APR IL 273.

594

METRIC TONES
MAY 283.872
JUNE 260.517
JULY 288.599 MONTHWISE PICKILING
AUG 273.719
SEP 280.464 500
450
OCT 307.226
400
NOV 274.12 350
DEC 316.478 300 273.594 283.872
260.517
288.599 273.7
JAN 280.01 250
FEB 305.744. 200
150
100
50
0
APR IL MAY JUNE JULY AUG
METRIC TONES

MONTHWISE PRODUCTION : MACHINE -A (AP

300
APRIL 169.681
MAY 168.293 250
JUNE 159.731
JULY 169.487 197.509
200
AUG 159.772 169.681 168.293
159.731
169.487
159.772
169.716
SEP 169.716 150
OCT 197.509
NOV 156.318 100
DEC 196.386
JAN 179.785 50
FEB 182.505
MARCH 209.894 0
APRIL MAY JUNE JULY AUG SEP OCT
MONTHS
APRIL 50.207

METRIC TONES
MAY 37.465
JUNE 37.484 MONTHWISE PRODUCTION : MACHIN
JULY 34.847
AUG 35.356 100
SEP 50.514
OCT 54.261 80
NOV 45.539
DEC 58.507 60 54.2
JAN 54.555
50.207 50.514 111
FEB 53.555 37.465 37.484 35.356
40 34.847
MARCH 53.119
20

0
MONT
METRIC TONES

MONTHWISE PRODUCTION : MACHINE -C (

APRIL 35.393 100
MAY 33.56 90
JUNE 39.175 80
JULY 58.598 70 59.678
58.598 58.2
AUG 58.2 60
50
SEP 59.678 35.393
39.175
40 33.56
OCT 64.93
30
NOV 46.833 20
DEC 54.132 10
JAN 56.942 0
FEB 53.726 APRIL MAY JUNE JULY AUG SEP
MARCH 44.379
MO
 M ETRIC TO NES

APRIL 132.208
MAY 130.775 MONTHWISE PRODUCTION : MA
JUNE 115.464
JULY 123.251 160
AUG 105.692 140 132.208 130.775
123.251
SEP 110.509 120 115.464
110
105.692
OCT 132.107
100
NOV 138.749
DEC 136.509 80
JAN 141.933 60
FEB 144.101 40
MARCH 132.944 20
0
APRIL MAY JUNE JULY AUG S
APRIL 60.363
ME T R IC TON E S

MAY 46.26
JUNE 48.539
JULY 46.375
AUG 44.85
SEP 43.977 MONTHWISE PRODUCTION : D2 (APR
OCT 55.934
NOV 53.942 80
DEC 67.825 70
60.363
JAN 55.351 60
48.539
FEB 59.392 50 46.26 46.375 44.85 43.977
MARCH 58.916 40
30
20
10
0
APRIL MAY JUNE JULY AUG SEP
MONTHS
 METRIC TONES

APRIL 0
MAY 0 MONTHWISE PRODUCTION : MACHINE
JUNE 0
JULY 0 100
AUG 6.561
SEP 18.827 80
OCT 26.287
NOV 22.773 60
DEC 40.677
JAN 30.779 40
FEB 35.55 26
MARCH 25.481 18.827
20
6.561

0
0 0 0 0
APRIL MAY JUNE JULY AUG SEP O
MONTHS
METRIC TONES

MONTHWISE PRODUCTION : MACHINE -F (

100
 METRIC TONES
MONTHWISE PRODUCTION : MACHINE -F (
100

APRIL 0
MAY 0 75
JUNE 8.4
JULY 9.1
AUG 46.524 50 46.524
SEP 19.354
OCT 19.2
NOV 42.2
DEC 55.665 25 19.354

JAN 53.731 8.4 9.1

FEB 73.432
MARCH 30.1 0 0 0

MONTHS

APRIL 447.852
MAY 416.353
JUNE 408.793
JULY 441.658
AUG 456.955
SEP 472.575
OCT 550.228
NOV 506.354
METRIC TONES

1000
900 MONTHWISE PRODUCTION (FROM APRIL07
800
 METRIC TONES
DEC 609.701
JAN 573.076
FEB 602.261 1000
MARCH 554.833
900 MONTHWISE PRODUCTION (FROM APRIL07
800
700
600 550.228
506.3
500 447.852 416.353 441.658 456.955 472.575
408.793
400
300
200
100
0
APRIL MAY JUNE JULY AUG SEP OCT NOV
MONTHS

MONTHLY DESPATCH (FROM A

IC TONES

400
 MONTHLY DESPATCH (FROM A

METRIC TONES
APRIL 250.864
MAY 299.682 400
JUNE 234.089
JULY 259.715 350
AUG 205.282 299.682
SEP 192.474 300
259.715
OCT 219.848 250.864
250 234.089
NOV 223.672 21
205.282
DEC 245.722 200 192.474
JAN 280.631
FEB 258.151 150
MARCH 326.501
100
50
0
APRIL MAY JUNE JULY AUG SEP O
MONTHS

MONTH CAPACITY ACTUAL

APRIL 14 10.94
MAY 14 10.51
JUNE 14 10.01
JULY 14 11.54
AUG 14 10.14
SEP 14 11.22
OCT 14 11.38
NOV 14 10.54 20
DEC 14 12.17
JAN 14 10.37
FEB 14 12.22
MARCH 14 12.38 MONTWISE PICKLING - CAPACITY AGA
METRIC TONES

15
14 14 14 14 14 14

11.54
11.22
10.94
10.51
10.01 10.14
10
 METRIC TO
15
14 14 14 14 14 14

11.54
11.22
10.94
10.51
10.01 10.14
10

APRIL MAY JUNE JULY AUG SEP

0
CAPACITY
ACTUAL MONT

MONTHWISE PRODUCTION M/C:A -CA

METRIC TONES

MONTH CAPICITY ACTUAL

APRIL
MAY
10
10
6.78
6.23
14
JUNE 10 6.14
JULY 10 6.78 12
AUG 10 5.92 10 10 10 10 10 10 10
SEP 10 6.79 10
OCT 10 7.31
NOV 10 6.01 8 6.78 6.78 6.79
7.31
DEC 10 7.55 6.23 6.14 5.92
JAN
FEB
10
10
6.66
7.3
6
MARCH 10 8.07
4
2
0

CAPICITY
ACTUAL MONTHS
 2
0

CAPICITY
ACTUAL MONTHS

METRIC TONES
MONTHLY PRODUCTION :M/C -B C
MONTH CAPICITY ACTUAL
APRIL 3 2
MAY 3 1.39
JUNE 3 1.44
JULY 3 1.39
AUG 3 1.31 4
SEP 3 2.02 3 3 3 3 3 3 3
OCT 3 2.01
NOV 3 1.75
2 2.02 2.0
DES 3 2.25 2
JAN 3 2.02 1.39 1.44 1.39 1.31
FEB 3 2.14
MARCH 3 2.04

CAPICITY
ACTUAL MONT
 MONTHWISE PICKILING (FROM APRIL07 TO MARCH 08 )

307.226 316.478
288.599 273.719 280.464 274.12 280.01
260.517

JUNE JULY AUG SEP OCT NOV DEC JAN FEB

MONTHS

ON : MACHINE -A (APRIL 07 TO MARCH 08 )

209.894
197.509 196.386
179.785 182.505
169.716
159.772 156.318

AUG SEP OCT NOV DEC JAN FEB MARCH

MONTHS
WISE PRODUCTION : MACHINE -B (APRIL 07 TO MARCH 08 )

58.507
54.261 54.555 53.555 53.119
50.514 111
45.539
.847 35.356

MONTHS

RODUCTION : MACHINE -C (FROM APRIL 07 TO MARCH 08 )

64.93
58.598 58.2 59.678 56.942
54.132 53.726
46.833 44.379

JULY AUG SEP OCT NOV DEC JAN FEB MARCH

MONTHS
WISE PRODUCTION : MACHINE -D1 (APRIL 07 TO MARCH 08 )

141.933 144.101
138.749 136.509
132.107 132.944
123.251
15.464
105.692 110.509

UNE JULY AUG SEP OCT NOV DEC JAN FEB MARCH
MONTHS
WISE PRODUCTION : D2 (APRIL 07 TO MARCH 08 )

67.825
59.392 58.916
55.934 53.942 55.351
6.375 44.85 43.977

ULY AUG SEP OCT NOV DEC JAN FEB MARCH

MONTHS
SE PRODUCTION : MACHINE-E (APRIL 07 TO MARCH 08 )

40.677
35.55
30.779
26.287 25.481
22.773
18.827

6.561

0
JULY AUG SEP OCT NOV DEC JAN FEB MARCH
MONTHS

UCTION : MACHINE -F (APRIL 07 TO MARCH 08 )

73.432
UCTION : MACHINE -F (APRIL 07 TO MARCH 08 )

73.432

55.665 53.731
46.524
42.2

30.1

19.354 19.2

.1

MONTHS

CTION (FROM APRIL07 TO MARCH 08)

CTION (FROM APRIL07 TO MARCH 08)

609.701
550.228 573.076 602.261 554.833
506.354
55 472.575

SEP OCT NOV DEC JAN FEB MARCH

MONTHS

Y DESPATCH (FROM APRIL 07 TO MARCH 08 )

Y DESPATCH (FROM APRIL 07 TO MARCH 08 )

326.501

280.631
.715 258.151
245.722
219.848 223.672
205.282
192.474

LY AUG SEP OCT NOV DEC JAN FEB MARCH

MONTHS

PICKLING - CAPACITY AGAINST ACTUAL (APRIL 07-MARCH 08)

14 14 14 14 14 14 14 14 14

12.17 12.22 12.38

11.54 11.38
11.22
10.54 10.37
10.14
 14 14 14 14 14 14 14 14 14

12.17 12.22 12.38

11.54 11.38
11.22
10.54 10.37
10.14

JULY AUG SEP OCT NOV DEC JAN FEB MARCH

CAPACITY
ACTUAL MONTHS

PRODUCTION M/C:A -CAPACITY AGAINST ACTUAL (APRILO7-MARCH08)

0 10 10 10 10 10 10 10 10
8.07
7.31 7.55 7.3
6.78 6.79 6.66
5.92 6.01

CAPICITY
ACTUAL MONTHS
 CAPICITY
ACTUAL MONTHS

Y PRODUCTION :M/C -B CAPACITY AGAINST ACTUAL (APRIL 07 TO MARCH 08 )

3 3 3 3 3 3 3 3 3 3
2.25 2.14 2.04
2.02 2.01 2.02
1.75
1.44 1.39 1.31

CAPICITY
ACTUAL MONTHS
 CHEMICAL COMPOSITION
GRADE C% Si % Mn% S% P% Cr% Ni% B% Mo% Pb%
max max
LOW CARBON STEEL
SAE 1006 0.08max 0.10max 0.25-0.40 0.05 0.04 - - - -
SAE1008 0.10max 0.10max 0.30-0.50 0.05 0.04 - - - -
SAE1010 0.08-0.13 0.15max 0.30-0.60 0.05 0.04 - - - -
SAE1015 0.13-0.18 0.15max 0.30-0.60 0.05 0.04 - - - -
SAE1018 0.15-0.20 0.10-0.20 0.60-0.90 0.05 0.04 - - - -
C 15 0.12-0.18 0.15-0.35 0.30-0.60 0.045 0.045 - - - -
EN 32B 0.10-0.18 0.05-0.35 0.060-1.00 0.07 0.05 - - - -
MEDIUM CARBON STEEL
35C8 0.32-0.40 0.10-0.40 0.60-0.90 0.05 0.05 - - - -
EN14B/27C15 0.20-0.30 0.10-0.35 1.30-1.70 0.06 0.06 - 0.40 max - -
CK 45 0.42-0.50 0.15-0.35 0.50-0.80 0.035 0.035 - - - -
EN 15B 0.35-0.40 0.05-0.35 1.10-1.30 0.06 0.06 - - - -
EN 8 0.35-0.45 0.05-0.35 0.60-1.00 0.06 0.06 - - - -
EN 8A 0.33-0.38 0.05-0.35 0.70-0.90 0.06 0.06 - - - -
EN 8D 0.40-0.45 0.05-0.35 0.70-0.90 0.06 0.06 - - - -
EN 9 0.50-0.60 0.05-0.35 0.50-0.80 0.06 0.06 - - - -
EN 5K 0.25-0.35 0.05-0.35 0.60-1.00 0.05 0.05 - - - -
SAE 1035 0.32-0.38 0.10-0.20 0.60-0.90 0.05 0.04 - - - -
SAE 1040 0.37-0.44 0.10-0.20 0.60-0.90 0.05 0.04 - - - -
SAE 1045 0.43-0.50 0.10-0.20 0.60-0.90 0.05 0.04 - - - -
BORON STEEL
SAE 10B21 0.18-0.23 0.30max 0.80-1.10 0.03 0.03 0.10-0.25 - 0.0005-0.003
SAE 15B25 0.23-0.28 0.30max 0.90-1.30 0.03 0.03 0.10-0.25 - 0.0005-0.003
DIN19MnB4M 0.20-0.25 0.20max 0.80-1.10 0.03 0.03 0.30-0.40 - 0.0005-0.003
ALLOY STEEL
SCM 415 0.13-0.18 0.15-0.35 0.60-0.85 0.03 0.03 0.90-1.20 - - 0.15-0.30
SAE1541 0.36-0.44 0.15-0.30 1.35-1.65 0.05 0.04 - - - -
SCM 435 0.32-0.39 0.15-0.30 0.55-0.90 0.03 0.03 0.80-1.25 - - 0.15-0.35
SAE 4135 0.33-0.38 0.15-0.30 0.70-0.90 0.04 0.03 0.80-1.10 - - -
SAE 4140 0.38-0.43 0.15-0.30 0.75-1.00 0.04 0.03 0.80-1.10 - - -
41Cr4 0.38-0.43 0.10-0.35 0.65-0.80 0.05 0.05 0.85-1.15 - - -
EN 19 0.35-0.45 0.10-0.35 0.50-0.80 0.05 0.05 0.90-1.50 - - 0.20-0.40
BALL BEARING
EN 31M 0.90-1.20 0.10-0.35 0.30-0.75 0.05 0.05 1.00-1.60 - - -
SAE 52100 0.98-1.10 0.15-0.30 0.25-0.45 0.025 0.025 1.30-1.60 - - -
SEMI FREE / FREE CUTTTING STEEL
En1A 0.07-0.15 0.10 max 0.80-1.20 0.3 0.07 - - - -
EN 1A (L) 0.07-0.15 0.10 max 0.80-1.20 0.3 0.07 - - - - 0.35
SPRING STEEL
File Steel 1.25-1.35 0.3max 0.20-0.40 0.03 0.03 0.50-0.70 0.2max Cu-0.25max 0.05max
CASE HARDENING STEEL
SAE 8620 0.18-0.23 0.15-0.30 0.70-0.90 0.04 0.035 0.40-0.60 0.40-0.70 - 0.15-0.25
SAE 8622 0.20-0.25 0.15-0.30 0.70-0.90 0.04 0.035 0.40-0.60 0.40-.070 - 0.15-0.25
16 MnCr5 0.14-0.19 0.15-0.40 1.00-1.30 0.035 0.035 0.80-1.10 - - -
20 MnCr5 0.17-0.22 0.15-0.40 1.10-1.40 0.035 0.035 1.00-1.30 - - -
STAINLESS STEEL
AISI 420 A 0.15-0.25 1.00 max 1.00-2.00 0.03 0.04-0.45 12.0-14.0 - - - -
AISI 420 B 0.28-0.35 1.00 max 1.00-2.00 0.03 0.04-0.45 12.0-14.0 - - - -
AISI 420 C 0.43-0.50 1.00 max 1.00-2.00 0.03 0.04-0.45 12.0-14.0 - - - -
Al%

0.055

-
-
-
 FILLING INDEX
FILE SUBJECT FROM
NOS.
1 RAW MATERIAL TEST REPORT
2 TEST CERTIFICATE
3 HARDNESS & UTS TEST REPORT
4 INCOMING WIRE-ROD TEST CERTIFICATE
5 INCOMING WIRE-ROD TEST CERTIFICATE (MUKAND ONLY)
6 INSPECTION OF PHOSPHATE SOLUTION
7 CUSTOMER COMPLAINTS (RECEIVED)
8 REPLY TO CUSTOMER COMPLAINTS
9 COMPLAINT OF INCOMING / RAW MATERIAL
10 CALIBRATION FILE
11 ANALYSIS OF METALLURGICAL SAMPLES
12 CUSTOMER'S PURCHASE ORDER
13 TESTING STANDARDS
14 PARTY'S STANDARDS AND SPECIFICATION
15 IN-PROCESS INSPECTION
TO