Zoomlion QUY 100

Outline Dimensions and Weight

1 Outline Dimensions and Weight of Complete Vehicle with Basic Boom 01
2 Main Performance Parameters 02
3 Outline Dimensions and Weight of Main Transport Components 03
Basic machine
Track frame
Base counterweight
Counterweight

Technical Instruction
1 Boom and Pendant Plate 04
2 Mechanisms 04
3 Systems 05
4 Safety Equipment 05
5 Operator s Cab 05
6 Hook 05

Self-assembly Dismantling Function 06

Lifting Performance
1 Main Boom Lifting Performance 08
2 Main Boom + Fixed Fly Jib Lifting Performance 11
3 Main Boom + Luffing Fly Jib Lifting Performance 19
 1 Outline Dimensions and Weight of Complete Vehicle with Basic Boom 2 Main Performance Parameters

Max. lifting load working radius

Outline dimensions and weight

Outline dimensions and weight

Deadweight when use basic boom

Main boom length

Fixed fly jib length

Max. lifting load of fixed fly jib

Offset angle of fixed fly jib

Main boom longest length of fixed fly jib

Luffing fly jib length

Max. lifting load of luffing fly jib

Main boom working angle under luffing fly jib operating condition

Main boom longest length of luffing fly jib

Main winch The 4th layer of a drum

Speed of
drum single Auxiliary winch The 4th layer of a drum
layer rope
Luffing gear The 4th layer of a drum
Slewing speed

Traveling speed

Gradeability

Ground pressure

Total outline dimensions (L W H) Exclude mast and boom

Rated power/rotational speed

Engine Max. output torque/ rotational speed

Emission standard

Track space ground contact length track shoe width

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 3 Outline Dimensions and Weight of Main Transport Components 1 Boom and Pendant Plate 2 Mechanisms
Main and auxiliary hoist mechanisms
The boom is lattice structure and made of high-strength hot
They are both equipped with planetary reducer with normally
seamless pipe imported from Germany. Pendant plate is made of closed disc brake. They are driven by hydraulic motor so as to
Basic machine-35t
high-strength plate material. realize the speed adjustment in high-gear and low-gear. The
drum is double broken line grooves type and wire rope is a
Main boom kind of special rotation-resistant one.
Main boom length 19m 73m Max. speed: 110m/min
Outline dimensions and weight

Adjusting lengthened boom section length for main boom 3m, Rated pulling force of wire rope: 130KN
6m or 9m Wire rope length: 310m

Boom hoist mechanism

Fixed fly jib It is equipped with planetary reducer with normally closed disc
brake. It is driven by hydraulic motor. The drum with a ratchet
Fixed fly jib length: 13 31m
is double broken line grooves type and wire rope is a kind of
Adjusting lengthened boom section length for fixed fly jib: 6m special rotation-resistant one.
Offset angle of fixed fly jib: 10 and 30 Max. speed: 45m/min
Rated pulling force of wire rope: 104KN
Wire rope length: 210m
Luffing fly jib
Luffing fly jib length: 18~45m Slewing gear

Technical instruction
Adjusting lengthened boom section length for luffing fly jib: 3m, The slewing gear, driven by hydraulic motor, adopts closed
6m or 9m hydraulic control system and possesses free-sliding function.
Crawler side frame-13.5t 2
Main boom working angle under luffing fly jib operating Slewing gear reducer is planetary reducer with normally closed
condition: 65 75 or 85 disc brake. Slewing ring is external gear type with triple row
rollers inside. Slewing can be locked during traveling.
Slewing speed:2.2 r/min
Pendant plate
It is made of high-strength steel plate. The two suits of pendant
Traveling mechanism
plates with balance beams are connected by pin spindles.
Both the right and the left track frame are equipped with a
hydraulic motor and reducer which are respectively imported
from Germany and Italy. The reducer is planetary reducer with
normally closed disc brake. With this traveling mechanism,
crawler crane can finish all kinds of motions such as straight-
line traveling, one-sided steering, differential steering, spot
turn and traveling with load etc.
Traveling speed: 0 1.3km/h
Base counterweight-7.75t 1 Gradeability: 30 .

Mast raising mechanism

The mast can be raised by two-stage piston cylinder. The
mechanism is used for raising mast to the front of slewing table
so as to carry out self-assembly/dismantling of track frame and
connect the boom.

Operator s cab rotary and pitching mechanism

In transporting condition, the cab faces forward; while in
working state, it is rotated to the left side. Under both
conditions, the position of the cab must be fixed by pin. The
cab can be raised upwards 20 to broaden the operator s
vision.
Counterweight-4.45t 8
Counterweight and counterweight assembly/ dismantling
mechanism
The elevation of counterweight can be accomplished by
cylinder. During elevating process, the direction is controlled
by guide block. After the counterweight is raised to limiting
position, insert pin by hand. The counterweight
assembly/dismantling mechanism is equipped with antiswing
chain. The total weight of counterweight is about 41000kg.

Outrigger raising mechanism and track self- assembly/

dismantling mechanism
The outrigger raising mechanism is used for self-
assembly/dismantling of track frame, and outriggers can sway
back and forth, and lift up and down. Its floats can be
dismantled. The bearing capacity of a single outrigger is 25t.
While track self-assembly/dismantling mechanism is used for
assembling/dismantling crawlers, and pin spindles which
connect with crawlers and basic machine are assembled
/dismantled by cylinder.

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 3 Systems
Hydraulic system
Hydraulic system consists of main pump, control valve,
hydraulic motor, hydraulic oil tank and cooler etc. Hydraulic
system adopts pump control system and its main components
such as pump, motor and main valves are all imported from
Germany.
Main hydraulic pump: piston dual variable displacement pump
with electro-hydraulic proportional control Slewing pump:
piston pump with electro-hydraulic proportional control.
Auxiliary pump: gear pump.
Main control valve: pilot electro-hydraulic control valve
Control method of main loop: variable displacement main
pump+ main reversing valve. They are both controlled by two
joysticks.
Hydraulic oil tank capacity: 700L.
Technical instruction
Cooler: aluminium radiator with electric fan.
Electrical system
This system with 24V DC and earth negative, has two 195 AH
accumulators, three PLC controllers, two monitor displays. The
engine is equipped with independent control system. The
complete vehicle adopts CAN-bus technology, which is
connected with all electric elements and possesses trouble
detecting and self-diagnosis function.
Power system
Engine: imported original Cummins electric spraying diesel
engine with CAN-bus interface.
Rated output power: 209kw, 2100r/min
Max. output torque:1425Nm(1400 r/min)
Emission standard: U.S. EPA Tier 3
Fuel tank capacity: 700L
Centralized display system
Large LCD can display the technical parameters of engine and
hydraulic system in both English and Chinese. It also can
monitor working state in real time and give out a yellow or red
warning signal when the working state of crane is abnormal.
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4 Safety equipment Entire self-assembly dismantling function
Load moment limiter
It consists of sensors and digital LCD. When actual load
moment reaches 90% of rated load moment, the crane will (Take self-assembly/dismantling under luffing fly jib operating condition for example)
issue an acoustooptic warning; when it reaches rated load
moment, the crane will stop working automatically.
It displays following data:
Moment ratio
Elevation angle of main boom
Main boom length
Working radius
Actual load
Permissible lifting load
Max. permissible lifting height
Wind speed at the top of the boom
Overflow valves of hydraulic system Unloading of basic machine
It can restrain the abnormal high pressure in loop to prevent
hydraulic oil pump and hydraulic motor from being damaged
and prevent hydraulic system from overloading.
Hoisting limiter
Prevent hook from lifting excessively and avoid accidents
occurring.
Boom angle indicator
It is mounted at the lower rear side of foot section (namely the
right side of operator s cab). The driver can observe the
elevation angle of boom clearly from the cab.
Unloading and assembly of crawlers
Motion limiter
The system can ensure that the angle of actuating arm is within
the specified range.
Level sensor of the complete vehicle
Detect the level state of the complete vehicle.
Self-assembly/dismantling function
Anti-unhook device
Prevent load from falling off from the hook when lifting.
Ratchet locking mechanism of luffing gear
Prevent luffing gear from sliding down because of long time Unloading and assembly of base counterweight and counterweight
parking.
Over-wind and over-release protection device for wire rope
Anemoscope
5 Operator s cab
It adopts all-steel structure. Its four sides are made of hardened
glass, and the roof and the front window are furnished with
laminated glass. It is equipped with sun visor, adjustable seat, Unloading and assembly of boom
wiper, electric control handles, load moment display, digitized
display, switches, air conditioner, fan, illumination lamp, radio
(it can be equipped with CD player or DVD player), cigarette
lighter, fire extinguisher etc.
6 Hook
The crawler crane is equipped with rotatable hook and anti-
unhook device.
100 t main hook with 5 sheaves
50 t hook with 2 sheaves (optional)
30 t hook with 1sheave
12 t hook without sheave
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 Entire self-assembly dismantling function 1 Main boom lifting performance

Main boom lifting height curve

Assembly of boom

Reeving of hoist and jib ropes

Lifting height
m

Self-assembly/dismantling function
Self-assembly/dismantling function

Erecting of main boom and luffing jib Working position

Basic boom lifting height curve

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 1 Main boom lifting performance

Main boom load rating chart Main boom load rating chart

Main boom
length Main boom
length
number
of number
working lines of
radius working lines
radius

lifting performance
lifting performance

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 2 Main boom + fixed fly jib lifting performance

Main boom + fixed fly jib lifting height curve Fixed fly jib load rating chart
The offset angle of fly jib is 10 (Main boom is not equipped with main hook.)

Main boom
length
Fly jib
length
Working
radius

lifting performance
lifting performance

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 Fixed fly jib load rating chart
The offset angle of fly jib is 10 (Main boom is not equipped with main hook.)

Main boom Main boom

length length
Fly jib Fly jib
Working length
length
Working
radius radius

lifting performance
lifting performance

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 Fixed fly jib load rating chart
The offset angle of fly jib is 30 (Main boom is not equipped with main hook.)

Main boom Main boom

length length
Fly jib Fly jib
length length
Working Working
radius radius

lifting performance
lifting performance

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 Fixed fly jib load rating chart
The offset angle of fly jib is 30 (Main boom is not equipped with main hook.)

Main boom Main boom

length length
Fly jib Fly jib
length length
Working Working
radius radius

lifting performance
lifting performance

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