Вы находитесь на странице: 1из 42

Elevator Installation Instructions

Machine Room Cargo Elevator


No.:AZ-001(A)

Version A

August 1, 2019
Doc. No. AZ-001(A)
Page: 1/1
Contents Date: 8/1/2019
Edition: a
Revision:0

1. AZ-001(A) Preparations and safety ......................................................................................................... 1 Page 

2. AZ-001(A) Fabrication of template frame.............................................................................................. 2 Pages 

3. 102051.0 Machine room Load bearing installation instructions ......................................................... 2 Pages 

4. 102051.0 Machine room Load bearing installation instructions ......................................................... 2 Pages 

5. 102051.0 Machine room Load bearing installation instructions ......................................................... 2 Pages  

6. 102051.0 Machine room Load bearing installation instructions ......................................................... 2 Pages 

7. AZ-001(A) Guide rail installation instructions ........................................................................................ 1 Page 

8. 116005.0 Machine room car frame installation instructions ............................................................... 3 Pages 

9. AZ-001(A) Machine room car frame installation instructions ............................................................. 3 Pages 

10. 117054.0 Car installation instructions .................................................................................................. 1 Page 

11. AZ-001(A)Safety pull agency installation instructions ....................................................................... 3Pages 

12. 121051.0 Car top safety railing installation instructions ..................................................................... 1 Page 

13. 123051.0 Car door system installation instructions .......................................................................... 2 Pages 

14. 153001.0 Landing door system installation instructions .................................................................. 3 Pages 

15. 160052.0 Counterweight installation instructions ............................................................................. 2 Pages 

16. AZ-001(A) Counterweight installation instructions ........................................................................... 2 Pages 

17. 166051.0 Car guide rail bracket installation instructions .................................................................... 1 Page 

18. 167051.0 Counterweight guide rail bracket installation instructions ................................................. 1 Page 

19. 168001.0 Limit device installation instructions .................................................................................... 1 Page 

20. 173001.0 Traveling cable installation instructions .............................................................................. 1 Page 

21. 177002.0 Leveling device installation instructions .............................................................................. 1 Page 

22. 174005.0 Pit protection railing installation instructions...................................................................... 1 Page 

23. AZ-001(A) Pit installation instructions ................................................................................................ 2 Pages 

Note: Different types of installation are provided for the same components described in this contents. Actual delivery
should prevail on site.
Doc. No. AZ-001(A)
Preparations and Page: 1/1
Date: 8/1/2019
safety Edition: a
Revision: 0
Preparations and safety

1. Preparations at the construction site


a) Verify the dimensions on the elevator civil engineering arrangement plan; in case of any inconformity, the
customer should be notified to amend;
b) Verify the elevator components and related information;
c) Preparation of installation tools.
2. Check before working
Personnel of the installation team must be qualified for special work. Before starting daily work, the following items
must be checked for safety:
a) Safety protection facilities (Scaffolding, safety nets, safety helmets, safety belts, etc.);
b) Mechanical, electrical devices (Welding machines, hoisting equipment, especially the safety facilities);
c) Auxiliary tools (Oxygen and acetylene cylinders, etc.);
d) Other operating facilities.
3. Keeping of the working environment
The installation working space must be kept clean and tidy to prevent stumbling and eliminate the risk of fire.
4. Safety precaution for working in the hoistway
a) For erecting, removing or modifying the scaffolding, the competent licensed person for elevator installation must
be present;
b) The appropriate working clothing must be worn, such as working dresses, safety helmet, safety belt, etc. in doing
the erecting work;
c) Avoid the work in progress in the hoistway on differing floors at the same time.
5. Protection at the opening of the hoistway
a) The hoistway opening shall be protected to prevent falling in;
b) The barrierss or warning boards at the openings shall be set to remind people that there is the danger of falling
into the hoistway.
6. Fire prevention
a) Whenever using hand cutter, welding machine or gas cutting tool, remember to keep away from fire.
b) Put the inflammable or explosive materials in a safe place.
7. Handling of gas
a) Dangerous gas like oxygen and acetylene must be handled by a competent person;
b) Dangerous gas should be stored in a well ventilated place, kept away from high temperature, not exposed to the
sunshine for a long time.
8. Safety protection
a) Goggles must be worn whenever welding, gas cutting or drilling.
b) The welding machine must be checked to be fault-free before operating and for safety during operation.
9. Trial run operation
a) Acknowledge before operating that all the safety circuits work properly;
b) Any work on electrical devices shall only be performed in power off conditions. During switching off time, a
warning notice must be put on the main switch to remind people not to turn on this switch;
c) No one can be allowed to enter the hoistway. Unauthorized persons are prohibited to enter the machine room.
10. Safety inspection
When the daily work is finished, check all electrical switches and gas valves to make sure all of them are closed, if fire
protection devices are in the proper position and if any unsafe conditions exist. Any abnormal condition must be
eliminated immediately.
Doc. No. AZ-001(A)

Fabrication of template Page: 1/2


frame Date:
Edition: a
8/1/2019

Revision: 0
Fabrication of template frame

1. Fabrication of template frame


The template frame is the basis of elevator installation, which is directly related to the installation of guide rails,
dimensional accuracy of machine positioning. Moreover, in order to ensure steady setting-out, the weight of plumb
should often be increased during construction so that the templates shall bear greater tension, so the templates must
be fabricated for appropriate quality and strength. The template frame should be marked with the car center lines,
door center lines, net width lines of opening doors, guide rail center lines and counterweight guide rail center lines
according to the hoistway civil engineering drawing. The position deviation of each line should not exceed 0.3 mm.
2. Size of template battens
The template battens should be dry, not easy to deform, planed all sides, and at right angles to each other. The
section dimensions can be as specified in the table below.

B-thickness
Hoisting height (m) A-width (mm)
(mm)
≤20 40 80
≥20 and <40 50 100
≥40 80 120
3. Placing of template frame
Four 150×150 mm square holes are drilled on the horizontal plane where the top of hoistway is 500 mm apart from
the machine room floor. Two wooden beams with a cross section of 100×100 mm are placed into the holes to form a
parallel wood joist which is used to hold up the templates. In case of a concrete hoistway, angle steel can be used to
erect the template frame. The 75×75×7 angle steel is fixed into the concrete walls with M16 expansion bolts, as
shown in the following figures.

Counterweight guide rail center line Car center line

Car rail gauge


Counterweight gauge

Car rail center line

Net width
of door

Side-positioned counterweight
4. Fixing of plumb line
A slot is cut with a thin saw blade on the marked line of the template, and an iron nail is nailed behind the slot.
Setting-out is carried out by passing the steel wire through the sawed slot. A suitable plumb is fixed to the 0.4~0.5
mm wire, and then the wire in the right place is twisted around the nail, as shown in the following figures. After the
template frame is fixed steadily, a similar frame with the top template is fixed 100~1000 mm from the pit bottom.
When each sample line is coincided with each point of the template frame in the pit, a U-shaped nail is used to fix the
sample line on the frame, as shown in the following figures. The horizontal offset between top and bottom template
frames should not exceed 1 mm. If the hoisting height is excessively high, the template frames should be increased.

Sawed Iron nail


slot

U-shaped
Steel nail
wire

Plumb
Doc. No. AZ-001(A)

Fabrication of template Page: 2/2


Date: 8/1/2019
frame Edition: a
Revision: 0
1. When the elevators are arranged side by side, draw the center line of the hall, measure the distance between the
landing door panel and the center line so that A"=A, and make sure that the panels are on the same plane;
2. When the elevators are arranged face to face, draw the center line of the landing door so that the centers of the
two faced landing doors is on the same line.
Doc. No. 102051.0
Machine room Load bearing
installation instructions Page:1/2
Date:1/8/2019
Edition:a
Revision:0

Suitable for 2:1 traction ratio and 2 car-top wheel ladders

Ensure the machine bearing beam extends into the wall 175 mm at leas
and goes beyond the wall center ≥ 25 mm

Speed governor

Control
cabinet

Distribution Resistor box


box

Machine room
door
Doc. No. 102051.0
Machine room Load bearing
installation instructions Page:2/2
Date:1/8/2019
Edition:a
Revision:0

Installation requirements of the machine bearing beam:


1. The machine bearing beams mu st be on the same plane,and the level errors of the front, rear,
left and right should be within 1/1000; if necessary, adjust their levelness using the shims until
the standards are met;
2. Weld after being positioned. Pour the concrete before running.

Use a spirit level to ensure an error of 1/1000

Welding

Wrap the rope head plate through this hole with a wire
rope and secure it for secondary protection

Connect to the base of the main en gine first


After confirming that the main engine is positioned well, the welding is firm.

The rope clipway steel is


well positioned and welded firmly

After positioning is ready, weld firmly

Traction machine installation requirements:


1.The levelness of the traction machine base is 1/1000, which can be adjusted by inserting shims
under the shock pad;
2.When there is no load in the car after the wire rope is suspended, the traction wheel tilts backward
about 0.5mm to adjust the tension of the traction wire rope, with a deviation less than or equal to 4%
[(Maximum - Minimum)/Mean];
3. The clearance between the rope ward-off rod and the wire rope should be 2-3mm;
4. Each concrete-poured step at the ground opening of the machine room is higher than or equal to 50mm.
Doc. No. 102052.0

Machine room Load bearing Page:1/2


installation instructions Date:1/8/2019
Edition:a
Revision:0

Suitable for 2:1 traction ratio and 1 car-top wheel ladders

Ensure the machine bearing beam extends into the wall 175 mm at leas

and goes beyond the wall center ≥ 25 mm

Speed governor

Control
cabinet

Distribution Resistor box


box

Machine room
door
Doc. No. 102052.0

Machine room Load bearing Page:2/2


installation instructions Date:1/8/2019
Edition:a
Revision:0

Installation requirements of the machine bearing beam:


1. The machine bearing beams mu st be on the same plane,and the level errors of the front, rear,
left and right should be within 1/1000; if necessary, adjust their levelness using the shims until
the standards are met;
2. Weld after being positioned. Pour the concrete before running.

Use a spirit level to ensure an error of 1/1000

Welding

Wrap the rope head plate through this hole with a wire
rope and secure it for secondary protection
Connect to the base of the main en gine first
After confirming that the main engine is positioned well,
the welding is firm.

After confirming the orientation of


the guide wheel, the welding is firm

The rope clipway steel is


well positioned and welded firmly

After positioning is ready, weld firmly

Traction machine installation requirements:


1.The levelness of the traction machine base is 1/1000, which can be adjusted by inserting shims
under the shock pad;
2.The suspension line is used to ensure that the main engine wheel and the guide wheel groove face
are in the same plane with a parallelism less than 0.5mm; the guide wheel can be adjusted with shim,
and then all bolts shall be tightened;
3.When there is no load in the car after the wire rope is suspended, the traction wheel tilts backward
about 0.5mm to adjust the tension of the traction wire rope, with a deviation less than or equal to 4%
[(Maximum - Minimum)/Mean];
4. The clearance between the rope ward-off rod and the wire rope should be 2-3mm;
5. Each concrete-poured step at the ground opening of the machine room is higher than or equal to 50mm.
Doc. No. 102053.0
Machine room Load bearing Page:1/2
installation instructions Date:1/8/2019
Edition:a
Revision:0

Suitable for 1:1 freight ladder with traction ratio

Ensure the machine bearing beam extends into the wall 175 mm at leas

and goes beyond the wall center ≥ 25 mm

Speed governor

Control
cabinet

Distribution Resistor box


box

Machine room
door
Doc. No. 102053.0
Machine room Load bearing Page:2/2
installation instructions Date:1/8/2019
Edition:a
Revision:0

Installation requirements of the machine bearing beam:


1. The machine bearing beams mu st be on the same plane,and the level errors of the front, rear,
left and right should be within 1/1000; if necessary, adjust their levelness using the shims until
the standards are met;
2. Weld after being positioned. Pour the concrete before running.

Use a spirit level to ensure an error of 1/1000

Welding

Wrap the rope head plate through this hole with a wire
rope and secure it for secondary protection
Connect to the base of the main en gine first
After confirming that the main engine is positioned well,
the welding is firm.

After confirming the orientation of


the guide wheel, the welding is firm

The rope clipway steel is


well positioned and welded firmly

After positioning is ready, weld firmly

Traction machine installation requirements:


1.The levelness of the traction machine base is 1/1000, which can be adjusted by inserting shims
under the shock pad;
2.The suspension line is used to ensure that the main engine wheel and the guide wheel groove face
are in the same plane with a parallelism less than 0.5mm; the guide wheel can be adjusted with shim,
and then all bolts shall be tightened;
3.When there is no load in the car after the wire rope is suspended, the traction wheel tilts backward
about 0.5mm to adjust the tension of the traction wire rope, with a deviation less than or equal to 4%
[(Maximum - Minimum)/Mean];
4. The clearance between the rope ward-off rod and the wire rope should be 2-3mm;
5. Each concrete-poured step at the ground opening of the machine room is higher than or equal to 50mm.
Doc. No. 102054.0
Machine room Load bearing Page:1/2
installation instructions Date:1/8/2019
Edition:a
Revision:0

suitable for traction ratio 4:1, with two


car-top wheel ladders.When the center o f
counterweight is larger than the sidewall of
the well, the guide wheel is cancelled.

Ensure the machine bearing beam extends into the wall 175 mm at leas

and goes beyond the wall center ≥ 25 mm

Speed governor

Control
cabinet

Distribution Resistor box


box

Machine room
door
Doc. No. 102054.0
Machine room Load bearing Page:2/2
installation instructions Date:1/8/2019
Edition:a
Revision:0

Installation requirements of the machine bearing beam:


1. The machine bearing beams mu st be on the same plane,and the level errors of the front, rear,
left and right should be within 1/1000; if necessary, adjust their levelness using the shims until
the standards are met;
2. Weld after being positioned. Pour the concrete before running.

Use a spirit level to ensure an error of 1/1000

Welding

After positioning is ready, weld firmly

The level of the frame body is ensured


by a level gauge and can be adjusted
to meet standard with shims.

Wrap the rope head plate through this


hole with a wire rope and secure it
for secondary protection

Spot welding of U-shaped bolts after tightening


Doc. No. AZ-001(A)
Guide rail installation Page: 1/1
Date: 8/1/2019
instructions Edition: a
Revision: 0

Car guide rail Counterweight guide rail

Type for guide rail For car For counterweight


L deviation not more than +2 mm +3 mm

Technical requirements for guide rails and rail joints:


1. After unpacking, set level the guide rail and visually check its
straightness, torsion, and groove and wedge condition at both
ends; if necessary, measure and then handle for installation;
2. The steps at the joint of guide rails should not be more than
0.05 mm. Set a 300 mm steel ruler against the rail surface, and
use a feeler gauge to check that the steps at the rail joint are
finished by the specified length;
3. The length of the finished rail joint should be 150 ~ 200 mm;
4. The spacing between the rail brackets should not be more
than 2.5 m, and one guide rail should have not less than two
brackets.

Guide rail installation instructions


Doc. No. 116052.0
Machine room car
frame installation Page:1/3
instructions
Date:8/1/2019
Edition:a
Revision:0
Doc. No. 116052.0
Machine room car
frame installation Page:2/3
instructions
Date:8/1/2019
Edition:a
Revision:0
Car frame installation requirements:
1. Both crossbeam and car frame plank must be installed horizontally.
The levelness should not exceed 1/1000;
2. The verticality error of the straight beam should not exceed 1/1000;
3. The car frame must be measured diagonally. The diagonal error does not exceed 2 mm.

Pull rod

Crossbeam

Straight beam

Straight beam

Guide shoe installation instructions:


1. After the guide shoes are installed, adjust the spacing bet ween guide shoes and rail face by
the hole site to be less than 1 mm for a single side a or b or to be 1~2 mm for both sides a+b;
2. Adjust also to achieve a uniform clearance between the guide shoe liner and the guide rail.

0<a<1mm 0<b<1mm

Guide rail gauge


Doc. No. 116052.0
Machine room car
frame installation Page:3/3
instructions
Date:8/1/2019
Edition:a
Revision:0
Car top sheave installation requirements:
1. The car top sheave body shall be vertical;
2. The clearance between the rope ward-off rod and the wire rope should
meet the following requirement:For 8 mm ropes, the clearance should be 2 mm;
for 10 mm and 13 mm ropes, it should be 2-3 mm.

(Traction ratio 2:1 or 4:1) Double sedan top wheel

Upper shield Upper beam

Side shield Down shield Rope barrier rod


Two rope bars are used only when the traction ratio is 4:1

(Traction Ratio 2:1) Single Car Top Wheel

(Traction ratio 1:1) No sedan top wheel

Upper beam Rope head plate


Doc. No. AZ-001(A)
Machine room car
frame installation Page:1/3
instructions
Date:8/1/2019
Edition:a
Revision:0

Six-guideway car frame

When the car is deep or the


car ladder is deep,
The number of tie rods is 8.
Doc. No. AZ-001(A)
Machine room car
frame installation Page:2/3
instructions
Date:8/1/2019
Edition:a
Revision:0
Car frame installation requirements:
1. Both crossbeam and car frame plank must be installed horizontally.
The levelness should not exceed 1/1000;
2. The verticality error of the straight beam should not exceed 1/1000;
3. The car frame must be measured diagonally. The diagonal error does not exceed 2 mm.

Straight beam

Upper beam

Lower beam

Straight beam

Pull rod

Safety clamp adapter

Guide shoe installation instructions:


1. After the guide shoes are installed, adjust the spacing bet ween guide shoes and rail face by
the hole site to be less than 1 mm for a single side a or b or to be 1~2 mm for both sides a+b;
2. Adjust also to achieve a uniform clearance between the guide shoe liner and the guide rail.

0<a<1mm 0<b<1mm

Guide rail gaug


Doc. No. AZ-001(A)
Machine room car
frame installation Page:3/3
instructions
Date:8/1/2019
Edition:a
Revision:0

Car top sheave installation requirements:


1. The car top sheave body shall be vertical;
2. The clearance between the rope ward-off rod and the wire rope should
meet the following requirement:For 8 mm ropes, the clearance should be 2 mm;
for 10 mm and 13 mm ropes, it should be 2-3 mm.

Traction ratio 2:1

Upper shield Upper beam

Side shield Down shield Rope barrier rod

Traction ratio 4:1

Upper shield Upper beam

Side shield Down shield Rope barrier rod


Doc. No. 117054.0
Car installation age:1/1
instructions Date:8/1/2019
Edition:a
Revision:0

Car installation requirements:


1. The levelness of the car platform is 1/1000;
2. The verticality of the car wall is 1/1000, and the joint plane discrepancy is ≤0.5 mm;
3. The toe guard support should be reliable.

Position and tighten up the car


after adjusting the front, rear,
left and right verticality

Car roof

Car wall

Car platform

Toe guard
Doc. No. AZ-001(A)
Safety gear pulling
device installation Page:1/3
Date:8/1/2019
instructions Edition:a
Revision:0

Model of safety clamp lifting mechanism :JXAQ5Z I;


For 2T/3T, the speed is more than 1.0m/s.
InstallatiThe debugging method is as follows:
1. Loosen the nut, release the spring;
2. Adjust the turnbuckle to fall all safety gear wedges to the bottom; keep a uniform gap between
the wedges and the front, rear, left and right of the guide rail, pull the handle manually and
consistently, and lock both end nuts of the turnbuckle;
3. The electrical switch may be disconnected for pulling;
4. After assembling, the pulling device should be capable of rotating flexibly,
with reliable action of the safety gear;
5. Adjust the nut 1 and compress the spring.

Nut Turnbuckle
Doc. No. AZ-001(A)
Safety gear pulling
device installation Page:2/3
Date:8/1/2019
instructions Edition:a
Revision:0

Model of safety clamp lifting mechanism:AQS8;


For 2T/3T, the speed is less than 0.63m/s;
Reference to the previous page for debugging methods.
Doc. No. AZ-001(A)
Safety gear pulling
device installation Page:3/3
Date:8/1/2019
instructions Edition:a
Revision:0

Model of safety clamp lifting mechanism :AQZV;


For 5T, the speed is less than 0.63m/s;
Reference to the previous page for debugging methods.
Doc. No. 121051.0
Car top safety railing
installation Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0

Car top
inspection box
Doc. No. 123051.0
Car door system
installation Page:1/2
Date:8/1/2019
instructions Edition:a
Revision:0

Car frame
Carriage upper beam straight beam Pull rod assembly

PRG △ ENTER
△ STOP

RES

OPEN CLOSE

开关 到到 开关 减减 公公 端 公公端

公公 端 公公 端 关关 减减 关关 到到

Installation
arm assembly

Door opener

car door
Doc. No. 123051.0
Car door system
installation Page:2/2
Date:8/1/2019
instructions Edition:a
Revision:0

Light curtain installation requirements:


1. The distance between two light curtains when the doors are closed should be maintained 10-20 mm;
2. The distance from the light curtain to the car door sill is about 5 mm;
3. The difference in height of two light curtains does not exceed 1 mm;
the verticality is not more than 1/1000;
4. All assembling holes of the light curtain should be fixed with the door leaf.

Front car wall Door panel

4-6mm

3-6mm

≤2mm
Light curtain
≤1mm
4
Doc. No. 153061.0
Landing door system
installation Page:1/3
Date:8/1/2019
instructions Edition:a
Revision:0

Installation requirements:
1. When placing the header, suspend the plumbing wire from the center point of landing d oor header
to the landing door sill, and align with the center point of landing door sill;
2. Use a plumb to check the parallelism of header guide rail and sill;
3. Check the front and rear, left and right verticality of the door cover, the error should be within 1/1000;
4. Adjust the number of shims to change the gap between the door
panel and the sill: 3-6 mm;
5. Adjust the gap between the door panel and the perimeter: 4-6 mm;
6. The deviation between the planes of two panels should be within ±1 mm;
7. The in-door panel seam gap: ≤2 m m;
8. The door panels should be kept vertical, the door slider should be well matched with the sill and
can slide normally; no noise, impact or bump o ccurs when pushing and pulling the landing door by
hand, and the doors are well closed.

Landing door device

Landing door
Doc. No. 153061.0
Landing door system
installation Page:2/3
Date:8/1/2019
instructions Edition:a
Revision:0

Installation requirements of door cover:


Check and ensure that the difference between
the two diagonal sizes is less than 2 mm.

Top head

Upper beam

Column

8mm wire

Sill

Welding
Doc. No. 153061.0
Landing door system
installation Page:3/3
Date:8/1/2019
instructions Edition:a
Revision:0

≤2mm
≤1mm

20mm 20mm
Doc. No. 160052.0
Counterweight
installation Page:1/2
Date:8/1/2019
instructions Edition:a
Revision:0
Counterweight sheave installation requirements:
1. The counterweight sheave body should be vertical;
2. The clearance between the rope ward-off rod and
the wire rope should meet the following requirement:
For 8 mm ropes, the clearance should be 2 mm;
For 10 mm and 13 mm ropes, it should be 2-3 mm.

1
2
3
4
5
6

Number top to bottom


Doc. No. 160052.0
Counterweight
installation Page:2/2
Date:8/1/2019
instructions Edition:a
Revision:0

Guide shoe installation instructions:


By means of guide shoe adjustment, when the guide shoe lining on each side is connected with the
top surface of the guide rail, the gap between the lining on the other side and the guide rail surface
should be 1-2 mm, and the upper and lower gaps should be uniform.

≤2mm
Oil cup

Guide shoe

Clip

Note:
1. Place the counterweight in the center, and align it on all sides as far as possible. After that,
shake gently the counterweight frame by hand. The counterweight should be placed horizontally and
can be leveled with shims (welded);
2. When a scheduled quantity of counterweights have been placed, the hold-down gear should be
installed to prevent the counterweights from dropping off due to shock so that the safety can be ensured;
Doc. No. AZ-001(A)
Counterweight
installation Page:1/2
Date:8/1/2019
instructions Edition:a
Revision:0

Counterweight sheave installation requirements:


1. The counterweight sheave body should be vertical;
2. The clearance between the rope ward-off rod and
the wire rope should meet the following requirement:
For 8 mm ropes, the clearance should be 2 mm;
For 10 mm and 13 mm ropes, it should be 2-3 mm.

1
2
Number top to bottom 3
4
5
1 6
2
3
4
5
6
Doc. No. AZ-001(A)
Counterweight
installation Page:2/2
Date:8/1/2019
instructions Edition:a
Revision:0

Guide shoe installation instructions:


By means of guide shoe adjustment, when the guide shoe lining on each side is connected with the
top surface of the guide rail, the gap between the lining on the other side and the guide rail surface
should be 1-2 mm, and the upper and lower gaps should be uniform.

Oil cup

≤2mm

Guide shoe

Clip

Note:
1. Place the counterweight in the center, and align it on all sides as far as possible. After that,
shake gently the counterweight frame by hand. The counterweight should be placed horizontally and
can be leveled with shims (welded);
2. When a scheduled quantity of counterweights have been placed, the hold-down gear should be
installed to prevent the counterweights from dropping off due to shock so that the safety can be ensured;
Doc. No. 166051.0
Car guide rail bracket Page:1/1
installation instructions Date:8/1/2019
Edition:a
Revision:0

For L≤400mm For 400mm<L<800mm

25°

L
L

5
8

Notes: 1.The rail brackets are bolted to the sole plate, and the bolts can be loosely connected but
not fully tightened. After the correction of guide rail, tighten up the bolts completely.
2.The face-to-face spacing and parallelism of the guide rail can be adj usted by the front, rear, left and
right relative displacement between the brackets.
Doc. No. 167051.0
Counterweight guide rail
Page:1/1
bracket installation Date:8/1/2019
instructions Edition:a
Revision:0
(if L≤650mmno inclined brace))

≤ 15 mm ≤ 15 mm
Distance between counterweight guide rails
L

Inclined
brace

b
a

Counterweight guide rail

5 Car guide rail


3

Notes: 1.a is the offset distance from the car guide rail to the counterweight center;
2.b is the distance from the center of counterweight to the back of car guide rail;
3.The rail brackets are bolted to the sole plate, and the bolts can be loosely connected but not fully
tightened. After the correction of guide rail, tighten up the bolts completely.
4.The face-to-face spacing and parallelism of the guide rail can be adj usted by the front, rear, left and
right relative displacement between the brackets.
Doc. No. 168001.0
Limit device
installation
Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0

Limit device

Collision bow

Tie rod
Doc. No. 173001.0
Traveling cable
installation Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0

Installation instructions:
1.The traveling cables move along with the lifting of the car. During installation, they should be prevented from
collision or interference with components such as hoistway bracket, speed reducing switch, traction wire rope,
governor rope, counterweight frame, and pit buffer, or else an equipment safety accident is easy to occur.
2.The minimum radius of curvature of the cables is about 320 mm, so the suspension point of car platform
should be selected according to the information such as the radius of curvature of the traveling cables, fixing
position of the traveling cables on the top of hoistway, and actual length of the traveling cables;
3.Before installation, the traveling cables should be pre-suspended to eliminate stress. After installation, the
cables should be prevented from waving distortion or knotting, or else abnormal shake will generate and affect
the service life of cables.
4.The rest cable should be preferentially suspended on the wall of the hoistway and bundled.
5. The hoistway cables should be bundled with ties, and then fixed on the hoistway wall using U-bolts.

Connected to hoistway by expansion bolts

Upper cable clip


hoistway or the control cabinet
About 1 m from the top of

Middle cable clip

Lower beam
Hoisting height/2+1500mm

Pipe union
150-200mm
R3
20

Pit ground
Doc. No. 177002.0
Leveling device
installation Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0

Hoistway signal system

10-15mm
Car top signal system

Car guide rail


Doc. No. 174005.0
Pit protection railing
installation Page:1/1
Date:8/1/2019
instructions Edition:a
Revision:0

Note: Rigid isolation barrier should be provided to protect the running area of the counterweights. The
isolation barrier should extend at least 2.5 m upwards from about 0.3 m or less above the pit ground.
2520
250

Pit ground

Counterweight gauge
Doc. No. AZ-001(A)
Pit installation Page:1/2
instructions Date:8/1/2019
Edition:a
Revision:0

Note: The installation height of the pit ladder extends to 1 m above the floor of the landing door.
Doc. No. AZ-001(A)
Pit installation Page:2/2
instructions Date:8/1/2019
Edition:a
Revision:0

The buffer installation should meet the following requirements:


1. When the buffer is compressed, it must be compressed slowly downward;
2. The deviation between the centers of car and counterweight striking plate and
the center of buffer is not greater than 20 mm.

The buffering distance depends on


the site conditions and refers to the
elevator civil engineering drawing.

Foundation

Pit ground
Proposed ≥ 300

Notice on tensioning device installation:


1.When the car compresses the buffer, the rope head
fixture of the pulling handle for safety gear should not
collide with the tension pulley.
to be

Pit ground 2.The rail bracket at the bottom of the guide rail
cannot interfere with the tensioning device.
3. Before the tensioning counterweight falls to the ground,
the electrical switch can be triggered successfully.

Вам также может понравиться