Академический Документы
Профессиональный Документы
Культура Документы
II Ozone
I&
ss
N
Cla
NO C le
Air
Act 90
an s of 19
nt
es
U.S. ndme
SEbs
e
Am
nc
ep U
D
ta
leting Su
WILDEN PUMP & ENGINEERING CO.
SECTION 1
WILDEN PUMP DESIGNATION SYSTEM
B A B B A
➤
A
76.2 mm
ALUMINUM BASE SCREEN MODEL (3”) MNPT
SECTION 4B
DIMENSIONAL DRAWING
76.2 mm (3”) FNPT
DIMENSIONS – A15 ACCU-FLO™
ITEM METRIC (mm) STANDARD (inch)
A 505.0 19.59
19.1 mm 25.4 mm (1”) FNPT B 59.0 2.34
(3/4”) FNPT EXHAUST C 386.0 15.21
AIR INLET D 76.0 29.96
E 821.7 32.37
F 71.4 2.81
G 68.3 2.68
H 312.5 12.31
J 425.5 16.75
K 304.8 3.96
L 360.4 14.18
M 304.8 12
N 257.0 10.15
76.2 mm (3”) FNPT P 281.8 11.09
76.2 mm (3”) FNPT R 15.9 .62
S 69.0 2.75
T 65.0 2.59
U 305.4 12.03
FOOTED BASE FOR STAINLESS STEEL V 101.6 4
& HASTELLOY MODELS
W 305.4 12.03
X 475.0 18.75
Y Ø15.9 Ø.62
76.2 mm
ALUMINUM BASE SCREEN MODEL (3”) MNPT
SECTION 4D
DIMENSIONAL DRAWING
SECTION 5B
PERFORMANCE CURVES
Height............................810.6 cm (3115⁄16")
Width .................................431.8 cm (17")
Depth.............................278.4 cm (1031⁄32")
Ship Weight......Aluminum 53.4 kg (116 lbs.)
Cast Iron 92 kg (200 lbs.)
316 Stainless Steel 80.5 kg (175 lbs.)
Hastelloy 110.3 kg (218 lbs.)
Air Inlet ................................19.1 mm (3⁄4")
Inlet........................................7.62 cm (3")
Outlet .....................................7.62 cm (3")
Suction Lift .....................5.79 m Dry (19')
9.45 m Wet (31')
Displacement per
Stroke ........................ 4.4 l (1.16 gal.)1
Max. Flow Rate........817.6 lpm (216 gpm)
Max. Size Solids...................9.53 mm (3⁄8")
1
Displacement per stroke was calculated at 4.1
Bar (70 psig) air inlet pressure against a 2 Bar
(30 psig) head pressure.
Example: To pump 454 lpm (120 gpm)
against a discharge pressure head of 2.1
Bar (30 psig) requires 4.1 Bar (60 psig) Flow rates indicated on chart were determined by pumping water.
and 127 Nm3/h (75 scfm) air consumption.
(See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 Bar (125 psig) air
supply pressure.
SECTION 5D
PERFORMANCE CURVES
Height............................810.6 cm (3115⁄16")
Width .................................431.8 cm (17")
Depth.............................278.4 cm (1031⁄32")
Ship Weight......Aluminum 53.4 kg (116 lbs.)
Cast Iron 92 kg (200 lbs.)
316 Stainless Steel 80.5 kg (175 lbs.)
Hastelloy 110.3 kg (218 lbs.)
Air Inlet ................................19.1 mm (3⁄4")
Inlet........................................7.62 cm (3")
Outlet .....................................7.62 cm (3")
Suction Lift .....................3.49 m Dry (13')
8.53 m Wet (28')
Displacement per
Stroke .......................... 3.6 l (.95 gal.)1
Max. Flow Rate........704.1 lpm (186 gpm)
Max. Size Solids...................9.53 mm (3⁄8")
1
Displacement per stroke was calculated at 4.8
Bar (70 psig) air inlet pressure against a 2 Bar
(30 psig) head pressure.
Example: To pump 378 lpm (100 gpm)
against a discharge pressure head of 2.1
Bar (30 psig) requires 4.1 Bar (60 psig) Flow rates indicated on chart were determined by pumping water.
and 136 Nm3/h (80 scfm) air consumption.
(See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 Bar (125 psig) air
supply pressure.
Height............................810.6 cm (3115⁄16")
Width .................................431.8 cm (17")
Depth.............................278.4 cm (1031⁄32")
Ship Weight ...Aluminum 51.5 kg (113.4 lbs.)
Stainless Steel 78.3 kg (172.6 lbs.)
Cast Iron 89.6 kg (197.6 lbs.)
Hastelloy C 97.8 kg (215.4 lbs.)
Air Inlet ................................12.7 mm (1⁄2")
Inlet........................................7.62 cm (3")
Outlet .....................................7.62 cm (3")
Suction Lift .....................5.18 m Dry (17')
9.14 m Wet (30')
Displacement per
Stroke ........................ 3.8 l (1.00 gal.)1
Max. Flow Rate........639.7 lpm (169 gpm)
Max. Size Solids...................9.53 mm (3⁄8")
1
Displacement per stroke was calculated at 4.8
Bar (70 psig) air inlet pressure against a 2 Bar
(30 psig) head pressure.
Example: To pump 253 lpm (67 gpm)
against a discharge pressure head of 2.7
Bar (40 psig) requires 4.1 Bar (60 psig), Flow curves are for “optimal speed” conditions only. The “optimal speed” is that speed which
76.5 Nm3/h (45 scfm) air consumption, provides the maximum flow under a particular air and fluid pressure condition. The optimal
and a pump speed of 90 strokes/minute. speed varies for different fluid and air pressures. Recommendations for optimal speed can be
(See dot on chart.) found on the right side of the flow curve.
Caution: Do not exceed 8.6 Bar (125 psig) air Flow rates indicated on chart were determined by pumping water.
supply pressure.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
SECTION 5F
70/30 OPERATING CONDITION
Height............................810.6 cm (3115⁄16")
Width .................................431.8 cm (17")
Depth.............................278.4 cm (1031⁄32")
Ship Weight ...Aluminum 51.5 kg (113.4 lbs.)
Stainless Steel 78.3 kg (172.6 lbs.)
Cast Iron 89.6 kg (197.6 lbs.)
Hastelloy C 97.8 kg (215.4 lbs.)
Air Inlet ................................12.7 mm (1⁄2")
Inlet........................................7.62 cm (3")
Outlet .....................................7.62 cm (3")
Suction Lift .....................3.35 m Dry (11')
9.14 m Wet (30')
Displacement per
Stroke ........................ 2.35 l (.62 gal.)1
Max. Flow Rate........480.8 lpm (127 gpm)
Max. Size Solids...................9.53 mm (3⁄8")
1
Displacement per stroke was calculated at 4.8
Bar (70 psig) air inlet pressure against a 2 Bar
(30 psig) head pressure.
Example: To pump 208 lpm (55 gpm)
against a discharge pressure head of 2.7
Bar (40 psig) requires 4.1 Bar (60 psig), Flow curves are for “optimal speed” conditions only. The “optimal speed” is that speed which
102 Nm3/h (60 scfm) air consumption and provides the maximum flow under a particular air and fluid pressure condition. The optimal
a pump speed of 90 strokes/minute. (See speed varies for different fluid and air pressures. Recommendations for optimal speed can be
dot on chart.) found on the right side of the flow curve.
Caution: Do not exceed 8.6 Bar (125 psig) air Flow rates indicated on chart were determined by pumping water.
supply pressure.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
SECTION 5H
70/30 OPERATING CONDITION
Height............................810.6 cm (3115⁄16")
Width .................................431.8 cm (17")
Depth.............................278.4 cm (1031⁄32")
Ship Weight......Aluminum 56.8 kg (125 lbs.)
Air Inlet ................................19.1 mm (3⁄4")
Inlet........................................7.62 cm (3")
Outlet .....................................7.62 cm (3")
Suction Lift .....................3.49 m' Dry (13)
7.62 m Wet (25')
Displacement per
Stroke ........................ 2.5 l (0.66 gal.)1
Max. Flow Rate........692.7 lpm (183 gpm)
Max. Size Solids ....................2.54 cm (1")
1
Displacement per stroke was calculated at 4.8
Bar (70 psig) air inlet pressure against a 2 Bar
(30 psig) head pressure.
Example: To pump 132 lpm (95 gpm)
against a discharge pressure head of 2.1
Bar (30 psig) requires 4.1 Bar (60 psig)
and 127 Nm3/h (75 scfm) air consumption.
(See dot on chart.)
Caution: Do not exceed 8.6 Bar (125 psig) air Flow rates indicated on chart were determined by pumping water.
supply pressure.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Suction lift curves are calibrated for pumps operating at 305 discharge elbows, viscosity of pumping fluid, elevation
m (1,000') above sea level. This chart is meant to be a guide (atmospheric pressure) and pipe friction loss all affect the
only. There are many variables which can affect your pump’s amount of suction lift your pump will attain.
operating characteristics. The number of intake and
SECTION 6B
SUCTION LIFT CURVES & DATA
Suction lift curves are calibrated for pumps operating at 305 discharge elbows, viscosity of pumping fluid, elevation
m (1,000') above sea level. This chart is meant to be a guide (atmospheric pressure) and pipe friction loss all affect the
only. There are many variables which can affect your pump’s amount of suction lift your pump will attain.
operating characteristics. The number of intake and
11 WILDEN PUMP & ENGINEERING CO.
SECTION 7A
INSTALLATION – T15 METAL
AIR-OPERATED PUMPS
The Model T15 Metal pump has a 7.62 cm (3") inlet and 7.62 cm PIPING: Final determination of the pump site should not be
(3") outlet and is designed for flows to 878.2 lpm (232 gpm). The made until the piping problems of each possible location have
T15 Metal pump is manufactured with wetted parts of aluminum, been evaluated. The impact of current and future installations
cast iron, 316 Stainless Steel, or Hastelloy. The center block of should be considered ahead of time to make sure that inad-
the T15 Metal is constructed of glass-filled polypropylene, vertent restrictions are not created for any remaining sites.
aluminum, nickel-plated aluminum, Teflon®-coated aluminum or The best choice possible will be a site involving the shortest
316 Stainless Steel. A variety of diaphragms, valve balls, and O- and the straightest hook-up of suction and discharge piping.
rings are available to satisfy temperature, chemical compatibility, Unnecessary elbows, bends, and fittings should be avoided.
abrasion and flex concerns. Pipe sizes should be selected so as to keep friction losses
The suction pipe size should be at least 7.62 cm (3") diameter or within practical limits. All piping should be supported indepen-
larger if highly viscous material is being pumped. The suction dently of the pump. In addition, the piping should be aligned
hose must be non-collapsible, reinforced type as the T15 is so as to avoid placing stresses on the pump fittings.
capable of pulling a high vacuum. Discharge piping should be at Expansion joints can be installed to aid in absorbing the
least 7.62 cm (3"); larger diameter can be used to reduce friction forces created by the natural reciprocating action of the pump.
losses. It is critical that all fittings and connections are airtight or If the pump is to be bolted down to a solid foundation, a
a reduction or loss of pump suction capability will result. mounting pad placed between the pump and foundation will
INSTALLATION: Months of careful planning, study, and selec- assist in minimizing pump vibration. Flexible connections
tion efforts can result in unsatisfactory pump performance if between the pump and rigid piping will also assist in minimiz-
installation details are left to chance. ing pump vibration. If quick-closing valves are installed at any
Premature failure and long term dissatisfaction can be point in the discharge system, or if pulsation within a system
avoided if reasonable care is exercised throughout the instal- becomes a problem, a surge suppressor should be installed
lation process. to protect the pump, piping and gauges from surges and
water hammer.
LOCATION: Noise, safety, and other logistical factors usually
dictate that “utility” equipment be situated away from the When pumps are installed in applications involving flooded
production floor. Multiple installations with conflicting require- suction or suction head pressures, a gate valve should be
ments can result in congestion of utility areas, leaving few installed in the suction line to permit closing of the line for
choices for siting of additional pumps. pump service.
Within the framework of these and other existing conditions, The T15 can be used in submersible applications only when
every pump should be located in such a way that five key both wetted and non-wetted portions are compatible with the
factors are balanced against each other to maximum advan- material being pumped. If the pump is to be used in a
tage. submersible application, a hose should be attached to the
pump’s air exhaust and the exhaust air piped above the liquid
ACCESS: First of all, the location should be accessible. If it’s level.
easy to reach the pump, maintenance personnel will have an
easier time carrying out routine inspections and adjustments. If the pump is to be used in a self-priming application, be sure
Should major repairs become necessary, ease of access can that all connections are airtight and that suction lift is within
play a key role in speeding the repair process and reducing the pump’s ability. Note: Materials of construction and elas-
total downtime. tomer material have an effect on suction lift parameters.
Please refer to Section 6.
AIR SUPPLY: Every pump location should have an air line
large enough to supply the volume of air necessary to Pumps in service with a positive suction head are most effi-
achieve the desired pumping rate (see Section 5). Use air cient when inlet pressure is limited to .5–.7 Bar (7–10 psig).
pressure up to a maximum of 8.6 Bar (125 psi) depending Premature diaphragm failure may occur if positive suction is
upon pumping requirements. 68 Bar (11 psig) and higher.
For best results, the pumps should use a 5 micron air filter, THE MODEL T15 WILL PASS 9.53 mm (3⁄8") SOLIDS. THE
needle valve and regulator. The use of an air filter before the T15 STALLION WILL PASS 2.54 cm (1") SOLIDS. WHEN-
pump will insure that the majority of any pipeline contami- EVER THE POSSIBILITY EXISTS THAT LARGER SOLID
nants will be eliminated. OBJECTS MAY BE SUCKED INTO THE PUMP, A STRAINER
SHOULD BE USED ON THE SUCTION LINE.
SOLENOID OPERATION: When operation is controlled by a
solenoid valve in the air line, three-way valves should be CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR
used, thus allowing trapped air to bleed off and improving SUPPLY PRESSURE. (3.4 BAR [50 PSIG] FOR UL
pump performance. Pumping volume can be set by counting MODELS.)
the number of strokes per minute and multiplying by displace- PUMPS SHOULD BE THOROUGHLY FLUSHED WITH
ment per stroke. WATER BEFORE INSTALLING INTO PROCESS LINES.
MUFFLER: Sound levels are reduced below OSHA specifica- FDA AND USDA PUMPS SHOULD BE CLEANED AND/OR
tions using the standard Wilden muffler element. Other SANITIZED BEFORE USE ON EDIBLE PRODUCTS.
mufflers can be used to further reduce sound levels, but they BLOW OUT AIR LINE FOR 10 TO 20 SECONDS BEFORE
usually reduce pump performance. ATTACHING TO PUMP TO MAKE SURE ALL PIPE LINE
ELEVATION: Selecting a site that is well within the pump’s DEBRIS IS CLEAR. ALWAYS USE AN IN-LINE AIR
dynamic lift capability will assure that loss-of-prime troubles will FILTER.
be eliminated. In addition, pump efficiency can be adversely CAUTION: DO NOT HANG T15 STALLION PUMPS BY
affected if proper attention is not given to elevation (see Section THEIR HANDLES.
5).
WILDEN PUMP & ENGINEERING CO. 12
SUGGESTED INSTALLATION
SECTION 7D
INSTALLATION – A15 METAL
ACCU-FLO™ PUMPS
Before installing your A15 Accu-Flo™ pump, review Section The solenoid valve is rated for continuous duty; however,
7A for general installation suggestions including Location, stopping on an even number stroke count insures that the
Access, Air Supply, Elevation, and Piping. electrical power is off when pump is stopped. This practice is
safer and also eliminates unwanted strokes when the system
The Accu-Flo™ Model A15 has a 7.62 cm (3") inlet and 7.62 is shut down and electrical power is off.
cm (3") outlet and is designed for flows to 878.2 lpm (232
gpm). This maximum flow rate was calculated at 300 strokes THE MODEL A15 WILL PASS 9.65 mm (3/8") SOLIDS. STAL-
per minute with 100 psig air inlet against 0 psig discharge LION PUMPS WILL PASS 2.54 cm (1") SOLIDS. WHEN-
head. The A15 Metal pump is manufactured with wetted parts EVER THE POSSIBILITY EXISTS THAT LARGER SOLID
of aluminum, cast iron, 316 stainless steel, or Hastelloy. The OBJECTS MAY BE SUCKED INTO THE PUMP, A
center block of the A15 Metal pump is of polypropylene, STRAINER SHOULD BE USED ON THE SUCTION LINE.
aluminum, nickel-plated aluminum, Teflon®-coated aluminum
or 316 stainless steel construction. A variety of diaphragms,
WARNING: Before installation, consult chart in Section
valve balls, and O-rings are available to satisfy temperature,
10B (page 32) to ensure proper electrical connection.
chemical compatibility, abrasion and flex concerns.
All wiring used to operate the pump should be placed and
connected according to the proper electrical codes. It is WARNING: The solenoid valve should not be used in an
important that the wiring is of adequate gauge to carry the area where explosion proof equipment is required
current required to operate the pump. In addition, it is neces- unless NEMA 7 valve is specified.
sary that the electrical power supply is large enough to
supply the current required to operate the pump. Wiring
should be above ground level if possible (in case of fluid spill There are three coil options available in both NEMA 4 and
or leakage), and all wiring and connections which could NEMA 7 ratings. One coil allows for 110V AC operation, one
become wet or damp should be made watertight. allows for 24V DC operation, and the third allows for either
24V AC or 12V DC operation. See Section 10B for options
If the pump is to be used in a self-priming application, be sure and part numbers.
that all connections are airtight and that the suction lift is
within the pump’s ability. Note: Materials of construction and For additional solenoid information, consult Section 10C.
elastomer material have an effect on suction lift parameters.
Please refer to pump performance data.
Pumps in service with a positive suction head are most effi-
cient when inlet pressure is limited to .5–.7 Bar (7–10 psig).
Premature diaphragm failure may occur if positive suction
head is .8 Bar (11 psig) and higher.
*COMMON CONNECTION
REPEAT
CYCLE
TIMER
RELAY
*SUPPLY
POWER
ACCU-FLO™ PLUMBING
CONNECTIONS
FLUID OUTLET
COMBINATION FILTER AND REGULATOR
FLEXIBLE CONNECTION
AIR SUPPLY
AIR INLET
DISCHARGE LINE
DISCHARGE
FLEXIBLE SHUTOFF VALVE
CONNECTION
SUCTION LINE
INTAKE FLUID INLET
SHUTOFF VALVE
FLEXIBLE CONNECTION
SECTION 7E – ACCU-FLO™
SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS
OPERATION: The speed of the pump is controlled electri- A red button on the side of the air valve is a manual over-
cally. Since each stroke is controlled by an electrical signal, ride; when actuated it will shift the valve as if an electric
the pump is ideal for batching and other electrically controlled current had actuated the solenoid.
dispensing applications.
RECORDS: When service is required, a record should be
Although the speed of the pump is controlled electrically, the made of all necessary repairs and replacements. Over a
air pressure is important. Air pressure displaces the fluid, and period of time, such records can become a valuable tool for
if the pressure is insufficient to complete the physical stroke predicting and preventing future maintenance problems and
before an electronic impulse signals the pump to shift, the unscheduled downtime. In addition, accurate records make
stroke will not be completed, and the displacement per stroke it possible to identify pumps that are poorly suited to their
will be reduced. This does not harm the unit in any way, but applications.
it may cause inaccuracy when attempting to batch specific
quantities with high precision. MAINTENANCE AND INSPECTIONS: Since each applica-
tion is unique, maintenance schedules may be different for
The solenoid operated pump is permanently lubricated during every pump. Frequency of use, line pressure, viscosity and
assembly, and requires no additional lubrication under abrasiveness of process fluid all affect the parts life of a
normal operation. If the unit runs under extreme conditions Wilden pump. Periodic inspections have been found to offer
(continuous operation at high speeds), it may be necessary the best means for preventing unscheduled pump downtime.
to relubricate the center block with a Buna-N compatible Personnel familiar with the pump’s construction and service
NLGI Grade 2 grease every 50 million cycles. Continuous should be informed of any abnormalities that are detected
lubrication with a compatible oil is not harmful, and will during operation. Internal maintenance is not recommended
provide longer seal life, but it may flush all grease out of the for Accu-Flo™ solenoid air valves. When worn or damaged,
unit. a new air valve body, coil or terminal connector must be
purchased. Please consult section 9C for part numbers.
SECTION 7G – ACCU-FLO™
TROUBLESHOOTING
Pump will not run. pump, water vapor entrapped in the compressed air can
1. Check for pressurized air at the inlet. (Min. 3.1 Bar [45 freeze and block the air passageways in the pump. If this
psig.) occurs, it may be necessary to install a coalescing filter, an
2. Check air inlet and filter for debris. air dryer, or a hot air generator for the compressed air.
3. Connect a test lamp to the two wires which run to pump Air bubbles in pump discharge.
and ensure that the lamp cycles on and off.
4. Make sure that the air valve manual override (small red 1. Check for ruptured diaphragm.
knob on front of valve) is switched to the “0” position. 2. Check tightness of clamp bands, and the integrity of the
5. Check pilot pressure vent at the top of the operator/coil O-rings, especially at intake manifold.
assembly to ensure that it is not clogged. Product comes out air exhaust.
6. Check for a worn out air valve. If air continually blows out 1. Check for diaphragm rupture.
the exhaust in very large quantities, the air valve seals may 2. Check tightness of piston plates to shaft.
be worn beyond their ability to function. In this case, the valve
must be replaced. Pump rattles.
NOTE: Before the valve is scrapped, it is possible that it may 1. See E9 Troubleshooting Guide.
be saved by completely disassembling the valve, cleaning all 2. Create false discharge head or suction lift.
components and relubricating the valve.
Solenoid buzzes or solenoid burnout.
Pump runs but little or no fluid comes out. 1. Incorrect voltage, faulty or dirty solenoid.
1. Check that the discharge isolation valve is not closed.
2. Check that the electronic signal is slow enough that the Solenoid valve fails to shift electrically but shifts with
pump is able to complete each physical stroke before it is manual override.
signaled to change direction. The time required to complete 1. Incorrect voltage, defective coil or wiring.
the stroke is determined by a variety of factors which include
fluid viscosity and head pressure. The shaft can be viewed if Solenoid valve fails to shift electrically or with manual
the muffler is removed to verify that the pump is stroking. override.
3. Check for pump cavitation; slow pump speed down to 1. Inadequate air supply, contamination, inadequate or
match the thickness of the material being pumped. improper lubrication, mechanical binding in the valve.
4. Check for sticking ball check valves. If the material being
pumped is not compatible with the pump elastomers, swelling Valve shifts but fails to return.
may occur. Replace ball check valves and O-ring with the 1. Broken spring, mechanical binding.
proper elastomers.
Excessive leaking from air valve vent.
5. Check to make sure that all suction connections are air
tight, and that the clamp bands are properly tightened. 1. Worn seals in air valve.
Pump air passages blocked with ice.
Check for excessive moisture in compressed air line. As the
air expands out the exhaust during the operation of the
WILDEN PUMP & ENGINEERING CO. 16
SECTION 8A
MODEL T15 METAL
DIRECTIONS FOR DISASSEMBLY/REASSEMBLY
CAUTION: Before any maintenance or repair is attempted,
the compressed air line to the pump should be disconnected
and all air pressure allowed to bleed from the pump. Discon-
nect all intake, discharge, and air lines. Drain the pump by
turning it upside down and allowing any fluid to flow into a
suitable container. Be aware of any hazardous effects of
contact with your process fluid.
The Wilden T15 has a 7.62 cm (3") inlet and 7.62 cm (3")
outlet and is designed for flows up to 878.2 lpm (232 gpm).
The T15 is available in aluminum, cast iron, 316 stainless
steel or Hastelloy wetted parts. The center block is available
in polypropylene, aluminum, nickel-plated aluminum, and 316
stainless steel. Air valves come in brass, nickel-plated brass
or 316 stainless steel. A variety of diaphragms, valve balls,
valve seats and O-rings are available to satisfy temperature,
chemical compatibility, abrasion and flex concerns. All O-rings
used in the pump are of a special material and shore hardness
that should only be replaced with factory-supplied parts.
TOOLS REQUIRED:
Adjustable Wrench
11
⁄16" Box Socket Figure 1
3
⁄4" Box Wrench DISASSEMBLY:
3
⁄4" Socket Step 1.
Adjustable Wrench
Vise equipped with soft jaws (such as plywood, plastic Before starting disassembly, mark a line from each liquid cham-
or other suitable material) ber to its corresponding air chamber. This line will assist in
proper alignment during reassembly. (Figure 1)
NOTE: The model used for these instructions incorporates
rubber diaphragms, balls, and seats. Models with Teflon®
diaphragms, balls and seats are the same except where
noted. The procedures for A15 Accu-Flo™ pumps are the
same except for the air distribution system.
Grooves in
bushing which
contain Glyd™ rings BLEED-OFF
PORT
Figure G
Center Block
(Front View)
Figure E
Inner piston ring maximum torque rating: refer to Section 8D (page 21).
SECTION 8D
GASKET KIT INSTALLATION
Only aluminum and cast iron pumps come standard with sary, smooth or deburr all sealing surfaces. Mating surfaces
expanded Teflon® Gasket Kits (P/N 15-9500-99). Carefully must be properly aligned in order to ensure positive sealing
prepare sealing surfaces by removing all debris and foreign characteristics.
matter from diaphragm bead and all mating surfaces. If neces-
T15
METAL
AIR-OPERATED
RUBBER/TPE-
FITTED
*Refer to corresponding elastomer chart in Section 10. -003 Specialty Code = Alloy-Fitted
1
Air Valve Assembly includes items 2–7. -022 Specialty Code = Stainless Steel Clamp Bands
2
Piston Assembly bolt (P/N 15-6130-08) utilizes a 3⁄8" washer (15-6720-08). -030 Specialty Code = Screen Based
3
T15-070 pump large clamp band comes with 15-6670-03-70 wing nut and 15-6720-03-70 washer. -033 Specialty Code = Screen Based, Alloy-Fitted
4
T15-070 pump small clamp band comes with 08-6770-03-72 wing nut and 08-6720-03-70 washer. -050 Specialty Code = Stallion
5
DO NOT hang T15 Stallion pumps by their handles. -070 Specialty Code = SanifloFDA
6
Stallion pumps require three (3) each (P/N’s 08-6450-03 and 08-6120-03).
NOTE: Stallion pumps come standard with rubber Ultra-Flex™ diaphragms.
T15
METAL
AIR-OPERATED
RUBBER/TPE-
FITTED
*Refer to corresponding elastomer chart in Section 10. -003 Specialty Code = Alloy-Fitted
1
Air Valve Assembly includes items 2–7. -022 Specialty Code = Stainless Steel Clamp Bands
2
Piston Assembly bolt (P/N 15-6130-08) utilizes a 3⁄8" washer (15-6720-08). -030 Specialty Code = Screen Based
3
T15-070 pump large clamp band comes with 15-6670-03-70 wing nut and 15-6720-03-70 washer. -033 Specialty Code = Screen Based, Alloy-Fitted
4
T15-070 pump small clamp band comes with 08-6770-03-72 wing nut and 08-6720-03-70 washer. -050 Specialty Code = Stallion
5
DO NOT hang T15 Stallion pumps by their handles. -070 Specialty Code = SanifloFDA
6
Stallion pumps require three (3) each (P/N’s 08-6450-03 and 08-6120-03).
NOTE: Stallion pumps come standard with rubber Ultra-Flex™ diaphragms.
T15
METAL
AIR-OPERATED
TEFLON®-
FITTED
1
Air Valve Assembly includes parts thru 15-2390-52. -003 Specialty Code = Alloy-Fitted
2
T15/SSSN pump large clamp band comes with 15-6670-03-70 wing nut and 15-6720-07-70 washer. -070 Specialty Code = SanifloFDA
3
T15/SSSN pump small clamp band comes with 08-6670-03-72 wing nut and 08-6720-07-70 washer.
A15
METAL
ACCU-FLO™
*Refer to corresponding elastomer chart in Section 10. -150 Specialty Code = Solenoid-Operated, 24V DC
1
Solenoid Valve Assembly includes items 2, 3, and 4.
2
Piston Assembly bolt (P/N 15-6130-08) utilizes a 3⁄8" washer (15-6720-08).
NOTE: Additional solenoid options are available. Please consult Section 10C (page 35) for reference.
2
Metallic valve seats utilize a Teflon® O-ring, P/N 15-1200-55. Fluoro-Seal™ is available upon request.
3
Ultra-Flex™ diaphragms require a special inner piston (P/N 15-3760-08) and a spacer (P/N 15-6850-08).
*NOTE: Rubber valve seats do not require an O-ring.
NEMA 7 / UL / CSA
Voltage ±10% Current (A)
AC AC
DC Power (W) DC Resistivity
Part Number 60 Hz 50 Hz ±10% Inrush Holding (Ω)
00-2110-99-153 12 24 22 7 .60 .55 .32 19
00-2110-99-154 24 48 44 7 .30 .30 .18 75
00-2110-99-156 60 120 110 7 .12 .13 .06 475
Each and every product manufactured by Wilden Pump and Engineering Company is built to meet the
highest standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering Company warrants that pumps, accessories and parts manufactured of
supplied by it to be free from defects in material and workmanship for a period of one year from date of
startup or two years from date of shipment, whichever comes first. Failure due to normal wear, misap-
plication, or abuse is, or course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of
any pump or part for a particular application and Wilden Pump and Engineering Company shall not be
liable for any consequential damage or expense arising form the use or misuse of its products on any
application. Responsibility is limited solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering
Company.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must
be accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained
from an authorized Wilden distributor, must be included with the items which must be shipped freight
prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether writ-
ten or oral) including all implied warranties of merchantability and fitness for any particular purpose. No
distributor or other person is authorized to assume any liability or obligation for Wilden Pump and Engi-
neering Company other than expressly provided herein.