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The vehicle pictured in this owner’s manual may not match your
actual vehicle.
Welcome
Congratulations on your purchase of a new ● The following code in this manual
Honda motorcycle. Your selection of a indicates the country.
Honda makes you part of a worldwide family
of satisfied customers who appreciate Country Code
Honda's reputation for building quality into Code Country
every product. XR150LEK
PH Philippines
To ensure your safety and riding pleasure:
● Read this owner's manual carefully.
● Follow all recommendations and
procedures contained in this manual.
● Pay close attention to safety messages
contained in this manual and on the
motorcycle.
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Contents
Motorcycle Safety P. 2
Operation Guide P. 14
Maintenance P. 30
Troubleshooting P. 76
Information P. 89
Specifications P. 101
Index P. 104
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Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
Safety Guidelines
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Motorcycle Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding
● Perform all routine and regular inspections onto the grab rail or your waist, leaning with
specified in this manual. you in turns, and keeping their feet on the
● Stop the engine and keep sparks and flame footpegs, even when the motorcycle is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in Take Time to Learn & Practice
exhaust gases is toxic and can kill you. Even if you have ridden other motorcycles,
practice riding in a safe area to become familiar
with how this motorcycle works and handles,
Always Wear a Helmet and to become accustomed to the motorcycle's
It's a proven fact: helmets and protective size and weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and Ride Defensively
protective apparel. 2 P. 7 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
Continued 3
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Safety Guidelines
by wearing bright reflective clothing, positioning drink can reduce your ability to respond to
yourself so other drivers can see you, signaling changing conditions, and your reaction time
before turning or changing lanes, and using gets worse with every additional drink. Don't
your horn when necessary. drink and ride, and don't let your friends drink
and ride either.
4
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Safety Guidelines
If You are Involved in a Crash If you decide to continue riding, first turn the
ignition switch to the OFF position, and evaluate
Personal safety is your first priority. If you or
Motorcycle Safety
the condition of your motorcycle. Inspect for
anyone else has been injured, take time to
fluid leaks, check the tightness of critical nuts
assess the severity of the injuries and whether it
and bolts, and check the handlebar, control
is safe to continue riding. Call for emergency
levers, brakes, and wheels. Ride slowly and
assistance if needed. Also follow applicable laws
cautiously.
and regulations if another person or vehicle is
Your motorcycle may have suffered damage
involved in the crash.
that is not immediately apparent. Have your
motorcycle thoroughly checked at a qualified
service facility as soon as possible.
Continued 5
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Safety Guidelines
6
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Safety Precautions
Motorcycle Safety
● Ride cautiously and keep your hands on the ● Face shield with unobstructed field of vision
handlebar and feet on the footpegs. or other approved eye protection
● Keep passenger's hands onto the grab rail
or your waist, passenger's feet on the 3WARNING
footpegs while riding. Not wearing a helmet increases the
● Always consider the safety of your chance of serious injury or death in a
passenger, as well as other drivers and crash.
riders.
Make sure that you and any passenger
Protective Apparel always wear an approved helmet and
Make sure that you and any passenger are protective apparel.
wearing an approved motorcycle helmet, eye
protection, and high-visibility protective
clothing. Ride defensively in response to
weather and road conditions.
# Helmet
Safety-standard certified, high-visibility, correct
size for your head
Continued 7
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Riding Precautions
8
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Riding Precautions
Motorcycle Safety
surfaces and braking distances are brakes further reduce braking efficiency.
longer. Exercise extra caution when braking in wet
● Avoid continuous braking. conditions.
u Repeated braking, such as when If the brakes get wet, apply the brakes while
descending long, steep slopes can riding at low speed to help them dry.
seriously overheat the brakes, reducing
their effectiveness. Use engine braking Parking
with intermittent use of the brakes to ● Park on a firm, level surface.
reduce speed. ● If you must park on a slight incline or loose
● For full braking effectiveness, operate both surface, park so that the motorcycle cannot
the front and rear brakes together. move or fall over.
● Make sure that high-temperature parts
# Engine Braking cannot come into contact with flammable
Engine braking helps slow your motorcycle materials.
down when you release the throttle. For further ● Do not touch the engine, muffler, brakes
slowing action, downshift to a lower gear. Use and other high-temperature parts until they
engine braking with intermittent use of the cool down.
brakes to reduce speed when descending long,
steep slopes.
Continued 9
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Riding Precautions
● To reduce the likelihood of theft, always lock Refuelling and Fuel Guidelines
the handlebar and remove the key when
Follow these guidelines to protect the engine,
Motorcycle Safety
10
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Motorcycle Safety
Improper accessories or modifications
We strongly advise that you do not add any can cause a crash in which you can be
accessories that were not specifically designed seriously hurt or killed.
for your motorcycle by Honda or make
modifications to your motorcycle from its Follow all instructions in this owner's
original design. Doing so can make it unsafe. manual regarding accessories and
Modifying your motorcycle may also void your modifications.
warranty and make your motorcycle illegal to
operate on public roads and highways. Before Do not pull a trailer with, or attach a sidecar to,
deciding to install accessories on your your motorcycle. Your motorcycle was not
motorcycle be certain the modification is safe designed for these attachments, and their use
and legal. can seriously impair your motorcycle's handling.
11
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Off-Road Safety
Learn to ride in an uncongested off-road area Remember that excessive noise bothers
free of obstacles before venturing onto everyone and creates a bad image for
unfamiliar terrain. motorcycling.
● Always obey local off-road riding laws and
regulations.
● Obtain permission to ride on private
property. Avoid posted areas and obey “NO
Trespassing” signs.
● Ride with a friend on another motorcycle so
that you can assist each other in case of
trouble.
● Familiarity with your motorcycle is critically
important should a problem occur far from
help.
● Never ride beyond your ability and
experience or faster than conditions warrant.
● If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines
could spell disaster.
12
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Loading
Motorcycle Safety
● Carrying extra weight affects your ● Do not carry a passenger.
motorcycle's handling, braking and stability. ● Keep cargo small and light weight.
Always ride at a safe speed for the load you Make sure it cannot easily be caught on
are carrying. brush or other objects, and that it does not
● Avoid carrying an excessive load and keep interfere with your ability to shift position to
within specified load limits. maintain balance and stability.
Maximum weight capacity/Maximum
weight on rear carrier 2 P. 101
● Tie all luggage securely, evenly balanced 3WARNING
and close to the centre of the motorcycle. Overloading or improper loading can
● Do not place objects near the lights or the cause a crash and you can be seriously
muffler. hurt or killed.
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Parts Location
Seat (P.49)
Fuel fill cap (P.26)
Operation Guide
Kickstarter (P.22)
Spark plug (P.51)
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Operation Guide
Choke lever (P.22)
Battery (P.48)
Fuse box (P.87)
Main fuse (P.88)
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Instruments
Odometer
Total distance ridden.
Operation Guide
Speedometer
This shows your speed in kilometer per hour
(km/h).
Tripmeter
Distance ridden since tripmeter was reset.
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Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
Operation Guide
Turn signal indicator
Neutral indicator
Comes on when the transmission is in Neutral.
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Switches
Operation Guide
Start button
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Ignition switch ON
Turns electrical system
Switches the electrical system on/off,
on for starting/riding.
locks the steering.
Operation Guide
u Key can be removed when in the OFF or
OFF
LOCK position. Turns engine off.
LOCK
Locks steering.
Continued 19
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Switches (Continued)
Steering Lock # Locking
Lock the steering when parking to help a Turn the handlebar all the way to the left.
prevent theft. b Push the key down, and turn the ignition
Operation Guide
b Push
# Unlocking
Insert the key, and turn the ignition switch to
the OFF position.
Turn
Ignition key
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Fuel Valve
The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.
Operation Guide
OFF: for parking, storing, or transportation.
RES: for extra fuel to get to a gas station for
refuelling.
21
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Operation Guide
Using the kickstarter b Using the start button
Lightly depress the kickstarter until With the throttle slightly open, press the
resistance is felt. start button.
Then let the kickstarter return to the top Using the kickstarter
of its stroke. Lightly depress the kickstarter until
With the throttle slightly open, operate resistance is felt.
the kickstarter. Kick from the top of the Then let the kickstarter return to the top
stroke through to the bottom with a of its stroke.
rapid, continuous motion. With the throttle slightly open, operate
f Immediately after the engine starts, push the the kickstarter. Kick from the top of the
choke lever down to the halfway position. stroke through to the bottom with a
g Warm up the engine by opening and rapid, continuous motion.
closing the throttle slightly. u Do not operate the kickstarter while the
h About a quarter minute after the engine engine is running as engine damage
starts, push the choke lever down all the way could result. Do not apply excessive
to fully off. force on the kickstarter.
i If idling is unstable, open the throttle slightly. u Fold up the kickstarter after the
kickstarter is returned to the pedal stop.
Continued 23
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Temperature.”
b Warm up the engine by opening and c Open the throttle fully.
closing the throttle slightly. d Crank the engine several times with the
c Continue warming up the engine until it runs kickstarter.
smoothly and responds to the throttle when e Follow steps a - b under “High Air
the choke lever is at fully off. Temperature.”
24
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Shifting Gears
Your motorcycle transmission has 5 forward
gears in a one-down, four-up shift pattern.
Operation Guide
25
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Refuelling
Fuel fill cap The tank should be refilled as soon as
possible after switching to reserve, and the
Ignition key
fuel valve should be returned to the ON
Operation Guide
Operation Guide
Closing the Fuel Fill Cap
a After refuelling, push the fuel fill cap closed
until it locks.
b Remove the ignition key and close the lock
cover.
u The ignition key cannot be removed if
the fuel fill cap is not locked.
3WARNING
Petrol is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
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Storage Equipment
Document bag is located under the seat.
Tool kit is in the tool box behind the left side Tool kit
cover.
Operation Guide
Document bag
Ignition key
Tool box
Operation Guide
Holder pin
# Locking
a Hang your helmet on the holder pin and
push it in to lock.
b Remove the ignition key.
u Use the helmet holder only when parked.
Ignition key 3WARNING
Riding with a helmet attached to the
holder can interfere with the rear wheel
or suspension and could cause a crash
in which you can be seriously hurt or
killed.
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Maintenance
Importance of Maintenance
Maintenance
pollution. Maintenance is the owner's hazard that can arise in performing
responsibility. Be sure to inspect your maintenance. Only you can decide whether or
motorcycle before each ride, and perform the not you should perform a given task.
periodic checks specified in the Maintenance
Schedule. 2 P. 32 Follow these guidelines when performing
maintenance.
3WARNING ● Stop the engine and remove the key.
Improperly maintaining your ● Place your motorcycle on a firm, level
motorcycle or failing to correct a surface using the side stand or a
problem before you ride can cause a maintenance stand to provide support.
crash in which you can be seriously hurt ● Allow the engine, muffler, brakes, and other
31
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Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged to you by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
motorcycle to the new owner.
Maintenance
32
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Maintenance Schedule
Odometer Reading *1
Pre-ride Annual Regular Refer to
Items Check × 1,000 km 1 4 8 12 16 20 24 Check Replace page
2 P. 35
× 1,000 mi 0.6 2.5 5 7.5 10 12.5 15
Fuel Line –
Fuel Level 26
Fuel Strainer Screen –
Maintenance
Throttle Operation 73
Air Cleaner *2 46
Crankcase Breather *3 74
Spark Plug 51
Valve Clearance –
Engine Oil *4 55
Engine Oil Strainer –
Screen
Engine Oil Centrifugal –
Filter
Engine Idle Speed –
Secondary Air Supply –
System *2
Secondary Air Supply 3 Years –
Pair Filter *5
Continued 33
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Maintenance Schedule
Odometer Reading*1
Pre-ride Annual Regular Refer to
Items Check × 1,000 km 1 4 8 12 16 20 24 Check Replace page
2 P. 35
× 1,000 mi 0.6 2.5 5 7.5 10 12.5 15
Drive Chain *4 Every 1,000 km (600 mi): 64
Drive Chain Slider 68
Brake Fluid *5 2 Years 56
Maintenance
Notes:
*1 : At higher odometer reading, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Service more frequently when riding OFF-ROAD.
*5 : Replacement requires mechanical skill.
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Maintenance Fundamentals
Maintenance
because having a breakdown, or even a flat
indicators and horn function properly.
tyre, can be a major inconvenience.
● Clutch - Check operation;
Adjust freeplay if necessary. 2 P. 70
Check the following items before you get on
● Wheels and tyres - Check condition, air
your motorcycle:
pressure and adjust if necessary. 2 P. 43
● Fuel level - Fill fuel tank when necessary.
2 P. 26
Before riding off-road check all of the preceding
● Throttle - Check for smooth opening and
plus the following:
full closing in all steering positions. 2 P. 73
● Make sure spokes are tight. Check the rims
● Engine oil level - Add engine oil if necessary.
for any damage. 2 P. 69
Check for leaks. 2 P. 53
● Be sure the fuel fill cap is securely fastened.
● Drive chain - Check condition and slack,
2 P. 26
adjust and lubricate if necessary. 2 P. 64
● Check for loose cables and other parts, and
anything that appears abnormal.
● Use a wrench to check the tightness of all
accessible nuts, bolts and fasteners.
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Maintenance Fundamentals
corroded.
Installing non-Honda parts may make Do not remove the battery cap seals. There is
your motorcycle unsafe and cause a no need to remove the cap when charging.
crash in which you can be seriously hurt NOTICE
or killed. Your battery is a maintenance-free type and can
be permanently damaged if the cap strip is
Always use Honda Genuine Parts or removed.
equivalents that have been designed
NOTICE
and approved for your motorcycle. An improperly disposed of battery can be
harmful to the environment and human health.
Always confirm local regulations for proper
battery disposal instruction.
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Maintenance Fundamentals
Maintenance
under pressure can damage your eyes. to explode with enough force to kill or
● Electrolyte splashes onto your skin: seriously hurt you.
u Remove affected clothing and wash your
skin thoroughly using water.
Wear protective clothing and a face
● Electrolyte splashes into your mouth:
shield, or have a skilled mechanic do
u Rinse mouth thoroughly with water, and
do not swallow. the battery servicing.
Continued 37
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Maintenance Fundamentals
# Cleaning the Battery Terminals The battery has a limited life span. Consult your
1. Remove the battery. 2 P. 48 dealer about when you should replace the
2. If the terminals are starting to corrode and battery. Always replace the battery with another
are coated with a white substance, wash maintenance-free battery of the same type.
with warm water and wipe clean. NOTICE
3. If the terminals are heavily corroded, clean
Maintenance
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Maintenance Fundamentals
Fuses NOTICE
Replacing a fuse with one that has a higher
Fuses protect the electrical circuits on your
rating greatly increases the chance of damage to
motorcycle. If something electrical on your
the electrical system.
motorcycle stops working, check for and
replace any blown fuses. 2 P. 87 If a fuse fails repeatedly, you likely have an
Maintenance
electrical fault. Have your motorcycle inspected
# Inspecting and Replacing Fuses by your dealer.
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
ratings, see “Specifications.” 2 P. 103
Blown fuse
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Maintenance Fundamentals
40
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Maintenance Fundamentals
Maintenance
possible.
sprocket. If either has worn or damaged teeth,
NOTICE
have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted
surfaces.
Wipe up spills immediately and wash thoroughly.
Drive Chain
NOTICE
The drive chain must be inspected and Use of a new chain with worn sprockets will cause
lubricated regularly. Inspect the chain more rapid chain wear.
frequently if you often ride on bad roads, ride at
high speed, or ride with repeated fast
acceleration. 2 P. 64
Continued 41
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Maintenance Fundamentals
After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. Avoid applying excess chain lubricant to prevent
spray onto your clothes and the motorcycle.
Recommended lubricant:
Drive chain lubricant designed
specifically for O-ring chains Crankcase Breather
If not available, use SAE 80 or 90 gear Service more frequently when riding in rain, at
oil. full throttle, or after the motorcycle is washed or
overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube.
If the drain tube overflows, the air filter may
become contaminated with engine oil causing
poor engine performance. 2 P. 74
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Maintenance Fundamentals
Maintenance
return to pavement after riding off-road. If you foreign objects
only ride on pavement, check the pressure at embedded in the side
least once a month or any time you think the of the tyre or the tread.
tyres look low. Always check air pressure when Also inspect for any unusual bumps or bulges in
your tyres are cold. the side walls of the tyres.
If you decide to adjust the tyre pressure for a
particular off-road riding condition, make
changes a little at a time. # Inspecting for Abnormal Wear
Inspect the tyres for
signs of abnormal wear
on the contact surface.
Continued 43
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Maintenance Fundamentals
or TWI 3WARNING
Riding on tyres that are excessively
worn or improperly inflated can cause a
Wear indicator crash in which you can be seriously hurt
location mark or killed.
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Maintenance Fundamentals
Maintenance
● Use the recommended tyres or equivalents or killed.
of the same size, construction, speed rating,
and load range. Always use the size and type of tyres
● Remember to replace the inner tube
recommended in this owner's manual.
whenever you replace a tyre. The old tube
will probably be stretched, and it could fail if
installed in a new tyre.
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Maintenance Fundamentals
Air Cleaner
This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
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Tool
The tool kit is stored in the tool box. 2 P. 28
Maintenance
● Spark plug wrench
● 10 × 12 mm Open end wrench
● 14 × 17 mm Open end wrench
● No. 2 Phillips screwdriver
● No. 2 Screwdriver
● Screwdriver handle
● Extension bar
● 24 mm Box end wrench
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the battery.
Battery
6. Remove the battery taking care not to
holder
drop the terminal nuts.
# Installation
Install the parts in the reverse order of
removal. Always connect the positive +
terminal first. Make sure that bolts and nuts
Collar are tight.
Positive terminal For proper handling of the battery, see
Bolt
“Maintenance Fundamentals.” 2 P. 36
# Removal “Battery Goes Dead.” 2 P. 83
Make sure the ignition switch is in the OFF
position.
1. Remove the left side cover. 2 P. 50
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Seat # Removal
1. Remove both side covers. 2 P. 50
2. Remove the bolts and collars.
Seat Front recesses Bolt 3. Pull the seat back and up.
Maintenance
Collar # Installation
1. Align the front recesses to the front hooks
Collar
and rear recess to the rear hook.
2. Slide the seat into position.
Rear recess 3. Install the collars and tighten the bolts
Bolt securely.
4. Install both side covers.
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Prong
# Installation
Install the parts in the reverse order of
Prong removal.
Collar
Bolt
Side cover
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Spark Plug
Maintenance
Use only the recommended type of spark
plug in the recommended heat range.
Spark plug wrench
NOTICE
Using a spark plug with an improper heat range
can cause engine damage. 14 × 17 mm Open
end wrench
1. Disconnect the spark plug cap from the
spark plug. 4. Inspect the electrodes and centre
2. Clean any dirt from around the spark plug porcelain for deposits, erosion or carbon
base. fouling.
3. Remove the spark plug using provided u If the erosion or deposit is heavy,
spark plug wrench. 2 P. 47 replace the plug.
u Use the open end wrench provided in u Clean a carbon or wet-fouled plug
the tool kit to remove the spark plug. with a plug cleaner, otherwise use a
wire brush.
Continued 51
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5. Check the spark plug gap using a wire- 8. Tighten the spark plug:
type feeler gauge. ● If the old plug is good:
u If adjustment is necessary, bend the 1/8 turn after it seats
side electrode carefully. ● If installing a new plug, tighten it twice
to prevent loosening:
The gap should be:
Maintenance
6. Make sure the plug washer is in good 9. Install the parts in the reverse order of
condition. removal.
7. Install the spark plug. With the plug u When reinstalling the spark plug cap,
washer attached, thread the spark plug in take care to avoid pinching any cables
by hand to prevent cross-threading. or wires.
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Engine Oil
Maintenance
position and wait for 2 to 3 minutes.
3. Place your motorcycle in an upright
Lower
level
position on a firm, level surface.
4. Remove the oil fill cap/dipstick and wipe it
clean.
5. Insert the oil fill cap/dipstick until it seats,
but don't screw it in. Oil fill cap/dipstick
6. Check that the oil level is between the
upper level and lower level marks on the
oil fill cap/dipstick.
7. Securely install the oil fill cap/dipstick.
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1. Remove the oil fill cap/dipstick. Add the For the recommended oil and oil selection
recommended oil until it reaches the guidelines, see “Maintenance Fundamentals.”
upper level mark. 2 P. 40
u Place your motorcycle in an upright
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap/dipstick.
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Maintenance
1. If the engine is cold, idle the engine for 3
to 5 minutes.
2. Turn the ignition switch to the OFF
position and wait for 2 to 3 minutes.
3. Place your motorcycle on a firm, level Sealing washer Drain bolt
surface.
4. Place a drain pan under the drain bolt. 7. Fill the crankcase with the recommended
5. Remove the oil fill cap/dipstick, drain bolt oil (2 P. 40, 2 P. 102) and install the oil fill
and sealing washer to drain the oil. cap/dipstick.
u Discard the oil at an approved Required oil
recycling centre. When changing oil:
6. Install a new sealing washer onto the 1.0 L (1.1 US qt, 0.9 Imp qt)
drain bolt. Tighten the drain bolt.
8. Check the oil level. 2 P. 53
Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) 9. Check that there are no oil leaks.
55
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Brakes
Checking the Front Brake Fluid If the brake fluid level in the reservoir is
below the LOWER level mark or the brake
1. Place your motorcycle in an upright lever freeplay becomes excessive, inspect the
position on a firm, level surface. brake pads for wear.
2. Check that the brake fluid reservoir is If the brake pads are not worn, you most
Maintenance
horizontal and that the fluid level is above likely have a leak. Have your motorcycle
the LOWER level mark. inspected by your dealer.
Front brake fluid
reservoir
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Inspecting the Front Brake 1. Inspect the brake pads from in front of
the brake caliper.
Pads If necessary have the pads replaced by your
dealer.
Check the condition of the brake pad wear
Always replace both left and right brake pads
indicators.
Maintenance
at the same time.
The pads need to be replaced if a brake pad
is worn to the bottom of the indicator.
Brake pads
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1. Place your motorcycle on its side stand on 2. Measure the distance the rear brake
a firm, level surface. pedal moves before the brake takes hold.
2. Loosen the lock nut and turn the stopper
bolt. Freeplay at the tip of the brake pedal:
3. Tighten the lock nut and check the 15 - 25 mm (0.6 - 1.0 in)
freeplay.
Brake pedal
Maintenance
the freeplay.
Brake arm pin
Increase
Freeplay
Adjusting nut Brake arm
pin
Continued 59
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3. Push the brake arm to confirm that there After adjustment, confirm the freeplay of the
is a gap between the rear brake adjusting brake pedal.
nut and brake arm pin. Make sure the brake rod, brake arm, spring
Gap and fastener are in good condition.
NOTICE
Maintenance
Brake arm Do not turn the adjuster beyond its natural limits.
pin
Push
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Inspecting the Rear Brake Shoe When the brake is applied, an arrow attached
to the brake arm moves toward a reference
Wear mark on the brake panel. If the arrow aligns
with the reference mark on full application of
The rear brake is equipped with a brake wear
the brake, the brake shoes must be replaced.
indicator.
Maintenance
See your dealer for this service.
Reference
mark When the brake service is necessary, see your
dealer. Use only Honda Genuine Parts or its
equivalent.
Arrow
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Adjusting nut
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Side Stand
Maintenance
If necessary have the rubber pad replaced by
your dealer.
Good Replace
Wear line
1. Check that the side stand operates
smoothly. If the side stand is stiff or Rubber pad
squeaky, clean the pivot area and
lubricate the pivot bolt with clean grease.
2. Check the spring for damage or loss of
tension.
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Drive Chain
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Maintenance
Lock nut
1. Shift the transmission to Neutral. Stop the Front edge
of adjusting
engine. slots
2. Place your motorcycle on its side stand on
a firm, level surface. Adjusting nut
3. Loosen the rear axle nut.
4. Loosen the lock nuts on both sides of the
swingarm. Index marks
Front edge of
adjusting
slots
5. Turn both adjusting nuts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive
Torque: 93 N·m (9.5 kgf·m, 69 lbf·ft)
chain slack is obtained. Turn the adjusting
nuts clockwise to tighten the chain. Turn 8. Tighten the drive chain adjusting nuts
the adjusting nuts counterclockwise to lightly, then hold the adjusting nuts and
Maintenance
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Maintenance
the proper slack, the chain is excessively worn Red
and must be replaced. zone
Chain:
CHOHO 428 HO Arrow
mark
If necessary have the drive chain replaced by
your dealer.
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68
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Wheels
Wheels Rims & Spokes 1. Inspect the wheel rims and spokes for
damage.
Keeping the wheels true (round) and 2. Tighten any loose spokes.
maintaining correct spoke tension is critical to 3. Rotate the wheel slowly to see if it
safe motorcycle operation. appears to “wobble.” If it does, the rim is
Maintenance
Excessively loose spokes may result in out of round or not “true.” If the wobble is
instability at high speeds and possible loss of noticeable, see your dealer for inspection.
control.
It is not necessary to remove the wheels to
perform the recommended service in the Wheel
Maintenance Schedule. However, information rim
for wheel removal is provided for emergency
situations. 2 P. 78 Spoke
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Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a
commercially available cable lubricant to
Maintenance
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# Upper Adjustment
Maintenance
Attempt adjustment with the upper clutch
cable adjuster first.
1. Pull back the rubber dust cover.
2. Loosen the upper lock nut.
3. Turn the upper clutch cable adjuster until Upper clutch cable adjuster
the freeplay is 10 - 20 mm (0.4 - 0.8 in).
4. Tighten the upper lock nut and check the
freeplay again.
5. Install the rubber dust cover.
Continued 71
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72
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Throttle
Maintenance
freeplay is correct. If the throttle does not
move smoothly, close automatically, or if the
cable is damaged, have the motorcycle
inspected by your dealer.
Freeplay at the throttle grip flange:
2 - 6 mm (0.1 - 0.2 in)
Freeplay
Flange
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Crankcase Breather
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Other Adjustments
Maintenance
screwdriver (2 P. 47).
Obey local laws and regulations. Raise
Lower
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Troubleshooting
Troubleshooting
● Check that there is petrol in the fuel tank. ● Check for a blown fuse. 2 P. 87
● Check for a loose battery connection
(2 P. 48) or battery terminal corrosion
(2 P. 36).
● Check the condition of the battery.
2 P. 83
If the problem continues, have your
motorcycle inspected by your dealer.
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Tyre Puncture
Repairing a puncture or removing a wheel
3WARNING
requires special tools and technical expertise.
Riding your motorcycle with a
We recommend you have this type of service
temporary tyre or tube repair can be
performed by your dealer.
risky. If the temporary repair fails, you
After an emergency repair, always have the
can crash and be seriously injured or
tyre inspected/replaced by your dealer.
killed.
Troubleshooting
Tube Repair and Replacement If you must ride with a temporary tyre
or tube repair, ride slowly and carefully
If a tube is punctured or damaged, you and do not exceed 50 km/h (30 mph)
should replace it as soon as possible. A tube until the tyre or tube is replaced.
that is repaired may not have the same
reliability as a new one, and it may fail while Removing Wheels
you are riding.
If you need to make a temporary repair by Follow these procedures if you need to
patching a tube or using an aerosol sealant, remove a wheel in order to repair a
ride cautiously at reduced speed and have puncture.
the tube replaced before you ride again.
Anytime a tube is replaced, the tyre should
be carefully inspected as described.
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Troubleshooting
a maintenance stand or a hoist.
Speedometer cable
Speedometer
cable set screw Front axle
nut
Speedometer
gearbox
Front axle shaft
3. Remove the speedometer cable set screw
and disconnect the speedometer cable.
Continued 79
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80
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# Rear Wheel 4. Loosen the drive chain lock nuts and drive
Removal chain adjusting nuts on both sides of the
1. Support your motorcycle securely and swingarm.
raise the rear wheel off the ground using 5. Remove the rear axle nut.
a maintenance stand or a hoist. 6. Remove the drive chain from the driven
2. Remove the rear brake adjusting nut. sprocket by pushing the rear wheel
forward.
Troubleshooting
3. Disconnect the brake rod from the brake
arm. 7. Remove the rear axle shaft, rear axle
washer, side collars and rear wheel from
Rear brake Brake rod the swingarm.
adjusting
nut
Rear axle
washer
Drive chain Rear axle shaft
lock nut Drive chain adjusting nut Drive chain lock nut
Continued 81
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Installation 4. Insert the rear axle shaft from the left side,
1. Attach the side collar to the rear wheel. through the left swingarm, wheel hub,
2. Place the rear wheel between the brake panel and right swingarm.
swingarm and install the drive chain over 5. Temporarily tighten the rear axle nut.
the driven sprocket. 6. Connect the brake rod to the brake arm.
3. Make sure that the lug on the swingarm is 7. Adjust the drive chain slack. 2 P. 65
located in the slot of the brake panel. 8. Adjust the rear brake pedal freeplay. 2 P. 59
Troubleshooting
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Electrical Trouble
Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. If the Check the replacement bulb for correct
battery does not recover after recharging, operation before riding.
contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery can “Specifications.” 2 P. 103
damage your motorcycle's electrical system and
is not recommended.
Continued 83
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# Headlight Bulb
Headlight assembly Connector Dust cover
Bolt
3. Remove the dust cover.
1. Remove the headlight assembly by 4. Press the pin down and pull out the bulb
removing the bolts. without turning it.
2. Disconnect the connector. 5. Install a new bulb and parts in the reverse
order of removal.
Do not touch the glass surface with your
fingers. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
alcohol.
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Socket
Troubleshooting
Bulb Bulb
Screws
1. Remove the headlight assembly. 2 P. 84 1. Remove the brakelight/taillight lens by
2. Pull the socket and remove it. removing the screws.
3. Pull out the bulb without turning it. 2. Slightly press the bulb in and turn it
4. Install a new bulb and parts in the reverse counterclockwise.
order of removal. 3. Install a new bulb and parts in the reverse
order of removal.
u After putting back the lens packing in
place, install the brakelight/taillight
lens.
Continued 85
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Turn
signal
lens Bulb
Bulb
License light
Washers cover
1. Remove the turn signal lens by removing 1. Remove the nuts A, washers and license
the screw. plate bracket.
2. Turn the socket counterclockwise, and 2. Remove the nuts B, license light cover
remove it. and license light lens.
3. Slightly press the bulb in and turn it
3. Slightly press the bulb in and turn it
counterclockwise.
4. Install a new bulb and parts in the reverse counterclockwise.
order of removal. 4. Install a new bulb and parts in the reverse
u Use only the amber bulb. order of removal.
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Troubleshooting
removal.
Spare fuse
Continued 87
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88
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Information
Keys....................................................................... P. 90
Instruments, Controls, & Other Features..... P. 91
Caring for Your Motorcycle ............................ P. 92
Storing Your Motorcycle ................................. P. 95
Transporting Your Motorcycle....................... P. 96
You & the Environment.................................... P. 97
Serial Numbers................................................... P. 98
Fuels Containing Alcohol................................. P. 99
Catalytic Converter ......................................... P. 100
20171023164032_32KRHH100_eng_BOOK Page 93 Monday, October 23 2017 17:21:44 JST
Keys
Keys
Ignition Key
Be sure to record the key number provided with
the key number plate and record it in this
manual. Store the spare key in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
If you lose all ignition keys and the key number,
Information
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Information
Odometer
The odometer returns to 0 when the read-out
exceeds 99,999.9.
Tripmeter
The tripmeter returns to 0.0 when the read-out
exceeds 999.9.
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Caring for Your Motorcycle water into the air cleaner, muffler, and
electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with
ensure the life of your Honda. A clean plenty of clean water and dry with a soft,
motorcycle makes it easier to spot potential clean cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent
ice on roads promote the formation of moving parts.
corrosion. Always wash your motorcycle u Make sure that no lubricant spills onto
thoroughly after riding on coastal or treated the brakes or tyres. Brake discs, pads,
Information
92
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u If your motorcycle has any mat painted ● Do not direct water under the seat:
parts, do not apply a coat of wax to the u Water in the under seat compartment
mat painted surface. can damage your documents and other
belongings.
# Washing Precautions ● Do not direct water at the air cleaner:
Follow these guidelines when washing: u Water in the air cleaner can prevent the
● Do not use high-pressure washers: engine from starting.
u High-pressure water cleaners can ● Do not direct water near the headlight:
damage moving parts and electrical u The headlight's inside lens may fog
Information
parts, rendering them inoperable. temporarily after washing or while riding
u Water in the air intake can be drawn into in the rain. This does not impact the
the carburetor and/or enter the air headlight function.
cleaner. u Any condensation inside the headlight
● Do not direct water at the muffler: should dissipate after a few minutes of
u Water in the muffler can prevent starting running the engine with the headlight(s)
and causes rust in the muffler. on.
● Dry the brakes: However, if you see a large amount of
u Water adversely affects braking water or ice accumulated inside the
effectiveness. After washing, apply the lens(es), have your vehicle inspected by
brakes intermittently at low speed to your dealer.
help dry them.
Continued 93
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94
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Information
chrome pieces with rust-inhibiting oil.
● Lubricate the drive chain. 2 P. 41
● Place your motorcycle on a maintenance
stand and position a block so that both tyres
are off the ground.
● After rain, remove the body cover and allow
the motorcycle to dry.
● Remove the battery (2 P. 48) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
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Transporting Your
Motorcycle
If your motorcycle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your motorcycle with a
wheel or wheels on the ground.
Information
NOTICE
Towing your motorcycle can cause serious
damage to the transmission.
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Information
your motorcycle. Avoid aerosol spray cleaners
cleaning solvents contain poisons that can hurt
that contain chlorofluorocarbons (CFCs) which
refuse workers and contaminate drinking water,
damage the atmosphere's protective ozone
lakes, rivers, and oceans.
layer.
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Serial Numbers
Serial Numbers
The frame and engine serial numbers uniquely Frame number
identify your motorcycle and are required in
order to register your motorcycle. They may
also be required when ordering replacement
parts.
You should record these numbers and keep
them in a safe place.
Information
Engine number
98
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Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you ● Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is ● Cause poor drivability.
unleaded and meets the minimum octane
NOTICE
rating requirement.
Use of blended fuels containing higher than
approved percentages can damage metal,
Information
The following fuel blends can be used in your rubber, plastic parts of your fuel system.
motorcycle:
● Ethanol (ethyl alcohol) up to 10% by volume. If you notice any undesirable operating
u Petrol containing ethanol may be symptoms or performance problems, try a
marketed under the name Gasohol. different brand of petrol.
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Catalytic Converter
100
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Specifications
■ Main Components Displacement 149.15 cm3 (9.098 cu-in)
Overall length 2,091 mm (82.3 in) Bore x stroke 57.300 x 57.838 mm (2.2559 x 2.2771 in)
Overall width 811 mm (31.9 in) Compression ratio 9.5 : 1
Overall height 1,125 mm (44.3 in) Unleaded petrol
Fuel
Wheelbase 1,362 mm (53.6 in) Recommended: 91 RON or higher
Minimum ground Fuel containing
243 mm (9.6 in) ETHANOL up to 10 % by volume
clearance alcohol
Caster angle 27° 0’ Tank capacity 12.0 L (3.17 US gal, 2.64 Imp gal)
Trail 104 mm (4.1 in) YTZ6V
Battery
Curb weight 130 kg (287 lb) 12 V-5 Ah (10 HR)
Maximum weight 1st 2.785
115 kg (254 lb)
capacity *1 2nd 1.875
Specifications
Maximum weight Gear ratio 3rd 1.409
5.0 kg (11.0 lb)
on rear carrier 4th 1.120
Passenger capacity Rider and 1 passenger 5th 0.937
Minimum turning radius 2.10 m (6.88 ft) Reduction ratio
3.350 / 2.882
*1 : Including rider, passenger, all luggage, and accessories (primary / final)
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Specifications
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Specifications
■ Bulbs
Headlight 12 V-35/35 W
Brakelight/Taillight 12 V-21/5 W
Front turn signal light 12 V-10 W x 2
Rear turn signal light 12 V-10 W x 2
Position light 12 V-5 W
License plate light 12 V-5 W
■ Fuses
Main fuse 15 A
Other fuse 10 A
■ Torque Specifications
Specifications
Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft)
Rear wheel axle nut 93 N·m (9.5 kgf·m, 69 lbf·ft)
Front wheel axle nut 44 N·m (4.5 kgf·m, 32 lbf·ft)
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Index
A D
Accessories ........................................................ 11 Drive Chain.................................................. 41, 64
B E
Battery.......................................................... 36, 48 Electrical Trouble ............................................. 83
Brakelight Switch............................................. 62 Engine
Brakes Number ................................................................ 98
Fluid ................................................................ 41, 56 Oil.................................................................... 40, 53
Pad Wear ............................................................. 57 Starting ................................................................. 22
Shoe Wear ........................................................... 61 Environment...................................................... 97
Braking ................................................................. 8
Bulb F
Brakelight/Taillight ............................................. 85 Flooded Engine ................................................ 22
Index
H Schedule............................................................... 32
Headlight Aim .................................................. 75 Maximum Weight Capacity .................. 13, 101
Headlight Dimmer Switch ............................. 18 Modifications.................................................... 11
High Beam Indicator....................................... 17
Horn Button ...................................................... 18 N
Neutral Indicator ............................................. 17
I
Ignition Key....................................................... 90 O
Ignition Switch..................................... 19, 22, 91 Odometer .................................................... 16, 91
Indicators........................................................... 17 Off-Road Safety ............................................... 12
Instruments ....................................................... 16 Oil
Engine ............................................................ 40, 53
K
Index
Kickstarter.......................................................... 22 P
Parking ................................................................. 9
L Parts Location................................................... 14
Load Limits ........................................................ 13 Petrol ............................................................ 10, 26
Loading Guidelines.......................................... 13 Protective Apparel............................................. 7
M R
Maintenance Recommended
Fundamentals ..................................................... 35 Fuel............................................................... 26, 101
Importance .......................................................... 31 Oil .......................................................................... 40
Safety .................................................................... 31 Refuelling........................................................... 26
105
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