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BRIDGE SUPERSTRUCTURE AT
CH:444/150
DESIGN OF DECK-SLAB
1.0 INTRODUCTION :
The Bridge Deck essentially consists of concrete slab monolithically cast over longitudinal girder so that the
T-beam effect prevails.To improve transverse stiffness to the deck ,crossgirders or diaphragms are provided
at regular intervals. The number of longitudinal girders depends on the width of road. For analysis purpose the
deck slab is modelled over STAAD-Pro as simply supported over two sides with over-hang on each side.After
Application of Vehicular load as per IRC the deck is designed for most critical combination.
2.0 DESIGN DATA:
3
i Density of concrete = 2.50 t/m
ii Grade of concrete = M- 35
iii Grade of steel = Fe- 500
iv Reinforcement = HYSD bars conforming to IS: 1786
v Span = 24 m
vi Deck width = 16 m
vii Impact Factor = 15.00 % For Class-A (Ref. Cl. 208.1 IRC 6:2017)
= 10 % 70R Tracked
= 25 % 70r Wheeled
viii Thickness of wearing coat = 75 mm
ix Carriage way width = 11 m
x No of Lanes to be considered = 3
xi Footpath = 1.5 m
3.0 REFERENCES:
i. IRC: 6 - 2017
ii. IRC: 112 - 2011
15000
500 C/L Carriageway
200
130
2166 2030
0.325
1887.5 mm
5
0 mm 2
200 mm 3
130 mm 4 330 mm
0.51 t
943.75
200
130 330
2387.5
2 3 4 0.075
0.15
5
2.023
0.625
CG from
Width Height Type Area h Ah2
Zone Mark top
2 0.15 0.075 t 0.005625 0.025 1.007379 0.005708
3 0.325 0.075 r 0.024375 0.0375 0.994879 0.024126
4 0.15 0.075 t 0.005625 0.025 1.007379 0.005708
5 0.325 2.023 r 0.657475 1.0865 -0.05412 0.001926
Zone Mark Iz IY Ki IJ
2 1.76E-06 7.03E-06 0.229 2.11E-05
3 1.14E-05 0.000215 0.285 3.91E-05
4 1.76E-06 7.03E-06 0.229 2.11E-05
5 0.224228 0.005787 0.3 0.020834
4
Moment of inertia about j axis = 0.020915 m
4
Moment of inertia about y axis = 0.006016 m
4
Moment of inertia about z axis = 0.261711 m
3
Section Modulus about Z top = 0.253503 m
3
Section Modulus about z bottom = -0.2456 m
3
Section Modulus about z bottom of top flange = 0.253503 m
Unit Weight per unit length = -1.73275 t/m
2.700 1.325
0.3
5
CG from
Width Height Type Area h Ah2
Zone Mark top
Deck Slab 4.025 0.3 r 1.2075 0.15 0.431 0.027169
Precast section 0.693 1.332 -0.751 1.2304
Zone Mark Iz IY Ki IJ
Deck Slab 0.009056 1.63 0.318 0.034559
Precast section 0.261711 0.0060 0.020915
4
Moment of inertia about j axis = 0.055474 m
4
Moment of inertia about y axis = 1.636016 m
4
Moment of inertia about z axis = 0.270768 m
3
Section Modulus about Z top = 0.46589 m
3
Section Modulus about z bottom = -0.17851 m
Unit Weight per unit length = -4.7515 t/m
2 3 4 0.15
0.3
1.548
5
0.2
6 7 0.15
8 0.25
0.625
CG from 2
Width Height Type Area h Ah
Zone Mark top
1 0.625 0 r 0 0 1.063711 0
2 0.3 0.15 t 0.0225 0.05 1.013711 0.023121
3 0.325 0.15 r 0.04875 0.075 0.988711 0.047656
4 0.3 0.15 t 0.0225 0.05 1.013711 0.023121
5 0.325 1.548 r 0.5031 0.924 0.139711 0.00982
6 0.2 0.15 t 0.015 1.798 -0.73429 0.008088
7 0.2 0.15 t 0.015 1.798 -0.73429 0.008088
8 0.625 0.25 r 0.15625 1.973 -0.90929 0.129189
Zone Mark Iz IY Ki IJ
1 0 0 0.333 0
2 2.81E-05 0.000113 0.229 0.000338
3 9.14E-05 0.000429 0.237 0.00026
4 2.81E-05 0.000113 0.229 0.000338
5 0.100465 0.004428 0.289 0.015357
6 1.88E-05 3.33E-05 0.18 0.000225
7 1.88E-05 3.33E-05 0.18 0.000225
8 0.000814 0.005086 0.25 0.002441
4
Moment of inertia about j axis = 0.019184 m
4
Moment of inertia about y axis = 0.010235 m
4
Moment of inertia about z axis = 0.350546 m
3
Section Modulus about Z top = 0.32955 m
3
Section Modulus about z bottom = -0.33892 m
Unit Weight per unit length = -1.95775 t/m
2.700 1.325
0.3
CG from
Width Height Type Area h Ah2
Zone Mark top
Deck Slab 4.025 0.3 r 1.2075 0.15 0.477473 0.275286
Precast section 0.7831 1.3637 -0.73624 0.424477
Zone Mark Iz IY Ki IJ
Deck Slab 0.009056 1.63 0.318 0.034559
Precast section 0.7831 0.0102 0.019184
Location of CG from top = 0.627473 m
Location of CG from bottom = -1.47053 m
2
Area of Section = 1.9906 m
4
Moment of inertia about j axis = 0.053742 m
4
Moment of inertia about y axis = 1.640235 m
4
Moment of inertia about z axis = 1.491919 m
3
Section Modulus about Z top = 2.377664 m
3
Section Modulus about z bottom = -1.01455 m
Unit Weight per unit length = -4.9765 t/m
2 3 4 0.1125
0.075
0.475 1.5855
0.075
6 7 0.15
8 0.25
0.625
CG from
Width Height Type Area h Ah2
Zone Mark top
2 0.075 0.1125 t 0.004219 0.0375 0.994153 0.00417
3 0.475 0.1125 r 0.053438 0.05625 0.975403 0.050841
4 0.075 0.1125 t 0.004219 0.0375 0.994153 0.00417
5 0.475 1.5855 r 0.753113 0.90525 0.126403 0.012033
6 0.075 0.15 t 0.005625 1.798 -0.76635 0.003303
7 0.075 0.15 t 0.005625 1.798 -0.76635 0.003303
8 0.625 0.25 r 0.15625 1.973 -0.94135 0.138458
Zone Mark Iz IY Ki IJ
2 2.97E-06 1.32E-06 0.196 1.58E-05
3 5.64E-05 0.001005 0.284 0.000192
4 2.97E-06 1.32E-06 0.196 1.58E-05
5 0.157765 0.01416 0.27 0.045879
6 7.03E-06 1.76E-06 0.229 2.11E-05
7 7.03E-06 1.76E-06 0.229 2.11E-05
8 0.000814 0.005086 0.25 0.002441
4
Moment of inertia about j axis = 0.048586 m
4
Moment of inertia about y axis = 0.020257 m
4
Moment of inertia about z axis = 0.158655 m
3
Section Modulus about Z top = 0.153787 m
3
Section Modulus about z bottom = -0.14878 m
Unit Weight per unit length = -2.45622 t/m
2.700 1.325
0.3
CG from
Width Height Type Area h Ah2
Zone Mark top
Deck Slab 4.025 0.3 r 1.2075 0.15 0.477473 0.275286
Precast section 0.982488 1.3317 -0.7042 0.487186
Zone Mark Iz IY Ki IJ
Deck Slab 0.009056 1.63 0.318 0.034559
Precast section 0.048586 0.1538 0.158655
Location of CG from top = 0.680121 m
Location of CG from bottom = 0.680121 m
2
Area of Section = 2.189988 m
4
Moment of inertia about j axis = 0.193214 m
4
Moment of inertia about y axis = 1.783787 m
4
Moment of inertia about z axis = 0.820114 m
3
Section Modulus about Z top = 1.205835 m
3
Section Modulus about z bottom = 1.205835 m
Unit Weight per unit length = 0.328498 t/m
CROSS GIRDERS
1.042
0
1.698
0.3
CG from
Width Height Type Area h Ah2
Zone Mark top
Top flange 1.042 0 r 0 0 -0.849 0
web 0.3 1.698 r 0.5094 0.849 0 0
Zone Mark Iz IY Ki IJ
Top flange 0 0 0.333 0
web 0.122392 0.003821 0.296 0.01357
Section Property
2
Area = 0.5094 m
CG from top = 0.8490 m
4
Moment of inertia about z axis = 0.1224 m
4
Torsional moment of inertia = 0.0136 m
5.0 STEEL CALCULATIONS OF THE CANTILIVER SLAB PORTION
The Section is checked for Ultimate Limit State (Refer: Clause 7.6.4. IRC 112-2011)
Charecterstic Compressive Strength of Concrete fck = 35 Mpa
Charecterestic Tensile Strength of Reinforcement fy = 500 Mpa
2) Spacing between two adjacent bar should not be more than 2h = 660 mm & 250 mm
DESIGN DATA:
i) Density of concrete = 2.50
ii) Grade of concrete 0.475 = M- 35
iii) Grade of steel = Fe- 500
iv) Reinforcement = HYSD bars conforming to IS: 1786
v) Live Load
a) Class A x 3 Lanes
b) One Class 70R(T) + Class A
c) One Class 70R(W) + Class A
vi) Impact Factor (Ref. Cl. 208.1 IRC 6:2017)
For Class-A = 15 %
70R Tracked = 10 %
70r Wheeled = 25 %
vii) Effective span = 21 m
viii) Overall span = 24 m
ix) C/c spacing of L.girder = 2.65 m
x) Thickness of wearing coat = 75 mm
x) C/c spacing of C.girder = 10.5 M
0.2 0.33
0.13
1.3
0.4
625 625
Load Calculation:
For dead load and live load analysis Software STAAD Pro is used and moments and shear force
are find out.
Dead Load: Maximum
Structural Strength Serviceability Limit
Un- factored
Check State Check
B M(t-m) L. Girder 199.830 269.77 199.83
C. Girder 31.797 42.93 31.797
S F(t- m) L. Girder 33.831 45.67 33.831
C. Girder 13.664 18.45 13.664
Live Load:
No. of Lanes = 3 Lanes
Loading Class :
One lane of Class 70R for Every two lanes with one lane of Class A for the remaining lanes,
If any ,OR one lane of Class A for each Lane.
(Ref. Cl. 205 IRC:6-2017)
Reduction in Longitudinal effecton Bridges = 10 %
Results from STAAD-Pro Maximum
BM(t-m) Shear(t)
Longitudinal Girder Un-factored Factored Un-factored Factored
a) Class A x 3 Lanes 109.09 112.91 25.627 26.52
bw
500x8042 = 0.095784
0.8x15.633x2650x1900
2
Asmin = 1729 mm
2
2) Asmin = 0.0013 b d = 1543.75 mm
Maximum Reinforcement :
2
Asmax = 0.025 AC = 19577.5 mm
2
Minimum reinforcement Required = 1729 mm
2
Required Reinforcement for total area of = 12063 mm /m width
side face reinforcement : (Cl. 26.5.1.3 of IS 456-200)
2
Side face reinforcement = 0.1% of cross sectional area = 964.25 mm
2
Provide 10 nos. of dia 12 mm in 2 faces = 2261.947 mm
At Top: OK
Provide T- 4 nos. of dia 16 mm c/c In LAYER I
2
Area of Steel Provided = ( π / 4 )16^2 x 4 = 804 mm
Ƥw = Asw/(s.bwsinα)
= 0.003551173
Minimum shear reinforcement ratio for Beams (Ref: Eq. 10.20 of IRC:112-2011)
Ƥwmin = (0.072/fck)/fyk
= 0.000851915 < 0.003551 ,OK
Additional tensile steel due to shear (Ref: Eq. 10.16 of IRC:112-2011)
∆Ftd = 0.5 VED(cotϴ-cotα)
= 0.5x1016982x(cot21.8,-cot90)
= 1526175.3 N
2
= 1526175.3/400 = 3510.203 mm /m
beff
bw
2
= 1377.62+2161.89 = 3539.512 mm
Provide T- 3 nos. of dia 32 mm c/c In LAYER I
2
Area of Steel Provided = ( π / 4 )32^2 x 3 = 2413 mm
Provide T- 3@ 25 mm c/c In LAYER II
2
Area of Steel provided = ( π / 4 )25^2 x 3 1473 mm
Total area of Longitudinal Tensile Steel Provided,Ast = 2413 + 1473
2
= 3886 mm /m
2 2
Therefore, Ast = 3886 mm /m > 3539.512 mm /m ,OK
Minimum Reinforcement : (Cl. 16.5.1.1 of IRC: 112-2011)
Maximum of
1) Asmin = 0.26fctmbd
fyk
fctm = 2.8
2
Asmin = 663.936 mm
2
2) Asmin = 0.0013 b d = 592.8 mm
2
Minimum reinforcement Required = 663.936 mm
2
Required Reinforcement for total area of = 3886 mm /m width
Side face reinforcement : (Cl. 16.9 of IRC: 112-2011)
2
Side face reinforcement = 0.15% of cross sectional area = 733.5 mm
2
Provide 8 nos. of dia 12 mm in 2 faces = 1809.557 mm
At Top : OK
Provide T- 3 nos. of dia 20 mm c/c In LAYER I
2
Area of Steel Provided = ( π / 4 )20^2 x 3 = 942 mm
Ƥw = Asw/(s.bwsinα)
= 0.003551173
Minimum shear reinforcement ratio for Beams (Ref: Eq. 10.20 of IRC:112-2011)
Ƥwmin = (0.072/fck)/fyk
= 0.000851915 < 0.003551 ,OK
Additional tensile steel due to shear (Ref: Eq. 10.16 of IRC:112-2011)
∆Ftd = 0.5 VED(cotϴ-cotα)
= 0.5x626345.6625x(cot21.8-cot90)
= 939951.031 N
2
= 939951.031/400 = 2161.887 mm /m
CRACKWIDTH CALCULATION FOR L.BEAM
Parameters
Overal depth of the section (h) = 2030.00 mm
Width of the section (W) = 475.00 mm
Clear cover (Cmin) = 50 mm
Effective cover cover (C) = 130 mm
Effective depth (d) = 1900 mm
2
Grade of concrete = 35 N/mm
2
Grade of steel = 500 N/mm
Maximum Serviceablility Case moment (M) = 366.62 kNm
2
fcm = 45 N/mm
2
Es = 200000 N/mm
2
Ecm = 32308.25 N/mm
Dia. Of Bar Φ1 = 32 mm
n1 = 5
Φ2 = 32
n2 = 5
Modular Ratio (m) = 200000/32308.25
m = 6.19036933
Bar spacing = 95 mm
2
Ast = 12063.00 mm /m width
2
Asc = 804 mm /m width
Allowable crack width Wmax = 0.3 mm
Crack width Wk = Srmax(εsm - εcm) (Eq. 12.5 of IRC:112-2011)
Calculation of Sr.max : (max. crack spacing)
Depth of neutral axis :
Transformed area of compression steel
2
= (6.19 - 1 ) x 804 = 4173.057 mm
Transformed area of tension steel
2
= (6.19x12063 ) = 74674.43 mm
dc = -ASES +√ (AS ES )2 + 2bAsEsEc,eff d
b Ec,eff
dc (-12063x200000)+√(12063x200000)^2+(2x475x12063x200000x32308.25x1900)
475x32308.25
dc = 631.530293 mm
S M CONSULTANTS,BHUBANESWAR
else, Sr.max = 1.3 (h-x) (Ref. Eq.12.12 of IRC 112-2011)
2 2
Φ = n1 Φ1 + n2Φ = 5x32^2 +5x32^2
n1 Φ1 + n2 Φ2 5x32+5x32
Φ = 32
hc,eff = 325
Ac ,eff = 475x325
2
= 154375 mm
рр,eff = AS / Ac.eff = 12063/154375
(Ref. Eq, 12.7 of IRC 112-2011)
рр,eff = 0.0781
S M CONSULTANTS,BHUBANESWAR
The Concrete Stres at top of section :
σc = MED Ecff / Zc ES
= (366618900x32308.25)/(126161687.112x200000)
= 0.469 < 0.36fck = 12.6 Mpa
(Ref: Cl. 12.2.1 of IRC: 112-2011)
0.6 x σs / Es = 5.4E-05
S M CONSULTANTS,BHUBANESWAR
DESIGN OF THE INTERIOR SLAB PORTION
Dead load bending moment
The interior panel dimensions are = 2.325 m x 10.5 m
Thickness of slab = 0.33 m
2
Dead weight of the slab = 1x0.33x2.5 = 0.825 t/m
2
Dead weight of the wearing coat = 0.075x2.5 = 0.188 t/m
2
Total 1.013 t/m
2
Factored Load intensity due to DL 1.35x0.825 = 1.114 t/m
2
Factored Load intensity due to WC 1.75x0.1875 = 0.328 t/m
2
Total 1.442 t/m
U = 0.85+2x0.075 = 0.925 m
V = 4.57+2x0.075 = 4.645 m
10.5 4.57
U/B = 0.925/2.325 = 0.366
V/L = 4.645/10.5 = 0.435
Adopting live load combination cas as per IRC 6-2017 Clause 204.3 is applicabe
One lane of Class 70R for every two lanes with one lane of Class A for the remaining lanes,
if any,OR one lane of Class A for each lane.
2.325
Live load 70R (W) max. single axle load centrally on panel :
U = 0.86+2x0.075 = 0.935 m
V = 0.61+2x0.075 = 0.685 m
10.5 0.61
U/B = 0.935/2.325 = 0.370
V/L = 0.685/10.5 = 0.058
10.5 0.61 =
1.22
0.86
2.325
W1 +
W2
2
Intensity of Load = 8.5/(0.86x0.61) = 16.20282 t/m
Moments for centrally placed Load(W1)
U = 0.86+2x0.075 = 0.935
V = 0.61+2x0.075 = 0.685
K = B/L = 0.221
0.86 0.86
(a) (b)
U = 0.86+2x0.075 = 0.935
V = 3.05+2x0.075 = 3.125
K = B/L = 0.221
Equivalent concentrated Load =
16.203x0.86x3.05 = 42.50047 t
From Pigeauds Curve,
m1 = 0.16
m2 = 0.08
Mba = 42.5(0.16+0.15x0.08) = 7.310 t-m
Mla = 42.5(0.08+0.15x0.16) = 4.420 t-m
U = 0.86+2x0.075 = 0.86
V = 1.83+2x0.075 = 1.905
K = B/L = 0.221
Equivalent concentrated Load =
16.203x0.86x1.83 = 25.50028 t
From Pigeauds Curve,
m1 = 0.16
m2 = 0.1
Mbb = 25.5(0.16+0.15x0.1) = 4.463 t-m
Mlb = 25.5(0.1+0.15x0.16) = 3.162 t-m
Mb = 3.251+0.5(13.706-8.367) = 5.9205
Ml = 1.59+0.5(8.288-5.929) = 2.7695
Shear Forces :
Dead load Shear force = 2.325x0.405x 2.5/2 = 1.177031 t
0.84
0.075
0.33
0.825 m
1.675
0.325
Live load shear:
Dispersion in the direction of the span = 0.84+2x(0.075+0.33) = 1.65
For Maximum shear,load is kept such that the whole dispersion is in span.The load is kept at :
= 1.65/2 = 0.825 m from the edge of beam
The Section is checked for Ultimate Limit State (Refer: Clause 7.6.4. IRC 112-2011)
Charecterstic Compressive Strength of Concrete fck = 35 Mpa
Charecterestic Tensile Strength of Reinforcement fy = 500 Mpa
Overall Depth = 330 mm
Clear Cover = 50 mm
Diameter of Main Rods = 16 mm
Diameter of Distribution Rods = 12 mm
Effective Cover = 50 + 16 / 2 = 58 mm
Effective Depth, d = 330 - 58 = 272 mm
Ƥw = Asw/(s.bwsinα)
= 0.001685
Ƥwmin = (0.072√fck)/fyk
= 0.000852 < 0.001685 OK