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Abstract
Behaviour of steel connections in fire is a multi-dimensional problem involving parameters such as temperature, tying forces and large
deformations. Investigation of this behaviour will remain one of the main subjects for fire engineering research in the coming years. Finite
element simulation plays an important role in the study of connections because fire tests are expensive to perform. Unlike normal structural
analyses, finite element simulation of bolted steel connections is a challenging task, as large numbers of contacts exist in the model. This leads
to convergence difficulties in static solvers. This paper explores the use of an explicit dynamic solver to analyse bolted steel connections. By
comparing the results with those from static analysis and tests, it is shown that the explicit dynamic solver, with proper control, gives satisfactory
predictions of the responses of steel connections up to post-failure deformations.
c 2007 Elsevier Ltd. All rights reserved.
to the test results. Swanson et al. [5] modelled a test on For simulations of steel connections in fire it is proposed
a T -stub using ABAQUS, incorporating contact relationships to use an explicit dynamic solver because this allows the
between the bolts and the base materials, and between different definition of very general contact conditions for complicated
connection plates. However, details of the contact techniques contact problems, without generating numerical convergence
employed are not given. Spyrou [6] performed two-dimensional difficulties. Also, an explicit dynamic solver uses a consistent
modelling of T -stub tests at elevated temperatures in ANSYS large-deformation theory that can model large rotations and
using 2D plane stress elements. The contacts were simulated large deformations. This is beneficial for the analysis of
by point-to-surface contact elements. However, the results were structures in fire because they are generally subjected to large
not very satisfactory, which seems to indicate that 2D models deformations.
are not appropriate. Maggi et al. [7] performed a numerical There are two major advantages of explicit dynamic
study of the behaviour of bolted endplate connections using analysis:
ANSYS. They concentrated on the structural behaviour, and • An explicit dynamic solver allows easy preprocessing.
gave little information on the modelling techniques employed. Structural bolted connections usually involve bolts in
Coelho [8] gave a very detailed description of the numerical clearance holes, which are at least 2 mm larger than
simulation of T -stubs using the commercial package LUSAS the diameter of the bolts. Depending on the direction of
with eight-node full-integration brick elements. The contact loads, a bolt can move freely in the hole until it finds
was simulated using node-to-node nonlinear contact friction the bearing surface. In static analysis, the bolt surface
elements, basically a kind of spring element that connects and the inner edge of the hole must be carefully brought
two adjacent nodes, whose properties for the behaviour of into initial contact, otherwise, the model will encounter
various degrees of freedom can be defined by the contact zero stiffness, and thus numerical singularity. For simple
properties of the surfaces. Al-Jabri [9] simulated a series of contacts with obvious load-transfer routes this is easy to do.
fire tests on flush endplate connections in ABAQUS/standard However, for connections with multiple bolts and subjected
using eight-node brick elements with reduced integration. to more complex loading, the pattern of initial slip might
For the contact areas, surface-to-surface contact was used. not be so obvious. Using an explicit solver, this is not of
Efforts to help numerical convergence included using a small- concern, because the contact surfaces can be left in the
sliding option and providing restraints to prevent rigid body noncontact state, and the free components can have rigid
movements. The numerical analysis results agreed well with body movements under the applied load until they come into
test results, even though the meshing was surprisingly coarse contact with the target surface, at which point the structure
compared to general practice. Sarraj et al. [10] performed automatically starts to pick up the stiffness.
modelling of steel fin-plate connections in fire using eight-node • The explicit dynamic solver also provides an easy solution
hexahedral brick elements in ABAQUS/standard. Surface-to- procedure. In a static analysis, for each load increment, the
surface contact with a small sliding option was used to define continuity of the contact states is checked first. If any of the
the contact relationships. Good agreement was achieved when contacts in the model changes state, the stiffness matrix is
the simulation algorithm was validated against test results for adjusted on the basis of the changed state of contacts, and
both ambient temperature and elevated temperatures. Again this increment is reperformed. It is not until the continuity
it was mentioned that significant efforts were required to of all contacts is satisfied that the force equilibrium can
make the numerical procedure converge. Lou and Li [11] be checked. This analysis algorithm imposes huge difficulty
performed simulations of one ambient-temperature test and two when many contact pairs are defined in the model, especially
elevated-temperature tests on extended endplate connections at the beginning of each analysis because it is difficult
using ANSYS. They used SOLID45 elements with at least two for the solver to find a stable state for all the contact
layers of elements through the thickness of the plates. Contact pairs at the same instant. In a bolted connection, one bolt
elements TARGET170 and CONTA173 were used to simulate generally requires the definition of four contact pairs; the
the contact relationships. The simulated results were generally contact between the head and nut and the plate surfaces,
good, with discrepancies observed for only one test. and the contact between the bolt shank and the holes of
Contact is a nonlinear and discontinuous phenomenon. In an the two connected plates. To analyse a bolted structural
idealized hard-contact, when the contact is open the pressure steel connection could easily involve over 20 contact pairs
between the surfaces is zero. When the two surfaces come into in the model, making it almost impossible for the static
contact, the overpressure can reach very high values, but no analysis solver to converge. In an explicit dynamic solver,
penetration of one surface into the other is permitted. Accurate a kinetic contact algorithm is used, in which the model
simulation of this behaviour is practically impossible due to the moves into a predicted configuration without considering the
discontinuity of the stiffness matrix. In the simpler treatments, contact conditions. The equilibrium state is then determined
the contact relationships are established between relevant by compensation to the forces and displacements of the
nodes using spring elements. This method loses accuracy if nodes on the contact surfaces according to the amount of
large deformations develop. A more general approximation is penetration. Several corrections may need to be performed to
surface-to-surface contact, but the contact property is softened. remove the residual penetration, but no convergence check
The softer the contact pressure-gap over-closure relationship, is required. Stability is maintained by limiting the time
the easier it is for the solver to converge. increment for each step to a very small value. The stability
H. Yu et al. / Journal of Constructional Steel Research 64 (2008) 515–525 517
(a) Model 1: The bolt in pure tension. (b) Model 2: The bolt in pure shear. (c) Upper view of the geometrical
model.
Fig. 4. Comparison of results from static analysis and explicit dynamic analysis
for bolts subjected to tension.
Fig. 6. Comparison of results from static analysis and explicit dynamic analysis
for a lap joint test.
Fig. 9. Meshes in study of the effect of number of elements through the plate
thickness.
Fig. 12. Comparison of the deflections with various meshes for the contact
zone.
size in this area would affect both the formulation of the yield
line adjacent to the bolt hole and the contact between the plate
and the bolt head. Fig. 12 shows that all four results are very
close. Meshes 4 × 3 and 6 × 4 give about 5% higher ultimate
resistance than 8 × 6 and 12 × 8. While 8 × 6 will generally
give good enough results, 4 × 3 will give a satisfactory solution
if the requirement for accuracy is not very high.
Fig. 10. Comparison of the deflections of the T -stub when different layers of
elements are used through the flange thickness. 4.3. Mesh in the bolt
approximately into three phases. After the first linear phase, the In previous studies, this T -stub failed by plasticity of the
second phase starts when two yield lines have formed. In the flange under bending, and the bolt was not critical. Hence, two
third phase the yield lines have reached ultimate stress. One models were used to study the effect of mesh size on bolt
layer of elements obviously gives inaccurate results, whereas performance. In one model the thickness of the flange was
n = 2 to n = 6 give nearly the same results for the linear phase t p = 9.6 mm and the thickness of the web was tw = 3.3 mm
and very close results in the third phase. In the second phase, as shown in Fig. 8; this model would fail by forming yield lines
n = 2 and n = 3 give slightly lower resistance than n = 4 and in the T -stub flange. In the other model, the thickness of the
n = 6. Considering the time need to finish each analysis, it may flange was t p = 20 mm and the thickness of the web was
be concluded that n = 2 is the minimum requirement for the tw = 6.6 mm, so that failure of the bolt would happen. For
number of elements through the plate thickness, but n = 3 or each study, three mesh sizes were used for the bolt, as shown in
n = 4 is the optimum choice, and n > 4 will be unnecessarily Fig. 13. For these two models, comparisons of the deflections
time-consuming. given by different meshes are shown in Fig. 14. For Model 2, it
is clear that Mesh 1 and Mesh 2 give very close results, but
4.2. Mesh in the contact zone Mesh 3 is far from being accurate. For Model 1 the failure
is controlled by the T -stub, and differences in effect between
The contact zone is the 50 mm × 50 mm area around the different bolt meshes are not so obvious. Mesh 2 is very close
bolt hole. It is subdivided into four equal trapezoidal areas by to Mesh 1 until the last phase, in which it gave slightly larger
four lines extending from the centre of the bolt hole to the four resistance. The time needed to finish each analysis is also shown
corners of the square. In this study the mesh for each trapezium in the figure. Considering both accuracy and efficiency, Mesh 2
was changed as shown in Fig. 11. Each mesh is designated by would be the optimum choice.
two numbers, the first being the number of elements along the
side of the outer square, and the second being the number of 5. Verifications
elements from the inner circle to the outer square. The bolt
mesh remains as Mesh 2 in Fig. 13. Three layers of elements In this section, the validity of using an explicit dynamic
are used through the thickness of the T -stub flange. The mesh solver to analyse the behaviour of steel connections is verified
H. Yu et al. / Journal of Constructional Steel Research 64 (2008) 515–525 521
Fig. 17. Comparison of the analytical results with T -stub test results.
section, only the tests with one bolt row (Test A1) and three
bolt rows (Test A3) are simulated. The column section was
UC253 × 73, and the beam was UB203 × 25 for Test A1 and
UB305 × 25 for A3. The angle cleats were L100 × 8. In A1,
Fig. 15. Geometries and material properties of the T -stub test.
two rows of bolts were used to connect the angle to the beam
web. Descriptions of the test setup and the specimen geometries
can be found from Owens and Moore [18]. The finite element
models for the two tests are shown in Fig. 18. The steel
beam length was 650 mm, but only 200 mm is simulated. The
upper and lower flanges are neglected in the model, because
in regions close to the connection they are basically stress-free.
The distributed tensile force is applied to the beam web with the
resultant force in line with the centroid of the bolt group. The
column section is represented by one flange only. This column
flange is restrained along its vertical centre-line, simulating the
restraint provided by the column web. It was observed from the
Fig. 16. Stress–strain relationships for structural steel at elevated temperatures. test photos that washers were not used on the side of the bolt
head that connected the angle to the column flange. Therefore,
ambient temperature are shown in Fig. 16. Properties of bolts the hexagon shape of the bolt head is modelled explicitly.
at elevated temperatures were defined according to tests on Comparison of the finite element analysis results with the test
Grade 8.8 bolts reported by Theodorou [17]. The four tests were results is shown in Fig. 19. Two identical tests were performed
performed at 200 ◦ C, 420 ◦ C, 570 ◦ C, and 745 ◦ C respectively. within each category, and the test results were very close. Here,
The results from the finite element model are compared to the finite element analysis results are compared to A1/2 and
the test results in Fig. 17. The simulation and the test results A3/2. Except for the initial phase, in which the amount of
are generally in good agreement. The major reason for the prestress in the bolts and the properties of contact friction had
difference observed at 200 ◦ C is probably due to uncertainty important effects on the behaviour, the predicted responses are
in the material properties of steel at low, elevated temperatures. very close to the test results. Fig. 18 shows the deformations of
these two connections. In both cases, the web cleat underwent
significant bending deformations. In A1, the connection failed
5.2. Verification against web cleat connection tests at ambient by the bolt head on the column side punching into the web
temperature cleat. For A3, the connection failed by bearing of the beam web,
which is also shown in an exploded view in Fig. 18. These are
Double-angle web cleat connections use two angle sections in agreement with the test observations.
to connect a beam to a column. Bolts are generally used to
connect the angles to both the beam web and the column 5.3. Verification against flush endplate connection test at
flange/web. 11 tests were performed on this kind of connection elevated temperature
by Owens and Moore [18]. Various sizes of beam and column
sections were tested with between one and seven rows of bolts. Al-Jabri [19] performed three groups of tests on steel flush
These connections were subjected to pure tension forces that endplate connections. The test setup was the same for all three
were in line with the centroids of the bolt groups. Web cleat groups, but each group used a different combination of beam
connections use a large number of bolts, and finite element and column sections. The test setup, beam and column sizes
models become huge when more rows of bolts are used. In this and connection details for Al-Jabri’s Group 1 tests are shown
H. Yu et al. / Journal of Constructional Steel Research 64 (2008) 515–525 523
Fig. 18. Finite element models and failure modes for two web cleat connections.
Fig. 20. Setup and details for steel flush endplate-connection test Group 1.
6. Conclusions