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FOR
BY
ARCHITECT
R.V.Dalvi & Associates
346 / 348 Kaliandas Udyog Bhavan,
Near Century Bazar, Prabhadevi.
TABLE OF CONTENTS
• INTRODUCTION 3
• SUMMARY OF NDT 4
• OBSERVATIONS 8
• GENERAL SPECIFICATIONS 17
2. PHOTOGRAPHS 18
4. ANEXURE 39
• NDT REPORT
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1. GENERAL
Visual inspection was done to asses the structural status of the building. The
building structure was not completely constructed and has remained unoccupied till
date. As this was not finished and remained unoccupied, many problems
(structural or otherwise) have cropped up over the years and they have remained
unattended too.
A detail survey of the building is done and all the observations are recorded to
ascertain the type and extent of repairs and maintenance work to be taken up. The
repair works will make the structure stronger and better for use. Non Destructive
Testing is done recently with the same intention in mind and as guidance for
preparation of repair scheme (Refer Annexure for Detailed NDT report).
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The site survey brings out the type of problems, locations and the extent of it and
thus the type of solutions and application method. The quantities of various items
and budgetary cost estimate are arrived at. The specifications of various items to
be done (materials and workmanship) are also decided. The observations are
recorded by the engineers keeping in mind the method and type of repairs to be
done (its feasibility and cost) subsequently. Generally the inference is drawn
based on the observations and the NDT report.
1. UPSV & Rebound Hammer test for Column, beam & Slab
2. Carbonation Test
3. Half cell Potentiometer Test
4. Concrete Core test
5. Rebar survey
a) The Average concrete core Test Results is M15 Grade i.e. compressive
strength of 15 N/mm2, however certain structural elements considered
for tests show strength even less.
b) The USPV & REBOUND HAMMER TEST results show poor and
medium quality of concrete for the structural elements considered in the
tests.
c) The Electromagnetic Detection test results show that the slab thickness
is approx. 120mm
The markup drawings showing the locations of NDT tests are shown
below.
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3. OBSERVATIONS
The columns at the ground and upper floors show signs of distress mainly
because of corrosion and poor concrete. The problem is acute at many
places and needs urgent attention. Cracks are observed on the column,
beam & slab at ground floor, First floor & Second floor. The columns & slab
concrete cover have fallen at all floor levels.
The old C.I. Pipes, C.I. fittings, P.V.C. Pipes & P.V.C. fittings are seen
damaged & leaking at the joints in both the duct areas & external area. The
Pipes are installed touching the walls.
Plaster cracks are observed on the external wall of the entire building. Moss
formation is observed at south side entire external wall, indicating that the
plaster is not sound. The plaster behind the plumbing pipes is severely
deteriorated. Separation cracks between brick work and R.C.C. members
are found externally at some places. The terrace has been waterproofed
with brick bat coba, finished with china chips. Leakage is seen in certain
portion of the terrace slab & minor cracks are observed at some locations
with hollow sound on china chips.
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F. Damaged Flooring
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1. INTORDUCTION:
• We have carried out Linear static analysis & design for the structure based
on the dimensions taken during the survey.
• Design is Based on Indian Standards
2. STRUCTURAL COMPONENTS
• Columns
• Beams
• Slabs
• Shear wall
4. Material Grade
• Concrete M15 Grade
• Reinforced steel: Fe-250(Mild steel)
• Concrete density 25kN/m³
5. Design Loads
a) Dead Load –
• Self weight of structural components
• 3.75Kn/m² (150mm Slab)
• SDL for floor finishes – 1.5kN/m²
• SLD – Waterproofing – 1.5kN/m²
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OBSERVATIONS:
In the analysis & Design, it was noted that NDT tested columns will require
strengthening as the steel required in them is more than the steel present
(Steel present is taken from NDT Report for the respective columns).
Apart from these columns (tested in NDT); there are few other columns
which show the need for additional reinforcement based on Analysis and
design (Refer GA drawings for Jacketed column markup at all leves)
Struds Analysis & Design
NDT Report
requirement
Ast%
Main Ast %
Colum Concrete Based on Main Stirrup
SR. Column Steel & prov. Fym/
Floor‐ n size Fe 415 = Steel Steel Ast % Governing Load
Tested Stirrup (A) Fyt
Level (A*B) req. Combination
For NDT (B)
NO
(mm) Grade Grade Grade Grade
.
GROU 1.50 DL + 1.50
1 C39 Ø400 M15 Fe250 1.27 0.60 0.756 Fe415 Fe250 3.125
ND LL
GROU 300X7 0.90 DL + 1.50
2 C9 M15 Fe250 1.14 0.60 0.684 Fe415 Fe250 0.918
ND 00 WL Y‐
350X3 0.90 DL + 1.50
3 C37 1ST M15 Fe250 1.3 0.60 0.780 Fe415 Fe250 0.867
50 EQL X‐
1.50 DL + 1.50
4 C26 1ST Ø400 M15 Fe250 1.27 0.60 0.762 Fe415 Fe250 1.28
LL
1.50 DL + 1.50
5 C21 2ND Ø300 M15 Fe250 1.28 0.60 0.768 Fe415 Fe250 1.707
EQL Y+
300X5 1.20 DL + 1.20
6 C30 2ND M15 Fe250 1.06 0.60 0.636 Fe415 Fe250 1.395
00 LL + 1.20 EQL Y+
Conclusion:
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5. RECOMMENDATIONS
A. Structural Works:
The columns at the ground and upper floors show signs of severe distress
mainly because of corrosion and bad concrete. The problem is acute at
many places and needs urgent attention. It is desired that micro concrete is
used at these places in the form of jacketing and additional reinforcement be
provided at some locations Due to urgency to meet project deadlines we
recommend using micro concrete, also the cover required for micro concrete
is 60mm as compared to normal concrete which needs 100mm, hence we
can reduce the overall size for jacketing as well (see other advantages
below).
The structural works to be attended with polymer modified mortar as per the
method given herein at other places. If necessary, the severely damaged
beams may also be treated with super fluid micro concrete / jacketing
process. Slab surfaces are unfinished and it’s recommended to provide
plaster to them, however while hacking if more deteriorated areas are
observed polymer treatment is recommended.
The defects and deterioration of the structural members need to be rectified
using polymer treatment, Jacketing & Micro concrete.
• Quick setting – It dries quickly and the finished surface can be functional
within a day
• Pumpable – Can be pumped or poured into restricted locations
• Flowable – Flowable mortar hence does not require compaction
• Shrinkage compensation – Controlled expansion system which
compensates for shrinkage and settlement in the plastic state
• Strength – Develops high initial and ultimate compressive strength
• Moisture resistant – Offers excellent resistance to moisture ingress
• Durability – Makes repaired sections highly durable & compatible to parent
concrete
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METHODOLOGY:
Preparation:-
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• The mortar should be applied for about 20mm thickness at one time.
• Only sieved sand having silt content below 3% and zero salinity to be used
in works. Quartz sand to be used for mortar.
• Plastering of the area to match with existing plaster.
• The Sika SBR 100, Dr. Fixit Pidicrete URP, Fosroc ‘Nitobond SBR”,
Choksey “Mastercrete URP”can be used as polymer.
The rainwater down take pipes are in bad condition and need replacement /
rectification. The new pipe line (inlet & outlet) for toilet areas will be required
as per architect revised drawing. Also the pipes which are touching the walls
need to be fixed away from the walls (40-50mm) with suitable clamps and
seats.
METHODOLOGY:
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Honeycombing in Lift duct wall will be treated with Polymer based on the
structural works methodology as mentioned above.
External walls
The building to be treated with double coat sand plaster with first coat in CM
1:3 and second coat in CM 1:4. Only river sand / washed sand (Gujarat
sand) is recommended to be used for the work. The wall surface then can
be treated with two coats of elastomeric paint on one coat of primer. This
paint will ensure water tightness. A Guarantee of 6 - 10 years for water
proofing can be obtained for this paint from both the manufacturer and the
contractor to ensure proper material / workmanship.
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F. Damaged Flooring
The floorings at all levels to be removed and properly redone based on the
clients requirement.
6. ADDITIONAL WORKS
a) FOOTING INSPECTION.
Excavation near Footings (2no’s as marked in Plan dwgs.) must be done for
inspection & recommendations will be given accordingly.
b) EXTERNAL PAINTING:
The entire external surface of the building need to be treated with Painting
will also increase the life of plaster by controlling the rate of increase of
cracks. New painting is essential every 2-3 years in case of cement-based
paints, 4-5 years in case of external acrylic paints to fill up minor cracks
and stop leakage through them. Alternatively elastomeric paint can also be
used. This type of paint has waterproofing and elastic properties and has a
life of 6-10 years (depending on thickness of paint) and comes with a
guarantee from the manufacturer and contractor to ensure proper material
/ workmanship.
c) INTERNAL PLASTER:
d) INTERNAL PAINTING:
e) New Slab near Staircase ducts at 1st & second Floor Level:
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Light weight blocks to be used for internal additional walls & openings based
on the Architectural & RCC drawings.
GENERAL SPECIFICATIONS
3. Light weight blocks are recommended to be used for internal & external
walls.
5. Sieved sand to be used for structural repairs and plaster having silt content
below 3% and zero salinity. All sand to be washed.
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2. PHOTOGRAPHS
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3. GA DRAWINGS
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