s

SINAMICS Perfect Harmony™ GH180

The drive of choice for highest demand – optimum performance,
high reliability and finest process control

siemens.com/robicon-perfect-harmony

Answers for industry.

SINAMICS Perfect Harmony GH180
The Perfect Harmony of Performance and Value

According to energy authorities, industrial motors consume over a billion Siemens drives, the best-selling medium-
voltage AC drives in the world, deliver an
kilowatt hours of energy each year – fully 50 percent of the world’s energy impressive combination of benefits:

usage. System enhancements such as improved sizing and proper matching to • Lower operating costs
• Precise process control
load, more efficient drive trains, and adjustable speed drives will help drive • Increased production efficiency
• Exceptional reliability
energy usage down, according to experts. That means that the right drive can • Intuitive HMI

help you drive cost out of your operation by providing more precise and The SINAMICS Perfect Harmony’s GH180
outstanding record has made it the drive
efficient control of motors, fans, pumps, and other devices. of choice for demanding applications
that require the highest levels of
reliability, precision and longevity.
If your process includes motors, fans, or pumps and you haven’t installed a drive Employed in applications ranging from
power generation to oil and gas, water,
yet, you’re letting millions of rupees of energy costs eat away at your bottom line marine and paper production, the
SINAMICS Perfect Harmony GH180 drive
every month because of process inefficiencies. is a versatile performer that can help
you significantly increase productivity,
enhance energy efficiency and reduce
operating costs.

2
Siemens can provide a custom-
engineered SINAMICS Perfect Harmony
GH180 drive to maximize your process.
We’re the only company that offers
drives from 225 to 120,000 kW. With
an installed base exceeding more than
2.2 million kW worldwide, the SINAMICS
Perfect Harmony GH180 is a proven
workhorse that can perform brilliantly for
you, too.
A Bright Future Built on a Firm
Foundation
Since its introduction in 1994, the
SINAMICS Perfect Harmony GH180 drive
has revolutionized power conversion
and continues to set industry standards
for reliability and innovation. As power
switching device technology advances
and increases output voltage capability,
Siemens improves each generation of
the SINAMICS Perfect Harmony GH180 in
three key areas: increased reliability and
availability, increased efficiency, and a
smaller drive footprint.
Advances to our product line are made
without “reinventing the wheel” like
other drive manufacturers. We have
maintained the SINAMICS Perfect Har-
mony’s core topology and continue to
advance its capability, ensuring life-cycle
product support. By keeping the same
topology, our customers see a reduction
in maintenance and spare parts as well
as an increase in quality and lower life-
cycle costs. We improve our products
by actively soliciting the input of our
customers, and we look forward to
counting you among them.
The SINAMICS Perfect Harmony GH180
of today represents an evolution founded
on experience garnered from our huge
installed base coupled with Siemens’
unparalleled investments in R&D. As
one of the largest companies in the
world, Siemens provides confidence
and financial stability in addition to
exceptional technology. We offer you
expertise across the globe and a world of
innovation.
3
Designed for Maximum Versatility,
Efficiency and Reliability

POWER CELL POWER CELL POWER CELL

+26.25°
A1
B1
+18.75° C1
A2
B2
C2
+11.25°
A3
B3
INPUT POWER +3.75° C3
3 PHASE AC, A4
ANY VOLTAGE
OR
B4
-3.75° C4
A5
B5
C5
-11.25°
A6
B6
C6
-18.75°
A7
B7
-26.25°
C7
A8
B8
C8

3.3 kV INDUCTION MOTOR 6.6 kV INDUCTION MOTOR 11 kV INDUCTION MOTOR

Power Cell 3.3 kV DRIVE TOPOLOGY 6.6 kV DRIVE TOPOLOGY 11 kV DRIVE TOPOLOGY

Fig. 1

Different by Design

The patented, integrated design of the
SINAMICS Perfect Harmony GH180 drive
ensures a level of reliability, efficiency,
and versatility that is unmatched in the
power controls industry. The SINAMICS
Perfect Harmony GH180 is designed to
withstand failures that would overwhelm
conventional drive systems.
As seen in Fig. 2, a traditional drive
features upto five separate components,
such as harmonic filter, power factor
correction, transformer, power converter,
and motor filter. The SINAMICS Perfect
Harmony’s GH180 topology isolation
transformer and power converter are the
only major components required.
The integrated system allows for quick,
easy, and less expensive installations
and start-ups – shortening your outages
and process downtime to give you more
project flexibility.
In the SINAMICS Perfect Harmony GH180,
a series of low-voltage cells are linked
together to build the medium-voltage
power output of the drive system. This
patented configuration delivers for you
when it comes to ease of maintenance,
power quality, and reliability. It also
provides the basis for one of its most
important advantages – increased
availability through the advanced cell
bypass option.

Conventional Isolation Power Harmonic Power Factor Motor

Drives Transformer Converter Filtering Correction Filter

SINAMICS
Perfect
Harmony Isolation Power
GH180 Transformer Converter
Integrated
VFD

Fig. 2

4
 Efficiency
Load VFD Power Factor
(Trafo+VFD)

100 98.6 97.3 0.95

75 98.5 97.7 0.959

System Performance

The SINAMICS Perfect

50 98 97.5 0.966
Harmony GH180
exceeds .95 power
factor at normal
operating speeds
25 97.5 96.5 0.96
without external
power-factor correction
capacitors.

Fig. 3

Versatility Efficiency

The proven technology of SINAMICS
Perfect Harmony GH180 drives meets
the needs of customers in almost any
industry that employs motors, fans, or
pumps. The SINAMICS Perfect Harmony
GH180 drive can accept many different
input voltages and can provide motor
output voltages upto 11.2 kV, putting
it in a class by itself. And with a life
expectancy of 25 years, the SINAMICS
Perfect Harmony GH180 lets you set it
and forget it. The rewards pile up as the
years pass by.
When it comes to retrofits, the SINAMICS
Perfect Harmony GH180 upholds its
reputation as the world’s most versatile
medium-voltage drive.
The SINAMICS Perfect Harmony GH180
is compatible with your existing motor
systems, regardless of age, brand, or
voltage/frequency – even synchronous
motors can be upgraded.
You can be sure that the SINAMICS
Perfect Harmony GH180 is compatible
with your power system because it
meets the most stringent IEEE 519 1992
requirements for current harmonic
distortion. We meet those guidelines
without filter or harmonic mitigation
equipment – the SINAMICS Perfect
Harmony GH180 design includes a
transformer that employs phase shifting
technology to eliminate harmonic
distortion at the source.
The integrated SINAMICS Perfect
Harmony GH180 maximizes efficiency
in a number of critical areas. Because
systems seldom require 100 percent
power, the variable drive provides only
the necessary power to the motor. As
demands increase or decrease, the drive
can respond with the precise power level
needed.
One of the most inefficient power events
occurs at motor start-up. Typically, a
­motor “slams” on – going from off to
100 percent with the flick of a switch.
By ­contrast, the “soft start” features of
the SINAMICS Perfect Harmony GH180
decrease stresses that can limit the life
of your equipment – gradually increasing
power to smoothly initiate power
output with full rated torque available
during acceleration from zero speed,
but without any current inrush into
the motor. Additionally, overall design
integration helps provide quick and
reliable start-ups and allows the addition
of power conversion redundancy. Pre-
wiring reduces installation costs as well.
It all adds up to give you a smaller, more
efficient and reliable system.
5
Clean Power Input
Harmonic Comparison
SINAMICS Perfect Harmony GH180 Series vs. Typical 12-pulse PWM Inverter
(1000KVA, 5.75% Impedance Source)

18-Pulse, Multi-level PWM Unfiltered, 12-Pulse Input Diode

Rectifier
Source Current
Source Current

Source Voltage Source Voltage

SINAMICS Perfect Harmony GH180 Series Waveform 12-Pulse Harmonic Waveform

• less than 3% total voltage distortion • 5.9% total voltage distortion
• less than 5% total current distortion • 8.8% total current distortion
• Meets IEEE 519-1992 at the input to the isolation transformer

Fig. 4

Measured Power Factor Typical System Efficiency

SINAMICS Perfect Harmony GH180 Series vs.
CSI PWM or

SINAMICS Perfect Harmony

GH180
SINAMICS Perfect Harmony
GH180
Power Factor (%)

Efficiency (%)

CSI PWM or

SCR Converter CSI

without Power Factor
Correction Capacitors

Percent Speed Percent Load

Total power factor includes distortion and displacement power System efficiency includes isolation transformer, harmonic filter,
factor. power factor correction, and drive.

Fig. 5

The SINAMICS Perfect Harmony GH180 drive meets the most

stringent harmonic re­quirements for voltage and current
­distortion:

• Protects other on-line equipment from harmonic disturbance

(computers, telephones, lighting ballast, and other power
converters)
• Avoids costly and inefficient harmonic filters and associated
resonance problems
6
Power Quality Output

SINAMICS Perfect Harmony GH180

Output Waveforms at 100% Speed

Motor Voltage

Motor Cur-
rent

Fig. 6

SINAMICS Perfect Harmony GH180

Output Waveforms at 50% Speed

Motor Voltage
• Integrated transformer
– Eliminates common mode motor
insulation stress
– Isolation transformer is integral
component of SINAMICS Perfect
Harmony GH180
– Motor no longer requires additional
Motor Current
insulation

• Drive is compatible with new and

existing 1.0 or higher service factors of
induction and synchronous motors
Fig. 7
• Smooth operation: no significant drive-
induced torque pulsations, even at low
Multi-Level, Pulse-Width Modulated,
speeds, thus eliminating expensive Output-Voltage Waveform
flexible couplings
• Cool under pressure: no additional
drive-induced motor heating CELL 1

• Versatile and flexible installation –

CELL 2
No cable length restrictions; isolation
transformer is integrated into the drive CELL 3

• Works with standard motor insulation

• Surge arrestor is provided for input Composite

surge protection as standard feature

Fig. 8

7
Maximized Availability

A A A

A6
630Vac Bypass A6
630Vac

A5 A5 A5
630Vac 630Vac 630Vac

A4 A4 A4
630Vac 630Vac 630Vac

A3 A3 A3
630Vac 630Vac 630Vac

VAC A2
630Vac
VBA VAC A2
630Vac
VBA VAC A2
630Vac
VBA

A1 A1 A1
630Vac 630Vac 630Vac
120° 120° 128° 128°
TYP. TYP. TYP. TYP.
C1 N B1 C1 N B1 C1 N B1
630Vac 630Vac 630Vac 630Vac 630Vac 630Vac
C2 B2 C2 B2 C2 104° B2
630Vac 630Vac 630Vac 630Vac 630Vac TYP. 630Vac
C3 B3 C3 B3 C3 B3
630Vac 630Vac 630Vac 630Vac 630Vac 630Vac
C4 B4 C4 B4 C4 B4
630Vac 630Vac 630Vac 630Vac 630Vac 630Vac
C5 B5 C5 B5 C5 B5
630Vac 630Vac 630Vac 630Vac 630Vac 630Vac
C6 B6 C6 B6 C6 B6
630Vac 630Vac 630Vac 630Vac 630Vac 630Vac

C B C B C B
VCB VCB VCB

Equivalent Circuit of 6-Cell Generation3 Equivalent Circuit of 6-Cell SINAMICS Perfect Equivalent Circuit of 6-Cell SINAMICS Perfect
SINAMICS Perfect Harmony GH180 Drive with all Harmony GH180 Drive with Cell A6 out of Harmony GH180 Drive with Cell A6 out of
cells in service service service
• 6.6 kV Type. (Line-to-Line) • Unbalance after loss of A6 • Neutral Point Shift: Balance Restored after loss
(not acceptable) of A4 by adjusting angles.

Fig. 9

Reliability Advanced Cell Bypass Option

The reliability and availability of the The SINAMICS Perfect Harmony GH180
SINAMICS Perfect Harmony GH180 drive is engineered to withstand failures that
is second to none due to sophisticated would overwhelm conventional drives
component selection and design. because we’ve added redundancy options
A combination of industry-proven into the system. Our patented, cell-
components, redundant bypass control based configuration maximizes uptime
technology, and hierarchical system and simplifies modifications. Through
of warnings brings you a drive of a redundant bypass control that is
uncompromising prowess. completely separated from each power
cell, the SINAMICS Perfect Harmony
Insulated Gate Bipolar Transistors GH180 ensures automatic bypass of a
failed power cell in 250 milliseconds
Traction-grade Insulated Gate Bipolar (less than 1/2 of a second).
Transistors (IGBTs) form the backbone of
the SINAMICS Perfect Harmony GH180
drive. A proven power device across the
industrial power control industry, IGBT Motor , ,
Voltage
technology has been in existence for
more than a decade. The stability and
availability of IGBTs give you reliable,
long-term, life-cycle confidence. But
Drive
that’s just the start of our forward- Current
thinking design.
Fault cell
bypassed and
Cell motor torque
Fault produced less
than 250 msec
after fault
, , ,
, ,

Fig. 10

8
Get up and Running Fast

Factory System Test Easy Setup and Control

You can be confident that the • Easy-to-use high-function keypad

SINAMICS Perfect Harmony GH180 will on the door
get your process up and running because • Auto-tune feature shortens start-up
we have the ability to test every product and guarantees operational efficiency
as a complete system at full load – prior • Other protocols supported:
to delivery. At our factory, we test Modbus Plus™
every transformer and power converter DeviceNet Profile 12™
together to ensure performance meets ControlNet™
precise specifications. In addition, PROFIBUS DP™
factory testing allows accurate efficiency Other connectivity as required
measurements. We also verify sequence by the user
of operation and protection to ensure
that the SINAMICS Perfect Harmony
GH180 system ­matches your needs.

9
 Control Drive Tool
• Provides Windows-based graphical user interface
• Has full functionality
• Same menu structure as keypad interface
Options add versatility to your
SINAMICS Perfect Harmony GH180 drive.
The multi-cell design allows quick rack in/
out of power cells, making maintenance
of the SINAMICS Perfect Harmony GH180
simple.
10
Bidirectional Synchronized
transfer
Bidirectional Synchronized transfer Customer Power Input,
S1
3-phase ,50Hz
Bidirectional synchronous transfer option
is a bumpless transfer of motor to the line
& vice versa. The converter synchronizes
with motor to the supply voltage (phase
relation, frequency, amplitude). The
motor is connected, parallel to the line
with contactor(S3) before the output 36 Pulse In feed
side contactor(S2)opens. With in 100ms
Perfect Harmony
the motor is transferred from converter
to line. It is also possible to transfer the
motor from line to converter again, the
transfer process is in reverse order. This
feature can also be used for utilising Output reactor
GH180 as a start-up converter for large L09
machines/motors. S2 S3
An output reactor is additionally required
for decoupling of converter output during
the commutation process.
Protecting Your Investment

From your first meeting with Siemens, you’ll notice the difference.

Our experts have tailored thousands of systems, so we have

the experience to help you select the right drives for your process.

From initial specification through production, delivery, and

installation, we are wholly committed to your satisfaction.

11
You have a lot at stake and, as the world’s
foremost electrical company, so do we.
That’s why Siemens’ service and support
network is never more than a phone
call away. Representatives are ready
to assist you with immediate technical
support geared to handle every phase of
installation, start-up, maintenance, and
troubleshooting.
It goes without saying that we can also
offer you competent and reliable service
locally at your site. Our service team is
available for you around the globe.
Our services include:
• Trained man power for all field services
• Preventive maintenance
• Training
• After-market spare parts
• Product refurbishment
• Upgrades
• Repairs and exchanges
• Specialty services (harmonic analysis
studies, power quality studies, electrical
system application, remote diagnostics,
and more)
12
Our Commitment
Siemens is proud of our reputation
for long-term service of our products,
including the SINAMICS Perfect Harmony
GH180. We are committed to providing
complete life-cycle support. We never
relinquish the responsibility for servicing
our products to your full satisfaction,
regardless of the age of the product. To
extend the life span and increase the
functionality of the drive, the Siemens
refurbishment program gives you the
opportunity to upgrade SINAMICS
Perfect Harmony GH180 drives with new
technology as it becomes available.
Local Convenience
Because we have long provided on-site
service for all of our customers, we
have the extensive reach of a dedicated,
global service force. Each of our service
representatives is fully trained.
Technical Specifications

General
Power semiconductors IGBTs; diodes
Line-side converter 18 to 48 pulse diode rectifier (standard)
Motor-side converter Multi-level converter (PWM) with IGBT power modules
Drive control Speed sensorless and closed-loop control, fully digital with signal processor
Drive quadrants Driving: 2 directions of rotation (2 quadrants)
Potential separation: Power section Fiber-optic cable
Permissible humidity rating Relative air humidity < 95% noncondensing
Noise level < 78 dB (A)
Paint finish RAL 7035
Degree of protection Acc. to DIN VDE 0470, IEC 60529, EN 60529
Standard IP41 (air-cooling)
Air-cooled Forced air-cooling with integrated fans
Permissible ambient and cooling temperature
- In operation 0°C ~ +40°C: Normal rating
+40°C ~ +50°C Derating
- During storage -5°C - +45°C
- During transport -25°C - +70°C
Performance
Accuracy Open Loop Vector Control ±0.5%; Closed Loop Vector Control ±0.1%
Efficiency Higher than 96.5% including transformer
Power factor >0.95 (within the whole speed range)

Output Parameters
3.3 kV 4.16 kV 6.6 kV 11 kV
Output Output Output Output Output Output Output Output
Current kVA Current kVA Current kVA Current kVA
70 400 70 500 70 800 40 750
100 600 100 700 100 1000 70 1500
140 800 140 1000 140 1500 100 2250
200 1000 200 1500 200 2000 140 3000
260 1500 260 1750 260 3000 200 4500
315 1750 315 2000 315 3500 260 5750
375 2000 375 2500 375 4000
500 2500 500 3500 500 5500
660 3500 660 4500 660 7500
* High power available on request

13
 SINAMICS Perfect Harmony
GH180
In Sync with Your Business
Goals

• Lower operating costs

• Precise process control
• Lower maintenance costs
• Increased production
efficiency
• Exceptional reliability
• Intuitive HMI

Our service network Industry Services

Industry Customer Care Centre

Contact us at: 1800 209 0987 (Toll free)

1800 220 987 (Toll free from BSNL/MTNL)
Tel.: +91 22 27600150
Chandigarh E-mail: ics.india@siemens.com
Mail your technical queries to:
Jaipur Gurgaon support.india.automation@siemens.com
Lucknow
For Online Support, visit us at:
Ahmedabad http://www.siemens.com/automation/
Vadodara

Nagpur
Kolkata service&support
Mumbai
Bhubaneshwar Siemens Online Support App available for
Pune Apple iOS and Android smart mobiles
Vishakhapatnam

Hyderabad

Chennai
Bangalru
Service Centre
Coimbatore

14
Notes

15
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Hubli - 580023, Karnataka Meerut Opp.D.K.Park, Bhatar Road, Surat - 395001
( : +91 836 2282947 A-SF-14, Ansal Courtyard, Rorkee Bypass Mobile: +91 9879510191
Mobile: +91 9880003724 Modipuram, Meerut (U.P.) - 250110 E-mail: mitul.kapadia@siemens.com
E-mail: kr.purushottam@siemens.com Mobile: +91 9720999887
E-mail: singh.vineet@siemens.com Trichy
Indore 1/1209-B, 6th Cross Street, West Extension
Flat No.102, Panchavati Apart. Mysore Vasan Nagar, Rettai Vaikkal, Vayalur Road
40 Chandralok Colony, Khajrana Road #43, Ground Floor, 8th Cross, 3rd Main Trichy - 602102
Indore - 452001, Madhya Pradesh 1st Stage, “C” Block, J.P. Nagar, Mysore - 570008 Mobile: +91 9176609375
Mobile: +91 9926939993 Mobile: +91 9900855779 E-mail: muthu.kumar@siemens.com
E-mail: prashant.joshi@siemens.com E-mail: niranjan.kv@siemens.com
Trivandrum
Indore Nashik 7th Floor, Global Towers
Flat No-206, A Block, Shubh Labh Heights 1, Nirman Classic Appartment, Thatthe Nagar 1057, Avinash Road, Coimbatore - 641 018
Near Malvi Nagar Chouraha Behind HDFC Bank, Nasik - 422005 Mobile: +91 9387384848
(Near Velocity Multiplex), MR-9, Ring Road Mobile: +91 9822193204 E-mail: sudheer.ts@siemens.com
Indore - 452001, Madhya Pradesh E-mail: shailesh.bakshi@siemens.com
Mobile: +91 9713013050 Udaipur
Nashik A-302, Udai Tower, Hitawala Complex, New Flora
E-mail: rohit.seth@siemens.com Building No.1, Flat No.15, Tirupati Town
Pula, Udaipur - 313004
Jodhpur Near Akashwani Tower, Gangapur Road, Nashik - 422013 Mobile: +91 9983691888
D-212, Near Sai Baba Mandir, Shankar Nagar, Pal Road Mobile: +91 9619620068 E-mail: anurag.shah@siemens.com
Jodhpur - 342007 E-mail: jugal.shah@siemens.com
Mobile: +91 7665590333 Vapi
Patna Flat No.401, A Wing, Madhav Gems, Nutannagar
E-mail: jain.nitin@siemens.com Flat No. 105, S.D. Apartment, Kavi Raman Path
Valsad Road, Vapi (East), Valsad Dist, Vapi - 396191
Jalandhar Nageshwar Colony, Boring Road, Patna - 800001 Mobile: +91 9687668690
House No.722,1st Floor, Urban Estate Mobile: +91 9771414108 E-mail: pandey.abhishek@siemens.com
Phase I, Jalandar - 144022, Punjab E-mail: vikash.prasad@siemens.com
Mobile: +91 9876047929 Vapi
Pondicherry Shubham Tower, No.3, ‘C’ Wing
E-mail: sunil.singla@siemens.com “Raghavendra ILLAM”, Gnd Floor, No 21
Flat No.1008, Chala, Vapi Daman Road, Vapi
Kanpur 3rd Cross Street, Anna Nagar, Pondicherry - 605005 Mobile: +91 9825147957
Flat No. 403, Gulmohar Garden Phase II Mobile: +91 9840143536 E-mail: s.anand@siemens.com
Near Mariampur Hospital, Chain Factory E-mail: lakshmanan.s@siemens.com
Shastri Nagar, Kanpur - 208005 Varanasi
Raipur D 63/12B - 13-14-15
Mobile: +91 8009900939 103 Risabh Regency, Near Shri Medishine Hospital
E-mail: shagun.gupta@siemens.com Dayal Enclave Mahmoorganj
New Rajendra Nagar Raipur (C G) - 492006 Varanasi - 221010
Kolhapur Mobile: +91 9425601849 Mobile: +91 9794237349
Flat No.101, Shrushti Mahabharat Apartment E-mail: raghuraj.bisen@siemens.com E-mail: tarun.srivastava@siemens.com
Mahavir Garden To Mahavir College Road Rajkot
Nagala Park, Kolhapur - 416003 Vijayawada
“Vrujraj”, Chandanpark Society D. 20-6-164C, Street 4, Ramlingeshwaraopeta
( : +91 231 2663330 Opp. Gyanganga Vidhyapith, Nr. Raiya Circle
Mobile: +91 9881465421 Landmark: Near to Lotus Landmark
Rajkot - 360005, Gujarat Vijayawada - 520003
E-mail: sachin.chavan@siemens.com Mobile: +91 9825021026
Mobile: +91 9642351144
Kota E-mail: hiren.raythatha@siemens.com E-mail: venkateswar.d@siemens.com
105, Manglayatan Apartments Rourkela
Near Jain Mandir, Bhimganj Mandi Plot No. LCR 618, 1st Phase Chhend
Kota - 324002 Rourkela - 769015
Mobile: +91 9828419111 Mobile: +91 9438529778
E-mail: avinash.mathur@siemens.com E-mail: samir.chintak@siemens.com

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