INTERACTIVE SCHEMATIC

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 KENR7742
November 2010

390D Excavator
Hydraulic System - Attachment
WAG1-UP
BYP1-UP
WAP1-UP
WBT1-UP
KCZ1-UP

Boom Float

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Accumulator GP - Charged (Return Line) 335-0538 1 C-1
Accumulator GP - Hydraulic (Charged) 335-0547 2 D-4
Breather GP 212-5467 3 A-8
Cooler GP - Hydraulic Oil 210-8157 4 B-7
Cylinder GP - Boom Note A 5 F-7
Cylinder GP - Bucket Note A 6 F-8
Cylinder GP - Stick Note A 7 F-8
Filter GP - Oil (Hydraulic)(Return) 1 242-6878 8 A-8
Filter GP - Oil (Hydraulic)(Return) 2 234-4531 9 A-8
Filter GP - Oil (Hydraulic) 185-0336 10 B-8
Filter GP - Oil (Hydraulic)(Case Drain, Motors) 6E-5534 11 A-7
Filter GP - Oil (Hydraulic)(Case Drain, Pumps) 6E-5534 12 A-7
Manifold and Valve GP - Load Sensing 310-0122 13 B-5
Motor GP - Fan 247-8978 14 A-6
Motor GP - Hydraulic Fan 225-4614 15 A-7
Motor GP - Swing (Front) 295-9447 16 F-4
Motor GP - Swing (Rear) 295-9446 17 F-3
Motor GP - Travel (Left) 209-5895 18 F-6
Motor GP - Travel (Right) 209-5895 19 F-5
Pump GP - Fan Motor 170-9918 20 A-5
Pump GP - Hydraulic (Swing) 295-9678 21 A-4
Pump GP - Hydraulic (Main) 334-9990 22 A-3
Pump GP - Pilot 155-9222 23 A-5
Sensor AS - Pressure (Load Sensing) 221-8859 24 B-6
Sensor AS - Pressure (Overload Warning) 221-8859 25 C-6
Sensor AS - Pressure (Main Pump) 260-2180 26 A-3
Sensor AS - Pressure (Swing Pump) 260-2180 27 A-5
Swivel GP 295-9595 28 E-5
Tank AS - Hydraulic Oil 227-0678 29 A-8
Valve GP - Check 1 173-3429 30 A-6
Valve GP - Check 2 201-9382 31 C-1
Valve GP - Check 3 201-9381 32 C-8
Valve GP - Control (Swing) 241-8929 33 E-3
Valve GP - Control (Main) 295-7767 34 C-4
Valve GP - Manifold and Reducing 140-0736 35 D-5
Valve GP - Solenoid (High Pressure Cutoff) 352-6819 36 B-5
Valve GP - Swing Cushion 116-3420 37 E-4
Valve GP - Travel Counterbalance (Left) 155-9200 38 E-6
Valve GP - Travel Counterbalance (Right) 155-9200 39 E-5

Attachment - Boom Float

Accumulator GP - Hydraulic (Charged) 335-0547 50 D-4
Sensor AS - Pressure (Boom Lowering) 221-8859 51 E-7
Switch AS - Pressure (Boom Lower) 202-9002 52 F-7
Valve GP - Check 297-0370 53 F-8
Valve GP - Load Control (Boom) 274-9053 54 F-7
Valve GP - Main Control (Smartboom, Boom Load Control) 295-7767 55 C-3
Valve GP - Manual (Boom Lower) 270-5692 56 E-7
Valve GP - Solenoid 171-0028 57 F-8
Note A: Check Parts Manual For Proper Cylinder Part Number
TAP LOCATION

Tap Schematic
Description
Number Location
A Drive Pump Output Pressure A-3
B Idler Pump Output Pressure A-3
LS2 Load Sense Pressure (Main Hydraulic Pump) A-2
M1 Stroking Pressure (Swing Pump) A-4
P Pilot Pump Output Pressure A-5
P1 Pilot Pressure to Swing Pump A-5
PG Pilot Accumulator Pressure D-4
PS1 Power Shift Pressure (Main Hydraulic Pump) A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(6) CYLINDER GP (7) CYLINDER GP (52) SWITCH AS (5) CYLINDER GP (18) MOTOR GP (19) MOTOR GP (16) MOTOR GP
BUCKET STICK PRESSURE BOOM TRAVEL (LEFT) TRAVEL (RIGHT) SWING (FRONT)
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
(BOOM LOWER) 209-5895 209-5895 295-9447
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
202-9002 PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
(17) MOTOR GP HIGH PRESSURE CUTOFF CIRCUIT
DB SWING MOTOR (FRONT) PG1 PG2 DB SWING MOTOR (REAR) SWING (REAR) DRIVE AND IDLER PUMPS COMBINED CIRCUIT
FAN PUMP AND CIRCUIT
295-9446 SUPPLY LINE
PR STICK CYLINDER & CONTROL CIRCUIT
LEFT TRAVEL MOTOR & CONTROL CIRCUIT
PP3 PP3 PD
F PG ATTACHMENT CONTROL CIRCUIT
SWING MOTOR & CONTROL CIRCUIT F
(54) VALVE GP T1
T1 DRAIN / RETURN LINE
SWING BRAKES
AL2 BL2
AR1 BR1 LOAD CONTROL (BOOM) AL1 IDLER PUMP OUTPUT
274-9053 T2 BUCKET CYLINDER & CONTROL CIRCUIT
(57) VALVE GP B L BR T2 BR L B RIGHT TRAVEL MOTOR & CONTROL CIRCUIT
CYL CYL BOOM CYLINDER & CONTROL CIRCUIT
SOLENOID A A PA (37) VALVE GP PA PB
(53) VALVE GP PB
171-0028 SWING CUSHION
CHECK
116-3420
297-0370
M M

A B B1
A1
A1 B A1 B1
AG BG BG AG
(33) VALVE GP
A
CONTROL (SWING)
DR 241-8929
T CV Pi DR X T CV Pi DR X

A2 (L) (R)

(51) SENSOR AS
PRESSURE A B B A
P T (R) (L) SP
(BOOM BL1 (38) VALVE GP A B
LOWERING) TRAVEL COUNTERBALANCE (LEFT) (28) SWIVEL GP SDr1 T P SDr2
E 221-8859 155-9200 295-9595 (39) VALVE GP E
(REV) (FWD) PS3
(56) VALVE GP (FWD) (REV) TRAVEL COUNTERBALANCE
MANUAL (BOOM LOWER) BR2 AR2 BR3 AR3 Pi2 (RIGHT)
270-5692 155-9200
PS4
PS2 MU
(35) VALVE GP
MANIFOLD AND REDUCING

PSA4

PSA3

PSA2
140-0736

Pi5

Pi4

Pi3

Pi2

Pi1
PSA1
PG (50) ACCUMULATOR GP
HYDRAULIC (CHARGED)
PG
335-0547

Pi1 DR5
PS4 DR4
Pi6

PAC

T-OUT P-IN

DR5
DR6

DR4

DR2

DR1
DR3
(55) VALVE GP
CONTROL (MAIN)
D (SMART BOOM, D
BOOM LOAD CONTROL)
DR4
295-7767
DR3 DR2

aL3 aL2 aL1 DR1 aR1 aR2 aR3

(RET) (OPEN) (DOWN) (OUT) (FWD) (FWD)
(34) VALVE GP
CONTROL (MAIN)
295-7767
BUCKET

TRAVEL(R)
TRAVEL(L)
BOOM

STICK
ATCH

C C

R1 (EXT) (CLOSE) (UP) HPC-OFF HPC-ON (IN) (REV) (REV) R2

MU bL3 bL2 bL1 bR1 bR2 bR3 (31) VALVE GP

PF
CHECK 2
PR 201-9382
(25) SENSOR AS
AL1 BL1
PRESSURE
(32) VALVE GP (OVERLOAD WARNING)
CHECK 3 221-8859
201-9381 (1) ACCUMULATOR GP
G L1 CHARGED (RETURN LINE)
(24) SENSOR AS Dr 335-0538
C2
PRESSURE
AL3 BL3 (LOAD SENSING)
P C1 DR6
AL2 BL2 DR2 PS2
221-8859 (36) VALVE GP
T BR2 AR2 BR3 AR3
Dr SOLENOID
(HIGH PRESSURE CUTOFF) BR1 AR1 Pi2 PS3 DR3
L2 352-6819
B B
(13) MANIFOLD AND VALVE GP (26) SENSOR AS
LOAD SENSING PRESSURE (MAIN PUMP)
310-0122 260-2180

(4) COOLER GP
(3) BREATHER GP
HYDRAULIC OIL
212-5467
210-8157
PF PR

(15) MOTOR GP
(14) MOTOR GP P1 A B
(27) SENSOR AS
FAN
HYDRAULIC FAN
247-8978
PRESSURE M2 T1 T2 R G PS1
(10) FILTER GP 225-4614 (SWING PUMP) A
OIL (HYDRAULIC) DR DR A 260-2180 (21) PUMP GP PS1 SA1 a1 P1 P2 a2 SA2 PS2
(22) PUMP GP
185-0336 HYDRAULIC LINE PATTERNS
HYDRAULIC (MAIN)
(SWING)
(9) FILTER GP 334-9990 Pressure Line
P 295-9678
OIL (HYDRAULIC) Pilot / Load Sensing Pressure
(RETURN) 2 A B
Drain / Return Lines
234-4531
Component Group
A B P.P.O L1
(8) FILTER GP Qmax Qmin CALLOUTS
A OIL (HYDRAULIC) A
LS2
LS2 YY Taps (Pressure, Sampling, Sensor - by letter)
(RETURN) 1 (12) FILTER GP (30) VALVE GP
LS1
242-6878 OIL (HYDRAULIC)(CASE DRAIN, PUMPS) CHECK 1 L2 Callout Number
(52) VALVE GP - CONTROL
Component
P.P.I

(Machine Location from Name

6E-5534 173-3429
Component LocationsTable)
138-1234 Part Number

(29) TANK AS (23) PUMP GP 390D EXCAVATOR HYDRAULIC SYSTEM

HYDRAULIC OIL (11) FILTER GP PILOT S DR1 DR S M1
ATTACHMENT: BOOM FLOAT
(20) PUMP GP
227-0678 OIL (HYDRAULIC)(CASE DRAIN, MOTORS) 155-9222 FAN MOTOR M1 MEDIA NUMBER : KENR7742
6E-5534 D1 S1 D2
170-9918 PART NUMBER: 297-0424, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS

14 30 4 15 34 VIEW ALL CALLOUTS

3
29
11

19 8
39
38 12
18
10
24
7
13

6 LS2 PS1

22

A
B
26
5
M1
P

P1

23 20 27 21
37 16 28 33 17
 BOOM FLOAT

55 50
VIEW ALL CALLOUTS

52
57
51
56

54 53
MAIN CONTROL COMPONENT LOCATIONS
VIEW ALL CALLOUTS
25
31

32

REAR VIEW

36

35

PG

FRONT VIEW