SUNDAR WORK AT HEIGHT RISK REGISTER

DOCUMENT NUMBER HSE 097 REC DATE OF ISSUE: SEP 25, 2017 VERSION:01 ISSUE BY: HSE MANAGER

Conducted By Shahid Iftikhar (Project Safety Officer) & Salman Khan (Maintenance Manager)

Reviewed By Furqan Shahid & Rizwan Hanif

Controls in place that Reduce Risk. Design / Technical Standard

SWPs, Training, Key Safe Behaviors
Equipment/Arrangment
Risk Rating with
SR# Area List of activities of work at height Severity Likelihood Risk Rating Severity Likelihood
PPE Standards
Required Controls
Regular Maintenance / Inspections

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes, Boom or Telescopic Lift/
1 All plant Paint work 4 3 12
Safety Glasses Permanent Platform / Scaffolding
2 2 4

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes,
2 All plant Roof working (Including steel roof) 5 3 15 Life Line,Roof Edges to be made Visible & Railing to be Installed on Open Life Line 2 3 6
Ended Roofs where possible
PTW, Safety Harness with Double Anchor, Safety Helmet, Safety
Shoes,Platform Railings to be made Compliant with the EHS standard. Boom or Telescopic Lift/
3 Production Area Cleaning of lines / Structure in production area 4 2 8
SOP for Production Structures Cleaning to be made & Training to be Permanent Platform / Scaffolding
2 1 2

Imparted
PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes, Boom or Telescopic Lift/
4 All plant Lights Inspection and Installation at Plant 4 2 8
LOTO.Standardized Ladders & Nets to be Procured & Used Permanent Platform / Scaffolding
2 2 4

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes,
5 All plant Repair and maintenance of AC out door and indoor units 3 2 6 Railed Stand/Open structure 2 1 2
LOTO, Earthing,

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes,
6 All plant Lines maintenance ( water line, air line , gas line, etc.) 4 2 8 Scaffolding / Permanent Platform 2 2 4
LOTO, Earthing,Standardized Ladders & Nets to be Procured & Used

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes, Boom or Telescopic Lift/ Permanent
7 All plant Installation of new equipment, machinery & Lines 3 1 3
LOTO, Toolbox Meetings & Trainings, Platform / Scaffolding / Crane
2 2 4

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes, Boom or Telescopic Lift/
8 Production Area,RPM Exhuast fans cleaning 4 2 8
LOTO, Earthing,Standardized Ladders & Nets to be Procured & Used Permanent Platform / Scaffolding
2 2 4

Boom or Telescopic Lift/

Process Roof/Utility PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes,
9 Emission monitoring activity 3 2 6 Permanent Platform / 2 2 4
Roof Earthing
Scaffolding / Railed Stand
PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes,
Area Barrication,Standardized Ladders & Nets to be Procured & Used.
10 All plant Civil work (i.e new buildings) 4 2 8
Roof Edges to be made Visible & Railing to be Installed on Open Ended
Scaffolding / Permanent Platform 2 2 4

Roofs where possible

11 All plant PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes, Scaffolding / Permanent
Electrical work ( cable laying , etc.) 4 1 4 2 2 4
LOTO. Platform / Railed Stand

Production/WWTP/Ag PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes, Scaffolding / Permanent
12 ro
Mechanical work ( Conveyor or pump changing, etc. ) 4 2 8
LOTO.Standardized Ladders & Nets to be Procured & Used Platform / Railed Stand
2 2 4

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes, Boom or Telescopic Lift/
13 All plant Steel roof cleaning from inside 3 4 12 1 3 3
Safety Glasses (if required), Permanent Platform / Scaffolding

Scaffolding / Permanent
14 All plant Sprinklers installation checking and dismantling 4 1 4 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes
Platform / Railed Stand
3 1 3

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Boom or Telescopic Lift/
15 FGWH/RPM Racks inspection ( in FGWH, RPM store and RP3 store ) 4 2 8
Shoes,Standardized Ladders & Nets to be Procured & Used Permanent Platform / Scaffolding
2 2 4

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Railed Stand / Boom or
16 Agro Wall cleaning of agro cold storages Areas 4 2 8 Shoes,Standardized Ladders & Nets to be Procured & Used,Standardized Telescopic Lift/ Permanent 2 2 4
Ladders & Nets to be Procured & Used Platform / Scaffolding

17 VO Tanks Working on VO tanks 4 1 4 Safety Shoes & Safety Helmet Scaffolding / Permanent Platform 2 2 4

Railed Stand / Boom or

18 Packaging Textile Ducts Mounting/Dismounting - Packing Hall AHUs 3 2 6 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes Telescopic Lift/ Permanent 2 1 2
Platform / Scaffolding
PTW, Safety Harness with Double Anchor, Safety Helmet, Safety
19 All plant Work near Open Floors / Pits / Tanks 4 1 4 Shoes,EHS Compliant Permanent Railings to be Installed specially at Temporary Railing / Barrication 3 1 3
WWTP
PTW, Double Safety Harness while One Hooked All Time, Safety Helmet,
Safety Shoes,Area should be properly barricaded for the scaffolding
21 All plant Scaffolding Erection and dismantling 4 3 12 Manual Climbing 2 3 6
erection, scaffolding must be inspected prior to use after erection.
Scaffolding pipes must be carried out by two workers.
PTW, Area covered with sheet/fire blanket,inspected tools,PPE's,Fire
Scaffolding/Snorkel/Mobile plate
22 All plant Hot Work(Welding Cutting , Grinding) 4 4 16 Marshal,Fire Extinguisher,Safety Harness.inspected structure,Risk
form.
2 2 4
Assessment for job,

Scaffolding/Snorkel/Mobile plate
23 All Plant inspection of Fire Alarm System(MCP,Smoke Dtectors,Hooters) 4 3 12 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes 2 2 4
form.

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Snorkel/Mobile plate
24 All plant Emergency lights inspection 4 3 12 2 2 4
Shoes,Isolation of power and LOTO. form.

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety

25 Production Area Conveyors Replacement 3 3 9 Scaffolding 2 2 4
Shoes,Isolation of power and LOTO.

26 All plant Instalation of headrant +braches Hihi strucher installation 4 3 12 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes Scaffolding/Chain block 2 2 4

27 PC lines Fryers Workinfg on catch box convryer 3 3 9 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes Scaffolding 2 1 2

28 WWTP Cleaning of pupm pit 3 3 9 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes Open structure 1 2 2

29 Cold Store Installation of wool panel 4 3 12 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes Scaffolding 2 1 2

30 All plant Stairs installation and railing installation 4 3 12 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes Scaffolding 1 1 1

31 All plant Insulation / cladding work 3 3 9 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes Scaffolding 1 1 1

FGWH and RPM Loading bay roof working (butterfly of loading bay) Ladder
PTW, Life line, properly inspected ladder Safety Harness with Double
32 5 3 15
Anchor, Safety Helmet, Safety Shoes
1 1 1

Steel roof Maintenance and cleaning of ventilator / exhaust fans Lock out tag out prior to start work follow steel roof working procedure
33 5 3 15 always attach safety harness with the life line fixed on the roof Fall protection (Life line) 2 2 4

Steel roof Roof sheets replacement follow steel roof working procedure always attach safety harness with the
life line fixed on the roof
34 5 3 15 Fall protection (Life line) 2 2 4

Steel roof Leakage removal from roof follow steel roof working procedure always attach safety harness with the
35 life line fixed on the roof
5 3 15 Fall protection (Life line) 2 2 4

1/2
 Production, Ware Maintenance of sprinklers system at height Proper work at height equipment and PPEs
houses, RPM Store,
Boom or Telescopic Lift/
36 Seasoning store and 5 3 15
Permanent Platform / Scaffolding
2 2 4
pump house

Utilities, Maintenance of sprinklers system at height Proper work at height equipment and PPEs
Administration block,
power house, Fire Boom or Telescopic Lift/
37 fighting pump house, 4 3 12
Permanent Platform / Scaffolding
2 2 4
QA

Administration block Repairing and maintenance of falls ceiling Proper work at height equipment and PPEs
Railed Stand / Boom or
38 3 3 9 Telescopic Lift/ Permanent 2 2 4
Platform / Scaffolding
RPM Ware house, Repairing and maintenance of falls ceiling Proper work at height equipment and PPEs
Railed Stand / Boom or
Seasoning store
39 5 3 15 Telescopic Lift/ Permanent 2 2 4
Platform / Scaffolding
FGWH electric work Repairing and maintenance of lights, electric wiring, cable LOTO Proper work at height equipment and PPEs
dressing and cleaning Railed Stand / Boom or
40 5 3 15 Telescopic Lift/ Permanent 2 2 4
Platform / Scaffolding

EFK maintenance Repairing and maintenance of EFK (insect killer) LOTO Proper work at height equipment and PPEs
Railed Stand / Boom or
41 and cleaning 3 3 9 2 2 4
Telescopic Lift/ Permanent
Platform / Scaffolding
Air dryer maintenance Repairing and maintenance of Air dryers LOTO Proper work at height equipment and PPEs
Railed Stand / Boom or
42 3 3 9 Telescopic Lift/ Permanent 2 2 4
Platform / Scaffolding

WWTP(Aeration tank Person may fall in Aeration tank because the gap of guard rails is Guard rail installed as per PI guard rail standard
Top/Pre-Selector very wide.
43 1&2-top 5 4 20 Guard Railing 2 2 4

WWTP Pre-Selector Person may fall in Pre selectors ,because the gap of guard rails is Guard rail installed as per PI guard rail standard
44 1&2- very wide. 5 4 20 Guard Railing 2 2 4

WWTP UASB Person may fall in UASB because the gap of guard rails is very Guard rail installed as per PI guard rail standard
45 wide. 5 4 20 Guard Railing 2 2 4

Pumping Pit Platform Person may fall in to "Pumping Pit", while doing cleaning of pump. Channel covers are available. And always wear safety harness while
46 4 3 12 working at pumping pit for cleaning Guard Railing 2 2 4

WWTP Equalization Person may fall in ET because the gap of guard rails is very wide. Guard rail installed as per PI guard rail standard
47 tank 5 4 20 Guard Railing 2 2 4

Potato Bulk Hopper Person may fall from the portable ladder while climbing up for Now Plat form is available for cleaning and cage is available on stairs
48 going into Potato Bulk Hopper for cleaning. 4 3 12 Platform 2 2 4

Cable tray installation PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Mobile plate
49 All plant 3 4 12
form/Ladder
2 2 4
Shoes/inspected structure
Fan installation PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Mobile plate
50 All plant 3 4 12
form/Ladder
2 2 4
Shoes/inspected structure
Packaging and Motor termination Guard rail installed as per PI guard rail standard.Pepsico standardized
51 process hall 3 4 12 ladder and moblie plate form structure is available Platform/ladder/Mobile plate form 2 2 4

Diesel storage areas Reloading of diesel tank

52 3 4 12 safety Shoes & Safety Helmet,safety harness stair/ladder 2 2 4

Erection of Mobile scaffolding

53 All plant 4 4 16 safety shoes,halmet,safety harness,area barrication mobile scaffold 2 2 4

Removing of door (At height)

54 All plant 3 3 9 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes scaffolding 1 1 1

Exhaust fan cleaning (At height) PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes,
55 All plant 5 3 15 Life Line,Roof Edges to be made Visible & Railing to be Installed on Open Life Line 2 2 4
EndedSafety
PTW, Roofs Harness
where possible
with Double Anchor, Safety Helmet, Safety Shoes,
PC-32 line Pc 32 stackfan bearing inspection work (At height)
56 5 3 15 Life Line,Roof Edges to be made Visible & Railing to be Installed on Open Life Line 2 2 4
Ended Roofs where possible
Wall cutting for cable laying pipe lining and termination (At height) Scaffolding/Mobile plate form
PTW, Safety Harness with Double Anchor, Safety Helmet, Safety
57 All plant 3 4 12
Shoes/inspected structure
2 2 4

FGWH loading Bird net install (At height) Proper work at height equipment and PPEs
dock,Potato storage Railed Stand / Boom or
58 sheds, RPM loading 5 3 15 Telescopic Lift/ Permanent 2 2 4
dock Platform / Scaffolding

59 Turbine room Turbine remove (At height)

4 4 16
Guard rail installed as per PI guard rail standard
Guard Railing 2 2 4

60 All plant Masonry work, Brick,& Plaster work (At height)

3 4 12
PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Mobile plate
form/Ladder
2 2 4
Shoes/inspected structure
All plant Sleeve work and termination on work (At height) PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Mobile plate
61 4 4 16
Shoes/inspected structure form/Ladder
2 2 4

All plant Strip curtain installation PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Mobile plate
62 3 4 12
Shoes/inspected structure form/Ladder
2 2 4

All plant Earthing bar installation with cable tray PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Snorkel/Mobile plate
63 4 4 16
Shoes/inspected structure form.
2 2 4

FGWH, RPM stores

PTW, Safety Harness with Double Anchor, Safety Helmet, Safety
64 Fixing of Rock Wool Panel 5 4 20
Shoes/inspected structure,authorised person to allow operating snorkel
Scaffolding/snorkel/ladder 2 2 4

FGWH, RPM stores Shutter door's motors inspection and maintenance PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Snorkel/Mobile plate
65 4 4 16
Shoes/inspected structure form.
2 2 4

All plant High bay lights installation PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Snorkel/Mobile plate
66 4 4 16
Shoes/inspected structure form.
2 2 4

All plant Maintenance of fire alarm sounders PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Snorkel/Mobile plate
67 4 4 16
Shoes/inspected structure form.
2 2 4

All plant Maintenance of tube lights PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Scaffolding/Mobile plate
68 3 3 9
form/Ladder
2 2 4
Shoes/inspected structure
All plant Drain pipes installation and maintenance proper ladder or access/ inside should be favorable working
69 4 3 12
conditions,confined spoace permit and safety measure if required/proper
stairs/ladder. 2 2 4

All plant Ac's out door units maintenance on roofs lighting Mobile plate form/Ladder
70 3 3 9 PTW, Safety Harness with Double Anchor, Safety Helmet, Safety 2 2 4
Shoes/inspected structure
All plant Installation of scesmic supports for FM global sprinklers PTW,Safety shoes,halmet,harness with double anchor,inspected structure scaffolding
71 4 4 16 2 2 4

PC-32 line PC-32 stack fan maintenance on steel roof PTW, Safety Harness with Double Anchor, Safety Helmet, Safety Shoes,
72 5 3 15 Life Line,Roof Edges to be made Visible & Railing to be Installed on Open Life Line 2 2 4
EndedSafety
PTW, Roofs Harness
where possible
with Double Anchor, Safety Helmet, Safety Shoes,
PC-50 Line PC-50 stack fan maintenance on steel roof
73 5 3 15 Life Line,Roof Edges to be made Visible & Railing to be Installed on Open Life Line 2 2 4
EndedSafety
PTW, Roofs Harness
where possible
with Double Anchor, Safety Helmet, Safety Shoes,
Steel roof Scahff stacks maintenance
74 5 3 15 Life Line,Roof Edges to be made Visible & Railing to be Installed on Open Life Line 2 2 4
EndedSafety
PTW, Roofs Harness
where possible
with Double Anchor, Safety Helmet, Safety Shoes,
Steel roof Air emmision monitoring on steel roof
75 5 3 15 Life Line,Roof Edges to be made Visible & Railing to be Installed on Open Life Line 2 2 4
Ended Roofs where possible
Utilities roof Cooling tower maintenance PTW,Safety shoes,halmet,harness with double anchor,inspected structure scaffolding
76 4 4 16 3 2 6

Process and AHU duct maintenance Scaffolding/Mobile plate

77 Packaging 4 3 12
PTW, Safety Harness with Double Anchor, Safety Helmet, Safety 2 2 4
form/Ladder
Shoes/inspected structure
Diesel and gas Air emmision monitoring on diesels and gas gensets PTW,Safety shoes,halmet,harness with double anchor,inspected structure scaffolding
78 canopy 4 4 16 3 2 6

FGWH and RPM Racks maintenance work (RPM and seasoning stores) speacial approval required from EHS Manager/PTW,PPE's,safety harness Rack pipes
79 5 4 20 2 2 4

All plant Maintenance of Fixed ladders (monkey ladders) Guard rail installed as per PI guard rail standard.PTW ,Safety PPE's.
80 5 4 20 Guard Railing/scaffolding 2 2 4

2/2