 -1 8 3
C IR C U IT 1
EVAPO RATO R
W ATER FLO W
1 A 2 5 J 2 -2 BRN BRN
1 K 2 6 -1 9 1 4
5S10 4R17
T O B E IN S T A L L E D
1 A 2 5 J 2 -3 BLK BLK
EXTERNAL LO CKO UT BY CUSTOM ER
1 K 2 6 -2 0 4
C IR C U IT 2
W B11
1 A 2 5 J 2 -4 GRY GRY 4 1 K 2 6 E V A P O R A T O R A N D /O R 1 K 2 7
O P T IO N A L 1 K 2 6 -2 1 5 CO NDENSER W ATER FLO W
5S13 D E T E C T IO N C O N T R O L L E R S : A L L
58A 5W
1 X 1 -5 W HT W HT C O M P O N E N T S A R E S U P P L IE D B Y
4R18
EVAPORATOR W ATER 1 K 2 7 -1 7 2 TRANE. THE CO NTRO LLERS ARE
P U M P IN T E R L O C K AUX F A C T O R Y IN S A L L E D IN T H E M A IN
1 K 2 6 -4
D E T E C T IO N S E N S O R
BLU BLU U N IT C O N T R O L P A N E L . 4 R 1 7
R E Q U IR E D 1 K 2 7 -1 8 3 E V A P O R A T O R A N D /O R 4 R 1 8
5S14 CO NDENSER W ATER FLO W
CONDENSER
W ATER FLO W
59A 5T
1 X 1 -6 BRN BRN D E T E C T IO N S E N S O R S A R E
CONDENSER W ATER 1 K 2 7 -1 9 1 4 4R18 C U S T O M E R IN S T A L L E D A N D W IR E D
P U M P IN T E R L O C K AUX T O B E IN S T A L L E D T O T H E C O N T R O L L E R S W IT H
1 K 2 7 -4 BLK BLK BY CUSTOM ER S U P P L IE D W B 1 1 A N D / O R W B 1 2
1 K 2 7 -2 0 4 JAC KETED C ABLES. TH E U SE O F
EN2 1A27 W B12 SEPARATE W ATER PUM P CONTROL
BACNET OVER ETHERNET ETHERNET 1 GRY GRY R E L A Y S W IT H A U X IN T E R L O C K
1 K 2 7 -2 1 5 C O N T A C T S W IR E D A S S H O W N A R E
R E Q U IR E D .
W A R N IN G
HAZARDO US VO LTAG E!
D IS C O N N E C T A L L E L E C T R IC P O W E R IN C L U D IN G C A U T IO N
R E M O T E D IS C O N N E C T S A N D F O L L O W L O C K O U T
A N D T A G P R O C E D U R E S B E F O R E S E R V IC IN G . USE CO PPER CO NDUCTO RS O NLY!
IN S U R E T H A T A L L M O T O R C A P A C IT O R S H A V E
D IS C H A R G E D S T O R E D V O L T A G E . U N IT S W IT H
V A R IA B L E S P E E D D R IV E , R E F E R T O D R IV E U N IT T E R M IN A L S A R E N O T D E S IG N E D T O A C C E P T
IN S T R U C T IO N S F O R C A P A C IT O R D IS C H A R G E . O TH ER TYPES O F C O N D U C TO R S.
F A IL U R E T O D O T H E A B O V E B E F O R E S E R V IC IN G
C O U L D R E S U L T IN D E A T H O R S E R IO U S IN J U R Y . F A IL U R E T O D O S O M A Y C A U S E
D A M A G E T O T H E E Q U IP M E N T .
Borsigstraße 6
D-48324 Sendenhorst
Phone +0049 / 2526 / 93880-120
Fax: +0049 / 2526 / 93880-100
COLOR CODE
Frequenzy : 50 Hz
NOTES:
Degree of protection Cabinet : IP 54
WERE NECESSSARY,
THE IEC60445 COLOUR CODES HAVE BEEN USED FOR
Locking system : pivoted lever
LV WIRING IDENTIFICATION, IE:
COLOR (RAL) Rack : 7035
Door : 7035 BROWN / BLACK / GREY / BLUE =L1 /L2 /L3 /N
Rear panel : 7035 GREEN/YELLOW =PE
Cover : 7035 RED =L/N
CABLE INCOMING Entry : TOP RED =PANEL HEATER CIRCUIT
Exit : TOP RED / WHITE PAIR =CURRENT TRANSFORMER CIRCUIT (2,5mm²)
Temperature : -5°C till +50°C
Orange =External Voltage
BARRIERS : YES
SEPERATING WALL : NO
WIRE END MARKINGS : YES (SNAP SLEEVE; yellow, "Connection point")
FUNCTION SCHEME : YES (STUCKE)
CABLE MARKINGS : YES
Partition : PM
Multi Motor
Rated-Voltage UR: 12kV
Current IR: 400A
Lightning Impulse: 28 / 75kV
Short time IK: 31,5kA*3s
Peak withstand Ip: 80kA
LSC: 2
100 mm
IP: 54
90 mm
Documentation index
U.- /
D.-Art System Location Page Page designation Date Creator
[=] [+]
Documentation index
U.- /
D.-Art System Location Page Page designation Date Creator
[=] [+]
Documentation index
U.- /
D.-Art System Location Page Page designation Date Creator
[=] [+]
Documentation index
U.- /
D.-Art System Location Page Page designation Date Creator
[=] [+]
MVE C1.MV 1 Parts list : ABB.BAM 11-250-3W - ERG.11kV, 20A, 0.07mH, 1 phase 03.09.2019 Kappelmann
Documentation index
U.- /
D.-Art System Location Page Page designation Date Creator
[=] [+]
MVE C3.MV 1 Parts list : ABB.BAM 11-250-3W - ERG.11kV, 20A, 0.07mH, 1 phase 03.09.2019 Kappelmann
=MVE+C2 =MVE+C3
=MVE+ Motor 2
Motor 1 Softstarter
-16F1
-7F2
-10K1
-20S1
-1H1
-20S1
-2Q1 -2Q1
2556,5 mm
2200 mm
1879 mm
2454 mm
2494 mm
3159 mm
=MVE+C2 =MVE+C3
=MVE+ Motor 2
Motor 1 Softstarter
=MVE+
Motor 1
=MVE+C2 =MVE+C3
=MVE+ Motor 2
Motor 1 Softstarter
-7S1
-1XCT -1XCT2 -7S1
-3XCT1 -3XCT2
-2X4 -2X5
-9K2 -11K1 -13K1 -18K1 -2XCT
-9K3 -11K2 -16K1
-1H1
=MVE+C2 =MVE+C3
=MVE+ Motor 2
Motor 1 Softstarter
-1Q1
-1XM1
-1XM1
-11K1
-11K1
-1F2
-1F1
-1F3
-14K1
-2K1
-2K1
-2K1
=MVE+ =MVE+C3
Motor 1 Motor 2
-MV_PE
-MV_PE
-1Q1
-1Q1
-1XM1 U V W -1XM1 W V U
-5CT1 -5CT3
-5CT3 -5CT1
-5CT2 -5CT2
-11K1
-11K1
=MVE+C3 =MVE+C2
Motor 2 Softstarter =MVE+
Motor 1
-3T1
-1XM1
-1XM1
-11K1
-11K1
-15K1
-17K1
Rear view
3158,82 mm
37,5 mm
351,72 mm
1070,07 mm
from Line
Incoming
492,34 mm
1525 mm
1600 mm
321,07 mm
Outgoing
Outgoing
Motor 1
335 mm
Motor 2
37,5 mm
2454 mm
Outgoing
Motor 1
Motor 2
from Line
Incoming
LV LV LV LV
Cable Cable Cable Cable
-7S1
-1XCT -1XCT2 -7S1
-3XCT1 -3XCT2
-2X4 -2X5
-9K2 -11K1 -13K1 -18K1 -2XCT
-9K3 -11K2 -16K1
=EXT+_
M L1/L2/L3 M
-M1 -M2
3~ +-L1/2/3 3~
11kV / 400A_50°C / 31,5kA x 3s CU 30x10mm tinned
3+PE 3+PE
2 2
+C1.MV-1CT1 +C3.MV-1CT1
2Core CT +C2.LV-1H1 +C2.MV-1Q1 100/1A; Cl:0,5; 10VA
Current Transformer KRIES 12kV 630A 31,5kA/3s Current Transformer
CAPDIS Disconect Earthing Switch 12 14
S1+
11
+C1.MV-11K1 +C3.MV-11K1
+C1.LV/11.1 +C3.LV/11.1
Bypass Contactor M1 3 Bypass Contactor M1
+C2.MV-1F1
SIBA
HH fuse 12KV 200A"e" 292mm
3002014.200
1
+C2.MV-3F1
6/12kV 6,3
SIBA_3.011.913.6,3
3
+C2.MV-14K1
+C2.LV/14.1
Softstarter Line Contactor
+C2.MV-3T1
BV elektronik s.r.o.
+C2.MV-1K1 3pol. 11kV/400VAC 6kVA
MVE 11kV 200A
3
+C1.MV-12K1 +C3.MV-11K2
+C1.LV/12.1 PFC Contactor
PFC Contactor
3 3
+C1.MV-1F1 +C3.MV-1F1
12kV 31,5A "e" 292mm 12kV 31,5A "e" 292mm
2
+C2.MV-2CT1
+C1.MV-1T1 500/1A +C3.MV-1T1
Current Limiting Reactor 11kV, 20A, 0.07mH, 1 phase 5P30 Current Limiting Reactor 11kV, 20A, 0.07mH, 1 phase
0,5VA
Current Limiting Reactor Current Transformer Current Limiting Reactor
+C2.MV-15K1 +C2.MV-17K1
+C2.LV/15.2 +C2.LV/17.1
Softstarter Contactor M1 Softstarter Contactor M2
+C1.MV-C1 +C3.MV-1C1
11kV 250kVAr 11kV 250kVAr
+-L1/2/3
11kV / 400A_50°C / 31,5kA x 3s CU 30x10mm tinned
L1 L1
L2 L2 L1/L2/L3
+C2.MV/1.0
L3 L3
-1F1
31.5A 10/24kV 292mm
2
-1F2
31.5A 10/24kV 292mm
2
L1_SOFT_M1
+C2.MV-15K1:2T1 +C2.MV/2.1
1 L2_SOFT_M1
+C2.MV-15K1:4T2 +C2.MV/2.1
L3_SOFT_M1
-1F3 +C2.MV-15K1:6T3 +C2.MV/2.1
31.5A 10/24kV 292mm
2
-1T2
11kV, 20A, 70µH
2S1 2S1 2S1
Current Limiting Reactor 125/1 125/1 125/1
5P30 5P30 5P30
5VA 2S2 5VA 2S2 5VA 2S2
-1T3
11kV, 20A, 70µH
Current Limiting Reactor
1 2 3
-1C1 U V W
11kV 250kVAr -1XM1
+-MV_PE
11kV / 400A_50°C / 31,5kA+3s CU 30x10mm tinned
PE MV-PE
+C2.MV/1.0
L1 L2 L3 PE
=_
+_
RD
1,5
L1 L2 L3
1 3 5
-2Q1
16A
2 4 6
Main switch
RD
1,5
C1_L_1
-1X1:11 /5.0
C1_N_2
C1_N_1
-1X1:5 /5.0
C1-PE1
-16F1:-X3:3 /5.0
C1_L
+C2.LV-2X1:5:a +C2.LV/5.1
C1_N
+C2.LV-2X1:9:a +C2.LV/5.1
C1_PE
+C2.LV-2X1:12PE:a +C2.LV/5.1
Power supply
Control voltage
230VAC
24VDC-C1-L+
-1X4:2 /6.0 /
BU
1,5 24VDC-C1-M
-8K1:A2 /8.0
BU
1,5 24VDC-C1-GND
-16F1:-X2.3:44 /7.7
BU
1,5 24VDC-C1-M.1
-13H1:X2 /13.0
24V
-1X4 1 10 11 12 13
C1_24VDC_L+
+C2.LV-2X4:1:b +C2.LV/7.0
C1_24VDC_M
+C2.LV-2X4:11:b +C2.LV/7.7
3PE
-1X2 1 2 4
RD RD RD RD GNYE
1,5 1,5 1,5 1,5 1,5
C1_AUX_L
+C2.LV-2X2:5:a +C2.LV/6.1
C1_AUX_N
+C2.LV-2X2:8:a +C2.LV/6.1
C1_AUX_PE
+C2.LV-2X2:10PE:a +C2.LV/6.1
+.MV
1
1
-4E1
-4S1 2 100W
0-60°C 2
Aux. Voltage
230VAC
C1_L_1 C1_L_1
-2Q1:2 /2.8 -8K2:11 /10.0
C1_N_1 -1X1 11 C1_N_1
-1X1:4:a /2.8 -1X1:6 /10.0
C1-PE1 -1X1 5
-1X1:9PE:a /2.8
RD RD GNYE
1,5 1,5 1,5
+.MV -16F1
/16.3
Motorprotection Relay 1 2 3
-X3:1 -X3:2 -X3:3
-1XCT
RD RD
1,5 1,5
1
1 -X1.1:1 /16.3
2S1
-1CT1 2
+.MV/1.2 2S2
-X1.1:2 /16.3
WH WH
125/1 1,5 1,5
5P30 RD
5VA 2 1,5
3
-X1.1:3 /16.3
CT1
RD
1,5
4
3 -X1.1:4 /16.3
2S1 WH
1,5
-1CT2
+.MV/1.3 2S2 5
WH
125/1 1,5 -X1.1:5 /16.3
5P30
5VA 4 6
-X1.1:6 /16.3
RD RD WH
1,5 1,5 1,5
5
2S1
-1CT3 13
+.MV/1.5 2S2
-X1.2:13 /16.3
WH WH
125/1 1,5 1,5
5P30 14
GND1
5VA 6 -X1.2:14 /16.3
7PE
15
-X1.2:15 /16.3
16
-X1.2:16 /16.3
-1XCT2
RD
1,5
1S1 1
-1CT1
+.MV/1.2 1S2
150/5 WH
10VA 1,5
CL1
2
RD
1,5
3
1S1
-1CT2
+.MV/1.3 1S2
WH
150/5 1,5
10VA
CL1 4
RD
1,5
1S1 5
-1CT3
+.MV/1.5 1S2
150/5 WH
10VA 1,5
CL1
6
7PE
24VDC-C1-L+
-1X4:1 /3.9
24VDC-C1-L+
-1X4:6 /7.0 /
-1X4 2 3 4 5
BU BU 13 BU
1,5 1,5 1,5
+.MV-12K1-S1.1
/12.5 14
+C2.LV
+.MV
+C2.LV
1
+C2.LV-11K1:11 /7.4
21 11 13
-13K1 -14K1 -11K1-S1.1 11
+C2.LV/13.6 /14.4 /11.5
24 22 14 12 14 -9K3
Trip External Start / 2 +C2.LV/9.7
Stop Signal +C2.LV-16K1:21 /13.0 14 12
Close Bypass Contactor
11
+C2.LV-16K1
+C2.LV/16.4 14 12
Softstart Contactor
Motor1
On
BU BU BU
1,5 1,5 1,5
-1X4 14 15 16
17
19 20
/3
BU BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5 1,5
-16F1
/16.3 FCT.10 FCT.11 FCT.12 FCT.13 FCT.14 FCT.15
30 31 32 33 34 35
-X2.3:30 -X2.3:31 -X2.3:32 -X2.3:33 -X2.3:34 -X2.3:35
/17.3 /17.3 /17.3 /17.3 /17.3 /17.3
Softstarter Trip External Start / Stop Bypass Contactor ON Softstarter Contactor ON PFC Contactor On Close Bypass Contactor
24VDC-C1-L+
-1X4:5 /6.9
-1X4 6 7 8 9
+C2.LV-2X4:5:b +C2.LV/7.3
+C2.LV-2X4:6:b +C2.LV/7.4
24VDC-C1-L+
-16F1:-X2.1:12 /8.0 /
1
+C2.LV-16K1:11 /6.5 BU
1,5
24VDC_C2_L+.6
24VDC_C2_L+.8
BU BU
1,5 1,5
+C2.MV
1 S.Start
2 DOL
-7S1 1 3 5 7 9 11
53 13 /15.6
-17K1-S1.2 -14K1-S1.1 BU 2 4 6 8 10 12
1,5
+C2.LV/17.6 54 +C2.LV/14.5 14
11
+C2.LV-11K1
+C2.LV/11.6 14 12
Disconnect switch Closed
BU
1,5
11
+C2.LV-11K2 BU
1,5
BU BU
+C2.LV/11.7 14 12
1,5 1,5 Earthing switch Closed
BU
1,5
+C2.LV-2X4 42 +C2.LV-2X4 43
-1X4 21 22 23 24 25
24VDC-C1-GND
-1X4:11 /3.8
BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5
BU
1,5
-16F1
/16.3 FCT.16 FCT.17 FCT.18 FCT.19 FCT.20 GND GND
36 37 38 39 40 44 45
-X2.3:36 -X2.3:37 -X2.3:38 -X2.3:39 -X2.3:40 -X2.3:44 -X2.3:45
/17.3 /17.3 /17.3 /17.3 /17.3 /17.3 /17.3
Spare Softstarter Contactor Softsterter Line Contactor ON release to Start Softstart / DOL Start GND GND
Motor M2 ON Disconector Switch closed
-16F1
/16.3
/16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6
-X2.1:12 -X2.1:13 -X2.1:14 -X2.1:15 -X2.1:16 -X2.1:17 -X2.1:18 -X2.1:19 -X2.1:20 -X2.1:21
12 13 14 15 16 17 18 19 20 21
FCT.7 FCT.7 FCT.8 FCT.8 Failure Failure Shunt2 Shunt2 Shunt2 Shunt2
BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5
24VDC-C1-L+
-1X4:8 /7.8
BU BU BU BU
1,5 1,5 1,5 1,5
A1 A1 A1 A1 A1
-8K1 -8K2 -8K3 -8K4 -8K5
24VDC A2 24VDC A2 24VDC A2 24VDC A2 24VDC A2
Close Bypass Contactor Close Softstarter Contactor Trip M1 Ready to Start Close PFC 3sec. delay
BU BU BU BU
1,5 1,5 1,5 1,5
24VDC-C1-M 24VDC-C1-M
-1X4:10 /3.8 -14K1:A2 /14.0
14 14 14 14 14
12 11 /11.4 12 11 /10.4 12 11 /15.6 12 11 /15.4 12 11 /12.4
24 24 24 24 24
22 21 22 21 22 21 22 21 22 21
34 34 34 34 34
32 31 32 31 32 31 32 31 32 31
44 44 44 44 44
42 41 42 41 42 41 42 41 42 41
Close Bypass Contactor Close Softstarter Contactor Trip M1 Ready to Start Close PFC
3sec. delay
-16F1
/16.3
-
-
+
+
/16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.3 /16.3
-X2.4:52 -X2.4:53 -X2.4:54 -X2.4:49 -X2.4:50 -X2.4:51 -X2.6:27-X2.6:26-X2.6:PE
52 53 54 49 50 51 27 26 PE
Analog out 3 4-20mA Analog out 4 4-20mA GND5 Analog out 1# ±20mA Analog out 2 ±20mA GND4 TxA TxB
-1X3 1 2 3
4PE
5 6 7
8PE
-1XCOM 1 2 3PE 4 5 6PE
MODBUS_A_1
+C2.LV-2XCOM:4:b +C2.LV/19.8
MODBUS_B_1
+C2.LV-2XCOM:5:b +C2.LV/19.8
MODBUS_A_2
+C3.LV-3XCOM1:1 +C3.LV/9.4
MODBUS_B_2
+C3.LV-3XCOM1:2 +C3.LV/9.4
C1_L_1 C1_L_1
-1X1:11 /5.9 -1X1:12:a /11.0
11
-8K2
/8.3 14 12
Close Softstarter Contactor
RD
1,5
-1X1 15
4
+C2.MV-15K1:A1 +C2.LV/15.3
5
+C2.MV-15K1:A2 +C2.LV/15.3
C1_N_1 C1_N_1
-1X1:5 /5.9 -1X1:7 /11.0
-1X1 6
C1_L_1 C1_L_1
-8K2:11 /10.9 -1X1:13:a /12.0
-1X1 12
RD
1,5
11
-8K1
/8.2 14 12
Close Byass Contactor
RD
1,5
+.MV
-11K1
&ETL+/5.2 A1
&ETL+/6.2
&ETL+/7.7
Bypass Contactor M1
+.MV/1.2
+.MV/1.3
14 22 34 42 54 62 74 82
/6.4
/13.2
/15.3
/15.2
Bypass Contactor
Motor 1
-S1.1
-S1.2
A2
C1_N_1 C1_N_1
-1X1:6 /10.9 -1X1:8 /12.0
-1X1 7
C1_L_1 C1_L_1
-1X1:12:a /11.6
-1X1 13 -1X1 14
11
-8K5
/8.7 14 12
Close PFC
3sec. delay
+.MV
-12K1
PFC Contactor M1 A1
PFC Contactor
+.MV/1.1
+.MV/1.1
14 22 34 42 54 62 74 82
/6.6
-S1.1
-S1.2
A2
C1_N_1
-1X1:7 /11.6
-1X1 8
24VDC-C1-L+.1
-1X4:6 /7.5
2
+C2.LV-16K1:11 /6.5
21
+C2.LV-16K1
+C2.LV/16.4 24 22
Softstart Contactor
Motor1
On
33
+.MV-11K1-S1.1
/11.5 34
Bypass Contactor
Motor 1
On
-1X4 18 26
X1
-13H1
24 V AC/DC X2
Motor ON
24VDC-C1-M.1
-1X4:12 /3.8
24VDC-C1-L+.2
-1X4:7 /7.6
A1 12 14 22 24 32 34 42 44
-14K1
24VDC A2 11 21 31 41
External Start /
/6.3
Stop Signal
-1X3 9 10
24VDC-C1-M
-8K5:A2 /8.8
=EXT+EXTERN
Start / Stop
from Chiller
Start / Stop
+.MV
1 S.Start
2 DOL
61 53 11 11 1 3 5 7 9 11
OG OG OG OG OG OG OG OG OG OG OG OG OG
1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
-1X3 11 12 13 14 15 16 17 18 19 20 21 22 23
-X1.1:1 -X3:1
UH
-X1.2:13
/5.6
IG
CT
-X1.2:14
/5.6
GND1
-X1.2:15
/5.6 UG1
PT
-X1.2:16
/5.6 UG2
-X2.1:12
/8.2
FCT.7 -X2.1:13
/8.2 Close Bypass Contactor
-X2.1:14
/8.3
FCT.8 -X2.1:15
/8.3 Close Softstarter Contactor
-X2.1:16
Failure /8.4
-X2.1:17
lock out relay /8.4 Trip M1
-X2.1:18
Shunt 1 /8.5
-X2.1:19
(trip) /8.6 Ready to Start
-X2.1:20
/8.6
Shunt 2 -X2.1:21
/8.7 Close PFC 3sec. delay
GND4 -X2.4:49
/9.2 Analog Output
Analog out 1 ±20mA - + -X2.4:50
/9.3
Analog out 2 ±20mA - + -X2.4:51
/9.3
GND5 -X2.4:52
/9.0 Analog Output
Analog out 3 4-20mA - + -X2.4:53
/9.1
Analog out 4 4-20mA - + -X2.4:54
/9.1
-X2.2:22
HIGH
CAN 1 CAN 2/3
-X2.2:23
LOW
-X2.2:24
HIGH
Communication
-X2.2:25
LOW
-X2.6:26
/9.5 TxB
-X2.6:27
ModBus
/9.5 TxA
-X2.6:28
RxB
PE
-X2.6:29
RxA PE
-X2.3:30
Softstarter Trip /6.2 FCT.10
-X2.3:31
External Start / Stop Signal /6.3 FCT.11
-X2.3:32
Bypass Contactor ON /6.4 FCT.12
-X2.3:33
Softstarter Contactor ON /6.5 FCT.13
-X2.3:34
PFC Contactor On /6.6 FCT.14
-X2.3:35
Close Bypass Contactor /6.7 FCT.15
Binary Inputs
-X2.3:36
Spare /7.1 FCT.16
-X2.3:37
Softstarter Contactor Motor M2 ON /7.2 FCT.17
-X2.3:38
Softsterter Line Contactor ON /7.4 FCT.18
-X2.3:39
release to Start Disconector Switch closed /7.5 FCT.19
-X2.3:40
Softstart / DOL Start /7.6 FCT.20
-X2.3:41
FCT.21
-X2.3:42
FCT.22
-X2.3:43
FCT.23
-X2.3:44
GND /7.7 GND2
-X2.3:45
GND /7.8 GND2
-X2.5:65
GND2
-X2.5:66
FCT.24
-X2.5:67
FCT.25
-X2.5:68
FCT.26
-X2.5:69
FCT.27
-X2.5:70
FCT.28
=EXT+_
Incoming
from Line
L1 L2 L3
PE
BK BN
BK
PANEL
BN CHASSIS
PE:1
-W5 L1 L2 L3
16
33
,8n
0p
F
F
Art.-Nr. 10nF
2 5 8 2200pF 2501156
pF
pF
00
30
68
25
1 1 1
+-L1/2/3
11kV / 400A_50°C / 31,5kA+3s CU 30x10mm tinned
-L1:1
L1/L2/L3 L1/L2/L3
+C1.MV/1.8 /2.1
-L2:1
-L3:1
+-L1/2/3
11kV / 400A_50°C / 31,5kA x 3s CU 30x10mm tinned
-L1:3
-L3:3
+.LV-9K1-PH3:V1 +.LV/9.7
+.LV-9K1-PH3:V2 +.LV/9.7
+.LV-9K1-PH3:V3 +.LV/9.7
+.LV-9K1-PH3:PE +.LV/9.7
1L1 3L2 5L3
-14K1
+.LV/14.1 2T1 4T2 6T3
Softstarter Line Contactor
VT-L1
VT-L2
VT-L3
VT-GND
-2K1 L1 L2 L3
&ETL+/5.3
&ETL+/5.3
&ETL+/5.4
+.LV/8.1
+.LV/8.3
+.LV/8.5
+.LV/9.2
MVE 11kV 200A -W6
T1 T2 T3 6x0,75 BN WH YE GN PK GY SH
P1 s1
-4CT1 -2R1 -2R2 -2R3
/4.1 P2 s2 Voltage Transmitter Voltage Transmitter Voltage Transmitter
1000/1A
5P30
1VA
Current Transformer P1 s1
-4CT2
/4.1 P2 s2
1000/1A
5P30
1VA
Current Transformer P1 s1
-4CT3
/4.1 P2 s2
1000/1A
5P30
1VA
Current Transformer
L1_SOFT_M1 L1_SOFT_M2
+C1.MV-11K1:2T1 +C1.MV/1.6 +C3.MV-1CT1 +C3.MV/1.1
L2_SOFT_M1 L2_SOFT_M2
+C1.MV-1CT2 +C1.MV/1.6 +C3.MV-1CT2 +C3.MV/1.1
L3_SOFT_M1 L3_SOFT_M2
+C1.MV-1CT3 +C1.MV/1.6 +C3.MV-11K1:6T3 +C3.MV/1.1
PE-MV PE-MV
/2.9 /2.0
-L3:4
1 1 1
A B A B
-3T2 -3T3
12kV/120; Cl0,2 ;30VA 12kV/120; Cl0,2 ;30VA
a b a b
BK BK BK BK
1,5 1,5 1,5 1,5
+.LV
1 2 3
-2XVT
+.LV
-9K1
+.LV/9.0
Current Measurement
Interface Board
GND_GF1
GND_GF2
+.LV/9.8
+.LV/9.8
+.LV/9.8
+.LV/9.8
+.LV/9.9
+.LV/9.9
+.LV/9.9
+.LV/9.9
PH1_11
PH1_12
PH2_21
PH2_22
PH3_31
PH3_32
RD WH RD WH RD WH WH WH
1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
-2XCT 1 2 3 4 5 6 7PE 8 9 10 11
RD
1,5
P1 s1
-4CT1
/2.4 P2 s2 WH
1000/1A 1,5
5P30
1VA
Current Transformer
RD
1,5
P1 s1
-4CT2
/2.4 P2 s2 WH
1000/1A 1,5
5P30
1VA
Current Transformer
RD
1,5
P1 s1
-4CT3
/2.4 P2 s2 WH
1000/1A 1,5
5P30
1VA
Current Transformer
1
-5F1
C 10A 2
EPO_1
-20S1:11 /20.4
EPO_2
-2X3:15:a /20.5
RD
C1_L 1,5
+C1.LV-1X1:1:b +C1.LV/2.8
RD
C1_N 1,5
+C1.LV-1X1:3:b +C1.LV/2.8
GNYE
C1_PE 1,5
+C1.LV-1X1:9PE:b +C1.LV/2.8
RD
1,5 C2_L
-2X5:1:a /7.0 /
RD
1,5 C2_N
-2X5:3:a /7.0
RD
1,5 C3_L
+C3.LV-3X1:1:b +C3.LV/2.3 /
RD
1,5 C3_N
+C3.LV-3X1:3:b +C3.LV/2.3
GNYE
1,5 C3_PE
+C3.LV-3X1:9PE:b +C3.LV/2.3
RD RD
2,5 2,5
Control voltage
230VAC
1
-6F1
C 4A 2
C1_AUX_L C3_AUX_L
+C1.LV-1X2:1:b +C1.LV/4.7 +C3.LV-3X2:1:b +C3.LV/4.7
C1_AUX_N C3_AUX_N
+C1.LV-1X2:2:b +C1.LV/4.7 +C3.LV-3X2:2:b +C3.LV/4.7
C1_AUX_PE C3_AUX_PE
+C1.LV-1X2:3PE:b +C1.LV/4.7 +C3.LV-3X2:3PE:b +C3.LV/4.7
1
1
PE
-6E1
-6S1 2 100W
0-60°C 2
C2_L C2_L
-2X1:6:a /5.8 -2X5:2:a /14.0 /
C2_N C2_N
-2X1:10:a /5.8 -2X5:4:b /14.1
RD RD GNYE
1,5 1,5 1,5
-7G1
IN: 100-240V AC / OUT: 24V/20A DC L N PE
IN AC 100-240V 50-60Hz
DC-OK
ADJ.
BU BU
2,5 2,5
BU BU
2,5 2,5
1 3 1 3
-7F1 -7F2
C6A 2 4 C, 10A 2 4
24VDC-L+
-9K4:1 /8.0
24VDC-M
-9K4:3 /8.0
+.MV-14K1-S1.1:33 +C3.LV/7.3
+.MV-17K1-S1.1:33 /18.4
+.MV-1Q1-S1:13 /11.5
-10K1:A11 /10.0
-13K1:11 /13.8
-9K1:A1 /9.0
-10K1:A12 /10.0
-9K1:A2 /9.0
-9K2:A2 /9.0
24VDC_C2_L+.1
24VDC_C2_L+.2
24VDC_C2_L+.3
24VDC_C2_L+.5
24VDC_C2_L+.7
24VDC_C2_L+.9
24VDC_C2_M.1
24VDC_C2_M.2
24VDC_C2_M.5
BU BU BU BU BU BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
-2X4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
BU BU BU
1,5 1,5 1,5
BU
1,5
BU
1,5
BU
1,5
BU
1,5
BU
1,5
BU
1,5
BU
1,5
24VDC_C2_L+.12
-9K1:13 /9.5
C1_24VDC_M 24VDC_C2_M.3
C1_24VDC_L+ C3_24VDC_L+ 24VDC_C2_L+.4 24VDC_C2_L+.6 24VDC_C2_L+.8 24VDC_C2_L+.10 24VDC_C2_L+.13 24VDC_C2_L+.14 +C1.LV-1X4:10 +C1.LV/3.7 -11K1:A2 /11.1
+C1.LV-1X4:1 +C1.LV/3.7 +C3.LV-3X4:1 +C3.LV/3.1 +.MV-15K1-S1.1:33 /16.3 +.MV-17K1-S1.2:53 +C1.LV/7.2 +.MV-14K1-S1.1:13 +C1.LV/7.4 +.MV-15K1-S1.2:53 +C3.LV/7.2 -9K1:23 /9.6 -9K1:43 /9.8 C3_24VDC_M 24VDC_C2_M.4
+C3.LV-3X4:10 +C3.LV/3.1 -13H1:X2 /13.8
24VDC-L+
-7F2:2 /7.8
24VDC-M
-7F2:4 /7.8
BU BU
1,5 1,5
1 3
-9K4
/9.9 2 4
BU BU
1,5 1,5
-2X4 21 22 23
-2X4 24 25 26
+.MV
-2X4:10:b /7.6
-2X4:8:b /7.5
-2X4:9:b /7.6
24VDC_C2_L+.1
24VDC_C2_L+.12
24VDC_C2_L+.13
24VDC_C2_L+.14
-2X4:2:a /7.0
24VDC_C2_M.1
-2X4:12:a /7.8
-24VDC_C2_M.5
-2X4:14:a /7.8
31 BU BU BU
1,5 1,5 1,5
-9K3
/9.7 34 32
Close Bypass Contactor
-
A2 A2 -9K4 A2
-9K2 -9K3 40A
24VDC 24VDC Phase Arm
A1 A1 A1
Close Softstarter Close Bypass Contactor Control +
Line Contactor
RD RD BU BU BU BU
1,5 1,5 1,5 1,5 1,5 1,5
BU BU
BU BU BU BU BU BU BU BU
1,5 1,5
1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
-9K1
+.MV/4.3 C5 C6 C1 C2 A1 A2 C73 C74 13 14 23 24 33 34 43 44
995-17087-00 MVE
Interface Board
PFC Output Phase Arm
Bypass Feedback Line Output Bypass Output
not used Control
NON-Cond (RX)
NON-Cond (RX)
Voltage Measurement Current Measurement
GND_GF1
GND_GF2
Firing TX
Firing TX
Firing TX
PH1_11
PH1_12
PH2_21
PH2_22
PH3_31
PH3_32
PH1
PH2
PH3
V0
V1
V2
V3
TX RX
PE
+.MV/4.5
+.MV/4.5
+.MV/4.6
+.MV/4.6
+.MV/4.6
+.MV/4.6
+.MV/4.8
+.MV/4.8
FOW FOW FOW FOW FOW FOW FOW FOW
VT-GND
D E 1 A 2 B 3 C
VT-L1
VT-L2
VT-L3
+.MV
-10K1 RX TX
-2K1
/10.0 +.MV/2.3
NON-Cond (RX)
NON-Cond (RX)
NON-Cond (RX)
Firing TX
Firing TX
Firing TX
+.MV-2R1 +.MV/2.9
+.MV-2R1 +.MV/2.7
+.MV-2R2 +.MV/2.8
+.MV-2R3 +.MV/2.9
A
C
B
1
3
Phase 1
Phase 2
Phase 3
14 11 /14.4 14 1 2 /8.1
12 12 11 +C1.LV/6.7 3 4 /8.2
24 24 5 6
22 21 22 21 +C3.LV/6.7 7 8
34 34
32 31 32 31 /9.5
44 44
42 41 42 41
24VDC_C2_L+.2 24VDC_C2_L+.2
-2X4:3:a /7.1 -10K1:61 /13.4
24VDC_C2_M.2
-2X4:13:a /7.8
31
-11K1
/11.6 34 32
Disconnect switch Closed
-2X3:12:a /20.3
-2X3:13:a /20.3
31
-11K2
/11.7 34 32
Earthing switch Closed
13K1_53
13K1_54
BU BU BU OG OG
/12.3
/12.4
1,5 1,5 1,5 1,5 1,5
-10K1
/9.1 A11 A12 C23 C24 C31 C32 C41 C42 C53 C54 C63 C64
/12.3
/13.5
/19.2
991-08093-00
Controller Multilingual ASSY Power Supply Start Start / Stop Reset Input A Input B
MVE MVS MVC13 24VDC NC External Trip Internal Trip
30VA NC NC
MVE ANSI
PROTECTION CODES
27 51 50
59 51R 50G
37 46 47
Fibre Optic Connection Thermistor analog Optputs potential-free
0-20mA or 4-20mA Outputs
48 66 6A - 250VAC
10A - 30VDC
MVE Metering Main Contactor Run Trip
Functionen Output A Output B Output C
43 51 61
A kV Hz
44 52 54 62 64
kW kWHr Cosφ RX TX B4 B5 B10 B11 43 44 51 52 54 61 62 64
/9.1
/9.1
/19.2
/19.3
/19.4
/19.4
/19.5
/19.5
/19.6
/19.6
/19.6
/13.6
/13.6
/13.6
Date 04.07.2019 Moonflower DCP SOFTSTARTER = MVE
EFS
Proj. Kappelmann + C2.LV
A4 MVE Multilangual Controller
APPR. Zirk Job number: Sheet 10
Index Modification Date Name Standard Origin. Crea.f Stand: 05.08.2019 15:53:08 MVE-12-MM 200A Multimotor SO 100410 Trane - Moonflower DCP Sheets 16
9 \\SERVER2\Allgemein\Aufträge GJ 18_19\218-501-600\218560 AUCM 100410 TRANE Moonflower\SO 100410 - 218560 Moonflower.elk 11
0 1 2 3 4 5 6 7 8 9
24VDC_C2_L+.3
-2X4:4:a /7.2
+.MV-1Q1
+.MV/1.2
12kV 630A 31,5kA/3s 1 4 7 3 6 9
Disconect Earthing Switch
13 11
-S1
Disconnect switch Closed 14 12
13 11
-S2
2 5 8 Earthing switch Closed 14 12
A1 A1
-11K1 -11K2
24VDC A2 24VDC A2
24VDC_C2_M.3 Disconnect switch Closed Earthing switch Closed 24VDC_C2_M.3
-2X4:13:b /7.8 -13K1:A2 /13.0
14 11 +C1.LV/7.5 14 11 +C1.LV/7.5
12 12
24 21 +C3.LV/7.5 24 21 +C3.LV/7.5
22 22
34 31 /10.7 34 31 /10.7
32 32
44 44
42 41 42 41
-2X4 27 28
BU BU
1,5 1,5
+.MV-15K1 13 21
/15.1
-S1.1 /15.5
/15.5 14 22
BU BU
1,5 1,5
-2X4 29 32
BU BU
1,5 1,5
+.MV-17K1 21 13
/17.1
-S1.1 /17.4
/17.5 22 14
BU BU
1,5 1,5
-2X4 30 31
BU BU
1,5 1,5
-10K1
/10.0 C31 C32
24VDC_C2_L+.2 24VDC_C2_L+.5
-10K1:A11 /10.3 -2X4:5:a /7.3
BU
1,5
-10K1
/10.0 potential-free
61
Outputs
6A - 250VAC
10A - 30VDC
Trip 61
Output C
62 64
62 64
BU
1,5
BU
1,5
11
36
-13K1
-2X4 /13.6 14 12
Trip
BU
1,5
BU
1,5
-2X4 37
BU
1,5
X1
-13H1
24 V AC/DC X2
Trip
BU
1,5
A1
-13K1
24VDC A2
BU
Trip 1,5
14
12 11 /13.9
24
22 21 +C1.LV/6.2
34
32 31 +C3.LV/6.2
44
42 41
C2_L
-2X5:1:a /7.8
2X5 2
11
-9K2
/9.6 14 12
Close Softstarter
Line Contactor
+.MV-14K1
&ETL+/5.3 A1
Softstarter Line Contactor
+.MV/2.4
+.MV/2.4
14 22 34 42 54 62 74 82
+C1.LV/7.4
+C3.LV/7.3
-S1.1
-S1.2
A2
-2X5 4
C2_N
-2X5:3:a /7.8
4
+C1.LV-1X1:15:b +C1.LV/10.5
+.MV-15K1
&ETL+/7.4 A1
/12.4
Softstarter Contactor M1
+.MV/2.1
+.MV/2.2
14 22 34 42 54 62 74 82
/12.4
/12.5
/16.4
+C3.LV/7.2
-S1.1
-S1.2
A2
5
+C1.LV-1X1:6:a +C1.LV/10.5
24VDC_C2_L+.4
-2X4:4:b /7.2
33
+.MV-15K1-S1.1
/15.5 34
-2X4 38
A1
-16K1
24VDC A2
Softstart Contactor BU
1,5
Motor1
On
24VDC_C2_M.3 24VDC_C2_M.3
-13K1:A2 /13.7 -18K1:A2 /18.3
14
12 11 +C1.LV/6.5
24
22 21 +C1.LV/13.1
34
32 31
44
42 41
40
+C3.LV-3X1:15:b +C3.LV/10.5
+.MV-17K1
&ETL+/7.6 A1
/12.4
Softstarter Contactor M1
+.MV/2.7
+.MV/2.7
14 22 34 42 54 62 74 82
/12.5
/12.4
/18.4
+C1.LV/7.2
-S1.1
-S1.2
A2
50
+C3.LV-3X1:6:b +C3.LV/10.5
24VDC_C2_L+.9
-2X4:7:a /7.4
BU
1,5
33
+.MV-17K1-S1.1
/17.5 34
-2X4 39
BU
1,5
A1
-18K1
24VDC A2
Softstart Contactor BU
1,5
Motor2
On
24VDC_C2_M.3 24VDC_C2_M.3
-16K1:A2 /16.5
14
12 11 +C3.LV/6.5
24
22 21 +C3.LV/13.1
34
32 31
44
42 41
-10K1
/10.0
Thermistor analog Optputs potential-free
0-20mA or 4-20mA Outputs
6A - 250VAC
10A - 30VDC
Main Contactor Trip
Output A Output B
43 51
44 52 54
-W7 -W8
LIYCY LIYCY
OG OG OG OG OG
2x0,5 ws br 2x0,5 ws br 1,5 1,5 1,5 1,5 1,5
3PE 4 5 6PE 7 8 9 10 11
-2X3 1 2
-W9 -W10
UNITRONIC® LiYCY UNITRONIC® LiYCY
2x0,25 2x0,25
50 V WH BN 50 V WH BN
SH SH
MODBUS_A_1
+C1.LV-1XCOM:1 +C1.LV/9.8
MODBUS_B_1
+C1.LV-1XCOM:2 +C1.LV/9.8
-10K1:C53 /10.5
-10K1:C54 /10.6
-2X1:4:a /5.4
-5F1:2 /5.4
13K1_53
13K1_54
EPO_1
EPO_2
11
-20S1
Emergency Stop 12
-2X3 12 13 14
15 16
+EXTERN
Trip 11
Emergency Stop
12
+-L1/2/3
11kV / 400A_50°C / 31,5kA x 3s CU 30x10mm tinned
L1 1
L1/L2/L3 L2 2
+C2.MV/3.8
L3 3
-1F1
31.5A 10/24kV 292mm
2
-1F2
L1_SOFT_M2 31.5A 10/24kV 292mm
+C2.MV-17K1:2T1 +C2.MV/2.8 2
L2_SOFT_M2
+C2.MV-17K1:4T2 +C2.MV/2.8
L3_SOFT_M2 1
+C2.MV-17K1:6T3 +C2.MV/2.8
-1F3
31.5A 10/24kV 292mm
2
-1T2
2S1 2S1 2S1
11kV, 20A, 70µH
125/1 125/1 125/1 Current Limiting Reactor
5P30 5P30 5P30
5VA 2S2 5VA 2S2 5VA 2S2
-1T3
11kV, 20A, 70µH
Current Limiting Reactor
1 2 3
U V W
-1C1
-1XM1 11kV 250kVAr
+-MV_PE
11kV / 400A_50°C / 31,5kA+3s CU 30x10mm tinned
MV-PE PE
+C2.MV/1.8
L1 L2 L3 PE
=_
+_
RD
1,5
L1 L2 L3
1 3 5
-2Q1
16A
2 4 6
Main switch
RD
1,5
C3_L_1
-3X1:11 /5.0
C3_N_2
C3_N_1
-3X1:5 /5.0
C3_PE_1
-16F1:-X3:3 /5.0
C3_L
+C2.LV-2X1:7:a +C2.LV/5.8
C3_N
+C2.LV-2X1:11:a +C2.LV/5.8
C3_PE
+C2.LV-2X1:13PE:a +C2.LV/5.8
Power supply
Control voltage
230VAC
24VDC-C3-L+
-3X4:2 /6.0 /
BU
1,5 24VDC-C3-M
-8K1:A2 /8.0
BU
1,5 24VDC-C3-GND
-16F1:-X2.3:44 /7.6
BU
1,5 24VDC-C3-M.1
-13H1:X2 /13.0
24V
-3X4 1 10 11 12 13
C3_24VDC_L+
+C2.LV-2X4:3:b +C2.LV/7.1
C3_24VDC_M
+C2.LV-2X4:12:b +C2.LV/7.8
3PE
-3X2 1 2 4
RD RD RD RD GNYE
1,5 1,5 1,5 1,5 1,5
C3_AUX_L
+C2.LV-2X2:6:a +C2.LV/6.9
C3_AUX_N
+C2.LV-2X2:9:a +C2.LV/6.9
C3_AUX_PE
+C2.LV-2X2:11PE:a +C2.LV/6.9
+.MV
1
1
-4E1
-4S1 2 100W
0-60°C 2
Aux. Voltage
230VAC
C3_L_1 C3_L_1
-2Q1:2 /2.8 -8K2:11 /10.0
C3_N_1 -3X1 11 C3_N_1
-3X1:4:a /2.8 -3X1:6 /10.0
C3_PE_1 -3X1 5
-3X1:9PE:a /2.8
RD RD GNYE
1,5 1,5 1,5
+.MV -16F1
/16.3
Motorprotection Relay 1 2 3
-X3:1 -X3:2 -X3:3
-3XCT1
RD RD
1,5 1,5
1
1 -X1.1:1
2S1
-1CT1 2
+.MV/1.2 2S2
-X1.1:2
WH
125/1 1,5
5P30
5VA 2 3
WH
1,5 -X1.1:3
CT1
RD RD
1,5 1,5
4
3 -X1.1:4
2S1
-1CT2
+.MV/1.3 2S2 5
WH WH
125/1 1,5 1,5 -X1.1:5
5P30
5VA 4 6
-X1.1:6
RD RD
1,5 1,5 WH
1,5
5
2S1
-1CT3 13
+.MV/1.4 2S2
-X1.2:13
WH WH
125/1 1,5 1,5
5P30 14
GND1
5VA 6 -X1.2:14
7
15
-X1.2:15
16
-X1.2:16
-3XCT2
RD
1,5
1
1S1
-1CT1
+.MV/1.2 1S2
WH
150/5 1,5
10VA
CL1 2
RD
1,5
3
1S1
-1CT2
+.MV/1.3 1S2
WH
150/5 1,5
10VA
CL1 4
RD
1,5
5
1S1
-1CT3
+.MV/1.4 1S2
WH
150/5 1,5
10VA
CL1 6
7PE
24VDC-C3-L+
-3X4:1 /3.8
24VDC-C3-L+
-3X4:6 /7.1 /
-3X4 2 3 4 5
BU BU
1,5 1,5
BU 13 BU
1,5 1,5
+C3.MV-12K1-S1.1
/12.5 14
+C2.LV
+.MV
+C2.LV
3
+C2.LV-11K1:21 /7.4
4
31 11 13 +C2.LV-18K1:21 /13.0 21
-13K1 -14K1 -11K1-S1.1 -9K3
+C2.LV/13.6 34 32 /14.4 14 12 /11.5 14 +C2.LV/9.7 24 22
Trip External Start / Close Bypass Contactor
Stop Signal 11
+C2.LV-18K1
+C2.LV/18.4 14 12
Softstart Contactor
Motor2
On
BU BU BU
1,5 1,5 1,5
BU
1,5
-3X4 14 15 16
17
19 20
/3
BU BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5 1,5
-16F1
/16.3 FCT.10 FCT.11 FCT.12 FCT.13 FCT.14 FCT.15
30 31 32 33 34 35
-X2.3:30 -X2.3:31 -X2.3:32 -X2.3:33 -X2.3:34 -X2.3:35
/17.3 /17.3 /17.3 /17.3 /17.3 /17.3
Softstarter Trip External Start / Stop Bypass Contactor ON Softstarter Contactor ON PFC Contactor On Close Bypass Contactor
24VDC-C3-L+.1 24VDC-C3-L+.2
+.MV-11K1-S1.1:33 /13.0 / -3X3:9 /14.0 /
24VDC-C3-L+
-3X4:5 /6.9
-3X4 6 7 8 9
BU BU BU
24VDC_C2_L+.7 1,5 1,5 1,5
+C2.LV-2X4:6:a +C2.LV/7.4
24VDC_C2_L+.10
+C2.LV-2X4:7:b +C2.LV/7.4
BU BU
1,5 1,5
3
+C2.LV-18K1:11 /6.5
+C2.MV
24VDC-C3-L+
-16F1:-X2.1:12 /8.0 /
53 33
-15K1-S1.2 -14K1-S1.1
1 S.Start
+C2.LV/15.6 +C2.LV/14.5
2 DOL
54 34
-7S1 1 3 5 7 9 11
/15.6
60°
21 2 4 6 8 10 12
+C2.LV-11K1
+C2.LV/11.6 24 22
Disconnect switch Closed
BU
1,5
21
BU BU +C2.LV-11K2
1,5 1,5 +C2.LV/11.7 24 22
Earthing switch Closed
BU
1,5
+C2.LV-2X4 40 +C2.LV-2X4 41
BU
1,5
BU BU
1,5 1,5
24VDC-C3-GND
-3X4 21 22 23 24 25 -3X4:11 /3.8
BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5
BU
1,5
-16F1
/16.3 FCT.16 FCT.17 FCT.18 FCT.19 FCT.20 GND GND
36 37 38 39 40 44 45
-X2.3:36 -X2.3:37 -X2.3:38 -X2.3:39 -X2.3:40 -X2.3:44 -X2.3:45
/17.3 /17.3 /17.3 /17.3 /17.3 /17.3 /17.3
Spare Softstarter Contactor Softsterter Line Contactor ON release to Start Softstart / DOL Start GND GND
Motor M1 ON Disconector Switch closed
-16F1
/16.3
-X2.1:12 -X2.1:13 -X2.1:14 -X2.1:15 -X2.1:16 -X2.1:17 -X2.1:18 -X2.1:19 -X2.1:20 -X2.1:21
12 13 14 15 16 17 18 19 20 21
FCT.7 FCT.7 FCT.8 FCT.8 Failure Failure Shunt2 Shunt2 Shunt2 Shunt2
BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5
24VDC-C3-L+
-3X4:8 /7.7
BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5
A1 A1 A1 A1 A1
-8K1 -8K2 -8K3 -8K4 -8K5
24VDC A2 24VDC A2 24VDC A2 24VDC A2 24VDC A2
Close Bypass Contactor Close Softstarter Contactor Trip M2 Ready to Start Close PFC 3sec. Delay
BU BU BU BU BU
1,5 1,5 1,5 1,5 1,5
24VDC-C3-M 24VDC-C2-M
-3X4:10 /3.8 -14K1:A2 /14.0
14 14 14 14 14
12 11 /11.4 12 11 /10.4 12 11 /15.6 12 11 /15.4 12 11 /12.4
24 24 24 24 24
22 21 22 21 22 21 22 21 22 21
34 34 34 34 34
32 31 32 31 32 31 32 31 32 31
44 44 44 44 44
42 41 42 41 42 41 42 41 42 41
Close Bypass Contactor Close Softstarter Contactor Trip M2 Ready to Start Close PFC
3sec. Delay
-16F1
/16.3
-
-
+
+
-X2.4:52 -X2.4:53 -X2.4:54 -X2.4:49 -X2.4:50 -X2.4:51 -X2.6:27-X2.6:26-X2.6:PE
52 53 54 49 50 51 27 26 PE
Analog out 3 4-20mA Analog out 4 4-20mA GND5 Analog out 1# ±20mA Analog out 2 ±20mA GND4 TxA TxB
3X3 1 2 3
4PE
5 6 7
8PE
-3XCOM1 1 2 3PE 3 4 6PE
x1
-9R1
120Ohm
Terminator x2
MODBUS_A_2
+C1.LV-1XCOM:4 +C1.LV/9.8
MODBUS_B_2
+C1.LV-1XCOM:5 +C1.LV/9.8
C3_L_1 C3_L_1
-3X1:11 /5.9 -3X1:12:a /11.0
11
-8K2
/8.3 14 12
Close Softstarter Contactor
RD
1,5
-3X1 15
40
+C2.MV-17K1:A1 +C2.LV/17.4
50
+C2.MV-17K1:A2 +C2.LV/17.4
C3_N_1 C3_N_1
-3X1:5 /5.9 -3X1:7 /11.0
-3X1 6
C3_L_1 C3_L_1
-8K2:11 /10.9 -3X1:13:a /12.0
-3X1 12
11
-8K1
/8.2 14 12
Close Byass Contactor
RD
1,5
+.MV
-11K1
&ETL+/5.6 A1
&ETL+/6.7
&ETL+/7.3
Bypass Contactor M2
+.MV/1.4
+.MV/1.4
14 22 34 42 54 62 74 82
/6.4
/13.2
/15.3
/15.2
-S1.1
-S1.2
A2
C3_N_1 C3_N_1
-3X1:6 /10.9 -3X1:8 /12.0
-3X1 7
C3_L_1 C3_L_1
-3X1:12:a /11.6
-3X1 13 -3X1 14
11
-8K5
/8.7 14 12
Close PFC
3sec. Delay
+.MV
-12K1
PFC Contactor M2 A1
PFC Contactor
+.MV/1.7
+.MV/1.7
14 22 34 42 54 62 74 82
/6.6
-S1.1
-S1.2
A2
C3_N_1
-3X1:7 /11.6
-3X1 8
24VDC-C3-L+.1
-3X4:6 /7.5
4
+C2.LV-18K1:11 /6.5
21
+C2.LV-18K1
+C2.LV/18.4 24 22
Softstart Contactor
Motor2
On
33
+.MV-11K1-S1.1
/11.5 34
Bypass Contactor
Motor2
On
-3X4 18 -3X4 26
X1
-13H1
24 V AC/DC X2
Motor ON
24VDC-C3-M.1
-3X4:12 /3.8
24VDC-C3-L+.2
-3X4:7 /7.6
24VDC-C2-M
-8K5:A2 /8.8 A1 12 14 22 24 32 34 42 44
-14K1
24VDC A2 11 21 31 41
External Start /
/6.3
Stop Signal
-3X3 9 10
=EXT+EXTERN
Start / Stop
from Chiller
Start / Stop
+.MV
1 S.Start
2 DOL
61 53 11 11 1 3 5 7 9 11
OG OG OG OG OG OG OG OG OG OG OG OG OG
1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
3X3 11 12 13 14 15 16 17 18 19 20 21 22 23
-X1.1:1 -X3:1
UH
-X1.2:13
E
IG
CT
-X1.2:14
E
GND1
-X1.2:15
E UG1
PT
Outputs
-X1.2:16
E UG2
-X2.1:12
A1.3
FCT.7 -X2.1:13
A1.4
-X2.1:14
A1.5
FCT.8 -X2.1:15
A1.6
-X2.1:16
Failure A1.7
-X2.1:17
lock out relay A2.0
-X2.1:18
Shunt 1 A2.1
-X2.1:19
(trip) A2.2
-X2.1:20
A2.3
Shunt 2 -X2.1:21
A2.4
GND4 -X2.4:49
A2.5
Analog out 1 ±20mA - + -X2.4:50
A2.6
Analog out 2 ±20mA - + -X2.4:51
A2.7
GND5 -X2.4:52
A3.0
Analog out 3 4-20mA - + -X2.4:53
A3.1
Analog out 4 4-20mA - + -X2.4:54
A3.2
-X2.2:22
A4.3 HIGH
CAN 1 CAN 2/3
-X2.4:55
GND3 A3.3
-X2.2:23
A4.4 LOW
-X2.2:24 -X2.4:56
A4.5 HIGH Analog in 1 Resistor A3.4
Communication
-X2.2:25 -X2.4:57
A4.6 LOW Analog in 2 Resistor A3.5
-X2.6:26 -X2.4:58
A4.1 TxB Analog in 3 4-20mA A3.6
-X2.6:27 -X2.4:59
ModBus
-X2.6:28
A4.7 RxB =MVE+C1.LV-16F1
PE
-X2.6:29
A5.0 RxA PE
+C1.LV/16.3
-X2.3:30
Softstarter Trip /6.2 E0.0 FCT.10
-X2.3:31
External Start / Stop Signal /6.3 E0.1 FCT.11
-X2.3:32
Bypass Contactor ON /6.4 E0.2 FCT.12
-X2.3:33
Softstarter Contactor ON /6.5 E0.3 FCT.13
-X2.3:34
PFC Contactor On /6.6 E0.4 FCT.14
-X2.3:35
Close Bypass Contactor /6.7 E0.5 FCT.15
Binary Inputs
-X2.3:36
Spare /7.1 E0.6 FCT.16
-X2.3:37
Softstarter Contactor Motor M1 ON /7.2 E0.7 FCT.17
-X2.3:38
Softsterter Line Contactor ON /7.3 E1.0 FCT.18
-X2.3:39
release to Start Disconector Switch closed /7.5 E1.1 FCT.19
-X2.3:40
Softstart / DOL Start /7.6 E1.2 FCT.20
-X2.3:41
E1.5 FCT.21
-X2.3:42
A5.1 FCT.22
-X2.3:43
A5.2 FCT.23
-X2.3:44
GND /7.7 E1.3 GND2
-X2.3:45
GND /7.7 E1.4 GND2
-X2.5:65
A5.3 GND2
-X2.5:66
E1.6 FCT.24
-X2.5:67
E1.7 FCT.25
-X2.5:68
E2.0 FCT.26
-X2.5:69
E2.1 FCT.27
-X2.5:70
E2.2 FCT.28
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=+-3X1000
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C1.MV-1XM1
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
L1 U -1CT1 &EFS/1.2
L2 V -1CT2 &EFS/1.2
L3 W -1CT3 &EFS/1.3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C1.LV-1X1
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C1.LV-1X2
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
Aux. Voltage UT 4 +C2.LV-2X2 5:a b 1 a +.MV-4S1 1 &EFS/4.1
230VAC UT 4 +C2.LV-2X2 8:a b 2 a +.MV-4E1 2 &EFS/4.2
= UT 4-PE +C2.LV-2X2 10PE:a b 3PE a +.MV-4E1 &EFS/4.2
= UT 4 +.MV-4S1 2 b 4 a +.MV-4E1 1 &EFS/4.4
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C1.LV-1X3
And
Cross-reference
LiYCY 3x0,5 mm²
Connection
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
W1
W2
0 1 2 3
Analog Output UT 4 1 -16F1 -X2.4:52 gn &EFS/9.0
= UT 4 2 -16F1 -X2.4:53 ws &EFS/9.1
= UT 4 3 -16F1 -X2.4:54 br &EFS/9.1
= UT 4-PE b 4PE a -W1 Shield &EFS/9.2
= UT 4 5 -16F1 -X2.4:49 gn &EFS/9.2
= UT 4 6 -16F1 -X2.4:50 ws &EFS/9.3
= UT 4 7 -16F1 -X2.4:51 br &EFS/9.3
= UT 4-PE b 8PE a -8W3 Shield &EFS/9.4
from Chiller Start / Stop UT 4 9 -1X4 7 &EFS/14.2
= UT 4 10 -14K1 A1 &EFS/14.3
Bypass Contactor Off UT 4 11 +.MV-11K1-S1.2 61 &EFS/15.1
= UT 4 12 +.MV-11K1-S1.2 62 &EFS/15.2
Bypass Contactor On UT 4 13 +.MV-11K1-S1.2 53 &EFS/15.2
= UT 4 14 +.MV-11K1-S1.2 54 &EFS/15.3
Ready to Start UT 4 15 -8K4 11 &EFS/15.4
= UT 4 16 -8K4 14 &EFS/15.4
= UT 4 17 -8K4 12 &EFS/15.4
Trip UT 4 18 -8K3 11 &EFS/15.5
= UT 4 19 -8K3 14 &EFS/15.6
= UT 4 20 -8K3 12 &EFS/15.6
Softstart / DOL UT 4 21 -7S1 6 &EFS/15.7
= UT 4 22 -7S1 7 &EFS/15.8
= UT 4 23 -7S1 5 &EFS/15.8
D-UT 2,5/10
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C1.LV-1X4
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
And
Cross-reference
Connection
Connection
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
W3
W4
0 1 2 3
Analog Output UT 4 +C2.LV-2XCOM 4:b 1 -16F1 -X2.6:27 WH &EFS/9.5
= UT 4 +C2.LV-2XCOM 5:b 2 -16F1 -X2.6:26 BN &EFS/9.5
= UT 4-PE 3PE SH &EFS/9.5
= UT 4 +C3.LV-3XCOM1 1 4 -16F1 -X2.6:27 WH &EFS/9.7
= UT 4 +C3.LV-3XCOM1 2 5 -16F1 -X2.6:26 BN &EFS/9.7
= UT 4-PE 6PE SH &EFS/9.7
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C1.LV-1XCT
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C1.LV-1XCT2
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2X1
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
Control voltage UT 4 b 1 a -5F1 1 &EFS/5.2
FBS 2-5
230VAC UT 4 b 2 a &EFS/5.2
= UT 4-PE b 3PE a &EFS/5.2
= UT 4 b 4 a -2X3 15:a &EFS/5.3
FBS 2-5
230VAC UT 4 b 5 a +C1.LV-1X1 1:b &EFS/5.4
FBS 2-5
230VAC UT 4 b 6 a -2X5 1:a &EFS/5.4
FBS 2-5
230VAC UT 4 b 7 a +C3.LV-3X1 1:b &EFS/5.4
FBS 2-5
230VAC UT 4 b 8 a &EFS/5.4
FBS 2-5
230VAC UT 4 b 9 a +C1.LV-1X1 3:b &EFS/5.4
FBS 2-5
230VAC UT 4 b 10 a -2X5 3:a &EFS/5.5
FBS 2-5
230VAC UT 4 b 11 a +C3.LV-3X1 3:b &EFS/5.5
FBS 2-5
230VAC UT 4-PE b 12PE a +C1.LV-1X1 9PE:b &EFS/5.5
= UT 4-PE b 13PE a +C3.LV-3X1 9PE:b &EFS/5.5
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2X2
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
UT 4 b 1 a -6F1 1 &EFS/6.3
Aux. Voltage 230VAC UT 4 b 2 a &EFS/6.3
= UT 4-PE b 3PE a &EFS/6.4
= UT 4 +.MV-6S1 1 b 4 a -6F1 2 &EFS/6.5
= UT 4 b 5 a +C1.LV-1X2 1:b &EFS/6.6
= UT 4 b 6 a +C3.LV-3X2 1:b &EFS/6.6
= UT 4 +.MV-6E1 2 b 7 a &EFS/6.7
= UT 4 b 8 a +C1.LV-1X2 2:b &EFS/6.7
= UT 4 b 9 a +C3.LV-3X2 2:b &EFS/6.7
= UT 4-PE +.MV-6E1 PE b 10PE a +C1.LV-1X2 3PE:b &EFS/6.8
= UT 4-PE b 11PE a +C3.LV-3X2 3PE:b &EFS/6.8
= UT 4 +.MV-6E1 1 b 12 a +.MV-6S1 2 &EFS/6.8
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2X3
And
Cross-reference
LIYCY 2x0,5 mm²
Connection
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
W7
W8
0 1 2 3
Thermistor not used UT 4 b 1 a -10K1 B4 ws &EFS/19.2
FBS 2-5
Thermistor not used UT 4 b 2 a -10K1 B5 br &EFS/19.3
= UT 4-PE b 3PE a -W7 &EFS/19.3
analog Output UT 4 b 4 a -10K1 B10 ws &EFS/19.4
= UT 4 b 5 a -10K1 B11 &EFS/19.4
= UT 4-PE b 6PE a -W8 &EFS/19.4
Main Contactor Output A UT 4 b 7 a -10K1 43 &EFS/19.5
= UT 4 b 8 a -10K1 44 &EFS/19.5
Trip Output B UT 4 b 9 a -10K1 51 &EFS/19.6
= UT 4 b 10 a -10K1 52 &EFS/19.6
= UT 4 b 11 a -10K1 54 &EFS/19.6
Trip UT 4 +EXTERN-Trip b 12 a -10K1 C53 &EFS/20.3
= UT 4 +EXTERN-Trip b 13 a -10K1 C54 &EFS/20.3
Emergency Stop UT 4 12 b 14 a -20S1 12 &EFS/20.4
= UT 4 11 b 15 a -2X1 4:a &EFS/20.5
= UT 4 b 16 a &EFS/20.5
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2X4
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2X4
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
D-UTTB 2,5/4
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2X5
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
=MVE+C2.LV-2XCOM
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
W10
External Internal
W9
0 1 2 3
Trip Output B WH UT 4 -10K1 -X2.6:27 b 1 a &EFS/19.7
= BN UT 4 -10K1 -X2.6:26 b 2 a &EFS/19.7
= UT 4-PE b 3PE a &EFS/19.8
= WH UT 4 -10K1 -X2.6:27 b 4 a +C1.LV-1XCOM 1 &EFS/19.8
= BN UT 4 -10K1 -X2.6:26 b 5 a +C1.LV-1XCOM 2 &EFS/19.8
= UT 4-PE b 6PE a &EFS/19.9
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2XCT
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C2.LV-2XVT
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C3.MV-1XM1
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
L1 U -1CT1 &EFS/1.4
L2 V -1CT2 &EFS/1.4
L3 W -1CT3 &EFS/1.4
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C3.LV-3X1
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
Power supply Control voltage 230VAC UT 4 +C2.LV-2X1 7:a b 1 a -2Q1 1 &EFS/2.3
= UT 4 b 2 a &EFS/2.3
= UT 4 +C2.LV-2X1 11:a b 3 a &EFS/2.4
= UT 4 b 4 a &EFS/2.4
UT 4 -16F1 -X3:2 b 5 a &EFS/5.8
UT 4 a 6 b +C2.MV-17K1 A2 &EFS/10.4
UT 4 b 7 a +.MV-11K1 A2 &EFS/11.4
UT 4 b 8 a +.MV-12K1 A2 &EFS/12.4
Power supply Control voltage 230VAC UT 4-PE +C2.LV-2X1 13PE:a b 9PE a -16F1 -X3:3 &EFS/2.4
= UT 4-PE b 10PE a &EFS/2.4
UT 4 -16F1 -X3:1 b 11 a -2Q1 2 &EFS/5.8
-8K2 11
UT 4 -8K1 11 b 12 a -8K2 11 &EFS/11.4
UT 4 -8K5 11 b 13 a &EFS/12.4
UT 4 b 14 a &EFS/12.5
UT 4 +C2.MV-17K1 A1 b 15 a -8K2 14 &EFS/10.4
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C3.LV-3X2
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
Aux. Voltage UT 4 +C2.LV-2X2 6:a b 1 a +.MV-4S1 1 &EFS/4.2
230VAC UT 4 +C2.LV-2X2 9:a b 2 a +.MV-4E1 2 &EFS/4.2
= UT 4-PE +C2.LV-2X2 11PE:a b 3PE a +.MV-4E1 &EFS/4.2
= UT 4 +.MV-4S1 2 b 4 a +.MV-4E1 1 &EFS/4.5
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C3.LV-3X3
And
Cross-reference
LiYCY 3x0,5 mm²
Connection
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
W11
W12
External Internal
0 1 2 3
Analog Output UT 4 1 -16F1 -X2.4:52 gn &EFS/9.0
= UT 4 2 -16F1 -X2.4:53 ws &EFS/9.1
= UT 4 3 -16F1 -X2.4:54 br &EFS/9.1
= UT 4-PE b 4PE a -W11 Shield &EFS/9.2
= UT 4 5 -16F1 -X2.4:49 gn &EFS/9.2
= UT 4 6 -16F1 -X2.4:50 ws &EFS/9.3
= UT 4 7 -16F1 -X2.4:51 br &EFS/9.4
= UT 4-PE b 8PE a -8W4 Shield &EFS/9.4
Start / Stop UT 4 9 -3X4 7 &EFS/14.2
from Chiller Start / Stop UT 4 10 -14K1 A1 &EFS/14.3
Bypass Contactor Off UT 4 11 +.MV-11K1-S1.2 61 &EFS/15.1
= UT 4 12 +.MV-11K1-S1.2 62 &EFS/15.2
Bypass Contactor On UT 4 13 +.MV-11K1-S1.2 53 &EFS/15.2
= UT 4 14 +.MV-11K1-S1.2 54 &EFS/15.3
Ready to Start UT 4 15 -8K4 11 &EFS/15.4
= UT 4 16 -8K4 14 &EFS/15.4
= UT 4 17 -8K4 12 &EFS/15.4
Trip UT 4 18 -8K3 11 &EFS/15.5
= UT 4 19 -8K3 14 &EFS/15.6
= UT 4 20 -8K3 12 &EFS/15.6
Softstart / DOL UT 4 21 -7S1 6 &EFS/15.7
= UT 4 22 -7S1 7 &EFS/15.8
= UT 4 23 -7S1 5 &EFS/15.8
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C3.LV-3X4
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
And
Cross-reference
Connection
Connection
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
W13
W14
External Internal
0 1 2 3
Analog Output UT 4 +C1.LV-1XCOM 4 1 -16F1 -X2.6:27 WH &EFS/9.5
= UT 4 +C1.LV-1XCOM 5 2 -16F1 -X2.6:26 BN &EFS/9.5
= UT 4-PE 3PE SH &EFS/9.5
= UT 4 -9R1 x1 3 -16F1 -X2.6:27 WH &EFS/9.7
= UT 4 -9R1 x2 4 -16F1 -X2.6:26 BN &EFS/9.7
= UT 4-PE 6PE SH &EFS/9.7
CLIPFIX 35
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C3.LV-3XCT1
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
ELCOS_F13_002
TERMINAL BLOCK
Cable type
Cable type
=MVE+C3.LV-3XCT2
And
And
Connection point designation 2
Cross-reference
Connection
Connection
Cable name
Cable name
point
point
Terminal
Jumper
number
Target designation to Target designation
Function text Type of terminal
External Internal
0 1 2 3
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
21 Cable duct Wuerth75x50
75X50
2 3SU1900-0AN10-0AA0 Siemens
3SU1900-0AN10-0AA0
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
2 3SU1900-0AN10-0AA0 Siemens
3SU1900-0AN10-0AA0
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C1.MV 1C1 1 Capacitor BAM 12-250-3W ABB
&EFS=MVE+C1.MV/1
11kV 250kVAr
=MVE +C1.MV 4E1 1 Heater HG 140, 100W, AC/DC 120-240V 14007.0-00 STEGO
&EFS=MVE+C1.LV/4
HG 140
=MVE +C1.MV 4S1 1 Small thermostat STO 011, AC 120-250, DC 24-72 01115.0-00 STEGO
&EFS=MVE+C1.LV/4
STO 011
=MVE +C1.MV 1T1 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C1.MV/1
Inrush Limiter Inrush Limiter
=MVE +C1.MV 1T2 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C1.MV/1
Inrush Limiter Inrush Limiter
=MVE +C1.MV 1T3 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C1.MV/1
Inrush Limiter Inrush Limiter
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C1.MV 1C1 1 Capacitor BAM 12-250-3W ABB
&EFS=MVE+C1.MV/1
11kV 250kVAr
=MVE +C1.MV 1T1 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C1.MV/1
Inrush Limiter Inrush Limiter
=MVE +C1.MV 1T2 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C1.MV/1
Inrush Limiter Inrush Limiter
=MVE +C1.MV 1T3 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C1.MV/1
Inrush Limiter Inrush Limiter
=MVE +C1.MV 4E1 1 Heater HG 140, 100W, AC/DC 120-240V 14007.0-00 STEGO
&EFS=MVE+C1.LV/4
HG 140
=MVE +C1.MV 4S1 1 Small thermostat STO 011, AC 120-250, DC 24-72 01115.0-00 STEGO
&EFS=MVE+C1.LV/4
STO 011
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C1.LV 16F1 1 Protection Device F1-B0A1-A4B0-C0A0-A0A0-A0A0-A0A1 STUCKE ELEKTRONIK
&EFS=MVE+C1.LV/16
SYMAP Compact F1 SYMAP Compact F1
CLIPFIX 35
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C1.LV 1X3 2 3044128 Phoenix Contact
&EFS=MVE+C1.LV/9
UT 4-PE
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
Changeoverswitches, Contacts: 6, 20 A, front plate: 1-2, 90 °, maintained, service
=MVE +C1.LV 7S1 1 060205 EATON
distribution board mounting
&EFS=MVE+C1.LV/7
T0-3-8222/IVS
CLIPFIX 35
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C1.LV 1XCOM 2 Endhalter CLIPFIX 35 3022218 Phoenix Contact
&EFS=MVE+C1.LV/9
CLIPFIX 35
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.MV 4CT1 1 12kV MVE Line CT 370-16271-00B AUCOM ELECTRONICS
&EFS=MVE+C2.MV/4
1000/1A; 5P30; 1VA 12kV MVE Line CT
=MVE +C2.MV 6E1 1 Heater HG 140, 100W, AC/DC 120-240V 14007.0-00 STEGO
&EFS=MVE+C2.LV/6
HG 140
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.MV 1Q1-1C1 1 TSKA 12 HK Capacitive Insulator 2044194 Jordan
&EFS=MVE+C2.MV/1
12kV
=MVE +C2.MV 6S1 1 Small thermostat STO 011, AC 120-250, DC 24-72 01115.0-00 STEGO
&EFS=MVE+C2.LV/6
STO 011
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.MV 2U1 15 Clamping lead-through ø 75mm 29400018 Jordan
&ETL=MVE/2
for plate thickness 6 mm KD-10/75
CLIPFIX 35
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.MV 4CT1 1 12kV MVE Line CT 370-16271-00B AUCOM ELECTRONICS
&EFS=MVE+C2.MV/4
1000/1A; 5P30; 1VA 12kV MVE Line CT
CLIPFIX 35
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.MV 1F1 2 HV-Contact Clip 3400101.20 SIBA
&EFS=MVE+C2.MV/1
> 200A SIB3400101.20
=MVE +C2.MV 6E1 1 Heater HG 140, 100W, AC/DC 120-240V 14007.0-00 STEGO
&EFS=MVE+C2.LV/6
HG 140
=MVE +C2.MV 6S1 1 Small thermostat STO 011, AC 120-250, DC 24-72 01115.0-00 STEGO
&EFS=MVE+C2.LV/6
STO 011
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.MV 2U1 1 Isolation Platte 40430007 W. Max Wirth
&ETL=MVE/2
740 x 290 x 6mm
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 5F1 1 CIRCUIT BREAKER 6KA 1POL C10 5SY6110-7 Siemens
&EFS=MVE+C2.LV/5
SENTRON Miniature circuit breaker 5SY6110-7
CAPDIS-S2+
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 16K1 1 2903320 Phoenix Contact
&EFS=MVE+C2.LV/16
RIF-2-RSC-LDP-24DC/4X21
KLM 3
KLM 3
KLM 3
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 2X3 2 3044128 Phoenix Contact
&EFS=MVE+C2.LV/19
UT 4-PE
KLM 3
CLIPFIX 35
KLM 3
KLM 3
CLIPFIX 35
UT 16
UT 16-PE
KLM 3
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 2XCT 2 Endhalter CLIPFIX 35 3022218 Phoenix Contact
&EFS=MVE+C2.MV/4
CLIPFIX 35
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 2X1 1
&EFS=MVE+C2.LV/5
CAPDIS-S2+
KLM 3
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 2X1 10 3044102 Phoenix Contact
&EFS=MVE+C2.LV/5
UT 4
KLM 3
KLM 3
KLM 3
CLIPFIX 35
KLM 3
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 2X5 1 3047028 Phoenix Contact
&EFS=MVE+C2.LV/7
D-UT 2,5/10
KLM 3
CLIPFIX 35
UT 16
UT 16-PE
KLM 3
=MVE +C2.LV 5F1 1 CIRCUIT BREAKER 6KA 1POL C10 5SY6110-7 Siemens
&EFS=MVE+C2.LV/5
SENTRON Miniature circuit breaker 5SY6110-7
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C2.LV 3Q1 1 CIRCUIT-BREAKER FOR VOLTAGE 3RV1611-1AG14 Siemens
&EFS=MVE+C2.MV/3
SIRIUS Circuit breaker 3RV1611-1AG14
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C3.MV 1C1 1 Capacitor BAM 12-250-3W ABB
&EFS=MVE+C3.MV/1
11kV 250kVAr
=MVE +C3.MV 4E1 1 Heater HG 140, 100W, AC/DC 120-240V 14007.0-00 STEGO
&EFS=MVE+C3.LV/4
HG 140
Vacuum Contactor
=MVE +C3.MV 12K1 1 12kV 450A 3TM3431-1QA60-0AC0 Siemens
&EFS=MVE+C3.LV/12
3TM3431-1QA60-0AC0
=MVE +C3.MV 4S1 1 Small thermostat STO 011, AC 120-250, DC 24-72 01115.0-00 STEGO
&EFS=MVE+C3.LV/4
STO 011
=MVE +C3.MV 1T1 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C3.MV/1
Inrush Limiter Inrush Limiter
=MVE +C3.MV 1T2 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C3.MV/1
Inrush Limiter Inrush Limiter
=MVE +C3.MV 1T3 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C3.MV/1
Inrush Limiter Inrush Limiter
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C3.MV 11K1 1
&EFS=MVE+C3.LV/11
=MVE +C3.MV 1T1 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C3.MV/1
Inrush Limiter Inrush Limiter
=MVE +C3.MV 1T2 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C3.MV/1
Inrush Limiter Inrush Limiter
=MVE +C3.MV 1T3 1 Inrush Limiter 11kV, 20A, 0.07mH, 1 phase ERGUN
&EFS=MVE+C3.MV/1
Inrush Limiter Inrush Limiter
=MVE +C3.MV 4E1 1 Heater HG 140, 100W, AC/DC 120-240V 14007.0-00 STEGO
&EFS=MVE+C3.LV/4
HG 140
=MVE +C3.MV 4S1 1 Small thermostat STO 011, AC 120-250, DC 24-72 01115.0-00 STEGO
&EFS=MVE+C3.LV/4
STO 011
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C3.LV 16F1 1 Protection Device F1-B0A1-A4B0-C0A0-A0A0-A0A0-A0A1 STUCKE ELEKTRONIK
&EFS=MVE+C3.LV/16
SYMAP Compact F1 SYMAP Compact F1
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C3.LV 3X4 1 Endhalter CLIPFIX 35 3022218 Phoenix Contact
&EFS=MVE+C3.LV/3
CLIPFIX 35
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
Changeoverswitches, Contacts: 6, 20 A, front plate: 1-2, 90 °, maintained, service
=MVE +C3.LV 7S1 1 060205 EATON
distribution board mounting
&EFS=MVE+C3.LV/7
T0-3-8222/IVS
Order number
Plant: location: device: Quantity Designation Manufacturer installation (page)
Type number
=MVE +C3.LV 3XCOM1 1 Endhalter CLIPFIX 35 3022218 Phoenix Contact
&EFS=MVE+C3.LV/9
CLIPFIX 35
+.MV-1CT1
+.MV-1CT1
+.MV-1CT2
+.MV-1CT2
+.MV-1CT3
+.MV-1CT3
=MVE+C1.LV-1XCT2
7PE
1
+.MV-11K1-S1.2
+.MV-11K1-S1.2
+.MV-11K1-S1.2
+.MV-11K1-S1.2
-14K1
-16F1
-16F1
-16F1
-16F1
-16F1
-16F1
-8W3
-8K4
-8K4
-8K4
-8K3
-8K3
-8K3
-7S1
-7S1
-7S1
-7S1
-W1
=MVE+C1.LV-1X3
4PE
8PE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1
9
from Chiller Start / Stop
Bypass Contactor On
Softstart / DOL
Analog Output
Ready to Start
Trip
=
-10K1
-10K1
-10K1
-10K1
-10K1
-10K1
-10K1
-10K1
-10K1
-10K1
-10K1
-20S1
-2X1
-W7
-W8
=MVE+C2.LV-2X3
3PE
6PE
10
11
12
13
14
15
16
1
12 11
11
12
+EXTERN-Trip
Main Contactor Output A
Thermistor not used
Emergency Stop
analog Output
Trip Output B
Trip
=
-3Q1
-3Q1
-3Q1
=MVE+C2.LV-2XVT
+C1.LV-16F1
+C1.LV-16F1
=MVE+C2.LV-2XCOM
3PE
6PE
1
5
UNITRONIC® LiYCY
UNITRONIC® LiYCY
2x0,25 mm²
2x0,25 mm²
W10
W9
WH BN WH BN
-X2.6:27 -X2.6:26 -X2.6:27 -X2.6:26
27 27
A7.4 A7.4
-10K1 -10K1
Trip Output B
+.MV-11K1-S1.2
+.MV-11K1-S1.2
+.MV-11K1-S1.2
+.MV-11K1-S1.2
-14K1
-16F1
-16F1
-16F1
-16F1
-16F1
-16F1
-W11
-8W4
-8K4
-8K4
-8K4
-8K3
-8K3
-8K3
-7S1
-7S1
-7S1
-7S1
=MVE+C3.LV-3X3
4PE
8PE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1
Bypass Contactor On
Softstart / DOL
Analog Output
Ready to Start
Start / Stop
Trip
=
+.MV-1CT1
+.MV-1CT1
+.MV-1CT2
+.MV-1CT2
+.MV-1CT3
+.MV-1CT3
=MVE+C3.LV-3XCT2
7PE
1
Design VOLTS
LOAD INPUT KW CURRENT POWER OUTPUT HP EFFICIENCY SPEED TORQUE STATOR ROTOR CORE STRAY F+W TOTAL
0% 10.3 15.2 0.036 0.0 0.000 3000.0 0.0 1.072 0.000 7.815 0.374 1.000 10.294
25% 223.1 19.5 0.600 283.4 0.948 2993.0 497.4 1.770 0.499 7.815 0.614 1.000 11.698
50% 439.1 28.7 0.804 567.3 0.964 2985.8 998.1 3.814 2.025 7.815 1.317 1.000 15.971
75% 658.0 39.7 0.870 850.9 0.965 2978.3 1501.0 7.314 4.658 7.815 2.513 1.000 23.300
100% 879.1 51.7 0.893 1133.0 0.961 2970.3 2003.8 12.398 8.501 7.815 4.236 1.000 33.950
125% 1104.0 64.5 0.898 1415.1 0.956 2961.7 2510.1 19.329 13.762 7.815 6.567 1.000 48.473
Design VOLTS DELTA 90% of Design VOLTS DELTA Design VOLTS WYE 90% of Design VOLTS WYE
RPM CURRENT TORQUE CURRENT TORQUE CURRENT TORQUE CURRENT TORQUE
0.0 255.6 2258.1 227.3 1783.6
600.0 248.6 2348.2 221.0 1850.0
1200.0 239.2 2446.0 212.6 1922.7
1800.0 226.6 2571.0 201.4 2017.1
2100.0 218.9 2712.4 194.5 2126.3
2400.0 208.9 3092.2 185.6 2424.1
2700.0 185.0 4178.6 164.9 3306.4
2846.0 145.8 4767.9 130.5 3813.4
3000.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
STATOR AMPS/IN²: 3609.4 STATOR RATE OF RISE 7.6 ROTOR BAR RATE OF RISE 13.4 ROTOR END RING RATE OF RISE 7.6
PHASE R1 AT 25C: 1.388 COIL CONNECTION Y
0.860
0.962
0.800
0.956
0.740
0.950 0.680
POWER FACTOR
EFFICIENCY
0.620
0.944
0.560
0.938
0.500
0.932
EFFICIENCY AT DESIGN VOLTAGE 0.440
0.920 0.320
0 180 360 540 720 900 1080 1260 1440 1620 1800 1980 2160 2340 2520 2700 2880 3060
TORQUE (lb.ft)
3000 1800
1700
2995 1600
1500
2990
1400
1300
2985
Current(A),Input(kW),Output(HP)
1200
2980 1100
SPEED (rpm)
1000
2975 900
800
2970 700
600
2965
500
400
2960 SPEED AT DESIGN VOLTAGE
CURRENT AT DESIGN VOLTAGE
300
INPUT KW AT DESIGN VOLTAGE 200
2955
OUTPUT HP AT DESIGN VOLTAGE
100
2950 0
0 300 600 900 1200 1500 1800 2100 2400 2700 3000
TORQUE (lb.ft)
700 7200
600
TORQUE ON WYE CONNECTION AND DESIGN VOLTS 6000
5400
500
4800
4200
TORQUE (lb.ft)
400
CURRENT (A)
3600
300 3000
2400
200
1800
1200
100
600
0 0
0 360 720 1080 1440 1800 2160 2520 2880
SPEED (rpm)
Starter Technical Compliance
Category Latest SPEC No. Page Spec Description The Supplier Deviation Remarks
B. MOTOR SOLID‐STATE SOFT STARTER (SOFT STARTER) 11,000 volt‐3ph‐50Hz
1. Design Requirements: comply, the Soft Starter is designed and
SECTION 236416, REV 1 236416 ‐ Page 15 of 48
a. The motor starters will be constructed as part of floor standing motor control centers and installed in a tested as per the this requirement
separate air‐conditioned electrical equipment room and shall be rated for the ambient temperature 50ᵒC.
B. MOTOR SOLID‐STATE SOFT STARTER (SOFT STARTER) 11,000 volt‐3ph‐50Hz
1. Design Requirements: comply, IEC62271‐200 has been used and
SECTION 236416, REV 1 236416 ‐ Page 15 of 48
d. All motor starters shall be designed, manufactured and tested to meet or exceed the requirements of the tested
latest published standard of NEMA/ IE C in addition to local authority requirements. Supplier to list the
standard used.
B. MOTOR SOLID‐STATE SOFT STARTER (SOFT STARTER) 11,000 volt‐3ph‐50Hz
1. Design Requirements:
f. The motor control centers shall be designed and built specifically to accommodate the equipment
SECTION 236416, REV 1 236416 ‐ Page 15 of 48 contained within them, including all controllers and equipment for the soft starting of the motors. Include comply, as per project drawings
power factor Correction capacitors to provide a minimum of 0.95 lagging PF, intelligent Electronic relays
with data output, and PLC controllers and the like to ensure the flexible operation of the equipment. Series
inductive lo op shall be provided in the capacitor circuit (PFCC) to minimize the switching inrush current of
B. MOTOR SOLID‐STATE SOFT STARTER (SOFT STARTER) 11,000 volt‐3ph‐50Hz
1. Design Requirements:
g. Capacitors shall be furnished with current‐limiting fuses and isolation contactor for each phase. The comply, please refer to the project
SECTION 236416, REV 1 236416 ‐ Page 15 of 48
contactor shall close only after motor full speed is reached. reference
h. The panel manufacturer must be able to demonstrate that they have experience with the use of such
equipment on
B. MOTOR SOLID‐STATE SOFT STARTER (SOFT STARTER) 11,000 volt‐3ph‐50Hz
1. Design Requirements:
comply, the Starter will be fully tested in
SECTION 236416, REV 1 236416 ‐ Page 15 of 48 i. The starters shall be manufactured in sections, assembled and fully tested in the factory and witnessed by
the Factory in Germany
the Engineer. Then they shall be dissembled, shipped to site, reassembled and tested again. The testing in
the factory shall require the panel manufacturer's Provision of Motor test loads to demonstrate All the
B. MOTOR SOLID‐STATE SOFT STARTER (SOFT STARTER) 11,000 volt‐3ph‐50Hz
k. The starter manufacturer shall deliver the panels to site, assist in testing and Commissioning and offer full comply, local Service Engieer from Aucom
SECTION 236416, REV 1 236416 ‐ Page 15 of 48
cooperation and liaison with t he contractor in his Commissioning of the connected equipment. The panel Egypt will be avialble
manufacturer shall provide an experienced engineer at site during the commissioning of the plant
B. MOTOR SOLID‐STATE SOFT STARTER (SOFT STARTER) 11,000 volt‐3ph‐50Hz
1. Design Requirements:
comply, Aucom Service Center will provide
SECTION 236416, REV 1 236416 ‐ Page 15 of 48 l. The panel Manufacturer shall provide minimum 4 days on site operational Instruction to the Client's
the required Service
representative.
m. The panel manufacturer shall provide a 24 hour‐ 365 day per year emergency call‐out service to
2. Enclosure construction:
I. General.
‐ The medium voltage Motor Control Center (MCC) shall consist of a metalenclosed, free‐standing, dead
comply, the Starter is desinged for Stand
SECTION 236416, REV 1 236416 ‐ Page 16 of 48 front, and vertical steel structure.
alone use
‐ Each structure shall be suitable for future expansion at each end. Each Structure shall also have (2) non‐
removable base sill channels and removable lifting angles or brackets for ease of handling and installation.
‐ Enclosure rating shall be as shown on the Drawings manufacturer recommendations.
2. Enclosure construction:
‐ Control power shall be obtained from an internal control power transformer.
comply, the Soft Starter will be provided
‐ Provide a dedicated MCC incoming line enclosure section to accommodate the number and size of
with and Incoming section with Isolator.
incoming cables as per the technical datasheet.
The Soft Starter will be feeded from the
SECTION 236416, REV 1 236416 ‐ Page 17 of 48 ‐ The MCC incomer shall be of as per the switchgear specification (Section 26 13 19). For circuit‐breaker
upstream MCC which includes the VCB.
incomer specification, refer to the Standard Switchgear specification (Section 26 13 19)
Therefore the MCC is not in scope of the
‐ The starter shall be of modular design to provide f or ease and speed of Maintenance. The modules shall be
Soft Starter.
manufactured b y one Supplier and designed to allow ease of maintenance, including removal of medium
voltage
2. Enclosure construction:
The starter structure shall be divided into isolated compartments as follows:
Main power bus and ground bus compartment
SECTION 236416, REV 1 236416 ‐ Page 17 of 48 Power cell compartment comply
Low voltage compartment
Control module compartment
Disconnect switch
Metal barriers shall be provided between each vertical low voltage Section, between the
‐ Compartment and the power cell and/or main power bus compartment and between the power Cell and
SECTION 236416, REV 1 236416 ‐ Page 17 of 48 main power bus compartment. Personnel shall Have access to the Low voltage compartment, with t he comply. LSC2A will be provide
starter Energized, Without being exposed to any medium voltage.
‐ The starter shall accept nominal plant power as shown on the Drawings & as per chiller’s manufacturer
2. Enclosure construction:
‐ Each starter structure shall contain the following items
Tin plated copper horizontal power bus
A continuous bare copper ground bus
Power electronics
A main non‐load break isolation switch and operating handle
A vacuum isolation contactor All point are complied. The line contactor
SECTION 236416, REV 1 236416 ‐ Page 17 of 48 A vacuum bypass contactor will be vacuum type with upstream
Current limiting power fuses for NEMA Class E2 oper attion, as required Isolator as Part of the Soft starter
Current transformers, as required
A control power transformer
A low voltage control panel complete with microprocessor based control module
Space for necessary auxiliary control and metering devices
Top/Bottom plates to accommodate entry cable connectors as shown in the Drawings and as per chiller’s
manufacturer recommendations.
2. Enclosure construction:
‐The starter isolating switch shall be an externally opera ted manual three‐pole type, such that in the open
position it completely grounds and isolates the starter from the line connectors with a mechanically driven
isolating shutter leaving no exposed high‐voltage components. Integral Mechanical interlocks shall prevent
entry into the high‐voltage areas while t he starter is energized and shall block accidental opening or closing
SECTION 236416, REV 1 236416 ‐ Page 17 of 48 comply, please refer to the SLD and GA
of the isolating switch when the door is pen or the contactor is closed. The isolating switch handle shall have
Provisions for three (3) padlocks in the off position.
‐ The starter Bypass contactor shall be provided to short out the SCR's once the motor is up to full speed.
When "Stop" function is selected, bypass contactor shall op n bringing SC R's back into power circuit.
‐Current limiting power fuses shall be of the self‐protecting type with visible Fuse condition indicators. The
2. Enclosure construction:
Characteristics for motor service allowing proper coordination With the Contactor and overload relay for
SECTION 236416, REV 1 236416 ‐ Page 18 of 48 maximum motor protect ion. This coordination shall be such that under a low‐fault condition the comply
interrupting rating and dropout time of the contactor shall be properly coordinated with all possible fuse
sizes to eliminate Contactor racing. The power fuse s shall be vertically mounted, permitting easy inspection
2. Enclosure construction:
‐Built‐in test circuit shall be included to permit checking of the starter control and pilot circuit, with the high‐
SECTION 236416, REV 1 236416 ‐ Page 18 of 48 comply
voltage de‐energized and isolated, and the contactor in its normal position or in the draw‐out position. The
control circuit shall be capable of being energized through a polarized plug connector from an external
2. Enclosure construction:
Bus: comply, stand alone soft starter willbe
SECTION 236416, REV 1 236416 ‐ Page 18 of 48
The horizontal main bus shall be located in its own Separate 250mm high enclosure and isolated from the provided which has no horizontal bus bar
starters. To allow for ease of maintenance or extension of line‐ups without disassembling starters, t he main
2. Enclosure construction:
comply, stand alone soft starter willbe
SECTION 236416, REV 1 236416 ‐ Page 18 of 48 Bus:
provided which has no horizontal bus bar
Starters shall be connected by an insulated vertical bus.
C. Motor Soft‐Starter Controller:
1. Type and Characteristics:
SECTION 236416, REV 1 236416 ‐ Page 18 of 48 comply, the contactor will be fix type
An externally‐operated isolated mechanism to perform the operations in sequence:
Withdraw contactor stabs
C. Motor Soft‐Starter Controller:
1. Type and Characteristics: comly, contactor is interlocked with
SECTION 236416, REV 1 236416 ‐ Page 18 of 48
Set of mechanical interlocks to prevent: isolation switch as per the SLD
o Withdrawal of stabs while contactor is energized
2. Rating
SECTION 236416, REV 1 236416 ‐ Page 20 of 48 ‐ The contactor shall be 3‐pole, vacuum or as insulate d, having a minimum comply
rating of 400 amperes and rated for the ambient temperature 50ᵒc.
3. The soft‐starter control module logic shall provide the following g sets of functions
‐ Soft Start with Selectable Kick‐Start
SECTION 236416, REV 1 236416 ‐ Page 20 of 48 comply
‐ Current Limit
‐ Full‐Voltage Start
5. The soft‐starter controller logic shall provide the following standard features
Event Recorder (min. 99 events) with time stamping and provision for remote
communication of events
comply, Energy Meter will be provided,
SECTION 236416, REV 1 236416 ‐ Page 20 of 48 ‐ Power Factor Monitor
Enegy saver is not applicable for MV
‐ Auto Ranging Wattmeter
‐ Auto Ranging Varmeter
‐ Auto Ranging Ammeter
‐ Energy Saver
5. The soft‐starter controller logic shall provide the following standard features:
SECTION 236416, REV 1 236416 ‐ Page 20 of 48 comply
Overload Bypass During Start
6. Control Circuit:
‐ Control Power
AC Control voltage shall be obtained from internally‐ mounted two‐winding, single phase control power
transformer suitably rated for the contactor and its auxiliaries plus an additional 0.75 kVA spare capacity.
The primary winding shall be fused on both legs; the secondary winding shall l be fused on one leg and
grounded on the other.
SECTION 236416, REV 1 236416 ‐ Page 21 of 48 The control circuit shall be provided with a changeover switch and plug for testing the contactor when it is comply, please refer to the SLD and GA
in the "Test" position utilizing an external A.G. supply.
‐ Control and Indication
Minimum r e q u i r e m e n t s for control and indication devices on the controller shall be as follows:
a. One (1) "stops" pushbutton.
b. One (1) transformer type pilot light with red contactor "closed" position. cap wired to indicate
c. A total of four (4) individual auxiliary reversible contacts from the main contractor, 2 N.O. and 2 N.C.,
7. Instrument Transformer
‐ All voltage and current transformers shall be cast resin t type.
‐ Voltage Transformers:
Voltage transformers shall be in accordance with IEC 60 186.
Rating and type
o Rated primary Voltage depends on system data And as per chiller’s
Manufacturer recommendations
o The preferred secondary voltage Of measuring and Protection transformers shall be as per chiller’s
manufacturer recommendations.
o Rated output capacity of the transformers shall be matched to cover the burden required by the
equipment connected, and preferably be selected from the range of standard values.
Class of accuracy
o Generally, measuring voltage transformers are Class 3.0, except those for Measuring the supply of third
parties which shall be Class 1. Protective voltage transformers shall be of Class 3 P. The Winding connection
comply, the voltage measurement will be
is
and EPT type for the soft starter and
SECTION 236416, REV 1 236416 ‐ Page 22 of 48 Depending on the metering and protection system connection.
protection. The accurancy class will be as
Protectin
per the specification
o At HV side: Depending on manufacturer's practice and, Whenever Necessary, high rupturing Capacity,
short‐circuit Current‐limiting fuses shall be in accordance with IEC 60282‐1; Fuses, if installed, shall be
readily accessible and suitable precautions shall be taken to enable safe removal and replacement of fuses.
At LV site: Industrial ZED‐type cartridge fuses are preferred. The connection bet ween transformer and fuse
base shall be as short as possible. All protective fuses shall be capable of handling the inrush currents for all
service conditions, without
abnormal ageing or deterioration. Voltage transformers for automatic voltage regulators shall have no fuses
at all, but shall be connected within the protective zone of the differential protection of t he generator.
Location
o Depending on the requirements, the following general rules may serve as a guide to establishing the
correct location of voltage transformers on the assembly.
a. For voltage detection, etc. a measuring transformer shall be connected to the bus bar of each section. In
addition, however, measuring voltage Transformers for incoming units, e.g. genera tor and main intake
feeders, shall be connected on the supply side.
8. Current Transformers
Current transformers shall be in accordance with IEC 600 44‐1.
Rating and type
a. Rated output capacity of the transformers shall be matched to cover the burden required by the
equipment connected, and preferably be Selected from the range of standard values.
b. Rated primary current shall preferably be select ted from the range of standard values.
c. Where required, the current ratio will be as per chiller’s manufacturer recommendations.
d. Rated secondary current shall be either 5 or 1A; for remote metering 1 A only is acceptable. Other means
of remote indication may be Considered and quoted for, e.g. transducer system s, but shall be subject
to the approval. Short‐time thermal current ratin g of the transformers shall be1 sec. When the electrical
system value requires time duration of 3s, the current transformers shall be rated accordingly.
SECTION 236416, REV 1 comply, 5P30 CT Cl. 1 will be provided
Class of accuracy
a. Generally, measuring current transformers sha ll be Class 3, except Those for measuring the supply of
third parties, which shall be Class 1.
b. The over current factor "n" shall be < 5 in order to prevent damage of instruments at maximum fault
current.
c. Protective current transformers are to be Class 5 P; however, Class 10 Pis acceptable for the protection of
e.g. electric motors, capacitor Banks, etc. The over current factor shall be > 10 in order to ensure the Proper
working of the protective devices and shall be indicated as follows: Class 5 P 1 O or 1 O P 10.
Terminals and connections
a. Secondary Terminals of current transformers s hall be wired up to a terminal block using 0‐ring type lug
with short‐circuiting links, located at an accessible place. One side of the secondary winding of each current
9. Motor Management Relay.
Medium‐voltage starter Motor Management Relay (MMR) shall be microprocessor controlled digital
module with re mote communications capabilities. The size of the main control transformer shall be 500 VA
minimum. Suitable interlock shall be provided to avoid paralleling of control power supplies for test and run
positions
The MMR can be part of the soft starter controller. Any functions not found in the soft starter controller
shall be supplied in a separate MMR.
The MMR shall provide the following sets of functions :
o Motor Protection.
o Fault Diagnostic.
o Power Monitoring.
o Communication.
The MMR shall be of the draw‐out or flexi test type semi‐flush mounted on the front of the controller unit
at an acc essible and readable level, and equipped with test facilities. The relays sh all also be provided with
targets to indicate operation, where features:
SECTION 236416, REV 1 236416 ‐ Page 22 of 48 applicable with the following comply to all points
o Compact design and modular construction.
o Comprehensive self, monitoring and self‐diagnostic .
o Thermal overload protection.
o Thermal pre‐alarm.
o Start authorization by detection of thermal state.
o Under current protection.
o Voltage protection.
o Negative phase sequence protection.
o Earth fault protection.
o Locked rotor protection.
o Starting time supervision.
o Protection against successive starts.
o Serial communication interface for on‐line and o ff‐line transmission of relay operation data, parameter
setting, sequential e vents, fault recording, remote setting, etc.
o Facility to hook up a remote PC for data analysis.
Lockout relays shall be high‐speed, electrically‐operate d, and manually‐reset with rotary switch and
mechanical position indicator.
The MMR shall include a timer to prevent unit fr om restarting during equipment coast down and controls
to automatically and immediately reinitiate starting sequence after machine has stopped. Timer settings
shall b e
coordinated with equipment and motor manufacturers comply, Protetionrelay inkl. Lockout relay
SECTION 236416, REV 1 236416 ‐ Page 24 of 48
equipment from frequent starts. is aprt of the soft starter controller.
to prevent damage to
The MMR shall communicate status and alarm information to the Master Controller (located outside the
MCC) using a Modbus R S485 link. The MMR shall receive motor starting commands over this sa me link.
Coordinate communications protocol with system integrator.
The starter shall include interpose relay that shall be energized by equipment control panel "ready to‐
10. Metering
SECTION 236416, REV 1 236416 ‐ Page 24 of 48 An additional relay shall be mounted on the front door to measure the corrected power factor and should comply
measure current through metering class CTs. The meter should also measure current and voltage in all three
11. Connections and Wiring
SECTION 236416, REV 1 236416 ‐ Page 24 of 48 Field wiring is to be made up on labeled, barriered terminal strips providing back‐to‐back pairs of terminls comply
with no more than 2 wires per terminal.
2.9 MISCELLANEOUS
A. High efficiency ‐ 2" (50 mm) deflection ‐ level adjusting ‐ vertically restrained ‐ spring type isolators ‐coil
SECTION 236416, REV 1 236416 ‐ Page 25 of 48 part of Chiller
springs in series with neoprene waffle pad isolation on base plate ‐ furnished for: cooler/condenser
assembly, and chiller unit assembly. Issue calculation and selection adopting country seismic zone
2.9 MISCELLANEOUS
B. Thermometers – (160 mm) dial type bimetal adjustable angle thermometer with stainless steel separable
SECTION 236416, REV 1 236416 ‐ Page 25 of 48 part of Chiller
well are supplied for cooler refrigerant liquid inlet and compressor discharge gas temperatures. Test
thermometer wells are supplied for suction line and the inter stage gas line at compressor
2.9 MISCELLANEOUS
C. Tools – Furnish special wrenches for speed coupling, drive shaft and main shaft ‐ snap ring pliers for seal
SECTION 236416, REV 1 236416 ‐ Page 25 of 48 comply
and bearing retainer rings ‐ special shaft socket wrench ‐ guide pins for Casing assembly ‐manual oil charging
pump. A wall mountable lockable toolbox is Provided for storage of the tools
2.9 MISCELLANEOUS
E. Furnish unit mounted starters for the chiller lubrication system, liquid refrigerant motor cooling pumps
and purge system. These starters shall have integral fused disconnects and control power transformers.
SECTION 236416, REV 1 236416 ‐ Page 25 of 48 part of Chiller
Provide control power transformer for oil heater and unit mounted control panel or panels. If more than one
control panel is provided for duplex compressors, provide all interconnection Wiring and Cables between
panels. All units mounted starters shall be installed in a panel suitable for operation in 50 Deg. C ambient.
F. Refrigerant Receiver and Pump out Unit
3. Unit will be Skid mounted and shipped with holding charge with Points of All connection capped to
prevent entrance of moisture and dust. Painting ‐ All external surfaces cleaned and protected by one coat of
SECTION 236416, REV 1 236416 ‐ Page 26 of 48 part of Chiller
Ameron Amerlock 400 dark blue epoxy paint, Compatible With adhesives typically used in application of
thermal
Insulation materials, and acoustic wrapping. Touch up and Painting of the piping (Which is field welded) shal
F. Refrigerant Receiver and Pump out Unit
SECTION 236416, REV 1 236416 ‐ Page 26 of 50 4. Units will be piped to each chiller and provided with necessary isolating valves. The unit will be provided part of Chiller
with a floor scale to enable refrigerant weight.
G. Painting ‐ All external surfaces cleaned and protected by one coat of Ameron Amerlock 400 dark blue
epoxy paint, compatible with adhesives typically u sed in application of thermal insulation materials, and
SECTION 236416, REV 1 236416 ‐ Page 26 of 48 part of Chiller
acoustic wrapping. Touch up and painting of the piping (which is field welded) shall be carried out after
erection. The control panel shall be factory painted ANSI 61 light gray outside and white inside
H. Start‐Up Supervision and Instruction ‐Services of a factory‐trained equipment representative will be
furnished for fifteen consecutive normal working day (80 Hours) to Advice on evacuation, leak testing,
comply, Testing will be done at soft starter
SECTION 236416, REV 1 236416 ‐ Page 26 of 48 charging, adjusting, initial start‐up and operation of unit; and to concurrently instruct the owner's personnel
facilitiy as per the ITP
in the proper operation of the unit ‐ for multiple units, three additional days supervision will be furnished for
each additional unit ‐ expense allowance for one trip per unit shall be included
E. At a minimum, chiller capacity shall be validated at zero tolerance to meet the scheduled requirements
load test will not be done with the soft
SECTION 236416, REV 1 236416 ‐ Page 27 of 48 indicated on the drawings with fouling factor specified. Stable operation at minimum load of 10 percent of
starter
total capacity shall be demonstrated during the factory test.
G. Test Instrumentation: The factory test instrumentation shall be per ARI 550/590 and the calibration shall
SECTION 236416, REV 1 236416 ‐ Page 27 of 48 comply
be traceable to the National Institute of Standards an d Technology
J. Chillers shall be sound tested pressure level specified herein. at the factory prior to shipment t o confirm
the sound Tests and data shall be conducted and measured in strict accordance with ARI 575 at the full load
system operating conditions. The chiller sound pressure level, in decibels (dB), with a reference pressure of
20 micro Pascal, shall not exceed the specified noise level (80 dBA max at one meter from chiller at any part
SECTION 236416, REV 1 236416 ‐ Page 27 of 48 part of Chiller
load condition). Ratings shall be in accordance with ARI 575. No rising of leaving chilled water temperature
shall be allowed. A minimum of 75 percent of the sound data points shall be taken along the length of the
machine, and established as the minimum percentage of total possible points used to determine s und
levels. In the event that the chiller does not meet the dBA sound pressure level, the manufacture r shall, at
2.10 Control Plant Manager
SECTION 236416, REV 1 236416 ‐ Page 28 of 48 A. The next sequence should be applied for the whole plant with all components quantities. I.e. all chillers, part of Chiller
cooling towers, pumps and thermal storage tank.
3.6 FACTORY TESTS
A. The chiller manufacturer shall be responsible for conducting the Chiller performance factory test to
SECTION 236416, REV 1 236416 ‐ Page 49 of 50 part of Chiller
validate the specified full load capacity, full load EER, and IPLV and NPLV at zero tolerance and in accordance
with ARI 550/590 except as indicated. KW/T shall not exceed 0.65 at full load condition
3.6 FACTORY TESTS
SECTION 236416, REV 1 236416 ‐ Page 50 of 50 part of Chiller
D. Expenses including transportation, business class airfare, hotel acommodation, etc …. to be borne by the
Pump out unit selection
RefTec Refrigerant
Handling Equipment
• Refrigerant Recovery
• Noncondensible Gas Purging
• Chiller Pressurization
• Refrigerant Management
RSP-PRC002-EN 3
Model Number Description
R R A B 1 1 1 A 2 A 0
1 2 3 4 5 6 7 8 9 10 11
Refrigerant Recovery Digit 7 – Connection Type
1 = ¼" flare
Digits 1, 2 – Product Description 2 = ½" flare
RR = Refrigerant Recovery 3 = ¾" flare w/ball valve
5 = Quick Connects on unit and hoses
Digit 3 – Model Identifier
A = MicroVac Digit 8 – Unit Voltage (voltage/hz/phase)
B = HandiVac A = 115/60/1, 110/50/1
C = MityVac B = 230/60/1, 220/50/1
D = Evac Commercial C = 460/60/3, 415/50/3
F = LoVac D = 575/60/3, 550/50/3
J = Pump Out Unit with 250 Gallon Tank E = 230/60/3, 220/50/3
K = Pump Out Unit with 500 Gallon Tank F = 575/60/3
G = 230-460/60/1, 220-415/50/1
Digit 4 – Development Sequence
A = First development Digit 9 – Safety Features
B = Second development 0 = Open
2 = Low Pressure Shut-Off
Digit 5 – Condenser Type
1 = Air Cooled Digits 10, 11 – Design Sequence
3 = Air/Water Cooled A0 = First Design Sequence
4 = Water Cooled
M P R A 0 0 0 A 0 A 0
1 2 3 4 5 6 7 8 9 10 11
MiniPurge Digit 8 – Unit Voltage (voltage/hz/phase)
A = 115/60/1, 110/50/1
Digits 1, 2, and 3 – Product Description B = 230/60/1, 220/50/1
MPR = MiniPurge
Digit 9 – Open
Digit 4 – Development Sequence 0 = Open
A = First development
Digit 10,11 – Design Sequence
Digits 5, 6, 7 – Open A0 = First Design Sequence
0 = Open
4 RSP-PRC002-EN
H Y P A 1 0 0 A 0 A 0
1 2 3 4 5 6 7 8 9 10 11
Digits 6, 7 – Open
HyperWatt
0 = Open
Digits 1, 2, and 3 – Product Description
Digit 8 – Unit Voltage (voltage/hz/phase)
HYP = HyperWatt
A = 230-460/60/3, 220-415/50/3
Digit 4 – Development Sequence
Digit 9 – Open
A = First development
0 = Open
Digit 5 – Unit Configuration
Digits 10, 11 – Design Sequence
1 = Service Cart
A0 = First Design Sequence
2 = Permanent Mount
RSP-PRC002-EN 5
General Data – Cross Reference
6 RSP-PRC002-EN
Table 3 – RefTec Accessories
ServiceFirst RefTec
Item Number Model No. description features features
Cylinders CYL00178 CYL-1000 1,000-lb capacity, 3/4" ports 3/4" Flare with Ball Valves
CYL00179 CYL-1000-LS 1,000-lb capacity, 3/4" ports 3/4" Flare with Ball Valves Liquid Switch
CYL00180 CYL-1000-QC 1,000-lb capacity, 3/4" ports Quick Connects
CYL00181 CYL-1000-LS-QC 1,000-lb capacity, 3/4" ports Quick Connects Liquid Switch
CYL00182 CYL-250 250-lb capacity, 3/4" ports 3/4" Flare with Ball Valves
CYL00183 CYL-250-LS 250-lb capacity, 3/4" ports 3/4" Flare with Ball Valves Liquid Switch
CYL00184 CYL-250-QC 250-lb capacity, 3/4" ports Quick Connects
CYL00185 CYL-250-LS-QC 250-lb capacity, 3/4" ports Quick Connects Liquid Switch
CYL00186 — 50-lb capacity, 1/4" ports
CYL00187 — 50-lb capacity, 1/4" ports Liquid Switch
CYL00188 — 30-lb capacity, 1/4" ports
CYL00189 — 30-lb capacity, 1/4" ports Liquid Switch
ASME Tank TNK00837 ASME-250-075-HP 250-Gallon 3/4" Flare with Ball Valves High Pressure
TNK00838 ASME-250-075-LP 250-Gallon 3/4" Flare with Ball Valves Low Pressure
TNK00839 ASME-250-075-LP-QC 250-Gallon 3/4" Ports with Quick Connects Low Pressure
TNK00842 ASME-500-075-HP 500-Gallon 3/4" Flare with Ball Valves High Pressure
TNK00843 ASME-500-075-LP 500-Gallon 3/4" Flare with Ball Valves Low Pressure
TNK00844 ASME-500-075-LP-QC 500-Gallon 3/4" Ports with Quick Connects Low Pressure
Cable CAB00880 FVC-006 6-ft Float Cable and 3 Pin (BH) Connector
CAB00881 FVC-012 12-ft Float Cable and 3 Pin (BH) Connector
CAB00882 FVC-3T4 3 pin (BH) to 4 pin (AMP) connector adapter
Manifold MFD00901 RM-075-6 Six 3/4" flare ports w/ball valves
MFD00902 RM-050-6 Six 1/2" flare ports w/ball valves
Hoses HSE01126 — 1/4" x 10-ft, no isolation
HSE01347 025-006-B-HP-FB 1/4" x 6-ft, w/ball valves
HSE01348 025-006-R-HP-FB 1/4" x 6-ft, w/ball valves
HSE01128 — 1/4" x 20-ft, no isolation
HSE01129 025-020-HP-FB 1/4" x 20-ft, w/ball valves
HSE01130 — 3/8" x 10-ft, no isolation
HSE01131 038-010-HP-FB 3/8" x 10-ft, w/ball valves
HSE01132 — 3/8" x 20-ft, no isolation
HSE01133 038-020-HP-FB 3/8" x 20-ft, w/ball valves
HSE01214 — 1/2" x 10-ft, no isolation
HSE01135 050-010-HP-FB 1/2" x 10-ft, w/ball valves
HSE01136 — 1/2" x 20-ft, no isolation
HSE01137 050-020-HP-FB 1/2" x 20-ft, w/ball valves
HSE01252 — 3/4" x 10-ft, no isolation
HSE01139 075-010-HP-FB 3/4" x 10-ft, w/ball valves
HSE01140 075-010-HP-QC 3/4" x 10-ft, quick connects
HSE01253 — 3/4" x 20-ft, no isolation
HSE01142 075-020-HP-FB 3/4" x 20-ft, w/ball valves
HSE01143 075-020-HP-QC 3/4" x 20-ft, quick connects
Quick CON00996 QC-075-M 3/4" Male Quick Connect Fitting
Connects CON00997 QC-075-F 3/4" Female Quick Connect Fitting
Filters DHY00816 — 3 cubic inch, 1/4" flare, in-line fits: MicroVac
FLR02742 RFD-304 30 cubic inch, 1/2" flare, in-line fits: MityVac
DHY00864 — 48 cubic inch, replaceable core fits: Evac. Comm/LoVac
Shoulder Strap
ServiceFirst RefTec Model
Item Number Number Description Features
SRP00908 KIT004 Shoulder Strap for MicroVac II
RSP-PRC002-EN 7
General Data – Voltage Utilization
Unit Listed Nominal Voltages Voltage Utilization Range (VAC)
60 hz
115 104 - 127
230 208 - 254
460 416 - 508
575 520 - 635
230-460 (dual voltage) 208-254 / 416-508
460-575 (dual voltage) 416-508 / 520-635
50 hz
110 99 - 121
220 198 - 242
415 373 - 457
550 495 - 605
220-415 (dual voltage) 198-242 / 373-457
415-550 (dual voltage) 373-457 / 495-605
380 342 - 418
8 RSP-PRC002-EN
MicroVac II
Microvac II meets the air conditioning in the field with simple tools and readily
contractor’s need for a fast, durable and available spare parts in about 30
easy to service recovery unit. minutes. An optional kit to install a hard-
The unit’s more powerful 3/4-hp oil-less wired tank float cable in the field is
compressor generates higher recovery available.
rates for faster, more reliable recovery. Higher ARI R22 R410a
Controls are top mounted and shielded Certified Rates: lb/min lb/min
by the handle for better protection. A Push/pull 14.01 16.17
simpler design incorporates just two Direct Liquid 5.04 6.23
hand valves that perform self-evacuation Vapor .31 .33
and recovery in fewer steps. Initiate High Temp. Vapor 0.33 N/A
direct liquid recovery with no fear of
compressor damage. The compressor’s Speed Enhancing Features
unique discharge ball valve easily • More powerful ¾-hp oil free
handles refrigerant liquid without compressor
slugging. A larger fan mounted on the • Mesh cabinet screens increase air
compressor motor freely circulates air circulation and condensing capacity
through the heavy gauge wire screens More Durable
on the cabinet to maximize condensing • Unique discharge ball valve prevents
capacity. slugging and premature compressor
Recovery proceeds until the unit failure
automatically shuts off when the cooling • 10-inch vacuum switch automatically
system is under a 10-inch vacuum. This halts recovery & prevents compressor
shut off feature prevents the compressor from running against a deep vacuum
from operating against a deep vacuum with no lubrication
and being starved for lubrication, thus • Top handle shields valves, ports and
components will last longer. gauges for better protection.
Microvac II recovers R410a and other Easy To Use
commonly used CFC, HCFC and HFC • Two hand valves perform self-
refrigerants. The compact, 30-lb unit is evacuation and recovery in fewer steps
easily carried to a job site by its included • Comfortably tote the compact 30-lb
shoulder strap. After years of heavy use, unit to your job site by its included
a complete overhaul may be performed shoulder strap
Easy To Field Service
Specifications
• Compressor may be overhauled in the
R-22 R410a
field with simple tools and readily
Push/Pull 14.01-lb/min 16.17-lb/min available spare parts in about 30
Direct Liquid 5.04-lb/min 6.23-lb/min minutes
Vapor Rate 0.31-lb/min 0.33-lb/min Safety Features
High Temp. Vapor 0.33-lb/min N/A
• High pressure shut off at 550-psi
Weight 30-lbs (12.3kg)
Motor 0.75Hp
• Low pressure shut off at 10-inches Hg
Connections 1/4-in. Flare Included With Purchase
Dimensions (LxWxH) 13.5-in. x 9-in. x 16.75-in. • Shoulder strap
Recovers Class III, IV and V refrigerants: R12, R22, R134A, R401A, R401B, R401C, R402A, R402B, R404A, • 3 cubic inch filter
R406A, R407A, R407B, R407C, R407D, R408A, R409A, R410A, R411A, R411B, R412A, R500, R502, R507, R509.
Accessories
ServiceFirst RefTec Model • 6-ft tank float cable kit
Item Number Number Power Options Features • Spare 3-cubic inch filter driers
TOL02061 MVSII-115 115/60/1, 110/50/1, 0.75Hp,15A LP Shut-off
• 30 & 50-lb refrigerant tanks
TOL02063 MVSII-240 220/50/1, 0.75Hp, 10A LP Shut-off
Note: See Accessory page for optional float accessory kits. (115V or 240V) Note: Unit is equipped with a 3 prong
flanged inlet. Maximum length of 100-ft
12-gauge power cord recommended
RSP-PRC002-EN 9
HandiVac
10 RSP-PRC002-EN
MityVac
RSP-PRC002-EN 11
MityVac/ASME Package Unit
Complete Pump-Out and Storage
Package
MityVac/ASME Package Unit is • Sight glass tube shown will no longer
integrated with either a 250 or 500 gallon be external. There will be three 1" sight
ASME tank for total pumpout and glasses mounted directly onto the tank.
storage capability. Multiple voltage and • 80% tank full float switch and 6-ft. cable
condensing options are available. • Bottom drain connection
Features • Liquid and Vapor ports: ½" threaded
• Unit is hard piped and permanently connections with isolation ball valves
mounted on ASME tank (two recovery hoses included)
• System is mounted on casters for • 235-psi high pressure shut-off and 15-in
mobility Hg vacuum low pressure shut off
• Dual 250-psi pressure relief valves on • Service R12, R22, R500, R502 and
diverting valve R134a
• Pressure gauge • ETL certified
• Casters are included
12 RSP-PRC002-EN
EVAC Commercial
Specifications
Push/Pull* R22 325-lb/min
Vapor Rate* R22 6-lb/min
Final Vacuum R22 15-in. Hg
Connections 3/4-in. flare with ball valves
Power: Controls 115/60/1, 110/50/1, 15A
Dimensions (L x W x H) 32” (813mm) x 29“ (737mm) x 45” (1143mm)
* Recovery rates on air cooled unit
RSP-PRC002-EN 13
LoVac
Specifications
Push/Pull* R11 100-lb/min
Vapor Rate* R11 0.66-lb/min
Final Vacuum R11 29-in. Hg
Dimensions (L x W x H) 26” (660mm) x 25“ (635mm) x 45” (1143mm)
14 RSP-PRC002-EN
Refrigerant Recovery Cylinders
and Storage Tanks
DOT Refrigerant • Typical recovery tanks have small • For R11, R12, R22, R113, R114, R123,
Storage Tanks diameter ports that restrict refrigerant R134a, as well as additional
flow and slow your recovery high pressure refrigerants and blends.
procedures. 250 and 1000-lb D.O.T. • Quick connects are available for
tanks have been fitted with full port tanks servicing low pressure
3/4” service valves and copper dip refrigerants only.
tubes that eliminate restrictions and • Band heaters are available for
allow faster refrigerant transfer. distillation capabilities. See accessories
(page 16).
ASME Refrigerant
Storage Tanks • Mounted on casters
• High pressure (-HP) tanks: Dual 250-psi relief valves on diverting valve.
• Low pressure (-LP) tanks: 250-psi rupture disc & 250-psi relief (meets ASME section
VIII div 1 and ANSI specifications)
• Pressure gauge
• (3) Sight glass windows
• 80% tank full float switch
• Bottom drain connection
• Liquid and Vapor ports: Threaded connections with isolation ball valves are supplied
standard. Ball valves may be substituted with quick connect fittings on LP tanks
only.
Options (see accessories page 16):
• Cable for liquid level cut out switch (CAB00880)
RSP-PRC002-EN 15
Accessories
Recovery Hoses Hoses are compatible with R11, R12,
ServiceFirst RefTec Model
R22, R113, R123, R134a, R500, R502, and
Item Number Number Diameter x Length Connection/Isolation
HSE01126 — 1/4" x 10-ft Flare with no isolation
other high pressure refrigerants and
HSE01347 025-006-B-HP-FB 1/4" x 6-ft Flare with ball valves, red blends. No hoses may be used on ultra
HSE01348 — 1/4" x 6-ft Flare with ball valves, blue high pressure types like R13 and R23.
HSE01128 025-020-HP 1/4" x 20-ft Flare with no isolation 3/4-inch diameter hoses must not be
HSE01129 025-020-HP-FB 1/4" x 20-ft Flare with ball valves used to recover R410a.
HSE01130 — 3/8" x 10-ft Flare with no isolation
HSE01131 038-010-HP-FB 3/8" x 10-ft Flare with ball valves
Connection options include flare fittings,
HSE01132 — 3/8" x 20-ft Flare with no isolation ball valves, NPT, and quick connects.
HSE01133 038-020-HP-FB 3/8" x 20-ft Flare with ball valves Hoses with quick connects are used only
HSE01214 — 1/2" x 10-ft Flare with no isolation on low pressure hoses.
HSE01135 050-010-HP-FB 1/2" x 10-ft Flare with ball valves
Recovery Unit Hose Guide
HSE01136 — 1/2" x 20-ft Flare with no isolation
HSE01137 050-020-HP-FB 1/2" x 20-ft Flare with ball valves
MicroVac: 1/4” hoses
HSE01252 — 3/4" x 10-ft Flare with no isolation HandiVac 3/8” or 1/4” hoses
HSE01139 075-010-HP-FB 3/4" x 10-ft Flare with ball valves MityVac: 1/2” hoses
HSE01140 075-010-HP-QC 3/4" x 10-ft Quick connects EVAC Commercial 3/4” hoses
HSE01253 — 3/4" x 20-ft Flare with no isolation Lovac 3/4” hoses
HSE01142 075-020-HP-FB 3/4" x 20-ft Flare with ball valves AllVac 3/4” hoses
HSE01143 075-020-HP-QC 3/4" x 20-ft Quick connects
Quick Connects
ServiceFirst RefTec Model
Item Number Number Description
CON00996 QC-075-M 3/4-inch male quick connect fitting
CON00997 QC-075-F 3/4-inch female quick connect fitting
Shoulder Strap
ServiceFirst RefTec Model
Item Number Number Description
SRP00908 KIT004 Shoulder Strap for MicroVac II
16 RSP-PRC002-EN
Filter Driers
ServiceFirst RefTec Model
Item Number Number Description
DHY00816 — 3 cubic inch, 1/4" flare, in-line fits: Microvac
FLR02742 RFD-304 30 cubic inch, 1/2" flare, in-line fits: MityVac
DHY00864 — 48 cubic inch, replaceable core fits: EVAC Comm/Lovac
RSP-PRC002-EN 17
MiniPurge
18 RSP-PRC002-EN
HyperWatt
RSP-PRC002-EN 19
Exploded View Compressor Diagram - MicroVac
20 RSP-PRC002-EN
Exploded View Compressor Diagram - MicroVac II
RSP-PRC002-EN 21
Literature Order Number RSP-PRC002-EN
Filing Hierarchy Service Products/Tool and Test Equipment/Refrigerant Handling
Date January 2004
Supersedes RSP-PRC002-EN 0602
Stocking Location La Crosse
Trane has a policy of continuous product and product data improvement and reserves the right to change
design and specifications without notice.
Automatic tube brushing
Automatic Tube
Cleaning
Trane Care customized service solutions for building owners address operating
performance, energy efficiency and environment concerns. Automatic tube
cleaning is the key to keeping heat exchangers operating at peak efficiency.
Keep your HVAC system’s heat The result: operating capacity and efficiency
exchanger working permanently at are constantly maintained at peak levels,
maximum efficiency reducing overall energy consumption.
Water-based cooling systems inevitably suffer And there’s absolutely no need for periodic
from fouling of the heat exchanger surfaces, shut-down of the HVAC system for costly and
leading to a reduction in efficiency that leads time-wasting chemical cleaning.
to increased energy use and higher operating
costs. Research shows that just a 0.6mm Fast, simple installation
scale layer on condenser tubes reduces chiller Because controls are factory mounted prior
heat transfer efficiency by 34% and increases to delivery, you’ll benefit from rapid,
energy consumption by 21%. problem-free installation when you opt
for Trane automatic tube cleaning system.
The Trane automatic tube cleaning system is a Instead of having to spend time on site
unique hydro-mechanical cleaning system that installing and testing the system controls,
operates continuously to keep heat exchanger everything is already connected to the
surfaces completely free from fouling. system and ready to go.
Tube Cleaning system installed on Trane CVGD chiller Tube after cleaning
3
Trane Care Services Call on Trane
Trane Care offers an extensive array of Call on Trane today and get the expertise of
upgrade products to answer our customers’ a global leader and its experienced service
top business priorities. Because Trane service professionals and resources. With more than
experts will analyze your objectives, you can 120 locations in Europe, Middle East, Africa
trust they will make the best recommendations and India, Trane has one of the most extensive
to meet your building needs. service networks in the industry.
With Trane Care, let us show you how to Our local technicians have:
enhance your cooling and heating system to • Knowledge on the history of your equipment
like-new performance. Trane Care reliability and controls
Reliability services reduce the risk of breakdowns, • In-depth expertise in servicing your
improve operation and extend equipment life. equipment and controls
• Access to the latest technology and support
Trane Care proposes cost effective ways to
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable
and energy efficient environments, Trane offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts.
For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
Trane bvba, Lenneke Marelaan 6, 1932 Sint-Stevens-Woluwe, Belgium, ON 0888.048.262 - RPR Brussels
© 2009 Trane All rights reserved Produced on recyclable paper, using enviromentally
ECTV-SLB029, October 2009 friendly print practices that reduce waste.