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ZEMAG Slagging Gasification

Technology
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Content
• ZEMAG Introdcution
• Technology Introduction
• Development
• Operating experience
• Applications

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


上海泽玛克敏达机械设备有限公司
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Headquarter: Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd
总部 :上海泽玛克敏达机械设备有限公司

Subsidiary: ZEMAG Clean Energy Technology GmbH


子公司 : 德国泽玛克清洁能源技术有限公司
Beijing ZEMAG New Energy Science & Technology Co., Ltd.
北京泽玛克新能源科技有限公司
Dalian ZEMAG Automation Control Co., Ltd.
大连泽玛克自动化控制有限公司
Indonesia Representative Office (Jakarta)
印度尼西亚代表处(雅加达)

Technology & Brand:


技术&品牌 :
Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.
上海泽玛克敏达机械设备有限公司
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ZEMAG business scope
泽玛克业务范围
1. Technology licensor
技术许可
➢ ZEMAG slagging gasification technology
泽玛克熔渣气化技术
➢ Low rank coal, waste and biomass upgrading technology
低阶煤、垃圾、生物质提质技术
2. Equipment vendor
供应设备
➢ Proprietary equipment
专有部件
➢ Site service
现场服务
Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.
上海泽玛克敏达机械设备有限公司
德国泽玛克(蔡茨) 印尼代表处(雅加达)
ZEMAG Germany (Zeitz) ZEMAG Indonesia (Jakarta)

上海泽玛克(陆家嘴)
北京泽玛克 ZEMAG Shanghai (Lujiazui) 德国BGL试烧装置
ZEMAG Beijing BGL Test Plant in Germany
Shanghai ZEMAG owns a complete set of process technology covering crushing, screening,
drying, briquetting, gasification and becomes a modern technology service enterprise which
integrates R&D, process design, equipment supply and technical service.
上海泽玛克完成了劣质煤提质到煤气化的工艺串接,拥有破碎、筛分、干燥、成型、气化全套工艺设
备,成为集研发、工艺设计、设备供应、技术服务为一体的现代化技术服务型企业。
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What is Gasification ?

• Gasification is conversion of a feedstock, usually


coal or heavy oil, to syngas

• Syngas is mostly CO and H2

• 70%-90% of coal energy converted to syngas

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Gasification Basics

C + O2 CO2 + HEAT

C + H2O + HEAT CO + H2
(SYNGAS)

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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BGL is developed by British Gas Co.,Ltd, cooperated by Germany Lurgi


BGL技术由英国燃气公司开发,德国鲁奇公司协助
BGL = British Gas 英国燃气/ Lurgi 鲁奇

Research & Development

Development program 1958-2000 cost USD$ 700 million


技术研发历时42年(1958-2000),耗资7亿美元
Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.
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BGL Gasifier

• Fixed bed slagging gasifier


• Developed from the well proven Lurgi
dry ash gasifier

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Advantages of ZEMAG slagging gasification technology
泽玛克熔渣气化技术优势
(1) Sufficient study, huge database and rich experience in gasification
气化技术研发充分、庞大的数据库和丰富的经验

(2) Wide adaptability of feedstock, easily to change feedstock on-line


原料适应范围宽、易于在线快速切换原料

(3) Low CAPEX, low OPEX and low maintenance fee


投资低、运营成本低和维护成本低

(4) Best solution to pulverized coal, coal water slurry and etc.
解决粉煤、水煤浆等问题的最佳方案

(5) Better service and good quality control for gasification plant
为气化装置提供更好的服务和更好的质量控制

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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BGL Background - Westfield

• Towns gas site with 4


Lurgi dry ash gasifiers
• Operated from 1960 to
1974
• Slagging gasifier
developed in
collaboration with Lurgi
at Westfield using a
series of demonstration
scale gasifiers

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Schwarze Pumpe
• Commercial production
of power, methanol and
heat from waste
• Commercial scale 3.6m
gasifier developed from
Westfield experience
• Start-up in 2000
• Successful co-
gasification of coal,
lignite briquettes and
waste feedstocks

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Lignite Briquette (binderless)

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Yunnan

• Pilot scale slagging gasifier commissioned in


2006
• Raw lignite coal feed
• Most gasifier components locally sourced
• Existing gas processing train handles
products

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Feedstock Flexibility
• Non-caking to strongly caking coals, UK and US
• Ash: 0.5 - 21 wt%
• Moisture: 3 - 28%
• Sulphur: 0.5 - 5.6%
• Chlorine: up to 0.6%
• Size Range: 6 to 50 mm
• Metallurgical and Petroleum Cokes
• Briquetted coal
• Raw and briquetted lignite
• RDF and other waste fuels
• Total recycle of by-products
• Fuel can be switched whilst on line
Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.
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BGL Gasifier Applications


Industrial Fuel Gas
Coal
COMBINED
CYCLE Electrical Power

METHANATION
CO 2 REMOVAL SNG

CO SHIFT
CO 2 REMOVAL
Chemicals and
Waste HYDROCARBON Transport fuels
SEPARATION

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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References in China
国内业绩
HULUNBEIR NEW GOLD LONGMEI TIANTAI
3 Gasifiers 3 Gasifiers
500,000t/a Ammonia – 800,000t/a Urea Project 300,000 t/a Methanol Project
Production from 2011 Production from 2015

China Coal Ordos Energy Chemical


7 Gasifiers
1,000,000t/a Ammonia – 1,750,000t/a Urea Project
Production from 2014
6 Gasifiers
1,000,000t/a Methanol Project LUOYANG YITUO
2 Gasifiers
Fuel Gas Project

YUNNAN RUIQI
YUNNAN XIANFENG 5 Gasifiers
8 Gasifiers 200,000 t/a Methanol Project
500,000 t/a Methanol Project Production from 2009
Production from 2013

34 sets ZEMAG slagging gasifiers in China


34台泽玛克熔渣气化炉应用业绩
Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.
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Reference plant - China Coal Ordos Energy Chemical Co., Ltd
业绩工厂 - 中煤鄂尔多斯能源化工有限公司
——Subbituminous gasification 次烟煤气化

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Reference plant - China Coal Ordos Energy Chemical Co., Ltd
业绩工厂 - 中煤鄂尔多斯能源化工有限公司
——Subbituminous gasification 次烟煤气化
Location 地点:Inner Mongolia Ordos Tuke Industrial Park
内蒙古鄂尔多斯图克工业园区
Project 规模:1,000,000t/a Ammonia - 1,750,000t/a Urea Project
100万吨/年合成氨、175万吨/年尿素
Operation 运行情况:
7 gasifiers (5 operation, 2 spare) 7台气化炉(5开2备)
Successful Start-up from 31 Dec. 2013
2013年12月31日一次开车成功
The longest continuous operation of single gasifier: 232 days
目前单炉最长连续运行时间为232天
Waste Water Zero Discharge 已实现废水零排放
Another 6 gasifiers for 1,000,000t/a Methanol Project are under construction.
二期100万吨/年甲醇项目已经新上6台气化炉(建设中)。
Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.
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Reference plant - Shuangyashan Longmei Tiantai Coal Chemical Co., Ltd
业绩工厂 - 双鸭山龙煤天泰煤化工有限公司

——High ash high melting point coal gasification 高灰高灰熔点煤气化

Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.


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Reference plant - Shuangyashan Longmei Tiantai Coal Chemical Co., Ltd
业绩工厂 - 双鸭山龙煤天泰煤化工有限公司

——High ash high melting point coal gasification 高灰高灰熔点煤气化


Location 地点:Heilongjiang Shuangyashan 黑龙江双鸭山
Project 规模:300,000t/a Methanol Project
30万吨/年甲醇
Operation 运行情况:
3 gasifiers (2 operation, 1sapre) 3台气化炉(2开1备)
Successful Start-up from 15 Aug. 2016
2016年8月15日一次开车成功
High ash (21-29%) high melting point (>1650℃) coal as feedstock
气化当地高灰(21-29%)高灰熔点(>1650℃)煤
Main composition of crude gas 粗煤气主要组成:
CO 51.67% , H2 21.41%, CH4 8.87%, CO2 8.25%, N2 9.80%
Shanghai ZEMAG Mindac Machinery Equipment Co., Ltd.
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Contact us
联系我们
Mr. Hari Saputra
Chief Representative, ZEMAG Indonesia office
首席代表,泽玛克印尼代表处
hari.s.martan@gmail.com

Mr. Zhang Jinchi 张津驰


Project Manager, Business Development Department
项目经理,业务发展部
zhangjinchi@mindac.com
Mobile 联系电话:+86 13681919720

Shanghai ZemagMindac Machinery Equipment Co., Ltd.


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Thanks For Your Attention!
谢谢您的关注!
泽玛克期待与您携手,共创未来!

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