Вы находитесь на странице: 1из 14

See

discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/259085296

The game plan for aligning the organization

Article in Business Horizons · January 2013


DOI: 10.1016/j.bushor.2013.11.002

CITATIONS READS

20 502

3 authors:

Stephan M. Wagner Kristoph K.R. Ullrich


ETH Zurich Kühne Logistics University
129 PUBLICATIONS 4,668 CITATIONS 2 PUBLICATIONS 20 CITATIONS

SEE PROFILE SEE PROFILE

Sandra Transchel
Kühne Logistics University
20 PUBLICATIONS 196 CITATIONS

SEE PROFILE

Some of the authors of this publication are also working on these related projects:

Financial Supply Chain View project

Open Innovation View project

All content following this page was uploaded by Stephan M. Wagner on 02 April 2018.

The user has requested enhancement of the downloaded file.


Business Horizons (2014) 57, 189—201

Available online at www.sciencedirect.com

ScienceDirect
www.elsevier.com/locate/bushor

The game plan for aligning the organization


Stephan M. Wagner a,*, Kristoph K.R. Ullrich b, Sandra Transchel b

a
Swiss Federal Institute of Technology Zurich, Weinbergstrasse 56/58, Zurich 8092, Switzerland
b
Kuehne Logistics University, Großer Grasbrook 17, Hamburg 20457, Germany

KEYWORDS Abstract Better-aligned operational and strategic plans and a better balance of
Plan alignment; supply and demand bring tangible benefits to firms. However, functional departments
Sales and operations in firms often operate without vertical and horizontal alignment. The outcomes are
planning; delays and amplification of the information flow, suboptimal corporate plans, unco-
Organizational change; ordinated reactions within the business, insufficient operational flexibility, and
Multi-method research; discrepancies in supply and demand. Sales and operations planning (S&OP) can
Medical products; circumvent these negative consequences and align the organization. Our multi-
Balancing supply and method research develops a holistic S&OP maturity model that firms can use for
demand the assessment of their internal S&OP processes and shows the pathway to an
integrated S&OP approach for the achievement of a better-aligned organization.
We present a case study of a medium-sized, Swiss-based pharmaceutical company
that has recently implemented S&OP to highlight why companies implement S&OP,
the prerequisites and roadblocks encountered during implementation, and the
benefits envisioned and achieved. Finally, we reveal the great relevance of the topic
by means of a questionnaire survey which shows that organizations’ current S&OP
performance is underdeveloped and that many improvements are indispensable to
enjoy all benefits associated with the alignment process.
# 2013 Kelley School of Business, Indiana University. Published by Elsevier Inc. All
rights reserved.

1. Introduction requires a continuous and balanced matching of


product supply and demand.
Nothing is more important for a product-based firm Supplying products entails the sourcing of raw
than the ability to deliver the right quantities of the materials or components on the market and
right product to the right customer at the right time manufacturing or assembling the final product for
without stockpiling unnecessary inventory. This shipment to the customers. Given frequent short-
ages or the increased volatility on the supply mar-
ket, supply is by no means predictable and stable
(Christopher & Holweg, 2011). At the same time,
* Corresponding author
E-mail addresses: stwagner@ethz.ch (S.M. Wagner),
business cycles, changes in customer demand, and
kristoph.ullrich@the-klu.org (K.K.R. Ullrich), product launches create uncertainty on the sales
sandra.transchel@the-klu.org (S. Transchel) market and challenge the demand forecasts that are

0007-6813/$ — see front matter # 2013 Kelley School of Business, Indiana University. Published by Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.bushor.2013.11.002
190 S.M. Wagner et al.

used for supply planning (Makridakis, Hogarth, & reality. When the operations teams delivered the
Gaba, 2010; Navarro, 2005). goods by holding coordination meetings, fire-
Better-aligned operational and strategic plans fighting, and taking corrective actions under high
and a better balance of supply and demand would pressure, Geistlich Pharma’s CEO realized that a
benefit firms in the forms of smaller inventories, new game plan was needed: the S&OP implementa-
higher utilization, lower costs, and happier custom- tion project.
ers. It would also increase firms’ competitive ad- Since companies continually struggle with mis-
vantage. However, even today many organizations aligned organizational plans and costly discrepan-
still operate under central control through function- cies between supply and demand in volatile and
al departments. The linkage between sales and uncertain times, organizational changes are inevi-
operations especially requires better integration table. However, many do not reap the full benefits of
and collaboration across operational silos. The out- S&OP when it has been implemented half-heartedly.
comes of this disjointedness are delays and amplifi- At the same time, S&OP is not an all-or-nothing
cation of the information flow, suboptimal approach. Firms should continually improve the
corporate plans, uncoordinated reactions within alignment process. In order to help with these en-
the business, insufficient operational flexibility, deavors, we present a holistic S&OP maturity model
and discrepancies in supply and demand (Kaplan that firms can use for assessment. Additionally, the
& Norton, 2001). model shows the pathway to an integrated S&OP
Insights from our case study exemplify the chal- approach and a better-aligned organization.
lenges to firms. The 150-year-old, family-owned
Swiss firm Geistlich Pharma is a manufacturer of
medical products, an innovator in orthopedics, and 2. About the research
a world market leader in regenerative dentistry. The
firm has a worldwide sales network with six Following recent recommendations, the work pre-
subsidiaries, more than 50 sales partners, and years sented herein draws on multiple methodologies–—in
of steady growth. order to compensate for the limitations of using a
When there was no economic pressure on single method–—to develop a complete understand-
the company to compel changes in prevailing ing of S&OP as our phenomenon of study and gener-
behaviors and attitudes, it established a legacy ate novel insights contributing to the S&OP
corporate structure–—with conventional functional literature (Sanders & Wagner, 2011). First, we con-
departments–—and bypassed opportunities for opti- ducted an in-depth case study of a Swiss-based
mization. The sales department saw that a product pharmaceutical company to arrive at an initial un-
was selling well, but their colleagues in production derstanding of S&OP, why companies implement
did not. Meanwhile, the sales teams had no inkling S&OP, the prerequisites and roadblocks encountered
that no goods were ready on the production floor. during implementation, and the benefits envisioned
Eleventh-hour efforts could prevent stockouts, but and achieved (Wagner, Zanon, & Thakur-Weigold,
this was not the most efficient way to work. For its 2010). The company was chosen because it had
part, the production department worked according recently implemented S&OP; plus, it is medium-
to a budget plan, but after only 2 weeks, the budget sized, which allowed us to get a good overview
figures were outdated and there were real orders to of the entire firm and better understand the
fill. This led to stockouts of raw materials. interrelationships among departments. Second,
Things worsened when the economic challenges we performed a literature review on S&OP by
of the global markets increased. Planners at Geist- searching databases such as Emerald, EBSCO, and
lich Pharma had to cope with long delivery lead ScienceDirect. The literature was screened for
times for its raw materials to guarantee product relevance and either integrated in the background
availability internationally. This pressure was ac- section of this article or utilized as the foundation
companied by increased time pressure for perish- for our maturity model. Third, we conducted 20 semi-
able medical products with strict expiration dates. structured interviews–—based on the suggestions of
At the same time, production aimed for the highest Fontana and Frey (1994)–—with seven supply chain
possible utilization of both its infrastructure and its and operations management experts from an inter-
workers. These local targets drove up inventories. national management and technology consultancy
As it turned out, each department was capable of well known for S&OP implementation and optimiza-
undermining the company’s business results by pur- tion projects. The purpose of the interviews was to
suing its own interests. The cost-driving effect was develop and detail various dimensions and sub-
unintentional, even though everyone fully knew dimensions of the maturity model. To identify these,
that a plan made just once a year would never fit the data collected was subjected to an iterative
The game plan for aligning the organization 191

Table 1. Sample demographics


Frequency Percent
Process industry sector
Chemicals and chemical products 28 31.8%
Pharmaceutical products and preparations 24 27.3%
Food products 12 13.6%
Paper and paper products 7 8.0%
Rubber and plastic products 7 8.0%
Basic metals 6 6.8%
Other 4 4.5%

Country
Germany 41 46.6%
Belgium 11 12.5%
France 11 12.5%
Switzerland 6 6.8%
UK 6 6.8%
Netherlands 5 5.7%
Finland 5 5.7%
Other 3 3.4%

Firm size (revenues 2011 in million Euros)


< 100 1 1.1%
101—500 21 23.9%
501—1,000 42 47.7%
1,001—5,000 17 19.3%
> 5,000 5 5.7%
N/A 2 2.3%

coding procedure such that all relevant aspects and latter in order to obtain a homogenous sample of
activities of S&OP are comprised in the (sub-)dimen- firms. Nevertheless, there is an acceptable amount
sions to facilitate a holistic view from different of variation since the surveyed firms came from
perspectives on the process. Furthermore, through different process industry sectors and countries,
the interviews we gleaned insights from experienced and varied in size and S&OP experience (Table 1).
practitioners on how to evaluate and measure S&OP Of the 300 firms in the sampling frame, 88 re-
maturity, which helped us to augment the insights sponded: a response rate of 29.3%. The sample
garnered from the literature with current trends and includes such well-known companies as Bayer, No-
issues related to S&OP. Finally, an online question- vartis, and GlaxoSmithKline as well as numerous
naire survey was administered to (1) understand the medium-sized firms.
benefits of a well-implemented S&OP process, (2)
to get an assessment of firms’ S&OP maturity levels
and their deficiencies, and (3) to identify the most 3. Sales and operations planning
critical dimensions of the S&OP maturity model. (S&OP)
The questionnaire items operationalize the S&OP
maturity levels with multiple items, and both the 3.1. Background
items and the questionnaire were pre-tested for
ambiguity and ease of comprehension by practi- Many companies face the challenge of establishing a
tioners and academics. comprehensive game plan for each business function
Since product types and their supply and demand to guide the organization in one direction. The
characteristics determine the predominant opera- difficulty arises from the lack of a structured and
tional and supply chain processes in an industry iterative process for building a single consensus
(Wagner, Grosse-Ruyken, & Erhun, 2012), with dif- forecast as the basis for all further activities. Con-
ferences largely in discrete manufacturing indus- sequently, supply and demand are out of balance
tries (e.g., machinery, automotive) versus process (Muzumdar & Fontanella, 2006). When demand ex-
industries (e.g., pharmaceutical, chemicals), we ceeds supply, the results will be products going out
focused our survey–—and our case study–—on the of stock, large order backlogs, missed sales, long
192 S.M. Wagner et al.

Figure 1. Alignment of plans through S&OP

lead times, schedule overruns, and premium freight maximize profits. As defined by Cox and Blackstone
charges to compensate for shortages. At the same (2004, p. 103), the purpose of S&OP is:
time, error rates may rise due to companies trying
To develop tactical plans that provide manage-
to ship products as soon as possible. Thus, costs
ment the ability to strategically direct its
increase and customer service deteriorates. In con-
businesses to achieve competitive advantage
trast, when supply exceeds demand, inventories in-
on a continuous basis by integrating customer-
crease, carrying costs rise, more products may perish
focused marketing plans for new and existing
or become obsolete, and cash flow problems might
products with the management of the supply
occur. In addition, profit margins are squeezed due to
chain. The process brings together all the plans
discounts and more frequent promotions to sell out
for the business (sales, marketing, develop-
stocks. Finally, layoffs may become inevitable, de-
ment, manufacturing, sourcing, and financial)
moralizing employees and reducing productivity.
into one integrated set of plans.
S&OP as a top management tool regularly tackles
these issues. The phrase ‘sales and operations Figure 1 illustrates the vertical and horizontal align-
planning’ was originally used in the context of ment of the various plans.
manufacturing resource planning (MRP II). It has
since been used synonymously with aggregated pro- 3.2. The S&OP process: How to balance
duction planning (APP), from which S&OP concep- supply and demand
tually evolved. S&OP has two major components:
(1) the sales plan, based on forecasted demand, and S&OP is an ongoing process of monthly planning,
(2) the manufacturing plan, which determines ca- reviewing, and evaluation to generate one set of
pacity requirements, inventory levels, and/or order integrated profit maximizing plans by ensuring the
backlogs. In addition to the horizontal alignment of involvement of all key stakeholders. These plans
plans and collaboration among departments to gen- comprise the game plan for each business function,
erate a single integrated set of plans, the process whilst business performance is regularly reviewed,
links an organization’s long-term strategic and in order to strategically direct the organization. The
short-term operational plans to achieve and sustain process facilitates the sending of early warning
competitive advantage: vertical alignment and col- signals when supply and demand are at risk of
laboration (Thomè, Scarvada, Fernandez, & Scarva- becoming imbalanced so that the company can
da, 2012a). We would further insist that the finance respond quickly to changing market and operations
function needs to be represented in S&OP meetings situations. S&OP consists of five steps, shown in
in order to facilitate the joint determination of Figure 2 (e.g., Lapide, 2011; Wallace & Stahl, 2008).
budgets and other financial targets (e.g., Singh, Data gathering comprises the preparation, con-
2010) because–—next to the ‘interim goal’ of balanc- solidation, and dissemination of data for use in other
ing, integrating, and communicating plans through- phases of the process, primarily performed auto-
out the organization–—the objective of S&OP is to matically by IT systems. On these grounds, it is
The game plan for aligning the organization 193

Figure 2. The S&OP process

Step 1 Step 2 Step 3 Step 4 Step 5

Supply Executive
Data Gathering Demand Planning Pre-Meeting
Planning Meeting

§ Updating of data from § Analysis of actual vs. § Analysis of actual vs. § Joint generation of § Approval of the
the month just ended planned performance planned performance one integrated and decisions from the
(sales, production, § Consolidation of § Development of new aligned set of plans pre-meeting
etc.) demand influencing supply plans, § Review of past and § Making decisions on
§ Generation of KPIs factors considering new expected business issues outside the
regarding past § Generation of new demand plans, performance scope of authority of
performance consensus-based backlogs, inventories, § Financial the pre-meeting team
§ Dissemination of unconstrained capacities, etc. reconciliation § Review of business
relevant data for the demand forecasts § Generation of rough- § Preparation of performance,
development of new § Financial cut capacity plans executive meeting customer service
forecasts (e.g. reconciliation and decisions performance, new
statistical forecast) product issues etc.

typically performed at the end of a month. It in- environment, decisions pertaining to the balancing of
cludes updating data from the month just ended supply and demand can be made within the frame-
(e.g., actual sales, production, inventories) and work of policies, strategies, and the business plan so
generating key performance indicators (KPIs) and that a single set of aligned recommendations can be
other reports to evaluate past business performance presented in the executive meeting. In addition, an
(e.g., forecast error, actual production rates). Final- updated financial report of the business is generated
ly, information is consolidated according to the plan- to regularly compare actual performance against the
ners’ requirements and disseminated (Lapide, 2004). business plan. Finally, attendees prepare the mate-
In the demand planning phase, marketing and rial to be presented in and set the agenda for the
sales people jointly analyze and discuss the data executive meeting (Dougherty & Gray, 2006).
gathered at step one so as to generate the new In the executive meeting, all members of the
consensus-based unconstrained baseline demand executive board meet the S&OP process owner to
forecast for at least the next 12 months. The forecast review and possibly modify all decisions from the
needs to be adjusted for new product introduction pre-meeting. Participants review crucial KPIs and
and cannibalization effects, expected responses to reconcile the dollarized version of the new set of
promotional activities, and external factors. More- plans with the business plan. On these grounds, it
over, forecast errors and planning assumptions should will be decided which plans and/or strategies to
be regularly reviewed within this phase. Last but not adjust in case of deviations. In addition, decisions on
least, the new forecasts have to be converted into which the pre-meeting team could not reach con-
monetary terms to facilitate continuous financial sensus or which entail significant costs or other
reconciliation with business plans on a monthly basis consequences are collectively made and approved
(Dougherty & Gray, 2006). by top management.
Supply planning occurs in parallel to the demand
planning phase. Here, operations people compare
actual to planned performance (e.g., inventory lev- 4. The benefits of S&OP
els, capacity utilization), analyze potential devia-
tions, and validate underlying assumptions, such as The major outcome and benefit of S&OP is a verti-
processing speeds. Based on this information and on cally and horizontally aligned set of marketing,
the new sales forecast, operations people modify development, manufacturing, sourcing, and finan-
supply plans with regard to customer order back- cial plans that enable the ongoing balancing of
logs, inventory levels, material and/or capacity supply and demand. Through mathematical models
availability, production and lead times, and other and empirical investigations, scholars have shown
contingencies. Additionally, manufacturing re- the positive impact of S&OP on the performance of
source planning (MRP II) or similar resource require- firms. Those findings are substantiated by publica-
ments planning modules are utilized to generate a tions from practitioners and consultancies, which
‘rough-cut capacity plan’ (Wallace & Stahl, 2008). also report significant improvements along a broad
In the pre-meeting, a cross-functional team range of KPIs (Thomé, Scarvada, Fernandez, &
of representatives from demand and supply side Scarvada, 2012b).
organizations, new product development, finance, In order to obtain a more comprehensive under-
and the S&OP process owner convene to discuss, standing of S&OP’s benefits, we interviewed supply
adjust, and validate supply and demand plans. In this chain and operations management experts and
194 S.M. Wagner et al.

Table 2. Benefits of S&OP


S&OP is expected to significantly. . . Mean (M) Standard Deviation (SD)

 increase forecast accuracy 4.80 0.53

 increase supply chain visibility and hence reduce the risk of 4.59 0.58
supply chain disruption

 reduce inventory levels and thus cost of capital while maintaining 4.45 0.68
or improving customer service levels

 improve customer satisfaction levels 4.31 0.82

 improve product availability for marketing and promotional 4.27 0.89


campaigns

 reduce the number of expedited shipments and rush orders 4.26 0.82

 reduce the amount of obsolete products 4.24 0.77

 increase the return on assets (ROA) 4.20 0.85

 increase capacity utilization 4.14 0.82

 better balance production and sourcing costs against 4.00 0.92


transportation and safety stock costs

 drive revenue growth through clearer focus on high margin 3.93 1.02
products

 increase sales and generate top line revenues 3.90 1.03

Note: n=88; 5-point Likert scales with 1: ‘strongly disagree’ and 5: ‘strongly agree.’

asked respondents of our survey to indicate which Scarvada, 2012a). Therefore, we synthesized these
metrics are most improved through S&OP. Their models and frameworks, enriched them with in-
agreement was measured on 5-point Likert scales. sights derived from our literature review, and used
The results, summarized in Table 2, show the con- our interview data to develop a comprehensive
siderable expected benefits. S&OP maturity model (Figure 3).
Although S&OP is conceptually easy to understand, We distinguish different levels of S&OP maturity.
as an alignment process it is very difficult to imple- Level 0, ‘Undeveloped,’ is assigned to companies
ment. Several of our interviewees stated that com- that have no planning processes in place and that
panies often try S&OP, but fail to reach the expected try to fulfill incoming orders in a reactive manner.
results. Therefore, we developed the S&OP maturity Level 1 is ‘Rudimentary,’ Level 2 ‘Reactive,’ Level 3
model–—also referred to as S&OP implementation ‘Consistent,’ Level 4 ‘Integrated,’ and Level 5 ‘Pro-
framework–—presented in the next section. active.’ Level 5 is the highest level that an organi-
zation can achieve within a foreseeable future. Up
to maturity Level 4, process performance increases
5. A maturity model for aligning the internally; Level 5 organizations extend their col-
organization laboration and alignment efforts throughout the
supply chain.
The few S&OP implementation frameworks or ma- Based on the coding of our interview data, four
turity models proposed in the literature vary in dimensions have been identified to evaluate firms’
terms of S&OP process components, objectives, maturity levels: Process Effectiveness, Process
prioritization, and maturity levels. Moreover, they Efficiency, People and Organization, and Informa-
are not detailed enough to provide sufficient guid- tion Technology. In an iterative process, we were
ance for managers (Thomé, Scarvada, Fernandez, & able to derive characteristics and features of each
The game plan for aligning the organization 195

Figure 3. S&OP maturity model

Dimensions Sub-dimensions Level 0: Level 1: Level 2: Level 3: Level 4: Level 5:


Undeveloped Rudimentary Reactive Consistent Integrated Proactive

Degree of Formalization
Process
Scope
Effectiveness
Collaboration and Alignment
Increasing S&OP sophistication

Information Preparation and


Process Sharing
Efficiency Meeting Efficiency
KPIs/Measurement Increasing S&OP sophistication

Roles, Responsibilities and


People and Organizational Structure
Organization Knowledge, Commitment
and Executive Sponsorship Increasing S&OP sophistication

Systems and Functionalities


Information
Degree of Integration
Technology
Master Data
Increasing S&OP sophistication

of the six levels of advancement that define the Empowering all members of the cross-functional
maturity of the firm. Initial definitions were made S&OP team, gaining top management support and
by the authors based on our interview data and litera- sponsorship, and managing employees’ attitude to-
ture reviews. These were then discussed, refined, ward S&OP are crucial elements of the S&OP process.
and validated in nine follow-up discussions with We account for these aspects in the dimension People
S&OP experienced practitioners. Table 3 provides and Organization, with its two sub-dimensions:
the high-level description of the maturity model. Roles, Responsibilities, and Organizational Structure
Process Effectiveness describes all characteris- and Knowledge, Commitment, and Executive Spon-
tics and activities an S&OP process should include. sorship. The former comprises aspects regarding re-
As such, it pertains to ‘doing the right things’ and sponsibilities of S&OP team members, accountability
comprises three sub-dimensions: Degree of Formal- issues, and the organizational implementation of
ization, Scope, and Collaboration and Alignment. S&OP. The latter describes peoples’ knowledge of
The sub-dimension Degree of Formalization covers and engagement in S&OP.
aspects that account for the importance of a The dimension Information Technology comprises
high degree of S&OP formalization. Scope provides three sub-dimensions: Systems and Functionalities,
an overview of activities and information that Degree of Integration, and Master Data. Although
should be performed and considered within S&OP. information technology is considered of little im-
Collaboration and Alignment subsumes aspects portance in S&OP, our interviewees as well as some
related to information sharing and other alignment scholars have identified information technology as
capabilities. an S&OP enabler that is necessary to support the
The second dimension, Process Efficiency, details scale needed to achieve all of its benefits (Lapide,
aspects of how to integrate and align a set of plans 2004; Wing & Perry, 2001). The sub-dimension Sys-
with minimal effort. As such, it looks at ‘doing things tems and Functionalities is the extent to which
right’ and comprises three sub-dimensions: Infor- organizations employ demand- and supply-side
mation Preparation and Sharing, Meeting Efficiency, planning systems and dedicated S&OP workbenches
and KPIs/Measurement. Information Preparation in addition to other transactional-oriented business
and Sharing describes redundancies in planning ef- systems, such as ERP. The sub-dimension Degree of
forts that occur if information is not appropriately Integration includes characteristics to assess the
shared. Meeting Efficiency covers aspects regarding degree to which data can flow through different
the scheduling and structuring of S&OP meetings. systems, departments, and companies, which is
KPIs/Measurement defines characteristics that re- obviously one of the most important matters of
late to the firm’s capability to measure S&OP per- concern to S&OP. To ensure that all the analyses
formance and identifies potential indicators of why mentioned above can be performed and–—potential-
performance metrics are low or high. ly even more important–—that people trust the
196
Table 3. High-level description of the S&OP maturity model
Level 0: Level 1: Level 2: Level 3: Level 4: Level 5:
Undeveloped Rudimentary Reactive Consistent Integrated Proactive
Process  No formalized  Slightly formalized  Moderately formalized  Level 2 plus:  Level 3 plus:  Level 4 plus:
Effectiveness planning process planning process planning processes and  Very formalized planning  Internally completely  Planning process is
 No scheduling of  Meetings not routinely typically routinely processes formalized planning formalized throughout the
review meetings scheduled scheduled meetings  Routinely scheduled processes supply chain
 No consideration of  Not all SKUs/product  Most SKUs/product meetings  Routinely scheduled and  Event-driven meetings
capacities families considered in families considered in  All SKUs/product families event-driven meetings  Issues like promotions, price
 No promotions and planning process planning process considered in planning  Issues like promotions, changes, capacities, risk
price changes planned  Issues like promotions,  Issues like promotions, process price changes, management, new products,
 No risk management in price changes, price changes,  Issues like promotions, capacities, risk and life cycles internally and
place capacities, risk capacities, risk price changes, capacities, management, new externally entirely planned
 No product life cycles management, new management, new risk management, new products, and life cycles and considered
and new product products, and life cycles products, and life cycles products, and life cycles internally, but not  All relevant information is
introductions planned planned but not insufficiently planned and internally sufficiently externally sufficiently internally and externally
 No efforts made to considered in S&OP considered planned and considered planned and considered shared to improve supply
align supply and  Little attempts to  Demand-side provides a  Demand- and supply-side  Demand- and supply- chain visibility
demand-side plans develop a consensus synchronized consensus organizations (without side organizations  External supply chain
supply and demand plan demand plan so that finance) jointly generate generate together with partners participate in
jointly and/or to supply-side organizations an aligned set of plans finance an aligned S&OP alignment process to ensure
consider information can generate a more or  Financial targets/plans plan plan feasibility and cross-
from others less aligned supply plan primarily drive decisions,  No interactions with company profit maximizing
 Existence of multiple  No alignment with instead of being discussed supply chain partners decision making
supply and demand plans financial plans and aligned together

Process  All planning is done  Due to decentralized  Partially centralized  Level 2 plus:  Level 3 plus:  Level 4 plus:
Efficiency manually information storage, information storage  Relevant information is  People receive only  External participants are
 Information only many redundancies in reduces redundant work automatically shared and information they integrated via systems such
partially available information preparation in information prepared actually need as EDI to avoid redundant
 Many redundancies  High degree of friction preparation  Very little friction losses in  No friction losses in data entry
 Frequent re-planning losses in cross-  Moderate friction losses in cross-departmental cross-departmental  S&OP meetings take place
necessary departmental cross-departmental information flows information flows event-driven only and on a
 No planning meetings information flows information flows  Meetings are formalized  Meetings typically virtual basis to avoid
 No plan alignment  Meeting attendees not  Due to rudimentary plan and executed that way exception-focused and numerous journeys
 Planning efficiency authorized to make alignment, frequent re- (e.g., authorized event-driven  Supply chain partners
and effectiveness not decisions planning required attendees)  Due to sufficient plan participate in alignment
measured  Poor plan alignment  Meeting attendees  Due to appropriate plan alignment, re-planning process to avoid
 No KPIs in place to makes frequent re- typically authorized to alignment, less frequent becomes very rare rescheduling due to, for
measure planning planning inevitable make decisions re-planning necessary  Planning effort example, capacity
performance  Basic KPIs defined but  Basic KPIs defined and  Planning effort fits perfectly fits to the restrictions of suppliers
 No performance only sporadically regularly managed partially to the organization’s  KPIs also consider

S.M. Wagner et al.


tracking efforts made managed  Most KPIs harmonized organization’s requirements performance of supply chain
 KPIs not aligned across across departments and requirements  Full alignment of KPIs partners and are aligned
departments, with partially aligned with  Structured mechanism for across departments, with payment modes
business strategies, and bonus schemes S&OP performance with business strategy  Internal and external S&OP
bonus schemes  Some efforts of tracking evaluation and bonus schemes benchmarks regularly
performance  Regular reporting and  Internal S&OP performed
tracking of performance benchmarks irregularly
performed
The game plan for aligning the organization
People &  No assignment of roles  Deficiencies in planning  Roles and responsibilities  Level 2 plus:  Level 3 plus:  Level 4 plus:
Organization and responsibilities organization (no clear clearly defined but not  New planning organization  Planning organization  New organizational structure
with regard to role descriptions, yet successfully with dedicated S&OP entirely aligned with with dedicated S&OP process
planning tasks and organization not aligned implemented process owner established the business owner who coordinates
activities with business)  No dedicated S&OP owner  S&OP responsibilities  Planning is agile and planning efforts for the
 No planning  People are not held  People partially held clearly specified in job enables fast response to entire supply chain
organization accountable for their accountable for their descriptions, people know unexpected changes  Employees and top
established plans and performance plans and performance and stick to them  Sufficient knowledge to management highly
 Employees do not  Little skills, aptitude,  Insufficient knowledge to  Sufficient knowledge to perform additional committed and strive for
understand the and attitude of perform advanced S&OP perform advanced S&OP planning related continuous improvement
necessity of, and employees toward S&OP activities activities activities, such as risk  Top management of all
requirements for,  Insufficient commitment  Moderate commitment  Great commitment and management partnering companies
S&OP and executive and executive executive sponsorship  Excellent commitment sponsor and participate in
 Insufficient planning sponsorship sponsorship and executive S&OP
know-how sponsorship
 No management
commitment
Information  No planning systems  Isolated demand and  Demand planning  Level 2 plus:  Level 3 plus:  Level 4 plus:
Technology  Heterogeneous supply planning systems software and multi-  Multi-facility APS system in  Systems continuously  Software supports CPFR, TPM
spreadsheets existent with a very limited scope facility production place keep track of plans and and other visibility tools to
and in use of functionalities planning systems with  S&OP workbench and trigger automatically integrate supply chain
 Master data not implemented more advanced software that provides alerts in case of partners in IT infrastructure
(accurately) defined  No integration of functionalities such as workflow support unexpected deviations  IT systems are completely
 No harmonization of demand and operations statistical analyses to  All planning modules and  Software suggests aligned throughout the
master data planning software generate (sequentially) tools are linked via resolution alternatives supply chain
throughout the  Planning systems do not optimized plans interfaces to the if required  All relevant data (including
organization have access to all employed underlying ERP-system and  Simultaneous/real-time capacities of third-party
relevant planning data  Information from other have access to all planning feasibility analyses manufacturers, etc.) is
 Inconsistent master data systems need to be data supported available
definitions manually entered or  Plan adjustments are  One ‘single truly  Master data consistently
 Master data not uploaded (no interfaces) automatically integrated system’ in defined and harmonized
harmonized throughout  Planning systems have incorporated in all place throughout the supply chain
the organization access to most relevant modules  Master data proactively
planning data  Master data consistently managed internally but
 Most master data defined and harmonized not externally
consistently defined but throughout the
not entirely harmonized organization
throughout the
organization

197
198 S.M. Wagner et al.

Table 4. Self-assessed S&OP maturity of the sample firms


S&OP maturity dimension Mean (M) Standard Deviation (SD)
Process Effectiveness 1.89 1.07
Process Efficiency 1.95 1.05
People and Organization 2.11 1.01
Information Technology 1.89 1.15
Average across dimensions 1.96 1.07
Note: n=88; 5-point Likert scales with 1: ‘strongly disagree’ and 5: ‘strongly agree.’

information, master data needs to be accurate. The subjects assessed S&OP maturity levels
These characteristics are listed in the sub-dimension themselves. The highest maturity was in the dimen-
Master Data. sion People and Organization with a mean of
M=2.11. The mean score for Process Efficiency
was M=1.95. Firms’ S&OP maturity in the remaining
6. Empirical assessment two dimensions has been assessed equally well, both
with mean values of M=1.89.
The questionnaire survey was used to get an assess- We calculated an average across all dimensions.
ment of the maturity level of firms’ S&OP processes. It indicates that companies’ current S&OP processes
Each maturity level dimension was measured on a are close to ‘Reactive’–—that is, maturity Level 2
5-point Likert scale with multiple items. The mean (M=1.96). This result is surprisingly low when con-
scores and standard deviations of firms’ S&OP per- sidering the criticality of the topic.
formance in each of the dimensions were calculated The assessment of current S&OP processes reveals
and are tabulated below. that significant improvements across all dimensions
The evaluation scores of all dimensions are rather are inevitable in order to sustain competitiveness of
close to each other (Table 4). This is reasonable firms. As not all dimensions are equally important to
and indicates that improvements in one dimension all organizations, however, we asked managers to
require simultaneous optimizations in the others. indicate the importance of each dimension so that we
Furthermore, there might be positive spillover ef- could make more distinctive recommendations. The
fects from improvements in one dimension to im- results are depicted in Figure 4.
provements in others. Thus, firms should neither We were not able to identify a statistical relation-
overestimate the potential of selected action steps ship between importance rankings and actual perfor-
nor underestimate the significance of a holistic view mance. Yet, the gap sizes between importance
on all dimensions of S&OP. and actual performance imply that the dimensions

Figure 4. Comparison of actual performance and importance ratings


Actual performance Importance

4.36
4.58
3.78
3.69

2.69 2.25
1.83 1.80

1.95 2.11
1.89 1.89

Process Process People and Information


Effectiveness Efficiency Organization Technology
Note: n=88; 5-point Likert scales with 1: ‘strongly disagree’ and 5: ‘strongly agree.’
The game plan for aligning the organization 199

Process Effectiveness and People and Organization considered determination and diligence to be of
should be prioritized when embarking on single im- great help.
provement initiatives due to financial and/or time At Geistlich Pharma, very little IT-technology
constraints. However, with regard to the identified was used to achieve the transformation. The aim
interdependencies among all dimensions, in the long was to strike a pragmatic balance between action-
run, firms should ensure a rather balanced perfor- ability and data precision. For Geistlich Pharma,
mance in all dimensions. S&OP is not bookkeeping. It has grey areas, and this
As not all organizations necessarily need a Level 5 blurring within S&OP makes Geistlich Pharma more
S&OP process, each firm must decide on the basis of predictable and manageable. That said, the data
its own planning requirements (e.g., number of quality has improved steadily within the depart-
suppliers, customers, SKUs, demand patterns) the ments.
level of S&OP maturity it desires. A firm that oper- The big picture shared by all has had other unex-
ates only one production facility that purchases its pected advantages. It has become easier to arrive at
materials from a small group of suppliers and sells consensus on cost-efficient actions. In terms of
them to a small group of customers at a rather communication, there are no more tensions over
constant rate does not necessarily require and ben- who should be asking or who should be informing.
efit from IT systems that are integrated throughout Since all departments are embedded in the process-
the supply chain, enable real-time data exchange, es and use the same terminology, there are fewer
and possess complex simulation features. There- misunderstandings among functions. The cross-
fore, managers need to carefully balance incremen- functional awareness has even deepened local ex-
tal and investment costs against marginal benefits of pertise. Salespeople, for example, now grasp how
greater S&OP maturity when deciding on target production processes work and are thus more com-
levels. petent and self-confident in their dealings with
customers.
The monthly reconciliation of supply and demand
7. What happened at Geistlich is high on the agenda. The S&OP matrix is also used
Pharma? for budgeting and medium-term planning. In this
way, S&OP has become a de facto early warning
When the cross-functional S&OP process was intro- system for potential supply or current-year target
duced at Geistlich Pharma, it was seen by most shortages. For Geistlich Pharma, S&OP makes argu-
employees more as a compulsory exercise than a ments which are normally tense and emotional more
means of competitive advantage for the firm. objective–—in both boom and bust years.
Therefore, an ongoing dialogue between the S&OP The ‘Rolling Forecast’ is a monthly-updated sales
project manager (Head of Supply Chain Manage- plan of the next 18 months. With this, spikes in
ment) and all stakeholders was needed to respond production are anticipated and responded to in
to criticisms and explain the benefits of S&OP. More- time, capacity planning is undertaken within pre-
over, much persuasive work was necessary when defined tolerance ranges, and the production is
Geistlich Pharma set up a series of rituals for all smoothed out. Accordingly, the forward-looking
employees. In a monthly cycle, Sales, Marketing, plan stabilizes workloads and utilization.
Production, and R&D convened with the Executive As a result, for all of the departments in Geistlich
Committee for a 1-hour S&OP meeting. Slowly, the Pharma, S&OP has made the business more compre-
functional departments recognized the value of the hensible and manageable. Sensitivity analysis, or
big picture. scenarios like the collapse of a market, can be
In the cross-functional S&OP process, a common simulated faster with existing data. Likewise, data
and rich set of data was used to uncover inconsis- that had taken 2 or 3 weeks to gather before S&OP
tencies in the local targets and plans, and was made now requires only a few minutes. Since production is
available to everybody, which led to a redefinition of planned strictly according to market demand, S&OP
priorities. Common and absolutely correct data also minimizes the costs of carrying and scrapping
compiled in a central database (‘bullet-proofed’) inventory.
were considered critical; otherwise, people in- Over and again it became obvious that the most
volved in the project would have lost trust and critical success factor for overcoming the initial
discarded the project right away. Geistlich Pharma resistance, sharing the necessary information
began to collect, clean up, and consolidate an across departmental borders, maintaining a high
enormous quantity of complex data, which is still speed in the implementation of the S&OP process,
continuously updated and checked. To recognize achieving process compliance, and increasing
patterns and unearth correlations, Geistlich Pharma meeting attendance was leader endorsement.
200 S.M. Wagner et al.

The strong belief of the CEO in S&OP and his insis- planning. The same principle applies to customer
tence on making the project successful proved service, which is a gauge to be monitored, but
invaluable. no longer a controlling lever. The process is the
control.
Sixth, the proper management of ‘soft issues’ is
8. Managerial implications critical during and after S&OP implementation to
increase the chances of success. Like any structural
From our case study, the literature review, the expert organizational change, all stakeholders must partici-
interviews, and the survey, we can deduce a number pate in it. Each has to understand the functionality
of implications and recommendations for corporate and significance of the process, and should be ap-
practice. First and foremost, S&OP is an approach propriately trained with regard to the new respon-
that if properly developed and implemented can help sibilities and tasks. If nothing else, S&OP improves
firms to successfully align organizational plans (de- the understanding and communication among de-
mand-side, supply-side, and financial), avoid costly partments.
mismatches of supply and demand, and satisfy cus- Seventh, depending on current S&OP advance-
tomers through better service levels. Although the ment levels and targets as well as the organization’s
process is not new, today’s business environment size, setup, and culture, the consultation of a
demands an ever-increasing ability to respond imme- change agent is recommended throughout the im-
diately and holistically to market volatilities. There- provement project in order to overcome employees’
fore, managers should consider introducing or resistance to change, to fight silo mentality, and to
improving S&OP capabilities if they hope to achieve educate top management. This can be an inside or
and sustain a competitive advantage. outside change/S&OP expert who brings tangible
Second, our maturity model provides a detailed benefits to the implementation project.
map of what firms need to improve along the four Finally, managers at the case study firm and the
dimensions (Process Effectiveness, Process Efficien- experts insist that S&OP is an ongoing journey. This
cy, People and Organization, Information Technolo- includes regular feedback sessions at the end of S&OP
gy) in order to progress from a low level to a high meetings, which is particularly effective in early
level of S&OP proficiency. It also allows the top implementation phases; once the process has been
management of firms to judge S&OP performance, established and each of the stakeholders understands
set targets, and recommend activities in order to the consequences of decisions for all business fields,
reach a target maturity level. the ‘drive for improvement’ should motivate the
Third, goal alignment through S&OP is still rudi- organization to challenge the underlying processes
mentary in many organizations, so there is ample (e.g., Why do we need 10 days of inventory to give
room for improvement as well as potential for a firm 95% customer service level?). That said, S&OP must
to distinguish itself from competition. Therefore, establish itself as a function within a company–—not
we urge and expect top managers to emphasize the merely as a temporary project with a deadline.
importance of a well-implemented S&OP process
and to take the appropriate steps to balance de-
mand and supply. However, firms should not overes-
timate the potential of selected action steps but References
instead sustain a holistic view on, and balance
performance of, all dimensions of S&OP. Christopher, M., & Holweg, M. (2011). Supply chain 2.0: Managing
supply chains in the era of turbulence. International Journal
Fourth, our maturity model can serve as a bench-
of Physical Distribution and Logistics Management, 41(1),
mark for the assessment of S&OP advancement 63—82.
across firms or over time. As such, on the one hand, Cox, J. F., & Blackstone, J. H. (2004). APICS dictionary: The
it fosters continuous improvement; on the other industry standard for more than 3,500 terms and definitions
hand, it can be used to explain differences in per- (10th ed.). Chicago: American Production and Inventory Control
formance among firms. Society.
Dougherty, J. R., & Gray, C. D. (2006). Sales and operations
Fifth, the success of S&OP launches shows that planning–—Best practices: Lessons learned from worldwide
single metrics do not control operational perfor- companies. Bloomington, IN: Trafford Publishing.
mance. S&OP manages the company by matching Fontana, A., & Frey, J. H. (1994). Interviewing: The art of science.
operational and strategic data (e.g., financial re- In N. K. Denzin & Y. L. Denzin (Eds.), The handbook of
sources, capacity investments, inventories, supply, qualitative research (pp. 361—376). Thousand Oaks, CA: Sage
Publications.
demand). For example, inventory levels lose their Kaplan, R. S., & Norton, D. P. (2001). Transforming the balanced
traditional strategic importance because they are scorecard from performance measurement to strategic
the consequences of, not the levers of, corporate management: Part I. Accounting Horizons, 15(1), 87—104.
The game plan for aligning the organization 201

Lapide, L. (2004). Sales and operations planning part II: Enabling synthesis. International Journal of Production Economics,
technology. Journal of Business Forecasting, 23(4), 18—20. 138(1), 1—13.
Lapide, L. (2011). S&OP: The linchpin planning process. Journal Thomé, A. M. T., Scarvada, L. F., Fernandez, N. S., & Scarvada, A.
of Business Forecasting, 30(3), 18—20. S. (2012b). Sales and operations planning and the firm perfor-
Makridakis, S., Hogarth, R. M., & Gaba, A. (2010). Why forecasts mance. International Journal of Productivity and Perfor-
fail. What to do instead. MIT Sloan Management Review, mance Management, 61(4), 359—381.
51(2), 83—90. Wagner, S. M., Grosse-Ruyken, P. T., & Erhun, F. (2012). The link
Muzumdar, M., & Fontanella, J. (2006). The secrets to S&OP between supply chain fit and financial performance of the
success. Supply Chain Management Review, 10(3), 34—41. firm. Journal of Operations Management, 30(4), 340—353.
Navarro, P. (2005). The well-timed strategy: Managing the Wagner, S. M., Zanon, F., & Thakur-Weigold, B. (2010). S&OP: Ein
business cycle. California Management Review, 48(1), 71—91. Planungsinstrument erleichtert die Zusammenarbeit [S&OP: A
Sanders, N., & Wagner, S. M. (2011). Multidisciplinary and planning tool facilitates collaboration]. io Management, 79(3),
multimethod research for addressing contemporary supply 8—11.
chain challenges. Journal of Business Logistics, 32(4), Wallace, T. F., & Stahl, R. A. (2008). Sales & operations planning:
317—323. The how-to handbook (3rd ed.). Cincinnati, OH: T. F. Wallace &
Singh, M. K. (2010). What makes a winning S&OP program. Supply Company.
Chain Management Review, 14(3), 22—27. Wing, L., & Perry, G. (2001). Toward twenty-first century phar-
Thomé, A. M. T., Scarvada, L. F., Fernandez, N. S., & Scarvada, maceutical sales and operations planning. Pharmaceutical
A. S. (2012a). Sales and operations planning: A research Technology, 25(11), 20—26.

View publication stats

Вам также может понравиться