Operating Manual Number : LVO-2050E(4)

Revised : May 2008

August 2008
November 2009

Vacuum Drying Oven

Covering Model LVO-2030 / LVO-2040 / LVO-2050

Related Products
Model # Descriptions Capacity Electrical Requirements
LVO-2030 Vacuum Drying Oven 27 Liters 110 VAC, 60Hz or 220VAC, 50/60Hz
LVO-2040 Vacuum Drying Oven 64 Liters 110 VAC, 60Hz or 220VAC, 50/60Hz
LVO-2050 Vacuum Drying Oven 125 Liters 110 VAC, 60Hz or 220VAC, 50/60Hz

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1.1. Tables of
Contents 1.1. Tables of Contents..………………………………………………...2
1.2. Getting Started……………………………………………………...2
1.3. Product Overview..……………………………………………….…3
1.4. Parts and Functions ....………………………………………….…4
1.5. Operating………………………………………………………….…7
1.6. Service Manual ……………………………………………………9

1.2. Getting Thank you very much for purchasing Daihan Labtech
Started LVO-Series Vacuum Drying Oven.
Your Vacuum Drying Oven has been designed with function,
reliability, and safety in mind. It is your responsibility to install it in
conformance with local electrical codes. For safe operation, please
pay attention to the alert symbols through the manual.

This manual contains important operating and safety information.

You must carefully read and understand the contents of this manual
prior to the use of this equipment.

Warning
Warning alert you to a possibility of personal injury

Caution
Caution alert you to a possibility of damage to the equipment.

Note
Notes alert you to pertinent facts and conditions.

Hot Surface
Hot surface alert you possibility of burning injury by hot instrument
surface
HOT
Explosive
Explosive alerts you to possibility of explosion by high pressure.

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1.3. Product
Overview LVO Vacuum Drying Oven is ideal for general vacuum drying,
vacuum embedding, moisture testing and desiccating temperature
o
up to 250 C and maintain 30" Hg (760mm Hg) vacuum

Temperature is precisely controlled by digital PID controller with

alarm and auto-tuning function.

Made by 3 to 4 mm thick stainless steel chamber, tempered safety

glass front window, one-piece silicone packing and technical
structured design maintain excellent vacuum condition.

Equipped with safety 3-way vacuum and vent valve provide slow
vacuum relief prevents scattering of powdered sample.

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1.4 Parts and
Functions 1.4.1. Main Controller

③
①
②

④ ⑤ ⑥

① TIME Lamp
Timer On Indicator.
When user set timer and start operation, lamp blinks until the oven
temperature reach up to user set temperature. Once timer activated,
the lamp stop blinking and start count down.

② HEATER Lamp
Heat On Indicator.
Lamp continuously on and off during operation to maintain user set
temperature.

③ Digital LED Readout

Displays current temperature and time

④ START/STOP BUTTON
Start and stop operation

⑤ MODE BUTTON
User can set parameters such as temperature and time by press
MODE BUTTON.
Press MODE -> TEMP -> Press MODE -> Set Temperature ( 00.0 ) -
Press MODE -> TIME -> Press MODE -> Set Timer ( 00.00 )
Press MODE -> DELAY -> Press MODE -> Set Timer ( 00.00 )

⑥ SHIFT BUTTON (Auto-Tuning Button)

1) Move to digit number to be changed
2) AT (Auto-Tuning) function automatically set P, I & D values of the
controller to reach the required temperature fast and accurately.
User do not need to auto-tuning frequently. (factory set)

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Press and hold SHIFT BUTTON for 5 seconds to start auto-tuning.
Temperature display blinks while auto-tuning.
nce auto-tuning is finished display stop blinking.

⑦ INC (INCREMENT) BUTTON

Change set values during setting mode.
Alternatively display Temp. and Time during normal display mode.

※ Example

TEMP 000.0

Setting Tempera ture 210.0

TIME 00:00

Setting Tim er 35:45

dl yt 00:00
Sett ing Delay Tim er 03:25

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 1.4.2. Front Control Panel

① Controller
Main control unit

① ② Power Lamp
Power on Indication lamp
③ Safety Cut-Off
Safety cut-off function prevents instrument from over heating
which may arising by unexpected main controller malfunction to
protect your sample and for your safety. The heater is
automatically off when the actual chamber temperature exceeds
the safety set temperature. Set 10 to 30% higher than your
②
operating temperature.
④ Main Power Switch
Main On/Off Switch
⑤ Vacuum Gauge
Indicate actual vacuum in the chamber
⑥ Vacuum Valve
③ ④
Vacuum : Turn vacuum valve to "Vacuum" position to
load vacuum in the chamber
Lock : Turn vacuum valve to "Lock" position
during operation
Vent : Turn the vacuum valve to "Vent" position
to release vacuum in the chamber

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1.5. Operating
1.5.1. Before Operation
1) The main voltage must correspond to the voltage given on the name-plate. 100 ~ 110VAC, 60Hz or
220/230V, 50/60Hz
2) Place your Oven on the flat and leveled surface
3) Do not use Oven in flammable, volatile, explosive environment.
4) Connect vacuum hose from vacuum pump to OUT valve tightly. Turn the circuit breaker on.
5) Put your sample in the chamber and close the door.

1.5.2. Getting Started

1) Remove all packing materials
2) Remove any material which can be damaged by heat
3) Plug supplied AC connector to wall mount consent and Oven
4) Turn the POWER switch on.
5) The ① Digital LED READOUT displays current temperature of the oven

1.5.3. How to Set Temperature

◈ Press MODE BUTTON to set operating temperature. Digital LED READOUT
displays TEMP (TEMP).
◈ Press MODE BUTTON again.
◈ Temperature ( 00.0 or 000 ) blinking and prompt user input.
◈ Change operating temperature using SHIFT and INC BUTTON.
◈ Press MODE BUTTON to set timer.
◈ Press MODE BUTTON five times to back to normal display mode.

1.5.4. How to Set Timer

◈ After setting temperature Press MODE BUTTON to set timer.
◈ Digital LED READOUT displays TIME.
◈ Press MODE BUTTON again.
◈ Timer ( 00.00 : min.sec) blinking and prompt user input.
◈ Change timer using SHIFT and INC BUTTON.
Press MODE BUTTON to set delay timer.
Press MODE BUTTON three times to back to normal display mode.

1.5.5. How to Set Delay Timer

◈ After setting timer Press MODE BUTTON to set delay timer. Digital LED READOUT
displays dLyt (DELAY TIMER).
◈ Press MODE BUTTON again.
◈ Timer ( 00.00 : min.sec) blinking and prompt user input.
◈ Change timer using SHIFT and INC BUTTON.
◈ Press MODE BUTTON three times to back to normal display mode.

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1.5.6. Vacuum Loading
◈Turn ' vacuum valve to "Vacuum" position.
◈Turn the vacuum pump on.
◈If the vacuum gauge indicate certain vacuum level,
◈Turn the ' vacuum valve to "Lock" position
◈Turn the vacuum pump off.

1.5.7. Release Vacuum in the Chamber

◈Before opening the door you should release the vacuum in the chamber. Turn
Vacuum Valve to "Vent" position.
◈Turn off the main power switch.

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1.6. Service Manual
1.6.1. Trouble Shooting

Error Display Cause Check Solution

No main power Check power supply
Plug firmly
connection cable
No Display NONE
Check main circuit
Power failure Turn circuit breaker on
breaker

Check power
Low electrical power Supply enough power
consumption of
supply supply
Incubator

NONE Electric Leakage or Check heater with

Circuit breaker trip Replace heater
shortage of heater multi-meter

Take off electric

Electric Leakage by Check a socket with
appliances from the
a socket multi-meter
socket

Low Over Set Over Temperature

Over Temperature
Temperature Protection dial higher
protection the cabinet
Heating Failure NONE Protection Setting than 360℃

Heater Check heater with

Replace heater
disconnection multimeter

Shortage of PT Check PT sensor

nnnn Replace PT Sensor
Sensor integrity
Sensor problem
Check PT sensor
uuuu Open PT Sensor Replace PT Sensor
integrity

Controller
uuuu Check Controller Replace Controller
malfunction
Over Temperature
uuuu Shortage of TRIAC Check TRIAC Replace TRIAC
higher than 251 ℃
Check circuit and
uuuu Shortage of circuit Replace defective parts
electric components
Contact sales representative or customer service department

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1.6.2. Fundamentals of PID Control
P (Proportional Control)
The first element of PID control to be developed is Proportional control. The equation is simple:

error = measurement - setpoint (direct action) or error = setpoint - measurement (reverse action)

Note the action may be either direct or reverse. In a direct acting control loop an increase in the process
measurement causes an increase in the output to the final control element.

The proportional only equation is:

output = gain x error + bias

The bias is sometimes known as the manual reset. Some control systems (such as Foxboro products, use
proportional band rather than gain. The proportional band and the gain are related by:

Gain is the ratio of the change in the output to the change in the input.

Proportional band is the amount the input would have to change in order to cause the output to move from
0 to 100% (or vice versa)

With proportional only control the controller will not bring the process measurement to the setpoint with out
a manual adjustment to the bias (or manual reset) term of the equation. In the early days of control the
operator, upon observing an offset in the control loop would correct the offset by manually "reseting" the
controller (adjusting the bias).

ID (Integral/Differential Control)
Rather than to require that the operator "manually reset" the control loop whenever there was a load
change control functions were developed to "automatically reset" the controller by adjusting the bias term
when ever there was an error. This "automatic reset" is also known simply as "reset" or as "integral".
The most common way to implement integral mode in analog controllers is to use a positive feedback into
the output.

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The equation for PI control is:

out = gain x (error + integral(error)dt)

The amount of reset used is measured in terms of "reset time" in minutes or its inverse, "reset rate" in
repeats per minute. The following test can be performed on a controller which is not connected to the
process:

1. An adjustable signal is connected to the input.

2. The output is indicated or recorded.

3. With the controller manual the setpoint and the input are set to the same value.

4. The controller is switched to automatic. Because the error is zero, the output does not change.

5. The input to the controller is changed by a small amount. The output will move suddenly due to the gain.
The output will continue to change at a constant rate. The time is measured from the time of the initial
change until the time that the instant change is repeated by the constant movement. The repeat time, or
reset time, is the time it takes for the reset effect to repeat (or move the output the same amount as) the
gain effect. Its inverse is reset rate, measured in repeats per minute.

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1.6.3. Service Part list
NO NAME SPECIPICATION UNIT Q’ ty
TEMPERATURE
1 LDO-001 EA 1
CONTROLLER
LVO-2030 750W EA 2
2 HEATER LVO-2040 700W EA 3
LVO-2050 1KW EA 3
LVO-2030 PT 1/8*Φ 4.8*30L*1M EA 1
3 PT SENSOR LVO-2040 PT 1/8*Φ 4.8*50L*1M EA 1
LVO-2050 PT 1/8*Φ 4.8*70L*1.5M EA 1
4 TRIAC TG25C60 EA 1
5 CIRCUIT BREAKER ELCB 15A EA 1
6 OTP SENSOR TS-320S EA 1
7 POWER SWICH 16a 82.X.X.8 EA 1
8 POWER CABLE 220V 15A 1.5SQ EA 1
9 LAMP TN-210 , GREEN EA 1
10 TERMINAL BLOCKS 20A 6P EA 1
317 X 317 X 5T EA 1
LVO-2030
347 X 347 X 12T EA 1
415*415*5T EA 1
11 TEMPERED GLASS LVO-2040
447*447*12T EA 1
317 X 317 X 5T EA 1
LVO-2050
545*545*12T EA 1
12 HEAT SINK 70x 80x25 EA 1
13 PG CONNECTOR PG13.5 EA 1
14 CASTER RUBBER FOOT EA 4
IN SCREW PT1/4*11 HOSE
15 HOSE NIPPLE EA 2
NICKEL PLATING
16 RING NIPPLE PT 1/8*1/4 EA 2
17 FLARE NIPPLE PT 1/8*1/4 EA 1
18 FLARE ELBOW PT 1/8*1/4 EA 1
19 SOCKET PT 1/4 EA 1
LVO-2030 STEINLESS EA 8
20 SHELF HOLDER LVO-2040 STEINLESS EA 8
LVO-2050 STEINLESS EA 12
21 VACUUM GAUGE GPBDØ60 PF1/4-0.1 MPU EA 1
22 VACUUM VALVE 4A-B2XJ2-BP EA 1
23 CRI SET D-407 EA 1
24 CORNER HINGE D-103-1 EA 2
25 CONNECTOR PG 13.5 EA 1
26 GLASS WOOL 50T M 1

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1.6.4. Electric Circuit Diagram

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1.6.5. Parameter Setting
Important parameters are locked before shipment
for your safety.
This section is for service technician not for user.
Do not change important parameters described
below at any time.
Factory default values are different from product to
product. Every individual machines are tested and
adjusted at it’s optimum parameter setting.
Parameter values shown below are just for
reference.

1.6.6. Operating Parameter List

To set parameters,
Get back to normal display mode
Press and hold MODE Button for 5 seconds.
LED displays “ALH” and waiting for user input.
Press SHIFT and INC Button to change values.
Press MODE Button to go next parameter.
To escape from Parameter mode to normal display mode, press and hold MODE Button for 6 seconds.

Factory
Parameter Setting Range
Name of Parameter Default User Set Value
Symbol and Descriptions
Value
ALARM LIMIT HIGH
00.0 ~ 99.9 0 DO NOT CHANGE
(RELATIVE VALUE)
ALH Relative value of temperature of High Alarm where controller stop output to heater.
Ex) If SV is 121℃ and ALH is 2℃, controller stop output to heater when the PV is higher than 123℃.

ALARM LIMIT LOW

00.0 ~ 99.9 21 DO NOT CHANGE
(RELATIVE VALUE)
ALL Relative value of temperature of Low Alarm where controller close Solenoid Valve during operation.
Ex) If SV is 121℃ and ALL is 16℃, controller close Solenoid Valve at 105℃ to increase temperature and pressure.

HYSTERESIS 0.1 DO NOT CHANGE

HYS
Range of Alarm point where alarm activate and inactivate.

BEEP ON TIME 0 ~ 9999 SEC 30 DO NOT CHANGE

BEEP Beep on time in seconds after timer run out.
If the value is set at 0, continuously beep

Temperature Adjustment - 99.9 ~ 299.9 0 DO NOT CHANGE

Compensate temperature deviation

Adj If the actual temperature measured by standard thermometer is different from temperature which controller read,
user can conpensate temperature difference by Adj function
Ex) Actual temp = 100.0 Displayed temp = 99.9 Set Adj at 0.1
Actual temp = 99.5 Displayed temp = 100.0 Set Adj at - 0.5

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 LOCK PASSWORD 0000, 1111 0000

Protect set values and parameters from unauthorized change

N3 N2 N1 N0
Available value to set 0 or 1 0 or 1 0 or 1 0 or 1

Where N3 : KEY LOCK 1 : LOCK 0 : UNLOCK

Loc N2 : RESERVED 1: 0:
N1 : PARAMETER DATA LOCK 1 : LOCK 0 : UNLOCK
N0 : SET VALUE DATA LOCK 1 : LOCK 0 : UNLOCK

N3 (KEY LOCK) : Protect pressing button.

N1 (PARAMETER DATA LOCK) : Protect parameter values stored in the controller
N0 (SET VALUE DATA LOCK) : Protect user set values such as temperature and time

Function of Start Delay Yes or no no

Fdly Parameter for start delay function

If the value is “Yes” the Delay Timer will appear.

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Overseas 2nd Factory – PT.DAIHAN LABTECH Headquarters – 247-16 Gagok-Ri, Hwado-Eup
JI. Beringin Lot 322, Batamlndo Indusstrial Park, Namyangju-City, Kyonggi-Do, Korea
Mukakuning, Batam 29433, Indonesia TEL : 82-31-593-9561 / FAX : 82-31-593-9563
Tel : +62 770 612277 / Fax : +62 770 612278 India Overseas Factory & Incorporative
DAIHAN LABTECH INDIA PVT.LTD
TEL : +91 11 2811 4662 / FAX : +91 11 2811 4664
E-mail : info@labtech.co.kr Web : www.labtech.co.kr

Quality Warranty
Descriptions Vacuum Drying Oven

Model LVO -2030

Serial No.

Warranty Period 12 Months after purchase

Date of Purchase

Purchase From

WARRANTY COVERAGE

LabTech’s warranty obligations for the products are limited to the terms set forth below:
Daihan LabTech Co., Ltd. ("LabTech") warrants the product against defects in materials and workmanship for a
period of one (1) year from the date of original purchase ("Warranty Period"), providing that the unit is operated
according to the instruction in the operating manual.

The guarantee comprises removal of all damages that arises during the guarantee period and that are proven to be due
to faulty material or poor workmanship.

If a defect arises and a valid claim is received by LabTech within the Warranty Period, at its option, LabTech will (1)
repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product
that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent
to the original product.

EXCLUSIONS AND LIMITATIONS

This Limited Warranty applies only to the product manufactured by or for LabTech that can be identified by Name Plate.

LabTech is not liable for any damage to or loss of any products or material stored or tested in the instruments or programs, data, or other
information stored on any media contained within the product, or any non-LabTech product or part not covered by this warranty. Recovery or
reinstallation of programs, data or other information is not covered under this Limited Warranty.

This warranty does not apply: (a) to damage caused by accident, abuse, misuse, misapplication, or non-LabTech products; (b) to damage caused by
service performed by anyone other than LabTech; (c) to a product or a part that has been modified without the written permission of LabTech; or
(d) if any LabTech serial number has been removed or defaced; or (e) if the unit is not used according to its purpose; or (f) no original spare parts
are used.

LabTech warrants replacement products or parts provided under this warranty against defects in materials and
workmanship from the date of the replacement or repair for ninety (90) days or for the remaining portion of the
original product's warranty, whichever provides longer coverage for you. When a product part is exchanged, any
replacement item becomes your property and the replaced item becomes LabTech’s property. When a refund is given,
your product becomes LabTech's property.

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