Service Tool Manual

Stanadyne Corporation
92 Deerfield Road, Windsor, CT 06095, U.S.A. Tel: (860) 525-0821; Fax: (860) 683-4581
99929 9-01
  Forward 

All Service tools are listed in numerical order in this catalog. Reference
Stanadyne Service Policies and Procedures Manual and Parts Bulletin 41 for
listings of Service Equipment Kits and their contents. Stanadyne service tools
are available separately or in the following kits:

P/N Description
16494 Injector Service Tool Kit. Contained in Service
Tool Kits 18951 and 30612.

18951 Complete service tool kit containing all special

service tools for servicing Stanadyne products. Is
included in Domestic Service Equipment Kit
P/N 20466 and Overseas Service equipment Kit
P/N 20467. (Reference Parts Bulletin 41)

30612 Service tool kit containing special service tools for

DB/DB2/DB4 agricultural and industrial applications
only. Does not include DB2 automotive or DS pump
service tools. Is contained in Overseas Starter Kit P/N
31053

31336 Tool Kit containing special hand tools for servicing

DS pumps. Is included in the 31335 DS Service Tool
Kit that is part of the 20466 Domestic Service
Equipment Kit.
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Test Bench Inlet Sold

13211 Orifice Plug
Fuel Plumbing Separately

Pressure Regulator Sleeve 18953

13301 All Pump Types
Extractor 30612

18951
13336 5/32" Hex Screwdriver All Pump Types
30612

Small, Squeeze-to-Open Snap Ring 18951

13337 All Pump Types
Pliers 30612

20466,
13364 Seal Press Pliers All Pump Types 20467,
31053

Advance Test Window

Assembly D, DB,DC, DB2 18951
13366 Includes Serviceable Components:
13367 Gasket
Pumps 30612
20962 Screws (2)

2 Plunger Pumps
18951
13369 Drive Shaft Seal Assembly Tool (Except DB2
30612
Automotive)

18951
13371 Drive Shaft Seal Compressor 2 Plunger Pumps
30612

Rotor Retaining Ring Installation 18951

13375 DB, DC Pumps
Tool 30612

Linkage Hook Wrench (used with All D series Pumps 18951

13379
kit 23093) (Except DS) 30612

Sold
13390 Ballcheck Assembly Tool B, D, DB Pumps
Separately

All D series Pumps 18951

14490 Automatic Advance Plug Wrench
(Except DS) 30612

Adhesive Kit (Armstrong A-12 18951

15386 All Products
Epoxy) 30612

1
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Hex Key Wrench Set
(Contains)
13308 (1/16") 13320 (5/16")
13310 (5/64") 13322 (3/16")
15768 All Products 30612
13312 (3/32") 13324 (1/4")
13314 (1/8") 15233 (7/64")
13316 (5/32") 15234 (9/64")
13318 (7/32")

DB, DC, DM, DB2, 18951

16199 Advance Piston Ring Compressor
DB4 Pumps 30612

Governor Weight Retainer or Rotor C, CB, and D Series 18951

16313
Support Pumps (Except DS) 30612

Pilot Tube Mandrel

D, DB, DC, DB2, 18951
16314 (ref. SB 171B & 171R4)
DB4 Pumps 30612
(also used with 16313)

Pilot Tube Installation Spacer (used D, DB, DC, DB2, 18951

16315
with 16314) DB4 Pumps 30612

18951
16336 1/8" Hex Driver All Products
30612

Small, Squeeze-to-Close Snap DB, DC, DM, DB2 18951

16349
Ring Pliers Pumps 30612

Nozzle Sac Hole Drill

16476 Injection Nozzles 16494
(For nozzles with .042" dia. sac)

16477 Carbon Seal Installation Tool Pencil Nozzles 16494

Nozzle Valve Retraction and

16481 Pencil Nozzles 16494
Lapping Tool

16483 Pin Vise (cleaning wires) Injection Nozzles 16494

Cleaning Wires
16484 Injection Nozzles 16494
(Package of 5) (.19mm/.008" )

2
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Cleaning Wires
16485 Injection Nozzles 16494
(Package of 5) (.24mm/.010")

Cleaning Wire
16486 Injection Nozzles 16494
(Package of 5) (.27mm/.011")

16487 Loupe All Products 16494

16488 Cleaning Brush Injection Nozzles 16494

16489 Lapping Compound Injection Nozzles 16494

16490 Honing Stone Injection Nozzles 16494

16492 Pencil Nozzle Inlet Adapter Pencil Nozzles 16494

18951
16494 Pencil Nozzle Service Tool Kit Pencil Nozzles
30612

Cleaning Wires
16500 Injection Nozzles 16494
(Package of 5) (.30mm/.012")

16544 Cleaning Pad Injection Nozzles 16494

Sold
16647 Ball Check Rotor Test Fitting C, CB, DB Pumps
Separately

Sold
16692 Ball Check Seat Stone (Regrind) C, CB, DB Pumps
Separately

Sold
16693 Ball Check Seat Stone (Polish) C, CB, DB Pumps
Separately

3
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Cleaning Wires
16792 Injection Nozzles 16494
(Package of 5) (.32mm/.013")

Cleaning Wires
16793 Injection Nozzles 16494
(Package of 5) (.35mm/.014")

Cleaning Wires
16812 Injection Nozzles 16494
(Package of 5) (.22mm/.009")

Sold
17180 Advance Test Window C, CB Pumps
Separately

Sold
17357 Pump Holding Fixture C, CB Pumps
Separately

Sold
17359 Roller-to-Roller Setting Tool C Pumps
Separately

Metering Valve Setting Gage Wire Sold

17450 C, CB Pumps
(.020") Separately

C, CB, and D Series 18951

17575 Housing Pressure Test Fitting
Pumps (Except DS) 30612

17712 Tip Seat Scraper Injection Nozzles 16494

Nozzle Holding Fixture Pencil Nozzles and

17787 (Also used as a housing support tool during 16494
throttle shaft bushing replacement)
D Series Pumps

Sold
17984 Transfer Pump End Cap Wrench C, CB Pumps
Separately

Sold
18026 Drift Pin C, CB Pumps
Separately

18951
18031 Aneroid Retaining Nut Wrench D Series Pumps
30612

4
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Metering Valve Setting Gage Wire Sold

18103 C Pumps
(.037") Separately

Head Relief Valve 18951

18161 DB Pumps
Seat Stone (Regrind) 30612

Head Relief Valve 18951

18162 DB Pumps
Seat Stone (Polish) 30612

DB, DC, and DM 18951

18264 Vent Wire Extractor
Pumps 30612

Sold
18314 Metering Valve Setting Gage CB Pumps
Separately

Sold
18328 Drive Shaft Seal Expander C, CB Pumps
Separately

Rotor Retaining Ring Installation C, CB, DB2 and 18951

18330
Tool DB4 Pumps 30612

Drive Shaft Bearing Tool (or P/N Sold

18332 C, CB Pumps
20920) Separately

Throttle Shaft Seal Installation All Pump Types 18951

18338
Tube (Except DS) 30612

Throttle Shaft Bushing

Replacement Kit
Includes Serviceable Components:
15383 Bushing Guide
15384 Washer(2) 18951
18411 D Series Pumps
15385 3/8"-24 Nuts(2) 30612
17777 Rod
17787 Support
22136 Adhesive
(Ref. S.B. 173R1)

Electric Shutoff Tool Sold

18683 C, CB Pumps
(Also used as an end cap gauge) Separately

C, CB, DB, DC,

D.V. Stop Seat Refinishing Tool 18951
18714 DM2, and DB2
(0.200 inch[5.058mm] dia. Valves) 30612
Pumps

5
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Sold
18955 Housing Pressure Test Fitting C, CB Pumps
Separately

18958 Nozzle Locknut Adapter Pencil Nozzles 16494

Cleaning Wires
18960 Injection Nozzles 16494
(Package of 5) (.68mm/.029")

Caterpillar Pencil
19553 Nozzle Inlet Adapter 16494
Nozzles

Advance Test Window Assy.

Includes Serviceable Components: 18951
19918 DM, DB Pumps
13367 Gasket 30612
20962 Screws (2)

Hub Holding Fixture Assembly

Includes Serviceable Components:
13513: 5/16"-18x5/8" Socket Head 18951
19930 DM Pumps
Cap Screws (2) 30612
19929: 3/8"-16x5/8" Socket Head
Cap Screws (2)

Pump Holding Fixture Assembly

(3.36" Pilot Dia.)
Includes Serviceable Components: DB, DM, and DB2 18951
19965 10498 Washers(3)
Pumps 30612
13382 Washers(3)
13396 5/16"-18x11/4 “ Socket Head
Cap Screws(3)

Roller-to-Roller Dimension Setting

Fixture
Includes Serviceable Components: DB, DC, DM, and 18951
19969 16094 Dial Indicator
DB2 Pumps 30612
16099 1/4-20x3/8" Screw (2)
19966 Rotor Sleeve
19967 Indicator Bracket

Inlet Connector (1/2"-20) 18951

19971 Includes Serviceable Components: DM, DB2 Pumps
19970 O-ring seal
30612

Transfer Pump Pressure Tap 18951

20012 DM Pumps
Assembly 30612

Pump Holding Fixture Assembly

Includes Serviceable Components:
10498 Washers (2) D, DB, DC, DM, and 18951
20029
13382 5/16"-18 Nuts (2) DB2 Pumps 30612
19932 5/16"-18x11/2 “ Socket Head
Cap Screws(2)

6
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Large, Squeeze-to-Close Snap 18951

20043 DM and DB4 Pumps
Ring Pliers 30612

Large, Squeeze-to-Open Snap 18951

20044 DM Pumps
Ring Pliers 30612

Nozzle Valve Retractor and

20147 Pencil Nozzles 16494
Lapping Tool

18951
20268 Drive Shaft Seal Installation Tool DM Pumps
30612

Hydraulic Head Plug Assy. Tool Sold

20334 DM Pumps
(Ref. S.B. 296) Separately

20395 DM, DB4

18951
20400 Timing Line Locator DC (Spline Drive)
30612
20401 DB, DB2

Pump Holding Fixture Assembly

(3.755" Pilot Dia.)
Includes Serviceable Components: 18951
20545 10498 Washers(3) DM Pumps
30612
13382 5/16"-18 Nuts(3)
13396 5/16"-18x11/4“ Socket Head
Screws(3)

Transfer Pump End Cap Socket DM, DB2, DB4 18951

20548
(3/4") Pumps 30612

18951
20550 Drive Hub DM
30612

Sold
20554 Loctite 242 (50cc Bottle) DM Pumps
Separately

20605 Pressure Adjusting Wrench Pencil Nozzles 16494

18951
20992 Shut Off Cam Remover DB, DB2 Pumps
30612

7
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

18951
21178 Cam Screw Bushing (Ref. 24992) DB, DB2 Pumps
30612

Advance Indicator Assy

Includes Serviceable Components:
13367 Gasket
17795 O-ring
21735 Plug (includes Seal 27607)
21736 Indicator Plate
21737 Scale (degrees)
21738 Scale (numbers)
21739 Pointer & Spring Seat Assembly D, DB, 18951
21733 21742 Locknuts (2)
21743 Set Screws (2)
DC Pumps 30612
21745 Base
21746 Damper Sleeve
21747 Indicator Seal
21749 Spring Seat
21750 Spring
21751 Hex Head Screws (2)
22035 Straight Thread Connector
23702 Hex Head Screws (2)

Cleaning Wires
21825 Injection Nozzles 16494
(Pkg. of 5) (.040mm/.016")

DB2, DM, DB4 18951

21900 Transfer Pump Pressure Tap
Pumps 30612

DB2 Automotive Sold

21914 Throttle Lever Gage
GM 4.3L/5.7L Separately

21915 Loctite 290 (10cc bottle) DB2 Automotive 18951

22089 Throttle Lever Protractor DB2 Automotive 18951

18951
22204 Assembly Lubricant All Products
30612

22727 Drive Shaft Seal Assembly Tool DB2 Automotive 18951

18951
22736 Square Drive Hex Bit (5/16") DB2, DM Pumps
30612

8
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Sold
22803 Pilot Tube Installation Spacer DB2 Pumps
Separately

18951
22939 Torx Bit Socket Assembly DB2 Automotive
30612

Pump Holding Fixture

Includes Serviceable Components: 18951
22998 10498 Washers(3) DB2 Pumps
30612
13382 5/16"-18 Nuts(3)
13396 5/16"-18x1 1/4“ Screws ( 3)

18951
23042 Sealing Lacquer (Red) D Series Pumps
30612

Linkage Gap Gage Kit

Includes: 18951
23093 D Series Pumps
23079 Gage 30612
23080 Gage

Speed/Light Load Advance

Adjusting Tool DM, DB2, and DB4 Sold
23372 Includes Serviceable Components:
Pumps Separately
11588 O-ring
23195 O-ring

Pump Holding Fixture Assy.

Includes Serviceable Components: 18951
23615 10498 Washers(3) DB2, DB4 Pumps
13382 5/16"-18 Nuts(3)
30612
13396 5/16"-18 x 11/4“

Nozzle Sac Hole Drill

23631 (for nozzles with .0394" sac) Injection Nozzles 16494
(package of 2)

Air Timing Fixture

Includes Serviceable Components:
16764 Washer(2)
21560 1/4-20x7/8" Socket Head
Cap Screws (2)
21907 8-32x3/8" Set Screw
21958 Scribe Spring DB2 Automotive
23715 18951
21960 Scribe GM 6.2/6.5L
21962 Optical Gage
23711 Drive Shaft Adapter
23712 Scribe Body
23713 Scribe Retaining Plate
23714 Fixture Locking Screw
23729 8-32x3/8" Flat Head Screws(4)

GM 6.2/6.5L DB2
23716 Throttle Lever Gage 18951
Pumps

9
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Advance Indicator Assembly

Includes Serviceable Components:
13367 Gasket
17795 O-ring
21735 Plug (includes Seal 27607)
21736 Indicator Plate
21737 Scale (degrees)
21738 Scale (numbers)
21739 Pointer & Spring Seat Assembly
21742 Locknuts (2) DB2, DB4, DM 18951
23745
21743 Set Screws (2) Pumps 30612
21746 Damper Sleeve
21747 Indicator Seal
21749 Spring Seat
21750 Spring
21751 Hex Head Screws (2)
22035 Straight Thread Connector
22831 Gasket
23702 Hex Head Screws (2)
23710 Base

23805 Bearing Installation Tool DB2 Automotive 18951

DB2 Automotive
24135 Throttle Lever Gage 18951
Navistar 6.9/7.3L

Min-Max Governor Adjusting

24146 DB2 Pumps 18951
Wrench (11/32")

Retaining Ring Applicator (Rocker

24148 DB2 Automotive 18951
Lever Pivot Pin)

D. V. Stop Seat Stone (for .225"

24150 DB2 Automotive 18951
[5.72mm] diameter valve)

Pump Holding Fixture Assembly

Includes Serviceable Components: DB2 Automotive
24203 10498 Washers (3) 18951
Navistar 6.9/7.3L
13382 5/16"-18 Nuts (3)
19932 5/16"-18x11/2“ Screws(3)

Air Timing Fixture

Includes Serviceable Components:
12349 8-32x3/8" Cap Screws (4)
16764 Washer(4)
21906 1/4"-20x1/2" Cap Screws (4)
21907 8-32x3/8" Set Screw
21956 Pointer DB2 Automotive
24205 18951
21962 Optical Gage Navistar 6.9/7.3L
21963 Scribe Body
23737 8-32x1/2" Flat Head Screws(4)
23738 Scribe Retaining Plate
23742 Fixture Lock Screw and Plate
24204 Fixture Hub Adapter
24340 Scribe

10
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Transparent Governor Cover
(with 7/16'-20 Return Line Connector DB2, DM, DB4 18951
24342
Threads) Pumps 30612

24374 Nozzle Locknut Adapter Pencil Nozzles 16494

C, CB, DB, DC,

Delivery Valve Stop Seat Stone 18951
24832 DB2, DM, and DB4
Guide 30612
Pumps

Cam Advance Screw Bit D, DB, and DB2 18951

24992
(Ref. 21178) Pumps 30612

Transfer Pressure Adj. Tool Kit

(Ref. P.B. 138)
Includes Serviceable Components:
26074 Inlet Adapter (14mmx1.5)
26076 Inlet Adaptor (1/2"-20) All D series Pumps Sold
26079 26077 Inlet Adaptor (7/16"-24) (Except DS) Separately
26098 Inlet Adaptor (1/2"-18)
26420 Retaining Ring
26422 Adjusting Shaft
26423 Rollpin
29423 Inlet Adaptor (12mm x 1.5)

DB, DC, DB2, DB4, 18951

26081 Delivery Valve Extractor
and DM Pumps 30612

Electric Shutoff Solenoid DB2, DB4 and DM 18951

26528
Installation Tool Pumps 30612

26840 Drive Shaft Bearing Puller DB2 Automotive 18951

Guide Stud Cap Installation Tool

26994 DB2 Automotive 18951
(Reference S.B. 365A)

Metering Valve Sensor Adjusting DB2 Pumps Sold

27178
Tool (4.3 & 5.7L) Separately

Advance Bore Reamer Kit

(Ref. S.B.393)
Includes Serviceable Components:
27173 Oversize Reamer .002" DB2, DM, DB4 Sold
27210 27208 1/2 “Reamer Drive Socket Pumps Separately
27215 Flexible Abrasive Stick
27209 Reaming Lubricant, 8 oz.
27987 Oversize Reamer .008"
28458 Oversize Reamer .005

11
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Nozzle Puller Kit:
Contains Serviceable Component: Sold
27648 Pencil Nozzles
35145 Puller Adaptor for Separately
PN2 & RSN Pencil Nozzles

18951
27760 Advance Plug Socket (5/8") DM, DB4 Pumps
30612

18951
27761 Advance Plug Socket (7/8") DM Pumps
30612

Electrical Connector Terminal Sold

27821 DB2 Pumps
Remover Separately

Min-Max Governor Adjusting

27980 DB2 Pumps 18951
Weight (Ref. Pub. 99194)

End Plate Sleeve Bushing DB, DC and DS 18951

27985
Installation Tool Pumps 30612

Compression Seal push-on Tool Pencil Nozzle

28017 16494
(Reference S.B. 425) (Slim Tip)

Drive Shaft Bearing Puller

(Ref. S.B. 438) 18951
28311 DB4, DS Pumps
Includes Serviceable Component: 30612
32130 Forcing Screw

Pencil Nozzle
28421 Mini Sac Tip Scraper 16494
(Slim Tip)

Timing Fixture Hub and Pointer Kit DM4 John Deere Sold
28561
(Ref. S.B. 435 & 445) 9400 Combine Separately

18951
Pressure Adjusting Screw Locknut
29148 PN2 Nozzles 30612
Wrench
35100

18951
29149 Pressure Adjusting Screw Tool PN2 Nozzles 30612
35100

Pilot Tube Spacer Sold

29164 Navistar 6.9 & 7.3L
(Ref. S.B. 171B) Separately

12
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Conventional Injector Service Kit
Includes Serviceable Components:
29625 15mm Crowsfoot Wrench
29626 3/4" Crowsfoot Wrench
29619 Adapter Plate
29620 Adapter Plate Injectors 18951
29617 29621 Adapter Plate 17, 17/21, 21mm Hole
29622 Adapter Plate type and Pintle Type
30612
29623 Adapter Plate
29624 Adapter Plate
32933 Nozzle Clamping Screw
(Ref. Conventional Injector Service Manual
#99118)

Pilot Tube Installation Spacer (Ref. Sold

29669 GM 6.5L
S.B. 171B) Separately

DB4 Pumps 18951

29711 Timing Fixture Hub and Pointer Kit John Deere, Perkins, and
VM Applications
30612

Calibrating Injector
Contains 0.5mm Orifice Plate Sold
29724 All D Series Pumps
NOP: 207 bar (3,000 p.s.i.) Separately
(Reference P.B. 184)

Calibrating Injector
Contains 0.6mm Orifice Plate Sold
29725 All D Series Pumps
NOP: 207 bar (3,000 p.s.i.) Separately
(Reference P.B. 184)

Calibrating Injector
Contains 0.5mm Orifice Plate DB2, DS Automotive Sold
29725
NOP: 117 bar (1,700 p.s.i..) Pumps Separately
(Reference P.B. 184)

Assembly Grease 18951

30465 All Products
(1.75 ounce tube) 30612

Hub Adapter Assembly DB2 Automotive Sold

30836
(Ref. 24205) GM 4.3 & 5.7L Separately

30847 Advance Seal Installation Tool DB2 Automotive, DS 31336

30848 Roll Pin Installation Tool DS Pumps 31336

30851 Encoder Sensor Adjusting Tool DS Pumps 31335

13
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

30853 Armature Cover Spanner Wrench DS Pumps 31336

30854 Head and Rotor Installation Tool DS Pumps 31336

30855 Transfer Pump Assembly Fixture DS Pumps 31336

30857 Drive Shaft Installation Tool DS Pumps 31336

30858 PMD Cal. Resistor Tool DS Pumps 31336

30925 Eight Tooth Wheel DS Pumps 31335

30929 Hub Locking Nut Removal Bracket DS Pumps 31336

31203 Drive Shaft Holding Fixture DS Pumps 31336

Poppet Valve Gap Setting Tool

Includes Serviceable Components:
30852 Solenoid Gap Setting Tool
31204 31205 Dial Indicator Assy. DS Pump DS Pumps 31336
7/16-20x3/4" Hex Head Screws (2)
1/4-20x3/8" Thumb Screw (1)
7/16" Flat Washers (2)

31206 Roll Pin Removal Tool DS Pumps 31336

Torx Bit Socket Kit

Includes Serviceable Components:
31208 T-8 Torx Bit Socket
31209 T-10 Torx Bit Socket
31210 T-15 Torx Bit Socket
31211 T-25 Torx Bit Socket
31212 T-27 Torx Bit Socket
31207 31213 T-40 Torx Bit Socket DS Pumps 31336
31214 1/4" Socket Driver
32070 T8 Torx Bit w/o Socket
32071 T10 Torx Bit w/o Socket
32072 T15 Torx Bit w/o Socket
32073 T25 Torx Bit w/o Socket
32074 T27 Torx Bit w/o Socket
32075 T40 Torx Bit w/o Socket

14
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Head Locking/Locating Screw Seal

31215 DS Pumps 31336
Installation Tool

31216 Parts Tray (2) DS Pumps 31336

Drive Shaft Hub Removal Tool

Includes Serviceable Components
19926 3/8"-16x1.5" Socket Head Screw
(3) 31335
31273 19932 5/16"-18x1.5"Socket Head Screw DM, DS Pumps
(2)
30612
31274 1/2"-20x1.5" Bolt (1)
31275 M8x1.25x35mm Socket Head
Screw (3)

Hall Effect Sensor Kit

Includes Serviceable Components:
31277 Hall Effect Sensor
32504 Adjusting Screw
31276 1/4"-20x1" Bolt (1) DS Pumps 31335
1/4"-20x1/2" Bolt(1)
1/4"-20 Nut (2)
1/4" Flat Washer (2)
1/4" Lock Washer (2)

Diagnostic Applications Cartridge

31282 (DS Authorized Service Agencies DS Pump 31335
only)

Transfer Pump Pressure Adjusting

Tool
Includes Serviceable Components
31367 32886 Adjusting Shaft DS Pumps 31335
32887 Inlet Adapter
26421 O-ring
27610 (3) O-rings
26423 Roll Pin

Electronic Control Package Includes

Serviceable Components:
31283 Portable Stand
31415 Printer Cable
31416 Printer Cover
31702 DS Pumps 31335
33192 Pump Control Module
33298 DS-1 Monitor
33299 DS-1 Interface Cable
33311 PCM Interface Cable
33337 Printer

32505 Regulator Bushing Venting Mandrel DS Pumps 31336

18951
32957 Drive Shaft Seal Protection Tube DB4 Pumps
30612

15
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Tamper Resistant Torx Drivers
Includes Serviceable Components: DB2, DB4, DS 18951
33035 33036 15 IPR Torx Bit
33037 25 IPR Torx Bit
Pumps 30612
33038 40 IPR Torx Bit

Pump Holding Fixture and Hub

Puller
Includes Serviceable Components:
33163 Pin 18951
33153 Perkins
M8x1.25x45mm Cap Screw (2) 30612
M8x1.25x20mm Cap Screw (2)
5/16-18x1" Bolt (3)
5/16 Plain Washers (3)

18951
33195 Fuel Limiter Wrench DB2, DB4 Pumps
30612

18951
33196 LLA Adjusting Tool DB2, DB4 Pumps
30612

Drive Shaft Seal/Bearing 18951

33421 DB4, DS Pumps
Installation Tool 30612

33497 Transfer Pump Pressure Tap Kit DS Pumps 31335

18951
33991 Torque Screw Locknut Wrench DB2, DB4 Pumps
30612

Pencil Nozzles 18951

34004 Spring Chamber Cap Wrench
(PN2/RSN types) 30612

18951
34152 Idle Adjustment Locknut Wrench DB2, DB4 Pumps
30612

Speed/Light Load Adjusting Tool

Includes Serviceable Components: 18951
34593 27601 O-Ring Seal DB2, DB4 Pumps
30911 O-Ring Seal
30612
35333 Replacement Tip and Pin Kit

DS Field Service Instrument (FSI)

Includes Serviceable Components: Sold
35043 35041 FSI Monitor DS Pumps
35042 Test Bench Cable
Separately
35044 Engine Cable

16
 Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Sold
35145 Nozzle puller Adapter Pencil Nozzles
Separately

Sold
35159 Connector Kit DB2, DB4 Pumps
Separately

High Pressure Calibration Pipes 20467

70087 .063" x 25" (1.6mm x 635mm) DB2, DB4 Pumps
Pump Line Nut thread Size: M12 x 1.5
30612

High Pressure Calibration Pipes

70262 .098" x 25" (2.5mm x 635mm) DS Pumps 31335
Pump Line Nut thread Size: M14 x 1.5

High Pressure Calibration Pipes 20467

70327 .055" x 25" (1.4mm x 635mm) DB2, DB4 Pumps
Pump Line Nut thread Size: M12 x 1.5
30612

Pilot Ring (46mm) Only available

7244-26D Reference S.B. 480 DB2 Pumps from Hartridge
Note: Available from Hartridge

Pilot Ring (50mm) DB2, DB4, DM Only available

7244-26E Reference S.B. 480 from Hartridge
Note: Available from Hartridge
Pumps

Basic Air Timing Fixture DB2, DB4, DM Only available

7244-27 Reference S.B. 480
from Hartridge
Note: Available from Hartridge
Pumps

Insert for Headed Drive Shaft Only available

7244-28 Reference S.B. 480 DB2 Pumps from Hartridge
Note: Available from Hartridge

Insert for Tapered Drive Shaft DB2, DB4, DM Only available

7244-30 Reference S.B. 480
from Hartridge
Note: Available from Hartridge
Pumps

17