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The diameter of wire rope greater than 5/16” is
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Bluejay Industrial Inc.
Wire Rope
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Bluejay Industrial Inc.
Wire Rope
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12
Bluejay Industrial Inc.
Wire Rope
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13
Bluejay Industrial Inc.
Wire Rope
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14
Bluejay Industrial Inc.
Wire Rope
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15
Bluejay Industrial Inc.
Wire Rope
16
Bluejay Industrial Inc.
Wire Rope
17
Bluejay Industrial Inc.
Wire Rope
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18
Bluejay Industrial Inc.
Wire Rope
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19
Bluejay Industrial Inc.
Wire Rope
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20
Bluejay Industrial Inc.
Wire Rope
21
Bluejay Industrial Inc.
Wire Rope
22
Bluejay Industrial Inc.
Wire Rope
Gross %UHDNLQJ6WUHQJWKLQ867RQV
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23
Bluejay Industrial Inc.
Wire Rope
As cranes and machines have increased in ca- Compacted ropes are preferred over conventional
pacity and ability, the demands on the wire rope strands for applications where multi layer spool-
have also increased. Wire Ropes now need to ing on drums is present. Furthermore, longer
have higher breaking strength, while retaining a service life can be achieved when replacing con-
greater life expectancy. This can be achieved in ventional ropes with compacted ropes due to the
many ways including increasing the number of lower stresses placed on the rope.
strands, design, compaction and plastic cores.
Increased Number of Strands
Compaction
By switching the number of strands from six to
To produce a compacted strand a conventional eight, nine or ten outer strands we can achieve a
strand is drawn through a set of compacting dies better working life for the wire rope. A larger num-
and rollers. During this process the strand re- ber of strands achieves:
duces in diameter and the outer surface becomes An increase in the metallic area of the rope,
smooth. This creates a better surface of contact and therefore a higher breaking strength.
between the wires in the strand, an increase in The wire rope becomes more round and
the metallic area and a more uniform distribution therefore increases contact between sheaves
of the tension on wires. and drums, and reduction in tread wear.
By compacting the outer strands we are able to Increase in strands and wires increases the
achieve; ÃL_PIPSP[`VM[OLYVWL
:PNUPÂJHU[PUJYLHZLPUIYLHRPUNSVHKVM[OL Eight, Nine or Ten strand ropes are preferred over
wire rope due to the higher metallic area. six strands for applications where multi layer
0UJYLHZLPUÃL_PIPSP[` spooling on drums is present.
Increase stability of the strand to side forces,
and crushing.
The smoother surface will decrease the in-
dentations on sheaves and drums, and allows
easier motion of the elements.
A reduction in permanent elongation within its
working range.
Conventional Strand
produces inter strand nicking
Compacted Strand
reduces wear between strands
24
Bluejay Industrial Inc.
Wire Rope
Plastic Coated Core (Cushion Core) non-rotating. Furthermore due to this imbalance,
these rotation resistant ropes suffer from the core
Is produced by closing the outer strands over a being over stressed especially where the outer
steel core which is coated with plastic. The plas- strands crossover the core.
tic is of a special design to handle the conditions When inspecting the visual outer strands may
experienced during the life of the rope and to show few signs of fatigue or deterioration, but
allow continuous operation of the rope in a wide premature and unexpected failure can occur as a
temperature range (-35 deg C to + 90 deg C). YLZ\S[VM[OLKLZPNUÃH^9V[H[PVUYLZPZ[HU[YVWLZ
The plastic coated core has many advantages should not be used with a swivel as this can
including; reduce the breaking strength of these rope con-
Prevents internal wire breaks as the plastic structions by up to 40%.
decreases inner and outer strand contact. A non-rotating rope is made up of three layers
The plastic traps the wire rope lubricant in the where the two inner layers of strands are closed
core, and prevents foreign matter entering the in one direction while the outer strands (14 or
rope internally. more outer strands) are closed in a reverse direc-
Increases the stability of the rope which eases tion. The torque of the outer strands are designed
installation, and also helps prevent incidents to be equal to the torque of the inner strands to
of birdcaging as the plastic core is able to create a non rotating rope. These types of ropes
absorb some energy. can be safely used with a swivel, and is highly
A much higher structural stable rope for multi recommended to allow any build up of twist in
layer spooling. the reeving system to escape through the end.
These class of ropes should be selected for all
types of Tower Cranes and larger Mobile Cranes.
For ship deck cranes, marine or offshore use a
non rotating rope may be preferred with a plastic
coated core between the inner and outer strands,
to increase its ability to absorb high dynamic
loading environments and to increase structural
stability.
Rotation Resistant & Non-Rotating
26
Bluejay Industrial Inc.
Wire Rope
27
Bluejay Industrial Inc.
Wire Rope
28
Bluejay Industrial Inc.
Wire Rope
29
Bluejay Industrial Inc.
Wire Rope
30
Bluejay Industrial Inc.
Wire Rope
31
Bluejay Industrial Inc.
Wire Rope
32
Bluejay Industrial Inc.
Wire Rope
33
Bluejay Industrial Inc.
Wire Rope
34
Bluejay Industrial Inc.
Wire Rope
Index
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35
Lift with Experience
Ratings shown in this catalogue are based upon the items being new or in “as new” condition. Strengths are
shown in either working load limit or rated capacity which is the maximum load that should be applied to the
product, or breaking strength where the product must be used with an appropriate design factor applied to
FDOFXODWHWKHUDWHGFDSDFLW\RIWKHSURGXFW$OOGHWDLOVDUHFRUUHFWDWWLPHRISULQWLQJDQGVSHFL¿FDWLRQVPD\
change without notice. It is the customers responsibility to determine the suitability of the product to its intend-
ed use, including all industry regulations and guidelines. Careful inspection of any lifting and rigging product is
highly recommended for any wear, deformation and misused prior to use.
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