Excel Crop Care Limited.

, Bhavnagar
Critical points for Tank/Vessel inspection

Brief of Equipment
1 Project :
2 Equpiment name, Tag no.,MOC, capacity :
3 PR No. : PO No.:
4 Supplier:-
5 Dt of inspection, Name of person

Dimensions
1 Shell and jacket diameter (width)
2 Shell height
3 Cone/Dish height (Degree)

4 Lugs/legs & stiffner support or Saddle support (thickness, pcd, foundation hole size & PCD
etc.)
5 Limpat coil diameter and spacing
6 Tube diameter, Pitch, number of pass etc for H/E
7 Pad plate for agitator mounting.
8 Overall length of vessel with respect to the agitator requirement.

9 Sample checking of thickness of nozzle to confirm the Schedule of the pipe/flange used.

10 Levelling of base place & throughness with bottom nozzle.

11 PCD of lug holes to match foundation/installation arrangement.
Note: All minor dimensions should be checked according to drawing.
MOC
1 Different contact parts including nut, bolts, gasket etc as per the approved drawing
2 Different non contact parts as per the approved drawing
3 MOC of internals i.e. Baffles and its supports, nut, bolt, washer etc.
4 MOC, make of welding rod, buffing wheel etc used for fabrication.
5 Test certificates

Testing
1 Hydro/water test of process side & utility side.
2 Spark test for non metalic lining (MSGL, PPRC etc.)
3 Moly test
4 Acetone testing for uncured surface (for PPFRP tanks)
5 Visual inspection for local defects.
6 X ray/radiography test
7 Thickness test
Nozzle orientation
1 Number of nozzles, size & orientation.
2 Schedule of nozzles.
3 Length of each nozzle.
4 Stiffners for nozzles.
5 Straightning of nozzle
General
1 Test certificates of all material procured for fabrication/machining
2 Bolting of baffles with check nut, spring washer etc.
3 Support for dip tubes.
4 Packing arrangment for safe transport, lifting, shifting and installation

5 Wrapping of critical parts & glass to avoid corrosion, pitting, scratch during transportation

6 Internal finish surface & weld quality.

7 No sharp edges.
8 Acid cleaning, Painting on non contact parts
9 Check nut/spring washer on internal bolting arrangements
10 Ladder, railing, Toe guard.
11 L.I. with proper level marking.
12 Provision for insulation on jacket
13 Code/standard followed for design
14 Anti syphon hole in dip tube

Documents required (Dosier) Minimum 2 sets of hardcopy and soft copy

1 As build drawing
2 All Test certificates of all bought out items
3 Internal test certificate.
4 Drawings with item list of all bought out items.
5 G.A. drawing
6 Operation and maintenance manual
7 Part list
8 Critical spares/consumable part list with specifications.
9 Mettalurgy report (Composition)
10 Radiography reports
11 Welding rod material report
12 Welding procedure report
13 Welder's certificate
14 Other certificates

Others
Excel Crop Care Limited., Bhavnagar
Critical points for agitator inspection

Brief of equipment
1 Project :
2 Equpiment name, Tag no.,MOC, capacity :
3 PR No. : PO No.:
4 Supplier:-
5 Dt of inspection, Name of person

Dimensions
1 Shaft diameter
2 Total length of shaft
3 Coupler arrangement
4 Spacing and location of each agitator
5 Dimensions of blade, sweep diameter
6 Run out near shaft area
7 Run out at bottom of shaft
8 Total length from mounting flange to bottom of shaft
9 Clearance with shell and bottom dish.

MOC
1 Different contact parts including nut, bolts, gasket etc.
2 Different non contact parts
3 Test certificates

Specifications of bought out items

1 Mechanical seal MOC, Type, Plan etc.
2 Gear box make, Gear box type/model/ Reduction ratio etc.
3 Motor make, ratings, efficiency, FLP/Non FLP etc./Mounting type/
4 Bearing type, size, make etc.
5 Coupler type, size etc.
6 Test certificate, PO copy of all bought out items

No load trials
1 Run out near shaft
2 Run out at bottom of shaft
3 Vibration, noise, vobling
4 No load ampere.
5 Starting load
6 Temperature of motor, bearing.

General
1 Test certificates of all material procured for fabrication/machining
2 Alignment, throughness, finishing of agitator (Finishing near seal area is critical)
3 Hub fitting arrangements
4 Bolting of blades with hub
5 Guard for rotating parts
6 Packing arrangment of agitator for safe transport, lifting, shifting and installation
7 Wrapping of critical parts to avoid corrosion, pitting, scratch during transportation
8 Dynamic balancing /Balancing level
9 Acid cleaning, Painting on non contact parts
10 Check nut/spring washer on internal bolting arrangements

Page 3 of 8
11 Visual inspection for local defects.

Documents required (Dosier) Minimum 2 sets of hardcopy and soft copy

1 As build drawing
2 Test certificates of all bought out items
3 Internal test certificate.
4 Drawings with item list of all bought out items.
5 G.A. drawing
6 Operation and maintenance manual
7 Part list
8 Critical spares/consumable part list with specifications.
9 Mettalurgy report (Composition)
10 Radiography reports
11 Welding rod material report
12 Welding procedure report
13 Welder's certificate
14 Other certificates

Others

Page 4 of 8
Excel Crop Care Limited., Bhavnagar
Critical points for Vessel & agitator installation

Brief of equipment
1 Project :
2 Equpiment name, Tag no.,MOC, capacity :
3 PR No. : PO No.:
4 Supplier:-
5 Dt of inspection, Name of person

before seal installaiton

1 Vessel level to be checked @ mounting flange
2 Lantern level to be checked @ top of gear box(plate)
3 Check plumbness of vessel throughout
4 Check shaft alignment
5 check plumbness of shaft before installatin of seal
6 Check run-out @ seal ara & bottom of shaft
7 check squareness of mounting flange
Re-assemble with seal
1 Check packing of lantern
2
3

1 Mechanical seal MOC, Type, Plan etc.

2 Gear box make, Gear box type/model/ Reduction ratio etc.
3 Motor make, ratings, efficiency, FLP/Non FLP etc./Mounting type/
4 Bearing type, size, make etc.
5 Coupler type, size etc.
6 Test certificate, PO copy of all bought out items

No load trials
1 Run out near shaft
2 Run out at bottom of shaft
3 Vibration, noise, vobling
4 No load ampere.
5 Starting load
6 Temperature of motor, bearing.

General
1 Test certificates of all material procured for fabrication/machining
2 Alignment, throughness, finishing of agitator (Finishing near seal area is critical)
 3 Hub fitting arrangements
4 Bolting of blades with hub
5 Guard for rotating parts
6 Packing arrangment of agitator for safe transport, lifting, shifting and installation
7 Wrapping of critical parts to avoid corrosion, pitting, scratch during transportation
8 Dynamic balancing /Balancing level
9 Acid cleaning, Painting on non contact parts
10 Check nut/spring washer on internal bolting arrangements
11 Visual inspection for local defects.

Documents required (Dosier) Minimum 2 sets of hardcopy and soft copy

1 As build drawing
2 Test certificates of all bought out items
3 Internal test certificate.
4 Drawings with item list of all bought out items.
5 G.A. drawing
6 Operation and maintenance manual
7 Part list
8 Critical spares/consumable part list with specifications.
9 Mettalurgy report (Composition)
10 Radiography reports
11 Welding rod material report
12 Welding procedure report
13 Welder's certificate
14 Other certificates

Others
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