Академический Документы
Профессиональный Документы
Культура Документы
June 2012
Part no. 4416.644
Revision 5
Enraf B.V.
P.O. Box 812
2600 AV Delft
Netherlands
Reproduction in any form without the prior consent of Enraf B.V. is not allowed. This manual is for information
only. The contents, descriptions and specifications are subject to change without notice. Enraf B.V. accepts no
responsibility for any errors that may appear in this manual.
The warranty terms and conditions applicable in the country of purchase in respect to Enraf B.V. products are
available from your supplier. Please retain them with your proof of purchase.
Preface
This manual is intended for technicians involved with the commissioning and service of the optional functions of
Spot temperature measurement and Analog level output with the Honeywell Enraf 854 servo gauges, the 97x
SmartRadar gauges or the 877 Field Display & Interface.
A description preceding the technical procedures gives the technical information necessary to understand its
functioning. It is recommended to read this description prior to performing any of the procedures.
Refer to the chapter Safety in the instruction manual of the applicable instrument (servo/radar gauge or
indicator) for detailed safety instructions.
"Warnings", "Cautions", and "Notes" have been used throughout this manual to bring special matters to the
immediate attention of the reader.
The sequence of steps in a procedure may also be important from the point of view of personal safety and
prevention of damage; it is therefore advised not to change the sequence of procedure steps or alter a
procedure.
Legal aspects
The commissioning and trouble shooting to the instrument may only be conducted by qualified engineers, trained
by Honeywell Enraf and with knowledge of safety regulations for working in hazardous areas.
The information in this manual is the copyright property of Enraf B.V., Netherlands.
Enraf B.V. disclaims any responsibility for personal injury or damage to equipment caused by:
EC declaration of conformity
The Honeywell Enraf instrument, in which the optional HCU, ICU_HPI or ICU_HPO board is installed, is in
conformity with the protection requirements of EC Council Directive 93/68/EEC. Refer to CE declaration of
conformity delivered with the instrument or to the installation guide of the instrument.
Additional information
Please do not hesitate to contact Honeywell Enraf or its representative if you require any additional information.
Table of contents
1 Introduction .................................................................................................................................................. 5
2 Spot temperature measurement .................................................................................................................. 6
2.1 Introduction ................................................................................................................................. 6
2.2 Commissioning of spot temperature measurement .................................................................... 7
2.2.1 Spot temperature settings ....................................................................................................... 7
2.2.2 Additional temperature settings for 877 FDI ........................................................................... 8
2.3 Operation ................................................................................................................................... 9
2.3.1 Display .................................................................................................................................... 9
2.3.2 Data items ............................................................................................................................... 9
2.4 Troubleshooting ........................................................................................................................ 10
2.4.1 Temperature error request (item EM) ................................................................................... 10
2.4.2 Temperature status request (item MQ) ................................................................................ 10
2.4.3 Temperature pointer value (item VV) .................................................................................... 11
3 Analog level output .................................................................................................................................... 12
3.1 Introduction ............................................................................................................................... 12
3.1.1 HCU analog output characteristics ....................................................................................... 12
3.1.2 ICU_HPO analog output characteristics ............................................................................... 12
3.2 Commissioning of analog level output ...................................................................................... 14
3.2.1 Setting of analog output 97x SmartRadar to “active” ............................................................ 14
3.2.2 Analog output settings .......................................................................................................... 15
3.2.3 Calibrate analog output circuit .............................................................................................. 16
3.2.4 Verify output current .............................................................................................................. 18
3.3 Operation .................................................................................................................................. 19
3.3.1 Display .................................................................................................................................. 19
3.3.2 Data items ............................................................................................................................. 19
3.4 Troubleshooting ........................................................................................................................ 20
3.4.1 Analog output error request (item EA) .................................................................................. 20
3.4.2 Analog output status request (item AQ) ................................................................................ 20
3.4.3 Analog output pointer (items VP and VV) ............................................................................. 21
3.4.4 Communication board (ICU_HPO) actual status (item OA) ................................................. 22
3.4.5 Communication board (ICU_HPO) last encountered fatal error (item OF) ........................... 22
Appendix A ASCII table ................................................................................................................................ 23
Appendix B Part numbers ............................................................................................................................ 24
Appendix C Related documents ................................................................................................................... 25
1 Introduction
This manual describes the spot temperature option of the optional HCU and ICU_HPI board and the analog level
output of the optional HCU board and ICU_HPO board.
The HCU board is an option board for the Honeywell Enraf 854 servo level gauges and 877 Field Display &
Interface. The ICU_HPI board is an option board for the Honeywell Enraf 97x SmartRadar level gauges.
In this manual the commissioning settings for the two functions are described in the following chapters:
Spot temperature measurement: chapter 2
Analog level output: chapter 3
The optional HCU and ICU_HPI boards also interface VITO probes and other HART devices. For a description
of those functions, refer to the Instruction manual VITO interface and average temperature (and water) probes
and Instruction manual HIMS / Vapour pressure (P3).
The ICU_HPO board is an optional board for the 97x SmartRadar, providing an analog level output with HART
communications. This manual only describes the analog output. For the HART communications, refer to
Instruction manual 97x SmartRadar HART output communication.
2.1 Introduction
A standard Pt100 spot element (RTD) can be measured and its temperature is interpreted by the HCU and
ICU_HPI board as product temperature.
As from HCU/HPI software version A2.1 and higher, also Ni191 elements (TriTemp / MidTemp) can be
measured.
Principle of operation
The temperature measurement is based on a 3-wire RTD configuration. Only the ICU_HPI board has the option
for a 4-wire RTD configuration.
The resistance measurement for 3-wire configuration is performed in the following steps:
These four measurements are performed with and without current to compensate for any thermo or offset
voltage in the measuring circuit.
The temperature data is displayed (when a display is present) as product temperature and transmitted to the
host.
The commissioning of the optional spot temperature part of the HCU or ICU_HPI board should be performed
after the basic commissioning of the level gauge or indicator.
TD= Temperature dimension One character; either ‘C’ or ‘F’. Default set to C.
C : degrees Celsius
F : degrees Fahrenheit
Both dimensions have the same format.
MI= Switch hysteresis Format according to item LD. Default: +000.1000 (m).
Item MI is a switch hysteresis around the RTD position item MO.
TU= Temperature status conversion One character; default ‘T’. This character is transmitted in the
temperature status byte to the host in case of:
- level below RTD position (item MO)
- invalid level reading
If required, this item can be set to another character.
Figure 2.1 Strap ST 4 on ICU_HPI board for selection of 3-wire or 4-wire element configuration
OB= Optional board *) Three ASCII characters. This item informs the XPU (and XPU-1)
what option board is installed. It has to be set to ‘HPU’.
EG= Enable temperature One ASCII character; either ‘D’ or ‘E’. With this item can be
transmission*) selected if the 877 FDI shall answer on a temperature request
(C-record), addressed to the connected level gauge.
E : transmission of temperature record enabled
D : transmission of temperature record disabled
Note:
When item EG is set to ‘E’, make sure the related level gauge
has no temperature option installed.
TF= Temperature source selection One ASCII character; either ‘I’ or ‘E’. This item selects if there is a
temperature measurement inside the indicator (Internal), or the
temperature has to be fetched from the Enraf field bus (External).
I : Internal (HCU optional board installed)
E : External
IM= Indicator mode One ASCII character. With XPU-2, the 877 FDI can be set in stand
alone temperature gauge mode. Then item IM has to be set to ‘T’.
2.3 Operation
2.3.1 Display
For operation of the display and the information on it (if applicable), refer to the instruction manual of the related
level gauge or indicator. Below, only an overview is given which display formats gives information about the spot
temperature measurement.
The table below lists a number of data items. They contain measured data, verification data and error data.
The verification data can be used to check the results of certain steps in the measuring sequence.
The temperature status indicates the validity of the measured data. The error data provides low level error
information about the temperature measurement (refer to section 2.4).
Item Description
2.4 Troubleshooting
This item contains the most recent temperature error encountered by the optional HCU / ICU_HPI board.
The temperature status request item contains four status bytes (Byte 0, Byte 1, Byte 2, Byte 3) from the optional
HCU / ICU_HPI board. For decoding, refer to the ASCII table in appendix A.
Status byte 3:
bit 0 : No previous store command
1-5 : 0
6: 1
7: 0
Note:
Only the bits which are set to ‘1’ have an active status.
By means of the value pointer (item VP) a vector can be loaded to the HCU or ICU_HPI option board. Next, with
item VV, the selected data is returned. Item VP consists of 4 positions, in the middle separated by a ‘.’ or ‘,’ :
v w . x y (or v w , x y). The values for the value pointer are listed in the table together with the obtained data.
VP= Temperature value pointer Temperature value pointer; format: 2 digits, separator, 2 digits
(refer to table above).
Example: VP=01.00: value pointer loaded to request the
measured spot resistance.
The analog output circuit on the HCU and ICU_HPO optional boards are galvanic separated from the gauge
electronics.
This section (analog level output) describes the settings for analog level output for both the HCU and ICU_HPO
board. For the HART communication of the ICU_HPO board, refer to instruction manual 97x SmartRadar HART
communication output.
The loop resistance is the total resistance from the loop, and hence includes supply output resistance, total cable
resistance (including series resistor) and the input resistance from reader or analog input.
To reduce the power dissipation on the HCU board, an external resistor must be wired in series with the loop in
case the loop supply voltage is higher than 30 Vdc (refer to figure 3.1A). The power rating of the external
resistance depends on the value; we recommend: 1W/kW.
The voltage of the loop supply should be at least 8 Vdc, and may not exceed 64 Vdc (measured at the terminals
of the gauge). Supply voltages over 30 Vdc require an external series resistor (refer to figure 3.1B).
Note:
HART communication requires a minimum loop resistance of 250 W.
The maximum loop resistance for HART communication is 1100 W.
This implies that for HART communication the minimum supply voltage is 14 Vdc and the maximum supply
voltage is 36 Vdc with a 250 W resistor.
With a higher external supply voltage, the series resistor must be increased. With the maximum resistor for
HART communication (1100 W), the maximum loop supply will be 57 Vdc.
The power rating of the external resistance depends on the value; we recommend: 1W/kW.
Figure 3.1 Supply voltage versus loop resistance for analog level output
When the analog loop should be set to ‘active’, the connector on the ICU_HPO board needs to be changed from
position. That procedure is described below.
Figure 3.2 Changing over from passive to active analog output loop supply
The commissioning of the optional analog level output part of the HCU / ICU_HPO board should be performed
after the basic commissioning of the level gauge or indicator.
AK= Analog output mode One character, default set to: D (analog output disabled).
Via this item is selected under what conditions the analog output
current will operate; see table:
Time-out /
Item AK Valid level Invalid level Level fail start-up
If no <LV>
L Io = 3.5 mA Io = 3.5 mA
M Io = <AL> Io = <LV> Io = 22 mA Io = 22 mA
A Io = 3.5 mA
B Io = <AL> Io = 22 mA
I Io = 3.5 mA
J Io = <AL> Io = 22 mA
Note:
With the 97x SmartRadar it is possible to write values with the HART communicator for PV LRV and
PV URV, which will be stored locally on the ICU_HPO board and used in stead of resp. items AM and AN.
Note:
The 97x SmartRadar can be set to active.
Then no external power supply is required.
The procedure described below can be used with the HCU board in the 854 servo gauges and 877 FDI.
For the 97x SmartRadar with the ICU_HPO board, this procedure can only be used via the HART
communication using the service tool Ensite or Engauge.
A3= Analog output @ 4 mA Floating point format; units: mA. Enter in this item the reading from
the mA meter under the condition of command A5 (appr. 4 mA).
A4= Analog output @ 18 mA Floating point format; units: mA. Enter in this item the reading from
the mA meter under the condition of command A6 (appr. 18 mA).
From ICU_HPO software version A1.1 and higher, the 97x SmartRadar has an alternative item for the calibration
of the analog output.
A3= Analog output @ 4 mA Floating point format; units: mA. Enter in this item the reading from
the mA meter under the condition with item AE set to 4 mA.
A4= Analog output @ 18 mA Floating point format; units: mA. Enter in this item the reading from
the mA meter under the condition with item AE set to 18 mA.
AF= Analog output overwrite Floating point format; units: mA. Enter in this item a current value
which you want to verify on the mA meter. Minimum value: 3.5 mA,
maximum value: 22 mA.
The current value, entered in item AF, should be indicated on the
mA meter. It may not differ more than 12 mA.
AK= Analog output mode Set item AK back to its original setting (refer to section 3.2.2).
From ICU_HPO software version A1.1 and higher, the 97x SmartRadar has an alternative item for the
verification of the analog output.
AE= Analog output overwrite Floating point format; units: mA. Enter in this item a current value
which you want to verify on the mA meter. Minimum value: 3.5 mA,
maximum value: 22 mA.
The current value, entered in item AE, should be indicated on the
mA meter. It may not differ more than 12 mA.
The output current holds the value till another value is given in item
AE or the verification is ended by means of an exit command.
3.3 Operation
3.3.1 Display
For operation of the display and the information on it, refer to the instruction manual of the applicable level gauge
or 877 FDI. Below, only an overview is given which display format gives information about the analog level
output.
Note:
There is no display format J on the 97x SmartRadar, as the ICU_HPO board is not connected to the internal
IPC communication bus.
Item Description
AO Measured / Actual analog output current (floating point format; units: mA)
calculated data This value is preceded by one status character of item AQ
(only with HCU board in 854/877)
AQ Actual analog output status (refer to section 3.4.2)
(only with HCU board in 854/877)
VV Verification data Refer to description at section 3.4.3 (only with HCU board in 854/877)
EA Diagnostic data Error analog output request (only with HCU board in 854/873/877)
(refer to section 3.4.1)
OA Communication board (ICU_HPO) actual status (only in 97x)
(refer to section 3.4.4)
OF Communication board (ICU_HPO) last encountered fatal error (only in 97x)
(refer to section 3.4.5)
FO Communication board (ICU_HPO) fatal error counter (only in 97x)
3.4 Troubleshooting
AQ : b7 b6 b5 b4 b3 b2 b1 b0
0 1 0 ov os os os os
VP= Analog output value pointer Analog output pointer; format: 2 digits, separator, 2 digits
(refer to table above).
Example: VP=00.00: value pointer loaded to request the
emulation and functions.
3.4.5 Communication board (ICU_HPO) last encountered fatal error (item OF)