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BRC
A
B
SECTION
BRAKE CONTROL SYSTEM C
E
CONTENTS
TYPE 1 Component Parts Location ......................................17 BRC
Component Description ...........................................18
BASIC INSPECTION .................................... 7
TCS .................................................................... 19
G
APPLICATION NOTICE ...................................... 7 System Diagram ......................................................19
Application Notice ..................................................... 7 System Description ..................................................19
Component Parts Location ......................................20
DIAGNOSIS AND REPAIR WORK FLOW ......... 8 Component Description ...........................................21 H
Work Flow ................................................................. 8
Diagnostic Work Sheet .............................................. 9 ABS ................................................................... 22
System Diagram ......................................................22 I
INSPECTION AND ADJUSTMENT ....................11 System Description ..................................................22
Component Parts Location ......................................23
ADDITIONAL SERVICE WHEN REPLACING
Component Description ...........................................24
CONTROL UNIT ........................................................ 11 J
ADDITIONAL SERVICE WHEN REPLACING EBD ................................................................... 25
CONTROL UNIT : Description ................................ 11 System Diagram ......................................................25
ADDITIONAL SERVICE WHEN REPLACING System Description ..................................................25 K
CONTROL UNIT : Special Repair Requirement .... 11 Component Parts Location ......................................26
ADJUSTMENT OF STEERING ANGLE SENSOR Component Description ...........................................27
NEUTRAL POSITION ................................................ 11 DIAGNOSIS SYSTEM [ABS ACTUATOR L
ADJUSTMENT OF STEERING ANGLE SENSOR
AND ELECTRIC UNIT (CONTROL UNIT)] ....... 28
NEUTRAL POSITION : Description ........................ 11
CONSULT Function (ABS) ......................................28
ADJUSTMENT OF STEERING ANGLE SENSOR
M
NEUTRAL POSITION : Special Repair Require- DTC/CIRCUIT DIAGNOSIS ......................... 33
ment ........................................................................ 11
APPLICATION NOTICE .................................... 33
CALIBRATION OF DECEL G SENSOR ................... 12 N
Application Notice ....................................................33
CALIBRATION OF DECEL G SENSOR : Descrip-
tion .......................................................................... 12 C1101, C1102, C1103, C1104 WHEEL SEN-
CALIBRATION OF DECEL G SENSOR : Special SOR ................................................................... 34 O
Repair Requirement ................................................ 12 DTC Description ......................................................34
Diagnosis Procedure ...............................................35
SYSTEM DESCRIPTION ............................. 14
C1105, C1106, C1107, C1108 WHEEL SEN- P
APPLICATION NOTICE .....................................14
SOR ................................................................... 39
Application Notice ................................................... 14
DTC Description ......................................................39
VDC ....................................................................15 Diagnosis Procedure ...............................................40
System Diagram ...................................................... 15
C1109 POWER AND GROUND SYSTEM ........ 46
Hydraulic Circuit Diagram ....................................... 15
DTC Description ......................................................46
System Description ................................................. 16
APPLICATION NOTICE ................................... 113 UNIT REMOVAL AND INSTALLATION .... 142 BRC
Application Notice ................................................. 113
WHEEL SENSOR ............................................ 142
ABS ACTUATOR AND ELECTRIC UNIT Removal and Installation ....................................... 142 G
(CONTROL UNIT) ............................................ 114
Reference Value ................................................... 114 SENSOR ROTOR ............................................ 143
Fail-Safe ................................................................ 118 Removal and Installation ....................................... 143
H
DTC No. Index ...................................................... 118 ACTUATOR AND ELECTRIC UNIT (ASSEM-
WIRING DIAGRAM .................................... 120 BLY) ................................................................ 144
Removal and Installation ....................................... 144 I
BRAKE CONTROL SYSTEM - VDC ................ 120
Wiring Diagram - VDC WITHOUT HILL DESCENT STEERING ANGLE SENSOR ......................... 146
CONTROL/HILL START ASSIST ......................... 120 Removal and Installation ....................................... 146
J
SYMPTOM DIAGNOSIS ............................ 129 YAW RATE/SIDE/DECEL G SENSOR ........... 147
Removal and Installation ....................................... 147
APPLICATION NOTICE ................................... 129 K
Application Notice ................................................. 129
VDC OFF SWITCH .......................................... 148
Removal and Installation ....................................... 148
VDC/TCS/ABS .................................................. 130 TYPE 2
L
Symptom Table ..................................................... 130
BASIC INSPECTION ................................. 149
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ................................................... 131 APPLICATION NOTICE .................................. 149 M
Diagnosis Procedure ............................................. 131 Application Notice .................................................. 149
UNEXPECTED PEDAL REACTION ................ 132 DIAGNOSIS AND REPAIR WORK FLOW ..... 150
Diagnosis Procedure ............................................. 132 Work Flow .............................................................. 150 N
Diagnostic Work Sheet .......................................... 151
THE BRAKING DISTANCE IS LONG .............. 133
Diagnosis Procedure ............................................. 133 INSPECTION AND ADJUSTMENT ................ 153
O
ABS FUNCTION DOES NOT OPERATE ......... 134 ADDITIONAL SERVICE WHEN REPLACING
Diagnosis Procedure ............................................. 134 CONTROL UNIT ...................................................... 153
ADDITIONAL SERVICE WHEN REPLACING P
PEDAL VIBRATION OR ABS OPERATION CONTROL UNIT : Description ............................... 153
SOUND OCCURS ............................................ 135 ADDITIONAL SERVICE WHEN REPLACING
Diagnosis Procedure ............................................. 135 CONTROL UNIT : Special Repair Requirement .... 153
C1143 STEERING ANGLE SENSOR .............. 228 VDC OFF SWITCH .......................................... 256
Description ............................................................. 256 B
Description ............................................................ 228
DTC Description .................................................... 228 Component Function Check .................................. 256
Diagnosis Procedure ............................................. 229 Diagnosis Procedure ............................................. 256
Component Inspection ........................................... 257 C
C1144 INCOMPLETE STEERING ANGLE Special Repair Requirement .................................. 257
SENSOR ADJUSTMENT ................................. 232
DTC Description .................................................... 232 ABS WARNING LAMP ................................... 258
D
Diagnosis Procedure ............................................. 232 Description ............................................................. 258
Component Function Check .................................. 258
C1155 BRAKE FLUID LEVEL SWITCH .......... 234 Diagnosis Procedure ............................................. 258
Description ............................................................ 234 Special Repair Requirement .................................. 258 E
DTC Description .................................................... 234
Diagnosis Procedure ............................................. 234 BRAKE WARNING LAMP .............................. 259
Component Inspection .......................................... 237 Description ............................................................. 259 BRC
Component Function Check .................................. 259
C1156 STEERING ANGLE SENSOR (CAN) .. 238 Diagnosis Procedure ............................................. 259
DTC Description .................................................... 238 Special Repair Requirement .................................. 259
Diagnosis Procedure ............................................. 238 G
Hill descent control INDICATOR LAMP ....... 260
C1160 INCOMPLETE DECEL G SENSOR Description ............................................................. 260
CALIBRATION ................................................. 240 Component Function Check .................................. 260 H
DTC Description .................................................... 240 Diagnosis Procedure ............................................. 260
Diagnosis Procedure ............................................. 240 Special Repair Requirement .................................. 260
C1163 ST ANGLE SEN SAFE ......................... 242 VDC OFF INDICATOR LAMP ......................... 261 I
DTC Description .................................................... 242 Description ............................................................. 261
Diagnosis Procedure ............................................. 242 Component Function Check .................................. 261
Diagnosis Procedure ............................................. 261 J
C1164, C1165 CV SYSTEM ............................. 243 Special Repair Requirement .................................. 262
Description ............................................................ 243
DTC Description .................................................... 243 SLIP INDICATOR LAMP ................................. 263
Diagnosis Procedure ............................................. 243 Description ............................................................. 263 K
Component Function Check .................................. 263
C1166, C1167 SV SYSTEM ............................. 245 Diagnosis Procedure ............................................. 263
Description ............................................................ 245 Special Repair Requirement .................................. 263 L
DTC Description .................................................... 245
Diagnosis Procedure ............................................. 245 ECU DIAGNOSIS INFORMATION ............ 264
C1170 VARIANT CODING ............................... 247 APPLICATION NOTICE .................................. 264 M
DTC Description .................................................... 247 Application Notice .................................................. 264
Diagnosis Procedure ............................................. 247
ABS ACTUATOR AND ELECTRIC UNIT N
C1187 DIFFERENTIAL LOCK CONTROL (CONTROL UNIT) ........................................... 265
UNIT .................................................................. 248 Reference Value .................................................... 265
DTC Description .................................................... 248 Fail-Safe ................................................................ 269
O
Diagnosis Procedure ............................................. 248 DTC No. Index ....................................................... 269
U1000 CAN COMM CIRCUIT ........................... 250 WIRING DIAGRAM .................................... 271
DTC Description .................................................... 250 P
Diagnosis Procedure ............................................. 250 BRAKE CONTROL SYSTEM - VDC ............... 271
Wiring Diagram - VDC WITH HILL DESCENT
POWER SUPPLY AND GROUND CIRCUIT .... 251 CONTROL/HILL START ASSIST .......................... 271
Diagnosis Procedure ............................................. 251
SYMPTOM DIAGNOSIS ............................ 279
Hill descent control SWITCH ......................... 254
Description ............................................................ 254 APPLICATION NOTICE .................................. 279
Component Function Check .................................. 254 Application Notice .................................................. 279
Revision: August 2015 BRC-5 2016 Frontier NAM
VDC/TCS/ABS ................................................. 280 Precaution for Brake System ................................ 288
Symptom Table .....................................................280 Precaution for Brake Control ................................. 289
Precaution for CAN System .................................. 290
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ................................................... 281 PREPARATION ......................................... 291
Diagnosis Procedure .............................................281
PREPARATION ................................................ 291
UNEXPECTED PEDAL REACTION ................ 282 Special Service Tool ............................................. 291
Diagnosis Procedure .............................................282 Commercial Service Tool ...................................... 291
THE BRAKING DISTANCE IS LONG ............. 283 UNIT REMOVAL AND INSTALLATION ... 292
Diagnosis Procedure .............................................283
WHEEL SENSOR ............................................. 292
ABS FUNCTION DOES NOT OPERATE ........ 284 Removal and Installation ....................................... 292
Diagnosis Procedure .............................................284
SENSOR ROTOR ............................................. 293
PEDAL VIBRATION OR ABS OPERATION Removal and Installation ....................................... 293
SOUND OCCURS ............................................ 285
Diagnosis Procedure .............................................285 ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) .................................................................. 294
VEHICLE JERKS DURING VDC/TCS/ABS Removal and Installation ....................................... 294
CONTROL ........................................................ 286
Diagnosis Procedure .............................................286 STEERING ANGLE SENSOR .......................... 296
Removal and Installation ....................................... 296
NORMAL OPERATING CONDITION .............. 287
Description .............................................................287 YAW RATE/SIDE/DECEL G SENSOR ............ 297
Removal and Installation ....................................... 297
PRECAUTION ............................................ 288
VDC OFF SWITCH ........................................... 298
PRECAUTIONS ............................................... 288 Removal and Installation ....................................... 298
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
HILL DESCENT CONTROL SWITCH .............. 299
Removal and Installation ....................................... 299
SIONER" ................................................................288
BASIC INSPECTION A
APPLICATION NOTICE
Application Notice INFOID:0000000012565360
B
BRC
DETAILED FLOW
1.INTERVIEW THE CUSTOMER
Clarify customer concerns before inspection. First of all, perform an interview utilizing BRC-9, "Diagnostic
Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her concerns
carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”.
>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained in the interview. Also check that the symptom is not caused by fail-safe mode. Refer to BRC-118,
"Fail-Safe".
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
3.PERFORM THE SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON.
CAUTION:
Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
2. Perform “Self Diagnostic Result” of “ABS”.
Is DTC detected?
YES >> Record or print Self Diagnostic Results and Freeze Frame Data (FFD). GO TO 4.
NO >> GO TO 6.
4.RECHECK THE SYMPTOM
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the ignition switch OFF → ON → OFF.
CAUTION:
Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
3. Perform DTC confirmation procedures for the malfunctioning system.
Is DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained in the interview. Refer to GI-43,
"Intermittent Incident".
5.REPAIR OR REPLACE MALFUNCTIONING COMPONENT
1. Repair or replace malfunctioning components.
2. Reconnect component or connector after repairing or replacing.
3. When DTC is detected, erase “Self Diagnostic Result” of “ABS”.
CAUTION:
• Turn the ignition switch OFF → ON → OFF after erasing Self Diagnostic Result.
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
>> GO TO 7.
DESCRIPTION
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all G
the information for the diagnosis, prepare the interview sheet referring to the interview points.
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
H
INTERVIEW SHEET SAMPLE
Interview sheet
I
Registration Initial year
Customer number registration
MR/MS
name
Vehicle type VIN
J
Engine/trac-
Storage date Mileage km (Mile)
tion Motor
Does not operate ( ) function K
Warning lamp turns ON.
Symptom L
or or
Other ( )
Noise (Location: ) Vibration (Location: )
M
Other ( )
First occurrence Recently Other ( )
Frequency of occurrence Always Under a certain conditions of Sometimes ( time(s)/day) N
Irrelevant
Memo
After replacing the ABS actuator and electric unit (control unit), perform the following procedures:
• Neutral position adjustment for the steering angle sensor
• Calibration of the decel G sensor C
1.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
Perform the neutral position adjustment for the steering angle sensor. E
>> Refer to BRC-11, "ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Spe-
cial Repair Requirement", GO TO 2 BRC
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0±3.5°.
Is the steering angle within the specified range?
YES >> GO TO 4
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
• ABS actuator and electric unit (control unit): Refer to BRC-28, "CONSULT Function (ABS)".
• ECM: Refer to EC-58, "CONSULT Function" (QR25DE), EC-528, "CONSULT Function" (VQ40DE for USA
and Canada), EC-1030, "CONSULT Function" (VQ40DE for Mexico).
Are the memories erased?
YES >> Inspection End
NO >> Check the items indicated by the self-diagnosis.
CALIBRATION OF DECEL G SENSOR
CALIBRATION OF DECEL G SENSOR : Description INFOID:0000000012565367
Refer to the table below to determine if calibration of the decel G sensor is required.
×: Required –: Not required
>> GO TO 3 BRC
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “DECEL G SEN” is within ± 0.08G. G
Is the inspection result normal?
YES >> GO TO 4
NO >> Perform calibration of decel G sensor again, GO TO 1 H
SYSTEM DESCRIPTION
APPLICATION NOTICE
Application Notice INFOID:0000000012565369
BRC
AWFIA0589GB
I
AWFIA0201GB
• Vehicle Dynamics Control system detects driver′s steering operation amount and brake pedal travel from
steering angle sensor. Using information from yaw rate/side/decel G sensor and wheel sensor, VDC judges
driving condition (conditions of under steer and over steer) to improve vehicle driving stability by controlling
brake application to 4 wheels and engine output.
• During VDC operation, it informs driver of system operation by flashing SLIP indicator lamp.
• Electrical system diagnosis by CONSULT is available.
BRC
P
ALFIA0484GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Back-up lamp switch F69 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
BRC
AWFIA0589GB
I
J
• Traction Control System is a function that electronically controls engine torque, brake fluid pressure and A/T
gear position to ensure the optimum slippage ratio at drive wheels by computing wheel speed signals from 4
wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels (rear
wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid pres- K
sure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine torque by
the control unit. Further more, throttle position is continuously controlled to ensure the optimum engine
torque at all times. L
• During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.
• Electrical system diagnosis by CONSULT is available.
ALFIA0484GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Back-up lamp switch F69 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
C
Component parts Reference
Pump
BRC-50, "Description"
Motor D
Actuator relay BRC-75, "Description"
ABS actuator and electric unit (control unit)
Solenoid valve BRC-69, "Description"
E
(Cut valve CV1, CV2) BRC-95, "Description"
VDC switch-over valve
(Suction valve SV1, SV2) BRC-97, "Description"
Wheel sensor BRC-57, "Description" BRC
Yaw rate/side/decel G sensor BRC-53, "Description"
Stop lamp switch BRC-64, "Description"
G
Steering angle sensor BRC-80, "Description"
Brake fluid level switch BRC-86, "Description"
VDC OFF switch BRC-106, "Description" H
ABS warning lamp BRC-108, "Description"
Brake warning lamp BRC-109, "Description"
VDC OFF indicator lamp BRC-110, "Description"
I
SLIP indicator lamp BRC-112, "Description"
AWFIA0589GB
• Anti-Lock Braking System is a function that detects wheel revolution while braking, electronically controls
braking force, and prevents wheel locking during sudden braking. It improves handling stability and maneu-
verability for avoiding obstacles.
• Electrical system diagnosis by CONSULT is available.
BRC
P
ALFIA0484GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Back-up lamp switch F69 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
BRC
AWFIA0589GB
I
J
• Electric Brake force Distribution is a following function. ABS actuator and electric unit (control unit) detects
subtle slippages between the front and rear wheels during braking. Then it electronically controls the rear
braking force (brake fluid pressure) to reduce rear wheel slippage. Accordingly, it improves vehicle stability.
• Electrical system diagnosis by CONSULT is available. K
ALFIA0484GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Back-up lamp switch F69 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
C
Component parts Reference
Pump
BRC-50, "Description"
Motor D
Actuator relay BRC-75, "Description"
ABS actuator and electric unit (control unit)
Solenoid valve BRC-69, "Description"
E
(Cut valve CV1, CV2) BRC-95, "Description"
VDC switch-over valve
(Suction valve SV1, SV2) BRC-97, "Description"
Wheel sensor BRC-57, "Description" BRC
Yaw rate/side/decel G sensor BRC-53, "Description"
Stop lamp switch BRC-64, "Description"
G
Steering angle sensor BRC-80, "Description"
Brake fluid level switch BRC-86, "Description"
VDC OFF switch BRC-106, "Description" H
ABS warning lamp BRC-108, "Description"
Brake warning lamp BRC-109, "Description"
VDC OFF indicator lamp BRC-110, "Description"
I
SLIP indicator lamp BRC-112, "Description"
FUNCTION
CONSULT can display each diagnostic item using the following direct diagnostic modes.
WORK SUPPORT
Conditions Description A
Steering angle sensor neutral position adjustment can be per-
ST ANGLE SENSOR ADJUSTMENT formed. Refer to BRC-11, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Description".
B
Decel G sensor calibration can be performed. Refer to BRC-12,
DECEL G SEN CALIBRATION
"CALIBRATION OF DECEL G SENSOR : Description".
ACTIVE TEST C
CAUTION:
• Do not perform active test while driving vehicle.
• Make sure to completely bleed air from brake system. D
• The active test cannot be performed with the ABS warning lamp, VDC OFF indicator lamp, SLIP indi-
cator lamp or brake warning lamp on.
• ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on
during active test. E
NOTE:
• When active test is performed while depressing the pedal, the pedal depression amount will change. This is
normal. (Only solenoid valve and ABS motor.) BRC
• “TEST IS STOPPED” is displayed 10 seconds after operation start.
• After “TEST IS STOPPED” is displayed, to perform test again, touch BACK.
Test Item G
SOLENOID VALVE
• When performing an active test of the ABS function, select the “MAIN SIGNALS” for each test item. In addi-
tion, when performing an active test of the VDC/TCS function, select the item menu for each test item. H
• For ABS solenoid valve, touch “Up”, “Keep”, and “Down” on the display screen. For ABS solenoid valve
(ACT), touch “Up”, “ACT UP”, “ACT KEEP” and confirm that solenoid valves operate as shown in the table
below. I
Operation On Off
MOTOR RELAY On Off
ACTUATOR RLY On On
DTC/CIRCUIT DIAGNOSIS A
APPLICATION NOTICE
Application Notice INFOID:0000000012565388
B
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
RR RH SENSOR-1 When an open circuit is detected in rear RH wheel sensor circuit.
C1101
(Rear RH wheel sensor-1)
RR LH SENSOR-1 When an open circuit is detected in rear LH wheel sensor circuit.
C1102
(Rear LH wheel sensor-1)
FR RH SENSOR-1 When an open circuit is detected in front RH wheel sensor circuit.
C1103
(Front RH wheel sensor-1)
FR LH SENSOR-1 When an open circuit is detected in front LH wheel sensor circuit.
C1104
(Front LH wheel sensor-1)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1101”, “C1102”, “C1103” or “C1104” detected?
YES-1 >> “C1101”, “C1102”, “C1103” or “C1104” is displayed as “CRNT”: Proceed to BRC-35, "Diagnosis
Procedure".
YES-2 >> “C1101”, “C1102”, “C1103” or “C1104” is displayed as “PAST”: Inspection End (Erase “Self Diag-
nostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
CAUTION:
Never check between wheel sensor harness connector terminals. B
1.CHECK WHEEL SENSOR
1. Turn the ignition switch OFF. C
2. Check the wheel sensor for damage.
Is the inspection result normal?
YES >> GO TO 3. D
NO >> GO TO 2.
2.REPLACE WHEEL SENSOR (1)
With CONSULT E
1. Replace the wheel sensor.
- Front: Refer to BRC-142, "Removal and Installation".
- Rear: Refer to BRC-142, "Removal and Installation". BRC
2. Erase “Self Diagnostic Result” of “ABS”.
3. Turn the ignition switch OFF → ON → OFF.
NOTE:
G
Wait at least 10 seconds after turning ignition switch OFF or ON.
4. Start the engine.
5. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
NOTE: H
Vehicle must be driven after repair or replacement to erase the previous DTCs.
6. Stop the vehicle.
7. Turn the ignition switch OFF. I
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
8. Start the engine.
NOTE: J
Wait at least 10 seconds after starting the engine.
9. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1101”, “C1102”, “C1103” or “C1104” detected? K
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK CONNECTOR L
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
• When power supply voltage of rear RH wheel sensor is low.
• When distance between rear RH wheel sensor and rear RH wheel sensor rotor is large.
RR RH SENSOR-2
C1105 • When installation of rear RH wheel sensor or rear RH wheel sensor rotor is not normal.
(Rear RH wheel sensor-2) D
• When there is contamination on or damage to the rear RH wheel sensor or rear RH sen-
sor rotor.
• When power supply voltage of rear LH wheel sensor is low.
• When distance between rear LH wheel sensor and rear LH wheel sensor rotor is large. E
RR LH SENSOR-2
C1106 • When installation of rear LH wheel sensor or rear LH wheel sensor rotor is not normal.
(Rear LH wheel sensor-2)
• When there is contamination on or damage to the rear LH wheel sensor or rear LH sen-
sor rotor.
BRC
• When power supply voltage of front RH wheel sensor is low.
• When distance between front RH wheel sensor and front RH wheel sensor rotor is large.
FR RH SENSOR-2
C1107 • When installation of front RH wheel sensor or front RH wheel sensor rotor is not normal.
(Front RH wheel sensor-2)
• When there is contamination on or damage to the front RH wheel sensor or front RH sen- G
sor rotor.
• When power supply voltage of front LH wheel sensor is low.
• When distance between front LH wheel sensor and front LH wheel sensor rotor is large. H
FR LH SENSOR-2
C1108 • When installation of front LH wheel sensor or front LH wheel sensor rotor is not normal.
(Front LH wheel sensor-2)
• When there is contamination on or damage to the front LH wheel sensor or front LH sen-
sor rotor.
I
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
J
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
P
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
Revision: August 2015 BRC-39 2016 Frontier NAM
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 1]
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1105”, “C1106”, “C1107” or “C1108” detected?
YES-1 >> “C1105”, “C1106”, “C1107” or “C1108” is displayed as “CRNT”: Proceed to BRC-40, "Diagnosis
Procedure".
YES-2 >> “C1105”, “C1106”, “C1107” or “C1108” is displayed as “PAST”: Inspection End (Erase “Self Diag-
nostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565392
CAUTION:
Never check between wheel sensor harness connector terminals.
1.CHECK WHEEL HUB ASSEMBLY
Check that there is no excessive looseness in wheel hub assembly.
• Front: Refer to FSU-12, "On-Vehicle Inspection and Service".
• Rear: Refer to RAX-6, "Rear Axle Parts" (C200) or RAX-18, "Rear Axle Parts" (M226).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace the wheel hub assembly, and GO TO 2.
• Front: Refer to FSU-20, "Removal and Installation".
• Rear: Refer to RAX-12, "Removal and Installation" (C200) or RAX-23, "Removal and Installa-
tion" (M226).
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-103,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness, connector, fuse, or fusible link.
3.CHECK TIRE
1. Turn the ignition switch OFF.
2. Check the tire air pressure, wear and size. Refer to WT-54, "Tire".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Adjust air pressure or replace tire, and GO TO 4.
4.CHECK DATA MONITOR (1)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine.
4. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
>> GO TO 7. J
7.CHECK WHEEL SENSOR
Check the wheel sensor for damage. K
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 9. L
8.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Disconnect ABS actuator and electric unit (control unit) harness connector.
2. Connect ABS active wheel sensor tester (SST: J-45741-A) to wheel sensor using appropriate adapter. M
3. Turn the ABS active wheel sensor tester power switch ON.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the N
battery in the ABS active wheel sensor tester before proceeding.
4. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash ON and OFF to indicate an output signal.
O
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal? P
YES >> GO TO 12.
NO >> GO TO 9.
9.REPLACE WHEEL SENSOR (1)
With CONSULT
1. Replace the wheel sensor.
- Front: Refer to BRC-142, "Removal and Installation".
Revision: August 2015 BRC-41 2016 Frontier NAM
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 1]
- Rear: Refer to BRC-142, "Removal and Installation".
2. Connect ABS actuator and electric unit (control unit) harness connector.
3. Erase “Self Diagnostic Result” of “ABS”.
4. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
5. Start the engine.
6. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 10.
NO >> GO TO 20.
10.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
3. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1105”, “C1106”, “C1107” or “C1108” detected?
YES >> GO TO 11.
NO >> Inspection End.
11.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the wheel sensor harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 12.
12.CHECK DATA MONITOR (2)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine.
4. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
With CONSULT
1. Replace the sensor rotor. B
- Front: Refer to BRC-143, "Removal and Installation".
- Rear: Refer to BRC-143, "Removal and Installation".
2. Erase “Self Diagnostic Result” of “ABS”.
3. Turn the ignition switch OFF → ON → OFF. C
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
4. Start the engine. D
5. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
6. Stop the vehicle. E
7. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF. BRC
8. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
9. Perform “Self Diagnostic Result” of “ABS”. G
Is DTC “C1105”, “C1106”, “C1107” or “C1108” detected?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal-
lation". H
NO >> Inspection End.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
When ignition power supply voltage is in following state:
BATTERY VOLTAGE [ABNORMAL]
C1109 • Ignition power supply voltage: 10 V ≥ ignition power supply voltage.
(Battery voltage [abnormal])
• Ignition power supply voltage: 16 V ≤ ignition power supply voltage.
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1109” detected?
YES-1 >> “C1109” is displayed as “CRNT”: Proceed to BRC-46, "Diagnosis Procedure".
YES-2 >> “C1109” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565394
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS A
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
B
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”. C
Is DTC “C1109” detected?
YES >> GO TO 3.
NO >> Inspection End. D
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
E
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-103,
"Diagnosis Procedure".
Is the inspection result normal?
BRC
YES >> GO TO 4.
NO >> Repair / replace harness, connector, fuse, or fusible link.
4.CHECK TERMINAL G
1. Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with
harness connector.
2. Check the IPDM E/R pin terminals for damage or loose connection with harness connector. H
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal-
lation". I
NO >> Repair / replace harness, connector, or terminal.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CONTROLLER FAILURE When there is an internal malfunction in the ABS actuator and electric unit (control unit).
C1110
(Controller failure)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1110” detected?
YES-1 >> “C1110” is displayed as “CRNT”: Proceed to BRC-48, "Diagnosis Procedure".
YES-2 >> “C1110” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565396
PUMP
The pump returns the brake fluid stored in the reservoir to the master cylinder by reducing the pressure.
MOTOR
The motor drives the pump according to the signals transmitted by the ABS actuator and electric unit (control
unit).
DTC Description INFOID:0000000012565398
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
PUMP MOTOR When a malfunction is detected in motor or motor relay.
C1111
(Pump motor and motor relay)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF → ON, and wait 30 seconds.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1111” detected?
YES-1 >> “C1111” is displayed as “CRNT”: Proceed to BRC-51, "Diagnosis Procedure".
YES-2 >> “C1111” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
A
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness. B
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2. C
2.PERFORM SELF-DIAGNOSIS
With CONSULT D
1. Turn the ignition switch OFF → ON, and wait 30 seconds.
2. Start the engine.
3. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes. E
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
4. Stop the vehicle.
5. Turn the ignition switch OFF. BRC
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
6. Start the engine. G
NOTE:
Wait at least 10 seconds after starting the engine.
7. Perform “Self Diagnostic Result” of “ABS”.
H
Is DTC “C1111” detected?
YES >> GO TO 3.
NO >> Inspection End.
I
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-103, J
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5. K
NO >> Repair / replace harness, connector, or fuse, and GO TO 4.
4.ERASE SELF-DIAGNOSIS RESULT (1)
L
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
NOTE: M
Vehicle must be driven after repair or replacement to erase the previous DTCs.
3. Stop the vehicle.
4. Erase “Self Diagnostic Result” of “ABS”. N
5. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
O
The yaw rate/side/decel G sensor detects the yaw rate/side/decel G affecting the vehicle, and transmits the B
data to the ABS actuator and electric unit (control unit) as an analog voltage signal.
DTC Description INFOID:0000000012565401
C
DTC DETECTION LOGIC
DTC
Display item
Malfunction detected condition
D
(Trouble diagnosis content)
G-SENSOR
C1113 When a malfunction is detected in decel G signal.
(Decel G sensor circuit) E
• When a malfunction is detected in yaw rate signal.
• When a signal line of yaw rate/side/decel G sensor is open or shorted.
• When power supply voltage of yaw rate/side/decel G sensor is in following state:
YAW RATE SENSOR BRC
C1145 - Yaw rate/side/decel G sensor power supply voltage: 4.8 V ≥ yaw rate/side/decel G sensor
(Yaw rate sensor circuit)
power supply voltage.
- Yaw rate/side/decel G sensor power supply voltage: 5.2 V ≤ yaw rate/side/decel G sensor
power supply voltage.
G
SIDE G-SEN CIRCUIT
C1146 When a malfunction is detected in side G signal.
(Side G sensor circuit)
POSSIBLE CAUSE H
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC. I
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-103,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair / replace harness, connector, fuse, or fusible link.
2.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the yaw rate/side/decel G sensor harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 3.
3.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1113”, “C1145” or “C1146” detected?
YES >> GO TO 4.
NO >> Inspection End.
4.CHECK YAW RATE/SIDE/DECEL G SENSOR POWER SUPPLY CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Disconnect yaw rate/side/decel G sensor harness connector.
4. Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and
electric unit (control unit) harness connector.
Yaw rate/side/decel G sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
B73 4 E127 22 Yes
Is the inspection result normal?
YES >> GO TO 5.
Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and electric
unit (control unit) harness connector.
B
Yaw rate/side/decel G sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
C
B73 1 E127 29 Yes
Is the inspection result normal?
YES >> GO TO 6. D
NO >> Repair / replace harness or connector.
6.CHECK YAW RATE/SIDE/DECEL G SENSOR SIGNAL CIRCUIT
E
Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and electric
unit (control unit) harness connector.
Yaw rate/side/decel G sensor ABS actuator and electric unit (control unit) BRC
Continuity
Connector Terminal Connector Terminal
2 19
B73 E127 Yes G
3 18
Is the inspection result normal?
YES >> GO TO 7. H
NO >> Repair / replace harness or connector.
7.CHECK YAW RATE/SIDE/DECEL G SENSOR CIRCUIT
I
Check the continuity between each terminal of yaw rate/side/decel G sensor harness connector.
With CONSULT
1. Connect yaw rate/side/decel G sensor harness connector. O
2. Connect ABS actuator and electric unit (control unit) harness connector.
3. Turn the ignition switch ON.
NOTE:
Never start the engine. P
4. Select “DATA MONITOR” of “ABS”, check “DECEL G-SEN”.
Harness connector
Yaw rate/side/decel G sensor
Connector Terminal
1 1
2 2
B73
3 3
4 4
3. Turn the ignition switch ON.
NOTE:
Never start the engine.
4. Check the voltage between yaw rate/side/decel G sensor harness connector terminals.
CAUTION:
Never short out the terminals while measuring voltages.
When the sensor rotor rotates, the magnetic field changes. It converts the magnetic field changes to current B
signals (rectangular wave) and transmits them to the ABS actuator and electric unit (control unit).
DTC Description INFOID:0000000012565404
C
DTC DETECTION LOGIC
DTC
Display Item
Malfunction detected condition
D
(Trouble diagnosis content)
ABS SENSOR [ABNORMAL When difference in wheel speed between any wheel and others is detected when the ve-
SIGNAL] hicle is driven, because of installation of other tires than specified. E
C1115
(Wheel sensor [abnormal sig-
nal])
>> GO TO 2.
2.CHECK DTC DETECTION M
With CONSULT
1. Start the engine.
N
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
NOTE: O
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE: P
Wait at least 10 seconds after starting the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1115” detected?
YES-1 >> “C1115” is displayed as “CRNT”: Proceed to BRC-58, "Diagnosis Procedure".
YES-2 >> “C1115” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
CAUTION:
Never check between wheel sensor harness connector terminals.
1.CHECK TIRE
Check the tire air pressure, wear and size. Refer to WT-54, "Tire".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Adjust air pressure or replace tire and GO TO 2.
2.CHECK DATA MONITOR (1)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine.
4. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 3.
NO >> GO TO 4.
3.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
3. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 4.
NO >> Inspection End.
4.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-103,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair / replace harness, connector, fuse, or fusible link.
5.CHECK WHEEL SENSOR AND SENSOR ROTOR
1. Turn the ignition switch OFF.
2. Disconnect wheel sensor harness connector.
3. Remove dust and foreign matter adhered to the wheel sensor and sensor rotor with a vacuum dust collec-
tor through the wheel sensor mounting hole.
CAUTION:
Revision: August 2015 BRC-58 2016 Frontier NAM
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 1]
Install wheel sensor with no backlash and float, and tighten the mounting bolt to the specified
torque. A
• Front: Refer to BRC-142, "Removal and Installation".
• Rear: Refer to BRC-142, "Removal and Installation".
B
>> GO TO 6.
6.CHECK WHEEL SENSOR
C
Check the wheel sensor for damage.
Is the inspection result normal?
YES >> GO TO 7. D
NO >> GO TO 8.
7.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Disconnect ABS actuator and electric unit (control unit) harness connector. E
2. Connect ABS active wheel sensor tester (SST: J-45741-A) to wheel sensor using appropriate adapter.
3. Turn the ABS active wheel sensor tester power switch ON.
NOTE: BRC
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding.
4. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash ON and OFF to indicate an output signal. G
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest. H
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 11.
NO >> GO TO 8. I
8.REPLACE WHEEL SENSOR (1)
With CONSULT
J
1. Replace the wheel sensor.
- Front: Refer to BRC-142, "Removal and Installation".
- Rear: Refer to BRC-142, "Removal and Installation".
2. Connect ABS actuator and electric unit (control unit) harness connector. K
3. Erase “Self Diagnostic Result” of “ABS”
4. Turn the ignition switch OFF → ON → OFF.
NOTE: L
Wait at least 10 seconds after turning ignition switch OFF or ON.
5. Start the engine.
6. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”. M
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor. N
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
O
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 9.
NO >> GO TO 19. P
9.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector. B
2. Connect wheel sensor harness connector.
3. Erase “Self Diagnostic Result” of “ABS”
4. Turn the ignition switch OFF → ON → OFF.
NOTE: C
Wait at least 10 seconds after turning ignition switch OFF or ON.
5. Start the engine.
6. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and D
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor. E
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen- BRC
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 15. G
NO >> GO TO 16.
15.PERFORM SELF-DIAGNOSIS (4)
H
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE: I
Wait at least 10 seconds after turning ignition switch OFF.
3. Start the engine.
NOTE: J
Wait at least 10 seconds after starting the engine.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1115” detected?
K
YES >> GO TO 16.
NO >> Inspection End.
16.CHECK WHEEL SENSOR HARNESS L
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Disconnect wheel sensor harness connector. M
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and wheel
sensor harness connector. (Check the continuity while turning steering wheel left and right, or while mov-
ing center harness in wheel housing.)
N
Power Supply Circuit
The stop lamp switch transmits the stop lamp switch signal (ON/OFF) to the ABS actuator and electric unit
(control unit).
DTC Description INFOID:0000000012565407
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
STOP LAMP SW When stop lamp switch signal is not input when brake pedal operates.
C1116
(Stop lamp switch)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF, and wait 10 seconds or more.
2. Start the engine.
NOTE:
Stop the vehicle.
3. Wait 1 minute or more.
NOTE:
Never depress brake pedal.
4. Depress brake pedal by 100 mm (3.94 in) or more, and maintain at that position for a minimum of 1 minute
or more.
5. Release brake pedal, and wait 1 minute or more.
6. Repeat step 4 to 5 ten or more times.
7. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
8. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
9. Perform “Self Diagnostic Result” of “ABS”.
NOTE: C
DTC “C1116” may be detected when the brake pedal and the accelerator pedal are simultaneously depressed
for 1 minute or more while driving the vehicle. This is not a malfunction.
1.INTERVIEW FROM THE CUSTOMER D
Check if the brake pedal and the accelerator pedal are simultaneously depressed for 1 minute or more while
driving the vehicle.
Is there such a history? E
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM SELF-DIAGNOSIS BRC
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS” G
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine. H
NOTE:
Stop the vehicle.
4. Depress the brake pedal several times. I
5. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
6. Start the engine. J
NOTE:
Wait at least 10 seconds after starting the engine.
7. Perform “Self Diagnostic Result” of “ABS”. K
Is DTC “C1116” detected?
YES >> GO TO 3.
NO >> Inspection End. L
3.STOP LAMP FOR ILLUMINATION
Depress brake pedal and check that stop lamps turn ON.
M
Do the stop lamps turn ON?
YES >> GO TO 5.
NO >> Check the stop lamp system. Refer to EXL-110, "Wiring Diagram". GO TO 4. N
4.CHECK DATA MONITOR (1)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS” O
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON. P
3. Start the engine.
NOTE:
Stop the vehicle.
4. Select “DATA MONITOR” of “ABS”, check “STOP LAMP SW”. Check that data monitor displays “On” or
“Off” when brake pedal is depressed or released. Refer to BRC-114, "Reference Value".
Is the inspection result normal?
YES >> Inspection End.
ABS actuator and electric unit (control unit) Stop lamp switch
Continuity D
Connector Terminal Connector Terminal
E38 (WITH M/T)
E127 39 2 Yes
E39 (WITH A/T)
E
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
BRC
ABS actuator and electric unit (control unit)
— Continuity
Connector Terminal
E127 39 Ground No G
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal- H
lation".
NO >> Repair / replace harness or connector, and GO TO 10.
10.CHECK DATA MONITOR (3) I
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector.
2. Connect stop lamp switch harness connector. J
3. Erase “Self Diagnostic Result” of “ABS”
4. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON. K
5. Start the engine.
NOTE:
Stop the vehicle. L
6. Select “DATA MONITOR” of “ABS”, check “STOP LAMP SW”. Check that data monitor displays “On” or
“Off” when brake pedal is depressed or released. Refer to BRC-114, "Reference Value".
Is the inspection result normal? M
YES >> Inspection End.
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal-
lation".
N
Component Inspection INFOID:0000000012565409
The solenoid valve increases, holds or decreases the fluid pressure of each brake caliper according to the sig- B
nals transmitted by the ABS actuator and electric unit (control unit).
DTC Description INFOID:0000000012565411
C
DTC DETECTION LOGIC
DTC
Display Item
Malfunction detected condition
D
(Trouble diagnosis content)
FR LH IN ABS SOL When a malfunction is detected in front LH ABS IN valve.
C1120
(Front LH ABS IN solenoid valve) E
FR RH IN ABS SOL When a malfunction is detected in front RH ABS IN valve.
C1122
(Front RH ABS IN solenoid valve)
RR LH IN ABS SOL When a malfunction is detected in rear LH ABS IN valve. BRC
C1124
(Rear LH ABS IN solenoid valve)
RR RH IN ABS SOL When a malfunction is detected in rear RH ABS IN valve.
C1126
(Rear RH ABS IN solenoid valve)
G
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear H
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1120”, “C1122”, “C1124” or “C1126” detected?
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-103,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair / replace harness, connector, fuse, or fusible link.
4.CHECK TERMINAL
Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal-
lation".
NO >> Repair / replace harness, connector, or terminal.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
FR LH OUT ABS SOL When a malfunction is detected in front LH ABS OUT valve.
C1121
(Front LH ABS OUT solenoid valve)
FR RH OUT ABS SOL When a malfunction is detected in front RH ABS OUT valve. D
C1123
(Front RH ABS OUT solenoid valve)
RR LH OUT ABS SOL When a malfunction is detected in rear LH ABS OUT valve.
C1125
(Rear LH ABS OUT solenoid valve)
E
RR RH OUT ABS SOL When a malfunction is detected in rear RH ABS OUT valve.
C1127
(Rear RH ABS OUT solenoid valve)
>> GO TO 2. L
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF. M
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine. N
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
O
Is DTC “C1121”, “C1123”, “C1125” or “C1127” detected?
YES-1 >> “C1121”, “C1123”, “C1125” or “C1127” is displayed as “CRNT”: Proceed to BRC-71, "Diagnosis
Procedure".
P
YES-2 >> “C1121”, “C1123”, “C1125” or “C1127” is displayed as “PAST”: Inspection End (Erase “Self Diag-
nostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565414
1.CHECK CONNECTOR
Revision: August 2015 BRC-71 2016 Frontier NAM
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [TYPE 1]
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1121”, “C1123”, “C1125” or “C1127” detected?
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-103,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair / replace harness, connector, fuse, or fusible link.
4.CHECK TERMINAL
Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal-
lation".
NO >> Repair / replace harness, connector, or terminal.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ENGINE SIGNAL 1
C1130
(Engine system signal 1)
ENGINE SIGNAL 2 D
C1131
(Engine system signal 2)
ENGINE SIGNAL 3
C1132 When a malfunction is detected in ECM system.
(Engine system signal 3)
E
ENGINE SIGNAL 4
C1133
(Engine system signal 4)
ENGINE SIGNAL 6 BRC
C1136
(Engine system signal 6)
POSSIBLE CAUSE
NOTE: G
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
H
PAST DTC CRNT DTC
• Harness or connector • Harness or connector
• ABS actuator and electric unit (control unit) power supply sys- • ECM
tem • ABS actuator and electric unit (control unit) I
• Fuse • ABS actuator and electric unit (control unit) power supply sys-
• Fusible link tem
• Battery • Fuse J
• CAN communication line • Fusible link
• Battery
• CAN communication line
K
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF L
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. M
Activates or deactivates each solenoid valve according to the signals transmitted by the ABS actuator and B
electric unit (control unit).
DTC Description INFOID:0000000012565418
C
DTC DETECTION LOGIC
DTC
Display Item
Malfunction detected condition
D
(Trouble diagnosis content)
ACTUATOR RLY When a malfunction is detected in actuator relay.
C1140
(Actuator relay) E
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear BRC
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
PRESS SEN CIRCUIT When a malfunction is detected in pressure sensor.
C1142
(Pressure sensor circuit)
POSSIBLE CAUSE D
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC. E
Check the stop lamp switch system. Refer to BRC-65, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace stop lamp switch system.
2.CHECK BRAKE FLUID LEAKAGE
Revision: August 2015 BRC-77 2016 Frontier NAM
C1142 PRESS SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 1]
Check the brake fluid leakage. Refer to BR-18, "On Board Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace brake fluid leakage part.
3.CHECK BRAKE PIPING
Check the brake piping. Refer to BR-12, "Hydraulic Circuit".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace brake piping.
• Front: Refer to BR-28, "Removal and Installation of Front Brake Piping and Brake Hose".
• Rear: Refer to BR-29, "Removal and Installation of Rear Brake Piping and Brake Hose".
4.CHECK BRAKE PEDAL
Check the brake pedal.
• Brake pedal height: Refer to BR-16, "Inspection and Adjustment".
• Brake pedal assembly: Refer to BR-24, "Exploded View".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust the brake pedal height or replace brake pedal assembly.
• Adjust the brake pedal: Refer to BR-16, "Inspection and Adjustment".
• Replace the brake pedal: Refer to BR-24, "Removal and Installation".
5.CHECK BRAKE MASTER CYLINDER
Check the brake master cylinder. Refer to BR-11, "On Board Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace brake master cylinder. Refer to BR-32, "Removal and Installation".
6.CHECK BRAKE BOOSTER
Check the brake booster. Refer to BR-9, "Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace brake booster. Refer to BR-34, "Removal and Installation".
7.CHECK VACUUM PIPING
Check the vacuum piping. Refer to BR-10, "Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace vacuum piping. Refer to BR-36, "Removal and Installation".
8.CHECK FRONT DISC BRAKE
Check the front disc brake caliper. Refer to BR-39, "Exploded View of Brake Caliper".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace front disc brake caliper. Refer to BR-39, "Removal and Installation of Brake Cal-
iper and Disc Rotor".
9.CHECK REAR DISC BRAKE
Check the rear disc brake. Refer to BR-44, "Exploded View of Brake Caliper".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace rear disc brake. Refer to BR-44, "Removal and Installation of Brake Caliper and
Disc Rotor".
10.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND
CIRCUIT
The steering angle sensor detects the rotation amount, angular velocity and direction of the steering wheel,
and transmits the data to the ABS actuator and electric unit (control unit) via CAN communication.
DTC Description INFOID:0000000012565423
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN CIRCUIT When a malfunction is detected in steering angle sensor.
C1143
(Steering angle sensor circuit)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1143” detected?
YES-1 >> “C1143” is displayed as “CRNT”: Proceed to BRC-81, "Diagnosis Procedure".
YES-2 >> “C1143” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
A
1.ADJUST THE NEUTRAL POSITION OF STEERING ANGLE SENSOR
With CONSULT B
Perform neutral position adjustment of steering angle sensor. Refer to BRC-11, "ADJUSTMENT OF STEER-
ING ANGLE SENSOR NEUTRAL POSITION : Description".
C
>> GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1)
D
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF. E
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine. BRC
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1143” detected?
YES-1 >> “C1143” is displayed as “CRNT”: GO TO 3. G
YES-2 >> “C1143” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO >> Inspection End.
3.CHECK CONNECTOR H
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the steering angle sensor harness connector for disconnection or looseness. I
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 4. J
4.PERFORM SELF-DIAGNOSIS (2)
With CONSULT K
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
L
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”. M
Is DTC “C1143” detected?
YES >> GO TO 5.
NO >> Inspection End. N
5.CHECK STEERING ANGLE SENSOR POWER SUPPLY
1. Turn the ignition switch OFF.
O
2. Disconnect steering angle sensor harness connector.
3. Check the voltage between steering angle sensor harness connector and ground.
P
Steering angle sensor Voltage
—
Connector Terminal (Approx.)
M47 2 Ground 0V
4. Turn the ignition switch ON.
NOTE:
Start the engine.
5. Check the voltage between steering angle sensor harness connector and ground.
Revision: August 2015 BRC-81 2016 Frontier NAM
C1143 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 1]
With CONSULT
1. Select “DATA MONITOR” of “ABS”, check “STR ANGLE SIG”. C
2. Check that the indication changes with the steering angle when the steering wheel is turned left/right from
the neutral position. Refer to BRC-114, "Reference Value".
Is the inspection result normal? D
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal-
lation".
NO >> Replace the steering angle sensor. Refer to BRC-146, "Removal and Installation".
E
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN SIGNAL When neutral position adjustment of steering angle sensor is not complete.
C1144 (Steering angle sensor not com-
plete)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1144” detected?
YES-1 >> “C1144” is displayed as “CRNT”: Proceed to BRC-84, "Diagnosis Procedure".
YES-2 >> “C1144” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565426
>> GO TO 2.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
The brake fluid level switch converts the brake fluid level to an electric signal and transmits it to the ABS actu-
ator and electric unit (control unit).
DTC Description INFOID:0000000012565428
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
BR FLUID LEVEL LOW • When brake fluid level low signal is detected.
C1155
(Brake fluid level low) • When an open circuit is detected in brake fluid level switch circuit.
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1155” detected?
YES-1 >> “C1155” is displayed as “CRNT”: Proceed to BRC-86, "Diagnosis Procedure".
YES-2 >> “C1155” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565429
Brake fluid level switch ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
E21 1 E127 28 Yes
5. Disconnect combination meter harness connector.
6. Check the continuity between brake fluid level switch harness connector and ground.
A
1.CHECK BRAKE FLUID LEVEL SWITCH
1. Turn the ignition switch OFF.
2. Disconnect brake fluid level switch harness connector. B
3. Check the continuity between terminals of brake fluid level switch.
BRC
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN COM CIR When there is a malfunction in the CAN communication circuit or steering angle sensor.
C1156 (Steering angle sensor com-
munication circuit)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1156” detected?
YES-1 >> “C1156” is displayed as “CRNT”: Proceed to BRC-90, "Diagnosis Procedure".
YES-2 >> “C1156” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565432
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
DECEL G SEN SET When calibration of yaw rate/side/decel G sensor is not complete.
C1160
(Decel G sensor set)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1160” detected?
YES-1 >> “C1160” is displayed as “CRNT”: Proceed to BRC-92, "Diagnosis Procedure".
YES-2 >> “C1160” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565434
>> GO TO 2.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
With CONSULT
Perform “Self Diagnostic Result” of “ABS”.
BRC
Display item
DTC Malfunction detected condition Possible cause
(Trouble diagnosis content)
ST ANGL SEN SAFE When steering angle sensor is in safe mode. Adjust steering angle sensor
C1163 (Steering angle sensor safe neutral position
mode)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2
2.INDICATOR LAMP CHECK
Check that VDC OFF indicator lamp is OFF.
Is VDC OFF indicator lamp OFF?
YES >> Inspection End.
NO >> Perform ABS actuator and electric unit (control unit) self-diagnosis with CONSLT. Refer to BRC-
28, "CONSULT Function (ABS)".
The cut valve shuts off the normal brake fluid path from the master cylinder, when VDC/TCS is activated. B
DTC Description INFOID:0000000012565438
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) D
CV 1 When a malfunction is detected in cut valve 1.
C1164
(Cut valve 1)
CV 2 When a malfunction is detected in cut valve 2. E
C1165
(Cut valve 2)
POSSIBLE CAUSE
BRC
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
G
PAST DTC CRNT DTC
• Harness or connector • Harness or connector
• ABS actuator and electric unit (control unit) power supply sys- • ABS actuator and electric unit (control unit) H
tem • ABS actuator and electric unit (control unit) power supply sys-
• Fuse tem
• Fusible link • Fuse
• Battery • Fusible link I
• Battery
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Turn the ignition switch OFF. M
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE: N
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1164” or “C1165” detected? O
YES-1 >> “C1164” or “C1165” is displayed as “CRNT”: Proceed to BRC-95, "Diagnosis Procedure".
YES-2 >> “C1164” or “C1165” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of
“ABS”). P
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565439
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
The suction valve supplies the brake fluid from the master cylinder to the pump, when VDC/TCS is activated. B
DTC Description INFOID:0000000012565441
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) D
SV 1 When a malfunction is detected in suction valve 1.
C1166
(Suction valve 1)
SV 2 When a malfunction is detected in suction valve 2. E
C1167
(Suction valve 2)
POSSIBLE CAUSE
NOTE: BRC
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
G
PAST DTC CRNT DTC
• Harness or connector • Harness or connector
• ABS actuator and electric unit (control unit) power supply sys- • ABS actuator and electric unit (control unit) H
tem • ABS actuator and electric unit (control unit) power supply sys-
• Fuse tem
• Fusible link • Fuse
• Battery • Fusible link I
• Battery
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Turn the ignition switch OFF.
M
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE: N
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1166” or “C1167” detected? O
YES-1 >> “C1166” or “C1167” is displayed as “CRNT”: Proceed to BRC-97, "Diagnosis Procedure".
YES-2 >> “C1166” or “C1167” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of
“ABS”). P
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565442
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
VARIANT CODING When the information in ABS actuator and electric unit (control unit) is not the same.
C1170
(Variant coding)
POSSIBLE CAUSE D
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC. E
>> Replace the ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Instal-
lation". P
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
DIFLOCK CONT When a malfunction is detected in differential lock control unit system.
C1187
(Diflock cont)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1187” detected?
YES-1 >> “C1187” is displayed as “CRNT”: Proceed to BRC-100, "Diagnosis Procedure".
YES-2 >> “C1187” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565446
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CAN COMM CIRCUIT When CAN communication signal is not continuously transmitted or received for 2 sec-
U1000
(CAN communication circuit) onds or more.
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “U1000” detected?
YES-1 >> “CRNT” is displayed: Proceed to BRC-102, "Diagnosis Procedure".
YES-2 >> “PAST” is displayed: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565448
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY (1) B
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground. C
VDC OFF switch can deactivate (turn OFF) the VDC/TCS function by pressing the VDC OFF switch.
Component Function Check INFOID:0000000012565451
Regarding Wiring Diagram information, refer to BRC-120, "Wiring Diagram - VDC WITHOUT HILL DESCENT
CONTROL/HILL START ASSIST".
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
E
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Installa-
tion". BRC
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
Component Inspection INFOID:0000000012565453
G
1.CHECK VDC OFF SWITCH
1. Turn ignition switch OFF.
2. Disconnect VDC OFF switch connector. H
3. Check continuity between VDC OFF switch terminals.
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR N
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-12, "CALIBRATION OF DECEL G SENSOR : Description". O
>> END
P
×: ON –: OFF
1.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-28, "CONSULT Function
(ABS)".
Is the inspection result normal?
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
Special Repair Requirement INFOID:0000000012565458
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-12, "CALIBRATION OF DECEL G SENSOR : Description".
>> END
×: ON –: OFF B
Condition Brake warning lamp (Note 1)
Ignition switch OFF –
Ignition switch ON × (Note 2) C
EBD function is malfunctioning. ×
NOTE: D
• 1: Brake warning lamp will turn on in case of parking brake operation (when switch is ON) or of brake fluid level switch operation
(when brake fluid is insufficient).
• 2: After starting engine, brake warning lamp is turned off.
E
Component Function Check INFOID:0000000012565460
1.CHECK SELF-DIAGNOSIS I
Perform ABS actuator and electric unit (control unit) self-diagnosis. refer to BRC-28, "CONSULT Function
(ABS)".
Is the inspection result normal? J
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER K
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
L
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation". M
Always perform neutral position adjustment for the steering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-11, "ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL O
POSITION : Description".
>> GO TO 2 P
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-12, "CALIBRATION OF DECEL G SENSOR : Description".
>> END
×: ON –: OFF
A
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the steering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-11, "ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL B
POSITION : Description".
>> GO TO 2 C
>> END E
BRC
×: ON –: OFF
1.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-28, "CONSULT Function
(ABS)".
Is the inspection result normal?
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
Special Repair Requirement INFOID:0000000012565470
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-12, "CALIBRATION OF DECEL G SENSOR : Description".
>> END
BRC
Yaw rate detected by yaw rate/side/decel G When vehicle is stopped Approx. 0 d/s
YAW RATE SEN
sensor When vehicle turning −75 to 75 d/s
A/T shift position = R position On
R POSI SIG PNP switch signal ON/OFF condition
A/T shift position = other than R position Off
A/T shift position = N position On
N POSI SIG PNP switch signal ON/OFF condition
A/T shift position = other than N position Off
A/T shift position = P position On
P POSI SIG PNP switch signal ON/OFF condition
A/T shift position = other than P position Off
When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT) or
On
actuator relay is inactive (when in fail-
CV1 VDC switch-over valve safe mode)
When actuator (switch-over valve) is not
active and actuator relay is active (igni- Off
tion switch ON)
When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT) or
On
actuator relay is inactive (when in fail-
CV2 VDC switch-over valve safe mode)
When actuator (switch-over valve) is not
active and actuator relay is active (igni- Off
tion switch ON)
When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT) or
On
actuator relay is inactive (when in fail-
SV1 VDC switch-over valve safe mode)
When actuator (switch-over valve) is not
active and actuator relay is active (igni- Off
tion switch ON)
When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT) or
On
actuator relay is inactive (when in fail-
SV2 VDC switch-over valve safe mode)
When actuator (switch-over valve) is not
active and actuator relay is active (igni- Off
tion switch ON)
2WD model 2WD
2WD/4WD Drive axle
4WD model 4WD
Accelerator pedal not depressed (ignition
0%
Throttle actuator opening/closing is dis- switch is ON)
ACCEL POS SIG
played (linked with accelerator pedal) Accelerator pedal depressed (ignition
0 - 100 %
switch is ON)
AWFIA1067ZZ
CAUTION:
If the Fail-Safe function is activated, perform Self Diagnosis for ABS/TCS/VDC system.
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the ABS warning lamp, VDC OFF indicator lamp and SLIP
indicator lamp will turn on. In case of an electrical malfunction with the EBD system, the BRAKE warning lamp,
ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on.
The system will revert to one of the following conditions of the Fail-Safe function.
1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of
vehicles without ABS/TCS/VDC system.
2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same
as the condition of vehicles without ABS/TCS/VDC or EBD system.
VDC/TCS SYSTEM
In case of TCS/VDC system malfunction, the VDC OFF indicator lamp and SLIP indicator lamp are turned on
and the condition of the vehicle is the same as the condition of vehicles without TCS/VDC system. In case of
an electrical malfunction with the TCS/VDC system, the ABS control continues to operate normally without
TCS/VDC control.
DTC No. Index INFOID:0000000012565474
WIRING DIAGRAM
BRAKE CONTROL SYSTEM - VDC
Wiring Diagram - VDC WITHOUT HILL DESCENT CONTROL/HILL START ASSIST
INFOID:0000000012565475
ABFWA0434GB
BRC
ABFWA0435GB
ABFIA0901GB
BRC
ABFIA0902GB
ABFIA0903GB
BRC
ABFIA0904GB
ABFIA0753GB
BRC
ABFIA0905GB
ABFIA0906GB
SYMPTOM DIAGNOSIS A
APPLICATION NOTICE
Application Notice INFOID:0000000012565476
B
BRC
If ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn ON, perform self-diagnosis.
BRC-133, "Diag-
The braking distance is long Check stopping distance when the ABS is not operating.
nosis Procedure"
BRC-134, "Diag-
ABS function does not operate (Note 1) ABS actuator and electric unit (control unit)
nosis Procedure"
1.CHECK START B
Check front and rear brake force distribution using a brake tester.
Is the inspection result normal?
C
YES >> GO TO 2
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE D
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-5, "On-Vehicle
Inspection and Service", Rear: RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226).
Is the inspection result normal? E
YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR BRC
Check the following.
• Wheel sensor installation for damage.
• Sensor rotor installation for damage. G
• Wheel sensor connector connection.
• Wheel sensor harness inspection.
Is the inspection result normal? H
YES >> GO TO 4
NO >> • Replace wheel sensor or sensor rotor. Refer to BRC-142, "Removal and Installation" or BRC-
143, "Removal and Installation". I
• Repair harness.
4.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving. J
Is the ABS warning lamp illuminated?
YES >> Perform self-diagnosis. Refer to BRC-28, "CONSULT Function (ABS)".
NO >> Inspection End. K
CAUTION: B
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1.CHECK FUNCTION C
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
Is the inspection result normal? D
YES >> Inspection End.
NO >> Check brake system.
E
BRC
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned ON or when driving.
Is the inspection result normal?
YES >> Inspection End.
NO >> Perform self-diagnosis. Refer to BRC-28, "CONSULT Function (ABS)".
CAUTION: B
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed. However, this is normal.
• When shifting gears
• When driving on slippery road C
• During cornering at high speed
• When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher] D
1.SYMPTOM CHECK 1
Check that there are pedal vibrations when the engine is started.
E
Do vibrations occur?
YES >> GO TO 2
NO >> Inspect the brake pedal.
BRC
2.SYMPTOM CHECK 2
Check that there are ABS operation noises when the engine is started.
Do the operation noises occur? G
YES >> GO TO 3
NO >> Perform self -diagnosis. Refer to BRC-28, "CONSULT Function (ABS)".
3.SYMPTOM CHECK 3 H
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur? I
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> Inspection End. J
1.SYMPTOM CHECK
Check if the vehicle jerks during VDC/TCS/ABS control.
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 2
2.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis of ABS actuator and electric unit (control unit). Refer to BRC-28, "CONSULT Function
(ABS)".
Are self-diagnosis results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control
unit) self-diagnosis.
NO >> GO TO 3
3.CHECK CONNECTOR
• Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and check
terminal for deformation, disconnection, looseness, etc.
• Securely connect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4
4.CHECK ECM AND TCM SELF-DIAGNOSIS RESULTS
Perform ECM and TCM self-diagnosis.
Are self-diagnosis results indicated?
YES >> Check the corresponding items.
• ECM: Refer to EC-58, "CONSULT Function" (QR25DE), EC-528, "CONSULT Function"
(VQ40DE for USA and Canada) or EC-1030, "CONSULT Function" (VQ40DE for Mexico).
• TCM: Refer to TM-158, "CONSULT Function (TRANSMISSION)".
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-144, "Removal and Installa-
tion".
B
Symptom Result
Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC, TCS or ABS is acti-
vated.
C
This is a normal condi-
Stopping distance is longer than that of vehicles without ABS when the vehicle drives on rough, gravel, or
tion due to the VDC,
snow-covered (fresh, deep snow) roads.
TCS or ABS activation.
The brake pedal moves and generates noises, when TCS or VDC is activated due to rapid acceleration or D
sharp turn.
This is normal, and it is
The brake pedal vibrates and motor operation noises occur from the engine room, after the engine starts and
caused by the ABS op-
just after the vehicle starts.
eration check.
E
Depending on the road conditions, the driver may experience a sluggish feel. This is normal, because
TCS places the highest
TCS may activate momentarily if wheel speed changes when driving over location where friction coefficient priority on the optimum BRC
varies, when downshifting, or when fully depressing accelerator pedal. traction (stability).
The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn ON when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is rotating on a turntable or located on In this case, restart the G
a ship while the engine is running. engine on a normal
road. If the normal con-
VDC may not operate normally or the ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp
dition is restored, there
may illuminate, when running on a special road that is extremely slanted (e.g. bank in a circuit course).
is no malfunction. At H
A malfunction may occur in the yaw rate/side/decel G sensor system, when the vehicle turns sharply, such that time, erase the self-
as during a spin turn, axle turn, or drift driving, while the VDC function is off (VDC OFF indicator lamp illumi- diagnosis memory.
nated).
I
Normal (Deactivate the
VDC/TCS function be-
The vehicle speed will not increase even though the accelerator pedal is depressed, when inspecting the
fore performing an in-
speedometer on a 2-wheel chassis dynamometer.
spection on a chassis J
dynamometer.)
This is not a VDC sys-
VDC OFF indicator lamp and SLIP indicator lamp may simultaneously turn on when low tire pressure warn- tem error but results
K
ing lamp turns on. from characteristic
change of tire.
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000012565485
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Brake System INFOID:0000000012565486
WARNING:
Clean any dust from the front brake and rear brake with a vacuum dust collector. Do not blow with
compressed air.
• Brake fluid use refer to MA-18, "FOR USA AND CANADA : Fluids and Lubricants". (United States and Can-
ada) and MA-21, "FOR MEXICO : Fluids and Lubricants" (Mexico).
• Do not reuse drained brake fluid.
• Do not spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
• Always confirm the specified tightening torque when installing the brake pipes.
• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, inspect the
brake pedal height and play. Adjust brake pedal if it is outside the standard value.
• Always clean with new brake fluid when cleaning the brake caliper and other components.
• Do not use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
• Always loosen the brake tube flare nut with a flare nut wrench.
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is BRC
normal.
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine
compartment. This is a normal status of operation check. G
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis. H
Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate. I
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
J
pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified K
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine (muf-
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspension components, tires or brake system components may L
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
• When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC. M
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine. N
• Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side/decel G sensor to indicate a problem. This is not a problem if normal operation can be resumed
after restarting the engine.
• If battery is removed or steering angle sensor is disconnected, power to steering angle sensor is lost and the O
screen goes into steering angle sensor safe mode.
• When screen goes into steering angle sensor safe mode, perform "Adjustment of Steering Angle Sensor
Neutral Position" with CONSULT and check that VDC OFF indicator turns off. Additionally, perform self-diag- P
nosis, check that only "Steering Angle Sensor Safe Mode" is shown for self-diagnostic result, and then
delete the memory. (If the self-diagnostic result shows an indication other than "Steering Angle Sensor Safe
Mode", repair the relevant part and restart self-diagnosis.) The steering angle sensor is released and returns
to normal condition by performing the above operation.
• When checking, if only "Steering Angle Sensor Safe Mode" is shown in the self-diagnostic result and VDC
OFF indicator is off, delete history of malfunction. This happens when battery power supply is lost and the
screen goes into Steering Angle Sensor Safe Mode, and then screen returns to normal mode automatically
PKIA0306E
PKIA0307E
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000012565489
B
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
KV991J0080 Checking operation of ABS active wheel sen-
(J-45741) sors D
ABS active wheel sensor tester
WFIA0101E
BRC
ST30031000 Removing sensor rotor
( — )
Bearing puller
G
H
ZZA0700D
S-NT360 L
Power tool Loosening nuts, screws and bolts
N
PIIB1407E
WFIA0339E
1. Front wheel sensor 2. Rear wheel sensor (C200) 3. Rear wheel sensor (M226)
REMOVAL
1. Remove wheel sensor bolt.
• When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sen-
sor. Refer to BR-39, "Removal and Installation of Brake Caliper and Disc Rotor".
2. Pull the wheel sensor straight out, being careful to turn it as little as possible.
CAUTION:
• Be careful not to damage the wheel sensor edge and sensor rotor teeth.
• Do not pull on the wheel sensor harness.
3. Disconnect wheel sensor harness connector, then remove the wheel sensor harness from the mounts to
remove the wheel sensor.
INSTALLATION
Installation is in the reverse order of removal.
• Before installing wheel sensors do the following:
- Inspect and replace the wheel sensor if damaged.
- Clean the wheel sensor hole and mating surface with brake cleaner and a lint-free cloth. Be careful that dirt
and debris do not enter the hub and bearing assembly or the rear axle.
FRONT B
Removal and Installation
The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub
and bearing assembly. Refer to FAX-8, "Removal and Installation" C
REAR (C200)
Removal and Installation D
It is necessary to disassemble the rear axle to replace the sensor rotor. Perform the axle shaft assembly
removal procedure to replace sensor rotor. Refer to RAX-7, "Removal and Installation".
REAR (M226) E
Removal
1. Remove the axle shaft assembly. Refer to RAX-19, "Removal and Installation". BRC
2. Pull the sensor rotor off of the axle shaft using Tool and a suitable press.
AWFIA0743GB
1. From master cylinder secondary side 2. To rear right disc brake 3. To rear left disc brake
18.2 N·m (1.9 kg-m, 13 ft-lb) 13.0 N·m (1.3 kg-m, 10 ft-lb) 13.0 N·m (1.3 kg-m, 10 ft-lb)
4. To front right disc brake 5. To front left disc brake 6. From master cylinder primary side
13.0 N·m (1.3 kg-m, 10 ft-lb) 13.0 N·m (1.3 kg-m, 10 ft-lb) 18.2 N·m (1.9 kg-m, 13 ft-lb)
7. ABS actuator and electric unit (control unit) 8. Harness connector Front
REMOVAL
CAUTION:
• To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Do not remove actuator by holding harness.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Disconnect negative battery terminal. Refer to PG-90, "Exploded View".
2. Remove air cleaner case assembly. Refer to EM-25, "Exploded View" (QR25DE) or EM-142, "Exploded
View" (QV40DE).
3. Disconnect harness connector from ABS actuator and electric unit (control unit).
4. Separate brake tubes from ABS actuator and electric unit (control unit).
5. Remove bolts and ABS actuator and electric unit (control unit) with the bracket from the vehicle.
6. Remove bolt and bracket from the ABS actuator and electric unit (control unit).
ABS actuator and electric unit : 7.0 N·m (0.7 kg-m, 62 in-lb) B
(control unit) bolt
• After work is completed, bleed air from brake tube. Refer to BR-18, "Bleeding Brake System". C
• Adjust the neutral position of steering angle sensor. Refer to BRC-11, "ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
• Perform calibration of the decel G sensor (4WD models). Refer to BRC-12, "CALIBRATION OF DECEL G
SENSOR : Description". D
CAUTION:
• To install, use flare nut crowfoot and torque wrench.
• Replace the ABS actuator if it has been dropped or sustained an impact. E
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Do not install actuator by holding harness.
• After installing harness connector in the ABS actuator and electric unit (control unit), make sure BRC
connector is securely locked.
REMOVAL
1. Remove the spiral cable. Refer to SR-13, "Removal and Installation".
2. Remove the screws and remove the steering angle sensor from the spiral cable.
INSTALLATION
Installation is in the reverse order of removal.
• Reset the neutral position of the steering angle sensor. Refer to BRC-11, "ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement".
CAUTION:
Any time the steering angle sensor is removed and installed or replaced, you must reset the neutral
position of the steering angle sensor. Refer to BRC-11, "ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION : Special Repair Requirement".
REMOVAL B
1. Remove center console rear base. Refer to IP-14, "Exploded View".
2. Remove yaw rate/side/decel G sensor attaching nuts as shown.
• The location of the yaw rate/side/decel G sensor is the same C
for all models.
CAUTION:
• Do not use power tools to remove or install yaw rate/side/ D
decel G sensor.
• Do not drop or strike the yaw rate/side/decel G sensor.
3. Disconnect harness connector and remove the yaw rate/side/ E
decel G sensor.
WFIA0230E
BRC
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
G
After performing the above work, calibrate the yaw rate/side/decel G sensor (4WD models). Refer to BRC-12,
"CALIBRATION OF DECEL G SENSOR : Special Repair Requirement".
REMOVAL
1. Remove the cluster lid D. Refer to IP-21, "Removal and Installation".
2. Disconnect the harness connector from the VDC OFF switch.
3. Release pawls using suitable tool and remove the VDC OFF
switch from the upper switch carrier.
: Pawl
AWFIA1222ZZ
INSTALLATION
Installation is in the reverse order of removal.
BASIC INSPECTION A
APPLICATION NOTICE
Application Notice INFOID:0000000012565496
B
BRC
DETAILED FLOW
1.INTERVIEW THE CUSTOMER
Clarify customer concerns before inspection. First of all, perform an interview utilizing BRC-151, "Diagnostic
Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her concerns
carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”.
>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained in the interview. Also check that the symptom is not caused by fail-safe mode. Refer to BRC-269,
"Fail-Safe".
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
3.PERFORM THE SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON.
CAUTION:
Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
2. Perform “Self Diagnostic Result” of “ABS”.
Is DTC detected?
YES >> Record or print Self Diagnostic Results and Freeze Frame Data (FFD). GO TO 4.
NO >> GO TO 6.
4.RECHECK THE SYMPTOM
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the ignition switch OFF → ON → OFF.
CAUTION:
Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
3. Perform DTC confirmation procedures for the malfunctioning system.
Is DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained in the interview. Refer to GI-43,
"Intermittent Incident".
5.REPAIR OR REPLACE MALFUNCTIONING COMPONENT
1. Repair or replace malfunctioning components.
2. Reconnect component or connector after repairing or replacing.
3. When DTC is detected, erase “Self Diagnostic Result” of “ABS”.
CAUTION:
• Turn the ignition switch OFF → ON → OFF after erasing Self Diagnostic Result.
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
>> GO TO 7.
DESCRIPTION
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all G
the information for the diagnosis, prepare the interview sheet referring to the interview points.
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
H
INTERVIEW SHEET SAMPLE
Interview sheet
I
Registration Initial year
Customer number registration
MR/MS
name
Vehicle type VIN
J
Engine/trac-
Storage date Mileage km (Mile)
tion Motor
Does not operate ( ) function K
Warning lamp turns ON.
Symptom L
or or
Other ( )
Noise (Location: ) Vibration (Location: )
M
Other ( )
First occurrence Recently Other ( )
Frequency of occurrence Always Under a certain conditions of Sometimes ( time(s)/day) N
Irrelevant
Memo
After replacing the ABS actuator and electric unit (control unit), perform the following procedures:
• Neutral position adjustment for the steering angle sensor
• Calibration of the decel G sensor C
1.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
Perform the neutral position adjustment for the steering angle sensor. E
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0±3.5°.
Is the steering angle within the specified range?
YES >> GO TO 4
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
• ABS actuator and electric unit (control unit): Refer to BRC-176, "CONSULT Function (ABS)".
• ECM: Refer to EC-58, "CONSULT Function" (QR25DE), EC-528, "CONSULT Function" (VQ40DE for USA
and Canada) or EC-1030, "CONSULT Function" (VQ40DE for Mexico).
Are the memories erased?
YES >> Inspection End
NO >> Check the items indicated by the self-diagnosis.
CALIBRATION OF DECEL G SENSOR
CALIBRATION OF DECEL G SENSOR : Description INFOID:0000000012565503
Refer to the table below to determine if calibration of the decel G sensor is required.
×: Required –: Not required
>> GO TO 3 BRC
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “DECEL G SEN” is within ± 0.08G. G
Is the inspection result normal?
YES >> GO TO 4
NO >> Perform calibration of decel G sensor again, GO TO 1 H
SYSTEM DESCRIPTION
APPLICATION NOTICE
Application Notice INFOID:0000000012565505
BRC
AWFIA0680GB
I
AWFIA0201GB
• The hill descent control system will help maintain vehicle speed when driving under 25-35 km/h (15-21 MPH)
on steeper downhill grades. Hill descent control will provide braking allowing the driver to concentrate on
steering while reducing the burden of brake and accelerator operation.
• To operate the system, set the 4WD switch to 4H or 4LO and push the hill descent control switch. The hill
descent control indicator in the combination meter will turn on. While hill descent control is operating, the
stop/tail lamps will illuminate.
• If the accelerator or brake pedal is depressed while the hill descent control system is on, the system will stop
operating.
• During hill descent control operation, a mechanical noise may be heard. This is normal.
• Electrical system diagnosis by CONSULT is available.
BRC
P
ALFIA0485GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Hill descent control switch M155 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
BRC
AWFIA0680GB
I
J
• The hill start assist system will assist the driver by applying the brake automatically and preventing the vehi-
cle from rolling backward when starting on an uphill.
• The maximum holding time is 2 seconds. After 2 seconds, the vehicle will begin to roll back gradually and
then hill start assist will stop operating completely. K
ALFIA0485GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Hill descent control switch M155 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
AWFIA0680GB
• Vehicle Dynamics Control system detects driver′s steering operation amount and brake pedal travel from
steering angle sensor. Using information from yaw rate/side/decel G sensor and wheel sensor, VDC judges
driving condition (conditions of under steer and over steer) to improve vehicle driving stability by controlling
brake application to 4 wheels and engine output.
• During VDC operation, it informs driver of system operation by flashing SLIP indicator lamp.
• Electrical system diagnosis by CONSULT is available.
BRC
P
ALFIA0485GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Hill descent control switch M155 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
BRC
AWFIA0680GB
I
J
• Traction Control System is a function that electronically controls engine torque, brake fluid pressure and A/T
gear position to ensure the optimum slippage ratio at drive wheels by computing wheel speed signals from 4
wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels (rear
wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid pres- K
sure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine torque by
the control unit. Further more, throttle position is continuously controlled to ensure the optimum engine
torque at all times. L
• During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.
• Electrical system diagnosis by CONSULT is available.
ALFIA0485GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Hill descent control switch M155 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
AWFIA0680GB
• Anti-Lock Braking System is a function that detects wheel revolution while braking, electronically controls
braking force, and prevents wheel locking during sudden braking. It improves handling stability and maneu-
verability for avoiding obstacles.
• Electrical system diagnosis by CONSULT is available.
BRC
P
ALFIA0485GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Hill descent control switch M155 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
BRC
AWFIA0680GB
I
J
• Electric Brake force Distribution is a following function. ABS actuator and electric unit (control unit) detects
subtle slippages between the front and rear wheels during braking. Then it electronically controls the rear
braking force (brake fluid pressure) to reduce rear wheel slippage. Accordingly, it improves vehicle stability.
• Electrical system diagnosis by CONSULT is available. K
ALFIA0485GB
1. Front wheel sensor LH E18 2. Brake fluid level switch E21 3. ABS actuator and electric unit (control unit)
Front wheel sensor RH E117 E127
4. Hill descent control switch M155 5. Combination meter M24 6. Yaw rate/side/decel G sensor B73
7. C200 rear axle 8. Rear wheel sensor LH C11 9. M226 rear axle
Rear wheel sensor RH C10
FUNCTION
CONSULT can display each diagnostic item using the following direct diagnostic modes.
WORK SUPPORT E
Conditions Description
Steering angle sensor neutral position adjustment can be per- BRC
ST ANGLE SENSOR ADJUSTMENT formed. Refer to BRC-153, "ADJUSTMENT OF STEERING AN-
GLE SENSOR NEUTRAL POSITION : Description".
Decel G sensor calibration can be performed. Refer to BRC-154,
DECEL G SEN CALIBRATION G
"CALIBRATION OF DECEL G SENSOR : Description".
ACTIVE TEST
CAUTION: H
• Do not perform active test while driving vehicle.
• Make sure to completely bleed air from brake system.
• The active test cannot be performed with the ABS warning lamp, VDC OFF indicator lamp, SLIP indi-
cator lamp or brake warning lamp on. I
• ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on
during active test.
NOTE: J
• When active test is performed while depressing the pedal, the pedal depression amount will change. This is
normal. (Only solenoid valve and ABS motor.)
• “TEST IS STOPPED” is displayed 10 seconds after operation start.
• After “TEST IS STOPPED” is displayed, to perform test again, touch BACK. K
Test Item
SOLENOID VALVE L
• When performing an active test of the ABS function, select the “MAIN SIGNALS” for each test item. In addi-
tion, when performing an active test of the VDC/TCS function, select the item menu for each test item.
• For ABS solenoid valve, touch “Up”, “Keep”, and “Down” on the display screen. For ABS solenoid valve M
(ACT), touch “Up”, “ACT UP”, “ACT KEEP” and confirm that solenoid valves operate as shown in the table
below.
ABS MOTOR
• Touch “On” and “Off” on screen. Make sure motor relay and actuator relay operate as shown in table below.
Operation On Off
MOTOR RELAY On Off
ACTUATOR RLY On On
Operation On Off
STP ON RLY On Off
DTC/CIRCUIT DIAGNOSIS A
APPLICATION NOTICE
Application Notice INFOID:0000000012565532
B
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
RR RH SENSOR-1 When an open circuit is detected in rear RH wheel sensor circuit.
C1101
(Rear RH wheel sensor-1)
RR LH SENSOR-1 When an open circuit is detected in rear LH wheel sensor circuit.
C1102
(Rear LH wheel sensor-1)
FR RH SENSOR-1 When an open circuit is detected in front RH wheel sensor circuit.
C1103
(Front RH wheel sensor-1)
FR LH SENSOR-1 When an open circuit is detected in front LH wheel sensor circuit.
C1104
(Front LH wheel sensor-1)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1101”, “C1102”, “C1103” or “C1104” detected?
YES-1 >> “C1101”, “C1102”, “C1103” or “C1104” is displayed as “CRNT”: Proceed to BRC-183, "Diagnosis
Procedure".
YES-2 >> “C1101”, “C1102”, “C1103” or “C1104” is displayed as “PAST”: Inspection End (Erase “Self Diag-
nostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
CAUTION:
Never check between wheel sensor harness connector terminals. B
1.CHECK WHEEL SENSOR
1. Turn the ignition switch OFF. C
2. Check the wheel sensor for damage.
Is the inspection result normal?
YES >> GO TO 3. D
NO >> GO TO 2.
2.REPLACE WHEEL SENSOR (1)
With CONSULT E
1. Replace the wheel sensor.
- Front: Refer to BRC-292, "Removal and Installation".
- Rear: Refer to BRC-292, "Removal and Installation". BRC
2. Erase “Self Diagnostic Result” of “ABS”.
3. Turn the ignition switch OFF → ON → OFF.
NOTE:
G
Wait at least 10 seconds after turning ignition switch OFF or ON.
4. Start the engine.
5. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
NOTE: H
Vehicle must be driven after repair or replacement to erase the previous DTCs.
6. Stop the vehicle.
7. Turn the ignition switch OFF. I
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
8. Start the engine.
NOTE: J
Wait at least 10 seconds after starting the engine.
9. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1101”, “C1102”, “C1103” or “C1104” detected? K
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK CONNECTOR L
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
• When power supply voltage of rear RH wheel sensor is low.
• When distance between rear RH wheel sensor and rear RH wheel sensor rotor is large.
RR RH SENSOR-2
C1105 • When installation of rear RH wheel sensor or rear RH wheel sensor rotor is not normal.
(Rear RH wheel sensor-2) D
• When there is contamination on or damage to the rear RH wheel sensor or rear RH sen-
sor rotor.
• When power supply voltage of rear LH wheel sensor is low.
• When distance between rear LH wheel sensor and rear LH wheel sensor rotor is large. E
RR LH SENSOR-2
C1106 • When installation of rear LH wheel sensor or rear LH wheel sensor rotor is not normal.
(Rear LH wheel sensor-2)
• When there is contamination on or damage to the rear LH wheel sensor or rear LH sen-
sor rotor.
BRC
• When power supply voltage of front RH wheel sensor is low.
• When distance between front RH wheel sensor and front RH wheel sensor rotor is large.
FR RH SENSOR-2
C1107 • When installation of front RH wheel sensor or front RH wheel sensor rotor is not normal.
(Front RH wheel sensor-2)
• When there is contamination on or damage to the front RH wheel sensor or front RH sen- G
sor rotor.
• When power supply voltage of front LH wheel sensor is low.
• When distance between front LH wheel sensor and front LH wheel sensor rotor is large. H
FR LH SENSOR-2
C1108 • When installation of front LH wheel sensor or front LH wheel sensor rotor is not normal.
(Front LH wheel sensor-2)
• When there is contamination on or damage to the front LH wheel sensor or front LH sen-
sor rotor.
I
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
J
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
P
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
Revision: August 2015 BRC-187 2016 Frontier NAM
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 2]
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1105”, “C1106”, “C1107” or “C1108” detected?
YES-1 >> “C1105”, “C1106”, “C1107” or “C1108” is displayed as “CRNT”: Proceed to BRC-188, "Diagnosis
Procedure".
YES-2 >> “C1105”, “C1106”, “C1107” or “C1108” is displayed as “PAST”: Inspection End (Erase “Self Diag-
nostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565536
CAUTION:
Never check between wheel sensor harness connector terminals.
1.CHECK WHEEL HUB ASSEMBLY
Check that there is no excessive looseness in wheel hub assembly.
• Front: Refer to FAX-5, "On-Vehicle Inspection and Service".
• Rear: Refer to RAX-6, "Rear Axle Parts" (C200) or RAX-18, "Rear Axle Parts" (M226).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace the wheel hub assembly, and GO TO 2.
• Front: Refer to FAX-8, "Removal and Installation".
• Rear: Refer to RAX-12, "Removal and Installation" (C200) or RAX-23, "Removal and Installa-
tion" (M226).
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-251,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness, connector, fuse, or fusible link.
3.CHECK TIRE
1. Turn the ignition switch OFF.
2. Check the tire air pressure, wear and size. Refer to WT-54, "Tire".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Adjust air pressure or replace tire, and GO TO 4.
4.CHECK DATA MONITOR (1)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine.
4. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
>> GO TO 7. J
7.CHECK WHEEL SENSOR
Check the wheel sensor for damage. K
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 9. L
8.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Disconnect ABS actuator and electric unit (control unit) harness connector.
2. Connect ABS active wheel sensor tester (SST: J-45741-A) to wheel sensor using appropriate adapter. M
3. Turn the ABS active wheel sensor tester power switch ON.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the N
battery in the ABS active wheel sensor tester before proceeding.
4. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash ON and OFF to indicate an output signal.
O
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal? P
YES >> GO TO 12.
NO >> GO TO 9.
9.REPLACE WHEEL SENSOR (1)
With CONSULT
1. Replace the wheel sensor.
- Front: Refer to BRC-292, "Removal and Installation".
Revision: August 2015 BRC-189 2016 Frontier NAM
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 2]
- Rear: Refer to BRC-292, "Removal and Installation".
2. Connect ABS actuator and electric unit (control unit) harness connector.
3. Erase “Self Diagnostic Result” of “ABS”.
4. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
5. Start the engine.
6. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 10.
NO >> GO TO 20.
10.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
3. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1105”, “C1106”, “C1107” or “C1108” detected?
YES >> GO TO 11.
NO >> Inspection End.
11.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the wheel sensor harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 12.
12.CHECK DATA MONITOR (2)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine.
4. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
With CONSULT
1. Replace the sensor rotor. B
- Front: Refer to BRC-293, "Removal and Installation".
- Rear: Refer to BRC-293, "Removal and Installation".
2. Erase “Self Diagnostic Result” of “ABS”.
3. Turn the ignition switch OFF → ON → OFF. C
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
4. Start the engine. D
5. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
6. Stop the vehicle. E
7. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF. BRC
8. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
9. Perform “Self Diagnostic Result” of “ABS”. G
Is DTC “C1105”, “C1106”, “C1107” or “C1108” detected?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Instal-
lation". H
NO >> Inspection End.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
When ignition power supply voltage is in following state:
BATTERY VOLTAGE [ABNORMAL]
C1109 • Ignition power supply voltage: 10 V ≥ ignition power supply voltage.
(Battery voltage [abnormal])
• Ignition power supply voltage: 16 V ≤ ignition power supply voltage.
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1109” detected?
YES-1 >> “C1109” is displayed as “CRNT”: Proceed to BRC-194, "Diagnosis Procedure".
YES-2 >> “C1109” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565538
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS A
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
B
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”. C
Is DTC “C1109” detected?
YES >> GO TO 3.
NO >> Inspection End. D
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
E
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-251,
"Diagnosis Procedure".
Is the inspection result normal?
BRC
YES >> GO TO 4.
NO >> Repair / replace harness, connector, fuse, or fusible link.
4.CHECK TERMINAL G
1. Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with
harness connector.
2. Check the IPDM E/R pin terminals for damage or loose connection with harness connector. H
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Instal-
lation". I
NO >> Repair / replace harness, connector, or terminal.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CONTROLLER FAILURE When there is an internal malfunction in the ABS actuator and electric unit (control unit).
C1110
(Controller failure)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1110” detected?
YES-1 >> “C1110” is displayed as “CRNT”: Proceed to BRC-196, "Diagnosis Procedure".
YES-2 >> “C1110” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565540
PUMP
The pump returns the brake fluid stored in the reservoir to the master cylinder by reducing the pressure.
MOTOR
The motor drives the pump according to the signals transmitted by the ABS actuator and electric unit (control
unit).
DTC Description INFOID:0000000012565542
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
PUMP MOTOR When a malfunction is detected in motor or motor relay.
C1111
(Pump motor and motor relay)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF → ON, and wait 30 seconds.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1111” detected?
YES-1 >> “C1111” is displayed as “CRNT”: Proceed to BRC-199, "Diagnosis Procedure".
YES-2 >> “C1111” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
A
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness. B
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2. C
2.PERFORM SELF-DIAGNOSIS
With CONSULT D
1. Turn the ignition switch OFF → ON, and wait 30 seconds.
2. Start the engine.
3. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes. E
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
4. Stop the vehicle.
5. Turn the ignition switch OFF. BRC
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
6. Start the engine. G
NOTE:
Wait at least 10 seconds after starting the engine.
7. Perform “Self Diagnostic Result” of “ABS”.
H
Is DTC “C1111” detected?
YES >> GO TO 3.
NO >> Inspection End.
I
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-251, J
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5. K
NO >> Repair / replace harness, connector, or fuse, and GO TO 4.
4.ERASE SELF-DIAGNOSIS RESULT (1)
L
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
NOTE: M
Vehicle must be driven after repair or replacement to erase the previous DTCs.
3. Stop the vehicle.
4. Erase “Self Diagnostic Result” of “ABS”. N
5. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
O
The yaw rate/side/decel G sensor detects the yaw rate/side/decel G affecting the vehicle, and transmits the B
data to the ABS actuator and electric unit (control unit) as an analog voltage signal.
DTC Description INFOID:0000000012565545
C
DTC DETECTION LOGIC
DTC
Display item
Malfunction detected condition
D
(Trouble diagnosis content)
G-SENSOR
C1113 When a malfunction is detected in decel G signal.
(Decel G sensor circuit) E
• When a malfunction is detected in yaw rate signal.
• When a signal line of yaw rate/side/decel G sensor is open or shorted.
• When power supply voltage of yaw rate/side/decel G sensor is in following state:
YAW RATE SENSOR BRC
C1145 - Yaw rate/side/decel G sensor power supply voltage: 4.8 V ≥ yaw rate/side/decel G sensor
(Yaw rate sensor circuit)
power supply voltage.
- Yaw rate/side/decel G sensor power supply voltage: 5.2 V ≤ yaw rate/side/decel G sensor
power supply voltage.
G
SIDE G-SEN CIRCUIT
C1146 When a malfunction is detected in side G signal.
(Side G sensor circuit)
POSSIBLE CAUSE H
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC. I
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-251,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair / replace harness, connector, fuse, or fusible link.
2.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the yaw rate/side/decel G sensor harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 3.
3.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after start the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1113”, “C1145” or “C1146” detected?
YES >> GO TO 4.
NO >> Inspection End.
4.CHECK YAW RATE/SIDE/DECEL G SENSOR POWER SUPPLY CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Disconnect yaw rate/side/decel G sensor harness connector.
4. Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and
electric unit (control unit) harness connector.
Yaw rate/side/decel G sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
B73 4 E127 22 Yes
Is the inspection result normal?
YES >> GO TO 5.
Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and electric
unit (control unit) harness connector.
B
Yaw rate/side/decel G sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
C
B73 1 E127 29 Yes
Is the inspection result normal?
YES >> GO TO 6. D
NO >> Repair / replace harness or connector.
6.CHECK YAW RATE/SIDE/DECEL G SENSOR SIGNAL CIRCUIT
E
Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and electric
unit (control unit) harness connector.
Yaw rate/side/decel G sensor ABS actuator and electric unit (control unit) BRC
Continuity
Connector Terminal Connector Terminal
2 19
B73 E127 Yes G
3 18
Is the inspection result normal?
YES >> GO TO 7. H
NO >> Repair / replace harness or connector.
7.CHECK YAW RATE/SIDE/DECEL G SENSOR CIRCUIT
I
Check the continuity between each terminal of yaw rate/side/decel G sensor harness connector.
With CONSULT
1. Connect yaw rate/side/decel G sensor harness connector. O
2. Connect ABS actuator and electric unit (control unit) harness connector.
3. Turn the ignition switch ON.
NOTE:
Never start the engine. P
4. Select “DATA MONITOR” of “ABS”, check “DECEL G-SEN”.
Harness connector
Yaw rate/side/decel G sensor
Connector Terminal
1 1
2 2
B73
3 3
4 4
3. Turn the ignition switch ON.
NOTE:
Never start the engine.
4. Check the voltage between yaw rate/side/decel G sensor harness connector terminals.
CAUTION:
Never short out the terminals while measuring voltages.
When the sensor rotor rotates, the magnetic field changes. It converts the magnetic field changes to current B
signals (rectangular wave) and transmits them to the ABS actuator and electric unit (control unit).
DTC Description INFOID:0000000012565548
C
DTC DETECTION LOGIC
DTC
Display Item
Malfunction detected condition
D
(Trouble diagnosis content)
ABS SENSOR [ABNORMAL When difference in wheel speed between any wheel and others is detected when the ve-
SIGNAL] hicle is driven, because of installation of other tires than specified. E
C1115
(Wheel sensor [abnormal sig-
nal])
>> GO TO 2.
2.CHECK DTC DETECTION M
With CONSULT
1. Start the engine.
N
2. Drive the vehicle at approx. 50 km/h (31 MPH) or more for approx. 2 minutes.
3. Stop the vehicle.
4. Turn the ignition switch OFF.
NOTE: O
Wait at least 10 seconds after turning ignition switch OFF.
5. Start the engine.
NOTE: P
Wait at least 10 seconds after starting the engine.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1115” detected?
YES-1 >> “C1115” is displayed as “CRNT”: Proceed to BRC-206, "Diagnosis Procedure".
YES-2 >> “C1115” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
CAUTION:
Never check between wheel sensor harness connector terminals.
1.CHECK TIRE
Check the tire air pressure, wear and size. Refer to WT-54, "Tire".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Adjust air pressure or replace tire and GO TO 2.
2.CHECK DATA MONITOR (1)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine.
4. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor.
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 3.
NO >> GO TO 4.
3.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
3. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 4.
NO >> Inspection End.
4.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-251,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair / replace harness, connector, fuse, or fusible link.
5.CHECK WHEEL SENSOR AND SENSOR ROTOR
1. Turn the ignition switch OFF.
2. Disconnect wheel sensor harness connector.
3. Remove dust and foreign matter adhered to the wheel sensor and sensor rotor with a vacuum dust collec-
tor through the wheel sensor mounting hole.
CAUTION:
Revision: August 2015 BRC-206 2016 Frontier NAM
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 2]
Install wheel sensor with no backlash and float, and tighten the mounting bolt to the specified
torque. A
• Front: Refer to BRC-292, "Removal and Installation".
• Rear: Refer to BRC-292, "Removal and Installation".
B
>> GO TO 6.
6.CHECK WHEEL SENSOR
C
Check the wheel sensor for damage.
Is the inspection result normal?
YES >> GO TO 7. D
NO >> GO TO 8.
7.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Disconnect ABS actuator and electric unit (control unit) harness connector. E
2. Connect ABS active wheel sensor tester (SST: J-45741-A) to wheel sensor using appropriate adapter.
3. Turn the ABS active wheel sensor tester power switch ON.
NOTE: BRC
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding.
4. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash ON and OFF to indicate an output signal. G
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest. H
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 11.
NO >> GO TO 8. I
8.REPLACE WHEEL SENSOR (1)
With CONSULT
J
1. Replace the wheel sensor.
- Front: Refer to BRC-292, "Removal and Installation".
- Rear: Refer to BRC-292, "Removal and Installation".
2. Connect ABS actuator and electric unit (control unit) harness connector. K
3. Erase “Self Diagnostic Result” of “ABS”
4. Turn the ignition switch OFF → ON → OFF.
NOTE: L
Wait at least 10 seconds after turning ignition switch OFF or ON.
5. Start the engine.
6. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and
“RR RH SENSOR”. M
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor. N
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen-
O
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 9.
NO >> GO TO 19. P
9.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector. B
2. Connect wheel sensor harness connector.
3. Erase “Self Diagnostic Result” of “ABS”
4. Turn the ignition switch OFF → ON → OFF.
NOTE: C
Wait at least 10 seconds after turning ignition switch OFF or ON.
5. Start the engine.
6. Select “DATA MONITOR” of “ABS”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” and D
“RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read the values (wheel speed) of both the normal wheel sensors and malfunctioning wheel sensor. E
NOTE:
Vehicle must be driven after repair or replacement to erase the previous DTCs.
Note the difference at 50 km/h (31 MPH) between the wheel speed detected by the malfunctioning wheel sen- BRC
sor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the difference within
5%, respectively?
YES >> GO TO 15. G
NO >> GO TO 16.
15.PERFORM SELF-DIAGNOSIS (4)
H
With CONSULT
1. Stop the vehicle.
2. Turn the ignition switch OFF.
NOTE: I
Wait at least 10 seconds after turning ignition switch OFF.
3. Start the engine.
NOTE: J
Wait at least 10 seconds after starting the engine.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1115” detected?
K
YES >> GO TO 16.
NO >> Inspection End.
16.CHECK WHEEL SENSOR HARNESS L
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Disconnect wheel sensor harness connector. M
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and wheel
sensor harness connector. (Check the continuity while turning steering wheel left and right, or while mov-
ing center harness in wheel housing.)
N
Power Supply Circuit
The stop lamp switch transmits the stop lamp switch signal (ON/OFF) to the ABS actuator and electric unit
(control unit).
DTC Description INFOID:0000000012565551
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
STOP LAMP SW When stop lamp switch signal is not input when brake pedal operates.
C1116
(Stop lamp switch)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF, and wait 10 seconds or more.
2. Start the engine.
NOTE:
Stop the vehicle.
3. Wait 1 minute or more.
NOTE:
Never depress brake pedal.
4. Depress brake pedal by 100 mm (3.94 in) or more, and maintain at that position for a minimum of 1 minute
or more.
5. Release brake pedal, and wait 1 minute or more.
6. Repeat step 4 to 5 ten or more times.
7. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
8. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
9. Perform “Self Diagnostic Result” of “ABS”.
NOTE: C
DTC “C1116” may be detected when the brake pedal and the accelerator pedal are simultaneously depressed
for 1 minute or more while driving the vehicle. This is not a malfunction.
1.INTERVIEW FROM THE CUSTOMER D
Check if the brake pedal and the accelerator pedal are simultaneously depressed for 1 minute or more while
driving the vehicle.
Is there such a history? E
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM SELF-DIAGNOSIS BRC
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS” G
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON.
3. Start the engine. H
NOTE:
Stop the vehicle.
4. Depress the brake pedal several times. I
5. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
6. Start the engine. J
NOTE:
Wait at least 10 seconds after starting the engine.
7. Perform “Self Diagnostic Result” of “ABS”. K
Is DTC “C1116” detected?
YES >> GO TO 3.
NO >> Inspection End. L
3.STOP LAMP FOR ILLUMINATION
Depress brake pedal and check that stop lamps turn ON.
M
Do the stop lamps turn ON?
YES >> GO TO 5.
NO >> Check the stop lamp system. Refer to EXL-110, "Wiring Diagram". GO TO 4. N
4.CHECK DATA MONITOR (1)
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS” O
2. Turn the ignition switch OFF → ON → OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF or ON. P
3. Start the engine.
NOTE:
Stop the vehicle.
4. Select “DATA MONITOR” of “ABS”, check “STOP LAMP SW”. Check that data monitor displays “On” or
“Off” when brake pedal is depressed or released. Refer to BRC-265, "Reference Value".
Is the inspection result normal?
YES >> Inspection End.
ABS actuator and electric unit (control unit) Stop lamp switch
Continuity D
Connector Terminal Connector Terminal
E127 39 E39 2 Yes
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the E
ground.
The solenoid valve increases, holds or decreases the fluid pressure of each brake caliper according to the sig- B
nals transmitted by the ABS actuator and electric unit (control unit).
DTC Description INFOID:0000000012565555
C
DTC DETECTION LOGIC
DTC
Display Item
Malfunction detected condition
D
(Trouble diagnosis content)
FR LH IN ABS SOL When a malfunction is detected in front LH ABS IN valve.
C1120
(Front LH ABS IN solenoid valve) E
FR RH IN ABS SOL When a malfunction is detected in front RH ABS IN valve.
C1122
(Front RH ABS IN solenoid valve)
RR LH IN ABS SOL When a malfunction is detected in rear LH ABS IN valve. BRC
C1124
(Rear LH ABS IN solenoid valve)
RR RH IN ABS SOL When a malfunction is detected in rear RH ABS IN valve.
C1126
(Rear RH ABS IN solenoid valve)
G
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear H
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1120”, “C1122”, “C1124” or “C1126” detected?
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-251,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair / replace harness, connector, fuse, or fusible link.
4.CHECK TERMINAL
Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Instal-
lation".
NO >> Repair / replace harness, connector, or terminal.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
FR LH OUT ABS SOL When a malfunction is detected in front LH ABS OUT valve.
C1121
(Front LH ABS OUT solenoid valve)
FR RH OUT ABS SOL When a malfunction is detected in front RH ABS OUT valve. D
C1123
(Front RH ABS OUT solenoid valve)
RR LH OUT ABS SOL When a malfunction is detected in rear LH ABS OUT valve.
C1125
(Rear LH ABS OUT solenoid valve)
E
RR RH OUT ABS SOL When a malfunction is detected in rear RH ABS OUT valve.
C1127
(Rear RH ABS OUT solenoid valve)
>> GO TO 2. L
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF. M
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine. N
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
O
Is DTC “C1121”, “C1123”, “C1125” or “C1127” detected?
YES-1 >> “C1121”, “C1123”, “C1125” or “C1127” is displayed as “CRNT”: Proceed to BRC-219, "Diagnosis
Procedure".
P
YES-2 >> “C1121”, “C1123”, “C1125” or “C1127” is displayed as “PAST”: Inspection End (Erase “Self Diag-
nostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565558
1.CHECK CONNECTOR
Revision: August 2015 BRC-219 2016 Frontier NAM
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [TYPE 2]
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1121”, “C1123”, “C1125” or “C1127” detected?
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Check the ABS actuator and electric unit (control unit) power supply and ground circuits. Refer to BRC-251,
"Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair / replace harness, connector, fuse, or fusible link.
4.CHECK TERMINAL
Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Instal-
lation".
NO >> Repair / replace harness, connector, or terminal.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ENGINE SIGNAL 1
C1130
(Engine system signal 1)
ENGINE SIGNAL 2 D
C1131
(Engine system signal 2)
ENGINE SIGNAL 3
C1132 When a malfunction is detected in ECM system.
(Engine system signal 3)
E
ENGINE SIGNAL 4
C1133
(Engine system signal 4)
ENGINE SIGNAL 6 BRC
C1136
(Engine system signal 6)
POSSIBLE CAUSE
NOTE: G
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
H
PAST DTC CRNT DTC
• Harness or connector • Harness or connector
• ABS actuator and electric unit (control unit) power supply sys- • ECM
tem • ABS actuator and electric unit (control unit) I
• Fuse • ABS actuator and electric unit (control unit) power supply sys-
• Fusible link tem
• Battery • Fuse J
• CAN communication line • Fusible link
• Battery
• CAN communication line
K
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF L
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. M
Activates or deactivates each solenoid valve according to the signals transmitted by the ABS actuator and B
electric unit (control unit).
DTC Description INFOID:0000000012565562
C
DTC DETECTION LOGIC
DTC
Display Item
Malfunction detected condition
D
(Trouble diagnosis content)
ACTUATOR RLY When a malfunction is detected in actuator relay.
C1140
(Actuator relay) E
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear BRC
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
PRESS SEN CIRCUIT When a malfunction is detected in pressure sensor.
C1142
(Pressure sensor circuit)
POSSIBLE CAUSE D
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC. E
Check the stop lamp switch system. Refer to BRC-213, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace stop lamp switch system.
2.CHECK BRAKE FLUID LEAKAGE
Revision: August 2015 BRC-225 2016 Frontier NAM
C1142 PRESS SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 2]
Check the brake fluid leakage. Refer to BR-18, "On Board Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace brake fluid leakage part.
3.CHECK BRAKE PIPING
Check the brake piping. Refer to BR-12, "Hydraulic Circuit".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace brake piping.
• Front: Refer to BR-28, "Removal and Installation of Front Brake Piping and Brake Hose".
• Rear: Refer to BR-29, "Removal and Installation of Rear Brake Piping and Brake Hose".
4.CHECK BRAKE PEDAL
Check the brake pedal.
• Brake pedal height: Refer to BR-16, "Inspection and Adjustment".
• Brake pedal assembly: Refer to BR-24, "Exploded View".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust the brake pedal height or replace brake pedal assembly.
• Adjust the brake pedal: Refer to BR-16, "Inspection and Adjustment".
• Replace the brake pedal: Refer to BR-24, "Removal and Installation".
5.CHECK BRAKE MASTER CYLINDER
Check the brake master cylinder. Refer to BR-11, "On Board Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace brake master cylinder. Refer to BR-32, "Removal and Installation".
6.CHECK BRAKE BOOSTER
Check the brake booster. Refer to BR-9, "Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace brake booster. Refer to BR-34, "Removal and Installation".
7.CHECK VACUUM PIPING
Check the vacuum piping. Refer to BR-10, "Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace vacuum piping. Refer to BR-36, "Removal and Installation".
8.CHECK FRONT DISC BRAKE
Check the front disc brake caliper. Refer to BR-39, "Exploded View of Brake Caliper".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace front disc brake caliper. Refer to BR-39, "Removal and Installation of Brake Cal-
iper and Disc Rotor".
9.CHECK REAR DISC BRAKE
Check the rear disc brake. Refer to BR-44, "Exploded View of Brake Caliper".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace rear disc brake. Refer to BR-44, "Removal and Installation of Brake Caliper and
Disc Rotor".
10.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND
CIRCUIT
The steering angle sensor detects the rotation amount, angular velocity and direction of the steering wheel,
and transmits the data to the ABS actuator and electric unit (control unit) via CAN communication.
DTC Description INFOID:0000000012565567
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN CIRCUIT When a malfunction is detected in steering angle sensor.
C1143
(Steering angle sensor circuit)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1143” detected?
YES-1 >> “C1143” is displayed as “CRNT”: Proceed to BRC-229, "Diagnosis Procedure".
YES-2 >> “C1143” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
A
1.ADJUST THE NEUTRAL POSITION OF STEERING ANGLE SENSOR
With CONSULT B
Perform neutral position adjustment of steering angle sensor. Refer to BRC-153, "ADJUSTMENT OF STEER-
ING ANGLE SENSOR NEUTRAL POSITION : Description".
C
>> GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1)
D
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF. E
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine. BRC
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1143” detected?
YES-1 >> “C1143” is displayed as “CRNT”: GO TO 3. G
YES-2 >> “C1143” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO >> Inspection End.
3.CHECK CONNECTOR H
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the steering angle sensor harness connector for disconnection or looseness. I
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair / replace harness or connector, securely lock the connector, and GO TO 4. J
4.PERFORM SELF-DIAGNOSIS (2)
With CONSULT K
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
L
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”. M
Is DTC “C1143” detected?
YES >> GO TO 5.
NO >> Inspection End. N
5.CHECK STEERING ANGLE SENSOR POWER SUPPLY
1. Turn the ignition switch OFF.
O
2. Disconnect steering angle sensor harness connector.
3. Check the voltage between steering angle sensor harness connector and ground.
P
Steering angle sensor Voltage
—
Connector Terminal (Approx.)
M47 2 Ground 0V
4. Turn the ignition switch ON.
NOTE:
Start the engine.
5. Check the voltage between steering angle sensor harness connector and ground.
Revision: August 2015 BRC-229 2016 Frontier NAM
C1143 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [TYPE 2]
With CONSULT
1. Select “DATA MONITOR” of “ABS”, check “STR ANGLE SIG”. C
2. Check that the indication changes with the steering angle when the steering wheel is turned left/right from
the neutral position. Refer to BRC-265, "Reference Value".
Is the inspection result normal? D
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Instal-
lation".
NO >> Replace the steering angle sensor. Refer to BRC-296, "Removal and Installation".
E
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN SIGNAL When neutral position adjustment of steering angle sensor is not complete.
C1144 (Steering angle sensor not com-
plete)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1144” detected?
YES-1 >> “C1144” is displayed as “CRNT”: Proceed to BRC-232, "Diagnosis Procedure".
YES-2 >> “C1144” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565570
>> GO TO 2.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
The brake fluid level switch converts the brake fluid level to an electric signal and transmits it to the ABS actu-
ator and electric unit (control unit).
DTC Description INFOID:0000000012565572
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
BR FLUID LEVEL LOW • When brake fluid level low signal is detected.
C1155
(Brake fluid level low) • When an open circuit is detected in brake fluid level switch circuit.
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1155” detected?
YES-1 >> “C1155” is displayed as “CRNT”: Proceed to BRC-234, "Diagnosis Procedure".
YES-2 >> “C1155” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565573
Brake fluid level switch ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
E21 1 E127 28 Yes
5. Disconnect combination meter harness connector.
6. Check the continuity between brake fluid level switch harness connector and ground.
A
1.CHECK BRAKE FLUID LEVEL SWITCH
1. Turn the ignition switch OFF.
2. Disconnect brake fluid level switch harness connector. B
3. Check the continuity between terminals of brake fluid level switch.
BRC
Display item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN COM CIR When there is a malfunction in the CAN communication circuit or steering angle sensor.
C1156 (Steering angle sensor com-
munication circuit)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.DTC REPRODUCTION PROCEDURE
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1156” detected?
YES-1 >> “C1156” is displayed as “CRNT”: Proceed to BRC-238, "Diagnosis Procedure".
YES-2 >> “C1156” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565576
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
DECEL G SEN SET When calibration of yaw rate/side/decel G sensor is not complete.
C1160
(Decel G sensor set)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1160” detected?
YES-1 >> “C1160” is displayed as “CRNT”: Proceed to BRC-240, "Diagnosis Procedure".
YES-2 >> “C1160” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565578
>> GO TO 2.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
With CONSULT
Perform “Self Diagnostic Result” of “ABS”.
BRC
Display item
DTC Malfunction detected condition Possible cause
(Trouble diagnosis content)
ST ANGL SEN SAFE When steering angle sensor is in safe mode. Adjust steering angle sensor
C1163 (Steering angle sensor safe neutral position
mode)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2
2.INDICATOR LAMP CHECK
Check that VDC OFF indicator lamp is OFF.
Is VDC OFF indicator lamp OFF?
YES >> Inspection End.
NO >> Perform ABS actuator and electric unit (control unit) self-diagnosis with CONSLT. Refer to BRC-
176, "CONSULT Function (ABS)".
The cut valve shuts off the normal brake fluid path from the master cylinder, when VDC/TCS is activated. B
DTC Description INFOID:0000000012565582
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) D
CV 1 When a malfunction is detected in cut valve 1.
C1164
(Cut valve 1)
CV 2 When a malfunction is detected in cut valve 2. E
C1165
(Cut valve 2)
POSSIBLE CAUSE
BRC
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
G
PAST DTC CRNT DTC
• Harness or connector • Harness or connector
• ABS actuator and electric unit (control unit) power supply sys- • ABS actuator and electric unit (control unit) H
tem • ABS actuator and electric unit (control unit) power supply sys-
• Fuse tem
• Fusible link • Fuse
• Battery • Fusible link I
• Battery
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Turn the ignition switch OFF. M
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE: N
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1164” or “C1165” detected? O
YES-1 >> “C1164” or “C1165” is displayed as “CRNT”: Proceed to BRC-243, "Diagnosis Procedure".
YES-2 >> “C1164” or “C1165” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of
“ABS”). P
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565583
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
The suction valve supplies the brake fluid from the master cylinder to the pump, when VDC/TCS is activated. B
DTC Description INFOID:0000000012565585
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) D
SV 1 When a malfunction is detected in suction valve 1.
C1166
(Suction valve 1)
SV 2 When a malfunction is detected in suction valve 2. E
C1167
(Suction valve 2)
POSSIBLE CAUSE
NOTE: BRC
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
G
PAST DTC CRNT DTC
• Harness or connector • Harness or connector
• ABS actuator and electric unit (control unit) power supply sys- • ABS actuator and electric unit (control unit) H
tem • ABS actuator and electric unit (control unit) power supply sys-
• Fuse tem
• Fusible link • Fuse
• Battery • Fusible link I
• Battery
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Turn the ignition switch OFF.
M
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE: N
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1166” or “C1167” detected? O
YES-1 >> “C1166” or “C1167” is displayed as “CRNT”: Proceed to BRC-245, "Diagnosis Procedure".
YES-2 >> “C1166” or “C1167” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of
“ABS”). P
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565586
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
VARIANT CODING When the information in ABS actuator and electric unit (control unit) is not the same.
C1170
(Variant coding)
POSSIBLE CAUSE D
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC. E
>> Replace the ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Instal-
lation". P
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
DIFLOCK CONT When a malfunction is detected in differential lock control unit system.
C1187
(Diflock cont)
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1187” detected?
YES-1 >> “C1187” is displayed as “CRNT”: Proceed to BRC-248, "Diagnosis Procedure".
YES-2 >> “C1187” is displayed as “PAST”: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565590
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CAN COMM CIRCUIT When CAN communication signal is not continuously transmitted or received for 2 sec-
U1000
(CAN communication circuit) onds or more.
POSSIBLE CAUSE
NOTE:
Confirm if DTC is PAST or CRNT. If DTC is CRNT, proceed with Diagnosis Procedure. If DTC is PAST, clear
the DTC. Do not replace the ABS actuator and electric unit (control unit) for a PAST DTC.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF.
NOTE:
Wait at least 10 seconds after turning ignition switch OFF.
2. Start the engine.
NOTE:
Wait at least 10 seconds after starting the engine.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “U1000” detected?
YES-1 >> “CRNT” is displayed: Proceed to BRC-250, "Diagnosis Procedure".
YES-2 >> “PAST” is displayed: Inspection End (Erase “Self Diagnostic Result” of “ABS”).
NO-1 >> To check malfunction symptom before repair: Refer to GI-43, "Intermittent Incident".
NO-2 >> Confirmation after repair: Inspection End.
Diagnosis Procedure INFOID:0000000012565592
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY (1) B
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground. C
The hill descent control switch activates (turn ON) the hill descent control function when the hill descent con-
trol switch is pressed.
Component Function Check INFOID:0000000012565595
Regarding Wiring Diagram information, refer to BRC-271, "Wiring Diagram - VDC WITH HILL DESCENT
CONTROL/HILL START ASSIST".
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
E
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Installa-
tion". BRC
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
Component Inspection INFOID:0000000012565597
G
1.CHECK HILL DESCENT CONTROL SWITCH
1. Turn ignition switch OFF.
2. Disconnect hill descent control switch connector. H
3. Check continuity between hill descent control switch terminals.
L
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the steering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-153, "ADJUSTMENT OF STEERING ANGLE SENSOR NEU- M
TRAL POSITION : Description".
>> GO TO 2 N
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit). O
Refer to BRC-154, "CALIBRATION OF DECEL G SENSOR : Description".
>> END P
VDC OFF switch can deactivate (turn OFF) the VDC/TCS function by pressing the VDC OFF switch.
Component Function Check INFOID:0000000012565600
Regarding Wiring Diagram information, refer to BRC-271, "Wiring Diagram - VDC WITH HILL DESCENT
CONTROL/HILL START ASSIST".
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
E
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Installa-
tion". BRC
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
Component Inspection INFOID:0000000012565602
G
1.CHECK VDC OFF SWITCH
1. Turn ignition switch OFF.
2. Disconnect VDC OFF switch connector. H
3. Check continuity between VDC OFF switch terminals.
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR N
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-154, "CALIBRATION OF DECEL G SENSOR : Description". O
>> END
P
×: ON –: OFF
1.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-176, "CONSULT Function
(ABS)".
Is the inspection result normal?
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
Special Repair Requirement INFOID:0000000012565607
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-154, "CALIBRATION OF DECEL G SENSOR : Description".
>> END
×: ON –: OFF B
Condition Brake warning lamp (Note 1)
Ignition switch OFF –
Ignition switch ON × (Note 2) C
EBD function is malfunctioning. ×
NOTE: D
• 1: Brake warning lamp will turn on in case of parking brake operation (when switch is ON) or of brake fluid level switch operation
(when brake fluid is insufficient).
• 2: After starting engine, brake warning lamp is turned off.
E
Component Function Check INFOID:0000000012565609
1.CHECK SELF-DIAGNOSIS I
Perform ABS actuator and electric unit (control unit) self-diagnosis. refer to BRC-176, "CONSULT Function
(ABS)".
Is the inspection result normal? J
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER K
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
L
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation". M
Always perform neutral position adjustment for the steering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-153, "ADJUSTMENT OF STEERING ANGLE SENSOR NEU- O
TRAL POSITION : Description".
>> GO TO 2 P
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-154, "CALIBRATION OF DECEL G SENSOR : Description".
>> END
×: ON –: OFF
1.CHECK SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-176, "CONSULT Function
(ABS)".
Is the inspection result normal?
YES >> GO TO 2
NO >> Check items displayed by self-diagnosis.
2.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
Special Repair Requirement INFOID:0000000012565615
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-154, "CALIBRATION OF DECEL G SENSOR : Description".
>> END
×: ON –: OFF B
Condition VDC OFF indicator lamp
Ignition switch OFF –
For 2 seconds after turning ON ignition switch × C
2 seconds later after turning ON ignition switch –
VDC OFF switch turned ON. (VDC function is OFF.) ×
D
VDC/TCS function is malfunctioning. ×
ABS function is malfunctioning. ×
EBD function is malfunctioning. × E
BRC
1.VDC OFF INDICATOR LAMP OPERATION CHECK 1
Check that the lamp illuminates for approximately 2 seconds after the ignition switch is turned ON.
Is the inspection result normal? G
YES >> GO TO 2
NO >> Go to diagnosis procedure. Refer to BRC-261, "Diagnosis Procedure".
2.VDC OFF INDICATOR LAMP OPERATION CHECK 2 H
Check that the VDC OFF indicator lamp in the combination meter turns ON/OFF correctly when operating the
VDC OFF switch.
I
Is the inspection result normal?
YES >> Inspection End
NO >> Check VDC OFF switch. Refer to BRC-256, "Diagnosis Procedure".
J
Diagnosis Procedure INFOID:0000000012565618
Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-176, "CONSULT Function
(ABS)".
N
Is the inspection result normal?
YES >> GO TO 3
NO >> Check items displayed by self-diagnosis. O
3.CHECK COMBINATION METER
Check if the indication and operation of combination meter are normal. Refer to MWI-25, "Diagnosis Descrip-
tion". P
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-91, "Removal and Installation".
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-154, "CALIBRATION OF DECEL G SENSOR : Description".
>> END
×: ON –: OFF B
Condition SLIP indicator lamp
Ignition switch OFF –
For 2 seconds after turning ON ignition switch × C
2 seconds later after turning ON ignition switch –
VDC/TCS function is malfunctioning. ×
D
ABS function is malfunctioning. ×
EBD function is malfunctioning. ×
E
Component Function Check INFOID:0000000012565621
>> END
AWFIA1067ZZ
D
Fail-Safe INFOID:0000000012565626
E
CAUTION:
If the Fail-Safe function is activated, perform Self Diagnosis for ABS/TCS/VDC system.
ABS/EBD SYSTEM BRC
In case of an electrical malfunction with the ABS, the ABS warning lamp, VDC OFF indicator lamp and SLIP
indicator lamp will turn on. In case of an electrical malfunction with the EBD system, the BRAKE warning lamp,
ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on.
The system will revert to one of the following conditions of the Fail-Safe function. G
1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of
vehicles without ABS/TCS/VDC system.
H
2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same
as the condition of vehicles without ABS/TCS/VDC or EBD system.
HILL DESCENT CONTROL/HILL START ASSIST SYSTEM I
In case of hill descent control system malfunction, the hill descent control indicator lamp will remain off even
though the hill descent control switch is operated and the condition of the vehicle is the same as the condition
of vehicles without hill descent control system.
In case of hill start assist system malfunction, the VDC OFF and SLIP indicator lamps are turned on and the J
condition of the vehicle is the same as the condition of vehicles without hill start assist system.
VDC/TCS SYSTEM
K
In case of TCS/VDC system malfunction, the VDC OFF indicator lamp and SLIP indicator lamp are turned on
and the condition of the vehicle is the same as the condition of vehicles without TCS/VDC system. In case of
an electrical malfunction with the TCS/VDC system, the ABS control continues to operate normally without
TCS/VDC control. L
M
DTC Items (CONSULT screen terms) Reference
C1101 RR RH SENSOR-1
N
C1102 RR LH SENSOR-1
BRC-182, "DTC Description"
C1103 FR RH SENSOR-1
C1104 FR LH SENSOR-1 O
C1105 RR RH SENSOR-2
C1106 RR LH SENSOR-2
BRC-187, "DTC Description" P
C1107 FR RH SENSOR-2
C1108 FR LH SENSOR-2
C1109 BATTERY VOLTAGE [ABNORMAL] BRC-194, "DTC Description"
C1110 CONTROLLER FAILURE BRC-196, "DTC Description"
C1111 PUMP MOTOR BRC-198, "DTC Description"
C1113 G-SENSOR BRC-201, "DTC Description"
WIRING DIAGRAM A
BRAKE CONTROL SYSTEM - VDC
Wiring Diagram - VDC WITH HILL DESCENT CONTROL/HILL START ASSIST B
INFOID:0000000012565628
BRC
ABFWA0432GB
ABFWA0433GB
BRC
ABFIA0896GB
ABFIA0897GB
BRC
ABFIA0898GB
ABFIA0899GB
BRC
ABFIA0750GB
ABFIA0900GB
SYMPTOM DIAGNOSIS A
APPLICATION NOTICE
Application Notice INFOID:0000000012565629
B
BRC
If ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn ON, perform self-diagnosis.
BRC-283, "Diag-
The braking distance is long Check stopping distance when the ABS is not operating.
nosis Procedure"
BRC-284, "Diag-
ABS function does not operate (Note 1) ABS actuator and electric unit (control unit)
nosis Procedure"
1.CHECK START B
Check front and rear brake force distribution using a brake tester.
Is the inspection result normal?
C
YES >> GO TO 2
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE D
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-5, "On-Vehicle
Inspection and Service", Rear: RAX-6, "Rear Axle Bearing" (C200) or RAX-18, "Rear Axle Bearing" (M226).
Is the inspection result normal? E
YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR BRC
Check the following.
• Wheel sensor installation for damage.
• Sensor rotor installation for damage. G
• Wheel sensor connector connection.
• Wheel sensor harness inspection.
Is the inspection result normal? H
YES >> GO TO 4
NO >> • Replace wheel sensor or sensor rotor. Refer to BRC-292, "Removal and Installation" or BRC-
293, "Removal and Installation". I
• Repair harness.
4.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving. J
Is the ABS warning lamp illuminated?
YES >> Perform self-diagnosis. Refer to BRC-176, "CONSULT Function (ABS)".
NO >> Inspection End. K
CAUTION: B
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1.CHECK FUNCTION C
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
Is the inspection result normal? D
YES >> Inspection End.
NO >> Check brake system.
E
BRC
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned ON or when driving.
Is the inspection result normal?
YES >> Inspection End.
NO >> Perform self-diagnosis. Refer to BRC-176, "CONSULT Function (ABS)".
CAUTION: B
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed. However, this is normal.
• When shifting gears
• When driving on slippery road C
• During cornering at high speed
• When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher] D
1.SYMPTOM CHECK 1
Check that there are pedal vibrations when the engine is started.
E
Do vibrations occur?
YES >> GO TO 2
NO >> Inspect the brake pedal.
BRC
2.SYMPTOM CHECK 2
Check that there are ABS operation noises when the engine is started.
Do the operation noises occur? G
YES >> GO TO 3
NO >> Perform self -diagnosis. Refer to BRC-176, "CONSULT Function (ABS)".
3.SYMPTOM CHECK 3 H
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur? I
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> Inspection End. J
1.SYMPTOM CHECK
Check if the vehicle jerks during VDC/TCS/ABS control.
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 2
2.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis of ABS actuator and electric unit (control unit). Refer to BRC-176, "CONSULT Function
(ABS)".
Are self-diagnosis results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control
unit) self-diagnosis.
NO >> GO TO 3
3.CHECK CONNECTOR
• Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and check
terminal for deformation, disconnection, looseness, etc.
• Securely connect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4
4.CHECK ECM AND TCM SELF-DIAGNOSIS RESULTS
Perform ECM and TCM self-diagnosis.
Are self-diagnosis results indicated?
YES >> Check the corresponding items.
• ECM: Refer to EC-58, "CONSULT Function".
• TCM: Refer to TM-158, "CONSULT Function (TRANSMISSION)".
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-294, "Removal and Installa-
tion".
B
Symptom Result
Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC, TCS or ABS is acti-
vated.
C
This is a normal condi-
Stopping distance is longer than that of vehicles without ABS when the vehicle drives on rough, gravel, or
tion due to the VDC,
snow-covered (fresh, deep snow) roads.
TCS or ABS activation.
The brake pedal moves and generates noises, when TCS or VDC is activated due to rapid acceleration or D
sharp turn.
This is normal, and it is
The brake pedal vibrates and motor operation noises occur from the engine room, after the engine starts and
caused by the ABS op-
just after the vehicle starts.
eration check.
E
Depending on the road conditions, the driver may experience a sluggish feel. This is normal, because
TCS places the highest
TCS may activate momentarily if wheel speed changes when driving over location where friction coefficient priority on the optimum BRC
varies, when downshifting, or when fully depressing accelerator pedal. traction (stability).
The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn ON when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is rotating on a turntable or located on In this case, restart the G
a ship while the engine is running. engine on a normal
road. If the normal con-
VDC may not operate normally or the ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp
dition is restored, there
may illuminate, when running on a special road that is extremely slanted (e.g. bank in a circuit course).
is no malfunction. At H
A malfunction may occur in the yaw rate/side/decel G sensor system, when the vehicle turns sharply, such that time, erase the self-
as during a spin turn, axle turn, or drift driving, while the VDC function is off (VDC OFF indicator lamp illumi- diagnosis memory.
nated).
I
Normal (Deactivate the
VDC/TCS function be-
The vehicle speed will not increase even though the accelerator pedal is depressed, when inspecting the
fore performing an in-
speedometer on a 2-wheel chassis dynamometer.
spection on a chassis J
dynamometer.)
This is not a VDC sys-
VDC OFF indicator lamp and SLIP indicator lamp may simultaneously turn on when low tire pressure warn- tem error but results
K
ing lamp turns on. from characteristic
change of tire.
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000012565638
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Brake System INFOID:0000000012565639
WARNING:
Clean any dust from the front brake and rear brake with a vacuum dust collector. Do not blow with
compressed air.
• Brake fluid use refer to MA-18, "FOR USA AND CANADA : Fluids and Lubricants". (United States and Can-
ada) and MA-21, "FOR MEXICO : Fluids and Lubricants" (Mexico).
• Do not reuse drained brake fluid.
• Do not spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
• Always confirm the specified tightening torque when installing the brake pipes.
• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, inspect the
brake pedal height and play. Adjust brake pedal if it is outside the standard value.
• Always clean with new brake fluid when cleaning the brake caliper and other components.
• Do not use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
• Always loosen the brake tube flare nut with a flare nut wrench.
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is BRC
normal.
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine
compartment. This is a normal status of operation check. G
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis. H
Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate. I
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
J
pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified K
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine (muf-
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspension components, tires or brake system components may L
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
• When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC. M
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine. N
• Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side/decel G sensor to indicate a problem. This is not a problem if normal operation can be resumed
after restarting the engine.
• If battery is removed or steering angle sensor is disconnected, power to steering angle sensor is lost and the O
screen goes into steering angle sensor safe mode.
• When screen goes into steering angle sensor safe mode, perform "Adjustment of Steering Angle Sensor
Neutral Position" with CONSULT and check that VDC OFF indicator turns off. Additionally, perform self-diag- P
nosis, check that only "Steering Angle Sensor Safe Mode" is shown for self-diagnostic result, and then
delete the memory. (If the self-diagnostic result shows an indication other than "Steering Angle Sensor Safe
Mode", repair the relevant part and restart self-diagnosis.) The steering angle sensor is released and returns
to normal condition by performing the above operation.
• When checking, if only "Steering Angle Sensor Safe Mode" is shown in the self-diagnostic result and VDC
OFF indicator is off, delete history of malfunction. This happens when battery power supply is lost and the
screen goes into Steering Angle Sensor Safe Mode, and then screen returns to normal mode automatically
PKIA0306E
PKIA0307E
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000012565642
B
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
KV991J0080 Checking operation of ABS active wheel sen-
(J-45741) sors D
ABS active wheel sensor tester
WFIA0101E
BRC
ST30031000 Removing sensor rotor
( — )
Bearing puller
G
H
ZZA0700D
S-NT360 L
Power tool Loosening nuts, screws and bolts
N
PIIB1407E
WFIA0339E
1. Front wheel sensor 2. Rear wheel sensor (C200) 3. Rear wheel sensor (M226)
REMOVAL
1. Remove wheel sensor bolt.
• When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sen-
sor. Refer to BR-39, "Removal and Installation of Brake Caliper and Disc Rotor".
2. Pull the wheel sensor straight out, being careful to turn it as little as possible.
CAUTION:
• Be careful not to damage the wheel sensor edge and sensor rotor teeth.
• Do not pull on the wheel sensor harness.
3. Disconnect wheel sensor harness connector, then remove the wheel sensor harness from the mounts to
remove the wheel sensor.
INSTALLATION
Installation is in the reverse order of removal.
• Before installing wheel sensors do the following:
- Inspect and replace the wheel sensor if damaged.
- Clean the wheel sensor hole and mating surface with brake cleaner and a lint-free cloth. Be careful that dirt
and debris do not enter the hub and bearing assembly or the rear axle.
FRONT B
Removal and Installation
The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub
and bearing assembly. Refer to FAX-8, "Removal and Installation" C
REAR (C200)
Removal and Installation D
It is necessary to disassemble the rear axle to replace the sensor rotor. Perform the axle shaft assembly
removal procedure to replace sensor rotor. Refer to RAX-7, "Removal and Installation".
REAR (M226) E
Removal
1. Remove the axle shaft assembly. Refer to RAX-19, "Removal and Installation". BRC
2. Pull the sensor rotor off of the axle shaft using Tool and a suitable press.
AWFIA0743GB
1. From master cylinder secondary side 2. To rear right disc brake 3. To rear left disc brake
18.2 N·m (1.9 kg-m, 13 ft-lb) 13.0 N·m (1.3 kg-m, 10 ft-lb) 13.0 N·m (1.3 kg-m, 10 ft-lb)
4. To front right disc brake 5. To front left disc brake 6. From master cylinder primary side
13.0 N·m (1.3 kg-m, 10 ft-lb) 13.0 N·m (1.3 kg-m, 10 ft-lb) 18.2 N·m (1.9 kg-m, 13 ft-lb)
7. ABS actuator and electric unit (control unit) 8. Harness connector Front
REMOVAL
CAUTION:
• To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Do not remove actuator by holding harness.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Disconnect negative battery terminal. Refer to PG-90, "Exploded View".
2. Remove air cleaner case assembly. Refer to EM-25, "Exploded View" (QR25DE) or EM-142, "Exploded
View" (QV40DE).
3. Disconnect harness connector from ABS actuator and electric unit (control unit).
4. Separate brake tubes from ABS actuator and electric unit (control unit).
5. Remove bolts and ABS actuator and electric unit (control unit) with the bracket from the vehicle.
6. Remove bolt and bracket from the ABS actuator and electric unit (control unit).
ABS actuator and electric unit : 7.0 N·m (0.7 kg-m, 62 in-lb) B
(control unit) bolt
• After work is completed, bleed air from brake tube. Refer to BR-18, "Bleeding Brake System". C
• Adjust the neutral position of steering angle sensor. Refer to BRC-153, "ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
• Perform calibration of the decel G sensor (4WD models). Refer to BRC-12, "CALIBRATION OF DECEL G
SENSOR : Description". D
CAUTION:
• To install, use flare nut crowfoot and torque wrench.
• Replace the ABS actuator if it has been dropped or sustained an impact. E
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Do not install actuator by holding harness.
• After installing harness connector in the ABS actuator and electric unit (control unit), make sure BRC
connector is securely locked.
REMOVAL
1. Remove the spiral cable. Refer to SR-13, "Removal and Installation".
2. Remove the screws and remove the steering angle sensor from the spiral cable.
INSTALLATION
Installation is in the reverse order of removal.
• Reset the neutral position of the steering angle sensor. Refer to BRC-153, "ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement".
CAUTION:
Any time the steering angle sensor is removed and installed or replaced, you must reset the neutral
position of the steering angle sensor. Refer to BRC-153, "ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION : Special Repair Requirement".
REMOVAL B
1. Remove center console rear base. Refer to IP-14, "Exploded View".
2. Remove yaw rate/side/decel G sensor attaching nuts as shown.
• The location of the yaw rate/side/decel G sensor is the same C
for all models.
CAUTION:
• Do not use power tools to remove or install yaw rate/side/ D
decel G sensor.
• Do not drop or strike the yaw rate/side/decel G sensor.
3. Disconnect harness connector and remove the yaw rate/side/ E
decel G sensor.
WFIA0230E
BRC
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
G
After performing the above work, calibrate the yaw rate/side/decel G sensor (4WD models). Refer to BRC-12,
"CALIBRATION OF DECEL G SENSOR : Special Repair Requirement".
REMOVAL
1. Remove the cluster lid D. Refer to IP-21, "Removal and Installation".
2. Disconnect the harness connector from the VDC OFF switch.
3. Release pawls using suitable tool and remove the VDC OFF
switch from the upper switch carrier.
: Pawl
AWFIA1222ZZ
INSTALLATION
Installation is in the reverse order of removal.
REMOVAL B
1. Remove instrument lower panel LH. Refer to IP-18, "Removal and Installation".
2. Disconnect harness connector from mirror switch (if necessary).
C
3. Disconnect harness connector from cargo lamp switch (if necessary).
4. Disconnect the harness connector from hill descent control switch.
5. Remove the screws from the lower switch carrier.
D
6. Remove the lower switch carrier from the instrument lower panel LH.
7. Release pawls using suitable tool and remove the hill descent
control switch from the lower switch carrier. E
: Pawl
BRC
AWFIA1223ZZ
INSTALLATION H
Installation is in the reverse order of removal.