KJO-3411-03X

AL-KHAFJI JOINT OPERATIONS

APPD.

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CERT.

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CHKD.

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ISSUED FOR CONSTRUCTION Vendor’s Name : Saudi Valves Manufacturing Co. Ltd.
COMPANY Name : Al-Khafji Joint Operations
ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

Purchaser Name : JGC Gulf International Co. Ltd

DESCRIPTION

Plant Location : Al-Khafji

Project Name : Global Gas & NGL Recovery and Handling Project
Purchase Order No. : G-K092-0-P-216G-312-A10
Equipment/Material No. : Fire Water Service Valves
Document Title : GA DRAWING VALVES
Vendor’s Document No. : GA-312-A10-2
HQ824PC09

HQ824PC09

HQ824PC09
JO/EWO

GLOBAL GAS & NGL RECOVERY AND HANDLING PROJECT

JGC GULF REVIEW STATUS

ISSUE PURPOSE TO JGC GULF : FI X FA FC AB

MH
MH

MH
BY

RESULT CODE : XA B C D E

NEXT STATUS : X AB
22/3/2018
25/4/2018

10/5/2018

FI FA FC NA

After Shipment
DATE

RESUBMISSION DATE :

RESP. DEPT./PERSON : PIP / RAJESH

REVIEW DATE : 17-MAY-2018
Provid CRS within
NO

A
B

COMPANY REVIEW STATUS

REVISIONS ISSUE PURPOSE TO COMPANY :

the next revision
FI FA FC AB
DRAWN RESULT CODE : A B C D E

BY…………………… REVIEW DATE : 10th May, 2018

DATE……………..... A: Approved without Comment; B: Approved with Minor comment ; C: Revise & Resubmit
; D: Not Approved ; E: No Subject to Review
CHKD BY…………….

Approval or review hereunder shall not be construed to relieve Supplier / Subcontractor of

his responsibilities and liability under the Contract.
OPR'G DEPT
JGC GULF JOB No. G-K092-00-0000
BY……………………
ORIG. PURCHASE ORDER NO. SERIAL REV. TOTAL SHEETS
DATE……………...... JGC GULF DOC. NO.
V-216G-312-A-501 0 6
ENG. DEPT

BY……………………

DATE……………......
APPD. FOR. CONSTR
Submit the next revision as Rev_01
BY……………………
As Built
DATE……………......
CERTIFIED

BY……………………

DATE……………......

NOTE : THIS PRINT IS

OF A CONFIDENTIAL
NATURE AND IS THE
PROPERTY OF JGC
GULF INTERNATIONAL
CO. LTD. AND SHALL
NOT BE TRACED.
PHOTOGRAPHED,
PHOTOSTATED OR
REPRODUCED IN ANY
MANNER,NOR USED
FOR ANY PURPOSE
WHATSOEVER EXCEPT
BY WRITTEN
PERMISSION OF JGC.
 NOTES:
1. Designed to AWWA C509
2. Face to face to ANSI B16.10
3. Flange drilling to ANSI B16.42 Class 150
4. Rated Working Pressure 250 psi
5. Confirms to 04-SAMSS-035 & 04-SAMSS-048
6. Hydro test: As per AWWA C509
7. Internal coating: FBE APCS-102A
8. External coating: Wet Epoxy APCS-1A (RAL-3000)
9. Suitable for sea water service
10. UL listed, FM approved valve
11. Reference: S-000-136G-312
12. Inspection & testing As Per 175-043600

Locking Arrangment
(not in supplier scope)
Hc

Ho

Component List
1. Stem nut Dezincification resistant brass ASTM C35330 11. Gland bushing Polyamide
2. Handwheel Grey cast iron, ASTM A126 Class B 12. O-ring NBR rubber
3. Washer Copper alloy ASTM B62 C83600 13. Bonnet Ductile iron ASTM A395 65-45-15
4. Stud bolt Stainless steel AISI 316, A4 PTFE Coated 14. Bonnet bolt Stainless steel AISI 316, A4 sealed with hot melt
5. Yoke Ductile iron ASTM A536 15. Bonnet gasket NBR rubber
6. Gland follower Ductile iron ASTM A536 16. Stem Alu-Bronze ASTM B150 C63020
7. Hexagon nut Stainless steel AISI 316, A4 PTFE Coated 17. Pin Alu-Bronze ASTM B150 C63020
8. Gland Polyamide 18. Wedge nut Bronze CC499K (eq. ASTM B61 C92200)
9. Washer Bronze ASTM C92200 19. Wedge Ductile iron EN1563 GJS 450-10 (eq. ASTM A536 65-45-12) encapsulated with EPDM rubber
10. O-ring NBR rubber 20. Body Ductile iron ASTM A395 65-45-15 Internally Epoxy Coated

Dimensions: Contractor: JGC GULF INTERNATIONAL CO. LTD

DN Size L H op. H cl. D C O Ds E Turns to Theoretical
mm Inch mm mm mm mm mm mm mm mm Open weight Kg CUSTOMER: AL-KHAFJI JOINT OPERATIONS (KJO)
100 4 229 575 473 254 190 228 19 24 21 28
150 6 267 785 581 305 241 279 22 25 30 53 PROJECT: GLOBAL GAS & NGL RECOVERY AND HANDLING PROJECT
200 8 292 942 736 356 298 343 22 28 35 86
250 10 330 1138 882 432 362 406 25 30 44 140 PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10
DRAWING NUMBER: DRAWING REVISION:
02
REVISION DATE:
PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10 45-OS&Y 01.01.2018
JGULF DOC NO.: V-216G-312-A-501 PREVIOUS REV. DATE:
Sheet No.: 01 25.04.2018
DRAWING TITLE:

RISING STEM OS&Y GATE VALVE

 Type of Valve Size (NPS) Tag
1813‐SP‐GV111
1975‐SP‐GV112
2303‐SP‐GV104
2303‐SP‐GV105
2303‐SP‐GV107
4
2303‐SP‐GV108
2303‐SP‐GV109
2303‐SP‐GV110
OS&Y Gate Valve
2303‐SP‐GV113
2303‐SP‐GV116
2303‐SP‐GV103
6
2303‐SP‐GV106
8 1822‐SP‐GV‐101
1721‐SP‐GV102
10 1721‐SP‐GV114
1721‐SP‐GV115

PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10

JGULF DOC NO.: V-216G-312-A-501
Sheet No.: 02
Contractor: JGC GULF INTERNATIONAL CO. LTD

CUSTOMER: AL-KHAFJI JOINT OPERATIONS (KJO)

PROJECT: GLOBAL GAS & NGL RECOVERY AND HANDLING PROJECT

PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10

DRAWING NUMBER: DRAWING REVISION:
02
REVISION DATE:
45-OS&Y 01.01.2018
PREVIOUS REV. DATE:
25.04.2018
DRAWING TITLE:

RISING STEM OS&Y GATE VALVE

 NOTES:
1. Designed to AWWA C509
2. Face to face to ANSI B16.10
3. Flange drilling to ANSI B16.42 Class 150
4. Rated Working Pressure 250 psi
5. Confirms to 04-SAMSS-035 & 04-SAMSS-048
6. Hydro test: As per AWWA C509
7. Internal coating: FBE APCS-102A
8. External coating: FBE APCS-104A (RAL-3000)
9. Suitable for sea water service
10. UL listed, FM approved valve
11. Reference: S-000-136G-312
12. Inspection & testing As Per 175-043600

Component List
1. Hexagon bolt Stainless steel AISI 316, A4
2. Washer Stainless steel AISI 316, A4
3. Wrench nut Cast Iron ASTM A126 class B
4. Gland bolt Stainless steel AISI 316, A4 PTFE Coated
5. Wiper ring NBR rubber
6. Bushing Polyamid
7. O-ring stem seal NBR rubber
8. Post indicator flange Ductile iron EN GJS-500-7 (eq. ASTM A536 80-55-06)
9. O-ring gland seal NBR rubber
10. Thrust collar Dezincification resistant brass ASTM B453 C35330
11. O-ring stem seal NBR rubber
12. Bonnet bolt seal Hot melt
13. Bonnet Ductile iron ASTM A395 65-45-15
14. Bonnet gasket NBR rubber
15. Bonnet bolt Stainless steel AISI 316, A4
16. Wedge nut Bronze CC499K (eq. ASTM B61 C92200)
17. Stem Alu-Bronze ASTM B150 C63020
18. Wedge Ductile iron EN1563 GJS 450-10 (eq. ASTM A536 65-45-12) encapsulated with EPDM rubber
19. Body Ductile iron ASTM A395 65-45-15
Contractor: JGC GULF INTERNATIONAL CO. LTD
Dimensions:
DN Size L H C O Ds E Theoretical CUSTOMER: AL-KHAFJI JOINT OPERATIONS (KJO)
mm Inch mm mm mm mm mm mm weight Kg
200 8 292 546 298 343 22 28 86 PROJECT: GLOBAL GAS & NGL RECOVERY AND HANDLING PROJECT
250 10 330 628 362 406 25 30 140
350 14 381 899 476 533 28 35 270 PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10
DRAWING NUMBER: DRAWING REVISION:
03
REVISION DATE:
PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10 45-PIV 07.05.2018
JGULF DOC NO.: V-216G-312-A-501 PREVIOUS REV. DATE:
Sheet No.: 03 25.04.2018
DRAWING TITLE:

POST INDICATOR GATE VALVE

 1. Designed to UL 789, FM 1110
1
2. UL listed/FM approved
2
3. Coating Inner Barrel : Bitumen
3 4. Coating Outer Barrel : Epoxy internally and
4
18 externally and a topcoat of UV-resistant
5 polyester coating externally RED RAL
3000.

260
6

7 5. Stem Extension height as mentioned on

8 sheet No. 05 of this drawing
9

10

Bury (T)
11 19
12
20
13

14
18
955 mm

15
Locking Arrangment
(not in supplier scope)
21
765 mm

16 22

23
17

25
24

H1 H2

Valve size H1 mm/Inch H2 mm/Inch

DN100/4” 330/13” 280/11”
DN150/6” 455/18” 380/15”
DN200/8” 575/22½” 475/18.7"
DN250/10” 685/27” 560/22”
DN300/12” 785/31” 635/25”
DN350/14” 980/38 ½” 805/31.7”
DN400/16” 1010/39 ½” 810/31.8”

Component List: Reference Nos. and Dimensions:

DN Bury (T) T factory Theoretical
Ductile iron, GJS-500-7 (GGG-50) AVK ref. nos
1. Stem nut Copper alloy 2. Operating wrench mm mm set mm weight kg
3. O-ring NBR rubber 4. Circlip ring Stainless steel A2 34-200-00-00010010 200 505 - 1090 635 72.0
5. Indicator bonnet Ductile iron, GJS-500-7 (GGG-50) 6. Tension pin Stainless steel 34-200-00-01010010 200 1065 - 1660 1194 86.0
7. Indicator head Ductile iron, GJS-500-7 (GGG-50) 8. Target sign Aluminium 34-200-00-02010010 200 1625 - 2210 1752 100.0
9. Bolt and washer Stainless steel Copper alloy 10. Nut Stainless steel
11. Sign cover Glass 12. Screw Stainless steel 34-250-00-00010010 250 505 - 1090 635 72.0
13. Spacer pipe Carbon steel 14. Target Copper alloy 34-350-00-00010010 350 505 - 1090 635 72.0
15. Upper stem Steel 16. Lower stem Steel 34-350-00-01010010 350 1065 - 1660 1194 80.0
17. Lower barrel Cast steel 18. Bolt Stainless steel
19. Wrench nut Ductile iron, GJS-500-7 (GGG-50) 20. Tension pin Stainless steel Ductile iron,
21. Set screw Stainless steel 22. Post indicator bell GJS-500-7 (GGG-50)
23. Bolt, washer and nut Stainless steel 24. Post indicator valve Assemble PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10
25. Bolt Stainless steel JGULF DOC NO.: V-216G-312-A-501
Components can be substituted with equivalent or higher class materials. Sheet No.: 04

Drawing number: Drawing rev. 03

34-XXX-00 Drawing date 07/05/2018
Replace for 25/04/2018
Drawing title:
Post Indicator GA Drawing
 Type of Valve Size (NPS) Tag Stem Height “H”  FGL to PI Top H2 Required Bury Length
1822‐SP‐PIV102 2060 621
1822‐SP‐PIV103 2060 621
8 1975‐SP‐PIV129 3060 484 1621
1975‐SP‐PIV132 3260 1821
1975‐SP‐PIV133 3060 1621
1721‐SP‐PIV114 2255 740
1721‐SP‐PIV115 2085 570
1721‐SP‐PIV116 2085 570
1721‐SP‐PIV117 2085 570
1721‐SP‐PIV130 2255 740
1822‐SP‐PIV104 2085 570
1822‐SP‐PIV105 2085 570
1822‐SP‐PIV106 2085 570
PI valve 1822‐SP‐PIV107 2085 955 570
10 560
2303‐SP‐PIV118 2085 570
2303‐SP‐PIV119 2085 570
2303‐SP‐PIV120 2085 570
2303‐SP‐PIV121 2085 570
4602‐SP‐PIV111 2085 570
4602‐SP‐PIV112 2085 570
4602‐SP‐PIV113 2345 830
4602‐SP‐PIV131 2095 580
2303‐SP‐PIV134 2085 570
1701‐SP‐PIV128 2890 1120
1813‐SP‐PIV127 3140 1370
14 815
2303‐SP‐PIV122 2640 870
2303‐SP‐PIV123 2640 870

PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10 Contractor: JGC GULF INTERNATIONAL CO. LTD

JGULF DOC NO.: V-216G-312-A-501 CUSTOMER: AL-KHAFJI JOINT OPERATIONS (KJO)
Sheet No.: 05
PROJECT: GLOBAL GAS & NGL RECOVERY AND HANDLING PROJECT

PO REFERENCE NUMBER: G-K092-0-P-216G-312-A10

DRAWING NUMBER: DRAWING REVISION:
03
REVISION DATE:
45-OS&Y 07.05.2018
PREVIOUS REV. DATE:
25.04.2018
DRAWING TITLE:

RISING STEM OS&Y GATE VALVE