Академический Документы
Профессиональный Документы
Культура Документы
Version A
August 1, 2019
Doc. No. AZ-001(A)
Page: 1/1
Contents Date: 8/1/2019
Edition: a
Revision:0
12. 121051.0 Car top safety railing installation instructions ..................................................................... 1 Page
17. 166051.0 Car guide rail bracket installation instructions .................................................................... 1 Page
18. 167051.0 Counterweight guide rail bracket installation instructions ................................................. 1 Page
Note: Different types of installation are provided for the same components described in this contents. Actual delivery
should prevail on site.
Doc. No. AZ-001(A)
Preparations and Page: 1/1
Date: 8/1/2019
safety Edition: a
Revision: 0
Preparations and safety
Revision: 0
Fabrication of template frame
B-thickness
Hoisting height (m) A-width (mm)
(mm)
≤20 40 80
≥20 and <40 50 100
≥40 80 120
3. Placing of template frame
Four 150×150 mm square holes are drilled on the horizontal plane where the top of hoistway is 500 mm apart from
the machine room floor. Two wooden beams with a cross section of 100×100 mm are placed into the holes to form a
parallel wood joist which is used to hold up the templates. In case of a concrete hoistway, angle steel can be used to
erect the template frame. The 75×75×7 angle steel is fixed into the concrete walls with M16 expansion bolts, as
shown in the following figures.
Net width
of door
Side-positioned counterweight
4. Fixing of plumb line
A slot is cut with a thin saw blade on the marked line of the template, and an iron nail is nailed behind the slot.
Setting-out is carried out by passing the steel wire through the sawed slot. A suitable plumb is fixed to the 0.4~0.5
mm wire, and then the wire in the right place is twisted around the nail, as shown in the following figures. After the
template frame is fixed steadily, a similar frame with the top template is fixed 100~1000 mm from the pit bottom.
When each sample line is coincided with each point of the template frame in the pit, a U-shaped nail is used to fix the
sample line on the frame, as shown in the following figures. The horizontal offset between top and bottom template
frames should not exceed 1 mm. If the hoisting height is excessively high, the template frames should be increased.
U-shaped
Steel nail
wire
Plumb
Doc. No. AZ-001(A)
Ensure the machine bearing beam extends into the wall 175 mm at leas
and goes beyond the wall center ≥ 25 mm
Speed governor
Control
cabinet
Machine room
door
Doc. No. 102051.0
Machine room Load bearing
installation instructions Page:2/2
Date:1/8/2019
Edition:a
Revision:0
Welding
Wrap the rope head plate through this hole with a wire
rope and secure it for secondary protection
Ensure the machine bearing beam extends into the wall 175 mm at leas
Speed governor
Control
cabinet
Machine room
door
Doc. No. 102052.0
Welding
Wrap the rope head plate through this hole with a wire
rope and secure it for secondary protection
Connect to the base of the main en gine first
After confirming that the main engine is positioned well,
the welding is firm.
Ensure the machine bearing beam extends into the wall 175 mm at leas
Speed governor
Control
cabinet
Machine room
door
Doc. No. 102053.0
Machine room Load bearing Page:2/2
installation instructions Date:1/8/2019
Edition:a
Revision:0
Welding
Wrap the rope head plate through this hole with a wire
rope and secure it for secondary protection
Connect to the base of the main en gine first
After confirming that the main engine is positioned well,
the welding is firm.
Ensure the machine bearing beam extends into the wall 175 mm at leas
Speed governor
Control
cabinet
Machine room
door
Doc. No. 102054.0
Machine room Load bearing Page:2/2
installation instructions Date:1/8/2019
Edition:a
Revision:0
Welding
Pull rod
Crossbeam
Straight beam
Straight beam
0<a<1mm 0<b<1mm
Straight beam
Upper beam
Lower beam
Straight beam
Pull rod
0<a<1mm 0<b<1mm
Car roof
Car wall
Car platform
Toe guard
Doc. No. AZ-001(A)
Safety gear pulling
device installation Page:1/3
Date:8/1/2019
instructions Edition:a
Revision:0
Nut Turnbuckle
Doc. No. AZ-001(A)
Safety gear pulling
device installation Page:2/3
Date:8/1/2019
instructions Edition:a
Revision:0
Car top
inspection box
Doc. No. 123051.0
Car door system
installation Page:1/2
Date:8/1/2019
instructions Edition:a
Revision:0
Car frame
Carriage upper beam straight beam Pull rod assembly
PRG △ ENTER
△ STOP
△
RES
OPEN CLOSE
开关 到到 开关 减减 公公 端 公公端
公公 端 公公 端 关关 减减 关关 到到
Installation
arm assembly
Door opener
car door
Doc. No. 123051.0
Car door system
installation Page:2/2
Date:8/1/2019
instructions Edition:a
Revision:0
4-6mm
3-6mm
≤2mm
Light curtain
≤1mm
4
Doc. No. 153061.0
Landing door system
installation Page:1/3
Date:8/1/2019
instructions Edition:a
Revision:0
Installation requirements:
1. When placing the header, suspend the plumbing wire from the center point of landing d oor header
to the landing door sill, and align with the center point of landing door sill;
2. Use a plumb to check the parallelism of header guide rail and sill;
3. Check the front and rear, left and right verticality of the door cover, the error should be within 1/1000;
4. Adjust the number of shims to change the gap between the door
panel and the sill: 3-6 mm;
5. Adjust the gap between the door panel and the perimeter: 4-6 mm;
6. The deviation between the planes of two panels should be within ±1 mm;
7. The in-door panel seam gap: ≤2 m m;
8. The door panels should be kept vertical, the door slider should be well matched with the sill and
can slide normally; no noise, impact or bump o ccurs when pushing and pulling the landing door by
hand, and the doors are well closed.
Landing door
Doc. No. 153061.0
Landing door system
installation Page:2/3
Date:8/1/2019
instructions Edition:a
Revision:0
Top head
Upper beam
Column
8mm wire
Sill
Welding
Doc. No. 153061.0
Landing door system
installation Page:3/3
Date:8/1/2019
instructions Edition:a
Revision:0
≤2mm
≤1mm
20mm 20mm
Doc. No. 160052.0
Counterweight
installation Page:1/2
Date:8/1/2019
instructions Edition:a
Revision:0
Counterweight sheave installation requirements:
1. The counterweight sheave body should be vertical;
2. The clearance between the rope ward-off rod and
the wire rope should meet the following requirement:
For 8 mm ropes, the clearance should be 2 mm;
For 10 mm and 13 mm ropes, it should be 2-3 mm.
1
2
3
4
5
6
≤2mm
Oil cup
Guide shoe
Clip
Note:
1. Place the counterweight in the center, and align it on all sides as far as possible. After that,
shake gently the counterweight frame by hand. The counterweight should be placed horizontally and
can be leveled with shims (welded);
2. When a scheduled quantity of counterweights have been placed, the hold-down gear should be
installed to prevent the counterweights from dropping off due to shock so that the safety can be ensured;
Doc. No. AZ-001(A)
Counterweight
installation Page:1/2
Date:8/1/2019
instructions Edition:a
Revision:0
1
2
Number top to bottom 3
4
5
1 6
2
3
4
5
6
Doc. No. AZ-001(A)
Counterweight
installation Page:2/2
Date:8/1/2019
instructions Edition:a
Revision:0
Oil cup
≤2mm
Guide shoe
Clip
Note:
1. Place the counterweight in the center, and align it on all sides as far as possible. After that,
shake gently the counterweight frame by hand. The counterweight should be placed horizontally and
can be leveled with shims (welded);
2. When a scheduled quantity of counterweights have been placed, the hold-down gear should be
installed to prevent the counterweights from dropping off due to shock so that the safety can be ensured;
Doc. No. 166051.0
Car guide rail bracket Page:1/1
installation instructions Date:8/1/2019
Edition:a
Revision:0
25°
L
L
5
8
Notes: 1.The rail brackets are bolted to the sole plate, and the bolts can be loosely connected but
not fully tightened. After the correction of guide rail, tighten up the bolts completely.
2.The face-to-face spacing and parallelism of the guide rail can be adj usted by the front, rear, left and
right relative displacement between the brackets.
Doc. No. 167051.0
Counterweight guide rail
Page:1/1
bracket installation Date:8/1/2019
instructions Edition:a
Revision:0
(if L≤650mmno inclined brace))
≤ 15 mm ≤ 15 mm
Distance between counterweight guide rails
L
Inclined
brace
b
a
;
Notes: 1.a is the offset distance from the car guide rail to the counterweight center;
2.b is the distance from the center of counterweight to the back of car guide rail;
3.The rail brackets are bolted to the sole plate, and the bolts can be loosely connected but not fully
tightened. After the correction of guide rail, tighten up the bolts completely.
4.The face-to-face spacing and parallelism of the guide rail can be adj usted by the front, rear, left and
right relative displacement between the brackets.
Doc. No. 168001.0
Limit device
installation
Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0
Limit device
Collision bow
Tie rod
Doc. No. 173001.0
Traveling cable
installation Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0
Installation instructions:
1.The traveling cables move along with the lifting of the car. During installation, they should be prevented from
collision or interference with components such as hoistway bracket, speed reducing switch, traction wire rope,
governor rope, counterweight frame, and pit buffer, or else an equipment safety accident is easy to occur.
2.The minimum radius of curvature of the cables is about 320 mm, so the suspension point of car platform
should be selected according to the information such as the radius of curvature of the traveling cables, fixing
position of the traveling cables on the top of hoistway, and actual length of the traveling cables;
3.Before installation, the traveling cables should be pre-suspended to eliminate stress. After installation, the
cables should be prevented from waving distortion or knotting, or else abnormal shake will generate and affect
the service life of cables.
4.The rest cable should be preferentially suspended on the wall of the hoistway and bundled.
5. The hoistway cables should be bundled with ties, and then fixed on the hoistway wall using U-bolts.
Lower beam
Hoisting height/2+1500mm
Pipe union
150-200mm
R3
20
Pit ground
Doc. No. 177002.0
Leveling device
installation Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0
10-15mm
Car top signal system
Note: Rigid isolation barrier should be provided to protect the running area of the counterweights. The
isolation barrier should extend at least 2.5 m upwards from about 0.3 m or less above the pit ground.
2520
250
Pit ground
Counterweight gauge
Doc. No. AZ-001(A)
Pit installation Page:1/2
instructions Date:8/1/2019
Edition:a
Revision:0
Note: The installation height of the pit ladder extends to 1 m above the floor of the landing door.
Doc. No. AZ-001(A)
Pit installation Page:2/2
instructions Date:8/1/2019
Edition:a
Revision:0
Foundation
Pit ground
Proposed ≥ 300
Pit ground 2.The rail bracket at the bottom of the guide rail
cannot interfere with the tensioning device.
3. Before the tensioning counterweight falls to the ground,
the electrical switch can be triggered successfully.