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PARTS BOOK INTRODUCTION

COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without
written prior consent of Powerscreen. This manual complete or in part must not be loaned to a third party.

SPARE PARTS – CONTENTS

1. GENERAL INFORMATION………………….………...…...............………………………….............................

2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................

3. SPARE PARTS ORDER FORM………………………………...……………….................................................

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................

5. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................

6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................

9. MACHINE NAVIGATION.........................................……………………………................................................

10. TYPES OF LINERS.................................................…...………….…………................................................

11. PAINT CODES..............................................…………………………...........................................................

POWERSCREEN®
200 COALISLAND ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DR
TEL: +44(0)2887 718500
747231 or sales@powerscreen.com (SALES)
- aftersales@powerscreen.com (TECHNICAL)
- 740701 (HELPDESK)

POWERSCREEN PARTS DEPARTMENT


TEREX (GB) LTD
32 FARLOUGH ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DT
Email: parts@powerscreen.com - Website www.powerscreen.com

Powerscreen reserves the right to change specification without prior notice.


PARTS BOOK INTRODUCTION

1. GENERAL INFORMATION

• When purchasing Spareparts customers should in their own interest, always use genuine Powerscreen
parts.
• Spare parts must comply with the technical requirements specified by the manufacturer.
• Only spare parts from the original equipment manufacturers can be relied to do so.
• Spares parts that have not been supplied by Powerscreen cannot be relied upon for correct material,
dimensions or finish.
• Powerscreen cannot therefore be responsible for any damage arising from use of any such parts and the
Guarantee will be invalid.

2. SPARE PARTS ORDERING PROCEDURE

Ordering Procedure
To ensure delivery of your parts, when ordering please quote:
• Machine Serial Number
• Figure Number and Item Number
• Part Number
• Part Description
• Quantity Required

EXAMPLE:
If you wanted to order 1 Conveyor Tracking Roller, place your order in the following fashion:

Machine Serial Number -


Figure Number – 02-08
Item Number - 27
Part Number - 06663100
Part Description - GEARBOX
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.

NOTE:
Orders for spare parts must be sent to your local dealer.
To find out whom your local dealer is please log on to www.powerscreen.com and use the Dealer Search
function.
PARTS BOOK INTRODUCTION

3. SPARE PARTS ORDERING FORM


PARTS BOOK INTRODUCTION

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (CRUSHER)

XR400S
2011
44750 KG

PIDXR40SLOMB62940
PIDXR40SLOMB62940

PID XR40S L OM B 6 2940

Powerscreen Model

Check Digit
Month Code
Plant Code

Year Code Sequence Number

SERIAL NUMBER PLATE


PARTS BOOK INTRODUCTION

5. PARTS SUPPORT - GOOD PRACTISE ADVICE

Be aware there are enquires where the parts should not be supplied without firstly obtaining the Machine
Serial Number and checking the record card. The main components to consider are:

HYDRAULIC PUMPS
Pumps vary depending on the options fitted to your machine. This is why the pumps are generally not part-
coded in the parts book.

TRACK PARTS
Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to select the
parts from the correct supplier. See Section 6 Where to find your Track Identification Plate.

ENGINE PARTS
The engine fitted to your machine can vary due to the customer preference (i.e. Deutz, CAT). Alternatively
it can differ due to machine options fitted (some options require a higher spec engine) or simply a change
over time as suppliers update engines to meet emission regulations. It is therefore important to obtain the
engine serial number to order parts. This information can be obtained from the engine plate, or from the
machine record. See Section 7 Where to find your Engine Serial Plate.

ELECTRICS
Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and will have
ther serial numbers located on the part. See Section 8 Finding the Software Version of your PDM and PLC.
PARTS BOOK INTRODUCTION

6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE

It is necessary when ordering any track spare parts, that all numbers relating to the tracks are quoted along
with your machine serial number..
The identification plate is located on the outside face of each left and right hand track. On some occasions
the Serial Number can be found stamped in the skid plate or track frame. Below is the current range of
tracks fitted to our machines.
Track Frame Skid Plate

Identification Plate Locations

Strickland Tracks Terex Tracks

Terex / Trackline Tracks

RMS DUX Tracks


PARTS BOOK INTRODUCTION

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE

It is necessary when ordering any engine spare parts, that all numbers relating to the engine are quoted
along with your machine serial number..
Depending on the engine fitted, the serial plate can be found either on the left / right side of the engine and
in some cases on top. The spares department need all of these numbers in order to determine the
components that were included with the engine. This permits accurate identification of replacement part
numbers.

Above

Right Hand Side Left Hand Side

Caterpillar

Deutz
Scania
PARTS BOOK INTRODUCTION

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC

It is necessary when ordering a new PLC or PDM that you note all numbers relating to them, please quote
these numbers along with your machine serial number.
When you turn on the screen take note of the details from the bottom of the start up page. The identification
sticker which displays the software version is located on the outside of each the PLC and PDM.

PDM Sticker PLC Sticker


Location Location
PARTS BOOK INTRODUCTION

9. MACHINE NAVIGATION

The following will help you determine your location in relation to your machine.
Please note that the Feed End is always the Back of your machine.

Crusher
Right Hand Side
Feed End

Front Back

Discharge
End
Left Hand Side
PARTS BOOK INTRODUCTION

10. TYPES OF LINERS

‘S’ Tooth (Medium) - Standard


• Suited for most quarry (hard & soft rock) & recycle applications
• Better liner wear life in abrasive, hard materials
• Better ‘Grip’ of material than the Quarry tooth profile

Multi-tooth - Option
• Suited for concrete and recycle applications
• Better ‘grip’ of material
• Smaller product size at same CSS (Closed Side Setting)
• Not suited for hard, abrasive materials, lower wear life

Quarry Tooth - Option


• Suited for quarry (hard and soft rock) applications
• Very good liner wear life in abrasive, hard materials

General (applicable to all profiles)


• Both the Fixed liner & the Moving liner can be rotated 180° once the initial face has worn to its limit,
thus doubling the wear life of each liner plate
• Available in 18% and 22% Manganese
• Lifting lugs on both the fixed & Moving jaw
PARTS BOOK INTRODUCTION

11. PAINT CODES

Powerscreen Green - RAL 5021 (RGB 26/122/99)


Table of Contents

Figure Description Page


02-01 CHASSIS ASM BREAKDOWN 1 1

02-02 CHASSIS ASM BREAKDOWN 2 3

02-03 HORN ASM (TIER 3) 5

02-04 HORN ASM (TIER 4) 7

02-05 TUNNEL ASM (TIER 3) 11

02-06 TUNNEL ASM (TIER 4) 13

02-07 TUNNEL SPRAYBAR ASM 15

02-08 OIL COOLER HYDRAULIC FITTINGS (TIER 4) 17

02-09 MAGNET SPEED CONTROL VALVE & HYDRAULIC HOSES 19

02-10 MAGNET ASM 21

02-11 CHASSIS COMPONENTS 23

02-12 JAW MOUNTING PLATES 27

02-13 CONTROL BOX ASM 29

02-14 CHASSIS HYDRAULICS RIGHT SIDE 1 31

02-15 CHASSIS HYDRAULICS RIGHT SIDE 2 33

02-16 CHASSIS HYDRAULICS RIGHT SIDE 3 37

02-17 CHASSIS HYDRAULICS LEFT SIDE 39

02-18 DIESEL TANK REMOTE REFIL PUMP & HYDRAULIC HOSES (TIER 4) 41

02-19 PROPORTIONAL VALVE BREAKDOWN 43

02-20 WATER MANIFOLD ASM 45

03-01 STRICKLAND TRACKS ASM 47

04-01 HOPPER ASM BREAKDOWN 51

04-02 HOPPER SIDE ASM BREAKDOWN 53

04-03 HOPPER SIDE PLATE ASM 55

04-04 HOPPER FRONT SUPPORT LEG ASM 57

04-05 HOPPER STRUT LOWER AND UPPER SECTION ASM 59

04-06 HOPPER BACK SUPPORT LEG ASM 61

04-07 HOPPER TAIL ASM BREAKDOWN 63

04-08 HOPPER TAIL ASM 65

04-09 TAIL CYLINDER AND GUARD ASM 67

04-10 HOPPER REAR SUPPORT BRACKET ASM 69

04-11 WEAR PLATES (OPTION) 71

04-12 EXTENDED HOPPER SIDE PLATE ASM (OPTION) 73

04-20 VGF ASM BREAKDOWN 75


04-21 VGF COMPONENTS ASM 1 77

04-22 VGF COMPONENTS ASM 2 79

04-23 VGF VIBRATING UNIT ASM BREAKDOWN 81

04-24 VGF VIBRATING UNIT ASM 83

04-25 DRIVE SIDE SHAFT ASM 85

04-26 NON DRIVE SIDE SHAFT ASM 87

04-27 BEARING HOUSING ASM 89

04-28 MOTOR ASM 91

04-29 PRE-SCREEN VIB UNIT MOTOR (OPTION) 93

04-30 PRE-SCREEN OVERVIEW (OPTION) 95

04-31 PRE-SCREEN HOPPER BACK (OPTION) 97

04-32 PRE-SCREEN HOPPER SIDE PLATE ASM (OPTION) 99

04-33 PRE-SCREEN EXTENDED HOPPER SIDES (OPTION) 101

04-34 PRE-SCREEN HOPPER FRONT SUPPORT (OPTION) 103

04-35 PRE-SCREEN HOPPER SIDE STRUT AND RAM (OPTION) 105

04-36 PRE-SCREEN HOPPER SIDES HYDRAULIC LOCKING PINS 107

04-37 PRE SCREEN VGF ASM 1 (OPTION) 109

04-38 PRE-SCREEN VGF 2 WEAR PLATES (OPTION) 111

04-39 PRE-SCREEN SIDES (OPTION) 113

04-40 PRE-SCREEN SPRING MOUNTS (OPTION) 115

04-41 PRE-SCREEN DRIVE SHAFT WEIGHTS (OPTION) 117

04-42 PRE-SCREEN DRIVE SHAFT BEARING (OPTION) 119

04-43 PRE-SCREEN SHAFT (OPTION) 121

04-44 PRE-SCREEN DRIVE MOTOR (OPTION) 123

04-45 PRE-SCREEN MESH FRAME (OPTION) 125

04-46 PRE-SCREEN MESH CLAMPS (OPTION) 127

04-47 PRE-SCREEN BACK PARTS (OPTION) 129

05-01 CAT C9 POWER PACK BREAKDOWN (TIER 3) 131

05-02 POWER PACK CANOPY ASM BREAKDOWN (TIER 3) 133

05-03 LHS CANOPY DOOR & CLOSURE GUARD ASM (TIER 3) 135

05-04 POWER PACK CANOPY COMPONENTS 1 (TIER 3) 137

05-05 POWER PACK CANOPY COMPONENTS 2 (TIER 3) 139

05-06 POWER PACK CANOPY COMPONENTS 3 (TIER 3) 141

05-07 BATTERY ASM (TIER 3) 143

05-08 DIESEL TANK ASM (TIER 3) 145

05-10 AIR FILTER / HEADER TANK ASM (TIER 3) 147


05-11 PT TECH CLUTCH WITH FITTINGS (TIER 3) 149

05-30 SCANIA D9 POWERPACK BREAKDOWN (TIER 4) 151

05-31 GULL WING DOOR ASM (TIER 4) 153

05-32 LEFT SIDE PANEL ASM (TIER 4) 155

05-33 DC09 SCR MOUNTING & COVER PLATE ASM (TIER 4) 157

05-34 DC9 ENGINE FRAME ASM (TIER 4) 159

05-35 RIGHT SIDE PANEL ASM (TIER 4) 161

05-36 FRONT LOUVER PANEL ASM (TIER 4) 163

05-37 DC09 SCR ASM (TIER 4) 165

05-38 BATTERY TRAY ASM (TIER 4) 167

05-39 AIR FILTER & DC09 RUBBER AIR INTAKE PIPE ASM (TIER 4) 169

05-40 BRACKETS, SUPPORTS & GUARD ASM (TIER 4) 171

05-41 POWERUNIT COMPONENTS (TIER 4) 173

05-42 PRESSURE REDUCING VALVE (TIER 4) 175

05-43 WATERTRAP (TIER 4) 177

05-44 MOUNTING BRACKET AND FILTER ASM (TIER 4) 179

05-45 MOUNTING BRACKET AND PVG ASM (TIER 4) 181

05-46 PROPORTIONAL VALVE BREAKDOWN 183

05-47 SCANIA D9 ENGINE, PT TECH CLUTCH AND PUMPS (TIER 4) 185

05-48 ENGINE HOSES (TIER 4) 187

05-49 PUMP ASM 1 (TIER 4) 189

05-50 PUMP ASM 2 (TIER 4) 191

05-51 PT TECH CLUTCH WITH FITTINGS (TIER 4) 193

05-52 ENGINE MOUNTS (TIER 4) 195

05-53 HOSE CLAMPS (TIER 4) 197

05-54 DRIVE ASM 199

05-60 OUTER SEAL KIT (PT TECH CLUTCH) 201

05-61 FRICTION DISC KIT (PT TECH CLUTCH) 203

05-62 BEARING AND SEAL KIT (PT TECH CLUTCH) 205

05-63 END PLATE KIT (PT TECH CLUTCH) 207

05-64 COMPLETE REBUILD KIT (PT TECH CLUTCH) 209

05-65 SHAFT KIT (PT TECH CLUTCH) 211

06-01 HYDRAULIC TANK ASM 1 (TIER 4) 213

06-02 HYDRAULIC TANK ASM 2 (TIER 4) 217

06-03 HYDRAULIC TANK ASM (TIER 3) 219

07-01 FUEL TANK ASM (TIER 4) 221


08-01 JAW BREAKDOWN (XR400) 223

08-02 FLYWHEEL ASM (PLAIN) (XR400 AND XA400) 225

08-03 MAIN FRAME BREAKDOWN (XR400) 227

08-04 SLOT INSERT (XR400) 229

08-05 MAIN FRAME ASM (XR400 AND XA400) 231

08-06 TOGGLE ASM BREAKDOWN (XR400) 233

08-07 TOGGLE BEAM ASM (XR400) 235

08-08 CYLINDER ASM (XR400) 237

08-09 RETENTION ROD ASM (XR400) 239

08-10 MANIFOLD ASM (XR400) 241

08-11 HYDRAULIC GUARD ASM (XR400 AND XA400) 243

08-12 GUIDE RAIL AND TAIL GUIDE (XR400) 245

08-13 RETAINED SPRING MECHANISM ASM (XR400 AND XA400) 247

08-14 SWINGSTOCK OVERVIEW ASM (XR400 AND XA400) 249

08-15 JAWSTOCK ASM (XR400 AND XA400) 251

08-16 ECCENTRIC ASM (XR400 AND XA400) 253

08-17 BEARING ASM (DRIVE SIDE) (XR400 AND XA400) 255

08-18 BEARING ASM (NON DRIVE SIDE) (XR400 AND XA400) 257

08-20 JAW BREAKDOWN (XA400) 259

08-21 MAIN FRAME BREAKDOWN (XA400) 261

08-22 TOGGLE ASM BREAKDOWN (XA400) 263

08-23 TOGGLE BEAM ASM (XA400) 265

08-24 CYLINDER ASM (XA400) 267

08-25 SLOT INSERT (XA400) 269

08-30 PULLY GUARD ASM (DRIVE SIDE)(TIER 3) 271

08-31 REAR GUARD ASM (DRIVE SIDE)(TIER 3) 273

08-32 FRONT GUARD ASM (DRIVE SIDE)(TIER 3) 275

08-33 PULLEY GUARD ASM (DRIVE SIDE)(TIER 4) 277

08-34 PULLEY GUARDS (NON DRIVE SIDE) 279

10-01 PRODUCT CONVEYOR ASM BREAKDOWN 281

10-02 FEEDBOOT ASM 283

10-03 GUARDS AND IDLER DRUM ASM 285

10-04 PRODUCT CONVEYOR BREAKDOWN 1 287

10-05 PRODUCT CONVEYOR BREAKDOWN 2 289

10-06 PRODUCT CONVEYOR BREAKDOWN 3 291

10-07 PRODUCT CONVEYOR BREAKDOWN 4 293


10-08 PRODUCT CONVEYOR BREAKDOWN 5 295

10-09 DUST COVERS 297

10-10 DRIVE DRUM ASM 299

10-21 DIRT CONVEYOR ASM BREAKDOWN 301

10-22 DIRT CONVEYOR FEEDBOOT ASM 303

10-23 DIRT CONVEYOR TAIL GUARD ASM 305

10-24 DIRT CONVEYOR TAIL ASM 307

10-25 DIRT CONVEYOR TAIL DRUM GUARD ASM 309

10-26 DIRT CONVEYOR TAIL DRUM ASM 311

10-27 DIRT CONVEYOR TAIL PLOUGH ASM 313

10-28 DIRT CONVEYOR HEAD ASM 315

10-29 DIRT CONVEYOR HEAD ASM COMPONENTS 317

10-31 NIP GUARD ASM 319

10-32 DIRT CONVEYOR HEAD SCRAPPER ASM 321

10-33 DIRT CONVEYOR HEAD DRUM ASM 323

11-01 CATWALK AND ACCESS LADDERS 325

11-02 MAIN PLATFORM ASM 327

11-03 CENTRAL ACCESS LADDER 329

11-04 LEFT ACCESS LADDER (TIER 4) 331

12-01 CONTROL PANEL DOOR (TIER 3) 333

12-02 CONTROL PANEL LAYOUT (TIER 3) 335

12-03 CONTROL PANEL CONNECTIONS (TIER 3) 337

12-04 ENGINE HARNESS & COMPONENTS (TIER 3) 339

12-10 CONTROL PANEL DOOR (TIER 4) 341

12-11 CONTROL PANEL LAYOUT (TIER 4) 343

12-12 CONTROL PANEL CONNECTIONS (TIER 4) 345

12-13 ENGINE HARNESS & COMPONENTS (TIER 4) 347

12-14 X400S RHS HARNESS 349

12-15 X400S LHS HARNESS 351

12-16 PT TECH CLUTCH HARNESS 353

14-01 FINES CHUTE ASM OVERVIEW 355

14-02 FLIP DOOR ASM 357

14-03 FINES CHUTE CROSS MEMBER ASM 359

14-04 FLIP PLATE & COMPONENTS ASM 361

14-05 REAR DOOR ASM 363

14-06 REMOVABLE PANEL ASM 365


14-07 BOLT ON PANEL ASM 367

14-08 FINES CHUTE COMPONENTS 369

14-09 FINES CHUTE RUBBER ASM 1 371

14-10 FINES CHUTE RUBBER ASM 2 373

14-20 FEED CHUTE ASM BREAKDOWN 375

14-21 FEED CHUTE COMPONENTS ASM 377

14-22 FEED CHUTE SAFETY GRID ASM 379

14-23 FEED CHUTE SPRAYBAR ASM 381

14-30 WATERPUMP (OPTION)(TIER 4) 383

14-31 WATERPUMP ASM (OPTION)(TIER 4) 385

14-32 WATERPUMP MOTOR ASM (OPTION)(TIER 4) 387

14-40 FLIPPER ASM (OPTION) 389


NAME: CHASSIS ASM BREAKDOWN 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-01-2
FIGURE: 02-01 REV: A

C
B
A

Page 1
NAME: CHASSIS ASM BREAKDOWN 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-01-2
FIGURE: 02-01 REV: A

Item Part No Rev Description Qty

1 A - TUNNEL ASM 0 1
SEE FIGURE 02-05 TO 02-07
2 B - HORN ASM 0 1
SEE FIGURE 02-03 & 02-04
3 C - MAGNET ASM 0 1
SEE FIGURE 02-10
4 D - CHASSIS 0 1
COMPONENTS
SEE FIGURE 02-11

[Figure End]

Page 2
NAME: CHASSIS ASM BREAKDOWN 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-02-2
FIGURE: 02-02 REV: A

H
F
E

L
L

K
J
I

Page 3
NAME: CHASSIS ASM BREAKDOWN 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-02-2
FIGURE: 02-02 REV: A

Item Part No Rev Description Qty

1 E - LEFT ACCESS LADDER 0 1


(TIER 4)
SEE FIGURE 11-04

2 F - PULLEY GUARDS 0 1
(DRIVE SIDE)
SEE FIGURE 08-30 TO 08-33

3 G - HYDRAULIC TANK ASM 0 1


(TIER 4)
SEE FIGURE 06-01 & 06-02

4 H - FUEL TANK ASM (TIER 0 1


4)
SEE FIGURE 07-01

5 I - MAIN PLATFORM ASM 0 1


SEE FIGURE 11-02
6 J - CONTROL BOX ASM 0 1
SEE FIGURE 02-13
7 K - PULLEY GUARDS (NON 0 1
DRIVE SIDE)
SEE FIGURE 08-34

8 L - CENTRAL ACCESS 0 1
LADDER
SEE FIGURE 11-03

[Figure End]

Page 4
NAME: HORN ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-020-501-01
FIGURE: 02-03
5
4
3
2 REV: B

6
7
12

11
10

8
9

Page 5
NAME: HORN ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-020-501-01
FIGURE: 02-03 REV: B

Item Part No Rev Description Qty

1 AX913-020-501 4 WA HORNS 1

2 AX871-409-001 0 PIN - PROD CONV 2

3 AX871-784-001 0 COLLAR 4

4 AX871-585-601 2 HYD CYL - PROD CONV LIFT/LWR 2


TIER 3 & TIER 4
5 2512-5020 0 4D TWIN PIPE CLAMP 4

6 AX913-060-501 1 ADJUSTER BAR 2

7 2210-2014 0 M30 BLACK WASHER FORM E BS4320 4

8 AX871-164-001 2 PIN - ENGINE ADJUSTMENT 2

9 AX871-300-501 2 BRKT - ENGINE ADJUST 2

10 AX871-546-001 1 COLLAR - ENGINE TENSIONER 2

11 2201.5285 1 SPRING PIN 2

12 2553-3010 0 COUNTER BALANCE VALVE 1

[Figure End]

Page 6
NAME: HORN ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-06
FIGURE: 02-04 REV: A

12 13

14
10 11

15
7

16
9
6
5
48
47
46
45

38
44

4
43
42

19

18
17
3
41

27
40

26

20
39

37
36
35

34
1

21
33
31 32
30
29
28

23
27
26

25

24

Page 7
NAME: HORN ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-06
FIGURE: 02-04 REV: A

Item Part No Rev Description Qty

1 AX871-155-501 2 SELF CLOSING SAFETY GATE 1

2 AX871-544-501 0 GATE MOUNT ASSEMBLY 1

3 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

4 AX871-785-601 1 MAGNET SPEED CONTROL VALVE 1


SEE FIGURE 02-09
5 AX871-409-001 0 PIN - PROD CONV 2

6 AX871-784-001 0 COLLAR 4

7 AX913-020-501 4 WA HORNS 1

8 AX913-069-501 0 LHS TIER 4 ADJUSTER BAR W.A 1

9 AX913-066-501 1 TIER 4 ADJUSTER BAR W.A 1

10 AX913-065-501 0 ADJUSTER BAR LOCKING PLATE 1

11 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 2

12 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 2

13 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

14 2210-2014 0 M30 BLACK WASHER FORM E BS4320 4

15 2201.5285 1 SPRING PIN 2

16 AX871-546-001 1 COLLAR - ENGINE TENSIONER 1

17 2217-0674 0 M24-3.00 ZINC NYLON INSERT LOCK NUT GR 8.8 12

18 2210-0062 0 M24 BRIGHT WASHER FORM C BS4320 24

19 2230-1356 0 M24-3.00 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 12


DIN933

20 AX913-063-501 2 X400S COOLER & UREA TANK GUARD 1

21 10.35.0025 0 OIL COOLER 1


SEE FIGURE 02-08
21 10.35.0047 0 THERMOSTAT FOR OIL COOLER 1

24 PTS-001-045 2 UREA TANK MOUNTING BRACKET 1

25 2217-0670 0 M16-2.00 ZINC NYLON INSERT LOCK NUT GR 8.8 5

26 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 10

27 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 20

28 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 10

29 2230-1225 0 M16-2.00 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 5


DIN933

Page 8
NAME: HORN ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-06
FIGURE: 02-04 REV: A

30 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 5


DIN933

31 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 5

32 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 5

33 AX913-064-501 0 X400S UREA TANK LID 1

34 AX818-233-015 0 M12X45 HEX HD SCREW. 1

35 2215-0013 0 M10 PLAIN HEX HEAD NUT BS3692 GR 8.8 1

36 AX818-233-014 0 SPRING 1

37 AX818-233-504 1 SPRING HOUSING ASM 1

38 2553-3010 0 COUNTER BALANCE VALVE 1

39 AX913-207-501 0 UREA TANK COVER INCL BREATHER MTG 1


FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
40 12.22.0102 0 P-CLIP 16MM DIIA 2
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
41 PTS-001-142 0 VENTING FILTER 1
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
42 2217-0665 0 M6-1.00 ZINC NYLON INSERT LOCK NUT GR 8.8 2
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
43 2210-0053 0 M6 BRIGHT WASHER FORM C BS4320 4
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
44 2230-3061 0 M6-1.00 X 20 ZINC HEX HEAD SET SCREW GR 8.8 2
DIN933
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442

45 2215-0012 0 M8 PLAIN HEX HEAD NUT BS3692 GR 8.8 4


FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
46 AX913-208-001 0 COVER PLATE 1
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
47 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 4
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442
48 2230-3089 0 M8-1.25 X 20 ZINC HEX HEAD SET SCREW GR 8.8 4
DIN933
FROM SERIAL NO.PIDXR40SLOMCA5823 ECO10442

[Figure End]

Page 9
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 10
NAME: TUNNEL ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-095-601-01
FIGURE: 02-05 REV: A

4
3

7
8
2

9
1

10
12

11

Page 11
NAME: TUNNEL ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-095-601-01
FIGURE: 02-05 REV: A

Item Part No Rev Description Qty

1 AX871-327-502 3 TUNNEL FAB (ENGINE) 1

2 AX913-032-502 0 TUNNELLING SIDE SECTION 1

3 AX913-030-501 1 TUNNELLING TOP SECTION 1

4 AX913-032-501 0 TUNNELLING SIDE SECTION 1

5 AX913-057-501 1 ENGINE TUNNEL 1

6 AX871-327-501 2 TUNNEL FAB (ENGINE) 1

7 AX871-326-501 0 PLATE 12

8 AX871-324-501 3 TUNNEL FAB (PLATFORM) 1

9 AX892-096-501 1 TUNNEL FAB (CRUSHER) 1

10 AX901-404-501 1 TUNNEL SIDE RH UNDER CRUSHER 1

11 AX901-404-502 2 TUNNEL SIDE RH UNDER CRUSHER 1

12 AX892-096-502 2 TUNNEL UNDER CRUSHER 1

[Figure End]

Page 12
NAME: TUNNEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-05
FIGURE: 02-06 REV: A

5
6
4

7
9 8
3

10
2

11
1

12
13
21

14
20

15
19
18

17

16

Page 13
NAME: TUNNEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-05
FIGURE: 02-06 REV: A

Item Part No Rev Description Qty

1 2230-1123 0 M10-1.50 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

2 AX913-054-501 1 TUNNEL MID SECTION LHS 1

3 AX913-032-502 0 TUNNELLING SIDE SECTION 1

4 AX913-030-501 1 TUNNELLING TOP SECTION 1

5 AX913-032-501 0 TUNNELLING SIDE SECTION 1

6 2230-1124 0 M10-1.50 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

7 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

8 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 1

9 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 1

10 AX913-054-502 1 TUNNEL MID SECTION RHS 1

11 AX913-053-502 0 TUNNEL MID SECTION RHS 1

12 2230-1123 0 M10-1.50 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

13 AX871-326-501 0 PLATE 14

14 AX871-324-501 3 TUNNEL FAB (PLATFORM) 1

15 AX892-096-501 1 TUNNEL FAB (CRUSHER) 1

16 AX901-404-501 1 TUNNEL SIDE RH UNDER CRUSHER 1

17 AX901-404-502 2 TUNNEL SIDE RH UNDER CRUSHER 1

18 2230-1124 0 M10-1.50 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

19 AX892-096-502 2 TUNNEL UNDER CRUSHER 1

20 2230-1123 0 M10-1.50 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

21 AX913-053-501 0 TUNNEL MID SECTION LHS 1

[Figure End]

Page 14
NAME: TUNNEL SPRAYBAR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-05-2
FIGURE: 02-07 REV: A

5
4

Page 15
NAME: TUNNEL SPRAYBAR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-05-2
FIGURE: 02-07 REV: A

Item Part No Rev Description Qty

1 2511-4003 0 HOSE TAIL 3/4(3/4BSP MALE) 1

2 2510-3526 0 1"-3/4 F/F REDUCING SOCKET 1

3 AX871-826-001 0 SPRAY BAR CRUSHER DISCHARGE 1

4 32.02.01008 0 M8 FORM C FLAT WASHER ZC BS 4320 4

5 26.24.00008 0 NYLOC NUT 4

6 2510-3881 0 11/4 BSP CAP END 2

7 2540-0006 0 SPRAY NOZZLE NS-1 2

[Figure End]

Page 16
NAME: OIL COOLER HYDRAULIC FITTINGS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10_35_0025
FIGURE: 02-08 REV: A

7
2
1

8
1

Page 17
NAME: OIL COOLER HYDRAULIC FITTINGS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10_35_0025
FIGURE: 02-08 REV: A

Item Part No Rev Description Qty

1 10.01.1119 0 1" X 3/4" M/M ADAPTOR 2

2 10.04.1218 0 3/4" X 3/4" X 3/4" M/M/F ADAPTER 2

3 AX913-085-501 1 BULKHEAD TO TEE ON OIL COOLER 1

4 10.12.0027 0 3/4 BONDED SEAL 2

5 10.16.5060 0 NON RETURN VALVE 1

6 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 1

7 AX913-117-501 0 HOSE 1

8 AX913-118-501 0 HOSE 1

9 AX913-128-501 0 PIPE 1

[Figure End]

Page 18
NAME: MAGNET SPEED CONTROL VALVE & HYDRAULIC HOSES MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-785-601
FIGURE: 02-09 REV: A

3
4
5
2

7
6

8
9
10
1

11

13
12
17
16

14
15
14
12

Page 19
NAME: MAGNET SPEED CONTROL VALVE & HYDRAULIC HOSES MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-785-601
FIGURE: 02-09 REV: A

Item Part No Rev Description Qty

1 10.26.0025 0 HOSE CLAMP 4

2 10.26.0026 0 28MM DOUBLE BODY 4

3 AX913-084-501 1 MAIN CONV RETURN -> SPLITTER BLOCK 1

4 2552-0024 0 MAGNET FLOW CONTROL ASSY 1

5 AX913-086-501 1 SPLITTER BLOCK TO MAG PRESS 1

6 AX913-087-501 1 MAGNET RETURN TO SPLITTER BLOCK 1

7 2520-6595 0 3/4"BSP FM BARREL NUT 2

8 2500-1021 0 BONDED SEAL 3/4"BSP 4

9 2520-6291 0 3/4 BULKHEAD C/W BACKNUT 2

10 AX871-549-001 1 BRKT - MAGNET CONTROL MTG 2

11 2520-6300 0 LOCK NUT 2

12 AX913-083-501 1 RETURN LINE FROM SPLITTER BLOCK 1

13 AX913-079-501 1 MAIN CONV PRESS 1

14 10.03.1116 0 BULKHEAD ADAPTER 2

15 AX913-082-501 1 MAIN CONV PRESS B/H -> B/H 1

16 AX913-085-501 1 BULKHEAD TO TEE ON OIL COOLER 1

17 10.26.0079 0 20MM DOUBLE BODY PIPE CLAMP (SMOOTH) 1

[Figure End]

Page 20
NAME: MAGNET ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: TEREX_MAGNET
FIGURE: 02-10 REV: A

8
4
3

9
5

10
6

11

12
2
1

20

14 13
19

15
16
17
18
21
22

Page 21
NAME: MAGNET ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: TEREX_MAGNET
FIGURE: 02-10 REV: A

Item Part No Rev Description Qty

1 TXT0400023 0 FRAME DRIVE SIDE 1


SINGLE POLE
1 TXT0400044 0 FRAME DRIVE SIDE 1
TWIN POLE
2 TXT0400030 0 TOP PLATE DRIVE SIDE 1

3 TXT0400029 0 TOP PLATE NON DRIVE SIDE 1

4 TXT0400045 0 FRAME NON DRIVE SIDE 1


TWIN POLE
4 TXT0400024 0 FRAME NON DRIVE SIDE 1
SINGLE POLE
5 TXT0400025 0 MAGNET 1
SINGLE POLE
5 TXT0400046 0 MAGNET 1
TWIN POLE
6 TXT0400006 0 NON DRIVE PULLEY 1

7 TXT0400009 0 BEARING BACKING PLATE 2

8 TXT0400010 0 BEARING TAKE UP PLATE 2

9 TXT0400051 0 INNER GUARD 2


TWIN POLE
9 TXT0400028 0 INNER GUARD 2
SINGLE POLE
10 TXT0400027 0 SIDE PLATE NON DRIVE SIDE 1

11 TXT0400008 0 BEARING CAP 3

12 TXT0400005 0 DRIVE PULLEY 1

13 TXT0400026 0 SIDE PLATE DRIVE SIDE 1

14 TXT0400007 0 BEARING 4

15 TXT0400019 0 COUPLING ASSEMBLY 1

16 TXT0400020 0 MOTOR MOUNTING PLATE 1

17 TXT0400022 0 MOTOR/COUPLING GUARD 1

18 TXT0400004 0 HYDRAULIC DRIVE MOTOR 1

19 TXT0400021 0 LOCATION PLATE 1

20 TXT0400011 0 BEARING SPACER PLATE 2

21 TXT0400031 0 BELT 1

22 TXT04000101 0 MAGNET - SINGLE POLE LH DRIVE 1


SINGLE POLE LH DRIVE
22 TXT04000104 0 OVERBAND MAGNET 1
TWIN POLE

[Figure End]

Page 22
NAME: CHASSIS COMPONENTS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-1
FIGURE: 02-11 REV: A

5
3

6
8 7
9
10
11
2
1

12
19
18
17

13
16
15

14

Page 23
NAME: CHASSIS COMPONENTS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-1
FIGURE: 02-11 REV: A

Item Part No Rev Description Qty

1 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 6

1 2211-0006 0 SPRING WASHER M8 BS 4664 TYPE A 6

1 2230-1089 0 M8-1.25 X 20 BLACK HEX HEAD CAP SCREW GR 8.8 6


DIN933

1 AX892-107-001 0 SHIM WINDOW 2

2 2230-1089 0 M8-1.25 X 20 BLACK HEX HEAD CAP SCREW GR 8.8 6


DIN933

2 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 12

2 2215-0012 0 M8 PLAIN HEX HEAD NUT BS3692 GR 8.8 6

2 AX901-050-501 0 ACCESS PLATE 2

3 AX871-372-502 4 RESTRAINT BRKT LHS ASM 1

4 AX871-372-501 4 RESTRAINT BRKT RHS ASM 1

5 2084 0 SERIAL PLATE 2

6 AX871-416-001 1 CONV GUIDE ROLLER 2

7 AX871-415-001 2 BUSH - OILON 2

8 AX871-755-001 1 NIP GUARD PRESSING 2

9 AX892-093-501 3 GRAB HANDLE ASM 1

10 AX871-776-001 1 CURTAIN RUBBER 2

10 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 10

10 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 10

10 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 10

11 AX871-775-002 0 RUBBER CLAMP SHORT 2

12 TRACK ASM 0 1
SEE FIGURE 03-01
13 CHASSIS HYDRAULICS 0 3
RIGHT SIDE
SEE FIGURE 02-14 TO 02-16

14 CHASSIS HYDRAULICS 0 1
LEFT SIDE
SEE FIGURE 02-17

15 2230-1222 0 M16-2.00 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

16 AX892-125-501 1 LADDER BRACKET FAB 1

17 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 4

18 2217/0007 0 NUT PHILIDAS 4

Page 24
NAME: CHASSIS COMPONENTS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-1
FIGURE: 02-11 REV: A

19 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 4

19 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 4

19 2230-1156 0 M12-1.75 X 55 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

19 AX871-335-501 1 FEEDER MOTOR GUARD 1

[Figure End]

Page 25
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 26
NAME: JAW MOUNTING PLATES MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-04
FIGURE: 02-12 REV: A

7
8
5

4
6
4

9
2
1

3
20
6

18
19
17
15
16

14
13
12

10
11

Page 27
NAME: JAW MOUNTING PLATES MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-04
FIGURE: 02-12 REV: A

Item Part No Rev Description Qty

1 2232-1356 0 M24-3.00 X 110 BLACK HEX HEAD BOLT GR 8.8 DIN931 8

2 2212-2008 0 M24 BLACK HARDENED WASHER BS 4395 12

3 AX892-315-505 1 NUT LOCKING ASSY 4

4 TC001-001-026 0 CHAMBER MNT FEET 4

5 2230-1124 0 M10-1.50 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

5 AX892-315-502 0 JAW LOCKING BRACKET RHS 1

5 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4

5 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 4

6 TC001-001-003 0 JAW RETAINERS 3

7 2217-0011 0 NUT PHILIDAS MKV M24 24MCV/8 4

8 AX892-315-503 0 JAW MOUNTING PLATE REAR RHS 1

9 AX913-155-501 0 SPRING BUTT ASSY 1

10 AX913-153-501 0 BOLT BRACKET 2

11 AX913-159-501 0 DC MTG BRACKET 2

14 AX913-158-501 0 SPRING BUTT ASSY 1

15 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 8

17 2217-0672 0 M20-2.50 ZINC NYLON INSERT LOCK NUT GR 8.8 4

18 AX892-316-503 0 JAW MTG BASE PLT RHS 1

19 AX892-317-504 0 JAW LOCKING BRACKET LHS B 1

19 2230-1123 0 M10-1.50 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

19 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 4

19 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4

20 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4

20 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 4

20 2230-1123 0 M10-1.50 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

20 AX892-316-504 0 JAW LOCKING BRACKET LHS A 1

[Figure End]

Page 28
NAME: CONTROL BOX ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-10
FIGURE: 02-13 REV: A

4
3

5
6
2
1

7
8
9

Page 29
NAME: CONTROL BOX ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-10
FIGURE: 02-13 REV: A

Item Part No Rev Description Qty

1 AX892-071-501 9 CONTROL BOX - FAB 1

2 AX871-924-501 0 WESTBURY CONTROL BOX 600X600 2

3 AX871-073-001 5 STRUT 1

4 AX892-072-501 1 CONTROL CABINET DOOR 1

5 2563-0009 0 CONTROL BOX GAS STRUT 2

6 2301-0005 0 COMPRESSION LOCKING LATCH 1

7 ax892-076-001 1 CONTROL BOX - SECURITY PANEL 1

8 AX892-126-001 3 CONTROL BOX - ANGLED TUNNEL 1

9 AX892-074-501 1 CONTROL BOX - TUNNEL 1

[Figure End]

Page 30
NAME: CHASSIS HYDRAULICS RIGHT SIDE 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-4
FIGURE: 02-14 REV: A

7
6

8
5
4

9
3

10
2
1

11
12
13

Page 31
NAME: CHASSIS HYDRAULICS RIGHT SIDE 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-4
FIGURE: 02-14 REV: A

Item Part No Rev Description Qty

1 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 4

2 10.01.1119 0 1" X 3/4" M/M ADAPTOR 4

3 10.12.0028 0 BONDED SEAL 4

4 AX901-110-501 1 TRACK VALVE BRACKET 1

5 10.42.0069 0 TRACK CUT OFF SOLENOID 1

6 AX888-864-501 0 HYD HOSE - RHS TRACK VALVE TO TRACKS - TOP 1

7 AX888-865-501 0 HYD HOSE - RHS TRACK VALVE TO TRACKS - BTM 1

8 AX888-867-501 1 HOSE PIPE 1

9 AX888-866-501 1 HYD PIPE- REAR PVG TO TRACK VALVE (TOP) 1

10 10.01.2217 0 3/4" MF SWIVEL ADAPTOR 1

11 10.01.1115 0 3/4" X 1/2" M/M ADAPTOR 2

12 10.12.0026 0 BONDED SEAL 2

13 2553-2024 0 CHANGEOVER VALVE 2

[Figure End]

Page 32
NAME: CHASSIS HYDRAULICS RIGHT SIDE 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-5
FIGURE: 02-15 REV: A

6 7 8

10
4 5

9
3

11

15
13 12
14

16
2

17
26
1

18
19
8

25
9

28
27

24
23

20
21 22
29
30
31

Page 33
NAME: CHASSIS HYDRAULICS RIGHT SIDE 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-5
FIGURE: 02-15 REV: A

Item Part No Rev Description Qty

1 AX892-206-501 0 HYDRAULIC HOSE 1

2 AX892-204-501 0 HYDRAULIC HOSE 1

3 AX892-205-501 0 HYDRAULIC PIPE 1

4 10.03.1114 0 BULKHEAD ADAPTER 2

5 2552-2033 0 CHECK VALVE 1

6 10.12.0025 0 3/8 BONDED SEAL 2

7 10.01.1109 0 3/8" X 3/8" M/M ADAPTOR 1

8 AX913-192-501 0 HYDRAULIC HOSE 1

9 10.04.1229 0 1/2" X 1/2" X 3/8" F/M/M ADAPTER 2

10 10.01.1217 0 3/4" TO 1/2" BSP M/F ADAPTER 1

11 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1

12 10.12.0027 0 3/4 BONDED SEAL 2

13 10.16.5064 0 CHECK VALVE 1

14 10.01.1115 0 3/4" X 1/2" M/M ADAPTOR 1

15 AX913-193-501 0 HYDRAULIC HOSE 1

16 10.04.1216 0 3/4"M X 3/4"F X 1/2"M TEE 1

17 22060155 0 28S X 3/4" BSP MM ADAPTOR 1

18 AX892-103-501 0 HYDRAULIC STEEL PIPE ASSY 1

19 AX892-102-501 0 HYDRAULIC STEEL PIPE ASSY 1

20 AX913-120-501 1 STEEL PIPE ASM 1

21 AX913-128-501 0 PIPE 1

22 AX913-113-501 1 HOSE 1

23 AX913-121-501 1 STEEL PIPE ASM 1

24 AX892-104-501 0 HYDRAULIC STEEL PIPE ASSY 1

25 AX871-773-501 1 BRKT - STEEL PIPE FIXING 3

26 10.03.1110 0 BULKHEAD ADAPTER 1

27 AX888-667-501 0 HYDRAULIC HOSE 1

28 10.26.0066 0 25MM DOUBLE BODIES PIPE CLAMP (SMOOTH 4


INSIDE)

29 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR 1

Page 34
NAME: CHASSIS HYDRAULICS RIGHT SIDE 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-5
FIGURE: 02-15 REV: A

30 10.12.0026 0 BONDED SEAL 1

31 CONTROL VALVE AND 0 1


COVER
SEE FIGURE 02-16

[Figure End]

Page 35
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 36
NAME: CHASSIS HYDRAULICS RIGHT SIDE 3 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-6
FIGURE: 02-16 REV: A

2
3
4

10 11

8 6
7

Page 37
NAME: CHASSIS HYDRAULICS RIGHT SIDE 3 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-6
FIGURE: 02-16 REV: A

Item Part No Rev Description Qty

1 AX871-318-501 4 COVER - VALVE BLOCK 1

2 AX871-426-001 1 LID-VALVE COVER 1

3 2210-0015 0 M8 BRIGHT WASHER FORM A BS4320 2

4 2230-1091 0 M8-1.25 X 25 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

5 AX892-300-001 0 VALVE MOUNTING BRACKET 1

6 2550-9070 0 PROPORTIONAL VALVE (PVG32-6) 1


SEE FIGURE 02-19
7 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 4

8 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 8

9 AX902-442-001 0 VALVE VIBRATION ISOLATION PAD 2

10 2230-1156 0 M12-1.75 X 55 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

11 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 4

11 2211-0006 0 SPRING WASHER M8 BS 4664 TYPE A 4

11 2230-1091 0 M8-1.25 X 25 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

[Figure End]

Page 38
NAME: CHASSIS HYDRAULICS LEFT SIDE MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-3
FIGURE: 02-17 REV: A

16
15

17
14

18

19
13
6
7
3

8
4

12
10
3

11
2
1
2
3

6
7

Page 39
NAME: CHASSIS HYDRAULICS LEFT SIDE MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-03-3
FIGURE: 02-17 REV: A

Item Part No Rev Description Qty

1 10.42.0069 0 TRACK CUT OFF SOLENOID 1

2 10.12.0028 0 BONDED SEAL 4

3 10.01.1119 0 1" X 3/4" M/M ADAPTOR 4

4 AX888-862-501 1 HYD PIPE - LHS TRACK VALVE TO STEEL PIPE - TOP 1

5 AX888-863-501 1 LHS TRACK VALVE TO STEEL PIPE - BTM 1

6 AX888-860-501 0 HYD HOSE - LHS TRACK VALVE TO TRACK - TOP 1

7 AX888-861-501 0 HYD HOSE - LHS TRACK VALVE TO TRACK - BTM 1

8 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1

9 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 2

10 10.12.0027 0 3/4 BONDED SEAL 2

11 10.41.0053A 0 1" SAE TRACK MCV 1

12 AX871-773-501 1 BRKT - STEEL PIPE FIXING 2

13 AX871-373-504 6 HYD PIPE ASSY 1

14 AX913-124-501 0 HOSE 1

15 AX913-125-501 0 HOSE 1

16 AX913-119-501 1 HOSE 1

17 AX913-122-501 1 STEEL PIPE ASM 1

18 AX871-373-505 6 HYD PIPE ASSY 1

19 AX871-373-506 6 HYD PIPE ASSY 1

[Figure End]

Page 40
NAME: DIESEL TANK REMOTE REFIL PUMP & HYDRAULIC HOSES MACHINE: XR- XA400S CRUSHER
(TIER 4)
ILLUSTRATION: MAX913-139-601-01
FIGURE: 02-18 REV: A

4
5
4

6
3

7
2

1
1

Page 41
NAME: DIESEL TANK REMOTE REFIL PUMP & HYDRAULIC HOSES MACHINE: XR- XA400S CRUSHER
(TIER 4)
ILLUSTRATION: MAX913-139-601-01
FIGURE: 02-18 REV: A

Item Part No Rev Description Qty

1 10.26.0032 0 28MM SINGLE BODY CLAMP & TOP PLT 2

2 40005.03 0 DIESEL TANK REMOTE REFILL HOSE 1

3 10.03.1118 0 BULKHEAD ADAPTER 1

4 40005.01 0 DIESEL TANK REMOTE REFILL HOSE 1

5 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 1

6 10.12.0027 0 3/4 BONDED SEAL 1

7 2573-7002 0 FUEL TRANSFER PUMP 24V 1

[Figure End]

Page 42
NAME: PROPORTIONAL VALVE BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2550-9070
FIGURE: 02-19 REV: A

8
3

9
7

9
3

10
2

9
7

9
2
1

9
6
1

9
4

11
12

Page 43
NAME: PROPORTIONAL VALVE BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2550-9070
FIGURE: 02-19 REV: A

Item Part No Rev Description Qty

1 2550-6015 0 VALVE ACTUATOR 2

1 2550-9017 0 SEAL KIT 2

2 2550-6006 0 ACTUATOR/SOLINOID 2

2 2550-9017 0 SEAL KIT 2

3 2550-9018 0 SEAL KIT 2

3 2550-6010 0 ACTUATOR 2

4 2550-9034 0 SEAL KIT 1

4 2550-8002 0 INLET 1

5 2550-9019 0 PVB MODULE 1

5 2550-9025 0 SEAL KIT 1

6 2550-9025 0 SEAL KIT 1

6 2550-6008 0 PVB SECTION 1

7 2550-6008 0 PVB SECTION 4

7 2550-9025 0 SEAL KIT 4

8 2550-8003 0 END PLATE 1

8 2550-9035 0 SEAL KIT 1

9 2550-9018 0 SEAL KIT 6

9 2550-6010 0 ACTUATOR 6

10 2550-9032 0 LEVER 6

11 2553-2013 0 TEST POINTS 1

12 2550-9066 0 ASSEMBLY KIT 1

[Figure End]

Page 44
NAME: WATER MANIFOLD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-033-601-01
FIGURE: 02-20 REV: A

4
1

Page 45
NAME: WATER MANIFOLD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-033-601-01
FIGURE: 02-20 REV: A

Item Part No Rev Description Qty

1 AX871-570-501 0 DUST SUPPRESSION MANIFOLD 1

2 AX871-360-501 2 BRKT FAB - DUST SUPP VALVE 1

3 2210-0016 3 M10 BRIGHT WASHER FORM A BS4320 2

4 2230-1128 0 M10-1.50 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

5 2511-4003 0 HOSE TAIL 3/4(3/4BSP MALE) 1

6 2531-8001 0 INLINE FILTER 1

[Figure End]

Page 46
FIGURE: 03-01

1
2
STRICKLAND SOME TRACK PARTS
DEPEND ON THESE
REFERENCE NUMBER, 3
PART NO. ****** SEE PART LISTINGS

SERIAL NO. ******

DATE OF MANUFACTURE ******


NAME: STRICKLAND TRACKS ASM

4
WEIGHT PER M/C SET (KG) ******
5
6
ILLUSTRATION: 400S_STRICKLAND_TRACKS

7
22 8
21 9
20 10
19
18
17 11

15 14

16

13

12
REV:

Page 47
A
MACHINE: XR- XA400S CRUSHER
NAME: STRICKLAND TRACKS ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: 400S_STRICKLAND_TRACKS
FIGURE: 03-01 REV: A

Item Part No Rev Description Qty

1 12.99.0374 0 SOCKET HEAD CAPSCREW 48

2 TRACK SERIAL NO. 0 2


REQUIRED TO ORDER

3 12.99.0379 0 BRAKE RELEASE ADAPTER 2

3 12.99.0381 0 BRAKE RELEASE SEAL 2

3 12.99.0468 0 OIL FILL/DRAIN PLUG 4

3 12.99.0469 0 GEAR OIL 1


10.0L PER PAIR
3 TRACK SERIAL NO. 0 2
REQUIRED TO ORDER

4 12.99.0561 0 SOCKET HEAD CAPSCREW 48

5 TRACK SERIAL NO. 0 1


REQUIRED TO ORDER

6 TRACK SERIAL NO. 0 1


REQUIRED TO ORDER

7 12.99.0354 0 SINGLE FLANGED LOWER ROLLER 18

8 12.99.0323 0 HARDENED WASHER 72

9 12.99.0355 0 HEX HEAD BOLT 72

10 12.99.0358 0 TRACK SHOE BOLT 440

11 12.99.0337 0 TRACK SHOE 110

12 12.99.0359 0 TRACK SHOE NUT 440

13 12.99.0356 0 TRACK CHAIN 2

14 12.99.0360 0 MASTER PIN WITH COLLARS 2

15 12.99.0353 0 TRACK REPAIR LINK 1

16 12.99.0751 0 IDLER YOKE 2

17 12.99.0507 0 FRONT IDLER GROUP 2

18 12.99.0509 0 SPRING WASHER 16

19 12.99.0752 0 HEX HEAD BOLT 8

19 12.99.0322 0 HEX HEAD BOLT (ROLLER TO TRACK FRAME) 8

20 12.99.0753 0 SPRING RECOIL 2

21 12.99.0754 0 GREASE TENSIONER 2

22 12.99.0332 0 TENSIONER GREASE FITTING 2

22 12.99.0333 0 GASKET FOR GREASE FITTING 2

Page 48
NAME: STRICKLAND TRACKS ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: 400S_STRICKLAND_TRACKS
FIGURE: 03-01 REV: A

22 12.99.0334 0 GREASE GUN ADAPTOR 1

[Figure End]

Page 49
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 50
NAME: HOPPER ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-02
FIGURE: 04-01 REV: A

A
A

Page 51
NAME: HOPPER ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-02
FIGURE: 04-01 REV: A

Item Part No Rev Description Qty

1 A - HOPPER SIDE ASM 0 2


SEE FIGURE 04-02
2 B - HOPPER TAIL ASM 0 1
SEE FIGURE 04-07

[Figure End]

Page 52
NAME: HOPPER SIDE ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-03
FIGURE: 04-02 REV: A

D
A

Page 53
NAME: HOPPER SIDE ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-03
FIGURE: 04-02 REV: A

Item Part No Rev Description Qty

1 A - HOPPER SIDE PLATE 0 2


ASM
SEE FIGURE 04-03

2 B - HOPPER FRONT 0 2
SUPPORT LEG ASM
SEE FIGURE 04-04

3 C - HOPPER STRUT 0 2
LOWER AND UPPER
SECTION ASM
SEE FIGURE 04-05

4 D - HOPPER BACK 0 2
SUPPORT LEG ASM
SEE FIGURE 04-06

[Figure End]

Page 54
NAME: HOPPER SIDE PLATE ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-04
FIGURE: 04-03 REV: A

2
1

3
4
5
6

Page 55
NAME: HOPPER SIDE PLATE ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-04
FIGURE: 04-03 REV: A

Item Part No Rev Description Qty

1 AX871-020-501 8 HOPPER SIDE PLT FAB RH 1


RIGHT HAND SIDE (SHOWN)
1 AX871-020-502 8 HOPPER SIDE PLT FAB LH 1
LEFT HAND SIDE (NOT SHOWN)
2 AX871-452-501 4 WEDGE FAB 2

3 2226-0814 0 M12-1.75 X 25 BLACK SOCKET HEAD COUNTERUNK 4


SET SCREW GR 10.9

4 AX872-84-2 2 HOPPER SHIM 1

5 AX872-84-1 3 HOPPER SHIM 1

6 2294-0009 0 ANTILUCE FITTING 1

[Figure End]

Page 56
NAME: HOPPER FRONT SUPPORT LEG ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-05
FIGURE: 04-04 REV: A

Page 57
NAME: HOPPER FRONT SUPPORT LEG ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-05
FIGURE: 04-04 REV: A

Item Part No Rev Description Qty

1 AX871-099-501 3 HOPPER SUPPORT LEG 1

2 2210-2017 0 M39 BLACK WASHER FORM E BS4320 2

3 2230-1356 0 M24-3.00 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

4 2212-2008 0 M24 BLACK HARDENED WASHER BS 4395 8

5 2217-0011 0 NUT PHILIDAS MKV M24 24MCV/8 4

6 2217-0004 0 NUT PHILIDAS MKV M10 10MCV-8 2

6 2230-1132 0 M10-1.50 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

6 AX872/90/1 7 PIN - (CHASSIS/STRUT) 1

6 2210-0016 3 M10 BRIGHT WASHER FORM A BS4320 4

[Figure End]

Page 58
NAME: HOPPER STRUT LOWER AND UPPER SECTION ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-06
FIGURE: 04-05 REV: A

3
2
1

13
12 4
11
10

8
7
6

Page 59
NAME: HOPPER STRUT LOWER AND UPPER SECTION ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-06
FIGURE: 04-05 REV: A

Item Part No Rev Description Qty

1 AX871-073-501 5 STRUT - UPPER SECTION FAB 1

2 2210-2017 0 M39 BLACK WASHER FORM E BS4320 4

3 ax871-863-001 0 PIN 1

4 AX872/90/4 6 HOPPER PIN - STRUT PIVOT 1

4 2201_0165 0 PIN - SPLIT COTTER 4

5 AX871-586-601 0 HYD CYL - HOPPER SIDE 1

6 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 4

6 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 2

6 2230-1155 0 M12-1.75 X 50 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

6 AX871-259-001 0 HOPPER PIN LOCATION PLT 1

7 AX871-258-001 0 PIN - CHASSIS/HOPPER STRUT 1

8 AX872/90/5 5 HOP PIN - STRUT CYL BODY 1

9 AX871-072-501 3 STRUT - LOWER SECTION FAB 1

10 2222-0129 0 M8-1.25X80 BLACK SOCKET HEAD CAP SCREW 4


GR12.9 DIN912

11 2210-0015 0 M8 BRIGHT WASHER FORM A BS4320 8

12 AX872/90/3 5 HOPPER PIN - STRUT CYL RAM 1

13 2217-0666 0 M8-1.25 ZINC NYLON INSERT LOCK NUT GR 8.8 4

[Figure End]

Page 60
NAME: HOPPER BACK SUPPORT LEG ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-07
FIGURE: 04-06 REV: A

Page 61
NAME: HOPPER BACK SUPPORT LEG ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-07
FIGURE: 04-06 REV: A

Item Part No Rev Description Qty

1 AX871-098-501 4 HOPPER SUPPORT LEG - R.H. 1


RIGHT HAND SIDE (SHOWN)
1 AX871-098-502 4 HOPPER SUPPORT LEG - L.H. 1
LEFT HAND SIDE (NOT SHOWN)
2 2210-2017 0 M39 BLACK WASHER FORM E BS4320 2

3 2230-1356 0 M24-3.00 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 6


DIN933

4 2212-2008 0 M24 BLACK HARDENED WASHER BS 4395 12

5 2217-0011 0 NUT PHILIDAS MKV M24 24MCV/8 6

6 AX872/90/1 7 PIN - (CHASSIS/STRUT) 2

[Figure End]

Page 62
NAME: HOPPER TAIL ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-08
FIGURE: 04-07 REV: A

Page 63
NAME: HOPPER TAIL ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-08
FIGURE: 04-07 REV: A

Item Part No Rev Description Qty

1 A - HOPPER TAIL ASM 0 1


SEE FIGURE 04-08
2 B - TAIL CYLINDER AND 0 1
GUARD ASM
SEE FIGURE 04-09

3 C - HOPPER REAR 0 1
SUPPORT BRACKET ASM
SEE FIGURE 04-10

[Figure End]

Page 64
NAME: HOPPER TAIL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-09
FIGURE: 04-08 REV: A

2
3
1

3
4

Page 65
NAME: HOPPER TAIL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-09
FIGURE: 04-08 REV: A

Item Part No Rev Description Qty

1 AX871-022-501 6 HOPPER TAIL FAB 1

2 2201-0164 0 SPLIT PIN 4

2 AX872/90/8 5 HOPPER PIN - BACK PLATE PIVOT 2

3 2210-2017 0 M39 BLACK WASHER FORM E BS4320 4

4 2294-0009 0 ANTILUCE FITTING 2

[Figure End]

Page 66
NAME: TAIL CYLINDER AND GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-10
FIGURE: 04-09 REV: A

5
2
4

Page 67
NAME: TAIL CYLINDER AND GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-10
FIGURE: 04-09 REV: A

Item Part No Rev Description Qty

1 AX871-140-501 2 CYLINDER GUARD 1

2 2210_0025 0 WASHER BRIGHT M30 BS 4320 FORM A 4

3 2201-0163 0 SPLIT PIN 2

3 AX871-863-002 0 HOPPER PIN - BACK CYLINDER 1

4 AX872/90/9 6 PIN 1

4 2201-0164 0 SPLIT PIN 2

5 AX871-587-601 1 HYD CYL 1

[Figure End]

Page 68
NAME: HOPPER REAR SUPPORT BRACKET ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-11
FIGURE: 04-10 REV: A

4
3

Page 69
NAME: HOPPER REAR SUPPORT BRACKET ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-11
FIGURE: 04-10 REV: A

Item Part No Rev Description Qty

1 AX871-729-501 3 HOPPER REAR SUPPORT BRACKET 1

2 AX892-316-501 0 3MM HOPPER SHIM 4

3 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 24

4 2217-0672 0 M20-2.50 ZINC NYLON INSERT LOCK NUT GR 8.8 12

5 2230-1294 0 M20-2.50 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 12


DIN933

[Figure End]

Page 70
NAME: WEAR PLATES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-01
FIGURE: 04-11 REV: A

4
3

4
3

5
6
1

Page 71
NAME: WEAR PLATES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-004-601-01
FIGURE: 04-11 REV: A

Item Part No Rev Description Qty

1 AX871-736-001 2 WEAR PLATE 2

2 AX871-736-002 0 WEAR PLATE HOP 1

3 AX871-736-004 2 WEAR PLATE HOP 4

4 AX871-736-007 2 WEAR PLATE HOP 4

5 AX871-736-006 2 WEAR PLATE HOP 2

6 AX871-736-003 2 WEAR PLATE HOP 1

[Figure End]

Page 72
NAME: EXTENDED HOPPER SIDE PLATE ASM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-780-601-01
FIGURE: 04-12 REV: A

3
1

4
5
6

Page 73
NAME: EXTENDED HOPPER SIDE PLATE ASM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-780-601-01
FIGURE: 04-12 REV: A

Item Part No Rev Description Qty

1 AX871-781-502 3 HOPPER SIDE PLTS 1

2 AX871-781-501 4 HOPPER SIDE PLTS 1

3 AX871-452-501 4 WEDGE FAB 2

4 2226-0814 0 M12-1.75 X 25 BLACK SOCKET HEAD COUNTERUNK 4


SET SCREW GR 10.9

5 AX872-84-2 2 HOPPER SHIM 1

6 AX872-84-1 3 HOPPER SHIM 1

[Figure End]

Page 74
NAME: VGF ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-01
FIGURE: 04-20 REV: A

B
A

Page 75
NAME: VGF ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-01
FIGURE: 04-20 REV: A

Item Part No Rev Description Qty

1 A - FEEDER ASM 0 1
SEE FIGURE 04-21 & 04-22
2 B - VGF VIBRATING UNIT 0 1
ASM
SEE FIGURE 04-23

[Figure End]

Page 76
NAME: VGF COMPONENTS ASM 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-03
FIGURE: 04-21 REV: A

4
1

5
6

10
11
9
8
7

12
13
14
17

16

15

Page 77
NAME: VGF COMPONENTS ASM 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-03
FIGURE: 04-21 REV: A

Item Part No Rev Description Qty

1 620-607-501 2 FEEDER FRAME - 1080 X 4360 VGF 1

2 620/561 0 VGF BLANKING MAT 1

3 2315-0005 0 SCREEN CAPPING RUBBER 1

4 620/515 2 MESH SUPPORT 1

5 2230-1225 0 M16-2.00 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

6 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 8

7 2217/0007 0 NUT PHILIDAS 4

8 620/557 0 PIN (MESH ADJUSTER) 2

9 620/556 0 MESH ADJUSTER 2

10 620/566 0 TENSION BAR ASM 1

11 2294-0020 0 R-CLIP 2

12 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

13 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 4

14 2217-0009 0 NUT PHILIDAS MKV M20 20MCV/8 2

15 AX871-801-001 0 FEEDER SPRING COVER. 8

16 301/13 0 SPRING 8

17 84AV13 0 SPRING. 4

[Figure End]

Page 78
NAME: VGF COMPONENTS ASM 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-02
FIGURE: 04-22 REV: A

4
3
2
1
15
14
13

5
12

11

10

9
8

Page 79
NAME: VGF COMPONENTS ASM 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-02
FIGURE: 04-22 REV: A

Item Part No Rev Description Qty

1 2222-0309 0 M20-2.50X100 BLACK SOCKET HEAD CAP SCREW 22


GR12.9 DIN912

2 2222-0301 0 M20-2.50X55 BLACK SOCKET HEAD CAP SCREW 2


GR12.9 DIN912

3 620-599-501 1 GRIZZLY SECTION (50MM NOM) 2

4 620-589-002 0 WEAR PLATE 1

5 620-549LH 0 WEAR PLATE 1

6 2217-0009 0 NUT PHILIDAS MKV M20 20MCV/8 24

7 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 24

8 26.50.20070 0 COUNTERSUNK BOLT 24

9 620-549RH 0 WEAR PLATE 1

10 620-563 0 WEAR PLATE 2

11 620-564 0 WEAR PLATE 2

12 620-589-001 0 WEAR PLATE 1

13 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 34

14 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 34

15 2226-2817 0 M12-1.75X40 ZINC SOCKET HEAD COUNTERSUNK SET 34


SCREW GR 10.9

[Figure End]

Page 80
NAME: VGF VIBRATING UNIT ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-04
FIGURE: 04-23 REV: A

C
A
B

D
A

A
E
A

Page 81
NAME: VGF VIBRATING UNIT ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-04
FIGURE: 04-23 REV: A

Item Part No Rev Description Qty

1 A - BEARING HOUSING 0 4
ASM
SEE FIGURE 04-27

2 B - DRIVE SIDE SHAFT 0 1


ASM
SEE FIGURE 04-25

3 C - MOTOR ASM 0 1
SEE FIGURE 04-28
4 D - VGF VIBRATING UNIT 0 1
ASM
SEE FIGURE 04-24

5 E - NON DRIVE SIDE 0 1


SHAFT ASM
SEE FIGURE 04-26

[Figure End]

Page 82
NAME: VGF VIBRATING UNIT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-08
FIGURE: 04-24 REV: A

7
5

9
4

8
6
3

5
2

10
11
1

17

15
16

14

13

12
18

Page 83
NAME: VGF VIBRATING UNIT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-08
FIGURE: 04-24 REV: A

Item Part No Rev Description Qty

1 629/150 13 UNIT HOUSING 1

2 2230-1290 0 M20-2.50 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 20


DIN933

3 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 20

4 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

5 2510-3864 0 PLUG 3/4"BSP RECESSED HEAD 4

6 629-282 0 MODIFIED DRIVE COVER 1

7 2538-5152 0 SIGHT GLASS C/W FIBRE WASHER 2

8 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 48

9 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 48


DIN933

10 2510-9848 0 MAGNETIC PLUG C/W WASHER 2

11 2510-4574 0 BUSH REDUCING BRASS 3/4X1/2 BSP 2

12 2230-1152 0 M12-1.75 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 24


DIN933

13 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 24

14 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 24

15 629/151 0 UNIT HOUSING - BOTTOM 1

16 TC003-005-007 0 RUBBER GASKET 1

17 2531-1021 0 BREATHER 1

18 629/47 0 DRIVE END COVER - PHANTOM ASM 1

[Figure End]

Page 84
NAME: DRIVE SIDE SHAFT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M629_155_400
FIGURE: 04-25 REV: A

9
8
7
6
5
1

4
17
16

10

1
15
14
13
12
11

Page 85
NAME: DRIVE SIDE SHAFT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M629_155_400
FIGURE: 04-25 REV: A

Item Part No Rev Description Qty

1 2230-1287 0 M20-2.50 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 10


DIN933

2 2212-3006 3 M20 ANTI-VIBRATION WASHER NORDLOCK 10

3 629-270 0 NEGATIVE WEIGHT 2

4 629/155 0 DRIVE SHAFT - 180GP UNIT - 42" 1

5 331/58 0 KEY 1

6 629/157 0 BEARING SPACER DRIVE SIDE 1

7 310/28 0 VGF DRIVE SHAFT LOCKING RING 1

8 2212-8014 0 TAB WASHER 1

9 2217-7014 0 VGF DRIVE SHAFT LOCKNUT KM13 1

10 629-279-001 0 COUNTERWEIGHT 1

11 2230-1222 0 M16-2.00 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

12 2212-3005 0 M16 ANTI-VIBRATION WASHER NORDLOCK 2

13 18HS39 0 RETAINING WASHER 1

14 2218-1102 0 HELICOIL INSERT M16 X 2, 24LG 2

15 18HS54 0 DRIVE GEAR 1

16 18HS50 0 SPUR GEAR KEY 1

17 629/158 0 BEARING SPACER NON-DRIVE SIDE 1

[Figure End]

Page 86
NAME: NON DRIVE SIDE SHAFT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M629_154_400
FIGURE: 04-26 REV: A

10
9
8
7
6
5
2

3
1

4
15
14

12

11
2
13
6
8
9
10

Page 87
NAME: NON DRIVE SIDE SHAFT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M629_154_400
FIGURE: 04-26 REV: A

Item Part No Rev Description Qty

1 2230-1287 0 M20-2.50 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

2 2212-3006 3 M20 ANTI-VIBRATION WASHER NORDLOCK 10

3 629-270 0 NEGATIVE WEIGHT 2

4 629/154 0 DRIVEN SHAFT - 180GP UNIT - 42" 1

5 629/157 0 BEARING SPACER DRIVE SIDE 1

6 2218-1102 0 HELICOIL INSERT M16 X 2, 24LG 4

7 629/9 0 OIL FLINGER 1

8 18HS39 0 RETAINING WASHER 2

9 2212-3005 0 M16 ANTI-VIBRATION WASHER NORDLOCK 4

10 2230-1222 0 M16-2.00 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

11 2230-1289 0 M20-2.50 X 55 BLACK HEX HEAD CAP SCREW GR 8.8 6


DIN933

12 629-279-001 0 COUNTERWEIGHT 1

13 18HS54 0 DRIVE GEAR 1

14 18HS50 0 SPUR GEAR KEY 1

15 629/158 0 BEARING SPACER NON-DRIVE SIDE 1

[Figure End]

Page 88
NAME: BEARING HOUSING ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M629_153
FIGURE: 04-27 REV: A

11
10
9
8
7
6
5
4
3
2
1

Page 89
NAME: BEARING HOUSING ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M629_153
FIGURE: 04-27 REV: A

Item Part No Rev Description Qty

1 2217-0009 0 NUT PHILIDAS MKV M20 20MCV/8 10

2 629/153 0 BEARING HOUSING 1

3 629/163 0 O-RING - OUTER 1

4 2416-1909 0 BEARINGS 1

5 629/162 0 O-RING - INNER 1

6 2510-3860 0 PLUG 2

7 629/156 0 BEARING CAP 1

8 2212-3003 0 M10 ANTI-VIBRATION WASHER NORDLOCK 8

9 2230-1126 0 M10-1.50 X 50 BLACK HEX HEAD CAP SCREW GR 8.8 8


DIN933

10 629/159 0 LOCKING RING 1

11 2232-1279 0 M20-2.50 X 65 BLACK HEX HEAD BOLT GR 8.8 DIN931 10

[Figure End]

Page 90
NAME: MOTOR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-07
FIGURE: 04-28 REV: A

7
5
4
3

4
3
2
1

8
9

Page 91
NAME: MOTOR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-003-601-07
FIGURE: 04-28 REV: A

Item Part No Rev Description Qty

1 629-285-501 0 COUPLING. 1

2 325/60 0 BOLT 4

3 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 6

4 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 6

5 10.01.2238 0 3/4 UNF ->3/8" BSP M/M ADAPT C/W O-RING 1

6 10.01.2251 0 1 1/16 UNF ->1/2" BSP M/M ADAPTOR C/W O-RING 2

7 2576-2010 0 MOTOR 1

8 629-280 1 ADAPTOR PLATE 1

9 2226-0818 0 M12-1.75 X 45 BLACK SOCKET HEAD COUNTERSUNK 2


SET SCREW GR 10.9

[Figure End]

Page 92
NAME: PRE-SCREEN VIB UNIT MOTOR (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10.25.8066_X400_PS_VIBUNIT_MOTOR
FIGURE: 04-29 REV: A

5
1

3
2

6
4
7
8
13

7
7
10

9
10
11
12

Page 93
NAME: PRE-SCREEN VIB UNIT MOTOR (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10.25.8066_X400_PS_VIBUNIT_MOTOR
FIGURE: 04-29 REV: A

Item Part No Rev Description Qty

1 TC00608-017 0 FEEDER MOTOR CASE DRAIN -> CHASSIS BH 1

2 10.01.2238 0 3/4 UNF ->3/8" BSP M/M ADAPT C/W O-RING 1

3 10.25.8066 0 MOTOR 1

4 10.13.1223 0 1-1/16"-12->3/4"BSP M/M ADAPTOR C/W O-RING 2

5 TC00608-053 0 FEEDER MOTOR RTN->CHASSIS BH 1

6 TC00608-016 0 FEEDER MOTOR FEED -> CHASSIS BH 1

7 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 6

8 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 6

9 SEAL KIT 0 1

10 2232-1139 0 M12-1.75 X 100 BLACK HEX HEAD BOLT GR 8.8 DIN931 4

11 2226-0818 0 M12-1.75 X 45 BLACK SOCKET HEAD COUNTERSUNK 2


SET SCREW GR 10.9

12 629-285 0 COUPLING- 42X 1.125" 1

13 629-280 1 ADAPTOR PLATE 1

[Figure End]

Page 94
NAME: PRE-SCREEN OVERVIEW (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008B_X400_PS_LAYOUT
FIGURE: 04-30 REV: A

4
2

10
1

6
7
8

5
5
9

Page 95
NAME: PRE-SCREEN OVERVIEW (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008B_X400_PS_LAYOUT
FIGURE: 04-30 REV: A

Item Part No Rev Description Qty

1 TC006-008-003 2 HOPPER LH SIDE FAB 1

1 TC006-008-015 2 EXTENDED HOPPER FLARE LH MWA 1


SEE FIGURE 04-33 AND 04-36 (OPTION)
2 TC006-008-002 2 HOPPER RH SIDE FAB 1

2 TC006-008-014 2 EXTENDED HOPPER FLARE RH MWA 1


SEE FIGURE 04-33 AND 04-36
3 TC006-024A 3 X400S PRESCREEN ASSEMBLY 1
SEE FIGURE 04-39 TO 04-47
4 TC006-008-009 1 UPPER PS CHASSIS FAB 1

5 TC006-008-012 0 SPRING ACCESS PANEL 2

6 TC001-005D 3 J-1170 IHP FEEDER VIBE UNIT 1


SEE FIGURES 04-20TO 04-29
7 TC001-005-017 0 TC001-005-017 1
SEE FIGURES 04-37 TO 04-38
8 AX871-587-601 1 HYD CYL 1
SEE FIGURES 04-05
9 TC006-008-004 2 HOPPER REAR DOOR 1
SEE FIGURE 04-31
10 TC006-008-024 0 DRIVE GUARD 1

[Figure End]

Page 96
NAME: PRE-SCREEN HOPPER BACK (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-004_PRESCREEN_HOPPER_BACK
FIGURE: 04-31 REV: A

23

4
2

3
3
1
17

6
7

8
20
21

5 6 5 6
11

21

9
8
20

6
22
A
21

7
3

3
17
17
22
17

21

2
10
19

15

11

13
A
18

14

15
13
12

15
13
16

Page 97
NAME: PRE-SCREEN HOPPER BACK (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-004_PRESCREEN_HOPPER_BACK
FIGURE: 04-31 REV: A

Item Part No Rev Description Qty

1 TC006-008-013 1 REAR LH HOPPER LEG 1


LHS
1 TC006-008-016 1 REAR RH HOPPER LEG 1
RHS
2 BOLT_HEX_109 0 1

3 07250119 0 M20 HARDENED PLAIN WASHER 1

4 NUT_STOVE 0 STOVE LOCKNUT GENERIC 1

5 2232-1132 0 M12-1.75 X 65 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

6 M12.WASHER 0 M12 FORM C WASHER 1

7 M39.WASHER 0 M39 FORM C WASHER 1

8 M12.NYLOC 0 M12 NYLOC NUT 1

9 TC001-008-011-001 0 PIN 2

10 TC006-008-008 1 HOPPER REAR SUPPORT BRACKET 1

11 TC006-008-023 0 PIN PHANTOM ASSY 1

12 AX871-587-601 1 HYD CYL 1

13 2210-0025 0 M30 BRIGHT WASHER FORM A BS4320 2

14 TC006-008-022 0 PIN PHANTOM ASSY 1

15 2201-0164 0 SPLIT PIN 4

16 TC006-008-017 0 CYLINDER COVER 1

17 M39.WASHER 0 M39 FORM C WASHER 4

18 380312140 0 380312140 PIN 2

19 TC006-008-004 2 HOPPER REAR DOOR 1

20 2217-0665 0 M6-1.00 ZINC NYLON INSERT LOCK NUT GR 8.8 2

21 2210-0053 0 M6 BRIGHT WASHER FORM C BS4320 4

22 2222-2093 0 M6-1.00X40 ZINC SOCKET HEAD CAP SCREW GR12.9 2


DIN912

23 SEAL KIT 0 1

[Figure End]

Page 98
NAME: PRE-SCREEN HOPPER SIDE PLATE ASM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MMTC006-008-002
FIGURE: 04-32 REV: A

2
1

3
4
5

Page 99
NAME: PRE-SCREEN HOPPER SIDE PLATE ASM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MMTC006-008-002
FIGURE: 04-32 REV: A

Item Part No Rev Description Qty

1 TC006-008-002 2 HOPPER RH SIDE FAB 1


RIGHT HAND SIDE (SHOWN)
1 TC006-008-003 2 HOPPER LH SIDE FAB 1
LEFT HAND SIDE (NOT SHOWN)
2 AX871-452-501 4 WEDGE FAB 2

3 2226-2815 0 M12-1.75X30 ZINC SOCKET HEAD COUNTERSUNK SET 4


SCREW GR 10.9
PER SIDE

4 TC006-008-027 0 10MM HOPPER SHIM 1

5 TC006-008-026 0 3MM HOPPER SHIM 1

[Figure End]

Page 100
NAME: PRE-SCREEN EXTENDED HOPPER SIDES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-014
FIGURE: 04-33 REV: A

3
1

4
5
6

Page 101
NAME: PRE-SCREEN EXTENDED HOPPER SIDES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-014
FIGURE: 04-33 REV: A

Item Part No Rev Description Qty

1 TC006-008-015 2 EXTENDED HOPPER FLARE LH MWA 1

2 TC006-008-014 2 EXTENDED HOPPER FLARE RH MWA 1

3 AX871-452-501 4 WEDGE FAB 2


1 PER SIDE
4 2226-2815 0 M12-1.75X30 ZINC SOCKET HEAD COUNTERSUNK SET 8
SCREW GR 10.9

5 TC006-008-027 0 10MM HOPPER SHIM 2

6 TC006-008-026 0 3MM HOPPER SHIM 2

[Figure End]

Page 102
NAME: PRE-SCREEN HOPPER FRONT SUPPORT (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-007
FIGURE: 04-34 REV: A

4
2
3
2
1

6
5
10
11

7
6
8
11
10

Page 103
NAME: PRE-SCREEN HOPPER FRONT SUPPORT (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-007
FIGURE: 04-34 REV: A

Item Part No Rev Description Qty

1 2222-2164 0 M10-1.50X90 ZINC SOCKET HEAD CAP SCREW GR12.9 2


DIN912
QUANTITY FOR BOTH SIDES

2 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4


QUANTITY FOR BOTH SIDES
3 AX872.90.01.CP03 6 BOSS 2
QUANTITY FOR BOTH SIDES
4 2217-0667 0 M10-1.50 ZINC NYLON INSERT LOCK NUT GR 8.8 2
QUANTITY FOR BOTH SIDES
5 2230-9294 0 8
QUANTITY FOR BOTH SIDES
6 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 16
QUANTITY FOR BOTH SIDES
7 NUT_STOVE 0 STOVE LOCKNUT GENERIC 8
QUANTITY FOR BOTH SIDES
8 TC006-008-007 1 HOPPER LEG 2

9 TC006-008-018 0 PIN ASSY 2


QUANTITY FOR BOTH SIDES
10 2210-2017 0 M39 BLACK WASHER FORM E BS4320 4
QUANTITY FOR BOTH SIDES
11 AX871-020-020 8 BOSS 4
QUANTITY FOR BOTH SIDES

[Figure End]

Page 104
NAME: PRE-SCREEN HOPPER SIDE STRUT AND RAM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-005A
FIGURE: 04-35 REV: A

2
1
5

11
4
2
2
3
1

10 3 2
17

7 8 9 7 8
6

1
A

14 A

14

12
15
1

15
3 2 2
14

11
1
2
14 15
16
15

13
14
22
14

19

18

C
23

C
20 C

B
C
21

17
20

Page 105
NAME: PRE-SCREEN HOPPER SIDE STRUT AND RAM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-008-005A
FIGURE: 04-35 REV: A

Item Part No Rev Description Qty

1 2232-1080 0 M8-1.25 X 80 BLACK HEX HEAD BOLT GR 8.8 DIN931 4

2 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 8

3 2217-0666 0 M8-1.25 ZINC NYLON INSERT LOCK NUT GR 8.8 4

4 TC006-008-020 0 PIN PHANTOM ASSY 1

5 SEAL KIT 0 1

6 AX871-586-601 0 HYD CYL - HOPPER SIDE 1

7 10.12.0025 0 3/8 BONDED SEAL 2

8 10.01.1109 0 3/8" X 3/8" M/M ADAPTOR 2

9 TC00608-007 0 RH CHASSIS BH -> RH FLARE CYLINDER ROD END 1


RHS
9 TC00608-010 0 LH CHASSIS BH -> LH FLARE CYLINDER ROD END 1
LHS
10 TC00608-008 0 RH CHASSIS BH -> RH FLARE CYLINDER HEAD END 1
RHS
10 TC00608-009 0 LH CHASSIS BH -> LH FLARE CYLINDER HEAD END 1
LHS
11 TC006-008-005-002 0 BOSS 2

12 TC006-008-019 0 PIN PHANTOM 1

13 385040360 0 385040360 PIN 1

14 2210-2017 0 M39 BLACK WASHER FORM E BS4320 6

15 AX871-072-002 2 BOSS 4

16 TC006-008-005-001 0 LOWER STRUT PRESSING 1

17 28.18.0800 0 1/8 BSP GREASE NIPPLE 2

18 AX872/90/4 6 HOPPER PIN - STRUT PIVOT 1

19 2222-2096 0 M6-1.00X55 ZINC SOCKET HEAD CAP SCREW GR12.9 6


DIN912

20 2210-0053 0 M6 BRIGHT WASHER FORM C BS4320 12

21 2217-0665 0 M6-1.00 ZINC NYLON INSERT LOCK NUT GR 8.8 6

22 TC006-008-006 1 UPPER STRUT FAB 1

23 ax871-863-001 0 PIN 1

[Figure End]

Page 106
NAME: PRE-SCREEN HOPPER SIDES HYDRAULIC LOCKING PINS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10.28.0161_400_HOPPER_HYD_PINS_RAMS
FIGURE: 04-36 REV: A

3
2

15
4
1

7
6
5
2
9

5
6
10
11

8
6
5
6

14
13
5

2
12

3
1

Page 107
NAME: PRE-SCREEN HOPPER SIDES HYDRAULIC LOCKING PINS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10.28.0161_400_HOPPER_HYD_PINS_RAMS
FIGURE: 04-36 REV: A

Item Part No Rev Description Qty

1 380306065 0 380306065 PIN 2

2 2201_0162 0 PIN - SPLIT COTTER DIA 6.3X45. 3

3 TC003-008-007-001 0 MACHINED ROUND BAR 2

4 10.28.0161 1 HYDRAULIC RAM 2

5 10.12.0024 0 1/4" BONDED SEAL 4

6 10.01.1105 0 1/4" X 1/4" M/M ADAPTOR 4

7 TC00608-001 1 RH CHASSIS BH -> RH WEDGE RAM TOP 1

8 TC00608-002 1 RH CHASSIS BH -> RH WEDGE RAM BASE 1

9 380306110 0 380306110 PIN 1

10 TC00608-054 0 RH CHASSIS BH -> RH REAR WEDGE RAM TOP 1

11 TC00608-055 0 RH CHASSIS BH -> RH REAR WEDGE RAM BASE 1

12 TC003-008-001-024 0 BOSS 1

13 380206155 0 380206155 PIN 1

14 TC003-008-001-020 1 BOSS 1

15 SEAL KIT 0 1

[Figure End]

Page 108
NAME: PRE SCREEN VGF ASM 1 (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC001-005E_VGF_PS_1
FIGURE: 04-37 REV: A

8
7
6
5
2

3
1

4
A

A
B

10
9

11
7
6
13
2

12

11
6

7
2
3

Page 109
NAME: PRE SCREEN VGF ASM 1 (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC001-005E_VGF_PS_1
FIGURE: 04-37 REV: A

Item Part No Rev Description Qty

1 M20X70 0 BOLT 1

2 26.15.00020 0 M20 HARDENED WASHER 1

3 M20.NYLOC 0 M20 NYLOC NUT 1

4 1175.05.47 0 SPRING MOUNT - VF 8

5 TC001-005-014 0 SPRING MOUNT 2

6 AX893-077-001 0 VGF SPRING COVER. 8

7 12.11.0090 0 COMPRESSION SPRING 8

8 TC001-008-017 0 SPRING MOUNT 2

9 TC001-005-012 0 STRENGTHENER PLATE 2

10 TC001-005D 2 J-1170 IHP FEEDER VIBE UNIT 1


SEE FIGURES 04-20 TO 04-29
11 1175.05.43 0 SPRING SEAT PLATE W.A. 4

12 1175.05.45 0 SPRING SEAT PLATE W.A. 4

13 M20X75_BOLT_10-9 0 1

[Figure End]

Page 110
NAME: PRE-SCREEN VGF 2 WEAR PLATES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC001-005E_VGF_2_PS_PLATES
FIGURE: 04-38 REV: A

9
7
6
3

5
4

10
2
1
13

B
12

11

9
A

B
11
8
9

Page 111
NAME: PRE-SCREEN VGF 2 WEAR PLATES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC001-005E_VGF_2_PS_PLATES
FIGURE: 04-38 REV: A

Item Part No Rev Description Qty

1 TC001-005-021 0 TC001-005-021 1

2 TC001-005-018 0 TC001-005-018 1

3 TC001-005-022 0 TC001-005-022 1

4 2226-2893 0 M20-2.50X70 ZINC SOCKET HEAD COUNTERSUNK SET 1


SCREW GR 10.9

5 2226-2854 0 M16-2.00X40 ZINC SOCKET HEAD COUNTERSUNK SET 1


SCREW GR 10.9

6 20.1175.05.07 2 SIDE RUBBER - VIB FEEDER/SCREENBOX 2

7 1175.05.37 0 CLAMP 2

8 26.15.00020 0 M20 HARDENED WASHER 1

9 2217-0672 0 M20-2.50 ZINC NYLON INSERT LOCK NUT GR 8.8 1

10 10.25.8066 0 MOTOR 1
SEE FIGURE 04-29
11 2226-2891 0 M20-2.50X60 ZINC SOCKET HEAD COUNTERSUNK SET 1
SCREW GR 10.9

12 TC001-005-020 0 TC001-005-020 2

13 1175.05.53 0 LHS FRONT LINER PLATE MKIII 2

[Figure End]

Page 112
NAME: PRE-SCREEN SIDES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024A_PRESCREEN_SIDES
FIGURE: 04-39 REV: A

4
3

18
17
16
2

A
14 15

14
5

19
A
1

7
13

9
12

12

11

4
10
2

Page 113
NAME: PRE-SCREEN SIDES (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024A_PRESCREEN_SIDES
FIGURE: 04-39 REV: A

Item Part No Rev Description Qty

1 TC006-024-002 3 SCREEN BOX - LHS WALL 1

2 AX871-801-001 0 FEEDER SPRING COVER. 1


SEE FIGURE 04-40
3 1175.24.24 1 COVER - NON DRIVE SIDE 1
NON DRIVE SIDE SEE FIGURE 04-41 FOR INTERNALS
4 TC006-024-008 1 SPRING SEAT LHS 2
SEE FIGURE 04-40
5 TC006-024-010 1 SCREENBOX LINER - LHS 1

6 1175.24.14 4 REAR CROSSMEMBER 2

7 TC006-024-004 0 MESH FRAME 1


SEE FIGURE 04-44
8 TC006-024-011 1 SCREENBOX LINER - RHS 1

9 TC006-024-001 3 SCREENBOX - RHS WALL 1

10 1175.24.23 1 DRIVE COVER 1


SEE FIGURE 04-41 TO 04-42
11 TC006-024-018 0 SHAFT HOUSING ASSY 1
SEE FIGURE 04-43
12 TC006-024-029 0 PRESCREEN CASSETTE (4 FINGER) - 50MM 2

13 1175.24.37 0 SUPPORT BAR 1

14 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 1

15 26.15.01020 0 M20 HSFG NUT 1

16 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 1

17 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 1

18 2226-0817 0 M12-1.75 X 40 BLACK SOCKET HEAD COUNTERSUNK 1


SET SCREW GR 10.9

19 26.15.20060 0 M20-2.50 X 60 ZINC HEX HEAD HSFG BOLT GR 10.9 1

[Figure End]

Page 114
NAME: PRE-SCREEN SPRING MOUNTS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024-005_SPRING_MOUNTS
FIGURE: 04-40 REV: A

2
3
4

7
7
8
1

12
11
10
9

15
17
18

14
14

13
16
21

10

12
9

11
6
7

8
7

19
20
7

Page 115
NAME: PRE-SCREEN SPRING MOUNTS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024-005_SPRING_MOUNTS
FIGURE: 04-40 REV: A

Item Part No Rev Description Qty

1 TC006-024-006 0 UPPER SPRING MTG 2

2 2226-0819 0 M12-1.75 X 50 BLACK SOCKET HEAD COUNTERSUNK 1


SET SCREW GR 10.9

3 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 1

4 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 1

5 TC006-024-005 1 SPRING SEAT - TOP 2

6 26.15.20060 0 M20-2.50 X 60 ZINC HEX HEAD HSFG BOLT GR 10.9 1

7 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 1

8 26.15.01020 0 M20 HSFG NUT 1

9 AX871-801-001 0 FEEDER SPRING COVER. 4

10 301/13 0 SPRING 4

11 84AV13 0 SPRING. 4

12 AX902-779-501 0 SPRING MNT PLT ASM 4

13 2217-0670 0 M16-2.00 ZINC NYLON INSERT LOCK NUT GR 8.8 1

14 2212-2005 0 M16 BLACK HARDENED WASHER BS 4395 1

15 2230-1226 0 M16-2.00 X 65 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

16 M24PN 0 METRIC COURSE HEX NUT M24 1

17 2212-2008 0 M24 BLACK HARDENED WASHER BS 4395 1

18 2232-1348 0 M24-3.00 X 65 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

19 TC006-024-009 0 SPRING MTG 2

20 2232-1277 0 M20-2.50 X 55 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

[Figure End]

Page 116
NAME: PRE-SCREEN DRIVE SHAFT WEIGHTS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M1175_24_29_DRIVE_INLS_1
FIGURE: 04-41 REV: A

3
2

5
1

4
1

6
4
1
7

1
4
6

1
3

Page 117
NAME: PRE-SCREEN DRIVE SHAFT WEIGHTS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M1175_24_29_DRIVE_INLS_1
FIGURE: 04-41 REV: A

Item Part No Rev Description Qty

1 1175.24.30 0 BOLT-ON WEIGHT 6

2 1175.24.29 0 WEIGHT 2

3 26.15.20090 0 M20-2.50 X 90 ZINC HEX HEAD HSFG BOLT GR 10.9 6

4 2212-2008 0 M24 BLACK HARDENED WASHER BS 4395 1

5 13.06.4005 0 COUPLING HALF 2

5 13.06.4205 0 RUBBER INSERT 1

6 2215-0020 0 M24 PLAIN HEX HEAD NUT BS3692 GR 8.8 1

7 1175.24.22 0 BOLT 1

[Figure End]

Page 118
NAME: PRE-SCREEN DRIVE SHAFT BEARING (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M683_45_07A_BEARINGS
FIGURE: 04-42 REV: A

9
8
7
6

9
5

8
4
3
2
1
14

10
12

13

12

11

Page 119
NAME: PRE-SCREEN DRIVE SHAFT BEARING (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M683_45_07A_BEARINGS
FIGURE: 04-42 REV: A

Item Part No Rev Description Qty

1 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 1

2 26.15.20090 0 M20-2.50 X 90 ZINC HEX HEAD HSFG BOLT GR 10.9 1

3 11.00.0148 0 BEARING 2

4 10.18.6074 0 O-RING 2

5 12.00.0100 0 CIRCLIP 2

6 683.10.0100 1 683 BEARING ASSEMBLY 2

7 683.45.08 0 BEARING CAP 2

8 32.04.01010 0 SPRING WASHER 8

9 M10SX25 0 M10SX25 SET SCREW GRD 8.8 8

10 10.18.6076 0 OIL SEAL 2

11 683.10.0100 1 683 BEARING ASSEMBLY 2

12 10.01.1101 0 1/8" X 1/8" M/M ADAPTOR 2

13 740.01.12 0 GREASE PIPE ADAPTOR 2

14 117528.09 0 BEARING GREASE PIPE NONDRIVE SIDE 1

[Figure End]

Page 120
NAME: PRE-SCREEN SHAFT (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M1175.24.21_X400_SHAFT_ITEMS
FIGURE: 04-43 REV: A

7
6
2

5
A

C
1

A
3
16
2

22

21

8
9
20

9
10
C

11
13
19

12
14
B

15

17
16

10

B
9

18
9
8

Page 121
NAME: PRE-SCREEN SHAFT (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M1175.24.21_X400_SHAFT_ITEMS
FIGURE: 04-43 REV: A

Item Part No Rev Description Qty

1 13.06.4205 0 RUBBER INSERT 1

2 13.06.4005 0 COUPLING HALF 2

3 1175.24.29 0 WEIGHT 1
SEE FIGURE 04-41
4 13.04.8440 0 TAPERLOCK BUSH 1

5 1175.24.25 0 MOTOR MOUNT PLATE 1

6 TC006-024-024 0 PRE SCREEN MOTOR GUARD 1

7 10.25.3151 0 HYDRAULIC MOTOR 1


SEE FIGURE 04-45
8 26.15.01020 0 M20 HSFG NUT 1

9 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 1

10 26.15.20060 0 M20-2.50 X 60 ZINC HEX HEAD HSFG BOLT GR 10.9 1

11 683.45.07 2 BEARING HOUSING 2


SEE FIGURE 04-42
12 13.04.8449 0 1610 X 42MM TAPERLOCK BUSH 2

13 36.01.0014 0 KEY 12X8X32MM 2

14 1175.24.21 0 SCREEN SHAFT 1

15 TC006-024-018 0 SHAFT HOUSING ASSY 1

16 1175.24.23 1 DRIVE COVER 2

17 2212-2006 0 M20 BLACK HARDENED WASHER BS 4395 1

18 26.15.20060 0 M20-2.50 X 60 ZINC HEX HEAD HSFG BOLT GR 10.9 1

19 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 1

20 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 1

21 2232-1094 0 M10-1.50 X 45 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

22 CHECK WITH SPARES 0 1

[Figure End]

Page 122
NAME: PRE-SCREEN DRIVE MOTOR (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10.25.3151_X400_PS_HYD_PUMP
FIGURE: 04-44 REV: A

3
10
11
1

1
10

8
9

5
12

7
6

Page 123
NAME: PRE-SCREEN DRIVE MOTOR (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M10.25.3151_X400_PS_HYD_PUMP
FIGURE: 04-44 REV: A

Item Part No Rev Description Qty

1 TC00608-018 0 IHP MOTOR FEED -> CHASSIS BH 2

2 10.12.0028 0 BONDED SEAL 2

3 SEAL KIT 0 1

4 10.25.3151 0 HYDRAULIC MOTOR 1

5 TC00608-019 0 IHP MOTOR RETURN -> CHASSIS BH 1

6 TC00608-020 0 IHP MOTOR CASE DRAIN -> CHASSIS BH 1

7 10.01.1109 0 3/8" X 3/8" M/M ADAPTOR 1

8 10.12.0025 0 3/8 BONDED SEAL 1

9 2232-1091 0 M10-1.50 X 30 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

10 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 1

11 26.24.00010 0 NYLOC NUT 1

12 TC00608-018 0 IHP MOTOR FEED -> CHASSIS BH 1

[Figure End]

Page 124
NAME: PRE-SCREEN MESH FRAME (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024-004_MESH_FRAME
FIGURE: 04-45 REV: A

6
3
1

6
10

6
5
7
9
8
11

10

Page 125
NAME: PRE-SCREEN MESH FRAME (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024-004_MESH_FRAME
FIGURE: 04-45 REV: A

Item Part No Rev Description Qty

1 1175.24.32 0 SCREEN MESH CUSHION 3

2 TC006-024-004 0 MESH FRAME 1

3 TC006-024-019 0 RUBBER - BOTTOM SCREENBOX 1

4 TC006-024-020 0 CLAMP (A) - BOTTOM SCREENBOX 2

5 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 1

6 2232-1207 0 M16-2.00 X 65 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

7 1175.24.11 2 CLAMP 1

8 M16BX60 0 M16-2.00 X 60 ZINC HEX HEAD HSFG BOLT GR 10.9 1

9 2212-2005 0 M16 BLACK HARDENED WASHER BS 4395 1

10 26.15.01016 0 M16 HSFG NUT 1

11 TC006-024-013 0 MESH CLAMP 1

[Figure End]

Page 126
NAME: PRE-SCREEN MESH CLAMPS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024-004_MESH_CLAMPS
FIGURE: 04-46 REV: A

8
3
2
4
5

7
2
1
14
1

2
4
5
13

9
9
12

10
11

Page 127
NAME: PRE-SCREEN MESH CLAMPS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024-004_MESH_CLAMPS
FIGURE: 04-46 REV: A

Item Part No Rev Description Qty

1 26.42.20230 0 BOLT 1

2 26.15.00020 0 M20 HARDENED WASHER 1

3 1312.24.15 0 CLAMP - X MBR UNDERSIDE (75MM) 1

4 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 1

5 26.24.00020 0 NYLOC NUT 1

6 TC006-024-028 0 BLANKING MAT PHANTOM ASSY 1

7 TC006-024-015 0 40MM MESH PHANTOM ASSEMBLY 1

8 TC006-024-004 0 MESH FRAME 1

9 TC006-024-022 0 CLAMP STRAP-LOWER 2

10 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 1

11 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 1

12 TC006-024-017 1 BTM DECK SEALING RUBBER 1

13 TC006-024-016 1 CLAMP - REAR X MBR UNDERSIDE (75MM) 1

14 2230-3152 0 M12-1.75 X 35 ZINC HEX HEAD SET SCREW GR 8.8 1


DIN933

[Figure End]

Page 128
NAME: PRE-SCREEN BACK PARTS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024A_BACK_PARTS
FIGURE: 04-47 REV: A

2
3
4
5

7
10 11 12

8
9

Page 129
NAME: PRE-SCREEN BACK PARTS (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MTC006-024A_BACK_PARTS
FIGURE: 04-47 REV: A

Item Part No Rev Description Qty

1 TC006-024-026 0 RUBBER COVER PHANTOM ASSY 1

2 TC006-024-027 0 CLAMP PLATE PHANTOM ASSY 1

3 2212-1005 0 M16 ZINC HARDENED WASHER BS 4395 1

4 2230-3223 0 M16-2.00 X 50 ZINC HEX HEAD SET SCREW GR 8.8 1


DIN933

5 TC006-024-027 0 CLAMP PLATE PHANTOM ASSY 1

6 TC006-024-025 0 SEALING FABRICATION 1

7 TC006-024-021 0 UPPER SEALING RUBBER 1

8 TC006-024-023 0 CLAMP STRAP (RH) 1

9 TC006-024-014 0 CLAMP STRAP 1

10 2232-1203 0 M16-2.00 X 45 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

11 2211-0010 0 SPRING WASHER 1

12 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 1

[Figure End]

Page 130
NAME: CAT C9 POWER PACK BREAKDOWN (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-02
FIGURE: 05-01 REV: A

B
A

C
D
E

Page 131
NAME: CAT C9 POWER PACK BREAKDOWN (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-02
FIGURE: 05-01 REV: A

Item Part No Rev Description Qty

1 A - POWER PACK CANOPY 0 1


ASM
SEE FIGURE 05-02

2 B - BATTERY ASM 0 1
SEE FIGURE 05-07
3 C - DIESEL TANK ASM 0 1
SEE FIGURE 05-08
4 D - OIL RESERVIOR ASM 0 1
SEE FIGURE 05-09
5 E - AIR FILTER / HEADER 0 1
TANK ASM
SEE FIGURE 05-10

[Figure End]

Page 132
NAME: POWER PACK CANOPY ASM BREAKDOWN (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-07
FIGURE: 05-02 REV: A

B
A

Page 133
NAME: POWER PACK CANOPY ASM BREAKDOWN (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-07
FIGURE: 05-02 REV: A

Item Part No Rev Description Qty

1 A - LHS CANOPY DOOR & 0 1


CLOSURE GUARD ASM
SEE FIGURE 05-03

2 B - POWER PACK CANOPY 0 1


ASM
SEE FIGURE 05-04 TO 05-06

[Figure End]

Page 134
NAME: LHS CANOPY DOOR & CLOSURE GUARD ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-08
FIGURE: 05-03 REV: A

3
2

Page 135
NAME: LHS CANOPY DOOR & CLOSURE GUARD ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-08
FIGURE: 05-03 REV: A

Item Part No Rev Description Qty

1 AX871-215-501 4 CANOPY DOOR 1

2 2301-1006 0 HINGE 2

3 AX913-055-001 1 LHS CANOPY CLOSURE GUARD 1

4 AX871-269-001 2 STIFFENER ARM 1

5 12.86.3031 1 HEAVY DUTY ADJUSTABLE FASTNER 2

[Figure End]

Page 136
NAME: POWER PACK CANOPY COMPONENTS 1 (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-09
FIGURE: 05-04
4 REV: A
3

6
2

7
1

8
2

Page 137
NAME: POWER PACK CANOPY COMPONENTS 1 (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-09
FIGURE: 05-04 REV: A

Item Part No Rev Description Qty

1 AX871-217-501 4 CANOPY DOOR ASM 1

2 2301-1007 0 ROOF/SIDE DOOR HINGE 5

3 ax871-296-001 3 COOLING PACK TOP MTG BRACKET 1

4 ax871-216-001 3 CANOPY FIXED TOP PANEL 1

5 ax871-297-501 3 MTG PLATE 1

6 12.86.3032 1 CATCH PLATE 2

7 12.86.3031 1 HEAVY DUTY ADJUSTABLE FASTNER 2

8 AX871-218-001 3 SIDE COVER PANAL 1

9 2301-3001 0 HANDLE 1

[Figure End]

Page 138
NAME: POWER PACK CANOPY COMPONENTS 2 (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-10
FIGURE: 05-05 REV: A

2
3

5
1

6
7

2
9
10
6

Page 139
NAME: POWER PACK CANOPY COMPONENTS 2 (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-10
FIGURE: 05-05 REV: A

Item Part No Rev Description Qty

1 AX871-236-501 4 CLUTCH COVER ASM (UPPER) 1

2 AX901-100-501 0 MOUNTING BRACKET 2

3 ax871-227-001 5 CANOPY END PANAL 1

4 ax871-234-001 6 P/U CANOPY PANAL 1

5 ax871-234-002 5 ACCESS PLATE 1

6 AX871-218-002 3 LOCKING TAB 2

7 ax871-239-001 3 HEAT SHIELD 1

8 ax871-250-501 5 BULKHEAD PANEL LH 1

9 ax871-208-501 6 BASE FRAME ASM 1

10 ax871-290-001 5 INTERNAL BULKHEAD 1

[Figure End]

Page 140
NAME: POWER PACK CANOPY COMPONENTS 3 (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-11
FIGURE: 05-06 REV: A

2
1

Page 141
NAME: POWER PACK CANOPY COMPONENTS 3 (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-11
FIGURE: 05-06 REV: A

Item Part No Rev Description Qty

1 AX888-411-001 1 FUSEBOX STAY 1

2 AX888-410-001 0 FUSEBOX BRACKET 1

3 ax871-243-001 4 VALVE BRACKET 1

4 AX871-237-001 1 FILTER DRIP TRAY 1

[Figure End]

Page 142
NAME: BATTERY ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-03
FIGURE: 05-07 REV: A

4
2
1

Page 143
NAME: BATTERY ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-03
FIGURE: 05-07 REV: A

Item Part No Rev Description Qty

1 2481-0967 0 BATTERY 153-5700 2

2 AX871-280-002 0 THREADED BAR FOR BATTERY CLAMP 3

3 ax871-246-001 2 BATTERY CLAMP 2

4 AX913-171-002 0 BATTERY COVER 1

5 AX913-170-501 0 BATTERY TRAY 1

6 AX913-171-001 0 BATTERY WARMER 2

[Figure End]

Page 144
NAME: DIESEL TANK ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-04
FIGURE: 05-08 REV: A

4
3
2
1
8

7
6
5

Page 145
NAME: DIESEL TANK ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-04
FIGURE: 05-08 REV: A

Item Part No Rev Description Qty

1 AX871-211-501 1 DIESEL TANK 1

2 ax871-286-601 1 DIESEL GUAGE 1

3 2520-6197 0 PLUG 1" BSPT 2

4 AX871-231-501 1 FUEL TANK SUPPORT 1

5 2481-6035 0 FUEL FILLER CAP 1

6 AX871-238-501 2 FILLER CAP FAB 1

7 ax871-262-001 1 DIESEL FILLER TUBE 1

8 ax871-285-601 0 DIESEL TANK GUAGE 1

[Figure End]

Page 146
NAME: AIR FILTER / HEADER TANK ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-06
FIGURE: 05-10 REV: A

3
2

7
1

8
13

12
14

11

9
10

Page 147
NAME: AIR FILTER / HEADER TANK ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-06
FIGURE: 05-10 REV: A

Item Part No Rev Description Qty

1 2481-0335 0 CAT AIR FILTER 1

2 2481-0054 0 AIR FILTER PRIMARY ELEMENT CAT C9 1

3 2481-0055 0 AIR FILTER SECONDARY ELEMENT CAT C9 1

4 ax871-232-501 4 HEADER TANK RETAINER BRACKET 1

5 ax871-291-501 5 HYDRAULIC OIL HEADER TANK 1

6 AX871-790-001 0 HOSE 1

7 ax871-261-001 2 TUBE 1

8 2589-2105 0 FLUID LEVEL / FLOAT SWITCH. 1

9 AX913-170-003 0 HEATING ELEMENT 12 STOR 1


OPTION - COLD CLIMATE
10 AX913-170-004 0 2.5" UNF BUNG 1

11 10.22.5010 0 5515 LOCKABLE FILLER CAP 1

12 2531-1000 0 MP FILTRI-CSA 1

13 2531-5253 0 FILTER ELEMENT TEXT9556 1

14 2531-5252 0 MP FILTRI-MPF184 1

[Figure End]

Page 148
NAME: PT TECH CLUTCH WITH FITTINGS (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-12
FIGURE: 05-11
12 REV: A
11

13
10
8

15
14
7
6
5

2
4

Page 149
NAME: PT TECH CLUTCH WITH FITTINGS (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-12
FIGURE: 05-11 REV: A

Item Part No Rev Description Qty

1 2451-1609 0 CLUTCH HPTO ASSEMBLY 1

2 10.01.1140 0 2" X 2" M/M ADAPTOR 1

3 10.02.1217 0 1/2X1/2 M/F SWIVEL 90 SWEPT 1

4 AX888-841-501 0 PRV PORT 1 -> TEE'D CLUTCH CONTROL VALVE 1


PRESSURE

5 10.04.1214 0 1/2" X 1/2" X 1/2" M/M/F ADAPTER 1

6 10.01.1214 0 1/2" TO 1/2" BSP M/F ADAPTER 1

7 10.12.0026 0 BONDED SEAL 2

8 10.16.5714 0 SOLENOID VALVE 24V 1

9 10.01.0004 0 1/2" X 3/8" M/M 2.0MM RESTRICTOR 1

10 AX888-714-501 0 LOOP PIPE TEE’D FROM PORT 1 ON SOLENOID VALVE 1


-> TEE'D CLUTCH RETURN

11 10.26.0026 0 28MM DOUBLE BODY 2

12 AX888-713-501 0 RETURN - CLUTCH -> HYD. TANK 1

13 10.04.1217 0 3/4"M X 3/4"F X 3/8"M TEE 1

14 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 1

15 AX892-177-001 1 MTG PLATE 1

[Figure End]

Page 150
NAME: SCANIA D9 POWERPACK BREAKDOWN (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-01
FIGURE: 05-30 REV: A

C
B

4
A

E
G

Page 151
NAME: SCANIA D9 POWERPACK BREAKDOWN (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-01
FIGURE: 05-30 REV: A

Item Part No Rev Description Qty

1 A - GULL WING DOOR ASM 0 1


SEE FIGURE 05-31
2 B - LEFT SIDE PANEL ASM 0 1
SEE FIGURE 05-32
3 C - DC09 SCR MOUNTING 0 1
& COVER PLATE ASM
SEE FIGURE 05-33

4 PTS-001-098 3 X400S ENGINE ENCLOSURE FRAME - REAR 1

5 E - DC9 ENGINE FRAME 0 1


ASM
SEE FIGURE 05-34

6 F - RIGHT SIDE PANEL 0 1


ASM
SEE FIGURE 05-35

7 G - FRONT LOUVER PANEL 0 1


ASM
SEE FIGURE 05-36

[Figure End]

Page 152
NAME: GULL WING DOOR ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-02
FIGURE: 05-31 REV: A

4
5
3

10
6

9
7

11
2
1

12
7
17
6
7
4
16
15

14

13

Page 153
NAME: GULL WING DOOR ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-02
FIGURE: 05-31 REV: A

Item Part No Rev Description Qty

1 PTS-001-158 0 GULL WING DOOR MKII - MWA 2

2 12.86.5061 0 PULL HANDLE END SUPPORT 4

3 12.86.5060 0 PULL HANDLE TUBE 2

4 26.44.08025 0 BOLT 38

5 12.86.3032 1 CATCH PLATE 4

6 32.02.01008 0 M8 FORM C FLAT WASHER ZC BS 4320 56

7 26.24.00008 0 NYLOC NUT 64

8 PTS-001-159 0 BOLT ON LATCH HINGE 2

9 PTS-001-160 0 LATCH LINK 2

10 26.24.00012 0 NYLOC NUT 4

11 CS881WAS1343ZYK 0 LARGE M12 WASHER 4

12 12.11.0043 0 GAS STRUT 4

13 14.40.0028 0 RUBBER PUSH ON FOOT 4

14 12.60.1000-B 0 DOOR SEAL 4

15 2481-0098 0 S/LESS STEEL PRESSED HINGE 6

16 26.44.08030 0 BOLT 9

17 PTS-001-140 0 ENCLOSURE FRAME CROSSMEMBER MKII 1

[Figure End]

Page 154
NAME: LEFT SIDE PANEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-03
FIGURE: 05-32 REV: A

5
3
4

6
3
7
1

Page 155
NAME: LEFT SIDE PANEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-03
FIGURE: 05-32 REV: A

Item Part No Rev Description Qty

1 PTS-001-170 0 LEFT SIDE PANEL 1

2 26.44.08025 0 BOLT 8

3 32.02.01008 0 M8 FORM C FLAT WASHER ZC BS 4320 16

4 12.86.3031 1 HEAVY DUTY ADJUSTABLE FASTNER 2

5 26.44.12035 0 METRIC COURSE SET SCREW M12X35 GR 10.9 7

6 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 7

7 26.24.00008 0 NYLOC NUT 8

[Figure End]

Page 156
NAME: DC09 SCR MOUNTING & COVER PLATE ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-04
FIGURE: 05-33 REV: A

6
4
3
2

12
11
1

7
8
9
10
16
15
14
13

Page 157
NAME: DC09 SCR MOUNTING & COVER PLATE ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-04
FIGURE: 05-33 REV: A

Item Part No Rev Description Qty

1 PTS-001-173 0 SCR COVER PLT - CW ACCESS HOLE 1

2 26.44.10025 0 METRIC COURSE SET SCREW M10X25 GR 10.9 8

3 32.02.01010 0 M10 FORM C FLAT WASHER ZC BS 4320 8

4 PTS-001-174 0 COVER PLT 1

5 26.44.12035 0 METRIC COURSE SET SCREW M12X35 GR 10.9 7

6 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 7

7 32.02.01006 0 M6 FORM C FLAT WASHER ZC BS 4320 2

8 26.24.00006 0 NYLOC NUT 2

9 26.24.00010 0 NYLOC NUT 2

10 32.02.01010 0 M10 FORM C FLAT WASHER ZC BS 4320 2

11 26.20.00012 0 M12 CAGE NUT 7

12 PTS-001-161 1 DC09 SCR MOUNTING 1

13 26.44.10030 0 METRIC COURSE SET SCREW M10X30 GR 10.9 2

14 PTS-001-176 0 HEAT SHIELD 1

15 12.22.0022 0 M6 P-CLIP 22MM DIA 2

[Figure End]

Page 158
NAME: DC9 ENGINE FRAME ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-05
FIGURE: 05-34 REV: A

6
5
4
2
3

8
2

9
1

21
20
19
18
17
22

16
27

15
26

10
14
23

11
12
24

13
25

Page 159
NAME: DC9 ENGINE FRAME ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-05
FIGURE: 05-34 REV: A

Item Part No Rev Description Qty

1 PTS-001-115 0 X400S ENGINE ADJUSTMENT BOLT BRACKET 1

2 26.22.00030 0 METRIC COURSE HEX NUT M30 3

3 PTS-001-086 5 X400S DC9 ENGINE FRAME 1

4 PTS-001-087 0 SLIDER BAR MOUNT - HORNS SIDE 1

5 PTS-001-157 0 RETAINING WASHER 2

6 26.44.20055 0 M20X55 BOLT 2

7 PTS-001-089 1 X400S SLIDER BAR 1

8 1314.17.06 1 GUIDE BUSH 2

9 PTS-001-088 0 SLIDER MOUNT - CHAMBER SIDE 1

10 AX913-125-501 0 HOSE 1

11 AX913-124-501 0 HOSE 1

12 AX913-097-501 1 MAIN CONV RETURN FROM HORN B/HEAD 1

13 AX913-096-501 1 MAIN CONV PRESS -> HORN B/HEAD 1

14 AX913-094-501 1 MAIN CONV PR -> BULKHEAD 1

15 AX913-095-501 1 MAIN CONV RETURN FROM BULKHEAD 1

16 AX913-074-501 1 LHS TRACK PR -> LHS TOP STEEL PIPE 1

17 AX913-075-501 1 LHS TRACK PR -> CTR STEEL PIPE 1

18 AX913-076-501 1 RETURN FROM HYD JAW 1

19 AX913-077-501 1 PR TO HYD JAW 1

20 AX913-091-501 1 SUPPLY PRESSURE FROM FILTER TO BULKHEAD 1

21 PTS-001-090 0 X400S TIER 4 POWERUNIT REST PAD 2

22 PTS-001-037 1 X400S TIER 4 P-UNIT REST PAD - RADIATOR SIDE 2

23 PTS-001-100 1 X400S POWERUNIT DUST GUARD 1

24 AX913-102-501 1 DRAIN SUMP PLUG 1

25 10.03.1118 0 BULKHEAD ADAPTER 1

26 10.03.1114 0 BULKHEAD ADAPTER 1

27 AX913-129-501 1 HOSE 1

[Figure End]

Page 160
NAME: RIGHT SIDE PANEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-06
FIGURE: 05-35 REV: A

2
3
1
7

6
5
4

Page 161
NAME: RIGHT SIDE PANEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-06
FIGURE: 05-35 REV: A

Item Part No Rev Description Qty

1 PTS-001-060 4 RIGHT SIDE PANEL 1

2 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 7

3 26.44.12035 0 METRIC COURSE SET SCREW M12X35 GR 10.9 7

4 26.44.08025 0 BOLT 8

5 32.02.01008 0 M8 FORM C FLAT WASHER ZC BS 4320 16

6 12.86.3031 1 HEAVY DUTY ADJUSTABLE FASTNER 2

7 26.24.00008 0 NYLOC NUT 8

[Figure End]

Page 162
NAME: FRONT LOUVER PANEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-07
FIGURE: 05-36 REV: A

8
7
6
5
4
3
2
1

9
10
16

15
14
11

11
12
13

Page 163
NAME: FRONT LOUVER PANEL ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-07
FIGURE: 05-36 REV: A

Item Part No Rev Description Qty

1 12.86.3029 0 VISE ACTION COMPRESSION LATCH 1

2 PTS-003-027 0 FILLER CAP ACCESS LID 1

3 PTS-001-059 4 FRONT LOUVER PANEL 1

4 20.15.0010-03 0 POWERUNIT DOOR SEAL 2

5 20.15.0010-04 0 POWERUNIT DOOR SEAL 2

6 PTS-001-021 0 LOUVRE PANEL 1

7 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 2

8 26.44.12030 0 METRIC COURSE SET SCREW M12X30 GR 10.9 2

9 26.44.06025 0 SET SCREW 12

10 32.02.01006 0 M6 FORM C FLAT WASHER ZC BS 4320 24

11 12.10.0050 0 HINGE 4

12 26.24.00006 0 NYLOC NUT 12

13 AX871-545-501 0 HANDRAIL ASSEMBLY 1

14 26.22.0005 0 METRIC COURSE HEX NUT M5 4

15 2210-0012 2 M5 BRIGHT WASHER FORM A BS4320 4

16 2226.0255 0 M5x16 SKT CSK SCREW BS4168 4

[Figure End]

Page 164
NAME: DC09 SCR ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-08
FIGURE: 05-37 REV: A

14 15 2
12
13
9
16 17

10

11

8
4

5
6
7

Page 165
NAME: DC09 SCR ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-08
FIGURE: 05-37 REV: A

Item Part No Rev Description Qty

1 12.17.2085 0 RAIN CAP 1

2 PTS-003-069 1 SCANIA DC13 70A EXHAUST PIPE 1

3 T107343 0 V-CLAMP 120 N.D 3

4 T107346 0 V-CLAMP 180 N.D 2

5 26.44.12035 0 METRIC COURSE SET SCREW M12X35 GR 10.9 4

6 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 4

7 26.24.00012 0 NYLOC NUT 4

8 PTS-001-164 0 EXHAUST PIPE - HYDROLYSIS TO SCR MK2 1

9 PTS-001-168 0 EVAP BRACKET 2

10 PTS-001-167 0 EVAP MODULE 1

11 PTS-001-169 0 DOSING UNIT 1

12 PTS-001-163 0 SCANIA DC9 EXH PIPE TURBO - HYDROLYS MK2 1

13 PTS-003-111 0 EXHAUST HEAT SHIELD MWA 1


ECO 10407
14 2232-1094 0 M10-1.50 X 45 BLACK HEX HEAD BOLT GR 8.8 DIN931 2
ECO 10407
15 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 2
ECO 10407
16 26.22.00010 0 METRIC COURSE HEX NUT M10 2
ECO 10407
17 PTS-003-112 0 EXHAUST HEAT SHIELD MWA 1
ECO 10407

[Figure End]

Page 166
NAME: BATTERY TRAY ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-09
FIGURE: 05-38 REV: A

7
2

6
1

12
11

10
6

9
8
14

14

13
6

Page 167
NAME: BATTERY TRAY ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-09
FIGURE: 05-38 REV: A

Item Part No Rev Description Qty

1 PTS-001-133 0 THREADED BAR 2

2 PTS-001-132-004 0 BATTERY CLAMP 2

3 12.14.3007 0 BATTERY 12V 2

4 PTS-001-132-005 0 BATTERY BASE RUBBER 2

5 PTS-001-132 0 BATTERY TRAY FAB 1

6 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 12

9 32.02.01010 0 M10 FORM C FLAT WASHER ZC BS 4320 2

10 PTS-001-138 0 DUST COVER 1

12 PTS-001-134 0 UPPER DUST COVER FAB 1

13 60515025 0 BATTERY ISOLATOR SWITCH 175A 1

14 26.24.00012 0 NYLOC NUT 6

[Figure End]

Page 168
NAME: AIR FILTER & DC09 RUBBER AIR INTAKE PIPE ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-10
FIGURE: 05-39 REV: A

10
9
7

11
12

9
1
2
3
4
2
5
6

13
17

16

15

14

Page 169
NAME: AIR FILTER & DC09 RUBBER AIR INTAKE PIPE ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-10
FIGURE: 05-39 REV: A

Item Part No Rev Description Qty

1 26.44.06025 0 SET SCREW 2

2 32.02.01006 0 M6 FORM C FLAT WASHER ZC BS 4320 4

3 T120192 0 COMBI AIR INTAKE SENSOR 1

4 26.24.00024 0 NYLOC NUT 2

5 PTS-001-139-001 0 COMBI AIR SENSOR MNT 1

6 PTS-001-137 0 CLAMPING PLATE 1

7 15.31.0137 0 RUBBER LINED CLAMP (137-142MM) 1

8 PTS-001-144 0 CLAMP BRACKET 1

9 32.02.01010 0 M10 FORM C FLAT WASHER ZC BS 4320 5

10 26.44.10035 0 METRIC COURSE SET SCREW M10X35 GR 10.9 2

11 26.44.10025 0 METRIC COURSE SET SCREW M10X25 GR 10.9 1

12 PTS-001-136-001 1 RUBBER AIR INTAKE PIPE 1

13 12.17.0142 0 CONST TORQUE CLAMP 1

14 15.07.1001 0 OUTER AIR FILTER 1

15 15.07.1002 0 INNER AIR FILTER 1

16 26.24.00010 0 NYLOC NUT 2

17 12.17.0147 0 121-130MM CONSTANT TORQUE CLAMP 1

[Figure End]

Page 170
NAME: BRACKETS, SUPPORTS & GUARD ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-11
FIGURE: 05-40 REV: A

5
2
6

7
2

8
1

15
17
15
14

16
13

12

11

10

Page 171
NAME: BRACKETS, SUPPORTS & GUARD ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-11
FIGURE: 05-40 REV: A

Item Part No Rev Description Qty

2 32.02.01010 0 M10 FORM C FLAT WASHER ZC BS 4320 4

3 26.44.10025 0 METRIC COURSE SET SCREW M10X25 GR 10.9 1

4 PTS-001-044 0 5" EXHAUST CLAMP HINGE 1

5 26.44.10040 0 METRIC COURSE SET SCREW M10X40 GR 10.9 1

6 PTS-001-110 0 SCANIA DC9 5" EXHAUST CLAMP MOUNTING 1

7 32.02.01016 0 M16 FORM C FLAT WASHER ZC BS 4320 8

9 26.24.00016 0 NYLOC NUT 4

10 PTS-001-038 0 CLUTCH SUPPORT PLT 1

11 PTS-001-041 0 PUMP SUPPORT BRACKET 2 1

12 PTS-001-042 0 PUMP SUPPORT BRACKET 3 1

13 PTS-001-040 0 PUMP SUPPORT BRACKET 1 1

15 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 1

16 26.24.00012 0 NYLOC NUT 1

[Figure End]

Page 172
NAME: POWERUNIT COMPONENTS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-12
FIGURE: 05-41 REV: A

D
C
B
A

Page 173
NAME: POWERUNIT COMPONENTS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-12
FIGURE: 05-41 REV: A

Item Part No Rev Description Qty

1 A - PRESSURE REDUCING 0 1
VAVLE
SEE FIGURE 05-42

2 B - DIESEL PRE-FILTER 0 1
SEE FIGURE 05-43
3 C - MOUNTING BRACKET 0 1
AND FILTER ASM
SEE FIGURE 05-44

4 D - MOUNTING BRACKET 0 1
AND PVG ASM
SEE FIGURE 05-45

5 PTS-001-099 0 HOSE CLAMP BRACKET 1

[Figure End]

Page 174
NAME: PRESSURE REDUCING VALVE (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-13
FIGURE: 05-42 REV: A

3 4

8 5

Page 175
NAME: PRESSURE REDUCING VALVE (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-13
FIGURE: 05-42 REV: A

Item Part No Rev Description Qty

1 AX913-127-501 1 HOSE 1

2 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR 2

3 10.12.0026 0 BONDED SEAL 2

4 2550-8049 0 PRESSURE REDUCING VALVE 1

5 10.12.0024 0 1/4" BONDED SEAL 1

6 10.01.1106 0 3/8" X 1/4" M/M ADAPTOR 1

7 AX913-101-501 2 PRESSURE REG VALVE DRAIN TO TANK 1

8 AX913-081-501 1 PRESS REDUCING VALVE TO PT TECH CLUTCH 1

[Figure End]

Page 176
NAME: WATERTRAP (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-14
FIGURE: 05-43
5 REV: A
4

7
6
2

6
8

Page 177
NAME: WATERTRAP (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-14
FIGURE: 05-43 REV: A

Item Part No Rev Description Qty

1 15.07.1031 0 WATERTRAP FILTER ELEMENT 1

2 10.12.0018 0 M16 COPPER WASHER 2

3 10.01.1133 0 ADAPTOR 2

4 AX913.107.501 3 HOSE 1

5 154019.08 2 PIPE 1

[Figure End]

Page 178
NAME: MOUNTING BRACKET AND FILTER ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-15
FIGURE: 05-44 REV: A

9
8
7

10
6
5

11
4
3
2
1
14

13

12

Page 179
NAME: MOUNTING BRACKET AND FILTER ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-15
FIGURE: 05-44 REV: A

Item Part No Rev Description Qty

4 PTS-001-112 0 FILTER MOUNTING BRACKET 1

5 2531-5057 0 PRESSURE FILTER 2

5 2531-5152 0 PRESS FILTER ELEMENT 2

6 10.12.0027 0 3/4 BONDED SEAL 4

7 AX913-127-501 1 HOSE 1

8 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 2

9 AX913-091-501 1 SUPPLY PRESSURE FROM FILTER TO BULKHEAD 1

10 AX913-078-501 1 SUPPLY PRESSURE FROM FILTER 1

11 10.04.1218 0 3/4" X 3/4" X 3/4" M/M/F ADAPTER 1

12 AX913-072-501 1 PUMP A SUPPLY PRESSURE -> FILTER 1

13 AX913-073-501 1 PUMP B SUPPLY PRESSURE -> FILTER 1

14 10.01.1119 0 1" X 3/4" M/M ADAPTOR 2

[Figure End]

Page 180
NAME: MOUNTING BRACKET AND PVG ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-16
FIGURE: 05-45 REV: A

10

12

13
11
9
8

14
15
7

5
6

4
5

16
4

17
3
2
1

21

20
22

19

18
23

26

25
29
27 28

24
23

Page 181
NAME: MOUNTING BRACKET AND PVG ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-16
FIGURE: 05-45 REV: A

Item Part No Rev Description Qty

1 10.16.5702 0 PRESSURE RELIEF VALVE 1

3 10.12.0027 0 3/4 BONDED SEAL 3

4 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 3

5 AX888-711-501 0 PRV PORT 2 (10.16.5702) -> TEE'D RETURN ON 1


PVG32-6

6 PTS-001-057 1 PVG MOUNTING BRKT 1

7 2550-9071 0 PROPORTIONAL VALVE 1


SEE FIGURE 05-46
8 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR 4

9 AX913-095-501 1 MAIN CONV RETURN FROM BULKHEAD 1

10 AX913-077-501 1 PR TO HYD JAW 1

11 AX913-094-501 1 MAIN CONV PR -> BULKHEAD 1

12 AX913-076-501 1 RETURN FROM HYD JAW 1

13 AX913-078-501 1 SUPPLY PRESSURE FROM FILTER 1

14 AX913-114-501 0 HOSE 1

15 10.04.1218 0 3/4" X 3/4" X 3/4" M/M/F ADAPTER 1

16 10.01.1105 0 1/4" X 1/4" M/M ADAPTOR 1

17 AX913-112-501 0 HOSE 1

23 10.01.1115 0 3/4" X 1/2" M/M ADAPTOR 3

24 AX913-074-501 1 LHS TRACK PR -> LHS TOP STEEL PIPE 1

25 AX913-075-501 1 LHS TRACK PR -> CTR STEEL PIPE 1

26 AX913-079-501 1 MAIN CONV PRESS 1

27 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR 1

28 10.03.1114 0 BULKHEAD ADAPTER 1

29 2520-6360 0 1/2" BSP COMPACT ELBOW F/F 90 1

[Figure End]

Page 182
NAME: PROPORTIONAL VALVE BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2550-9071
FIGURE: 05-46 REV: A

10
9

9
9

11
7

8
5

6
3

2
1

2
1

12

Page 183
NAME: PROPORTIONAL VALVE BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2550-9071
FIGURE: 05-46 REV: A

Item Part No Rev Description Qty

1 2550-6006 0 ACTUATOR/SOLINOID 2

1 2550-9017 0 SEAL KIT 2

2 2550-6015 0 VALVE ACTUATOR 2

2 2550-9017 0 SEAL KIT 2

3 2550-9035 0 SEAL KIT 1

3 2550-8003 0 END PLATE 1

4 2550-6008 0 PVB SECTION 1

4 2550-9025 0 SEAL KIT 1

5 2550-9025 0 SEAL KIT 1

5 2550-6008 0 PVB SECTION 1

6 2550-6008 0 PVB SECTION 1

6 2550-9025 0 SEAL KIT 1

7 2550-9019 0 PVB MODULE 1

7 2550-9025 0 SEAL KIT 1

8 2550-8002 0 INLET 1

8 2550-9034 0 SEAL KIT 1

9 2550-9018 0 SEAL KIT 4

9 2550-6010 0 ACTUATOR 4

10 2553-2013 0 TEST POINTS 1

11 2550-9037 0 ASSEMBLY KIT 1

12 2550-9032 0 LEVER 4

[Figure End]

Page 184
NAME: SCANIA D9 ENGINE, PT TECH CLUTCH AND PUMPS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-17
FIGURE: 05-47 REV: A

D
C
B
A

Page 185
NAME: SCANIA D9 ENGINE, PT TECH CLUTCH AND PUMPS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-17
FIGURE: 05-47 REV: A

Item Part No Rev Description Qty

1 A - COOLANT DRAIN HOSE 0 1


SEE FIGURE 05-48
2 B - PUMP ASM 1 0 1
SEE FIGURE 05-49
3 C - PUMP ASM 2 0 1
SEE FIGURE 05-50
4 D - PT TECH CLUTCH 0 1
SEE FIGURE 05-51
5 E - ENGINE MOUNTS 0 1
SEE FIGURE 05-52

[Figure End]

Page 186
NAME: ENGINE HOSES (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-18
FIGURE: 05-48 REV: A

6
5
3
4
3
2
1

7
8
9
10
11
9
10

Page 187
NAME: ENGINE HOSES (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-18
FIGURE: 05-48 REV: A

Item Part No Rev Description Qty

1 T107427 0 1/2" X M16 M/M ADAPTOR 1

2 10.01.1214 0 1/2" TO 1/2" BSP M/F ADAPTER 1

3 10.12.0026 0 BONDED SEAL 2

4 10.16.0048 0 BALL VALVE 1

5 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR 1

6 AX913-129-501 1 HOSE 1

7 AX913-102-501 1 DRAIN SUMP PLUG 1

8 154019.08 2 PIPE 1

9 10.01.1133 0 ADAPTOR 2

10 10.12.0018 0 M16 COPPER WASHER 2

11 AX913.108.501 3 HOSE 1

[Figure End]

Page 188
NAME: PUMP ASM 1 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-19
FIGURE: 05-49 REV: A

7
5
4
3
2

8
9
10
12
11
1

14

13

Page 189
NAME: PUMP ASM 1 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-19
FIGURE: 05-49 REV: A

Item Part No Rev Description Qty

1 10.24.3694 0 51CC ACW PUMP 1

2 19660217 0 1" SPLIT FLANGE O RING 1

3 10.24.3171 0 SPLIT FLANGE 1" LOW PRESSURE 2

4 32.04.01010 0 SPRING WASHER 4

6 AX913-073-501 1 PUMP B SUPPLY PRESSURE -> FILTER 1

7 AX913-116-501 2 HOSE 1

9 32.04.01012 0 SPRING WASHER 4

10 22060111 0 2" LOW PRESSURE SPLIT FLANGE 2

11 10.18.6023 0 O-RING TO SUIT 2" SPLIT FLANGE 1

12 10.11.0006 0 1/4"BSP-7/16 M/M ADPTRC/WO-RING-AMB04MU04 1

13 AX913-071-501 1 CASE DRAIN PUMP B -> TANK LID 1

14 2520-6162 0 1-2 BSP X 7-8 UNF O RING MM ADPTR - A10027-0810 1

[Figure End]

Page 190
NAME: PUMP ASM 2 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-20
FIGURE: 05-50 REV: A

4
2

5
6
1

7
8
15

14

9
10
11
12
13

Page 191
NAME: PUMP ASM 2 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-20
FIGURE: 05-50 REV: A

Item Part No Rev Description Qty

1 10.24.3696 0 51CC CW PUMP 1

2 10.11.0006 0 1/4"BSP-7/16 M/M ADPTRC/WO-RING-AMB04MU04 1

3 AX913-112-501 0 HOSE 1

4 AX913-072-501 1 PUMP A SUPPLY PRESSURE -> FILTER 1

6 32.04.01010 0 SPRING WASHER 4

7 10.24.3171 0 SPLIT FLANGE 1" LOW PRESSURE 2

8 19660217 0 1" SPLIT FLANGE O RING 1

9 10.18.6023 0 O-RING TO SUIT 2" SPLIT FLANGE 1

10 22060111 0 2" LOW PRESSURE SPLIT FLANGE 2

11 32.04.01012 0 SPRING WASHER 4

13 AX913-115-501 1 HOSE 1

14 2520-6162 0 1-2 BSP X 7-8 UNF O RING MM ADPTR - A10027-0810 1

15 AX913-070-501 1 HOSE 1

[Figure End]

Page 192
NAME: PT TECH CLUTCH WITH FITTINGS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-21
FIGURE: 05-51 REV: A

8
9
10

11
6
2

5
3
2
1

12
16

15

14

13

Page 193
NAME: PT TECH CLUTCH WITH FITTINGS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-21
FIGURE: 05-51 REV: A

Item Part No Rev Description Qty

1 10.16.5714 0 SOLENOID VALVE 24V 1

2 10.12.0026 0 BONDED SEAL 2

3 10.01.0003 0 3/8X1/2 BSP M/M 1.5MM RESTRICTOR 2

4 10.04.1214 0 1/2" X 1/2" X 1/2" M/M/F ADAPTER 1

5 2520-6161 0 ADAPTOR M/M SORB BSP 1/2"X1/2" 1

6 2451-9179 0 PROPORTIONAL VALVE 1

6 2451-9178 0 PWM VALVE 1

7 AX913-080-501 1 PT TECH VALVE DRAIN TO TANK LID 1

8 AX888-714-501 0 LOOP PIPE TEE’D FROM PORT 1 ON SOLENOID VALVE 1


-> TEE'D CLUTCH RETURN

9 10.04.1217 0 3/4"M X 3/4"F X 3/8"M TEE 1

10 2520-6167 0 3/4" UNF + O-RING X 3/4" BSP MM 1

11 65501467 0 CLUTCH MANIFOLD 1

12 2451-9176 0 SPEED PICK UP 3/8" W/DEUTSCH 1

13 2451-9178 0 PWM VALVE 1

13 2451-9180 0 ON/OFF COIL 1

14 2452-1611 0 PRESSURE TRANSDUCER 1

15 2451-1609 0 CLUTCH HPTO ASSEMBLY 1

16 AX913-081-501 1 PRESS REDUCING VALVE TO PT TECH CLUTCH 1

17 SEAL KITS 0 1
SEE FIGURE 05-60 TO 05-65

[Figure End]

Page 194
NAME: ENGINE MOUNTS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-22
FIGURE: 05-52 REV: A
1

3
1

Page 195
NAME: ENGINE MOUNTS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-22
FIGURE: 05-52 REV: A

Item Part No Rev Description Qty

1 PTS-001-022 2 SCANIA ENGINE MOUNT 2

[Figure End]

Page 196
NAME: HOSE CLAMPS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-23
FIGURE: 05-53 REV: A

4
1

2
4
3
3

4
2

5
2

6
6

Page 197
NAME: HOSE CLAMPS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MPTS-001-23
FIGURE: 05-53 REV: A

Item Part No Rev Description Qty

1 10.26.0057 0 57MM SINGLE BODY CLAMP & TOP PLT 1

2 10.26.0025 0 HOSE CLAMP 3

3 10.26.0064 0 38MM DOUBLE BODIES & COVER PLT 2

4 10.26.0026 0 28MM DOUBLE BODY 3

5 10.26.0040 0 18MM DOUBLE BODY 1

6 10.26.0061 0 32MM DOUBLE BODIES & COVER PLT 2

[Figure End]

Page 198
NAME: DRIVE ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-021-601
FIGURE: 05-54 REV: A

4
3
2

Page 199
NAME: DRIVE ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX871-021-601
FIGURE: 05-54 REV: A

Item Part No Rev Description Qty

1 2441-0483 0 BELT SP6700 8

2 2443-1667 0 PULLEY 8SPC 212 PCD 1

3 2443-8334 0 T/LOCK BUSH 1

[Figure End]

Page 200
NAME: OUTER SEAL KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12-66-100
FIGURE: 05-60 REV: A

Page 201
NAME: OUTER SEAL KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12-66-100
FIGURE: 05-60 REV: A

Item Part No Rev Description Qty

1 2451-9175 0 OUTER SEAL KIT 1

[Figure End]

Page 202
NAME: FRICTION DISC KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12DD-60-101
FIGURE: 05-61 REV: A

Page 203
NAME: FRICTION DISC KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12DD-60-101
FIGURE: 05-61 REV: A

Item Part No Rev Description Qty

1 2451-9170 0 FRICTION DISC KIT 1

[Figure End]

Page 204
NAME: BEARING AND SEAL KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12DD-61-104
FIGURE: 05-62 REV: A

Page 205
NAME: BEARING AND SEAL KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12DD-61-104
FIGURE: 05-62 REV: A

Item Part No Rev Description Qty

1 2451-9171 0 BEARING AND SEAL KIT 1

[Figure End]

Page 206
NAME: END PLATE KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12DD-62-100
FIGURE: 05-63 REV: A

Page 207
NAME: END PLATE KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12DD-62-100
FIGURE: 05-63 REV: A

Item Part No Rev Description Qty

1 2451-9172 0 END PLATE KIT 1

[Figure End]

Page 208
NAME: COMPLETE REBUILD KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12TS-63-100
FIGURE: 05-64 REV: A

Page 209
NAME: COMPLETE REBUILD KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12TS-63-100
FIGURE: 05-64 REV: A

Item Part No Rev Description Qty

1 2451-9173 0 COMPLETE REBUILD KIT 1

[Figure End]

Page 210
NAME: SHAFT KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12TS-64-100
FIGURE: 05-65 REV: A

Page 211
NAME: SHAFT KIT (PT TECH CLUTCH) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MHPTO12TS-64-100
FIGURE: 05-65 REV: A

Item Part No Rev Description Qty

1 2451-9174 0 SHAFT KIT 1

[Figure End]

Page 212
NAME: HYDRAULIC TANK ASM 1 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-13
FIGURE: 06-01 REV: A

13
12
11
10
7
8
9

14
4
2
1

2
3
4

5
6
34
33
32

15
31

17

16
30

18
24
29

23

19
25

22
28

26

21
27

20

Page 213
NAME: HYDRAULIC TANK ASM 1 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-13
FIGURE: 06-01 REV: A

Item Part No Rev Description Qty

1 AX913-119-501 1 HOSE 1

2 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR 2

3 10.09.0014 0 ½" MALE BLANKING PLUG 1

4 10.12.0026 0 BONDED SEAL 3

5 PTS-001-097 1 X400S TIER4 HYDRAULIC TANK LID 1

6 PTS-001-049 1 HYDRAULIC TANK LID SEALING RUBBER 1

7 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 16

8 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 16

9 PTS-001-023 2 HYDRAULIC TANK MWA 1

10 2217-0670 0 M16-2.00 ZINC NYLON INSERT LOCK NUT GR 8.8 4

11 PTS-001-025 0 DIESEL TANK MTG BRKT 1

12 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 8

13 2230-1223 0 M16-2.00 X 50 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

14 10.08.0014 0 FEMALE BLANKING CAP 1

15 PTS-001-113 0 HYDRAULIC TANK MOUNTING BRACKET 1

16 12.09.1055 0 ANTI-VIB MOUNT 8

17 2531-5150 0 SUCTION FILTER ELEMENT 1

18 2538-0054 0 RETURN FILTER GAUGE. 1

19 2580-8010 0 SEAL KIT 1

19 2531-5154 0 MP FILTRI SF2501 1

20 AX913-116-501 2 HOSE 1

21 10.01.1132 0 1-1/2" X 1-1/2" M/M ADAPTOR 2

22 10.12.0030 0 BONDED SEAL 2

23 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 4

23 2226-4826 0 M12-1.75 X 90 STAINLESS STEEL SOCKET HEAD 4


COUNTERSUNK SCREW

23 AX871-230-001 0 OIL DISTRIBUTION MANIFOLD 1

24 AX913-115-501 1 HOSE 1

25 2580-8007 0 SEAL KIT 1

25 2531-5252 0 MP FILTRI-MPF184 1

Page 214
NAME: HYDRAULIC TANK ASM 1 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-13
FIGURE: 06-01 REV: A

26 2531-5253 0 FILTER ELEMENT TEXT9556 1

27 10.01.1123 0 1-1/4" X 1" M/M ADAPTOR 2

28 2538-0053 0 SUCTION FILTER GAUGE. 1

29 10.12.0029 0 BONDED SEAL 2

30 AX913-118-501 0 HOSE 1

31 2589-2105 0 FLUID LEVEL / FLOAT SWITCH. 1

32 10.12.0027 0 3/4 BONDED SEAL 1

33 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 1

34 2531-1000 0 MP FILTRI-CSA 1

[Figure End]

Page 215
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 216
NAME: HYDRAULIC TANK ASM 2 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-16
FIGURE: 06-02 REV: A

5
2

6
7
1

8
4
3

9
10

10
3

9
4

14

13

12

11

Page 217
NAME: HYDRAULIC TANK ASM 2 (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-16
FIGURE: 06-02 REV: A

Item Part No Rev Description Qty

1 10.12.0030 0 BONDED SEAL 1

2 10.01.1132 0 1-1/2" X 1-1/2" M/M ADAPTOR 1

3 10.12.0026 0 BONDED SEAL 6

4 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR 5

5 AX913-101-501 2 PRESSURE REG VALVE DRAIN TO TANK 1

6 AX913-071-501 1 CASE DRAIN PUMP B -> TANK LID 1

7 AX913-070-501 1 HOSE 1

8 AX913-080-501 1 PT TECH VALVE DRAIN TO TANK LID 1

9 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 2

10 10.12.0027 0 3/4 BONDED SEAL 2

11 AX913-117-501 0 HOSE 1

12 10.09.0014 0 ½" MALE BLANKING PLUG 1

13 AX913-126-501 0 HOSE 1

14 AX913-110-501 1 HOSE 1

[Figure End]

Page 218
NAME: HYDRAULIC TANK ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-05
FIGURE: 06-03 REV: A

3
4
2
1

7
6
5

Page 219
NAME: HYDRAULIC TANK ASM (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX888-400-601-05
FIGURE: 06-03 REV: A

Item Part No Rev Description Qty

1 AX871-213-501 5 OIL RESERVOIR 1

2 2580-8005 0 INSPECTION DOOR 2

3 AX913-170-001 0 HEATING ELEMENT 24 STOR 2


OPTION - COLD CLIMATE
4 AX913-170-004 0 2.5" UNF BUNG 2
QTY 1 IF COLD CLIMATE OPTION IS FITTED
5 OCUKBC2440-B 0 VALVE BLOCK 1

6 2531-5154 0 MP FILTRI SF2501 1

7 2531-5150 0 SUCTION FILTER ELEMENT 1

[Figure End]

Page 220
NAME: FUEL TANK ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-14
FIGURE: 07-01 REV: A

11
10

2
12

13
15 14
7
9

5
4

6
5
4
3

2
1

20
2

14
15
19
18

16 17

Page 221
NAME: FUEL TANK ASM (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-14
FIGURE: 07-01 REV: A

Item Part No Rev Description Qty

1 14.85.1153 0 FUEL SENSOR 1

2 10.26.0040 0 18MM DOUBLE BODY 3

3 40005.03 0 DIESEL TANK REMOTE REFILL HOSE 1

4 ax913-156-501 0 DIESEL TANK BREATHER HOSE 1

5 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR 3

6 10.12.0027 0 3/4 BONDED SEAL 4

7 10.26.0026 0 28MM DOUBLE BODY 1

8 10.26.0032 0 28MM SINGLE BODY CLAMP & TOP PLT 1

9 2531-1000 0 MP FILTRI-CSA 1

10 PTS-001-027 3 DIESEL/HEADER TANK MTG BRKT 1

11 AX913-136-501 0 X400S TIER 4 CLOSURE GUARD 1

12 PTS-001-029 1 OIL/DSL TANK MTG BRACKET 1

13 AX913.108.501 3 HOSE 1

14 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR 2

15 10.12.0026 0 BONDED SEAL 2

16 PTS-001-028 2 OIL TANK MTG BRACKET 1

17 12.09.1055 0 ANTI-VIB MOUNT 6

18 02211163 0 LOCKING DIESEL FILLER CAP 1

19 AX913.107.501 3 HOSE 1

20 PTS-001-096 4 FUEL TANK MWA 1

[Figure End]

Page 222
NAME: JAW BREAKDOWN (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-01
FIGURE: 08-01 REV: A

A
B
A

Page 223
NAME: JAW BREAKDOWN (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-01
FIGURE: 08-01 REV: A

Item Part No Rev Description Qty

1 A - FLYWHEEL ASM 0 2
(PLAIN) (XR400 AND
XA400)
SEE FIGURE 08-02

2 B - MAIN FRAME 0 1
OVERVIEW (XR400)
SEE FIGURE 08-03

3 C - SWINGSTOCK 0 1
OVERVIEW ASM (XR400
AND XA400)
SEE FIGURE 08-14

[Figure End]

Page 224
NAME: FLYWHEEL ASM (PLAIN) (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-02
FIGURE: 08-02 REV: A

2
3
1

4
5
6
18
17
16
15

7
14

8
13
12

9
11

10

Page 225
NAME: FLYWHEEL ASM (PLAIN) (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-02
FIGURE: 08-02 REV: A

Item Part No Rev Description Qty

1 CR005-026-001 3 FLYWHEEL (PLAIN) 1


SHOWN
1 CR005-027-001 3 FLYWHEEL (GROOVED) 1
NOT SHOWN
2 2400-7182 3 WITHDRAWAL SLEEVE 1

3 2217-9048 3 LOCKING RING 1

4 2222-0119 3 M8-1.25X30 BLACK SOCKET HEAD CAP SCREW 1


GR12.9 DIN912

5 320/36 3 DOWEL 3

6 CR005-029-001 3 FLYWHEEL SEALING SPACER 1

7 CR005-075-002 0 COUNTER BALANCE WEIGHT 1

8 318/6 3 SPLIT BUSH 1

9 2450.5003 3 RINGFEDER 1

10 CR005-028-001 3 END CAP (NON-DRIVE) 1


SHOWN
10 CR005-028-002 3 END CAP (DRIVE) 1
NOT SHOWN
11 2230-1354 3 M24-3.00 X 70 BLACK HEX HEAD CAP SCREW GR 8.8 2
DIN933

12 2211-0015 3 SPRING WASHER M27 BS 4664 TYPE A 2

13 600/745 3 TAB WASHER 1

14 2201-5215 3 6X30 SPRING PIN DIN 1418 1

15 2230-1225 0 M16-2.00 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

16 2211-0010 0 SPRING WASHER 4

17 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 4

18 CR005-075-001 3 CENTRAL BALANCE WEIGHT 1

[Figure End]

Page 226
NAME: MAIN FRAME BREAKDOWN (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-03
FIGURE: 08-03 REV: A

F
E

A
D

Page 227
NAME: MAIN FRAME BREAKDOWN (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-03
FIGURE: 08-03 REV: A

Item Part No Rev Description Qty

1 A - SLOT INSERT (XR400) 0 2


SEE FIGURE 08-04
2 B - MAIN FRAME ASM 0 1
(XR400 AND XA400)
SEE FIGURE 08-05

3 C - TOGGLE ASM 0 1
OVERVIEW (XR400)
SEE FIGURE 08-06

4 D - MANIFOLD ASM 0 1
(XR400)
SEE FIGURE 08-10

5 E - HYDRAULIC GUARD 0 1
ASM (XR400 AND XA400)
SEE FIGURE 08-11

6 F - GUIDE RAIL AND TAIL 0 1


GUIDE (XR400)
SEE FIGURE 08-12

7 G - RETAINED SPRING 0 1
MECHANISM ASM (XR400
AND XA400
SEE FIGURE 08-13

[Figure End]

Page 228
NAME: SLOT INSERT (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-04
FIGURE: 08-04 REV: A

6
5

7
8
9
10
7
11

Page 229
NAME: SLOT INSERT (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-04
FIGURE: 08-04 REV: A

Item Part No Rev Description Qty

1 CR005-044-001 3 SHIM WEIGHT 1

2 600/2124 3 SHIM 4MM 1

3 600/2123 3 SHIM 10MM 1

4 600/2121 3 SHIM 20MM 1

5 2222-0302 0 M20-2.50X60 BLACK SOCKET HEAD CAP SCREW 2


GR12.9 DIN912

6 2232-1292 3 M20-2.50 X 160 BLACK HEX HEAD BOLT GR 8.8 DIN931 4

7 2212-3006 3 M20 ANTI-VIBRATION WASHER NORDLOCK 10

8 CR005-040-501 3 SLOT INSERT FLANGE 1

9 CR005-039-001 3 SLOT INSERT 1

10 600/2120 3 CHEESE CLAMP PLATE 1

11 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

[Figure End]

Page 230
NAME: MAIN FRAME ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-05
FIGURE: 08-05 REV: A

2
1

15
14
13
12
11
10

3
5
9
8

4
5
6
7

Page 231
NAME: MAIN FRAME ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-05
FIGURE: 08-05 REV: A

Item Part No Rev Description Qty

1 CR005-055-001 3 TOGGLE PLATE 1

2 CR005-095-502 0 MAINFRAME MACHINED 1

3 CR005-054-001 2 LOWER CHEEK PLATE (RH) 1

4 CR005-068-001 0 SUPERTOOTH FIXED JAW 1


NOT SHOWN
4 CR005-072-001 0 MULTITOOTH FIXED JAW 1
NOT SHOWN
4 CR005-008-001 2 FIXED JAW 1

5 310/23 0 WASHER 8

6 2217-0015 0 NUT PHILIDAS MKV M36 36MCV/8 4

7 CR005-053-001 2 LOWER CHEEK PLATE (LH) 1

8 CR005-051-001 2 UPPER CHEEK PLATE (LH) 1

9 311/11 0 WASHER 4

10 600-842 2 FIXED JAW WEDGE BOLT 4

11 CR005-010-001 2 FIXED JAW WEDGE 2

11 CR005-070-001 0 SUPERTOOTH FIXED JAW WEDGE 2


NOT SHOWN
11 CR005-074-001 0 MULTITOOTH FIXED JAW WEDGE 2
NOT SHOWN
12 2232-1355 0 M24-3.00 X 100 BLACK HEX HEAD BOLT GR 8.8 DIN931 10

13 CR005-052-001 2 UPPER CHEEK PLATE (RH) 1

14 2210-0023 0 M24 BRIGHT WASHER FORM A BS4320 10

15 2217-0041 0 M24 INDUSTRIAL PHILIDAS NUT 10

[Figure End]

Page 232
NAME: TOGGLE ASM BREAKDOWN (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-06
FIGURE: 08-06 REV: A
C

Page 233
NAME: TOGGLE ASM BREAKDOWN (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-06
FIGURE: 08-06 REV: A

Item Part No Rev Description Qty

1 A - TOGGLE BEAM ASM 0 1


(XR400)
SEE FIGURE 08-07

2 B - CYLINDER ASM (XR400) 0 2


SEE FIGURE 08-08
3 C - RETENTION ROD ASM 0 4
(XR400)
SEE FIGURE 08-09

[Figure End]

Page 234
NAME: TOGGLE BEAM ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-07
FIGURE: 08-07 REV: A

2
1

3
12
11

4
5
10

Page 235
NAME: TOGGLE BEAM ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-07
FIGURE: 08-07 REV: A

Item Part No Rev Description Qty

1 CR005-013-001 0 TOGGLE BEAM 1

2 CR005-106-001 0 TOGGLE PLATE RETAINER 2

3 2222-0257 0 M16-2.00X90 BLACK SOCKET HEAD CAP SCREW 4


GR12.9 DIN912

4 600/709/1 2 30 DIA X 58 LG DOWEL 1

5 CR005-056-001 2 TOGGLE SEAT 1

6 2232-8371 0 M24-3.00 X 300 BLACK HEX HEAD BOLT GR 12.9 2

7 2222-0151 0 M10-1.50X25 BLACK SOCKET HEAD CAP SCREW 2


GR12.9 DIN912

8 600/2185 0 LOCKING WASHER 2

9 CR005-030-001 0 CAST SLIDER BRACKET 2

10 CR005-031-001 0 CAST SLIDER PAD 6

11 2230-1225 0 M16-2.00 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 32


DIN933

12 2212-3005 0 M16 ANTI-VIBRATION WASHER NORDLOCK 32

[Figure End]

Page 236
NAME: CYLINDER ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-08
FIGURE: 08-08 REV: A

Page 237
NAME: CYLINDER ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-08
FIGURE: 08-08 REV: A

Item Part No Rev Description Qty

1 2564-8006 0 CYLINDER ASSEMBLY 1

[Figure End]

Page 238
NAME: RETENTION ROD ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-09
FIGURE: 08-09 REV: A

Page 239
NAME: RETENTION ROD ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-09
FIGURE: 08-09 REV: A

Item Part No Rev Description Qty

1 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

2 600/2184 3 SPRING WASHER 4

3 2436-0001 3 SPRING 2

4 600/2183 3 CYLINDER RETENTION ROD 2

5 2222-0187 0 M12-1.75X35 BLACK SOCKET HEAD CAP SCREW 2


GR12.9 DIN912

6 2212-3004 3 M12 ANTI-VIBRATION WASHER NORDLOCK 2

[Figure End]

Page 240
NAME: MANIFOLD ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-10
FIGURE: 08-10 REV: A

3
2

5
1

8
7
6

Page 241
NAME: MANIFOLD ASM (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-10
FIGURE: 08-10 REV: A

Item Part No Rev Description Qty

1 2580-6632 3 MANIFOLD ASSEMBLY 1

2 2580-6618 3 HOSE KIT & FITTINGS 1

3 2215-0016 0 M16 PLAIN HEX HEAD NUT BS3692 GR 8.8 8

4 CR005-047-001 3 MANIFOLD MOUNTING PLATE 1

5 2512-0010 3 U BOLT 2

6 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

7 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 2

8 2210-0016 3 M10 BRIGHT WASHER FORM A BS4320 2

[Figure End]

Page 242
NAME: HYDRAULIC GUARD ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-11
FIGURE: 08-11 REV: A

4
3
2
7
6
5

4
3
1

11
10
9
8

Page 243
NAME: HYDRAULIC GUARD ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-11
FIGURE: 08-11 REV: A

Item Part No Rev Description Qty

1 AX866.29 0 RUBBER - HYD JAW COVER 1

2 AX866.09.03 0 CLAMP STRIP 2

3 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 10

4 2230-1151 0 M12-1.75 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 10


DIN933

5 2322-4001 0 EYEBOLT M12 SWL 0.32 22 EYE 2

6 CR005-048-502 0 HYD GAURD FAB ASSY 1

7 CR005-048-002 0 RUBBER - HYD JAW COVER 1

8 CR005-090-001 0 BOLT SPECIAL CRUSHER GUARD 4

9 2201-0053 0 SPLIT PIN 4

10 2210-2055 0 M10 BLACK WASHER FORM G BS 4320 4

11 AX866.09.02 3 BRACKET 4

[Figure End]

Page 244
NAME: GUIDE RAIL AND TAIL GUIDE (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-12
FIGURE: 08-12 REV: A

Page 245
NAME: GUIDE RAIL AND TAIL GUIDE (XR400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-12
FIGURE: 08-12 REV: A

Item Part No Rev Description Qty

1 2222-0305 3 M20-2.50X75 BLACK SOCKET HEAD CAP SCREW 4


GR12.9 DIN912

2 2212-3006 3 M20 ANTI-VIBRATION WASHER NORDLOCK 10

3 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

4 2230-1291 3 M20-2.50 X 65 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

5 CR005-037-001 3 TAIL GUIDE 1

6 CR005-038-501 3 GUIDE RAIL 1

[Figure End]

Page 246
NAME: RETAINED SPRING MECHANISM ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-13
FIGURE: 08-13 REV: A

1
2
3 4

5
13
6
14

10

11

16
15
14
13
12

Page 247
NAME: RETAINED SPRING MECHANISM ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-13
FIGURE: 08-13 REV: A

Item Part No Rev Description Qty

1 2222-0072 2 M5-0.80X60 BLACK SOCKET HEAD CAP SCREW 2


GR12.9 DIN912

2 CR005-060-001 2 TOGGLE BRACKET PIN 2

3 2402-2003 0 BEARING 2

4 CR005-058-001 2 SPRING ADJUSTING MOUNTING BRACKET 1

5 2212-3008 2 M24 ANTI-VIBRATION WASHER NORDLOCK 4

6 2230-1355 2 M24-3.00 X 75 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

7 2215-0141 2 M42X3 HEX LOCKNUT BS 3692 Gr 8 1

8 CR005-098-501 0 CAPTIVATED SPRING CAP 1

9 600/2210 2 55KN COMPRESSION SPRING 1

10 CR005-043-001 2 THREADED BAR 1

11 CR005-057-501 1 FABRICATED SPRING SLING 1

12 2222-0075 2 M5-0.80X75 BLACK SOCKET HEAD CAP SCREW 2


GR12.9 DIN912

13 2210-0012 2 M5 BRIGHT WASHER FORM A BS4320 4

14 2217-0001 0 NUT PHILIDAS MKV M5 5MCV/8 4

15 CR005-041-001 2 JAWSTOCK PIN 1

16 2402-2004 2 FEMALE ROD END BEARING 1

[Figure End]

Page 248
NAME: SWINGSTOCK OVERVIEW ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-14
FIGURE: 08-14 REV: A

Page 249
NAME: SWINGSTOCK OVERVIEW ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-14
FIGURE: 08-14 REV: A

Item Part No Rev Description Qty

1 A - ECCENTRIC ASM 0 1
(XR400 AND XA400)
SEE FIGURE 08-16

2 B - BEARING ASM (DRIVE 0 1


SIDE) (XR400 AND XA400)
SEE FIGURE 08-17

3 C - JAWSTOCK ASM 0 1
(XR400 AND XA400)
SEE FIGURE 08-15

4 D - BEARING ASM (NON 0 1


DRIVE SIDE) (XR400 AND
XA400)
SEE FIGURE 08-18

[Figure End]

Page 250
NAME: JAWSTOCK ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-17
FIGURE: 08-15 REV: A

10
9

12
7

11
8
7
6
5
4
3
2
1

13

14
18
17

16
15

Page 251
NAME: JAWSTOCK ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-17
FIGURE: 08-15 REV: A

Item Part No Rev Description Qty

1 CR005-035-501 2 JAW GREASE NIPPLE GAURD 2

2 2211-0014 2 SPRING WASHER M24 BS 4664 TYPE A 3

3 2217-0041 0 M24 INDUSTRIAL PHILIDAS NUT 3

4 CR005-003-001 2 JAWSTOCK 1

5 2530-1044 2 GREASE NIPPLE 2

6 2520-6221 2 3/8"/1/4" REDUCING BUSH 2

7 310/16 2 WASHER 8

8 311/5 2 WASHER 4

9 MOT004224 0 NUT HEX NYLOC P-TYPE M36 TO AS2451 4

10 2430-0640 2 CIRCLIP 2

11 600/709/1 2 30 DIA X 58 LG DOWEL 1

12 CR005-056-001 2 TOGGLE SEAT 1

13 CR005-032-001 2 MANGANESE RETENTION KEY 1

14 CR005-007-001 2 SWING JAW 1

14 CR005-067-001 0 SUPERTOOTH SWING JAW 1


NOT SHOWN
14 CR005-071-001 0 MULTITOOTH SWING JAW 1
NOT SHOWN
15 325/27 2 SWING JAW WEDGE BOLT 4

16 CR005-009-001 2 SWING JAW WEDGE 2

16 CR005-073-001 0 MULTITOOTH SWING JAW WEDGE 2


NOT SHOWN
16 CR005-069-001 0 SUPERTOOTH SWING JAW WEDGE 2
NOT SHOWN
17 2232-1352 2 M24-3.00 X 85 BLACK HEX HEAD BOLT GR 8.8 DIN931 3

18 CR005-012-501 2 JAWSTOCK GAURD 1

[Figure End]

Page 252
NAME: ECCENTRIC ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-15
FIGURE: 08-16 REV: A

6
5
4
3
2
1

Page 253
NAME: ECCENTRIC ASM (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-15
FIGURE: 08-16 REV: A

Item Part No Rev Description Qty

1 CR005-063-001 2 ECCENTRIC SHAFT 1

2 CR005-017-001 2 JAWSTOCK BEARING SPACER 2

3 2416-1543 2 BEARING 2

4 CR005-064-001 2 JAWSTOCK SEALING SPACER 2

5 CR005-066-001 2 KEY - SPACER 2

6 CR005-065-001 2 MAINFRAME SEALING SPACER 2

[Figure End]

Page 254
NAME: BEARING ASM (DRIVE SIDE) (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-16
FIGURE: 08-17 REV: A

7
5

6
4
3
2
1

8
9

Page 255
NAME: BEARING ASM (DRIVE SIDE) (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-16
FIGURE: 08-17 REV: A

Item Part No Rev Description Qty

1 2416-4517 0 BEARING 1

2 2430-0640 2 CIRCLIP 1

3 2530-1044 2 GREASE NIPPLE 1

4 2520-6221 2 3/8"/1/4" REDUCING BUSH 1

5 CR005-077-001 0 BEARING CARTRIDGE PLATE 1

6 2212-2012 0 M36 BLACK HARDENED WASHER BS 4395 8

7 2232-8500 0 M36-4.00 X 150 BLACK HEX HEAD BOLT GR 12.9 8

8 CR005-084-001 0 BOLT LOCKING PLATE 4

9 2215-0063 0 M36 PLAIN HEX HEAD NUT BS3692 GR 10.9 8

[Figure End]

Page 256
NAME: BEARING ASM (NON DRIVE SIDE) (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-18
FIGURE: 08-18 REV: A

4
3
2
1

5
6
7
8

Page 257
NAME: BEARING ASM (NON DRIVE SIDE) (XR400 AND XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR005-094-601-18
FIGURE: 08-18 REV: A

Item Part No Rev Description Qty

1 2530-1044 2 GREASE NIPPLE 1

2 2520-6221 2 3/8"/1/4" REDUCING BUSH 1

3 CR005-078-001 0 BEARING CARTRIDGE PLATE NON DRIVE 1

4 2416-4517 0 BEARING 1

5 2215-0063 0 M36 PLAIN HEX HEAD NUT BS3692 GR 10.9 8

6 CR005-084-001 0 BOLT LOCKING PLATE 4

7 2212-2012 0 M36 BLACK HARDENED WASHER BS 4395 8

8 2232-8500 0 M36-4.00 X 150 BLACK HEX HEAD BOLT GR 12.9 8

[Figure End]

Page 258
NAME: JAW BREAKDOWN (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-01
FIGURE: 08-20 REV: A

A
B
A

Page 259
NAME: JAW BREAKDOWN (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-01
FIGURE: 08-20 REV: A

Item Part No Rev Description Qty

1 A - FLYWHEEL ASM 0 2
(PLAIN) (XR400 AND
XA400)
SEE FIGURE 08-02

2 B - MAIN FRAME 0 1
OVERVIEW (XA400)
SEE FIGURE 08-21

3 C - SWINGSTOCK 0 1
OVERVIEW ASM (XR400
AND XA400)
SEE FIGURE 08-14

[Figure End]

Page 260
NAME: MAIN FRAME BREAKDOWN (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-02
FIGURE: 08-21 REV: A

C
D

E
C

Page 261
NAME: MAIN FRAME BREAKDOWN (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-02
FIGURE: 08-21 REV: A

Item Part No Rev Description Qty

1 A - MAIN FRAME ASM 0 1


(XR400 AND XA400)
SEE FIGURE 08-05

2 B - TOGGLE ASM 0 1
OVERVIEW (XA400)
SEE FIGURE 08-22

3 C - SLOT INSERT (XR400) 0 2


SEE FIGURE 08-25
4 D - HYDRAULIC GUARD 0 1
ASM (XR400 AND XA400)
SEE FIGURE 08-11

5 E - RETAINED SPRING 0 1
MECHANISM ASM (XR400
AND XA400
SEE FIGURE 08-13

[Figure End]

Page 262
NAME: TOGGLE ASM BREAKDOWN (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-03
FIGURE: 08-22 REV: A

B
A
B

Page 263
NAME: TOGGLE ASM BREAKDOWN (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-03
FIGURE: 08-22 REV: A

Item Part No Rev Description Qty

1 A - TOGGLE BEAM ASM 0 1


(XA400)
SEE FIGURE 08-23

2 B - CYLINDER ASM (XA400) 0 2


SEE FIGURE 08-24

[Figure End]

Page 264
NAME: TOGGLE BEAM ASM (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-04
FIGURE: 08-23 REV: A

11
10 12
9

8
7

6
5

Page 265
NAME: TOGGLE BEAM ASM (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-04
FIGURE: 08-23 REV: A

Item Part No Rev Description Qty

1 CR013-012-001 0 CAST TOGGLE BEAM - HA 1

2 CR013-021-001 0 THRUST BLOCK 2

3 600/2130 0 TOGGLE PLATE RETAINER 2

4 2222-0257 0 M16-2.00X90 BLACK SOCKET HEAD CAP SCREW 4


GR12.9 DIN912

5 600/709/1 2 30 DIA X 58 LG DOWEL 1

6 CR005-056-001 2 TOGGLE SEAT 1

7 CR005-086-001 0 CAST SLIDER BRACKET 2

8 CR005-086-002 0 COMPOSITE LINER 2

9 CR005-087-001 0 CAST SLIDER PAD 6

10 CR005-087-002 0 COMPOSITE LINER 6

11 2230-1225 0 M16-2.00 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 32


DIN933

12 2212-3005 0 M16 ANTI-VIBRATION WASHER NORDLOCK 32

[Figure End]

Page 266
NAME: CYLINDER ASM (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-05
FIGURE: 08-24 REV: A

5
4
3

6
2

8
1

10

9
2

Page 267
NAME: CYLINDER ASM (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-05
FIGURE: 08-24 REV: A

Item Part No Rev Description Qty

1 CR013-008-001 0 PIN (ADJ CYL) 2

2 2201-0147 0 PIN - SPLIT COTTER DIA 5X50. 8

3 CR013-013-001 0 CYLINDER TOGGLE 2

4 2212-3005 0 M16 ANTI-VIBRATION WASHER NORDLOCK 6

5 2232-1216 0 M16-2.00 X 120 BLACK HEX HEAD BOLT GR 8.8 DIN931 6

6 2564-8009 0 HYDRAULIC CYLINDER 2

7 CR013-009-001 0 SPACER 4

8 31.12.0363 0 WASHER (RUBBER) 4

9 CR013-005-001 0 CYLINDER FRAME BRACKET 2

10 CR013-010-001 0 PIN (ADJ CYL) 2

[Figure End]

Page 268
NAME: SLOT INSERT (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-06
FIGURE: 08-25 REV: A

5
4

7
2

8
9
1

10

11

12
16
15
9
14
13

Page 269
NAME: SLOT INSERT (XA400) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MCR013-033-601-06
FIGURE: 08-25 REV: A

Item Part No Rev Description Qty

1 CR005-039-001 3 SLOT INSERT 2

2 2222-0188 0 M12-1.75X40 BLACK SOCKET HEAD CAP SCREW 2


GR12.9 DIN912

3 2210-2006 0 M12 BLACK WASHER FORM E BS4320 2

4 600/2183 3 CYLINDER RETENTION ROD 2

5 2436-7213 0 BELLEVILLE WASHER AS 4

6 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

7 2232-1292 3 M20-2.50 X 160 BLACK HEX HEAD BOLT GR 8.8 DIN931 8

8 CR013-004-501 0 REAR SLOT SUPPORT PLATE 2

9 2212-3006 3 M20 ANTI-VIBRATION WASHER NORDLOCK 20

10 600/2124 3 SHIM 4MM 4

11 600/2123 3 SHIM 10MM 2

12 600/2121 3 SHIM 20MM 8

13 2222-0302 0 M20-2.50X60 BLACK SOCKET HEAD CAP SCREW 4


GR12.9 DIN912

14 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 8

15 CR005-040-501 3 SLOT INSERT FLANGE 2

16 CR005-044-001 3 SHIM WEIGHT 2

[Figure End]

Page 270
NAME: PULLY GUARD ASM (DRIVE SIDE)(TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-018-601-01
FIGURE: 08-30 REV: A
B

Page 271
NAME: PULLY GUARD ASM (DRIVE SIDE)(TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-018-601-01
FIGURE: 08-30 REV: A

Item Part No Rev Description Qty

1 A - REAR GUARD ASM 0 1


SEE FIGURE 08-31
2 B - FRONT GUARD ASM 0 1
SEE FIGURE 08-32

[Figure End]

Page 272
NAME: REAR GUARD ASM (DRIVE SIDE)(TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-018-601-02
FIGURE: 08-31 REV: A

5
4
3

6
2

7
8
9
1

10
11
20
19

12
13
3
18

12
14
15
16
17

Page 273
NAME: REAR GUARD ASM (DRIVE SIDE)(TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-018-601-02
FIGURE: 08-31 REV: A

Item Part No Rev Description Qty

1 AX892-048-501 8 DRIVE GUARD REAR ASM 1

2 AX892-042-501 7 REAR PANEL ASM 1

3 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 36

4 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 32

5 2230-1151 0 M12-1.75 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 32


DIN933

6 AX892-054-501 5 CHEEK BOLT ACCESS ASM 1

7 32.07.01008 0 M8 BOLT RETAINER 4

8 26_34_08_21 0 M8X21 BOLT (GUARD ONLY) 4

9 AX892-576-001 0 INSPECTION PLT 1

10 AX892-043-002 0 MIDDLE PANEL - DRIVE GUARD 1

11 AX892-048-060 1 CLIP BRKT DRIVE GUARD 1

12 2217-0666 0 M8-1.25 ZINC NYLON INSERT LOCK NUT GR 8.8 18

13 2210-0016 3 M10 BRIGHT WASHER FORM A BS4320 9

14 2210-0015 0 M8 BRIGHT WASHER FORM A BS4320 27

15 2301-1007 0 ROOF/SIDE DOOR HINGE 3

16 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 18

17 2230-1092 0 M8-1.25 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 18


DIN933

18 26.34.12.30 1 M12X30 BOLT (GUARD ONLY) 4

19 AX892-045-501 4 REMOVABLE PANEL GUARD 1

20 32.07.01012 0 M12 BOLT RETAINER 4

[Figure End]

Page 274
NAME: FRONT GUARD ASM (DRIVE SIDE)(TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-018-601-03
FIGURE: 08-32 REV: A

7
4
3
6
5
4
3

8
2
1

9
4

10
3

11
13

12

Page 275
NAME: FRONT GUARD ASM (DRIVE SIDE)(TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-018-601-03
FIGURE: 08-32 REV: A

Item Part No Rev Description Qty

1 AX913-018-501 1 DRIVE GUARD MWA - FRONT 1

2 2230-1151 0 M12-1.75 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

3 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 12

4 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 12

5 AX871-451-001 1 PULLEY GUARD COVER PLATE 1

6 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

7 AX871-450-501 4 PULLEY GUARD FAB 1

8 AX871-740-501 0 GUARD CHAIN 550MM 1

9 AX913-021-501 0 CHASSIS HORNS BOLT-ON PLATE 2

10 2210-0021 1 M20 BRIGHT WASHER FORM A BS4320 4

11 2211-0012 0 SPRING WASHER M20 BS 4664 TYPE A 2

12 AX871-712-001 0 FIXING SCREW 2

13 2230-1155 0 M12-1.75 X 50 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

[Figure End]

Page 276
NAME: PULLEY GUARD ASM (DRIVE SIDE)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-15
FIGURE: 08-33 REV: A

7
8

10
11
12

6
5

8
4

7
13
3
2

14
15
1

17

16
19

18

Page 277
NAME: PULLEY GUARD ASM (DRIVE SIDE)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-15
FIGURE: 08-33 REV: A

Item Part No Rev Description Qty

1 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 9

1 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 9

1 2230-1150 0 M12-1.75 X 25 BLACK HEX HEAD CAP SCREW GR 8.8 9


DIN933

1 AX913-036-501 1 DRIVE GUARD REAR PANEL 1

2 AX913-040-501 2 CLOSURE GUARD 1

3 AX913-134-501 1 DRIVE GUARD REAR PANEL 1

4 AX913-138-501 0 PRESSING - FRONT DRIVE GUARD 1

5 AX913-139-001 0 PRESSING - FRONT DRIVE GUARD 1

6 32.07.01012 0 M12 BOLT RETAINER 8

7 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 8

8 26.34.12.30 1 M12X30 BOLT (GUARD ONLY) 8

9 AX913-133-501 1 DRIVE GUARD DOOR 1

10 AX913-146-501 0 DRIVE BELT DOOR 1

11 12.10.0050 0 HINGE 8

12 AX913-132-501 3 FRONT DRIVE GUARD MWA 1

13 AX892-045-501 4 REMOVABLE PANEL GUARD 1

14 AX913-131-501 1 DRIVE GUARD - LOWER SECTION 1

15 2301-3001 0 HANDLE 1

16 12.11.0032 0 GAS STRUT 2

17 AX913-130-501 2 DRIVE GUARD MWA 1

18 AX913-042-501 1 DRIVE GUARD MTG BRACKET 1

19 AX913-041-501 1 CHEEK BOLT ACCESS GUARD 1

[Figure End]

Page 278
NAME: PULLEY GUARDS (NON DRIVE SIDE) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-09
FIGURE: 08-34 REV: A

8
7
6
2

9
5

10
4
3
2
1

Page 279
NAME: PULLEY GUARDS (NON DRIVE SIDE) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-09
FIGURE: 08-34 REV: A

Item Part No Rev Description Qty

1 26.34.12.30 1 M12X30 BOLT (GUARD ONLY) 4

2 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 20

3 32.07.01012 0 M12 BOLT RETAINER 4

4 AX892-045-501 4 REMOVABLE PANEL GUARD 1

5 AX892-047-501 7 NON DRIVE GUARD - FAB 1

6 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 16

7 2230-1151 0 M12-1.75 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 16


DIN933

8 2230-1289 0 M20-2.50 X 55 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

8 AX892-051-501 1 XMEMBER GUARDS 1

8 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 4

8 2211-0012 0 SPRING WASHER M20 BS 4664 TYPE A 4

9 AX892-053-501 7 REAR PANEL ASM 1

10 AX892-055-501 6 CHEEK BOLT ACCESS ASM 1

[Figure End]

Page 280
NAME: PRODUCT CONVEYOR ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-01
FIGURE: 10-01 REV: B

A
D

Page 281
NAME: PRODUCT CONVEYOR ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-01
FIGURE: 10-01 REV: B

Item Part No Rev Description Qty

1 A - PRODUCT CONVEYOR 0 1
BREAKDOWN
SEE FIGURE 10-04 TO 10-09

2 B - DRIVE DRUM ASM 0 1


SEE FIGURE 10-10
3 C - GUARDS AND IDLER 0 1
DRUM ASM
SEE FIGURE 10-03

4 D - FEEDBOOT ASM 0 1
SEE FIGURE 10-02

[Figure End]

Page 282
NAME: FEEDBOOT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-03
FIGURE: 10-02 REV: A

8
7
2
3
6
22
4

9
3

10
11
2

12
1

13
14
15
21
20
19
18
17
16

Page 283
NAME: FEEDBOOT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-03
FIGURE: 10-02 REV: A

Item Part No Rev Description Qty

1 AX871-721-002 4 FEEDBOOT CLOSER PLT LHS 1

2 AX871-143-501 0 FEEDBOOT CLAMP ASM SHORT 2

3 AX871-399-001 2 FEEDBOOT SKIRT RUBBER 2

4 AX871-064-502 7 FEEDBOOT SIDE LHS 1

5 AX871-432-002 3 CHEEK PLT 1

6 AX871-064-501 8 FEEDBOOT SIDE RHS 1

7 AX871-142-501 0 FEEDBOOT CLAMP ASM 2

8 AX871-721-001 4 FEEDBOOT CLOSER PLT RHS 1

9 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 21

10 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 21

11 AX871-141-501 0 FEEDBOOT CLAMP ASM 2

12 2217/0007 0 NUT PHILIDAS 8

13 2211-0010 0 SPRING WASHER 8

14 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 8

15 26.50.16040 0 M16X40 SOCKET HEAD CAPSCREW 8

16 AX871-144-501 0 FEEDBOOT CLAMP ASM REAR 1

17 AX871-400-001 2 FEEDBOOT SKIRT RUBBER 1

18 AX871-717-501 1 FEED BOOT REAR PLATE 1

19 2230-1286 0 M20-2.50 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 10


DIN933

20 AX871-716-001 2 FEEDBOOT REAR PLT 1

21 AX892-169-501 0 WEAR PLT ASM 1

22 AX871-432-001 3 CHEEK PLT 1

[Figure End]

Page 284
NAME: GUARDS AND IDLER DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-02
FIGURE: 10-03 REV: A

13
11 12
10
9
8

14
7
6
5
4
3
2

15
1

Page 285
NAME: GUARDS AND IDLER DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-02
FIGURE: 10-03 REV: A

Item Part No Rev Description Qty

1 AX871-475-502 3 IDLER DRUM COVER RHS MWA 1

2 2230-1296 0 M20-2.50 X 90 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

3 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 4

4 2421-0011SN 0 PILLOW BLOCK BEARING - 55 BORE 2

5 2217-0009 0 NUT PHILIDAS MKV M20 20MCV/8 4

6 AX815/172 0 IDLER DRUM 1

7 AX871-728-002 1 BELT GUARD PLT LHS 1

8 AX871-724-501 1 V PLOUGH SCRAPER MWA 1

9 AX871-726-001 0 V PLOUGH SCRAPER RUBBER 1

10 AX871-725-001 0 V PLOUGH RUBBER CLAMP 2

11 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4

12 2230-1123 0 M10-1.50 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

13 AX871-728-001 1 BELT GUARD PLT 1

14 AX871-475-501 2 IDLER DRUM COVER LHS PHANTOM 1

15 AX871-476-501 6 IDLER DRUM COVER MWA 1

[Figure End]

Page 286
NAME: PRODUCT CONVEYOR BREAKDOWN 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-04-1
FIGURE: 10-04 REV: A

6
5

9
8

10
11
2

4
3
1

Page 287
NAME: PRODUCT CONVEYOR BREAKDOWN 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-04-1
FIGURE: 10-04 REV: A

Item Part No Rev Description Qty

1 2495-3013 0 TROUGHING ROLLER ASM 1

2 2495-3009 0 TROUGHING ROLLER ASM 6

3 AX607-513-3 0 IMPACT BAR 620MM 4

4 AX815-116-01 0 IMPACT BAR 700MM 3

5 AX901-045-001 1 THRUST PAD 2

6 AX871-119-501 4 NIPGUARD MWA 1

7 2495-3003 0 RETURN ROLLER - SPIRAL. 1

8 2366-0400 0 SPEED SENSOR 1

9 AX871-118-501 3 NIPGUARD ASM 1

10 2495-1130 0 RETURN ROLLER 1

11 AX901-044-501 2 WA FRAME PRODUCT CONVEYOR 1

[Figure End]

Page 288
NAME: PRODUCT CONVEYOR BREAKDOWN 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-05-1
FIGURE: 10-05 REV: A

10
9
8

6
7

3
2

4
1

Page 289
NAME: PRODUCT CONVEYOR BREAKDOWN 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-05-1
FIGURE: 10-05 REV: A

Item Part No Rev Description Qty

1 AX871-551-001 1 SKIRT RUBBER 1

2 AX871-125-001 0 TWO HOLE SKIRT RUBBER CLAMP 2

3 AX871-124-001 0 SKIRT RUBBER CLAMP BTM 2

4 26.54.12035 0 M12X35 C/SUNK BOLT 28

5 AX871-123-001 0 SKIRT RUBBER CLAMP 2

6 AX892-170-001 1 ANTI ROLLBACK LHS 1

7 AX892-165-001 0 DEFLECTOR CLAMP 1

9 AX892-170-003 1 ANTI ROLLBACK RHS 1

10 AX871-584-001 1 SKIRT RUBBER 1

[Figure End]

Page 290
NAME: PRODUCT CONVEYOR BREAKDOWN 3 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-04-2
FIGURE: 10-06 REV: A

4
5

6
3
2

Page 291
NAME: PRODUCT CONVEYOR BREAKDOWN 3 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-04-2
FIGURE: 10-06 REV: A

Item Part No Rev Description Qty

1 AX871-089-501 1 MAIN CONV ROLLER MTG 1

2 2495-3009 0 TROUGHING ROLLER ASM 5

3 AX872-112-01 0 MTG PIN 2

4 AX871-120-501 4 NIPGUARD ASM 1

5 2495-3003 0 RETURN ROLLER - SPIRAL. 2

6 AX871-119-501 4 NIPGUARD MWA 1

[Figure End]

Page 292
NAME: PRODUCT CONVEYOR BREAKDOWN 4 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-05-3
FIGURE: 10-07 REV: A

6
5

7
3

8
3

1
2

Page 293
NAME: PRODUCT CONVEYOR BREAKDOWN 4 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-05-3
FIGURE: 10-07 REV: A

Item Part No Rev Description Qty

1 2226-0816 0 M12-1.75 X 35 BLACK SOCKET HEAD COUNTERSUNK 28


SET SCREW GR 10.9

2 AX901-049-001 0 SKIRT RUBBER 1

3 AX871-123-001 0 SKIRT RUBBER CLAMP 2

4 AX872-52-01 0 CONV SKIRT RUBBER CLAMP 4

5 AX872-52-05 0 CONV END SKIRT RUBBER CLAMP 1

6 AX871-582-001 1 SKIRT RUBBER 1

7 AX871-568-001 0 CONV SKIRT RUBBER CLAMP SHORT 1

8 AX871-569-001 0 S/S SKIRT RUBBER CLAMP 1

[Figure End]

Page 294
NAME: PRODUCT CONVEYOR BREAKDOWN 5 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-05-2
FIGURE: 10-08 REV: A

9
7
6

10
5

3
3

1
2

Page 295
NAME: PRODUCT CONVEYOR BREAKDOWN 5 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-05-2
FIGURE: 10-08 REV: A

Item Part No Rev Description Qty

1 AX901-047-001 0 MAGNET DISCHARGE CHUTE 1

2 AX901-046-501 0 MAGNET CHUTE SUPPORT ASM 1

3 AX901-048-001 0 WEAR STRIP 2

4 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 3

5 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 3

6 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 3


DIN933

7 26.15.00012 0 WASHER 6

8 2232-1130 0 M12-1.75 X 55 BLACK HEX HEAD BOLT GR 8.8 DIN931 3

9 AX901-041-001 0 POLYETHYLENE SKIRT (MAGNET DISCHARGE) X400S 1

10 AX892-159-501 3 DEFLECTOR MWA 11

[Figure End]

Page 296
NAME: DUST COVERS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-04-3
FIGURE: 10-09 REV: A
4

5
6
3

Page 297
NAME: DUST COVERS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-04-3
FIGURE: 10-09 REV: A

Item Part No Rev Description Qty

1 AX871-567-501 3 DUST COVER SKEL ASM 1

2 AX871-566-601 1 CANVASS DUST COVER 1

4 AX846-82 0 DUST COVER CLIP 20

5 2230-1150 0 M12-1.75 X 25 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

6 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 20

[Figure End]

Page 298
NAME: DRIVE DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-06
FIGURE: 10-10 REV: A

15
14
13

16
12
11
10
9

17
18
20
8

19
7

21
22
23
24
6

25
5

26
4

27
3
2
1

Page 299
NAME: DRIVE DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX901-010-601-06
FIGURE: 10-10 REV: A

Item Part No Rev Description Qty

1 AX815/54/1X 0 HEAD DRUM TENSIONER LHS 1

2 2230-1356 0 M24-3.00 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

3 2210-0062 0 M24 BRIGHT WASHER FORM C BS4320 8

4 AX871-088-502 3 TORQUE ARM SUPPORT ASM LHS 1

5 2421-0014SN 0 BEARING - MP65. 2

6 2217-0011 0 NUT PHILIDAS MKV M24 24MCV/8 4

8 AX815/117 0 HEAD DRUM 1

9 2360.0053.24 0 BELT 1

12 AX872-105-02 1 COUPLING GUARD ASM 1

13 2450-5505 0 FLK603_62MM SHRINK DISC 1

14 AX872-56-01 1 TORQUE ARM PLT 1

15 2576-4075 0 HYDRAULIC MOTOR - OMV630. 1

16 2230-1225 0 M16-2.00 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

17 2576-9017 0 SEAL KIT 1

18 AX871-088-501 3 TORQUE ARM SUPPORT ASM RHS 1

19 AX815/54/1 0 HEAD DRUM TENSIONER RHS 1

20 AX871-126-501 1 HEAD DRUM NIP GUARD 1

21 AX871-082-501 4 DUST SUPPRESSION SUPPORT 1

22 AX871-083-001 1 PRODUCT CONVEYOR SPRAY BAR 1

23 2512-0024 0 U-BOLT 2

24 AX789/24/2 1 SCRAPER CLAMP STRIP. 1

25 AX871-581-001 0 SCRAPER BLADE 1

26 AX871-085-501 0 SCRAPER BLADE FRAME MWA 1

27 AX607/3/46 1 TENSIONING ELEMENT - SPECIAL. 2

[Figure End]

Page 300
NAME: DIRT CONVEYOR ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-01
FIGURE: 10-21 REV: A

D
C
B
A

Page 301
NAME: DIRT CONVEYOR ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-01
FIGURE: 10-21 REV: A

Item Part No Rev Description Qty

1 A - HEAD ASM 0 1
SEE FIGURE 10-28
2 B - FEEDBOOT ASM 0 1
SEE FIGURE 10-22
3 C - TAIL ASM 0 1
SEE FIGURE 10-24
4 D - TAIL GUARD ASM 0 1
SEE FIGURE 10-23

[Figure End]

Page 302
NAME: DIRT CONVEYOR FEEDBOOT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-07
FIGURE: 10-22 REV: A

5
6
7
18

8
9
10
11
1

12
13
16
15
17

14

Page 303
NAME: DIRT CONVEYOR FEEDBOOT ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-07
FIGURE: 10-22 REV: A

Item Part No Rev Description Qty

1 AX892-091-502 2 FEEDBOOT WING ASM RHS 1

2 AX892-092-501 2 DC FEED BOOT REAR DOOR 1

3 AX871-769-001 0 DC FEEDBOOT REAR RUBBER 1

4 AX871-767-001 0 REAR RUBBER CLAMP 1

5 2215-0013 0 M10 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

6 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 4

7 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4

8 2217/0007 0 NUT PHILIDAS 2

9 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 4

10 AX871-770-001 0 DC FEEDBOOT SIDE RUBBER 2

11 AX871-768-001 0 SIDE RUBBER CLAMP 2

12 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 4


NOT SHOWN
12 2230-1152 0 M12-1.75 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 4
DIN933
NOT SHOWN

12 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 8


NOT SHOWN
12 AX871-595-501 1 FEEDBOOT LOCATION BRKT 2

13 2232-1208 0 M16-2.00 X 70 BLACK HEX HEAD BOLT GR 8.8 DIN931 2

14 2217-0666 0 M8-1.25 ZINC NYLON INSERT LOCK NUT GR 8.8 8

15 2211-0006 0 SPRING WASHER M8 BS 4664 TYPE A 8

16 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 8

17 AX892-091-501 2 BOOT WING ASM LHS 1

18 2226-0795 0 M10-1.50 X 30 BLACK SOCKET HEAD COUNTERSUNK 4


SET SCREW GR 10.9

[Figure End]

Page 304
NAME: DIRT CONVEYOR TAIL GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-12
FIGURE: 10-23 REV: A

2
14

13
12

11

3
5
10

Page 305
NAME: DIRT CONVEYOR TAIL GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-12
FIGURE: 10-23 REV: A

Item Part No Rev Description Qty

1 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 6


NOT SHOWN
1 2217-0672 0 M20-2.50 ZINC NYLON INSERT LOCK NUT GR 8.8 3
NOT SHOWN
1 2230-1289 0 M20-2.50 X 55 BLACK HEX HEAD CAP SCREW GR 8.8 3
DIN933
NOT SHOWN

1 AX871-491-501 7 DIRT CONVEYOR SUPPORT RH 1

2 40004.02 0 GREASE PIPE WITH FITTINGS 1

3 28.18.0800 0 1/8 BSP GREASE NIPPLE 2

4 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2

5 26.34.10.28 1 M10X30 BOLT (GUARD ONLY) 4

6 AX871-756-501 1 TAIL COVER ASM 1

7 32.07.01010 0 M10 BOLT RETAINER 4

8 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 4

9 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 8

10 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 4


NOT SHOWN
10 2217-0672 0 M20-2.50 ZINC NYLON INSERT LOCK NUT GR 8.8 2
NOT SHOWN
10 2230-1289 0 M20-2.50 X 55 BLACK HEX HEAD CAP SCREW GR 8.8 2
DIN933
NOT SHOWN

10 AX871-757-501 3 DIRT CONV SUPPORT LH 1

11 AX871-501-001 2 PIN MTG KEEPER PLT 2

12 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

13 40004.01 0 GREASE PIPE 1

14 10.26.0078 0 12MM SINGLE BODY PIPE CLAMP (RIBBED) 1

[Figure End]

Page 306
NAME: DIRT CONVEYOR TAIL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-08
FIGURE: 10-24 REV: A

9
8
7
4
5
6
3
2
1

15
16
17
18

10
19
20

11
12
13
14

Page 307
NAME: DIRT CONVEYOR TAIL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-08
FIGURE: 10-24 REV: A

Item Part No Rev Description Qty

1 AX871-478-501 5 DC TAIL TRAY 1

2 AX871-751-006 0 X400S DIRT CONV WEAR PLATE 1

3 AX871-832-001 0 LINK PIN DC FEED BOOT 2

4 2217/0007 0 NUT PHILIDAS 2

5 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 2

7 TAIL PLOUGH ASM 0 1


SEE FIGURE 10-27
8 TAIL DRUM ASM 0 1
SEE FIGURE 10-26
9 TAIL DRUM GUARD ASM 0 1
SEE FIGURE 10-25
10 NIP GUARD ASM 0 1
SEE FIGURE 10-31
11 2210-0023 0 M24 BRIGHT WASHER FORM A BS4320 4

12 2232-1349 0 M24-3.00 X 70 BLACK HEX HEAD BOLT GR 8.8 DIN931 2

13 2232-1202 0 M16-2.00 X 40 BLACK HEX HEAD BOLT GR 8.8 DIN931 2

14 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 4

15 2217-0011 0 NUT PHILIDAS MKV M24 24MCV/8 2

16 26.24.00016 0 NYLOC NUT 2

17 2215-0018 0 M20 PLAIN HEX HEAD NUT BS3692 GR 8.8 2

18 2211-0012 0 SPRING WASHER M20 BS 4664 TYPE A 2

19 2210-0021 1 M20 BRIGHT WASHER FORM A BS4320 2

20 AX871-596-001 0 ADJUSTER BAR 1

[Figure End]

Page 308
NAME: DIRT CONVEYOR TAIL DRUM GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-11
FIGURE: 10-25 REV: A

4
3
2
1

5
6
9
14

13

12

11
10

Page 309
NAME: DIRT CONVEYOR TAIL DRUM GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-11
FIGURE: 10-25 REV: A

Item Part No Rev Description Qty

1 AX871-463-501 4 DC TAIL SIDE PIVOT RHS 1

2 2217-0666 0 M8-1.25 ZINC NYLON INSERT LOCK NUT GR 8.8 4

3 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 8

4 2230-1092 0 M8-1.25 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

5 AX871-492-501 1 DC TAIL TENSIONER 2

6 AX871-466-001 2 DC TAIL BACK PLT 1

7 AX871-744-501 1 TAIL COVER TOP 1

8 26.34.10.28 1 M10X30 BOLT (GUARD ONLY) 4

9 32.07.01010 0 M10 BOLT RETAINER 4

10 2217-0667 0 M10-1.50 ZINC NYLON INSERT LOCK NUT GR 8.8 12

11 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 24

12 AX871-463-502 4 DC TAIL LHS PIVOT 1

13 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 12


DIN933

14 AX871-480-001 0 DC TAIL TRAY SUPPORT 1

[Figure End]

Page 310
NAME: DIRT CONVEYOR TAIL DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-10
FIGURE: 10-26 REV: A

6
3
2

8
1

7
12
11
10
9

Page 311
NAME: DIRT CONVEYOR TAIL DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-10
FIGURE: 10-26 REV: A

Item Part No Rev Description Qty

1 AX789_13 0 HEAD DRUM 1

2 2421-0010 0 PILLOW BLOCK - NP50 2

3 AX871-465-501 5 DRUM CARRIER RHS 1

4 2232-8208 0 M16X70 HEX HD BOLT BS 3692 Gr. 12.9 4

5 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 8

6 2217-0670 0 M16-2.00 ZINC NYLON INSERT LOCK NUT GR 8.8 4

7 10.12.0023 0 BONDED SEAL 2

8 10.01.1101 0 1/8" X 1/8" M/M ADAPTOR 2

9 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

10 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 4

11 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4

12 AX871-465-502 5 DRUM CARRIER LHS 1

[Figure End]

Page 312
NAME: DIRT CONVEYOR TAIL PLOUGH ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-09
FIGURE: 10-27 REV: A

6
5
4
3
2
1

Page 313
NAME: DIRT CONVEYOR TAIL PLOUGH ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-09
FIGURE: 10-27 REV: A

Item Part No Rev Description Qty

1 2232-1092 0 M10-1.50 X 35 BLACK HEX HEAD BOLT GR 8.8 DIN931 4

2 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 4

3 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 4

4 AX871-472-001 0 DC TAIL PLOUGH CLAMP 2

5 AX871-591-001 2 POLYURETHANE TAIL SCRAPER 1

6 AX871-752-501 0 DIRT CONV TAIL PLOUGH 1

[Figure End]

Page 314
NAME: DIRT CONVEYOR HEAD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-02
FIGURE: 10-28 REV: A

7
6
5
4
3

8
9
2
1

10
11

Page 315
NAME: DIRT CONVEYOR HEAD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-02
FIGURE: 10-28 REV: A

Item Part No Rev Description Qty

1 HEAD DRUM ASM 0 1


SEE FIGURE 10-33
2 HEAD ASM 0 1
SEE FIGURE 10-29 & 10-30
3 AX913-164-501 0 DIRT CONV MOUNTING ARM 1

4 380308160 0 380308160 PIN 3

5 2210-0023 0 M24 BRIGHT WASHER FORM A BS4320 4

6 2201.0145 0 PIN 4
SPLIT PIN M6 X 40
7 AX871-502-001 0 PIN 1

8 AX871-498-601 3 HYD CYLINDER 50 BORE - 25 ROD D/A 1

9 AX871-503-001 0 PIN 1

10 NIP GUARD ASM 0 1


SEE FIGURE 10-31
11 HEAD SCRAPPER ASM 0 1
SEE FIGURE 10-32

[Figure End]

Page 316
NAME: DIRT CONVEYOR HEAD ASM COMPONENTS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-04
FIGURE: 10-29 REV: A

9
10
7

6
4
5
5
4
3
2

11
1

12
20

13
19

14
17
12

13
18

15
12

16

Page 317
NAME: DIRT CONVEYOR HEAD ASM COMPONENTS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-04
FIGURE: 10-29 REV: A

Item Part No Rev Description Qty

2 AX871-484-501 6 DC HEAD TRAY 1

3 AX871-485-001 4 TORQUE PLT STOP RHS 1

4 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 10

5 2230-1091 0 M8-1.25 X 25 BLACK HEX HEAD CAP SCREW GR 8.8 10


DIN933

6 2217-0666 0 M8-1.25 ZINC NYLON INSERT LOCK NUT GR 8.8 8

7 2489-1078 0 IDLER ROLLER 2

8 AX871-479-001 2 WING ROLLER SUPPORT 2

9 AX871-484-015 0 POLYETHELENE WEAR STRIP 2

10 AX871-484-014 0 WEAR STRIP 2

11 AX871-486-001 1 HEAD DRUM NIP GUARD 1

12 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 22

13 2217-0667 0 M10-1.50 ZINC NYLON INSERT LOCK NUT GR 8.8 11

14 2230-1121 0 M10-1.50 X 25 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

15 AX871-485-002 4 TORQUE PLT STOP LHS 1

16 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

17 AX871-714-001 1 HEAD NIP GUARD 1

18 2230-1119 0 M10-1.50 X 20 BLACK HEX HEAD CAP SCREW GR 8.8 3


DIN933

19 AX871-484-017 0 POLYETHELENE WEAR STRIP 1

20 AX871-484-018 0 POLYETHELENE WEAR STRIP 1

[Figure End]

Page 318
NAME: NIP GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-05
FIGURE: 10-31 REV: A

6
2
3

4
5

7
8
1

Page 319
NAME: NIP GUARD ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-05
FIGURE: 10-31 REV: A

Item Part No Rev Description Qty

1 AX871-755-501 1 NIP GUARD MWA 1

2 2230-1091 0 M8-1.25 X 25 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

3 2210-0054 0 M8 BRIGHT WASHER FORM C BS4320 8

4 AX871-754-001 1 DC ROLLER SUPPORT 2

5 2217-0666 0 M8-1.25 ZINC NYLON INSERT LOCK NUT GR 8.8 4

6 AX607_658_03 0 DISC RETURN ROLLER 1

7 2210-0060 0 M20 BRIGHT WASHER FORM C BS4320 4

8 M20-PHN 0 M20 PLAIN HALF NUT 4

[Figure End]

Page 320
NAME: DIRT CONVEYOR HEAD SCRAPPER ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-06
FIGURE: 10-32 REV: A

7
5

6
4

8
3
3
2

3
9
8

Page 321
NAME: DIRT CONVEYOR HEAD SCRAPPER ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-06
FIGURE: 10-32 REV: A

Item Part No Rev Description Qty

1 AX871-488-001 1 DC HEAD SCRAPER FRAME 1

2 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 8

3 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 18

4 AX607/3/46 1 TENSIONING ELEMENT - SPECIAL. 2

5 2230-1151 0 M12-1.75 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

6 AX789-39-2 1 SCRAPER BLADE 1

7 AX871-496-001 1 DC SCRAPER CLAMP 1

8 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 6


DIN933

9 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 2

[Figure End]

Page 322
NAME: DIRT CONVEYOR HEAD DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-03
FIGURE: 10-33 REV: A

6
7
5

9
10
4
3

11

12

13
2

14

15
1

16
17

Page 323
NAME: DIRT CONVEYOR HEAD DRUM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-128-601-03
FIGURE: 10-33 REV: A

Item Part No Rev Description Qty

1 2360-0062/7.4 0 CONV BELT 1

2 2230-1155 0 M12-1.75 X 50 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

3 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 4

4 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 4

5 2576-4078 0 HYDRAULIC MOTOR - OMT160. 1

6 2230-1122 0 M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

7 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 2

8 2210-0055 0 M10 BRIGHT WASHER FORM C BS4320 2

9 AX871-481-001 0 DC TORQUE PLT 1

10 AX871-483-501 1 HEAD COUPLING GUARD ASM 1

11 2450-5503 0 50MM 603-SHRINK DISC 630M0050 1

12 2421-0010 0 PILLOW BLOCK - NP50 2

13 2432-2194 0 KEY 1

14 AX815/92 2 DC HEAD DRIVE DRUM 1

15 2230-1225 0 M16-2.00 X 60 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

16 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 8

17 2217-0670 0 M16-2.00 ZINC NYLON INSERT LOCK NUT GR 8.8 4

[Figure End]

Page 324
NAME: CATWALK AND ACCESS LADDERS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-CATWALK
FIGURE: 11-01 REV: A

A
B
C

Page 325
NAME: CATWALK AND ACCESS LADDERS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-CATWALK
FIGURE: 11-01 REV: A

Item Part No Rev Description Qty

1 A - MAIN PLATFORM ASM 0 1


SEE FIGURE 11-02
2 B - CENTRAL ACCESS 0 1
LADDER
SEE FIGURE 11-03

3 C - LHS ACCESS LADDER 0 1


SEE FIGURE 11-04

[Figure End]

Page 326
NAME: MAIN PLATFORM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-08
FIGURE: 11-02 REV: A

4
3
2
1

18 6
17

7
13
14 8

6
16 9
10
15 11

14
13

12

Page 327
NAME: MAIN PLATFORM ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-08
FIGURE: 11-02 REV: A

Item Part No Rev Description Qty

1 AX892-081-501 0 HANDRAIL LH MAINT PLATFORM 1

2 AX818-233-014 0 SPRING 1

3 AX818-233-504 1 SPRING HOUSING ASM 1

4 AX871-155-501 2 SELF CLOSING SAFETY GATE 1

5 AX871-153-501 4 REMOVABLE HANDRAIL 1

6 AX871-165-501 2 REMOVABLE HANDRAIL BRKT 2

7 AX871-166-001 0 PLATFORM MESH 1

8 2230-1220 0 BLACK HEX HEAD CAP SCREW 2

9 2294.0022 0 R CLIP 2

10 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 2

11 2217-0007 0 NUT 2

12 AX871-168-501 3 LADDER MAINTENANCE PLATFORM 1

13 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 6

14 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 6

15 AX871-151-501 8 LH SIDE MAINTENANCE PLATFORM 1

16 2226-0815 0 M12-1.75 X 30 BLACK SOCKET HEAD COUNTERSUNK 4


SET SCREW GR 10.9

17 AX818-233-015 0 M12X45 HEX HD SCREW. 1

18 2215-0014 0 M12 PLAIN HEX HEAD NUT BS3692 GR 8.8 1

[Figure End]

Page 328
NAME: CENTRAL ACCESS LADDER MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-11
FIGURE: 11-03 REV: A

10
9
5

8
4

7
3
2
1

Page 329
NAME: CENTRAL ACCESS LADDER MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-11
FIGURE: 11-03 REV: A

Item Part No Rev Description Qty

1 AX871-303-501 2 GRIP RAIL. 1

2 AX818-233-014 0 SPRING 1

3 AX818-233-504 1 SPRING HOUSING ASM 1

4 AX871-155-501 2 SELF CLOSING SAFETY GATE 1

5 AX871-541-501 2 HANDRAIL MAIN PLATFORM 1

6 2215-0013 0 M10 PLAIN HEX HEAD NUT BS3692 GR 8.8 1

7 AX818-233-015 0 M12X45 HEX HD SCREW. 1

8 AX871-875-501 2 CENTRAL ACCESS LADDER 1

8 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 4


NOT SHOWN
8 2217-0007 0 NUT 4
NOT SHOWN
9 AX913-135-501 1 X400S TIER 4 CHAMBER WALKWAY 1

10 AX892-089-501 0 P/UNIT WALKWAY 1


TIER 3 ONLY

[Figure End]

Page 330
NAME: LEFT ACCESS LADDER (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-12
FIGURE: 11-04 REV: A

1
2
13
12
11
4

7
5
14
10
9
6

7
8
7

5
6

2 15
5
4

1
3
2
1

17

16

Page 331
NAME: LEFT ACCESS LADDER (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX913-002-601-12
FIGURE: 11-04 REV: A

Item Part No Rev Description Qty

1 2217-0007 0 NUT 12

2 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 24

3 2230-1229 0 M16-2.00 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 2


DIN933

4 2230-1152 0 M12-1.75 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 10


DIN933

5 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 20

6 2230-1153 0 M12-1.75 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 3


DIN933

7 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 16

8 AX913-044-501 0 LADDER PIVOT SUPPORT BRACKET 1

9 2230-1236 0 M16-2.00 X 120 BLACK HEX HEAD CAP SCREW GR 8.8 1


DIN933

10 AX913-046-501 0 LADDER MOUNTING STEP 1

11 AX913-048-501 2 X400S P-UNIT WALKWAY (TIER 4) 1

12 AX913-047-501 2 WALKWAY - HORNS SIDE 1

13 2230-1222 0 M16-2.00 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 10


DIN933

14 AX913-049-501 1 P-UNIT WALKWAY MNT BRACKET 3

15 AX913-045-001 0 LADDER PIVOT BRACKET 1

16 AX913-043-502 0 LADDER BOTTOM SECTION 1

17 AX913-043-501 0 LADDER TOP SECTION 1

[Figure End]

Page 332
NAME: CONTROL PANEL DOOR (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_01
FIGURE: 12-01 REV: A

1/2 3/2

11

9/10 4
6/7/8

Page 333
NAME: CONTROL PANEL DOOR (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_01
FIGURE: 12-01 REV: A

Item Part No Rev Description Qty

1 2481-0274 0 ORANGE LAMP 2

2 2481-0275 0 BULB 3

3 2481-0278 0 RED LAMP 1

4 2481-0401 0 SERVICE TOOL COVER 1

5 2683-2154 0 TEXT DISPLAY - 1

6 60515003 0 N/O CONTACT 1

7 60515002 0 CONTACT BLOCK HOLDER 1

8 60515005 0 3 POSITION SELECTOR SWITCH SPRING RETURN 1


ALLEN BRADLEY 800FM-SB32

9 2481-0110 0 IGNITION KEY C9/C12 1

10 14.86.0015 0 KEYSWITCH 1

11 2481-0282 0 FUEL GAUGE 1

[Figure End]

Page 334
NAME: CONTROL PANEL LAYOUT (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_02
FIGURE: 12-02 REV: A

1 2

11

10

8 7 6 5 /4

12

Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17


6A 1A 10A 1A C4A 4A 6A 2A

1 1 1 1 1 1 1 1

1492-SP 1492-SP 1492-SP 1492-SP 1492-SP 1492-SP 1492-SP 1492-SP

13
2 2 2 2 2 2 2 2

16 19 20 19 18 17 16 15 10 14

Page 335
NAME: CONTROL PANEL LAYOUT (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_02
FIGURE: 12-02 REV: A

Item Part No Rev Description Qty

1 14.85.1019 0 LOAD DUMP MODULE 1

2 2686-9042 0 TELERADIO RECIEVER 1

3 2683-2253 0 MAIN PLC 1

4 60519004 0 RELAY BASE 3

5 60519003 0 RELAY 7A 24VDC 3

6 14.71.0106 0 RELAY/BASE 1

7 14.71.0100 0 EMERGENCY STOP RELAY 1

8 14.85.1018 0 CONTROL RELAY 1

9 60501521 1 X400 T3 CONTROL PANEL 1

10 14.85.1027 0 120 OHM RESISTOR 4

11 60511010 0 FUSE AUTOMOTIVE 5A 1

12 60536148 0 1UF CAPACITOR 2

13 60536088 0 RESISTOR 1K OHM 2

14 60536147 0 RESISTOR 10K OHM 2

15 2683-2180 0 CIRCUIT BREAKER 1 POLE 2A TYPE 1

16 14.85.1024 0 6A MCB B TYPE 2

17 14.85.1026 0 4A MCB B TYPE 1

18 60511054 0 4A MCB C TYPE 1

19 14.85.1021 0 1A MCB B TYPE 2

20 14.85.1025 0 10A MCB B TYPE 1

[Figure End]

Page 336
NAME: CONTROL PANEL CONNECTIONS (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_03
FIGURE: 12-03 REV: B

W9
2
HYD. OIL TEMP CIRCUIT

3 PT TECH DRY 12 CLUTCH HARNESS

4
2

8
I
R
T EREX
0
3

7
1

UMBILICAL MAIN CONTROL PANEL


5
AERIAL

6 X400S RHS HARNESS

7 X400S LHS HARNESS

8 X400S T3 ENGINE HARNESS

1 2

3 4

5
0 I 6

7 8

9 START START 0

TEREX R

RADIO HANDSET

9 10

Page 337
NAME: CONTROL PANEL CONNECTIONS (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_03
FIGURE: 12-03 REV: B

Item Part No Rev Description Qty

1 60501691 0 X400S HYD. OIL TEMP CABLE W9 1

2 14.85.0015 0 TEMPERATURE SENSOR 1

3 60552137 0 PT TECH DRY 12 HARNESS 1

4 2686-9038 0 UMBILICAL SYS-EXTEN CABLE 1

5 2686-9008 0 ANTENNA 1

6 2644-1053 0 XR/A400S RHS HARNESS 1

7 2644-1054 0 XR/A400S LHS HARNESS 1

8 60501110 2 X400 T3 ENGINE LOOM 1

9 2686-0044 0 TELERADIO TRANSMITTER 1

10 2686-9007 0 TELERADIO 860CHARGER LEAD 1

[Figure End]

Page 338
NAME: ENGINE HARNESS & COMPONENTS (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_04
FIGURE: 12-04 REV: A

1/ 2 / 3
MAINTENAN
CE RESET

4
7 /6

DU RITE
RELAY

9 / 10

13 12 11

14 15 / 16

Page 339
NAME: ENGINE HARNESS & COMPONENTS (TIER 3) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T3_ELECT_04
FIGURE: 12-04 REV: A

Item Part No Rev Description Qty

1 60515008 0 PUSH BUTTON BLACK NON-ILLUMINATED 1

2 60515002 0 CONTACT BLOCK HOLDER 1

3 60515003 0 N/O CONTACT 1

4 60522029 0 ENCLOSURE 190*140*70 1

5 60519058 0 SOLENOID 24VDC 50A 1

6 14.85.1060 0 100A IN-LINE FUSE 2

7 14.86.0185 0 LARGE IN-LINE FUSE HOLDER 2

8 60519053 0 RELAY 24VDC 10/20A CHANGEOVER 1

9 60511016 0 FUSE STRIP 30A 1

10 60511018 0 FUSE STRIP HOLDER 1

11 60519015 0 RELAY BRACKET 5WAY 1

12 60505109 0 AUTO FUSE HOLDER 2

13 60511012 0 FUSE AUTOMOTIVE 15A 2

14 2481-6006 0 FUEL SENDER 1

15 60515025 0 BATTERY ISOLATOR SWITCH 175A 1

16 60515033 0 BATTERY ISOLATOR LOCKOUT 1

[Figure End]

Page 340
NAME: CONTROL PANEL DOOR (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_02
FIGURE: 12-10 REV: A

2/3
4/5

Page 341
NAME: CONTROL PANEL DOOR (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_02
FIGURE: 12-10 REV: A

Item Part No Rev Description Qty

1 14.85.0052 0 PDM CONTROLLER PROGRAMMED 1

2 14.86.0017 0 MUSHROOM HEAD ESTOP 1

3 14.86.0018 0 N/C CONTACT TELEMANIQUE 1

4 60515043 0 IGNITION KEY - CARGO STARTER SWITCH 1

5 60515019 0 DIESEL STARTER SWITCH CARGO 1

[Figure End]

Page 342
NAME: CONTROL PANEL LAYOUT (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_03
FIGURE: 12-11 REV: A

1 2

13

12

11

10 9 8 7 6 4 /5

14

Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17


6A 16A 10A 1A C4A 4A 6A 2A

1 1 1 1 1 1 1 1

15
16

1492-SP 1492-SP 1492-SP 1492-SP 1492-SP 1492-SP 1492-SP 1492-SP

2 2 2 2 2 2 2 2

18 23 22 21 20 19 18 17 12 15 14

Page 343
NAME: CONTROL PANEL LAYOUT (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_03
FIGURE: 12-11 REV: A

Item Part No Rev Description Qty

1 14.85.1019 0 LOAD DUMP MODULE 1

2 2686-9042 0 TELERADIO RECIEVER 1

3 60526028 0 PLC SAFETY CONTROLLER IFM CR7021 1

4 60519003 0 RELAY 7A 24VDC 3

5 60519004 0 RELAY BASE 3

6 14.71.0106 0 RELAY/BASE 1

7 14.71.0100 0 EMERGENCY STOP RELAY 1

8 14.85.1018 0 CONTROL RELAY 1

9 60519072 0 ALLEN BRADLEY 700-HK36Z24 RELAY & BASE 1

10 14.71.0104 0 RELAY/BASE 1

11 60501565 1 X400 T4 CONTROL SP PANEL 1

12 14.85.1027 0 120 OHM RESISTOR 4

13 60511010 0 FUSE AUTOMOTIVE 5A 1

14 60536147 0 RESISTOR 10K OHM 2

15 60536088 0 RESISTOR 1K OHM 2

16 60536148 0 1UF CAPACITOR 2

17 2683-2180 0 CIRCUIT BREAKER 1 POLE 2A TYPE 1

18 14.85.1024 0 6A MCB B TYPE 2

19 14.85.1026 0 4A MCB B TYPE 1

20 60511054 0 4A MCB C TYPE 1

21 14.85.1021 0 1A MCB B TYPE 1

22 14.85.1025 0 10A MCB B TYPE 1

23 14.85.1022 0 16A MCB B TYPE 1

[Figure End]

Page 344
NAME: CONTROL PANEL CONNECTIONS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_04
FIGURE: 12-12 REV: A

WTD
1
LEFT TRACK DIVERT CABLE

WTD
2
RIGHT TRACK DIVERT CABLE

3 PT TECH DRY 12 CLUTCH HARNESS

4
2

8
I
R
T EREX
0
3

7
1

UMBILICAL MAIN CONTROL PANEL


5
AERIAL

6 X400S RHS HARNESS

7 X400S LHS HARNESS

8 X400S T4 ENGINE HARNESS

1 2

3 4

5
0 I 6

7 8

9 START START 0

TEREX R

RADIO HANDSET

9 10

Page 345
NAME: CONTROL PANEL CONNECTIONS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_04
FIGURE: 12-12 REV: A

Item Part No Rev Description Qty

1 60501610 0 8M TRACK DIVERT CABLE 1

2 60501611 0 10M TRACK DIVERT CABLE 1

3 60552137 0 PT TECH DRY 12 HARNESS 1

4 2686-9038 0 UMBILICAL SYS-EXTEN CABLE 1

5 2686-9008 0 ANTENNA 1

6 2644-1053 0 XR/A400S RHS HARNESS 1

7 2644-1054 0 XR/A400S LHS HARNESS 1

8 60501221 1 X400S T4 ENGINE HARNESS KIT V2 1

9 2686-0044 0 TELERADIO TRANSMITTER 1

10 2686-9007 0 TELERADIO 860CHARGER LEAD 1

[Figure End]

Page 346
NAME: ENGINE HARNESS & COMPONENTS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_08
FIGURE: 12-13 REV: A

1 2 3

6
5

7 8 9

11 12

10

Page 347
NAME: ENGINE HARNESS & COMPONENTS (TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_08
FIGURE: 12-13 REV: A

Item Part No Rev Description Qty

1 60511013 0 FUSE AUTOMOTIVE 20A 3

2 60511045 0 AUTOMOTIVE FUSE BLOCK - 6 CIRCUIT 1

3 60522024 0 FUSE / RELAY BOX 1

4 60511011 0 FUSE AUTOMOTIVE 10A 1

5 60519015 0 RELAY BRACKET 5WAY 1

6 60519053 0 RELAY 24VDC 10/20A CHANGEOVER 1

7 14.85.1153 0 FUEL SENSOR 1

8 60515025 0 BATTERY ISOLATOR SWITCH 175A 1

9 60515033 0 BATTERY ISOLATOR LOCKOUT 1

10 14.85.0015 0 TEMPERATURE SENSOR 1

11 60511016 0 FUSE STRIP 30A 1

12 60511018 0 FUSE STRIP HOLDER 1

[Figure End]

Page 348
NAME: X400S RHS HARNESS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_06
FIGURE: 12-14 REV: A

6
3
2
1

Page 349
NAME: X400S RHS HARNESS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_06
FIGURE: 12-14 REV: A

Item Part No Rev Description Qty

1 14.85.0054 0 PRESSURE TRANSDUCER 1


FOR XA400S
2 2666-0008/492 0 PRESSURE SWITCH (PN3060) 1
FOR XR400S
3 60545002 0 SIREN RED DB SOUNDER 1

4 2683-2338 0 SHALLOW BEACON 1

5 2685-0001 0 SWITCH EMERGENCY STOP 1

6 2644-1053 0 XR/A400S RHS HARNESS 1

[Figure End]

Page 350
NAME: X400S LHS HARNESS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_07
FIGURE: 12-15 REV: A

3
4
2
1

Page 351
NAME: X400S LHS HARNESS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_07
FIGURE: 12-15 REV: A

Item Part No Rev Description Qty

1 2685-0001 0 SWITCH EMERGENCY STOP 3

2 2644-1054 0 XR/A400S LHS HARNESS 1

3 2683-2109 0 FEEDER SPEED CONTROL 1

4 60501692 0 X400S FEEDER OPERATOR STATION 1

5 2366-0400 0 SPEED SENSOR 1

[Figure End]

Page 352
FIGURE: 12-16
NAME: PT TECH CLUTCH HARNESS

1 3
ILLUSTRATION: X400S_T4_ELECT_05

CLUTCH PWM
CONTROL PANEL CONNECTION

CLUTCH CONTROLLER CONNECTION INPUT SPEED PICKUP

H
HP
PTTO
O 112 CLUTCH ON/OFF
2

CLUTCH PRESSURE
CLUTCH CONTROLLER CONNECTION TRANSDUCER

4
REV:

Page 353
A
MACHINE: XR- XA400S CRUSHER
NAME: PT TECH CLUTCH HARNESS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: X400S_T4_ELECT_05
FIGURE: 12-16 REV: A

Item Part No Rev Description Qty

1 2451-1608 0 HPTO 12 DRY CLUTCH CONTROLLER 1

2 60552137 0 PT TECH DRY 12 HARNESS 1

3 2451-9176 0 SPEED PICK UP 3/8" W/DEUTSCH 1

4 2452-1611 0 PRESSURE TRANSDUCER 1

[Figure End]

Page 354
NAME: FINES CHUTE ASM OVERVIEW MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-01
FIGURE: 14-01 REV: A

Page 355
NAME: FINES CHUTE ASM OVERVIEW MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-01
FIGURE: 14-01 REV: A

Item Part No Rev Description Qty

1 AX892-023-601 6 FINES CHUTE ASSEMBLY 1

[Figure End]

Page 356
NAME: FLIP DOOR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-03
FIGURE: 14-02 REV: A

4
3
2

5
6
1

7
8
9

Page 357
NAME: FLIP DOOR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-03
FIGURE: 14-02 REV: A

Item Part No Rev Description Qty

1 AX872-217-001 0 BEARING SUPPORT PLATE 2

2 2421-5021 0 BEARING - SFT 40 2

3 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 4

4 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 4

5 AX892-119-501 0 CHUTE HANDLE 1

6 2217-0007 0 NUT 1

7 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 1

8 2232-1211 0 M16-2.00 X 85 BLACK HEX HEAD BOLT GR 8.8 DIN931 1

9 AX892-025-501 4 FLIP DOOR 1

[Figure End]

Page 358
NAME: FINES CHUTE CROSS MEMBER ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-02
FIGURE: 14-03 REV: A

2
1

4
8
7
6
5

Page 359
NAME: FINES CHUTE CROSS MEMBER ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-02
FIGURE: 14-03 REV: A

Item Part No Rev Description Qty

1 2230-1221 0 M16-2.00 X 40 BLACK HEX HEAD CAP SCREW GR 8.8 3


DIN933

2 2210-0019 3 M16 BRIGHT WASHER FORM A BS4320 10

3 2230-1222 0 M16-2.00 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

3 AX871-533-501 0 CROSS MEMBER 1

4 2217-0007 0 NUT 7

5 2215-0014 0 M12 PLAIN HEX HEAD NUT BS3692 GR 8.8 5

6 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 5

7 AX871-539-001 4 CLAMP - FINES CHUTE 1

8 AX871-540-001 5 RUBBER - FINES CHUTE 1

[Figure End]

Page 360
NAME: FLIP PLATE & COMPONENTS ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-04
FIGURE: 14-04 REV: A

6
4
3
5

4
3
2

7
8
1

9
5

Page 361
NAME: FLIP PLATE & COMPONENTS ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-04
FIGURE: 14-04 REV: A

Item Part No Rev Description Qty

1 AX892-060-502 0 END COVERS 1

2 AX892-024-503 4 FLIP PLATE ASSEMBLY 1

3 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 12

4 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 8

5 AX892-121-001 4 ANTI SPILL RUBBER 2

6 AX892-122-501 1 CLAMP PLATE 1

7 AX892-060-501 1 END COVERS 1

8 2230-1152 0 M12-1.75 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

9 AX892-122-502 1 SHEET 1

[Figure End]

Page 362
NAME: REAR DOOR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-07
FIGURE: 14-05 REV: A

1
2
3
4
2
3

Page 363
NAME: REAR DOOR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-07
FIGURE: 14-05 REV: A

Item Part No Rev Description Qty

1 2232-1131 0 M12-1.75 X 60 BLACK HEX HEAD BOLT GR 8.8 DIN931 3

2 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 9

3 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 6

4 AX892-024-502 4 REAR DOOR ASSEMBLY 1

[Figure End]

Page 364
NAME: REMOVABLE PANEL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-09
FIGURE: 14-06 REV: A

1
2
3
4

Page 365
NAME: REMOVABLE PANEL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-09
FIGURE: 14-06 REV: A

Item Part No Rev Description Qty

1 AX892-027-501 0 REMOVABLE PANEL 1

2 2210-2055 0 M10 BLACK WASHER FORM G BS 4320 4

3 2211-0007 1 SPRING WASHER M10 BS 4664 TYPE A 4

4 2215-0013 0 M10 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

[Figure End]

Page 366
NAME: BOLT ON PANEL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-05
FIGURE: 14-07 REV: A

1
2

4
5
6

Page 367
NAME: BOLT ON PANEL ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-05
FIGURE: 14-07 REV: A

Item Part No Rev Description Qty

1 2217-0004 0 NUT PHILIDAS MKV M10 10MCV-8 4

2 2210-0016 3 M10 BRIGHT WASHER FORM A BS4320 8

3 AX892-026-501 3 BOLT ON PANEL FAB 1

4 2230-1123 0 M10-1.50 X 35 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

5 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 4

6 2217-0005 0 NUT PHILIDAS MKV M12 12MCV/8 4

[Figure End]

Page 368
NAME: FINES CHUTE COMPONENTS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-06
FIGURE: 14-08 REV: A

8
1

7
6
2

5
4
3
9
10
11

Page 369
NAME: FINES CHUTE COMPONENTS MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-06
FIGURE: 14-08 REV: A

Item Part No Rev Description Qty

1 2232-1355 0 M24-3.00 X 100 BLACK HEX HEAD BOLT GR 8.8 DIN931 2

2 2210-0023 0 M24 BRIGHT WASHER FORM A BS4320 4

3 2217-0011 0 NUT PHILIDAS MKV M24 24MCV/8 2

4 AX892-061-001 4 RUBBER FOR BY PASS CHUTE 1

5 AX871-185-002 4 CLAMP FOR BY PASS CHUTE 1

6 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 4

7 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 4

8 2215-0014 0 M12 PLAIN HEX HEAD NUT BS3692 GR 8.8 4

9 2230-1224 0 M16-2.00 X 55 BLACK HEX HEAD CAP SCREW GR 8.8 4


DIN933

10 2210-0058 0 M16 BRIGHT WASHER FORM C BS4320 4

11 2217-0007 0 NUT 4

[Figure End]

Page 370
NAME: FINES CHUTE RUBBER ASM 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-08
FIGURE: 14-09 REV: A

1
2

3
4
5
6

Page 371
NAME: FINES CHUTE RUBBER ASM 1 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-08
FIGURE: 14-09 REV: A

Item Part No Rev Description Qty

1 AX892-144-001 4 RUBBER FOR BY-PASS CHUTE 1

2 AX871-185-001 4 CLAMP FOR BY PASS CHUTE 2

3 AX871-185-002 4 CLAMP FOR BY PASS CHUTE 1

4 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 8

5 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 8

6 2215-0014 0 M12 PLAIN HEX HEAD NUT BS3692 GR 8.8 8

[Figure End]

Page 372
NAME: FINES CHUTE RUBBER ASM 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-10
FIGURE: 14-10 REV: A

6
5
4
2

3
1

Page 373
NAME: FINES CHUTE RUBBER ASM 2 MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-023-601-10
FIGURE: 14-10 REV: A

Item Part No Rev Description Qty

1 AX892-063-001 4 SMALL CLAMP PLATE 2

2 AX892-062-001 4 FINES CHUTE RUBBER 1

3 AX892-064-001 4 LARGE CLAMP PLATE 1

4 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 5

5 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 5

6 2215-0014 0 M12 PLAIN HEX HEAD NUT BS3692 GR 8.8 5

[Figure End]

Page 374
NAME: FEED CHUTE ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-02
FIGURE: 14-20 REV: A

Page 375
NAME: FEED CHUTE ASM BREAKDOWN MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-02
FIGURE: 14-20 REV: A

Item Part No Rev Description Qty

1 A - FEED CHUTE 0 1
SPRAYBAR ASM
SEE FIGURE 14-23

2 B - FEED CHUTE SAFETY 0 1


GRID ASM
SEE FIGURE 14-22

3 C - FEED CHUTE 0 1
COMPONENTS ASM
SEE FIGURE 14-21

[Figure End]

Page 376
NAME: FEED CHUTE COMPONENTS ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-03
FIGURE: 14-21 REV: A

2
1

3
4
5
6
11
10
9
8
12

Page 377
NAME: FEED CHUTE COMPONENTS ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-03
FIGURE: 14-21 REV: A

Item Part No Rev Description Qty

1 2210-0062 0 M24 BRIGHT WASHER FORM C BS4320 24


NOT SHOWN
1 2217-0674 0 M24-3.00 ZINC NYLON INSERT LOCK NUT GR 8.8 12
NOT SHOWN
1 2230-1360 0 M24-3.00 X 100 BLACK HEX HEAD CAP SCREW GR 8.8 12
DIN933
NOT SHOWN

1 AX892-167-501 6 CRUSHER FEED CHUTE FAB ASSY 1

2 AX892-019-501 0 CHAIN ASM 2

3 AX871-905-501 0 CHAIN ASM 2

4 2217-0668 0 M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8 4

5 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 4

6 AX892-120-501 1 CFC CLAMP PLATE 1

7 2230-1154 0 M12-1.75 X 45 BLACK HEX HEAD CAP SCREW GR 8.8 6


DIN933

8 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 6

9 2210-0017 0 M12 BRIGHT WASHER FORM A BS4320 6

10 AX871-167-001 4 CLAMP PLT 2

11 AX871-189-001 5 RUBBER (FEED CHUTE) 2

12 AX892-120-502 1 CFC CLAMP PLATE 1

[Figure End]

Page 378
NAME: FEED CHUTE SAFETY GRID ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-04
FIGURE: 14-22 REV: A

6
5
4
3
2
1

Page 379
NAME: FEED CHUTE SAFETY GRID ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-04
FIGURE: 14-22 REV: A

Item Part No Rev Description Qty

1 2294-0015 0 LINCH PIN 2

2 AX892-017-501 0 PIN ASM 2

3 AX892-016-501 6 SAFETY GRID CFC 1

4 2217-0674 0 M24-3.00 ZINC NYLON INSERT LOCK NUT GR 8.8 2

5 2210-0023 0 M24 BRIGHT WASHER FORM A BS4320 4

6 2232-1357 0 M24-3.00 X 120 BLACK HEX HEAD BOLT GR 8.8 DIN931 2

[Figure End]

Page 380
NAME: FEED CHUTE SPRAYBAR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-05
FIGURE: 14-23 REV: A

3
2

4
5
1

6
7
8

Page 381
NAME: FEED CHUTE SPRAYBAR ASM MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-166-601-05
FIGURE: 14-23 REV: A

Item Part No Rev Description Qty

1 AX892-018-001 1 SPRAY BAR 1

2 2512-0004 0 M10 ZINC STANDARD U BOLT (32MM/1 1/4" PIPE) 2

3 2520-6576 0 3/4 HOSE TAIL 100B-1212 1

4 2510-3526 0 1"-3/4 F/F REDUCING SOCKET 1

5 2540-0006 0 SPRAY NOZZLE NS-1 3

6 2210-0016 3 M10 BRIGHT WASHER FORM A BS4320 4

7 2217-0667 0 M10-1.50 ZINC NYLON INSERT LOCK NUT GR 8.8 4

8 2510-3881 0 11/4 BSP CAP END 1

[Figure End]

Page 382
NAME: WATERPUMP (OPTION)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2575-2002-01
FIGURE: 14-30 REV: A

1 2

Page 383
NAME: WATERPUMP (OPTION)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2575-2002-01
FIGURE: 14-30 REV: A

Item Part No Rev Description Qty

1 AX913-152-501 0 RETURN FROM WATER PUMP MOTOR TO COOLER 1

2 AX913-151-501 0 PRESSURE TO WATER PUMP MOTOR 1

3 AX913-142-001 0 TIER 4 WATERPUMP MOUNTING BRACKET 1

4 2575-2002-CP03 0 RECIRC HYD WATER PUMP MOUNT 1

5 WATER PUMP ASM 0 1


SEE FIGURE 14-31
6 2575-2002-CP04 0 RECIRC HYD WATER PUMP COVER 1

7 MOTOR ASM 0 1
SEE FIGURE 14-32

[Figure End]

Page 384
NAME: WATERPUMP ASM (OPTION)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2575-2002-02
FIGURE: 14-31 REV: A

Page 385
NAME: WATERPUMP ASM (OPTION)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2575-2002-02
FIGURE: 14-31 REV: A

Item Part No Rev Description Qty

1 2520-6566 0 ADAPTOR M/M 3/4" BSP PARREL-TAPERED 1

2 10.12.0027 0 3/4 BONDED SEAL 1

3 2575-2002-CP05 0 STACK DRY RUNNING 1

4 2520-6094 0 3/4 BSP M/M TAPERED 1

5 2510-3110 0 ELBOW EQUAL F/F 3/4" BSP 1

6 2520-6704 0 ADAPTOR M/M 3/4" BSP 3/8"NPT 2

7 2575-2003 0 RECIRC HYD WATER PUMP ANDREWS 1

[Figure End]

Page 386
NAME: WATERPUMP MOTOR ASM (OPTION)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2575-2002-03
FIGURE: 14-32 REV: A

4
3
2

5
1

10
9
8

6
7

Page 387
NAME: WATERPUMP MOTOR ASM (OPTION)(TIER 4) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: M2575-2002-03
FIGURE: 14-32 REV: A

Item Part No Rev Description Qty

1 2575-2004 0 30CC HYD PUMP 1

2 2500-1021 0 BONDED SEAL 3/4"BSP 7

3 2520-6006 0 3/4 BSP M/M ADAPTER 6

4 2520-6348 0 3/4" M/F COMPACT 90 ELBOW 5

5 2520-6395 0 1" TEE F/F/F 3

6 2520-6291 0 3/4 BULKHEAD C/W BACKNUT 3

7 2575-2007 0 1" VARIABLE NEEDLE VALVE 1

8 2575-2008 0 3 WAY BALL VALVE 1

9 2520-6159 0 SWIVEL ADAPTOR M/F 3/4" BSP 1

10 2575-2005 0 DRIVE COUPLING 1

[Figure End]

Page 388
NAME: FLIPPER ASM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-031-601-01
FIGURE: 14-40 REV: A

4
1
10

5
9

6
8
7

Page 389
NAME: FLIPPER ASM (OPTION) MACHINE: XR- XA400S CRUSHER
ILLUSTRATION: MAX892-031-601-01
FIGURE: 14-40 REV: A

Item Part No Rev Description Qty

1 AX892-030-501 2 FLIPPER FAB ASSY 1

2 AX892-032-503 0 FLIPPER WEAR PLATE 1

3 AX892-032-501 0 FLIPPER WEAR PLATE 2

4 AX892-032-502 0 FLIPPER WEAR PLATE 1

5 2210-0021 1 M20 BRIGHT WASHER FORM A BS4320 8

6 2217-0009 0 NUT PHILIDAS MKV M20 20MCV/8 8

7 2201.0145 0 PIN 12

8 AX892-036-601 2 FLIPPER CYLINDER HAWK 2

9 2210-0021 1 M20 BRIGHT WASHER FORM A BS4320 12

10 AX892-035-001 1 PIN 6

[Figure End]
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