FT3000-Configuration - A7 (2) PT AIPE

PT.
ANUGRAH INDO PERSADA
FT 3000
Configuration
Guide
Version 7
JAQUET AG , Thannerstrasse 15, CH-4009 Basel

Tel. +41 61 306 88 22 Fax +41 61 306 88 18 E-Mail: info@jaquet.com
Konfiguration FT 3000
PT. ANUGRAH INDO PERSADA
2 / 20
Configuration FT 3000
Contents
Contents .............................................................................................................................. 3
1. Configuration Program ................................................................................................. 4
2. Menu < Configuration > ................................................................................................ 5
2.1 System - Settings .................................................................................................. 5

2.2 System Definitions................................................................................................. 6
2.3 Analog Outputs...................................................................................................... 8
2.4 Limit Control .......................................................................................................... 9
2.5 Limit Time Control ............................................................................................... 10
2.6 Relay Control ...................................................................................................... 12
2.7 Binary Inputs ....................................................................................................... 13
2.8 Switches .............................................................................................................. 14
2.9 Rotation Direction ................................................................................................ 15
2.10 Module Installation .............................................................................................. 15
3 Menu < Process > ...................................................................................................... 16
3.1 System Settings .................................................................................................. 16

3.2 Sensor Monitor .................................................................................................... 17
3.3 Analog Outputs.................................................................................................... 18
3.4 Limit Values ......................................................................................................... 18
3.5 Test Values ......................................................................................................... 19
3.6 Parameter Enable ............................................................................................... 20

Doc: D:\FT3000\Manual\FT3000-Configuration_A7.doc Released: 06.09.2011 - WH 3 / 20
1. Configuration Program
To create a configuration open the program FT3000.exe that comes on the FT3000 CD. The program starts
with the following window.
The type and number of modules with their corresponding addresses must first be defined or a connected
rack can be interrogated.

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2. Menu < Configuration >

2.1 System - Settings
Module Construction:
Details on additional cards
connected to the FTFU3024
Converter (Analogue Output)

FTW3013: 3 x Current Loop
Relay (Digital Output)

FTW3090: 4 x Relays
Module:
Selection of module to
set
Machine factor:
1-Global = Machine
factor 1
4-Individual = Machine
factor 4
(not selectable)
Configuration Name:
A configuration name
can be entered that will
also appear on a
parameter printout e.g.
Jaquet order number
06484823
Permissible Module
Addresses:
Which addresses these

system settings are aloud on.

2.2 System Definitions
Each box defines

the conditions for
the flag to be true
e.g. Module OK
The terms AND

and OR describe
the logical
combination of
conditions in the
box.
Term Description Effect

LED Signal/ Also
1)
Flag
System Ok <System OK> Flag is high Module
Æ System working correctly (OK) - deactivated
(only used internally) when LOW
Module Ok <Module OK> Flag is high
- <OK> -
Æ Module / Channel working correctly
Supply Ok <Supply OK> Flag is high
- <PS> -
Æ All selected supplies are working correctly
Monitor <Monitor> Flag is high
(Mo) <Mo>
Æ All selected Sensor Monitoring working correctly
Fault When one of the selected Flags is true <CmdOn All Limits
-
Æ all Limits are considered exceeded Failure> when High
Supply Supply OK No Supply Æ

<PS>
all off.
Supply 1 Power Supply 1 (PS1) <PS1> -
Supply 2 Power Supply 2 (PS2) <PS2> -
Supply 1 and 2 If both PS fail No Supply Æ
all off.
System System status (uP) Switches
complete
channel off
Monitor Sensor <Monitor> <Mo>
Monitor 1 see 3.2 (Sensor-Monitor)
Monitor 2 not used Æ no relevance
1)
These Flags/Fault signals can be assigned to relays (see 2.6)

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Functional Block Diagram:
Supply Ok Fault signal: PS
☼: PS1 & PS2

□ Supply 1 (irrespective of
□ Supply 2 System Ok
settings in Supply
Ok)
□ System
□ Supply Fault signal: -
□ Monitor
Switches the
Static monitoring not complete channel
used with E02/04 off
versions Module Ok ☼: OK ☼ /OK
□ System
□ Supply Fault signal: OK
Monitor 1 □ Monitor
□ Static □ 2 of 3 Measurements
□ Dynamic Fault signal: MO
□ 3 0f 3 ☼: MO ☼ /MO
(Monitor 2 not
used) Fault : OR
□ System
□ Supply 1 Fault signal:
□ Supply 2 CmdOnFail
Only works if frequency □ Supply 1 and 2 Switched all Limits
measured > speed
deviation □ Monitor 1 High
(see 3.2) □ Monitor 2
□ Monitor 1 and 2
□ 2 of 3 Measurements

2.3 Analog Outputs
Control:
None:
Output deactivated
AbsolutA:
Source is the absolute
measured value from
Module 1 sensor
(Channel A)
AbsolutB:
measured value from
Module 2 sensor
(Channel B)
AbsolutC:
measured value from
Module 3 sensor
(Channel C)
FunctionABC:
Output of the calculated
Function as defined Output:
under Switches – Time Constant: Off (Deviation):
Function Output Output range
selection: Delay of actual Not used
MaxMem: - Current 20mA measurement in
Output of the stored max - Current 5mA seconds
speed value - Voltage 10V

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2.4 Limit Control
Control:
none:
none: no measurement Limit deactivated none: no measurement
F1: Frequency input 1 AbsolutA: Measured value
F2: Frequency input 2 SpeedMonitor: channel A
F3: Frequency input 3 Control via Hardware AbsolutB: Value channel B
F4: Test frequency AbsolutC: Value channel C
Comparator: FunctionABC: as defined
Control via Software driven MaxMem: Max Value Memory
comparator
Mode: Table: LED: (FTFU-Limits)
Normal: Table0: Normal:

NFS Over-speed protection
Relays active if Limit In fault condition Green Led lights when speed >
exceeded NFS Limit. Red Led lights when
relays switched to FS
Relays inactive if status „Limit speed < Limit
speed < Limit exceeded“
FS FS
(NFS=on / FS=off) Inverse:
Inverse: FS
Table1: NFS Green Led lights when speed <
Relays inactive if Limit Limit.
exceeded NFS Under-speed Red Led lights when speed >
Relays active if speed protection Limit
< Limit Relay status in fault
condition = Speed <
Limit (NFS=off / FS=on)
FS Over speed protection – Fail safe

FS Under speed protection – Fail safe
NFS Over speed protection – Not Fail safe
NFS Under speed protection – Not Fail safe
2.5 Limit Time Control
Time Control:
Used: Time control on
Not used: Time control off
Function: Time: Edge:
One Shot: One Shot Selection of which

Single operation of operating time in edge triggers the
duration defined in seconds. function.
adjacent box „Time“.
No relevance if Important:
FlipFlop: FlipFlop is set Positive: Over speed
Condition remains true protection
until reset via binary Negative:
input or Command. Under speed
protection

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Signal fow:
One-Shot Function:

2.6 Relay Control
Available relays are assigned here to Functions / Flags.
Following selections are possible:
Selection FS/NFS Description

OK FS As defined in Configuration -> System-Definitions -> Modul OK
MO FS Relays switches when Sensor Monitor activates
PS FS As defined in Configuration -> System-Definitions -> Supply OK
PS1 FS Relay switches if PS1 fails
PS2 FS Relay switches if PS2 fails
FW Normal NFS Relay switches if the pole wheel rotates FW
=NFS
BW Normal NFS Relay switches if the pole wheel rotates BW
FW Inverse FS Relay switches when the pole wheel rotates BW
=FS
BW Inverse FS Relay switches when the pole wheel rotates FW
Limit 1 * Relay switches when Limit 1 is exceeded
TestOn NFS Relay switches when Test On Function is active
CmdOnFailure FS Relay switches when a fault condition is present as defined under
Configuration -> System-Definitions -> Fault
On Relay always on
Off Relay always off
* Depends on Limit definition (see 2.4)

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2.7 Binary Inputs
Binary inputs can be assigned as follows:
Selection Description
None No Function / not used
ResetLatch Latched relays are reset
ResetMax Max Value register is reset
LampTest All rack LED are tested
DirectionSet Reverses the selected pole wheel direction set in Configuration ->
Rotation Direction
SpeedMonitorInputA_select Select A – binary coded decimal selection of limit to test
SpeedMonitorInputB_select Select B – binary coded decimal selection of limit to test
UnderOver_Select Selection of upper or lower Test Values
TestOn Switches Test Mode on
Important note to <TestOn> Function:
To be able to implement a test via binary inputs, one of the <SpeedMonitorInputX_Select> must be used.
For this purpose the non isolated B2 may be connected to 0V (Logic „1“) and <SpeedMonitorInputA_Select>
assigned to B2 thereby automatically selecting Limit 1 to test. Assigning and activating
SpeedMonitorInputB_select would then switch to testing Limit 3.
2 Binary inputs may also be connected together and brought out as <TestOn>. In the Configuration
<TestOn> and <SpeedMonitorInputA_Select> must then be selected.
If UnderOver_Select is not used then the lower test value is always selected. It is therefore recommended to
enter the same test value into <Test Values> Upper and Lower for over speed testing.
If the configuration software is to be used to execute FT3000 Commands then binary inputs cannot be
assigned in the Mask shown above.

2.8 Switches
Frequency Measurement:
Each of the 3 Measurement inputs
can be assigned via software to 1 of
5 possible signals:
- none
- F1 (= Sensor signal)
- F2
- F3
- F4 (= Test frequency)
The measured values are processed
by the uP and are then available as
3 floating comma values:
- AbsolutA
- AbsolutB
- AbsolutC
Max Value Memory:

The Max Values from the following
measurements can be stored:
- AbsolutA
- AbsolutB
- AbsolutC
Frequency Output: - FunctionOutput
A FTFU3024 has 3 Frequency outputs:
The register can be reset via:
Output 1 non isolated with 0V same as the supply
- A configured binary input
Output 2 potential free output – Fout2
- FT3000 – Command
Output 3 Controls front panel yellow LED “S.
- Turning the power off
Every output can be assigned to 1 of 5 possible signals
(none, F1, F2, F3, F4) but should normally be left at factory
settings.
Function Output:
The following functions can be realized using measured values <AbsolutA>, <AbsolutB> & <AbsolutC>:
Majority value of A, B und C: The average of the 2 from 3 measured values that
MajorVoteABC
exhibit the smallest difference is calculated
MaxABC Max value A, B and C: Max value of 3 Measured values is selected.
MinABC Min value A, B and C: Min value of 3 Measured values is selected.
SigmaABC Average of A,B and C
SigmaAB Average of A and B
SigmaBC Average of B and C
SigmaCA Average of A and C
DeltaAB Difference A-B
DeltaBC Difference B-C
DeltaCA Difference C-A
RatioAB Ratio A / B
speed 2 − speed1
Accel1 Acceleration 1 in [rpm/s] Æ Accel1 =
time2 − time1
*
Accel1
Accel2 Acceleration 2 in [%/s] Æ Accel2 =
speed1
*
*) A delay (= negative acceleration) can be configured as follows:

Under speed + Limit Values with negative sign (see 3.4) + if Latch, then with negative edge

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2.9 Rotation Direction
The signal sequence S1 -> S2 -> S3 is defined as FW.

The signal sequence S3 -> S2 -> S1 is defined as BW.
Standard Direction:
The standard direction

according to the sensor
arrangement can be
defined here.
Standard Direction:
The direction can be set

here according to the
binary input definition.
Standard Direction:
The direction that is

displayed at zero speed
upon power up.
2.10 Module Installation

In this window the installed Compact Modules are entered. With a system connected the rack can be
searched for installed modules.

3 Menu < Process >
3.1 System Settings
Units:
Nominal Speed:
Following units are
A nominal speed selectable:
Parameter Input: value may be
entered. This is none
Selection of Limit important if U/Min
Values as absolute parameters are in RPM
or in % of Nominal % T/Min
Speed.
Enter Machine Factor:
Instead of Machine
Factor the number of
pulses per rev (=
number of gear teeth)
may be entered. The
Machine Factor is then
automatically calculated:
M = Pulses per rev / 60.
Message
Acknowledgement:
With Acknowledgement
a sensor fault (Monitor Measurement: Process Name:
per definition) is latched A max 8 character
until reset via The Min Measuring Time name can be
ResetLatch (binary input represents the measurement entered that will also
or FT3000 Command) update time (Sampling rate). appear in a
„Number of Measurements“ parameter printout
determines the number of e.g. Jaquet order
measurements used in the number 06484823
processor to establish a new
measured value.

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3.2 Sensor Monitor
Speed Deviation:
This value defines the max

permissible difference between
sensors. If a FTFU measures a
speed from its sensor > Speed
Deviation compared with the
other 2 channels then the FTFU
registers a Sensor Monitor
Fault.
A sensible value is 10% of Nominal Speed.

This value has a direct influence on System Settings (see 2.4)
Monitor 1
□ Static
□ Dynamic
□ 3 of 3
(Monitor 2 not
used)
- Static: Monitoring of sensor supply current
- Dynamic: Monitoring of sensor measured values (Speed Deviation). NB: Should 2 sensors fail such
that both associated channels read zero then they would be taken to be correct. However,
starting with all channels healthy, the first dynamic fault would be registered.
- 3 of 3: Monitoring of sensor measured values. Is the difference of just one sensor value > Speed
Deviation then there is no difference to the setting Dynamic. However, if 2 sensors exhibit a
dynamic error then the FTFU registers Sensor Monitor Fault.

3.3 Analog Outputs
Range:
The range start and end

values are defined here.
The Start Value corresponds
to 0mA or 4mA.
The Final Value corresponds
to 20mA.
Rising or falling
characteristics as well as
narrow ranges may be set
e.g. 1000…2000 = 4..20mA
Output Range:
The required current

range is selected here.
3.4 Limit Values
Set Point:
The Upper and

Lower switching
points are set here.
Upper must always
be > Lower.
Pulses:
This value defines

how many teeth are
used for trip control.
(Averaging)
The setting is a
compromise
between reaction
time and the need to
mask out gear errors
and vibration effects. Note:
The following relationship is valid for the calculated math function Acceleration:
2
λv/λt in RPM/s (e.g. 6000 1/min* 1/s corresponds to 100 1/s )
Sensible Parameters are 3000 …10000

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3.5 Test Values
When configured as Speed Monitor, Limits 1 to 3 can be tested with individual test frequencies. Upper and
Lower limit values are available for each Limit. The test frequencies must be min 0.5% above the upper set
point and min 0.5% below the lower set point. (Limit tolerance 0.1% + Test frequency tolerance 0.4%)
For further information on using test frequencies see 2.7 Binary Inputs.

3.6 Parameter Enable
Individual Configuration and Process Parameters are permanently assigned an access level:
Selection Description
H0 - Process 0 Absolute - %, Process Name
H1 - Process 1 Limit_High, Limit_Low, Speed Monitor_Pulses, Analog_Full, Analog_Zero,
Analog Range, Test_Over, Test_Under, Machine Factor or Pulses per rev, Messages
H2 - Process 2 Machine Factor, Nominal Speed, Pulses per rev, FixTime, Number of Measurements
H3 - Config 0 Limit Mode, LED Mode, Config Name
H4 - Config 1 All Config Parameters (Exceptions: H3 - Config 0 and H5 - Config 2)
H5 - Config 2 Module Installation Byte
H6 - Service Service Parameters, Calibration
H7 - FT3000 Commands (ResetMaxMem, LampTest, etc.)
Commands
The access levels can be separately enabled or blocked for the OEM and End User.
To change Parameter Enable for the Customer (EndUser) the OEM password is needed.
To change Parameter Enable for the OEM (User) the Manufacturer password (Factory) is needed. The
Manufacturer Password also allows Parameter Enable for the End User.
The password must be entered each time a parameter is changed, whereby only changes authorized by the
password level will be permitted.
Once a password is accepted then further parameter changes permitted by that password level can be made
until the configuration file is saved or written to the FT3000. After that the password will need to be re-
entered to make changes.

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ANUGRAH INDO PERSADA

JAQUET AG , Thannerstrasse 15, CH-4009 Basel

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1. Configuration Program ................................................................................................. 4

2. Menu < Configuration > ................................................................................................ 5

2.1 System - Settings .................................................................................................. 5

3 Menu < Process > ...................................................................................................... 16

3.1 System Settings .................................................................................................. 16

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2. Menu < Configuration >

Converter (Analogue Output)

Relay (Digital Output)

Which addresses these

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Doc: D:\FT3000\Manual\FT3000-Configuration_A7.doc Released: 06.09.2011 - WH 5 / 20

2.2 System Definitions

Each box defines

The terms AND

Term Description Effect

Supply Supply OK No Supply Æ

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Functional Block Diagram:

Supply Ok Fault signal: PS

☼: PS1 & PS2

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2.3 Analog Outputs

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2.4 Limit Control

Mode: Table: LED: (FTFU-Limits)

Normal: Table0: Normal:

FS Over speed protection – Fail safe

2.5 Limit Time Control

Used: Time control on

Not used: Time control off

Function: Time: Edge:

One Shot: One Shot Selection of which

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2.6 Relay Control

Available relays are assigned here to Functions / Flags.

Following selections are possible:

Selection FS/NFS Description

* Depends on Limit definition (see 2.4)

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2.7 Binary Inputs

Binary inputs can be assigned as follows:

Important note to <TestOn> Function:

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Max Value Memory:

*) A delay (= negative acceleration) can be configured as follows:

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2.9 Rotation Direction

The signal sequence S1 -> S2 -> S3 is defined as FW.

The standard direction

The direction can be set

The direction that is

2.10 Module Installation

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3 Menu < Process >

3.1 System Settings

Enter Machine Factor: