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Biltmore Classic
Concept L/R Classic
Dental
Chair Service and
Parts Manual
Serial Number Prefixes:
CP, PB & V

Biltmore Clas.
Concept L/R
Classic

NOTE:
Sterling Grey painted parts
are no longer available.
Check manual and use
Pebble Grey painted parts
if available.

FOR USE BY MIDMARK


TRAINED TECHNICIANS ONLY
SF-1606 Part No. 004-0252-00 (12/29/2016)

Style B
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TABLE OF CONTENTS

TABLE OF CONTENTS
Section/Paragraph................................................Page Section/Paragraph ............................................... Page
IMPORTANT INSTRUCTIONS 4.10 Base Up & Base Down Limit Switches
General Safety Instructions ......................................... iii Removal.................................................. 4-15
Safety Alert Symbols ................................................... iii Installation............................................... 4-15
Warranty Instructions ................................................. iii Adjustment.............................................. 4-15
4.11 Base Up Program Limit Switch
SECTION I GENERAL INFORMATION Removal.................................................. 4-17
1.1 Scope of Manual .......................................... 1-1 Installation............................................... 4-17
1.2 How to Use Manual ...................................... 1-1 4.12 Back Up Limit Switch
1.3 Description Of Chair ..................................... 1-1 Removal.................................................. 4-18
1.4 Standard Torque Specifications.................... 1-6 Installation............................................... 4-18
1.5 Specifications ............................................... 1-6 Adjustment.............................................. 4-18
1.6 Parts Replacement Ordering........................ 1-8 4.13 Back Down Program Limit Switch
1.7 Special Tools ................................................ 1-8 Removal.................................................. 4-19
Installation............................................... 4-19
SECTION II TESTING AND TROUBLESHOOTING Adjustment.............................................. 4-19
2.1 Operational Test (See Figure 2-1) ................ 2-1 4.14 Safety Bail Limit Switches
2.2 Troubleshooting Procedures......................... 2-4 Removal.................................................. 4-20
Installation............................................... 4-21
SECTION III SCHEDULED MAINTENANCE 4.15 Membrane Switch Panel
3.1 Scheduled Maintenance ............................. 3-1 Removal.................................................. 4-22
Installation............................................... 4-22
SECTION IV MAINTENANCE/SERVICE 4.16 Manual Footswitch
INSTRUCTIONS Removal.................................................. 4-22
4.1 Introduction................................................... 4-1 Installation............................................... 4-22
4.2 Upholstery 4.17 Auto Exit / Operate Footswitch
Removal .................................................... 4-1 Removal.................................................. 4-23
Installation ................................................. 4-1 Installation............................................... 4-23
4.3 Base Capacitor 4.18 Rotational Brake
Removal .................................................... 4-2 Removal.................................................. 4-24
Installation ................................................. 4-2 Installation............................................... 4-24
4.4 Base Motor Adjustment.............................................. 4-25
Removal .................................................... 4-3 4.19 Headrest
Installation ................................................. 4-6 Adjustment.............................................. 4-26
4.5 Base Motor Worm Gear
Removal .................................................... 4-8 SECTION V SCHEMATICS AND DIAGRAMS
Installation ................................................. 4-8 5.1 Electrical Schematics /
4.6 Base Motor Trunnion Wiring Diagrams ..................................... 5-1
Removal .................................................... 4-9
Disassembly.............................................. 4-9 SECTION VI PARTS LIST
Assembly................................................... 4-9 6.1 Introduction ................................................ 6-1
Installation ................................................. 4-9 6.2 Description Of Columns ............................... 6-1
4.7 Back Motor 6.3 Torque Specifications And Important
Removal .................................................. 4-10 Assembly Notes ........................................ 6-1
Installation ............................................... 4-11 Pictorial Index [Sterling Grey]....................... 6-2
4.8 Back Motor Capacitor Pictorial Index [Pebble Grey]........................ 6-3
Removal .................................................. 4-13 Upholstery Components (Vacuum Form)
Installation ............................................... 4-13 [Sterling Grey] .............................................. 6-4
4.9 P.C. Board Upholstery Components (Vacuum Form)
Removal .................................................. 4-14 [Pebble Grey] ............................................... 6-5
Installation ............................................... 4-14

(*) Indicates that there has been a serial number break for the illustration
and that there are additional point page(s) following the original page.

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page i Printed in U.S.A.


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TABLE OF CONTENTS

Upholstery Components (Plush) Base Motor Assembly ................................ 6-22


[Sterling Grey] .............................................. 6-6 Footswitch [Sterling Grey] ......................... 6-23
Upholstery Components (Plush) Footswitch [Pebble Grey] .......................... 6-24
[Pebble Grey]................................................ 6-7 Umbilicals (Concept L/R Classic)
Covers [Sterling Grey] .................................. 6-8 [Sterling Grey] ............................................ 6-25
Covers [Pebble Grey] ................................... 6-9 Umbilicals (Concept L/R Classic)
Seat Components [Sterling Grey]............... 6-10 [Pebble Grey] ............................................. 6-26
Seat Components [Pebble Grey] ................ 6-11 Double Articulating Headrest
Back Components [Sterling Grey] .............. 6-12 [Sterling Grey]......................................... 6-27
Back Components [Pebble Grey] ............... 6-13 Double Articulating Headrest
Top Electrical Components [Sterling Grey]. 6-14 [Pebble Grey] .......................................... 6-28
Top Electrical Components [Pebble Grey] .. 6-15 Single Articulating Headrest
Top Motor Assembly ................................... 6-16 [Sterling Grey]......................................... 6-29
Rotational Base Components (Biltmore Classic) Single Articulating Headrest
[Sterling Grey] ............................................ 6-17 [Pebble Grey] .......................................... 6-30
Rotational Base Components (Biltmore Classic) IV Armboard [Sterling Grey]....................... 6-31
[Pebble Grey].............................................6-18* IV Armboard [Pebble Grey] ........................ 6-32
Non-Rotational Base Components L/R Light Bracket Components .................. 6-33
(Concept L/R Classic [Sterling Grey].......... 6-19
Non-Rotational Base Components COMMENTS ............................................................. 7-1
(Concept L/R Classic [Pebble Grey] ..........6-20* FAX ORDER FORM.................................................. 7-2
Base Electrical Components .....................6-21*

© Midmark Corporation 1999 SF-1606 Rev. 5/10 Page ii Printed in U.S.A.


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TABLE OF CONTENTS

General Safety Instructions


NOTE
A NOTE is used to amplify an operating procedure,
Safety First: The primary concern of Midmark Cor-
practice or condition.
poration is that this chair is maintained with the safety
of the patient and staff in mind. To assure that services
and repairs are completed safely and correctly, proceed Warranty Instructions
as follows:
Refer to Midmark “Limited Warranty” printed in the
(1) Read this entire manual before performing any Installation and Operation Manual for warranty informa-
services or repairs on this chair. tion. Failure to follow guidelines listed below will void
the warranty and/or render the Biltmore Classic or Con-
(2) Be sure you understand instructions contained cept L/R Dental Chair unsafe for operation.
in this manual before attempting to service or
repair chair. • In event of a malfunction, do not attempt to use
dental chair until necessary repairs have been
Safety Alert Symbols made.
• Do not attempt to disassemble chair, replace mal-
Throughout this manual are safety alert symbols that functioning or damaged components, or perform
call attention to particular procedures. These items are adjustments unless you are one of Midmark’s
authorized service technicians.
used as follows:
• Do not substitute parts of another manufacturer
when replacing inoperative or damaged compo-
DANGER nents. Use only Midmark replacement parts.
A DANGER is used for an imminently
hazardous operating procedure, prac-
tice, or condition which, if not correctly followed,
will result in loss of life or serious personal
injury.

WARNING
A WARNING is used for a potentially
hazardous operating procedure, prac-
tice, or condition which, if not correctly followed,
could result in loss of life or serious personal
injury.

CAUTION
A CAUTION is used for a potentially haz-
ardous operating procedure, practice, or
condition which, if not correctly followed, could result
in minor or moderate injury. It may also be used to
alert against unsafe practices.

EQUIPMENT ALERT
An EQUIPMENT ALERT is used for an
imminently or potentially hazardous oper-
ating procedure, practice, or condition which, if not
correctly followed, will or could result in serious, mod-
erate, or minor damage to unit.

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page iii Printed in U.S.A.
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SECTION I
GENERAL INFORMATION

SECTION I
GENERAL INFORMATION

1.1 Scope of Manual 1.3 Description Of Dental Chair

This manual contains detailed troubleshooting, sched- A. General Description (See Figure 1-1).
uled maintenance, maintenance, and service instruc-
tions for the Biltmore Classic and the Concept L/R The Biltmore Classic and the Concept L/R Chair are
Dental Chair. This manual is intended to be used by dental operating chairs designed for the general den-
Midmark’s authorized service technicians. tistry market. Positions of Chair are adjustable thru use
of electromechanical motors. The operator can initiate
movement using one of two chair mounted membrane
1.2 How to Use Manual
touch pads (Biltmore Classic only), the foot control or
the optional hand control (Concept L/R only).
A. Manual Use When Performing Scheduled Mainte-
nance.
B. Major Serviceable Components (See Figure 1-1).
(1) Perform inspections and services listed in Membrane Touch Pads (Biltmore Classic only)
Scheduled Maintenance Chart (Refer to (1, Figure 1-1)
para 3.1).
A membrane touch pad assembly is located on both
sides of the chairback to allow operation of chair from
(2) If a component is discovered to be faulty or out
either side. The Automatic Operate / Exit switches (A)
of adjustment, replace or adjust component in
are predetermined program settings and actuated by
accordance with maintenance / service instruc-
depressing and releasing the appropriate switch. The
tions (Refer to para 4.1).
functions can be stopped by momentarily depressing
any switch on the touch pads or foot control.
B. Manual Use When Unit Is Malfunctioning And
Back Up, Back Down, Base Up, and Base Down
Cause Is Unknown.
switches (B) must be depressed and held until desired
position is achieved.
(1) Perform an operational test on chair (Refer to
para 2.1).
Headrest Locking Assembly (2, Figure 1-1)
(2) Perform troubleshooting procedures listed in Headrest height can be changed by pulling out or push-
Troubleshooting Guide (Refer to para 2.2). ing in on headrest. Tension of headrest locking assem-
bly is pre-set at factory but can be adjusted if required
(3) If a component is discovered to be faulty or out (Refer to para 4.19).
of adjustment, replace or adjust component in
accordance with maintenance / service instruc- Base Motor & Capacitor (3, Figure 1-1)
tions (Refer to para 4.1). Base Motor controls the vertical movement of the chair
by a cantilevered action up 13” (33 cm) while moving
C. Manual Use When Damaged Component Is Known. forward 4.5” (11.4 cm). Directional windings allow the
motor to run forward or backward depending on which
(1) Replace or adjust component in accordance way power is applied to the windings. Base motor uses
with maintenance / service instructions (Refer a run capacitor, located on the mounting plate next to
to para 4.1). the P.C. Board, to provide start and run power.
The motor is for intermittent operation. Continuous
operation will cause motor to overheat, causing internal
thermal overload to open, removing power from the
motor. Normal cool off period for thermal overload to
reset to closed position is 10 to 20 minutes.

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page 1-1 Printed in U.S.A.
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SECTION I
GENERAL INFORMATION

Figure 1-1. Component Location

© Midmark Corporation 1999 SF-1606 Page 1-2 Printed in U.S.A.


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SECTION I
GENERAL INFORMATION

Back Motor & Capacitor (4, Figure 1-1) Base Up Program Limit Switch (8, Figure 1-1)
Back Motor controls the movement of the chairback Base Up Program Limit Switch is a normally closed
from a seated position (upright) to a reclined position (N.C.) switch that only works in conjunction with the
(supine). The directional windings allow the motor to run Auto Operate (Green) switch on Foot Control. The limit
forward or backward. switch is located on a bracket, on patient’s right side,
Back Motor uses a run capacitor, mounted on the motor, attached to upright housing assembly. After Auto Oper-
to provide start and run power. ate (Green) switch is depressed Base section begins to
Two Internal limit switches in motor prevent it from move upward. During upward movement a program
reaching its mechanical limits, damaging the motor. The switch cam is slowly rotating clockwise. The cam has a
normally closed (N.C.) limit switches are factory set and high spot machined on it. When this high spot contacts
should not require any adjustments. switch actuator of limit switch N.C. contacts open,
The motor is for intermittent operation. Continuous removing power from Base Motor, stopping upward
operation will cause the motor to overheat, activating motion.
the internal thermal overload, removing power from the The program switch cam is adjustable to increase or
motor. Normal cool off period for the thermal overload decrease height at which chair stops.
to reset is 10 to 20 minutes.
Base Down Limit Switch (9, Figure 1-1)
P.C. Board w/ Fuses (5, Figure 1-1) Base Down Limit Switch is a normally closed (N.C.)
The P.C. Board contains plug connectors, 12 VDC sup- switch located on the electrical connection plate, on
ply transformer for control circuitry, base and back patient’s left side, attached to upright housing assembly.
motor control relays, 10 amp line (115 VAC) input motor It is located toward the outside, next to Base Up Limit
fuse, 1/2 amp fuse for low voltage (12 VDC) circuitry. Switch.
Spare fuses (C) are located to the left of each opera- Base Down Limit Switch works in conjunction with Auto
tional fuse. Exit (Yellow) foot or membrane switch and / or with
Base Down membrane or foot switch. As chair
Back Up Limit Switch (6, Figure 1-1) descends, a cam, located on pivot pin in upright hous-
Back Up Limit Switch is a normally closed (N.C.) switch, ing rotates. When the cam contacts switch actuator on
located on the seat frame of patient’s left side. It con- limit switch, it opens normally closed (N.C.) contacts
trols the amount Back section moves upright, to a removing power from Base Motor stopping chair.
seated position, from reclined (supine) position. As
Back section moves upright, seat section is also moving Base Up Limit Switch (10, Figure 1-1)
inward. When the spacer, located on patient’s left side Base Up Limit Switch is a normally closed (N.C.) switch
seat support, contacts the switch actuator on Back Up located on electrical connection plate, on patient’s left
Limit Switch it causes N.C. contacts to open, removing side, attached to upright housing assembly. It is located
power from Back Motor. toward the inside, next to Base Down Limit Switch.
Base Up Limit Switch works in conjunction with Auto
Back Down Program Limit Switch (7, Figure 1-1) Operate (Green) foot or membrane switch and / or with
Back Down Program Limit Switch is a normally closed the Base Up membrane or foot switch. As chair ele-
(N.C.) switch that only works in conjunction with the vates, a cam, located on pivot pin in upright housing
Auto Operate (Green) switch on Foot Control or on rotates. When cam contacts switch actuator on limit
membrane switch. The limit switch is located on a switch, it opens normally closed contacts, removing
bracket, on the patient’s right side, attached to the plat- power from Base Motor stopping chair.
form weldment.
After Auto Operate (Green) switch is depressed the
Back section begins to recline and seat section moves
forward. When the programming plate, located on
patient’s right side seat support, contacts the switch
actuator on Back Down Program Limit Switch it causes
N.C. contacts to open, removing power to Back Motor.
The programming plate is adjustable to increase or
decrease amount of recline on Back section.

© Midmark Corporation 1999 SF-1606 Page 1-3 Printed in U.S.A.


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SECTION I
GENERAL INFORMATION

Safety Bail Limit Switches (11, Figure 1-1) C. Theory of Operation (120 or 230 VAC Units) (See
The two Safety Bail Limit Switches are normally closed Section V for wiring diagram, electrical sche-
(N.C.) switches located on the parallel arms, on matics and pictorial layouts).
patient’s right and left side.
The Safety Bail Limit Switches work in conjunction with Electrical Power:
Auto Exit (Yellow) foot or membrane switch and / or with Line voltage is supplied to the chair’s PC circuit board
Base Down membrane or foot switch. They have no thru chair’s power cord and a terminal board. There is a
affect when running other functions. 1/2 amp line input fuse on the PC circuit board which
During the chair’s descent, if bottom lift arm cover con- protects the board’s circuitry from power spikes or
tacts an obstruction, cover will depress the switch actu- excessive current draw. A transformer on PC circuit
ator(s) of the Safety Bail Limit Switch(es) opening the board reduces line voltage to 12 VDC. The 12 VDC
normally closed contacts, removing power from Base provides power to operate the circuitry on PC circuit
Motor, stopping the descent. The Back Motor will con- board, limit switches, membrane switch panel, and foot
tinue to operate. control.
If the obstruction is removed, returning the switch(es) to
the N.C. position, the Base Motor will operate and the Operation of Membrane Switch Panel:
chair will continue its descent. PC circuit board supplies 12 VDC to one side of each of
the normally open (N.O.) switches in membrane switch
Foot Switch (12, Figure 1-1) panel. When the operator presses a membrane switch,
N.O. contacts for that switch are closed, completing a
The Foot Switch contains four, normally open switches circuit; this allows 12 VDC signal to return to PC circuit
for operation of Back Up, Back Down, Base Up and board, activating the function the operator selected.
Base Down. When foot switch control pad (D) is moved
in direction of one or two of the switches the control pad Operation of Foot Control:
actuator operates the switch(es) closing normally open PC circuit board supplies 12 VDC to common terminals
contacts, providing power to either one or both motors of four N.O. switches (BACK UP, BACK DOWN, BASE
depending on the function(s) chosen. The control pad UP, BASE DOWN) and N.O. AUTO EXIT / AUTO
must be held in the position to maintain operation. OPERATE program switch. When the operator
A separate rocker switch, on the Foot Switch, with two depresses one of the switches, N.O. contacts for that
normally open contacts operate the Auto Operate switch are closed, completing a circuit; this allows 12
(Green) and Auto Exit (Yellow) functions. Pressing and VDC signal to return to circuit board, activating the func-
releasing either of the switches will close the contacts tion the operator selected.
on the switch and initiate the function. Pressing any
function during Auto operation will terminate the Auto Back Up Function Operation:
function. When operator depresses BACK UP switch on either
membrane switch panel or foot control, the N.O. switch
Rotational Foot Lock (Biltmore Classic only) closes, allowing 12 VDC signal to return to PC circuit
(13, Figure 1-1) board, enabling the function. When Back Up function is
The chair will rotate at its base 45° each way from cen- enabled, PC circuit board energizes Back Up relay coil.
ter-line. To release the rotational lock, depress the left Line voltage is continuously supplied to one of the out-
side of the lever assembly and rotate the chair. When in put contacts of the Back Up relay. So, when the N.O.
position, depress right side of lever to lock in position. output contacts of the relay close, line voltage is applied
across windings of back motor causing it to run.
PC circuit board also monitors Back Up limit switch.
When not tripped, N.C. Back Up limit switch completes
a closed circuit, allowing a 12 VDC signal (supplied by
PC circuit board) to return to PC circuit board which
allows Back Up function to continue to run. When the
N.C. switch is tripped (indicating the back motor is at its
“up” limit), limit switch circuit opens, stopping 12 VDC
signal from returning to PC circuit board. PC board
then de-energizes Back Up relay, causing back motor to
stop.

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page 1-4 Printed in U.S.A.
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SECTION I
GENERAL INFORMATION

Back Down Function Operation: returning to PC board. PC board then deenergizes


When operator depresses BACK DOWN switch on Base Down relay, causing base motor to stop.
either membrane switch panel or foot control, the N.O.
switch closes, allowing 12 VDC signal to return to PC Auto Exit Function Operation:
circuit board, enabling the function. When Back Down When the operator depresses AUTO EXIT switch on
function is enabled, PC circuit board energizes Back either membrane switch panel or foot control, N.O.
Down relay coil. Line voltage is continuously supplied switch closes, allowing 12 VDC signal to return to PC
to one of the output contacts of the Back Down relay. board, enabling the function. When Auto Exit function is
When N.O. output contacts of relay close, line voltage is enabled, PC board energizes Base Down and Back Up
applied across windings of back motor causing it to run. relay coils. Line voltage is continuously supplied to one
When back motor reaches its “down” limit, a N.C. limit side of output contacts of the two relays. When N.O.
switch located internally within back motor opens, open- output contacts of the two relays close, line voltage is
ing circuit and causing back motor to stop. When oper- applied to base and back motors causing them to run.
ator releases BACK DOWN switch, PC circuit board PC board also monitors Base Down and Back Up limit
then deenergizes Back Down relay. switches. When not tripped, N.C. switches complete a
closed circuit, allowing a 12 VDC signal (supplied by PC
Base Up Function Operation: board) to return to PC board which allows Base Down
When operator depresses BASE UP switch on either and Back Up functions to continue to run. When N.C.
membrane switch panel or foot control, the N.O. switch switches are tripped (indicating motors are at “Exit”
closes, allowing 12 VDC signal to return to PC circuit position), the switch circuits open, stopping 12 VDC sig-
board, enabling the function. When Base Up function is nals from returning to the PC board. PC board then
enabled, PC circuit board energizes Base Up relay coil. deenergizes Base Down and Back Up relays, causing
Line voltage is continuously supplied to one of the out- motors to stop.
put contacts of Base Up relay. When N.O. output con-
tacts of relay close, line voltage is applied to base motor Auto Operate Function Operation:
causing it to run. When the operator depresses AUTO OPERATE switch
PC circuit board also monitors Base Up limit switch. on either membrane switch panel or foot control, N.O.
When not tripped, N.C. Base Up limit switch completes switch closes, allowing 12 VDC signal to return to the
a closed circuit, allowing a 12 VDC signal (supplied by PC board, enabling the function. When Auto Operate
PC board) to return to PC board which allows Base Up function is enabled, PC board energizes Base Up and
function to continue to run. When N.C. limit switch is Back Down relay coils. Line voltage is continuously
tripped (indicating base motor is at its “up” limit), the supplied to one side of output contacts of the two
switch circuit opens, stopping 12 VDC signal from relays. When N.O. output contacts of the two relays
returning to PC board. PC board then deenergizes close, line voltage is applied to base and back motors
Base Up relay, causing base motor to stop. causing them to run.
PC board also monitors Base Up Program limit switch
Base Down Function Operation: and Back Down Program limit switch. When not
When the operator depresses BASE DOWN switch on tripped, N.C. switches complete a closed circuit, allow-
either membrane switch panel or foot control, N.O. ing a 12 VDC signal (supplied by the PC board) to
switch closes, allowing 12 VDC signal to return to PC return to PC board which allows Base Up and Back
board, enabling the function. When Base Down func- Down functions to continue to run. When N.C. limit
tion is enabled, PC circuit board energizes Base Down switches are tripped (indicating motors have reached
relay coil. Line voltage is continuously supplied to one their manually programmed position - both of the limit
side of output contacts of Base Down relay. When N.O. switch stops can be manually adjusted by the operator
output contacts of relay close, line voltage is applied to to “program” a desired exam / procedure position), limit
base motor causing it to run. switch circuits are opened stopping 12 VDC signals
PC board also monitors Base Down limit switch. When from returning to PC board. The PC board then deener-
not tripped, N.C. Base Down Limit Switch completes a gizes Base Up and Back Down relays, causing motors
closed circuit, allowing a 12 VDC signal (supplied by PC to stop.
board) to return to PC board which allows Base Down
function to continue to run. When N.C. limit switch is
tripped (indicating base motor is at its “down” limit),
switch circuit opens, stopping 12 VDC signal from

© Midmark Corporation 1999 SF-1606 Page 1-5 Printed in U.S.A.


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SECTION I
GENERAL INFORMATION

Safety Bail Limit Switches 1.4 Standard Torque Specifications


During Base Down or Auto Exit modes, as chair is
descending, should bottom lift arm cover contact an The following standard torque specifications in
obstruction one or both normally closed (N.C.) Safety Table 1-1 apply to the hardware used on the unit unless
Bail Limit Switches located beneath cover, will open otherwise listed elsewhere in the service procedures or
removing power from Base Motor, stopping descent. parts illustrations:
When the obstacle is removed switch(es) will close,
energizing Base Motor, and chair will continue to Table 1-1. Torque Specifications
descend. The switches have no affect on rest of opera-
tions. Hardware Size Torque Values
#6 .............................. 11 to 21 inch-lbs. (1.2 to 2.3 N•M)
#8 .............................. 20 to 30 inch-lbs. (2.2 to 3.3 N•M)
#10 ............................ 32 to 42 inch-lbs. (3.6 to 4.8 N•M)
1/4 inch ..................... 75 to 85 inch-lbs. (8.5 to 9.6 N•M)
5/16 inch ...................18 to 22 ft.-lbs. (24.4 to 29.8 N•M)
3/8 inch .....................31 to 35 ft.-lbs. (42.0 to 47.5 N•M)
1/2 inch .....................50 to 60 ft.-lbs. (67.8 to 81.4 N•M)

1.5 Specifications

Factual data for the Biltmore Classic Dental Chair is


provided in Table 1-2. Also, see Figure 1-2.

Table 1-2. Specifications


Description Data

Weight of a Unit:
Without Shipping Carton ................355 lbs (161.0 kg)
With Shipping Carton .....................367 lbs (166.5 kg)

Shipping Carton: ....... 42 in. "L" x 29 in. "W" x 35 in. "H"


(106.7 cm x 73.7 cm x 88.9 cm)

Dimensions (See Figure 1-2):


Chair Top Length ...........................71.5 in. (181.6 cm)
Chair Top Length
(headrest extended) ......................78.0 in. (198.1 cm)
Base .......................................... 24 in. “W” x 34 in. “L”
(61 cm x 86.4 cm)
Chair Top Width...............................25.5 in. (64.7 cm)
Overall Width...................................26.5 in. (67.3 cm)

Chair Adjustment:
Base ......................... 90° rotation (45° each way from
center-line) (max.)
Seat Height..............20.5 to 34.5 in. (52.0 to 87.6 cm)
Headrest Height .....59.5 to 68.5 in. (151.1 to 174 cm)

Weight Capacity (Maximum): .............325 lbs. (147.4 kg


Electrical Requirements: .................... 115 VAC Nominal
110-126 VAC, 50/60 HZ,
8.0 amp, single phase

© Midmark Corporation 1999 SF-1606 Page 1-6 Printed in U.S.A.


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SECTION I
GENERAL INFORMATION

230 VAC Nominal


220-252 VAC 50/60 HZ,
4.0 amp, single phase

Power Consumption: ....................115 VAC @ 8 amps =


920 Watts
230 VAC @ 4 amps =
920 Watts
Fuse Rating:
12 VDC Line Input Fuse ................ 0.5 amp, 250 VAC
5 x 20mm, Type Slo-Blo
115 VAC Motor Fuse.................... 10.0 amp, 250 VAC
5 x 20mm, Type Fast- acting
230 VAC Motor Fuse...................... 5.0 amp, 250 VAC
5 x 20mm, Type Fast-acting

78.0"
(198.1 cm)

71.5"
(181.6 cm)

9.5"
NOTE: (*) Biltmore/Biltmore Classic Only
(24.1 cm)

(*)
o
45

8.5" 25.5" 26.5" 16.5"


(21.6 cm) (64.7 cm) (67.3 cm) (41.9 cm)

16" o

(40.6 cm) 45
(*)
10.0" 9"
(25.4 cm) (22.9 cm)

Baseplate
24" (61 cm) wide Center line
x 34" (86.3 cm) long of chair rotation
Base lift arm vertical travel:
approx. 13"(33.0 cm)
Center line depending on limit switch settings
of chair rotation(*)
59.5"
(151.1 cm)

27.5" (69.9 cm)


26.5"
BASE HIGH LIMIT
(67.3 cm)
15" measured from
14.5" (36.8 cm) bottom of hip post
(38.1 cm)

BASE LOW LIMIT 14.5" 17.0"


19.5" 14.5" 12.5"
measured from (36.8 cm) (43.2 cm)
bottom of hip post (49.5 cm) (36.8 cm)
(31.8 cm)

34"
(86.3 cm)
44.5"
(113.0 cm)
KA914601i

Figure 1-2. Dimensional Specifications

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page 1-7 Printed in U.S.A.
Return To Table Of Contents
SECTION I
GENERAL INFORMATION

1.6 Parts Replacement Ordering (2) Determine installation date of chair and record
this data. Call Midmark (1-800 643-6275) and
If a replacement part is required, order the part directly ask for Technical Service Department. Please
from the factory as follows: have the Model and Serial Number of the
chair.
(1) Refer to Figure 1-3 to determine the location
of the model number and serial number of the 1.7 Special Tools
chair and record this data. Refer to the Parts
List to determine the item numbers of the parts, Table 1-3 lists all of the special tools needed to repair
part numbers of the parts, descriptions of the the chair, how to obtain the special tools, and the pur-
parts, and quantities of parts needed and pose of each special tool.
record this data (Refer to para 6.1).

NOTE
To assure expedient service and correct parts you
must have the correct Model and Serial Number of
the chair.

Model / SN
Location

Serial
Number

Figure 1-3. Model Number / Serial Number Location

Table 1-3. Special Tool List

Manufacturer’s Manufacturer’s
Description of Special Tool Purpose of Special Tool
Name / Address / Phone Part Number

Multimeter * Commercially Available Any Type Used to perform continuity and voltage checks.
Wood Support, 2” x 4” x 18” Commercially Available Any Type Used to support chair top when base motor is
(5 cm x 10.1 cm x 45.7 cm) being removed.
Qty. 2
Jumper wire with insulated clips Made up by technician N/A For jumpering various test points during trouble-
shooting.
Torque Wrench * Commercially Available Any Type Used to tighten nuts or screws to specified values.
* Tool should be calibrated annually to ensure proper specifications are met.

© Midmark Corporation 1999 SF-1606 Rev. 8/08 Page 1-8 Printed in U.S.A.
Return To Table Of Contents
SECTION I
GENERAL INFORMATION

© Midmark Corporation 1999 SF-1606 3/06 Page 1-9 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

SECTION II
TESTING AND TROUBLESHOOTING

2.1 Operational Test (See Figure 2-1) Range of Motion (±2°):


Back Up ............... up to 82° (above horizontal)
In order to effectively diagnose a malfunction of chair, it Back Down.......down to 14° (above horizontal)
may be necessary to perform the following operational See Table 1-2 and Figure 1-3 for maximum and
test: minimum heights.

(3) Place a 325 lb. (147.4 kg.) weight on center of


WARNING seat section of chair.
Refer to the Operator’s Manual for com-
plete instructions on operating the Observe. Seat section should not drift down-
chair. Failure to do so could result in personal ward under weight.
injury.
(4) Depress Base Up and Base Down buttons on
membrane switch panel.
NOTE
The Operational Test, for the most part, only Observe. Base motor should not squeal or
describes what should happen when chair is oper- make excessive noise when lifting weight.
ated. If the chair does something other than Base motor should be able to lift weight. Move-
described, a problem has been discovered. Refer to ment should be steady.
Troubleshooting Guide to determine cause of prob-
lem and its correction. (5) Remove weights from chair. Then, place a 100
lb. (45.4 kg.) weight on center of back section of
chair (with back section at approximately 45º
WARNING above horizontal).
When performing various checks with
chair plug in and covers off use (6) Depress Back Up and Back Down buttons on
extreme care to prevent accidental electrical membrane switch panel.
shock. Failure to comply could cause severe
injury. Observe. Back motor should not squeal or
make excessive noise when lifting weight.
(1) Plug chair power cord into a grounded, non-iso- Back motor should be able to lift weight. Move-
lated, correctly polarized outlet, that has proper ment should be steady.
voltage for chair.
(7) Remove weights from chair.
(2) Depress Back Up, Back Down, Base Up, and
Base Down buttons on membrane switch panel. (8) Run Back Up function all the way up and Base
Down function all the way down.
Observe. Chair should move in direction corre-
sponding to button being depressed. No motor
should make excessive squealing noises. NOTE
Movement should be steady and should match Both Back Down Program and Base Up Program
speed and range of motions listed below: limit switches are manually adjustable limit switches
Chair Speeds (±3 second): which allow an operator to “manually program” where
Back Up to Back Down...................15 seconds chair will stop when using Auto Operate function.
Back Down to Back Up...................15 seconds
Base Up to Base Down ..................15 seconds
Base Down to Base Up ..................15 seconds

© Midmark Corporation 1999 SF-1606 Page 2-1 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

Auto Exit

Auto Operate

Back Up

Back Down

Base Up

Base Down

Auxiliary
Switch

Rotation Lock Lever


(Biltmore Classic Only)

Foot Switch

90

(Biltmore Classic Only)


KA917001i

Figure 2-1. Operational Test

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page 2-2 Printed in U.S.A.
Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

(9) Depress Auto Operate button on membrane (14) Rotate armrests out of way to side. Return
switch panel. each armrest back to normal position.

Observe. Back Down function should run until Observe. Armrests should be able to be
its limit switch is tripped (Back Down Program rotated out of way easily and should not require
limit switch), stopping it. excessive force. When armrests are returned
Base Up function should run until its limit switch they should detente into their normal position
is tripped (Base Up Program limit switch), stop- without excessive side-to-side play.
ping it.
Check both limit switches to verify that they (15) Depress Back Up, Back Down, Base Up, Base
were tripped. Down, Auto Exit, and Auto Operate buttons on
foot control.
(10) Depress Auto Exit button on membrane switch
panel. Observe. When each of the buttons on foot
control are depressed, appropriate function
Observe. Back Up function should run until its should activate.
limit switch trips (Back Up limit switch), stopping
it. (16) Depress Auto Exit (Yellow) and /or Base Down
Base Down function should run until its limit membrane or foot switch. As chair descends,
switch trips (Base Down limit switch), stopping push upward on bottom lift arm cover until one
it. or both of the Safety Bail Limit switches oper-
Check both limit switches to verify that they ate.
were tripped.
Observe. When bottom lift arm cover contacts
(11) Slide headrest in and out stopping at different and operates Safety Bail Limit switch(es) chair
positions. Push gently against headrest at should immediately stop its descent. Releasing
each position. bottom lift arm cover, returning Safety Bail Limit
switch(es) to normally closed position, chair
Observe. Headrest should not require exces- should continue to descend.
sive force to position. When in a position, When in Auto Exit, after Back Section reaches
headrest should not move when a slight pres- its upward program position, returning Safety
sure is applied. Bail switch(es) to the normally closed (NC)
position will not cause Base to descend. Oper-
(12) Rotate chair top until it hits a stop. Then rotate ating Base Down membrane or foot switch will
chair top in opposite direction until it hits a stop. cause chair to descend.

Observe. Chair top should rotate smoothly and


easily; not requiring excessive force. The chair
top should be able to be rotated from stop to
stop which is 90° or 45° in each direction from
centerline of chair.

(13) Depress Rotation Lock lever to locked posi-


tion. Attempt to rotate chair top.

Observe. Chair top should not be able to be


rotated when Rotation Lock lever is engaged.

© Midmark Corporation 1999 SF-1606 Page 2-3 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

2.2 Troubleshooting Procedures

Table 2-1 is a Troubleshooting Guide which is used to WARNING


determine causes of malfunctions. Figure 2-2, is a pic-
Use extreme caution when testing com-
torial diagrams that will assist in the troubleshooting
ponents with chair plug into outlet.
procedures. Also refer to diagrams in Section V.
Line voltage (115 or 230 VAC) is present. Failure
to comply could result in personal injury.

Problem Symptom Probable Cause Check Correction

Chair will not operate when When a membrane switch Power cord is not plugged Check to see if power Plug power cord into facility
any function is selected panel or foot control switch into facility wall outlet. cord is plugged in. wall outlet.
(from any of the membrane is pressed, nothing hap-
switch panels or foot con- pens and relays cannot be
trol switches). heard energizing).
Facility circuit breaker pro- Check to see if facility cir- If facility circuit breaker is
viding power to chair is cuit breaker is tripped. tripped, determine what
tripped. One way of checking this caused circuit breaker to trip,
is to plug a lamp into wall correct problem, and then
outlet that chair was reset / replace circuit breaker.
plugged into.
Wire connections are loose. Check all wiring connec- Clean any dirty connections.
tions from power cord to Tighten any loose connec-
terminal board to PC cir- tions. Replace any damaged
cuit board. Use a multim- connections. Refer to Figures
eter to perform a 2-2 thru 2-4.
continuity check on
wires.
Check for line voltage at
plug J1 (line power input)
on pins 1 (wht. or brn.) &
4 (blk or blue).
1/2 amp, 12 VDC, line input See Figure 2-2 for loca- Replace blown line input fuse.
fuse is blown. tion of 12 VDC line input NOTE: There is a spare fuse
fuse. Perform continuity located directly to the left of
check on fuse. the fuse.
PC circuit board is malfunc- Check for line voltage by If no voltage replace PC circuit
tioning. placing one meter probe board. Refer to para 4.9.
on TB1, terminal 2 and
the other on J5 (Power
Output to Motors), pin 2
(white) and then on pin 5
(blue).
No actions can be initiated Chair has power, but no Line Motor circuit fuse is See Figure 2-2 for loca- Replace blown motor circuit
from membrane switch functions can be initiated blown. tion of motor circuit fuse. fuse.
panel and foot control. from membrane switch 115 VAC fuse, 10 Amp Perform continuity check NOTE: There is a spare fuse
panel and foot control. 230 VAC fuse, 5 Amp on fuse. located directly to the left of
the line input fuse which may
be used.
PC circuit board is malfunc- Check all wiring connec- Replace wire harness or PC
tioning. tions from power cord to circuit board, whichever is
terminal board to PC cir- defective. Refer to para 4.9.
cuit board. Use a multim-
eter to perform a
continuity check on
wires.
Check for line voltage at
plug J1 (line power input)
on pins 1 (wht. or brn.) &
4 (blk or blue). See Fig-
ures 2-2.

© Midmark Corporation 1999 SF-1606 Page 2-4 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

Problem Symptom Probable Cause Check Correction

One or more functions can- Some functions can be ini- Membrane switch panel is Refer to Figure 2-2. Use If all functions operate cor-
not be initiated from mem- tiated with hand control, malfunctioning (a switch a jumper wire to jump the rectly when jumped, then fault
brane switch panels. but at least one cannot. membrane is malfunction- 12 VDC pins of connec- is in the membrane switch
ing). tor J2: panel. If so, replace mem-
B1 & B2 (Auto Exit), brane switch panel. Refer to
B1 & B3 (Auto Operate), para 4.15. If a function still
B1 & B4 (Back Up), does not work even when jum-
B1 & B5 (Back Down), pered, fault is in motor circuit
B1 & B6 (Base Up), or PC circuit board. Continue
B1 & B7 (Base Down), troubleshooting using this
B1 & B8 (Auxiliary), guide.
Each function should
operate when jumped.
Wire connections loose. Check all wiring connec- Clean any dirty connections.
tions between membrane Tighten or repair any loose or
switch panel and PC cir- damaged connections.
cuit board.
PC circuit board is malfunc- Replace suspect PC cir- Replace PC circuit board.
tioning. cuit board with known Refer to para 4.9.
working PC circuit board.
One or more functions can- Some functions can be ini- Foot control is malfunction- Perform a continuity If foot control switch does not
not be initiated from foot tiated with foot control, but ing (a foot control switch is check on each N.O. foot pass continuity check, replace
control. at least one cannot. malfunctioning). control switch in foot con- switch. Refer to para 4.16.
trol (when switch is
pressed, switch circuit
should be closed) See
Figure 5-2 or 5-8.
Refer to Figure 2-2. Use If all functions operate cor-
a jumper wire to jump the rectly when jumped, then fault
12 VDC pins of connec- is in foot control switch of non-
tor J3: operating function. If so,
A1 & A2 (Auto Exit), replace the malfunctioning
A1 & A3 (Auto Operate), switch of the foot control.
A1 & A4 (Back Up), Refer to para 4.16 & 4.17. If a
A1 & A5 (Back Down), function still does not work
A1 & A6 (Base Up), even when jumpered, fault is
A1 & A7 (Base Down), in motor circuit or PC circuit
Each function should board. Continue troubleshoot-
operate when jumped. ing using this guide.
Wire connections loose. Check all wiring connec- Clean any dirty connections.
tions between foot con- Tighten or repair any loose or
trol switches and PC damaged connections.
circuit board.
PC circuit board is malfunc- Replace suspect PC cir- Replace PC circuit board.
tioning. cuit board with known Refer to para 4.9.
working PC circuit board.
BACK UP and BACK When BACK UP and Thermal overload switch in Check for continuity Wait 10 to 20 minutes to allow
DOWN functions do not BACK DOWN buttons are back motor is activated to between White and Red, back motor to cool and bi-
work. All other functions pressed, chair will not the open position. and White and Blk Motor metal thermal protector to
work. move (all other functions leads. Internal limit reset. (Motor is for intermittent
work). switches must be closed. use and should not be run
Refer to Figures 5-3 or constantly).
5-9.
Back capacitor is weak or Replace suspect back Replace back capacitor. Refer
blown. capacitor with known to 4.8.
working back capacitor.
Wiring connections loose. Check all wiring connec- Clean any dirty connections.
tions to back motor. Tighten any loose connec-
tions. Replace any damaged
connections.

© Midmark Corporation 1999 SF-1606 Page 2-5 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

Problem Symptom Probable Cause Check Correction

BACK UP and BACK When BACK UP and Back motor is malfunction- Replace suspect back Replace back motor. Refer to
DOWN functions do not BACK DOWN buttons are ing. motor with known work- para 4.7.
work. All other functions pressed, chair will not ing back motor assembly.
work (continued) move (all other functions
work) (continued)
BACK UP function works, Back motor runs in one Wiring connections loose. Check all wiring connec- Clean any dirty connections.
but BACK DOWN function direction, but not the other. tions from PC circuit Tighten any loose connec-
does not or BACK DOWN board to back motor tions. Replace any damaged
function works, but BACK assembly. connections.
UP function does not. All
other functions work.
Membrane switch panel is Refer to Figures 2-2, 5-2 If both functions operate cor-
malfunctioning (BACK UP or and 5-8. Use a jumper rectly when jumped, then fault
BACK DOWN switch mem- wire to jump 12 VDC pins is in the membrane switch
brane is malfunctioning). of connector J2: panel. If so, replace mem-
B1 & B4 (Back Up), brane switch panel. Refer to
B1 & B5 (Back Down), para 4.15. If a function still
Each function should does not work even when jum-
operate when jumped. pered, fault is in motor circuit
or PC circuit board.
Back Up Limit Switch is mal- Perform continuity check Replace Normally Closed,
functioning or is out of on N.C. Back Up Limit Back Up Limit Switch. Refer
adjustment. Switch and check limit to para 4.12.
switch adjustment.
Back motor is malfunction- Replace suspect back Replace back motor. Refer to
ing. motor with known work- para 4.7.
ing back motor.
Back Down or Back Up Perform continuity check Replace back motor. Refer to
motor internal limit switch is on motor internal limit para 4.7.
malfunctioning or out of switches.
adjustment.
Relay (K1 or K2) for Up or Refer to Figure 2-2 for Replace PC circuit board.
Down function on PC circuit this check. Use a jumper Refer to para 4.9.
board is malfunctioning). wire to jump line voltage
Test Points C2 and G;
Back Up function should
run. Use a jumper wire
to jump line voltage Test
Points C1 and G; Back
Down function should
run.
If motor runs when a
relay is jumped, fault is in
membrane switch panel,
wiring, or PC circuit
board. If motor does not
run when a relay is
jumped, fault is in wiring
or back motor.
BASE UP and BASE When BASE UP and BASE Thermal overload switch in Check for continuity Wait 10 to 20 minutes to allow
DOWN functions do not DOWN buttons are base motor is activated to between Blue (common) back motor to cool and bi-
work. All other functions pressed, chair will not the open position. and White (115 VAC) or metal thermal protector to
work. move (all other functions Brown (230 VAC), and reset. (Motor is for intermittent
work). Blue (common) and Blk use and should not be run
Motor leads. constantly).
Base capacitor is weak or Replace suspect base Replace base capacitor.
blown. capacitor with known Refer to 4.3.
working capacitor.

© Midmark Corporation 1999 SF-1606 Page 2-6 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

Problem Symptom Probable Cause Check Correction

BASE UP and BASE When BASE UP and BASE Wiring connections loose. Check all wiring connec- Clean any dirty connections.
DOWN functions do not DOWN buttons are tions to base motor Tighten any loose connec-
work. All other functions pressed, chair will not assembly. tions. Replace any damaged
work (continued). move (all other functions connections.
work) (continued).
Base motor assembly is mal- Replace suspect base Replace base motor. Refer to
functioning. motor assembly with para 4.4.
known working base
motor assembly.
Base motor runs, but its Base motor worm wheel is Check worm wheel in Replace base motor worm
shaft does not turn. broken. base motor. wheel. Refer to para 4.5.
BASE UP function works, Base motor runs in one Wiring connections loose. Check all wiring connec- Clean any dirty connections.
but BASE DOWN function direction, but not the other. tions from PC circuit Tighten any loose connec-
does not or BASE DOWN board back motor assem- tions. Replace any damaged
function works, but BASE bly. connections.
UP function does not. All
other functions work.
Membrane switch panel is Refer to Figures 2-2, 5-2 If both functions operate cor-
malfunctioning (BASE UP or or 5-8. Use a jumper wire rectly when jumped, then fault
BASE DOWN switch mem- to jump the 12 VDC pins is in the membrane switch
brane is malfunctioning). of connector J2: panel. If so, replace mem-
B1 & B6 (Base Up), brane switch panel. Refer to
B1 & B7 (Base Down), para 4.15. If a function still
Each function should does not work even when jum-
operate when jumped. pered, fault is in motor circuit
or PC circuit board.
Base Up Limit Switch is mal- Perform continuity check Adjust or replace Normally
functioning or is out of on N.C. Base Up Limit Closed Base Up Limit Switch.
adjustment. Switch and check limit Refer to para 4.10.
switch adjustment
(should be a closed cir-
cuit when limit switch is
not tripped).
Base Down Limit Switch is Perform continuity check Adjust or replace Normally
malfunctioning or is out of on N.C. Base Down Limit Closed Base Down Limit
adjustment (causing an open Switch and check limit Switch. Refer to para 4.10.
circuit). switch adjustment
(should be a closed cir-
cuit when limit switch is
not tripped).
One or both of the Safety Perform continuity check Adjust or replace Normally
Bail N/C Limit switches are on N.C. Safety Bail Limit Closed Safety Bail Limit
open. Switches and check limit Switch(es). Refer to para
switch adjustments 4.14.
(should be a closed cir-
cuit when limit switch is
not tripped).
Base motor is malfunction- Replace suspect base Replace base motor. Refer to
ing. motor with known work- para 4.4.
ing base motor.

© Midmark Corporation 1999 SF-1606 Page 2-7 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

Problem Symptom Probable Cause Check Correction

BASE UP function works, Base motor runs in one Relay (K4 or K3) for Up or Refer to Figure 2-2. After checking the wiring,
but BASE DOWN function direction, but not the other Down function on PC circuit Use a jumper wire to membrane switch assemblies
does not or BASE DOWN (continued). board is malfunctioning. jump Line Voltage Test and base motor replace PC
function works, but BASE Points C4 and G; Base circuit board. Refer to para
UP function does not. All Up function should run. 4.9.
other functions work (con- Use a jumper wire to
tinued). jump Line Voltage Test
Points C3 and G; the
Base Down function
should run.
If the motor runs when a
relay is jumped, the fault
is in the membrane
switch panel, wiring, or
PC circuit board. If the
motor does not run when
a relay is jumped, the
fault is in the wiring or
base motor.
Auto Operate function Nothing happens when Membrane switch panel is Refer to Figures 2-2, 5-2, If Auto Operate function oper-
does not work properly. Auto Operate button is malfunctioning (Auto Oper- and 5-8. Use a jumper ates correctly when jumped,
pressed (all other functions ate switch membrane is mal- wire to jump 12 VDC pins then fault is in the membrane
work). functioning). of connector J2: switch panel. If so, replace
B1 & B3 (Auto Operate), membrane switch panel.
The Auto Operate func- Refer to para 4.15. If a func-
tion should operate when tion still does not work even
jumped. when jumpered, fault is in
motor circuit or PC circuit
board.
Wiring connections loose. Check all wiring connec- Clean any dirty connections.
tions to membrane switch Tighten any loose connec-
panels, Back Down Pro- tions. Replace any damaged
gram limit switch, and connections.
Base Up Program limit
switch.
Back Down Program limit Perform continuity check Replace Back Down Program
switch is malfunctioning on N.C. Back Down Pro- limit switch. Refer to para
(causing open circuit). gram limit switch (should 4.13.
be a closed circuit when
limit switch is not
tripped).
Back Down Program limit Check with operator to Show the operator how to
switch is normally tripped see if operator is aware manually adjust the Back
(limit switch is not adjusted that the back section can Down Program limit switch
to stop back section at oper- be manually adjusted to (Refer to Back Programming
ator’s desired position). be stopped where Procedure in the Installation
desired in the Auto Oper- Manual).
ate function.
Back Down Program limit Check to see if Back Adjust the Back Down Pro-
switch trip arm is not con- Down Program limit gram limit switch so it trips
tacting back programming switch trips when it con- properly when it contact the
plate. tacts the back program- back programming plate.
ming plate. Refer to para 4.13.
Base Up Program limit Perform continuity check Replace Base Up Program
switch is malfunctioning on N.C Base Up Program limit switch. Refer to para
(causing open circuit). limit switch (should be a 4.11.
closed circuit when limit
switch is not tripped).

© Midmark Corporation 1999 SF-1606 Page 2-8 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

Problem Symptom Probable Cause Check Correction

Auto Operate function Nothing happens when Base Up Program limit Check with operator to Show the operator how to
does not work properly Auto Operate button is switch is normally tripped see if operator is aware manually adjust the Base Up
(continued). pressed (all other functions (limit switch is not adjusted that the base section can limit switch (Refer to Base
work) (continued). to stop base function at be manually adjusted to Programming Procedure in
operator’s desired position). stop where desired in the the Installation Manual).
Auto Operate function.
PC circuit board is malfunc- Replace suspect PC cir- Replace PC circuit board.
tioning. cuit board with known Refer to para 4.9.
working PC circuit board.
Auto Exit function does not Nothing happens when Membrane switch panel is Refer to Figures 2-2, 5-2, If Auto Exit function operates
work properly. Auto Exit button is pressed malfunctioning (Auto Exit and 5-8. Use a jumper correctly when jumped, then
(all other functions work). switch membrane is mal- wire to jump 12 VDC pins fault is in the membrane
functioning). of connector J2: switch panel. If so, replace
B1 & B2 (Auto Exit), membrane switch panel.
The Auto Exit function Refer to para 4.15. If a func-
should operate when tion still does not work even
jumped. when jumpered, fault is in
motor circuit or PC circuit
board.
Wiring connections loose. Check all wiring connec- Clean any dirty connections.
tions to membrane switch Tighten any loose connec-
panels. tions. Replace any damaged
connections.
PC circuit board is malfunc- Replace suspect PC cir- Replace PC circuit board.
tioning. cuit board with known Refer to para 4.9.
working PC circuit board.
Back or base function drifts Motor operates properly Motor brake is malfunction- Replace suspect motor Replace base motor (Refer to
by itself. otherwise. ing. with known working para 4.4) or back motor (Refer
motor. to para 4.7).
A function’s button has to After a function’s button is One of motor’s “backup” limit Check to make sure the Adjust the “primary” limit
be pressed twice to get the depressed, a click is heard switches is tripping before its “primary” limit switch for switch so it trips before the
function to move. (relay being deenergized) “primary” limit switch, caus- each function trips before “backup” limit switch. Refer to
but the function does not ing the motor to stop run- its “backup” limit switch. various limit switch adjust-
activate. Depressing the ning, but since “primary” limit Listed below are the “pri- ments.
button the second time switch does not trip, PC cir- mary” and then “backup”
causes the function to acti- cuit board does not receive limit switches for the
vate. signal to stop function by functions which have two
Note: This will happen only deenergizing its relay; so the limit switches.
if previous selected func- function’s relay remains Auto Exit function
tion was Auto Exit or Auto energized. “primary” - Back Up
Operate function). Note: This will happen only if limit switch
previous selected function “backup” - internal limit
was Auto Exit or Auto Oper- switch for Back Up
ate function). Auto Operate function
“primary” - are the Base
Up Program limit switch
and Back Down Pro-
gram limit switch
“backup” - are the Base
Up limit switch and inter-
nal limit switch for Back
Down

© Midmark Corporation 1999 SF-1606 Page 2-9 Printed in U.S.A.


Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

Problem Symptom Probable Cause Check Correction

Chair moves fine for light Heavy patients cause chair Chair overloaded with too Maximum weight capac- Inform chair operator of weight
patient, but will not move to malfunction. heavy of a patient. ity is 325 lbs (147.4 kg). limitation.
or moves slowly for very
heavy patient
Low voltage is being sup- Check voltage at wall Correct low voltage situation
plied to chair. receptacle - should be at wall receptacle.
between 110.0 to 126.0
VAC on 115 VAC units or
220 to 252 VAC on 230
VAC units.
Capacitor for suspect func- Replace suspect capaci- Replace base capacitor (refer
tion is weak. tor with known working to para 4.3) or back capacitor
capacitor. (refer to para 4.8).
Motor screw threads are dry Check for foreign matter Clean all foreign matter off of
or dirty, causing friction. and lack of lubricant on screw threads. Coat threads
screw threads. with STP treatment oil or
equivalent. If motor is still
lacking power, replace it.
Motor is exceedingly noisy. Noisy motor. Foreign matter on screw Check for foreign matter Clean all foreign matter off of
threads and / or lack of lubri- and lack of lubricant on screw threads. Coat ball
cant. screw threads. threads with STP treatment oil
or equivalent. If motor is still
noisy, replace it.
Headrest is difficult to Excessive force is required Headrest slide is too tight Check adjustment of Adjust the headrest slide
adjust or does not stay in to position the headrest. and needs adjusted. headrest slide. assembly. Refer to para 4.19.
position.
Headrest does not lock into Headrest slide is too loose Check adjustment of Adjust the headrest slide
a position or slides down- and needs adjusted. headrest slide. assembly. Refer to para 4.19.
ward on own.
Rotational base not work- Brake is off, but chair top is Brake is out of adjustment Check adjustment of Adjust brake. Refer to para
ing. binding when rotated. (needs loosened). brake. 4.18.
Brake lever is difficult to Brake is out of adjustment Check adjustment of Adjust brake. Refer to para
engage. (needs loosened). brake. 4.18.
Chair top can still be Brake is out of adjustment Check adjustment of Adjust brake. Refer to para
rotated when BRAKE lever (needs tightened). brake. 4.18.
is in locked position.
Brake pads worn. Check condition of brake Replace brake pads. Refer to
pads. para 4.18.
Armrest is not working Armrest is hard to raise, There is dirt, burrs, corro- Check for dirt, burrs, cor- Clean the armrest post and
properly. rotate, or will not lock into sion, or foreign matter in the rosion, or foreign matter armrest bearing. Use crocus
place when returned to armrest bearing or armrest in the armrest bearing. cloth or a file to remove any
normal armrest position. post. burrs.

© Midmark Corporation 1999 SF-1606 Rev. 3/10 Page 2-10 Printed in U.S.A.
Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

J5
Power Output to
Jumper Pins and Points
Base and Back Motors
A1 to A2 A1 to A6
or (Auto Exit) or (Base Up)
B1 to B2 B1 to B6

Back Down Back Up Base Down Base Up A1 to A3 A1 to A7


or (Auto Operate) or (Base Down)
B1 to B3 B1 to B7
NO NO NO NO
A1 to A4 A1 to A8
C C C C or (Back Up)
K2 K1 K4 K3 or (Auxiliary)
B1 to B4 B1 to B8
C1 A1 to A5
or (Back Down)
B1 to B5
C2
(White wire) G to C1 (White wire) G to C3

C3 (White wire) G to C2 (White wire) G to C4

C4
1/2-amp 12 VDC
E Line Input Fuse

Terminal Board (TBI)

J2 U8
for Membrane F2
Switch Panel
Power
J3 Input
for Foot Control

F1

Black (115 VAC)


J4 Blue (230 VAC)
J1
Limit Switches Line Power Input

10-amp 115 VAC White (115 VAC)


D 5-amp 230 VAC Brown (230 VAC)
A1 A3 A5 A7 B8 B6 B4 B2 Motor Fuse KA914201i
A2 A4 A6 A8 B7 B5 B3 B1 Spare Fuses

Figure 2-2. Troubleshooting 115 or 230 VAC System


P.C. Board and Terminal Board

© Midmark Corporation 1999 SF-1606 Rev. 4/03 Page 2-11 Printed in U.S.A.
Return To Table Of Contents
SECTION II
TESTING AND TROUBLESHOOTING

© Midmark Corporation 1999 SF-1606 Page 2-12 Printed in U.S.A.


Return To Table Of Contents
SECTION III
SCHEDULED MAINTENANCE

SECTION III
SCHEDULED MAINTENANCE
3.1 Scheduled Maintenance inspections and services that should be performed peri-
odically on the chair. These inspections and services
Table 3-1 is a Scheduled Maintenance Chart which lists should be performed as often as indicated in the chart.

Interval Inspection or Service What to Do

Semi-annually Obvious damage Visually check condition of chair for obvious damage such as: cracks in components, missing com-
ponents, dents in components, or any other visible damage which would cause chair to be unsafe
to operate or would compromise its performance. Repair chair as necessary.
Fasteners / hardware Check chair for missing or loose fasteners / hardware. Replace any missing hardware and tighten
any loose hardware as necessary.
Warning and instructional Check for missing or illegible decals. Replace decals as necessary.
decals
Pivot points / moving Lubricate all exposed pivot points, moving parts, and accessories with silicone based lubricant.
parts / accessories
Membrane switch panels Check each switch on both membrane switch panels for proper operation. Depress each mem-
brane switch to make sure selected function operates. If any switch does not work, replace mem-
brane switch panel. Refer to para 4.15.
Foot control Check each switch on foot control for proper operation. Depress each foot control switch to make
sure selected function operates when its button is depressed. If any switch does not work, replace
malfunctioning switch. Refer to para 4.16 or 4.17.
Base and Back motors Check both motors for proper operation in up and down directions. If motor makes excessive
noise, clean all foreign matter off screw threads and coat threads with STP treatment oil or equiva-
lent. If motor is weak or hums, replace its capacitor. Refer to para 4.3 thru para 4.8.
Headrest slide mecha- Check headrest slide mechanism for proper operation by sliding headrest up and down. Headrest
nism should not take excessive force to move but should require a slight force to begin movement. If
necessary, adjust headrest slide assembly. Refer to para 4.19.
Rotation bearing Check rotation bearing for proper operation. Unlock brake and rotate chair top. Chair top should
rotate smoothly and easily 45° in each direction from centerline of chair. If binding occurs, adjust
brake. Refer to para 4.18.
Move footrest release lever to brake position and attempt to rotate chair top. Chair top should not
be able to be moved. If necessary, adjust brake. Refer to para 4.18.
Armrest Check armrest. Rotate it to the side and back to its normal position. If armrest is hard to rotate, or
will not lock into place, clean armrest post and bearing. Use crocus cloth or a file to remove any
burrs. Coat post and bearing with silicone based lubricant.
Limit switches. Check to make sure “primary” limit switch for each function trips before its “backup” limit switch.
Listed below are“primary” and “backup” limit switches for each function.

Auto Exit function


“primary” - Back Up limit switch
“backup” - Internal (motor) limit switch for Back Up
Auto Operate function
“primary” - Base Up Program limit switch and Back Down Program limit switch
“backup” - Base Up limit switch and internal (motor)l limit switch for Back Down
Back Up function
“primary” - Back up limit switch
“backup” - Internal (motor) limit switch for Back Up
Back Down function
“primary” - Internal (motor) limit for Back Down
“backup” - None
Base Up function
“primary” - Base up limit switch
“backup” - None
Base Down function
“primary” =Base down limit switch
“backup” = None

NOTE: If necessary, adjust a “primary” limit switch to trip before a “backup” limit switch.

© Midmark Corporation 1999 SF-1606 Page 3-1 Printed in U.S.A.


Return To Table Of Contents
SECTION III
SCHEDULED MAINTENANCE

Interval Inspection or Service What to Do

Safety Bail Limit Test both Safety Bail Limit switches to assure they function, stopping the chair’s descent in Auto
Switches Exit and Base Down modes. Press upward on the bottom lift arm cover during the descent. If
descent continues adjust or replace malfunctioning limit switch(es). Refer to para 4.14).
Upholstery Check all upholstery for rips, tears, or excessive wear.
Accessories Check that all accessories have all of their components and that they function properly.
Operational Test Perform an Operational Test to determine if the chair is operating within its specifications (Refer to
para 2.1). Replace or adjust any malfunctioning components.

© Midmark Corporation 1999 SF-1606 Page 3-2 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

SECTION IV
MAINTENANCE / SERVICE INSTRUCTIONS
4.1 Introduction (4) Pull upward on chair back cushion (3) to
release it from mounting studs (4) on back and
remove cushion.
WARNING
Refer to Operator Manual for complete (5) Using a 3/8" socket, remove four screws (1,
instructions on operating the dental Figure 4-2) that secure hinges (2) to seat cush-
chair. Failure to do so could result in personal ion (3) and remove cushion.
injury.

NOTE
Perform an operational test on the dental chair after
repair is completed to confirm repair was properly
made and that all malfunctions were repaired.

The following paragraphs contain removal, installation,


repair, and adjustment procedures for the dental chair.

4.2 Upholstery

A. Removal

(1) Raise chair up to its highest position and recline


the back to 45°.

(2) Move headrest (1, Figure 4-1) assembly


upward.

Figure 4-2. Upholstery

B. Installation

(1) Install four screws (1, Figure 4-2) in bottom of


seat and hand tighten two turns.

(2) Place two hinges (2) up into a vertical position


and lower seat cushion (3) onto chair so it rests
on hinges (2).

(3) Rotate hinges (2) downward toward screws (1)


Figure 4-1. Upholstery
allowing screws to slide into slots of hinges (2).

(3) Pull upward on back cushion skirt (2) to sepa- (4) Tighten four screws (1).
rate velcro on skirt from velcro on chair back.

© Midmark Corporation 1999 SF-1606 Page 4-1 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

4.3 Base Capacitor

A. Removal

WARNING
Unplug chair power cord from wall out-
let before removing covers or working
on chair. Failure to comply could result in per-
sonal injury.

(1) Unplug chair power cord.

(2) Remove R.H. (1, Figure 4-3) and L.H. (2) base
covers (three screws each).
Figure 4-4. Base Motor Capacitor
(3) Remove center base cover (3) (four screws).
(5) Remove cap (3) from capacitor (2).

WARNING
Using a screwdriver with an insulated
handle, jumper across capacitor termi-
nals to discharge capacitor before touching ter-
minals or wires. Failure to comply could result in
serious personal injury.

(6) Discharge capacitor (2).

(7) Tag and disconnect four wires (4) and remove


capacitor (2).

B. Installation
Figure 4-3. Base Motor Capacitor
(1) Connect four wires (4, Figure 4-4) to
capacitor (2).
(4) Using a screwdriver, pry up on tab (A, Figure
4-4) of mounting bracket (1) and remove capac- (2) Install capacitor cap (3).
itor (2).
(3) Position capacitor (2) on mounting bracket (1)
making sure capacitor is held firmly in place
with tabs of bracket.

(4) Install center base cover (3, Figure 4-3) on


mounting brackets and secure with four screws.

(5) Install L.H. (2) and R.H. (1) base cover on cen-
ter base cover (3) (three screws each).

(6) Plug chair power cord into wall outlet and check
operation.

© Midmark Corporation 1999 SF-1606 Page 4-2 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

4.4 Base Motor

A. Removal

WARNING
Rotate chair so it is aligned straight on
base and engage the brake to prevent
movement. If there are chair mounted accesso-
ries, assure they are folded inward, over chair, to
prevent side loading during base motor removal
and assembly procedures.

(1) Align chair on base, engage brake, and, if nec-


essary, fold any chair mounted accessories
inward, over chair. Figure 4-6. Base Motor Removal

(2) Unplug chair power cord. (7) If base motor is operable:


(3) Remove R.H. (1, Figure 4-5 ) and L.H. (2) base a. Plug chair power cord into wall outlet.
covers (three screws each).
b. Raise BASE UP function all the way up.

DANGER
Make sure that chair top is securely
supported before starting to remove
base motor. Failure to do so could result in chair
top collapsing which could cause serious per-
sonal injury or death.

NOTE
Run base motor until top support just rests against
wood supports. Do not draw chair down so base
motor is binding against wood supports.

Figure 4-5. Base Motor Removal c. Position two wood 2 x 4’s (18” long [45.7
cm] ) (1, Figure 4-7) beneath top support
(2) , then lower chair so it barely rests on
(4) Remove center base cover (3) (four screws). the wood supports.
(5) Remove R.H. (1, Figure 4-6), Center (2) and
L.H. (3) platform covers (4 screws).

(6) Pull outward on one corner of bottom lift arm


cover (4) until it clears standoff (5). Repeat
step for other corner and remove cover (4).

© Midmark Corporation 1999 SF-1606 Page 4-3 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

e. Carefully lower chair onto wood supports,


until motor shaft and trunnion block disen-
gages (5) from frame (4).

WARNING
Disconnect the power from the chair.
Failure to comply could result in per-
sonal injury.

f. Disconnect power supply to chair.

g. Remove mounting brackets (1, Figure


4-9) (four screws).

Figure 4-7. Base Motor Removal

d. Remove four screws (1, Figure 4-8), lock-


washers (2), and trunnion retainer plate
(3) from frame (4).
Figure 4-9. Base Motor Removal

NOTE
Cut any cable ties or remove any cables from cable
clamps which are restricting movement of mounting
plate (2) when its left side is being pulled outward.

h. Carefully pull outward on left side of


mounting plate (2) and position plate so
base motor (3) can be accessed.

i. Unplug base motor wire harness


(1, Figure 4-10) and disconnect cable
clamp (2) from base.

Figure 4-8 Base Motor Removal j. Remove one of the retaining rings (3) and
the pin (4) securing clevis (5) to base
mounting bracket (6).

© Midmark Corporation 1999 SF-1606 Page 4-4 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

b. Remove mounting brackets (1, Figure


4-9) (four screws).

NOTE
Cut any cable ties or remove any cables from cable
clamps which are restricting movement of mounting
plate (2) when its left side is being pulled outward.

c. Carefully pull outward on left side of


mounting plate (2) and position plate so
base motor (3) can be accessed.

d. Unplug base motor wire harness


(1, Figure 4-10) and disconnect cable
clamp (2) from base.

e. Remove one of the retaining rings (3) and


the pin (4) securing clevis (5) to base
mounting bracket (6).

f.. Remove ground wire (7) from motor (one


Figure 4-10. Base Motor Removal screw and lockwasher).

k.. Remove ground wire (7) from motor (one g. Remove two washers (8); one from each
screw and lockwasher). side of trunnion (9).

l. Remove two washers (8); one from each DANGER


side of trunnion (9). Make sure that chair top is securely
supported before starting to remove
m. Remove four screws (1, Figure 4-8), lock- base motor. Failure to do so could result in chair
washers (2), and trunnion retainer plate top collapsing which could cause serious per-
(3) from the frame (4), then remove motor sonal injury or death.
assembly.

(8) If base motor is not operable: EQUIPMENT ALERT


Do not apply pressure to top support with
jack until after base motor has been dis-
WARNING
connected from base mounting bracket or damage
Disconnect the power from the chair.
could occur to motor assembly.
Failure to comply could result in per-
sonal injury.
h. Place a jack (1, Figure 4-11) beneath top
support (2) to support it while removing
a. Disconnect power supply to chair
base motor.

l. Using jack (1), elevate chair to access


shaft end of motor assembly.

© Midmark Corporation 1999 SF-1606 Page 4-5 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

(6) Place p.c board mounting plate (1, Figure 4-12)


back in position and install mounting brackets
(2) (four screws).

Figure 4-12. Base Motor Installation

WARNING
Carefully jog BASE UP so trunnion
moves just enough to insert into slot of
Figure 4-11. Base Motor Removal support bracket. Do not remove wood supports
until trunnion brackets have been securely
m. Remove four screws (1, Figure 4-8), lock-
installed.
washers (2), and trunnion retainer plate
(3) from the frame (4), then remove motor
assembly. (7) Carefully jog BASE UP function while guiding
trunnion arms (A, Figure 4-13) into trunnion
B. Installation slots (B). Make sure trunnion arms are fully
seated in trunnion slots.
(1) Install two nylon washers (8, Figure 4-10); one
on each side of trunnion (9).

NOTE
If new base motor comes with a ground wire, remove
it and use the existing ground wire on chair.

(2) Attach ground wire (7) to base motor (one


screw and washer).

(3) Attach clevis of base motor (5) to mounting


bracket (6) with pin (4) and two retaining
rings (3).

(4) Connect base motor wire harness to wire har-


ness (1).
Figure 4-13. Base Motor Installation
(5) Install cable clamp (2) (one screw and nut).

© Midmark Corporation 1999 SF-1606 Page 4-6 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

(8) Install trunnion retainer plate (1, Figure 4-13) on (12) Install center base cover (1, Figure 4-15) (four
scissors assembly (2) and secure with four screws).
lockwashers (3) and screws (4).

(9) Raise BASE UP function all the way up and


remove wood supports.

(10) Pull outward on one corner of upper arm cover


(1, Figure 4-14); then install bottom lift arm
cover (2) on standoff (3), making sure cutout
(A) is mounted on scissors joint (B). Repeat
step for other corner of bottom lift cover.

Figure 4-15. Base Motor Installation

(13) Install R.H. (2) and L.H. (3) base covers (six
screws).

(14) Plug chair power cord into wall outlet.

Figure 4-14. Base Motor Installation

(11) Install center (4), R.H. (5) and L.H. (6) platform
covers (four screws).

© Midmark Corporation 1999 SF-1606 Page 4-7 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

4.5 Base Motor Worm Gear B. Installation

A. Removal (1) Install worm wheel (10, Figure 4-16) on screw


shaft (5) and then, using a hammer and 3/16”
(1) Remove base motor (Refer to para 4.4). punch, secure with roll pin (9), making sure
ends of roll pin are flush with worm wheel.
(2) Using a 3mm Allen Wrench, remove two set-
screws (1, Figure 4-16) and then unscrew cle- NOTE
vis (2) from motor housing (3).
There may be excess grease in the motor housing
which may be used for the following step.

(2) Coat surfaces of two bearing races (7), bearing


(8), and worm wheel (10) with high temperature
bearing grease.

(3) Insert screw shaft (5) into motor housing (3) as


far as possible by hand. Then, using a rubber
mallet, gently tap screw shaft (5) in until fully
seated in motor housing.

(4) Install one bearing race (7), bearing (8), one


bearing race (7), and retaining ring (6) on end
of screw shaft (5).

Figure 4-16. Base Worm Gear (5) Coat threads of two nuts (4) with removable
threadlocking adhesive (Loctite 242).
(3) Remove two nuts (4) from screw shaft (5).
EQUIPMENT ALERT
(4) Using a rubber mallet, gently drive screw shaft
Do not over-tighten lock nuts on screw
(5) out of motor housing (3).
shaft.
(5) Remove retaining ring (6), two bearing races
(7), and bearing (8) from motor housing (3). (6) Install first nut (4) on screw shaft (5) and tighten
until finger tight. Then, using a wrench, tighten
(6) Using a 3/16” punch and hammer, drive out roll nut 1/4 additional turn.
pin (9) and remove worm wheel (10) from screw
shaft (5). (7) Install second nut (4) on screw shaft (5) until
finger tight. Then, while holding first nut (4) in
(7) Inspect inside motor housing (3) for broken place, tighten second nut against first nut.
worm wheel pieces, metal shavings, or any
other foreign debris. Remove any debris. (8) Screw clevis (2) into motor housing (3) and
Inspect screw shaft (5) for burrs. Remove any tighten until finger tight. Then, unscrew clevis
burrs with a file. slightly until the next closest two setscrew (1)
holes are aligned with setscrew holes on motor
housing (3). Secure clevis in this position with
two setscrews (1).

(9) Install base motor (Refer to para 4.4).

© Midmark Corporation 1999 SF-1606 Page 4-8 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

4.6 Base Motor Trunnion C. Assembly

A. Removal (1) Place the drive nut (6, Figure 4-17) into the
trunnion block (8) and install the pin (7).
(1) Remove the base motor (refer to para 4.4).
NOTE
(2) Using an 8mm allen wrench, remove the socket
The trunnion plate (5) is intentionally deformed in
head screw, flat washer, and lock washer (1,
order to apply pressure to the drive nut (6).
Figure 4-17) from motor shaft (2).

(2) Place trunnion plate (5) onto trunnion block (8)


and secure with two socket head screws and
lock washers (4).

D. Installation

EQUIPMENT ALERT
Trunnion plate (5, Figure 4-16) must face
toward the motor when installing trunnion
assembly (3) on motor shaft (2).

(1) Install trunnion assembly (3) on motor


shaft (2).

(2) Install socket head screw, flat washer, and lock


washer (1) onto motor shaft (2).

EQUIPMENT ALERT
Lubricate both studs on trunnion block and
motor shaft with an extreme pressure lubri-
cant such as Magnalube-G Teflon Lubricant or equiv-
alent.
Figure 4-17. Base Motor Trunnion
(3) Install base motor (Refer to para 4.4).
(3) Unscrew the trunnion assembly (3) from the
motor shaft (2).

B. Disassembly

(1) Using a 3/16” allen wrench, remove the two


socket head set screws and lock washers (4,
Figure 4-17) and remove the trunnion plate (5).

(2) Separate the drive nut (6), pin (7) and,


trunnion block (8).

© Midmark Corporation 1999 SF-1606 Page 4-9 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

4.7 Back Motor (4) Remove two ground wires (2) by removing lock-
nut, screw and lockwasher (3) from frame.
A. Removal
WARNING
(1) Unplug chair power cord.
Be sure Back section is supported
before disconnecting Back Motor
(2) Remove seat upholstery (1, Figure 4-18) by
assembly. Failure to comply may result in per-
loosening four screws (2) that secure seat
sonal injury.
upholstery to seat hinges (3).

(5) While supporting back section, remove two


push nut caps (1, Figure 4-20 ), two leg support
rollers (2), two small retaining rings (3), and two
large E-clips (4) on tow bar shaft (5).

(6) Loosen set screw (6) that secures motor actua-


tor tube (A) to tow bar shaft (5).

(7) Separate tow bar shaft (5) from seat support


bar assemblies (7).

(8) While supporting back motor assembly (8),


remove four screws and lock washers (9) and
remove back motor assembly.

Figure 4-18. Back Motor

(3) Disconnect motor wire harness (1, Figure 4-19 )


from wire harness.

Figure 4-19. Back Motor

© Midmark Corporation 1999 SF-1606 Page 4-10 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

Figure 4-20 Back Motor


(9) Remove two E-clips, (1, Fig. 4-21 ), top motor B. Installation.
pin (2), spacer (3), and R.H. (4) and L.H. (5)
motor mount brackets.
NOTE
Assure R.H. (4, Figure 4-21) and L.H. (5) motor
mount brackets are positioned correctly on motor
during installation. Spacer (3) can be installed on
either side of bracket of motor. If necessary, install
new nyliner bearings (6) in mounting brackets.

(1) Place R.H. (4, Figure 4-21) and L.H.(5) motor


mount brackets in position and install top motor
pin (2), spacer (3) and E-clips (1)>

(2) Connect motor wire harness (1, Figure 4-19) to


mating chair wire harness.

(3) Plug chair power cord into wall outlet recepta-


cle.

(4) Run BACK UP function until back motor is


stopped by motor’s internal limit switch.

Figure 4-21. Back Motor

© Midmark Corporation 1999 SF-1606 Page 4-11 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

(5) Unplug chair power cord. (7) Position motor assembly in chair and connect
two ground wires (2, Figure 4-19) to frame with
lockwasher, screw, and locknut (3).
NOTE
When adjusting distance between actuator tube (1,
(8) Supporting motor assembly (1, Figure 4-23),
Figure 4-22) and motor assembly (2) do not turn
secure motor brackets (2) to chair support (3)
motor shaft (3).
with four screws and lockwashers (4).

(6) Manually adjust actuator tube (1, Figure 4-22)


by rotating it toward motor assembly (2) until NOTE
5 threads on motor shaft (3) are visible. Hole for set screw, on end of actuator tube, must be
facing upward for access during installation.

(9) Slide tow bar shaft (5) thru hole on end of actu-
ator tube (6).

(10) Insert ends of tow bar shaft (5) into holes on


ends of seat support bar assemblies (7) and
install small retaining rings (8).

(11) Install large E-clips (9) on both sides of actuator


tube (6) and tighten set screw and lock nut (10).

NOTE
Check condition of O-rings (A) on leg support rollers
Figure 4-22. Back Motor (11) and replace them if necessary.

Figure 4-22. Back Motor

© Midmark Corporation 1999 SF-1606 Page 4-12 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

(12) Lubricate both ends of tow bar shaft and install 4.8 Back Motor Capacitor
leg support rollers (11) and push nut caps (12).
A. Removal
EQUIPMENT ALERT
(1) Remove Base Motor (refer to para 4.4)
Assure all electrical leads are secured in
existing cable clamps to prevent accidental
(2) Remove capacitor cover (1, Figure 4-24) (two
cutting when chair is in operation.
screws).

(13) Plug the chair into outlet and check operation.

EQUIPMENT ALERT
Check to assure the internal motor limit
switches (Back Up and Back Down) func-
tion correctly, stopping the motor at its extreme limits.

(14) Install upholstery (refer to para 4.2)

Figure 4-24. Back Motor Capacitor

WARNING
Using a screwdriver with an insulated
handle, jumper across capacitor termi-
nals to discharge capacitor before touching ter-
minals or wires. Failure to comply could result in
serious personal injury.

(3) Discharge capacitor (2).

(4) Disconnect leads (3) and remove capacitor (2).

B. Installation

EQUIPMENT ALERT
Assure capacitor being installed is of same
microfarad (Mfd) and voltage rating as one
being replaced.

(1) Connect electrical leads (3, Figure 4- 24) to


capacitor (2).

© Midmark Corporation 1999 SF-1606 Page 4-13 Printed in U.S.A.


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SECTION IV
MAINTENANCE / SERVICE

(2) Insert capacitor (2) into capacitor cover (1) and (4) Tag and disconnect foot control harness (1, Fig-
secure to base motor (two screws). ure 4-26) and membrane panel harness (2)
from PC circuit board (3).
(3) Install Back Motor assembly on chair ( refer to
para 4.7).

4.9 Printed Circuit (PC) Board

A. Removal

(1) Unplug chair power cord.

(2) Remove R.H. (1, Figure 4-25) and L.H. (2) base
covers (three screws each).

Figure 4-26. P.C. Board


Figure 4-24. P.C. Board
(5) Disconnect limit switch harness (4), power har-
ness (5), and motor harness (6) from PC circuit
(3) Remove center base cover (3) (four screws).
board (3).

(6) Using a screwdriver, depress locking tab (A) of


standoff (7) while pulling upward on that corner
of PC circuit board to release it. Repeat for
three remaining standoffs (7) and remove PC
circuit board (3).

B. Installation

(1) Inspect standoffs (7, Figure 4-26) and replace


them if broken.

(2) Place PC board (3) in position on standoffs (7),


pushing down to lock in place.

(3) Reconnect harnesses to their respective pin


connections on PC board.

© Midmark Corporation 1999 SF-1606 Page 4-14 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(4) Install center base cover (3, Figure 4-25) on (3) Tag and disconnect connector (4) from base up
mounting brackets and secure with four screws. limit switch (5).

(5) Install L.H. (2) and R.H. (1) base cover on cen- (4) Tag and disconnect connector (6) from base
ter base cover (3) (three screws each). down limit switch (7).

(6) Plug chair power cord into wall outlet and check (5) Remove two screws (8), lockwashers (9), base
operation. up (5), and base down limit switch (7).

4.10 Base Up & Base Down Limit Switch B. Installation

A. Removal (1) Install base down limit switch (7, Figure 4-27)
and base up limit switch (5) on electrical con-
(1) Unplug chair power cord. nection plate (10) and secure with two lock-
washers (9) and screws (8).
(2) Remove three screws (1, Figure 4-27) and L.H.
base cover (2) from center base cover (3). (2) Connect connector (6) to base down limit
switch (7).

(3) Connect connector (4) to base up limit


switch (5).

C. Adjustment

(1) Remove right-hand base cover (2, Figure 4-27)


(three screws).

(2) Remove L.H. (1, Figure 4-28), Center (2) and


R.H. (3) platform covers (4 screws).

Figure 4-28. Base Up / Down Limit Switches

Figure 4-27

© Midmark Corporation 1999 SF-1606 Page 4-15 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(3) Pull outward on one corner of bottom lift arm b. Raise Base Up function all the way up
cover (4) until it clears standoff (5). Repeat until motor stops.
step for other corner and remove cover (4).

WARNING
Limit switch cam adjustments must be
done with table plugged in. Line volt-
age is present on terminal board near limit
switches. Use care not to touch bare wires or ter-
minals. Failure to comply could result in per-
sonal injury.

(4) Base Up Limit Switch Adjustment.

a. Loosen screw (1, Figure 4-29) and rotate


cam (2) up off trip button (A) of Base Up
limit switch (3). Figure 4-30. Base Up / Down Limit Switches

c. Lower Base Down function until flat


washer (1, Figure 4-30) is 1/2” (1.27 cm)
from face of trunnion nut (2).

NOTE
Rotate Base Up limit switch cam (2, Figure 4-29)
above switch trip button (A) and then downward to
trip button during adjustment due to rotational direc-
tion of cam (2).

d. Rotating in downward direction, adjust


cam (2, Figure 4-29) so that it “just” oper-
ates trip button (A) of Base Up limit switch
(3); then tighten screw (1) on cam.

(5) Base Down Limit Switch Adjustment.

a. Loosen screw (4, Figure 4-29) and rotate


cam (5) down off trip button (B) of Base
Down limit switch (6).

CAUTION
Do not run Base Down function any lower
Figure 4-29. Base Up / Down Limit Switches than specified in step 7. Doing so could
allow chair to physically collide with itself, damaging
motor, covers, or other components.
EQUIPMENT ALERT
When base motor reaches its limit, release
Base Up control button quickly; motor is
binding at this point and damage to motor could
occur.

© Midmark Corporation 1999 SF-1606 Page 4-16 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(6) Lower Base Down function until measurement 4.11 Base Up Program Limit Switch
(A, Figure 4-31) between surface of baseplate
and top of cross weldment is no lower than A. Removal
8 5/8 in. ( 21.9 cm) or higher than 8 3/4 in. (22.2
cm) (1) Remove R.H. base cover (1,Figure 4-32) (three
screws).

Figure 4-31. Base Up / Down Limit Switches

NOTE
Rotate Base Down limit switch cam (5, Figure 4-29)
below switch trip button (B) and then upward to trip
button during adjustment due to rotational direction of
cam (5).

(7) Rotating in upward direction, adjust cam (5,


Figure 4-29) so that it “just” operates trip button
(B) of Base Down limit switch (6); then tighten
screw (4) on cam. Figure 4-32. Base Up Program Limit Switch

(8) Plug chair power cord into wall outlet and check (2) Disconnect wire harness (2).
operation.
(3) Remove base up program limit switch (3) (two
(9) Install bottom lift arm cover (4, Figure 4-28), screws).
L.H. (1) and R.H. (3) and center (2) platform
covers (four screws). B. Installation
(10) Install R.H. (2, Figure 4-27) base cover (three (1) Install base up program limit switch (3, Figure
screws). 4-32) (two screws).

(2) Connect wire harness (2).

(3) Install R.H. base cover (1) (three screws) and


check operation.

© Midmark Corporation 1999 SF-1606 Page 4-17 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

4.12 Back Up Limit Switch (2) Install back up limit switch assembly (2) on limit
switch plate (7) positioning it as far toward foot
A. Removal end as possible and secure with nut bar (4).

(1) Remove seat upholstery (refer to para 4-2). (3) Connect switch harness (1) to back up limit
switch (2).
(2) Raise Base Up all way up and lower Back
Down function all way down. C. Adjustment

(3) Unplug chair power cord. EQUIPMENT ALERT


Be sure that Back Up Limit Switch trips to
(4) Disconnect switch harness (1, Figure 4-33)
the “open” position before internal limit
from back up limit switch (2).
switch in Back Motor trips.

(1) Raise Back Up function all way up (until Back


Up limit switch is tripped).

NOTE
If necessary, disconnect switch harness and use an
ohmmeter to determine if normally closed (C / NC)
contacts have opened and reinstall switch harness.

EQUIPMENT ALERT
Seat support bar assembly (1, Figure 4-
34) and top cross brace (A) of seat plat-
form (2) should not come in contact when back is all
way up.

(2) Distance between seat support bar assembly


(1, Figure 4-34) and top cross brace (A) of seat
platform (2) should be approximately 1/8” (.32
cm).

(3) If necessary, loosen two screws (3, Figure 4-


33) and adjust back up limit switch (2) to trip
Figure 4-33. Back Up Limit Switch
earlier or later.

(5) Remove two screws (3), nut bar (4), back up


limit switch (2), washers (5), and actuator (6)
from limit switch plate (7).

B. Installation

(1) Assemble two screws (3, Figure 4-33), actuator


(6), and two washers (5) on Back Up limit
switch (2).

© Midmark Corporation 1999 SF-1606 Page 4-18 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

Figure 4-34. Back Up Limit Switch

4.13 Back Down Program Limit Switch

A. Removal

(1) Raise Base Up all way up and lower Back


Figure 4-35. Back Down Program Limit Switch
Down function all way down.

(2) Unplug chair from wall outlet. B. Installation

(3) Remove seat upholstery (refer to para 4-2). (1) Install limit switch (2, Figure 4-35) on limit
switch bracket (6) and secure with two screws
(4) Lift upward on seat support assembly (1, Figure (4) and nut bar (5).
4-35) and place a support beneath it to hold it in
place while working on Back Down Program (2) Connect wire harness (3).
Limit Switch (2).
C. Adjustment
(5) Disconnect wire harness (3) from back down
program limit switch (2). EQUIPMENT ALERT
Assure trip arm (A, Figure 4-36) does not
(6) Remove two screws (4), limit switch (2), and nut bottom out on back down program limit
bar (5) from limit switch bracket (6). switch (1) body when it comes in contact with back
down programming plate (2).

(1) Run Auto Operate function and observe.


If trip arm (A, Figure 4-36) bottoms out or does
not trip when it comes into contact with pro-
gramming plate (2), back down program limit
switch (1) needs adjusted.

© Midmark Corporation 1999 SF-1606 Page 4-19 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(2) Loosen two mounting screws (3) and adjust 4.14 Safety Bail Limit Switches
back down program limit switch (1) up or down
as necessary. Tighten two mounting A. Removal
screws (3).
(1) Raise chair BASE UP function all way up.
(3) Check operation.
(2) Unplug chair power cord from wall outlet.

(3) Remove R.H. (1, Figure 4-37 ) and L.H. (2)


base covers (three screws each).

Figure 4-37. Safety Bail Limit Switches

Figure 4-36. Back Down Program Limit Switch (4) Remove center base cover (3) (four screws).

(5) Remove L.H. (1, Figure 4-38), Center (2) and


R.H. (3) platform covers (4 screws).

Figure 4-38. Safety Bail Limit Switches

© Midmark Corporation 1999 SF-1606 Page 4-20 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(6) Pull outward on one corner of bottom lift arm (3) Loosen two mounting screws for limit switch
cover (4) until it clears standoff (5). Repeat bracket (5), then push bottom of bracket (5)
step for other corner and remove cover (4). toward foot end of chair as far as possible and
retighten screws.
(7) Disconnect wire harness (1, Figure 4-39) from
malfunctioning Safety Bail limit switch (2). (4) Install bottom lift arm cover (4, Figure 4-38),
center (2), R.H. (3), and L.H. (1) platform cov-
ers (four screws).

(5) Install center base cover (1, Figure 4-37) (four


screws)

(6) Install R.H. (1) and L.H. (2) base covers (six
screws).

(7) Plug in chair and check operation. Press


upward on the center platform cover (4, Figure
4-38) as chair is descending. Chair should stop
descending.

Figure 4-39. Safety Bail Limit Switches

(8) Remove two mounting screws (3) and nuts (4)


and remove limit switch (2).

B. Installation

(1) Place limit switch (2, Figure 4-39) in position on


mounting bracket (5) and secure with two
mounting screws (3) and nuts (4).

(2) Attach wire harness (1).

WARNING
Actuator (A) on Safety Bail Limit
Switches (2) are operated when inside
surface of bottom lift arm cover comes in contact
with them. Position switch mounting brackets (5)
so actuators (A) contact cover. Failure to comply
could result in switches not operating and per-
sonal injury.

© Midmark Corporation 1999 SF-1606 Page 4-21 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

4.15 Membrane Switch Panel 4.16 Manual Footswitch


(Biltmore Classic only)
A. Removal
A. Removal
(1) Unplug chair power cord.
(1) Unplug chair power cord.
(2) Remove five screws (1, Figure 4-41), base plate
(2) Remove back upholstery (refer to para 4.2). (2), and insulation (3) from footswitch
housing (4).
(3) Disconnect wire harness (1, Figure 4-40) from
membrane switch panel (2).

Figure 4-40. Membrane Switch Panel

(4) Peel membrane switch (2) off bezel (3).


Figure 4-41. Manual Footswitch
B. Installation

(1) After removing protective backing from mem- (3) Remove two nuts (5) and actuator (6) from two
brane switch, place switch in position on bezel studs (7).
(3, Figure 4-40) and press firmly to adhere
switch to bezel. (4) Remove footswitch (8); then tag and disconnect
wires (9) from footswitch (8).
(2) Connect wire harness (1) to membrane switch
panel (2). B. Installation

(3) Install back upholstery. (1) Connect wires (9, Figure 4-41) to terminals of
footswitch (8).
(4) Plug chair power cord into outlet and check
operation.

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page 4-22 Printed in U.S.A.
Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(2) Install footswitch (8) and actuator (6) on studs (4) While simultaneously pushing in on four locking
(7) and secure with two nuts (5). tabs (A) of footswitch (6), push footswitch out of
footswitch housing (4).
(3) Install insulation (3) and base plate (2) on foot-
switch housing (4) and secure with five B. Installation
screws (1).

(4) Plug in chair power cord.


EQUIPMENT ALERT
Make sure footswitch is installed in same
orientation as shown in illustration. Failure
4.17 Auto Exit / Operate Footswitch to do so will result in incorrect actions when the Auto
Operate (Green) or Auto Exit (Yellow) functions are
A. Removal
selected.
(1) Unplug chair power cord.
(1) Push footswitch (6, Figure 4-42) into footswitch
(2) Remove five screws (1, Figure 4-42), base housing (4) until it snaps into place and is fully
plate (2), and insulation (3) from footswitch seated.
housing (4).
(2) Connect wires (5) to terminals of footswitch (6).

(3) Install insulation (3) and base plate (2) on foot-


switch housing (4) and secure with five
screws (1).

(4) Plug in chair power cord.

Figure 4-42. Auto Exit / Operate Footswitch

(3) Tag and disconnect wires (5) footswitch (6).

© Midmark Corporation 1999 SF-1606 Page 4-23 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

4.18 Rotational Brake


(Biltmore Classic only)

A. Removal

(1) Raise Base Up function all way up.

(2) Unplug chair power cord.

(3) Remove R.H. base cover (1, Figure 4-43)


(three screws).

(4) Place Brake lever (2) in Unlocked position.

(5) Remove disc lock (3), four screws.

(6) Remove brake block assembly (4).

Figure 4-44. Rotational Brake

B. Installation

NOTE
Inspect nylon tipped set screws (3, Figure 4-44). If
worn or damaged replace screws.

(1) Install two set screws (3, Figure 4-44)) in brake


block (1).

NOTE
When assembling brake block (1, Figure 4-44), posi-
tion jam nut (4) on lock stud (5) so there is approxi-
mately 1/4" to 5/16" distance between jam nut (4) and
face of hex (A) on lock stud (5).

(2) Assemble brake block (1, Figure 4-44) and lock


stud (5).

Figure 4-43. Rotational Brake (3) Insert brake block assembly (1, Figure 4-45)
into hole of upright housing assembly (2).
(7) Unscrew brake block (1,Figure 4-43) from lock
stud (2). (4) Install disc lock (3) and secure with four screws.

(8) Remove two set screws (3) from brake


block (1).

© Midmark Corporation 1999 SF-1606 Rev. 3/03 Page 4-24 Printed in U.S.A.
Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(5) Install R.H. base cover (4, Figure 4-44).

4.19 Headrest

A. Adjustment

(1) Raise Back Up function all way up.

(2) Remove back upholstery (refer to para 4.2).

(3) Loosen two jam nuts (1, Figure 4-46).

Figure 4-45. Rotational Brake

C. Adjustment

(1) Loosen two screws (4, Figure 4-45) that secure


rotational lock bracket (5) to upright housing
assembly (2). Figure 4-46. Headrest

(2) Position brake lever (6) so that it is at a 45° EQUIPMENT ALERT


angle as shown in illustration. Tighten or loosen two adjustment screws
(2) evenly to allow for full and even surface
contact of friction tangs. Failure to do so could result
NOTE
in uneven friction braking.
Make sure brake shoe (A) is seated correctly against
disc lock (5). Nylon tipped set screws (7) must be
adjusted to hold brake block (1) in a level position to (4) If headrest assembly (A) slides down by itself or
prevent uneven wear on brake shoe (A) For adjust- moves too easily, tighten two adjustment
ment to work correctly, brake lever must continue to screws (2).
be pushed on firmly while screws are being tight-
ened. If headrest assembly (A) requires excessive
force to position, loosen two adjustment
screws (2).
(3) While pulling upward on brake lever (6), push
inward to force brake shoe (A) and set screws
(5) Test friction setting by sliding headrest assem-
(7) firmly against brake disc (6); then tighten
bly (A) in and out. Repeat step (4) until desired
screws (4).
friction setting is achieved.
(4) Position brake lever in Brake position and
check adjustments.

© Midmark Corporation 1999 SF-1606 Page 4-25 Printed in U.S.A.


Return To Table Of Contents
SECTION IV
MAINTENANCE / SERVICE

(6) While holding adjustment screws (2) with a


wrench, tighten jam nuts (1).

(7) Install back upholstery.

© Midmark Corporation 1999 SF-1606 Page 4-26 Printed in U.S.A.


Return To Table Of Contents
SECTION V SECTION V
SCHEMATICS AND DIAGRAMS
5.1 Electrical Schematics / Wiring the components in the 120 VAC chair. Figures 5-2 and 5-
Diagrams 3 illustrate the main PC board plug connectors and
related circuitry. Figure 5-4 thru 5-6 show the main PC
Figure 5-1 illustrates the wiring connections between board,TB1 terminal board, and related components.

J2 Pin Out - Chair Controls


Pin Color Function
1 Black 12 Volt DC
2 Blue Auto Exit
3 Brown Auto Operate
4 Green Back Up
5 Orange Back Down
6 Red Base Up
7 White Base Down
8 Yellow Light Switch

J3 Pin Out - Foot Control


Pin Color Function
1 Brown 12 Volt DC
2 Blue Auto Exit c c
3 Orange Auto Operate nc nc
4 Green Back Up
5 Black Back Down Safety
6 Red Base Up Bail Switch

7 White Base Down Safety c


8 - Open c Bail Switch nc
nc

J4 Pin Out for Program, Oper-


ation and Limit Switches
Pin Color Function 1 8
1 Red 800 to 860 Ohms to J5
Ground
2 Black 800 to 860 Ohms to
Ground Base Up Pro-
gram Operation Switch
Closed
3 Brown 800 to 860 Ohms to
Ground
4 Green 800 to 860 Ohms to
Ground Back Down Pro-
gram Operation Switch
Closed
5 White 12 VDC from Back Up J3 J2 J4
1
Limit Switch 1 1 J1
6 Red 12 VDC out to Back Up 5 1

Limit Switch
c
7 Black Return 12 VDC from nc
Back Up Limit Switch c c
8 Green Return 12 VDC from nc
Base Down Limit Switch nc
9 Red 12 VDC out to Base Up
and Base Down Limit
Switches
10 Black Return 12 VDC from
Base Up Limit Switch nc
c
nc
c
c
J5 J1 nc
nc c
Pin Color Pin Color
1 Red 1 White
2 White 2 Black
DA3240i
3 Black 3 White
4 White 4 Black
5 Blue 5 Green/
6 Green Yellow
7 Black Figure 5-1. Wiring Diagram Biltmore Classic / *Concept LR Classic Dental Chair
8 Black (120 VAC Units) Thru Serial Number V160530

© Midmark Corporation 1999 SF-1606 Rev. 6/11 Page 5-1 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Back
Motor
Back Down
Program Back Up
Switch Limit Switch

c 151884 c
nc Top Motor nc
Cable Assy.
Safety
Bail Switch

Safety c
c Bail Switch nc
nc

1 8

J5

Chair Control PC Board

151293
Base Spare Line Input Safety Limit
Motor Fuse
Motor 1/2 Amp Fuse Harness
10 A, 250 V, Fuse
Capacitor 1/2 A. 250 V.
Type F, Fast-Acting
Spare Fuse
10 Amp

J3 J2 J4
1
1 1 J1
543 21
GN/YL
c WH
nc BK BK
WH c c
nc
nc

WH BK
Terminal Block
& Mounting Plate
WH
c nc
nc BK

c GN/YL
Base
c
nc Motor BK
nc c
120 VAC
Foot Control WH BK 60 HZ
8 AMP
WH
Fuse F4 On / Off
10 A, 250 VAC Light
Type F
Fast-Acting

DA3241i
Figure 5-2. Wiring Diagram Biltmore Classic / *Concept L/R Classic Dental Chair (120 VAC Units)
From Serial Number V160531 thru V456962

© Midmark Corporation 1999 SF-1606 Rev. 6/11 Page 5-2 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

F4 FUSE
J1
Plug Wht Wht (115 VAC Power Input)

Wht TB1 Power Wht


115 VAC 2 On / Off 1 VAC Common
Light
Supply Blk
3
Blk Blk
2 120/240 VAC
Models 152647-01
Grn/yl
Wht
3 Interface Pins & 153102-01
Blk
4 VAC Hot From Serial Number
Grn/yl Grn/yl
TB1 5 AC Ground V160531 to V456962
Grd Grn TB1
Grd
To Base Grn/yl
Motor
To Back
Motor

J1
Plug (115 VAC Power Input)

Wht TB1
Wht
115 VAC 2 1 VAC Common
Supply Blk
3
Blk
2 120/240 VAC Models 152647-01
Grn/yl
Wht
3 Interface Pins & 153102-01
Blk Before Serial Number
4 VAC Hot
Grn/yl Grn/yl
TB1 5 AC Ground V160531
Grd Grn TB1 NOTE
To Base Grn/yl
Grd For wiring diagrams from
Motor Serial Number V456963
To Back
Motor
to Present refer to Main
PC Board (Figure 5-12).

Auto Exit
12 VDC
J2
(12 VDC Membrane Switch Pads)
Auto Exit
Auto Operate Blk
Auto 1 12 VDC
Operate Blue
2 Auto Exit
Brown
3 Auto Operate
Back Up Back Up Grn
4 Back Up
Orange
Back Down Back Down 5 Back Down
Red
6 Base Up
Base Up Wht
7 Base Down
Base Up Yellow
Base Down 8 Auxiliary

Auxiliary
Base Down
Switch
TB1 Terminal Layout
1 2 3 4 5 6
Auxiliary Membrane Switch Pads
Switch
(Right & Left Side)

Switch Layout
(Not Operated) Contacts
Auto Operate Auto Exit
Foot Green Yellow Plunger Normally
Control C
Closed
NO NO
(View from bottom side)
J3
Blue (To 12 VDC Foot Control Switch) Normally
Orange Brown Brown
Open
1 12 VDC Common
Blue Terminal
Grn 2 Auto Exit
Orange
3 Auto Operate
Switch Layout
Brown
Red Grn
Base 4 Back Up
(Operated) Contacts
NO C Up Blk
Back
Up Red 5 Back Down
Red
6 Base Up Plunger Normally
C NO Blk
Wht
7 Base Down
Closed
Brown
Grn 8
NO
C
Normally
Wht Open
Brown Back Common
Base Down
Down C
NO Terminal
Brown
Current Flow
Wht

KA913202

Figure 5-3. Main P.C. Board Plug Connectors ( J1, J2, J3 )


Biltmore Classic Dental Chair (120 VAC)

© Midmark Corporation 1999 SF-1606 Rev. 4/06 Page 5-3 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Base Up
Program Red Red
Operate C 10
Blk Blk
Limit Swt. NC 9
Brown Brown
Back Down
NC 8
Grn Grn
Program C 7
Operate
Limit Swt.
Wht Wht
6 J4
Red Red (To Limit Switches,
5 12 VDC)
C
Back Up Blk Blk
4
Limit Swt. Red TB1
Grn
NC 6 3
Red Red
2
NC Blk Blk
Safety Bail 1
Limit Swt. C Plug
Blk
Blk
NC Red
Safety Bail TB1 Terminal Layout
Limit Swt. TB1
Blk
C 5
Blk 1 2 3 4 5 6

NC
Base Down
Limit Swt. C
Red Switch Layout
Red
Blk
Red NC
C
Base Up NO
Blk
Limit Swt. NC
C

Grn/yl Grn

Grn/yl Run Capacitor


25-30 Mfd

Brn Brn
C NC Red Grn

Red Red
Top Back Up
(Back) Limit Swt.
Yl Red Red
Motor
Thermal O/L 1
Blue Wht
Wht Wht Back
2 Motor
C NC Blk Blk Blk
3
Blue
Back Down Wht
4
J5
Limit Swt. (115 VAC Power
Blue Base
5 Motor
Output to Base
& Back Motors)
Grn
6
7
Wht Red
Wht Grn
Base Blue Blue
8
Motor Thermal O/L
Blk Blk Blk

Grn/yl Run Capacitor


TB1 53-64 Mfd
The below readings are apprx. at cold Red
resistance conditions:
Red to Yellow = 15.5 ohms
Back
Blue to Yellow = 15.5 ohms
Motor
Red to Blue = 31.0 ohms
Red to Blue = 7.1 ohms
Base
Blue to Black = 9.5 ohms
Motor
Red to Black = 16.5 ohms KA913302

Figure 5-4. Main P.C. Plug Connectors (J4, J5)


Biltmore Classic Dental Chair (120 VAC)

© Midmark Corporation 1999 SF-1606 Rev. 9/07 Page 5-4 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Connector for
Power Output
to Base and
Back Motors

Back Down Back Up Base Down Base Up 1/2-amp Lamp


Input Fuse

NO
NO

NO
NO

(1/4" D. x 1 1/14" L.
Base & Back Slo-Blo, 250V, 1/2 Amp)
K2 K1 K4 K3
Com

Com
Com

Com
Motor Relays

1/2-amp Line P.C.


Board Input Fuse
(1/4" D. x 1 1/14" L.
Slo-Blo, 250V, 1/2 Amp)

Terminal Board (TBI)

U8 T1 F2

F1

Black
J4
J1 White
J3 J2
Connector for Connector for 10-amp Line Connector for
Foot Control Spare Motor Fuse Line Power Input Spare
Connector for Limit Switches Fuse
Fuse (1/4" D. x 1 1/4" L.
Membrane
Switch Panel Fast-acting, 250V, 10 Amp)
Line Fuse F4
10 A, 250 VAC On / Off
Type F, Fast-Acting Light
KA913501i

Line Fuse (F4) and On / Off Light on units with


Serial Numbers V160531 thru V2933935

Figure 5-5. Main P.C. Board Component and Plug Layout


Biltmore Classic Dental Chair (120 VAC)

© Midmark Corporation 1999 SF-1606 Rev. 8/07 Page 5-5 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Figure 5-6. 115 VAC Motor Circuit

© Midmark Corporation 1999 SF-1606 Rev. 4/06 Page 5-6 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Figure 5-7. 12 VDC Control Circuit (120 VAC Supply).

© Midmark Corporation 1999 SF-1606 Rev. 4/06 Page 5-7 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

J2 Pin Out for Membrane


Switch
Pin Color Function
1 Black 12 Volt DC
2 Blue Auto Exit
3 Brown Auto Operate
4 Green Back Up
5 Orange Back Down
6 Red Base Up
7 White Base Down
8 Yellow Light Switch

J3 Pin Out for Foot Switch


Pin Color Function
1 Brown 12 Volt DC c c
2 Blue Auto Exit nc nc

3 Orange Auto Operate


Safety
4 Green Back Up
Bail Switch
5 Black Back Down
6 Red Base Up Safety c
c Bail Switch nc
7 White Base Down
nc
8 - Open

J4 Pin Out for Program, Oper-


ation and Limit Switches 1 8

Pin Color Function J5


1 Red 800 to 860 Ohms to
Ground
2 Black 800 to 860 Ohms to
Ground Base Up Pro-
gram Operation Switch
Closed
3 Brown 800 to 860 Ohms to
Ground
4 Green 800 to 860 Ohms to
Ground Back Down Pro-
gram Operation Switch
J3 J2 J4
Closed 1
1 1 J1
5 White 12 VDC from Back Up
5 1
Limit Switch
6 Red 12 VDC out to Back Up c
Limit Switch nc
7 Black Return 12 VDC from c c
Back Up Limit Switch nc
nc
8 Green Return 12 VDC from
Base Down Limit Switch
9 Red 12 VDC out to Base Up
and Base Down Limit
Switches nc
10 Black Return 12 VDC from c
nc
Base Up Limit Switch c
c
nc
nc c
J5
J1 Pin Color
Pin Color 1 Red DA3240i
1 White 2 White
2 Black 3 Black
3 White 4 White
4 Black 5 Blue
5 Green/ 6 Green
Yellow 7 Black Figure 5-8. Wiring Diagram Biltmore Classic / *Concept L/R Classic Dental Chair
8 Black (240 VAC Units) From Serial Number V160531 thru V456962

© Midmark Corporation 1999 SF-1606 Rev. 6/11 Page 5-8 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

J1
Plug (240 VAC Power Input)
Brwn TB1
Brwn
2 1 VAC Common
Blue
3 2 240 VAC
Blue
3 Interface Pins
240 VAC Grn
Blue
Supply TB1 4 VAC Hot
Grd Grn/yl Grn/yl
5 AC Ground
Grn TB1
Grd
To Base Grn/yl
Motor
To Back
Motor

Auto Exit
12 VDC J2
(12 VDC Membrane Switch Pads)
Auto Exit
Auto Operate Blk
Auto 1 12 VDC
Operate Blue
2 Auto Exit
Brown
3 Auto Operate
Back Up Back Up Grn
4 Back Up
Orange
Back Down Back Down 5 Back Down NOTE
Red
6 Base Up For wiring diagrams from
Base Up Wht
7 Base Down
Serial Number V456963
Base Up Yellow to Present refer to Main
Base Down 8 Auxiliary
PC Board (Figure 5-12).
Auxiliary
Base Down
Switch

Auxiliary Membrane Switch Pads


Switch (Right & Left Side)

Auto Operate Auto Exit


Green Yellow

NO C NO
J3
Blue (To 12 VDC Foot
Foot Control Switch)
Orange
Control Brown Brown
1 12 VDC
(View from bottom side)
Blue
Grn 2 Auto Exit
Orange
3 Auto Operate
Brown
Red Grn
Base 4 Back Up
NO C
Back Up Blk
Up Red 5 Back Down TB1 Terminal Layout
Red
C 6 Base Up 1 2 3 4 5 6
NO Blk
Wht
7 Base Down
Brown Switch Layout
Grn NO 8
C NC
Wht NO
Brown Back
Base Down C
C NO
Down
Brown
KA915301i
Wht

Figure 5-9. Main P.C. Board Plug Connectors ( J1, J2, J3 )


Biltmore Classic Dental Chair (240 VAC)

© Midmark Corporation 1999 SF-1606 Rev. 4/06 Page 5-9 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Base Up
Program Red Red
Operate C 1
Blk Blk
Limit Swt. NC 2
Brown Brown
Back Down
NC 3
Grn Grn
Program C 4
Operate
Limit Swt.
Wht Wht
5 J4
Red Red (To Limit Switches,
6 12 VDC)
C
Back Up Blk Blk
7
Limit Swt. Red TB1
Grn
NC 6 8
Red Red
9
NC Blk Blk
Safety Bail 10
Limit Swt. C Plug
Blk
Blk
NC Red
Safety Bail TB1 Terminal Layout
Limit Swt. TB1
Blk
C 5
Blk 1 2 3 4 5 6

NC
Base Down
Limit Swt. C
Red Switch Layout
Red
Blk
Red NC
C
Base Up NO
Blk
Limit Swt. NC
C

Grn/yl Grn

Grn/yl Run Capacitor


5.0 Mfd

Brn Brn
C NC Red Grn
Top Red Red
Back Up
(Back) Limit Swt.
Motor Yl Red Red
Thermal O/L 1
Blue Wht
Wht Wht Back
2 Motor
C NC Blk Blk Blk
3
Blue
Back Down Wht
4
J5
Limit Swt. (240VAC Power
Blue Base
5 Motor
Output to Base
& Back Motors)
Grn
6
7
Brown Red
Wht Grn
Base Blue Blue
8
Motor Thermal O/L
Blk Blk Blk

Grn/yl Run Capacitor


Red to Yellow = 61.0 ohms 12.5 Mfd
Back TB1 Red
Blue to Yellow = 62.0 ohms
Motor
Red to Blue = 122.0 ohms

Brown to Blue = 27.0 ohms


Base
Blue to Black = 47.4 ohms
Motor
Brown to Black = 74.5 ohms

KA915401

Figure 5-10. Main P.C. Plug Connectors (J4, J5)


Biltmore Classic Dental Chair (240 VAC)

© Midmark Corporation 1999 SF-1606 Rev. 9/07 Page 5-10 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Figure 5-11. Main P.C. Board Component and Plug Layout Biltmore Classic Dental Chair (240 VAC)
From Serial Number V160531 thru V456962

© Midmark Corporation 1999 SF-1606 Rev. 9/07 Page 5-11 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

TO TO
BACK BASE
Wiring Diagram for Knight Chairs Models: MOTOR MOTOR

152375-01, 152267-01, 152647-01, 151884 151885 152210


152723-01, 153039-01, 153085-01, Harness Harness Harness TO
LIGHT
153102-01, 153335-01, 152192-01 TRANSFORMER

From Serial V456963 to Present BACK


UP
BACK BASE
DOWN BASE COM. ON
DOWN UP
COM. LAMP
COM.
RED BK BK BK
WH WH GN
BL

1 2 3 4 5 6 7 8

TEST POINTS (TP) 015-2140-01 120VAC J5


Test Point on PCB Checks: 015-2140-03 240VAC Line Voltage
1
TP1 to TP2 12 VDC Supply for PCB
TP1 to TP5 5 VDC to Base Up Program Limit BACK UP K1
D1
TP1 to TP6 5 VDC to Back Down Program Limit Contacts
Open Back Motor Fuse
TP1 to TP7 5 VDC to Back Down Limit LED
F3
TP1 to TP8 5 VDC to Back Up Limit D3
BACK DOWN K2
Contacts 115V = 4A
TP1 to TP9 5 VDC to Base Down Limit Open 230V = 2A
Fuses
Type T
TP1 to TP10 5 VDC to Base Up Limit LED Slo-Blo

TP1 to TP3 Supply Voltage 5 VDC D5 BASE DOWN K3 PCB


Contacts
Open Base Motor Fuse Fuse 115 VAC 230 VAC
J1 Plug Pins 3 - 4 Supply Line Voltage VAC TP2 LED
+12V F2 015-2140-01 015-2140-03
BASE UP K4
J3 Connector
D7
Contacts
115V = 4A F1 015-0346-14 015-0346-37
Open 230V = 2A
FOOT SWITCH LED Fuses F2, F3 015-0346-01 015-0346-34
TP1 Type T
PIN COLOR FUNCTION GND D9 LAMP K5 Slo-Blo F5 015-0346-39 015-0346-38
8 - OPEN Contacts Light Fuse F6, F7 015-0346-19 015-0346-01
Open
7 WHITE BASE DOWN + 5V LED
6 RED BASE UP TP3 F5
5 BLACK BACK DOWN 115V = 315 mA
1 230V = 160 mA
4 GREEN BACK UP RS232
3 ORANGE AUTO OPERATE J8 Plug
2 BLUE AUTO EXIT D12
LED L1
1 BROWN 12 VOLT DC Diagnostics SIGNAL
Programming TRANSFORMER
Header
MP1 SUPPLY
T1 LINE FUSES T1
1
TRANSFORMER TRANSFORMER
J7
Programming Fuses
Power
Fuses
Clock Type T F7 F6 F1 Type T On / Off
Slo-Blo Slo-Blo Light
TP6 TP8 TP10
TP4 L2 L1
TP5 TP7 TP9
115V = 8A 115V = 125mA
230V = 4A 230V = 50 mA
+12V +12V +12V
FOOT CONTROL MEMBRANE LIMIT SWITCH
SWITCH J3 J4 1
SWITCH J2
87 65 4 32 1 87 65 4 32 1 10 9 8 7 6 5 4 3 2 1 J1
WHITE BLACK WHITE Line Voltage

BL To Safety
Bail Limit
5 J1 1 BR Switches
151383 151293
Harness To J4 on
BR PC Board
J4 Connector BL 151383
PROGRAM, OPERATION, & LIMIT SWITCHES
G/Y
PIN COLOR FUNCTION BR BK R
BL
1 BLACK Return 12 VDC From Base Up
015-2155-00
2 RED 12 VDC To Base Up & Down (Common) Power Harness
G
3 GREEN Return 12 VDC From Base Down
4 BLACK Return 12 VDC From Back Up Base Up
Base Down
5 RED 12 VDC to Back Up Limit Switch (Common) Limit Switches

6 BR G/Y Chair Terminal


WHITE Jumper to Pin 5 BL Block &
Mounting Plate
7 GREEN Return 12 VDC from Back Down
Program Limit Swt.
8 12 VDC To Base Down Program To Supply
BROWN
Limit Switch (Common) Power

Return 12 VDC From Base Up


9 BLACK Program Limit Switch.

10 RED 12 VDC To Base Up Program


Limit Switch (Common).

Figure 5-12. Main P.C. Board Component and Plug Layout Biltmore Classic Dental Chair (120 & 240 VAC)
From Serial Number V456963 to Present

© Midmark Corporation 1999 SF-1606 9/12 Page 5-12 Printed in U.S.A.


Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

DA186700i

Figure 5-13. Wire Harness Diagram Chart


From Serial Number V456963 to Present

© Midmark Corporation 1999 SF-1606 9/07 Page 5-13 Printed in U.S.A.


Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Figure 5-12. 240 VAC Motor Circuit

© Midmark Corporation 1999 SF-1606 Rev. 4/06 Page 5-14 Printed in U.S.A.
Return To Table Of Contents
SECTION V
SCHEMATICS AND DIAGRAMS

Figure 5-13. 12 VDC Control Circuit. (240 VAC Supply)

© Midmark Corporation 1999 SF-1606 Rev. 4/06 Page 5-15 Printed in U.S.A.
Return To Table Of Contents
SECTION VI
PARTS LIST

SECTION VI
PARTS LIST

6.1 Introduction The Description column provides a physical description


of the component.
The illustrated parts list provides information for identify-
ing and ordering the parts necessary to maintain the The Qty. column lists the number of units of a particular
unit in peak operating condition. Refer to paragraph 1.5 component required for the subassembly. The letters
for parts ordering information. “AR” denote “as required” when quantities of a particu-
lar component cannot be determined, such as: adhe-
6.2 Description of Columns sive.

The Item column of the parts list gives a component its Bullets { • } in the Part No. column and the Description
own unique number. The same number is given to the column show the indenture level of a component. If a
component in the parts illustration. This allows a part component does not have a bullet, it is a main compo-
number of a component to be found if the technician nent of that illustration. If a component has a bullet, it is
can visually spot the part on the illustration. The techni- a subcomponent of the next component listed higher in
cian simply finds the component in question on the illus- the parts list than itself that does not have a bullet. Like-
tration and notes the item number of that component. wise, if a component has two bullets, it is a subcompo-
Then, he finds that item number in the parts list. The nent of the next component listed higher in the parts list
row corresponding to the item number gives the techni- than itself that has only one bullet.
cian the part number, a description of the component,
and quantity of parts per subassembly. Also, if a part 6.3 Torque Specifications and Important
number is known, the location of that component can be Assembly Notes
determined by looking for the item number of the com-
ponent on the illustration. When specific assembly torque specifications, mea-
surements, or procedures have been identified, by our
The Part No. column lists the MIDMARK part number engineering department, as required to assure proper
for that component. function of the unit, those torque specifications mea-
surements, and procedures will be noted on the parts
illustrations. Adherence to these requirements is essen-
tial.

Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Page 6-1 Printed in U.S.A.


Return To Table Of Contents
Pictorial Index SECTION VI
PARTS LIST

NOTE: This model uses Sterling Grey painted components that are no longer available.
Substitute Pebble Grey painted parts, located in manual, when necessary.
KA916601

Used on units with Serial Number CP1000 thru Present


Item Part No. Description Page Item Part No. Description Page
152647 Biltmore Classic (120-volt w/ Rotation) 9 • Base Motor Assembly ....................6-22
153102 Biltmore Classic Concept LR (120-volt) 10 • Footswitch ......................................6-23
152723 Biltmore Classic (240-volt w/ Rotation) 11 • Umbilicals (LR Units)......................6-25
153039 Biltmore Classic (240-volt Non-Rotation)
153335 Biltmore Classic Concept LR (240-volt) OPTIONAL ACCESSORIES
1 • Upholstery Components (Vacuum
Form) ............................................... 6-4 12 153199 Single Articulating Headrest .............6-29
• Upholstery Components (Plush)...... 6-6 13 152634*** Double Articulating Headrest ............6-27
2 • Covers ............................................. 6-8 14 154043*** Pediatric Headrest w/ Pillow ............... n/a
3 • Seat Components .......................... 6-10 15 154042*** Pediatric Headrest w/o Pillow ............. n/a
4 • Back Components ......................... 6-12 16 152509 Unit Mount .......................................... n/a
5 • Top Electrical Components ............ 6-14 17 152284 Chair Mount Adapter w/18" Post......... n/a
6 • Top Motor Assembly ...................... 6-16 18 152538 48" Light Post w/ Mount ...................... n/a
7 • Base Components (Rotational) ..... 6-17 19 152565 IV Armboard .....................................6-31
• Base Components (NonRotational)6-19
8 • Base Electrical Components ......... 6-21
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Page 6-2 Printed in U.S.A.
Return To Table Of Contents
Pictorial Index SECTION VI
PARTS LIST

NOTE: This model uses Pebble Grey painted components.


KA916601

Used on units with Serial Number PB1000 thru Present


Used on units with Serial Number V2200 thru Present
Item Part No. Description Page Item Part No. Description Page
152647-01 Biltmore Classic (120-volt w/ Rotation) 9 • Base Motor Assembly ....................6-22
153102-01 Biltmore Classic Concept LR (120-volt) 10 • Footswitch ......................................6-24
152723-01 Biltmore Classic (240-volt w/ Rotation) 11 • Umbilicals (LR Units)......................6-26
153039-01 Biltmore Classic (240-volt Non-Rotation)
153335-01 Biltmore Classic Concept LR (240-volt) OPTIONAL ACCESSORIES
1 • Upholstery Components (Vacuum
Form) ............................................... 6-5 12 154078-*** Single Articulating Headrest .............6-30
• Upholstery Components (Plush)...... 6-7 13 154087-*** Double Articulating Headrest ............6-28
2 • Covers ............................................. 6-9 14 154043*** Pediatric Headrest w/ Pillow ............... n/a
3 • Seat Components .......................... 6-11 15 154042*** Pediatric Headrest w/o Pillow ............. n/a
4 • Back Components ......................... 6-13 16 152509-01 Unit Mount .......................................... n/a
5 • Top Electrical Components ............ 6-15 17 152284-01 Chair Mount Adapter w/18" Post......... n/a
6 • Top Motor Assembly ...................... 6-16 18 152538-01 48" Light Post w/ Mount ...................... n/a
7 • Base Components (Rotational) ..... 6-18 19 154088-*** IV Armboard .....................................6-32
• Base Components (NonRotational)6-20
8 • Base Electrical Components ......... 6-21
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 2/04 Printed in U.S.A.


Page 6-3
Return To Table Of Contents
Upholstery Components (Vacuum Form) SECTION VI
PARTS LIST

Color Selector......www.midmark.com

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
KA915700

Item Part No. Description Qty Item Part No. Description Qty
154033xxx Vacuum Form Upholstery Kit (Includes 13 • 122943 • Foot Rest Cover (velcro- shown) .........1
Items 1 thru 22) ..................................... 1 148503 Foot Rest Cover (elastic- not shown) ..1
1 • 152653xxx • Back Rest Upholstery ......................... 1 14 • 152654xxx • Seat Rest Assy (Includes Items 15
2 • 152636Vxx • Arm Rest Cushion............................... 2 thru 20) ................................................1
3 • 152637 • RH Arm Rest Assy (Includes Items ... 4 15 • • 121919-50 • • RH Roller Bracket .............................1
thru 12) (Shown Exploded) ................. 1 16 • •121077 • • Screw ................................................6
• 152638 • LH Arm Rest Assy (Includes Items .... 4 17 • • 121920-50 • • LH Roller Bracket ..............................1
thru 12) ............................................... 1 18 • • 061-0041-00 • • Law Label..........................................1
4 • • (N.L.A.) • • Arm Rest Support (1 per Arm Rest) 2 19 • • 300067 • • CA Compliance Label .......................1
5 • • 122006-2 • • Plunger Housing (1 per Arm Rest) ... 2 20 • • 300116 • • Caution Label....................................1
6 • • 121997 • • Spring (1 per Arm Rest) ................... 2 21 • 118796 • Screw...................................................4
7 • • 121996-3 • • Plunger (1 per Arm Rest) ................. 2 22 • 120718 • Screw...................................................4
8 • • 122007-50 • • Stop Plate (1 per Arm Rest) ............. 2 23 154029xxx Head Rest (Includes Items 24 thru 27) ..1
9 • • 120950 • • Screw (1 per Arm Rest).................... 2 24 • 152456xxx • Back Board ..........................................1
10 • • 121954-50 • • Retainer Disk (1 per Arm Rest) ........ 2 25 • 152457xxx • Magnetic Pillow....................................1
11 • • 119034 • • Thrust Race (2 per Arm Rest) .......... 4 26 • 121536 • Cover, Back [Sterling]](Not Shown) ....1
12 • • 152674-50 • • Support Hub (1 per Arm Rest) ......... 2 27 • 275184 • Tape, Foam (Not Shown).................2 ft.
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Page 6-4 Printed in U.S.A.
Return To Table Of Contents
Upholstery Components (Vacuum Form) SECTION VI
PARTS LIST

KA915700

Color Selector......www.midmark.com

NOTE: This model uses Pebble Grey painted components.


Item Part No. Description Qty Item Part No. Description Qty
154075-xxx Vacuum Form Upholstery Kit (Includes 13 • 122943 • Foot Rest Cover (velcro- shown)......... 1
Items 1 thru 22)......................................1 148503 Foot Rest Cover (elastic- not shown) .. 1
1 • 154093-xxx • Back Rest Upholstery ..........................1 14 • 154082-xxx • Seat Rest Assy (Includes Items 15
2 • 152636V-xxx • Arm Rest Cushion ...............................2 thru 20)1
3 • 152637-01 • RH Arm Rest Assy (Includes Items 4 15 • • 121919-00 • • RH Roller Bracket ............................. 1
thru 12) (Shown Exploded)..................1 16 • •121077 • • Screw................................................ 6
• 152638-01 • LH Arm Rest Assy (Includes Items 4 17 • • 121920-00 • • LH Roller Bracket ............................. 1
thru 12) ................................................1 18 • • 061-0041-00 • • Law Label ......................................... 1
4 • • 152675-50 • • Arm Rest Support (1 per Arm Rest) 2 19 • • 300067 • • CA Compliance Label....................... 1
5 • • 122006-2 • • Plunger Housing (1 per Arm Rest)....2 20 • • 300116 • • Caution Label ................................... 1
6 • • 121997 • • Spring (1 per Arm Rest)....................2 21 • 118796 • Screw .................................................. 4
7 • • 121996-3 • • Plunger (1 per Arm Rest) ..................2 22 • 120718 • Screw .................................................. 4
8 • • 122007-50 • • Stop Plate (1 per Arm Rest)..............2 23 154077-xxx Head Rest (Includes Items 24 and 25) .. 1
9 • • 120950 • • Screw (1 per Arm Rest) ....................2 24 • 154090-xxx • Back Board.......................................... 1
10 • • 121954-50 • • Retainer Disk (1 per Arm Rest).........2 25 • 154089-xxx • Magnetic Pillow ................................... 1
11 • • 119034 • • Thrust Race (2 per Arm Rest)...........4 26 • 121536-01 • Cover, Back [Pebble] (Not Shown) ...... 1
12 • • 152674-50 • • Support Hub (1 per Arm Rest) ..........2 27 • 275184 • Tape, Foam (Not Shown) ................ 2 ft.

Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 3/09 Page 6-5 Printed in U.S.A.
Return To Table Of Contents
Upholstery Components (Plush) SECTION VI
PARTS LIST

KA915701

Color Selector......www.midmark.com

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.

Item Part No. Description Qty Item Part No. Description Qty
154046xx Plush Upholstery Kit (Includes Items 13 • 122943 • Foot Rest Cover (velcro- shown) .........1
1 thru 22) ............................................... 1 148503 Foot Rest Cover (elastic- not shown) ..1
1 • 153317xx • Back Rest Upholstery ......................... 1 14 • 153318xx • Seat Rest Assy (Includes Items 15
2 • 153316xx • Arm Rest Cushion............................... 2 thru 20)1
3 • 152637 • RH Arm Rest Assy (Includes Items 4 15 • • 121919-50 • • RH Roller Bracket .............................1
thru 12) (Shown Exploded) ................. 1 16 • •121077 • • Screw ................................................6
• 152638 • LH Arm Rest Assy (Includes Items 4 17 • • 121920-50 • • LH Roller Bracket ..............................1
thru 12)................................................ 1 18 • • 061-0041-00 • • Law Label..........................................1
4 • • 152675-50 • • Arm Rest Support (1 per Arm Rest) 2 19 • • 300067 • • CA Compliance Label .......................1
5 • • 122006-2 • • Plunger Housing (1 per Arm Rest) ... 2 20 • • 300116 • • Caution Label....................................1
6 • • 121997 • • Spring (1 per Arm Rest) ................... 2 21 • 118796 • Screw...................................................4
7 • • 121996-3 • • Plunger (1 per Arm Rest) ................. 2 22 • 120718 • Screw...................................................4
8 • • 122007-50 • • Stop Plate (1 per Arm Rest) ............. 2 23 154048xx Head Rest (Includes Items 24 thru 27) ..1
9 • • 120950 • • Screw (1 per Arm Rest) .................... 2 24 • 153320xx • Back Board ..........................................1
10 • • 121954-50 • • Retainer Disk (1 per Arm Rest) ........ 2 25 • 153319xx • Magnetic Pillow....................................1
11 • • 119034 • • Thrust Race (2 per Arm Rest) .......... 4 26 • 121536 • Cover, Back [Sterling] (Not Shown) .....1
12 • • 152674-50 • • Support Hub (1 per Arm Rest) ......... 2 27 • 275184 • Tape, Foam (Not Shown).................2 ft.
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Page 6-6 Printed in U.S.A.
Return To Table Of Contents
Upholstery Components (Plush) SECTION VI
PARTS LIST

KA915701

Color Selector......www.midmark.com
NOTE: This model uses Pebble Grey painted components.
Item Part No. Description Qty Item Part No. Description Qty
154076-xxx Plush Upholstery Kit (Includes Items 13 • 122943 • Foot Rest Cover (velcro- shown)......... 1
1 thru 22) ...............................................1 148503 Foot Rest Cover (elastic- not shown) .. 1
1 • 154094-xxx • Back Rest Upholstery ..........................1 14 • 154095-xxx • Seat Rest Assy (Includes Items 15
2 • 153316-xxx • Arm Rest Cushion ...............................2 thru 20) ............................................... 1
3 • 152637-01 • RH Arm Rest Assy (Includes Items 4 15 • • 121919-00 • • RH Roller Bracket............................. 1
thru 12) (Shown Exploded)..................1 16 • •121077 • • Screw ............................................... 6
• 152638-01 • LH Arm Rest Assy (Includes Items 4 17 • • 121920-00 • • LH Roller Bracket ............................. 1
thru 12) ................................................1 18 • • 061-0041-00 • • Law Label ......................................... 1
4 • • 152675-50 • • Arm Rest Support (1 per Arm Rest) 2 19 • • 300067 • • CA Compliance Label....................... 1
5 • • 122006-2 • • Plunger Housing (1 per Arm Rest)....2 20 • • 300116 • • Caution Label ................................... 1
6 • • 121997 • • Spring (1 per Arm Rest)....................2 21 • 118796 • Screw .................................................. 4
7 • • 121996-3 • • Plunger (1 per Arm Rest)..................2 22 • 120718 • Screw .................................................. 4
8 • • 122007-50 • • Stop Plate (1 per Arm Rest)..............2 23 154077-xxx Head Rest (Includes Items 24 and 25) .. 1
9 • • 120950 • • Screw (1 per Arm Rest) ....................2 24 • 154092-xxx • Back Board ......................................... 1
10 • • 121954-50 • • Retainer Disk (1 per Arm Rest).........2 25 • 154091-xxx • Magnetic Pillow ................................... 1
11 • • 119034 • • Thrust Race (2 per Arm Rest)...........4 26 • 121536-01 • Cover, Back [Pebble] (Not Shown) ...... 1
12 • • 152674-50 • • Support Hub (1 per Arm Rest) ..........2 27 • 275184 • Tape, Foam (Not Shown) ................ 2 ft.

Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 4/08 Page 6-7 Printed in U.S.A.
Return To Table Of Contents
Covers SECTION VI
PARTS LIST

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
KA915200

Item Part No. Description Qty Item Part No. Description Qty
1 121904 RH Platform Cover................................. 1 13 121890 LH Base Cover ...................................... 1
2 122069 RH Base Cover ...................................... 1 14 121526 Name Plate ........................................... 2
3 121026 Lower Arm Cover ................................... 1 15 121980-50 Screw .................................................... 6
4 121888 Center Base Cover (Biltmore Classic) ... 1 16 134550 Plastic Sleeve ........................................ 1
122623 Center Base Cover (Concept L/R Clas.) 1 17 TP1445 Wiring Diagram ..................................... 1
5 121971 Nut Clip .................................................. 4 18 121981-50 Screw .................................................... 4
6 134969 Electrical Shock Label ........................... 1 19 121905 LH Platform Cover................................. 1
7 121980-50 Screw..................................................... 4 20 119610 Standoff ................................................. 4
8 121972 Nut Clip .................................................. 2 21 121027 Upper Arm Cover .................................. 1
9 122357 Locknut .................................................. 2 22 121903 Center Platform Cover (Includes
10 121887-2 Cover Mounting Bracket ........................ 2 Item 23) ................................................. 1
11 121963-2 Cover Mounting Bracket ........................ 2 23 • 275479 • Foam Spacer Material ..................... AR
12 040-0010-183 Screw..................................................... 6 24 117977 Self-Clinch Nut ...................................... 4
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/14 Page 6-8 Printed in U.S.A.
Return To Table Of Contents
Covers SECTION VI
PARTS LIST

NOTE: This model uses Pebble Grey painted components.


KA915200

Used on units with Serial Number V2200 thru V160530


Item Part No. Description Qty Item Part No. Description Qty
1 121904-01 RH Platform Cover .................................1 13 121890-01 LH Base Cover ...................................... 1
2 122069-01 RH Base Cover ......................................1 14 061-0803-00 Name Plate............................................ 2
3 121026-01 Lower Arm Cover ...................................1 15 121980-50 Screw..................................................... 6
4 122623-01 Center Base Cover.................................1 16 134550 Plastic Sleeve ........................................ 1
5 121971 Nut Clip ..................................................4 17 TP1445 Wiring Diagram...................................... 1
6 561-0262-01 Electrical Shock Label............................1 18 121981-50 Screw..................................................... 4
7 105480 Screw .....................................................4 19 121905-01 LH Platform Cover ................................. 1
8 121972 Nut Clip ..................................................2 20 119610 Standoff ................................................. 4
9 122357 Locknut ..................................................2 21 121027-01 Upper Arm Cover................................... 1
10 121887-2 Cover Mounting Bracket.........................2 22 121903-01 Center Platform Cover (Includes
11 121963-2 Cover Mounting Bracket.........................2 Item 23) ................................................. 1
12 040-0010-183 Screw .....................................................6 23 • 275479 • Foam Spacer Material...................... AR
24 117977 Self-Clinch Nut ...................................... 4
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/14 Page 6-9 Printed in U.S.A.
Return To Table Of Contents
SECTION VI
Covers PARTS LIST
24

23

2 1 22

21
20

19

25
18
9
11 17
10
6 8 16

15
14

12

5 7 13

NOTE: This model uses Pebble Grey painted components.


DA173400i

Used on units with Serial Number V160531 thru V456962


Item Part No. Description Qty Item Part No. Description Qty
1 121904-01 RH Platform Cover ........................... 1 14 061-0808-05 Label, Fuse Replacement (120 VAC......1
2 122069-01 RH Base Cover ................................ 1 061-0808-06 Label, Fuse Replacement (240 VAC).....1
3 121026-01 Lower Arm Cover ............................. 1 15 061-0803-00 Name Plate ............................................2
4 122623-01 Center Base Cvr. (Concept L/R Clas.)1 16 121980-50 Screw .....................................................6
5 121971 Nut Clip ............................................ 4 17 134550 Plastic Sleeve.........................................1
6 561-0262-01 Electrical Shock Label...................... 1 18 TP1445 Wiring Diagram ......................................1
7 105480 Screw ............................................... 4 19 121981-50 Screw .....................................................4
8 121972 Nut Clip ............................................ 2 20 121905-01 LH Platform Cover .................................1
9 122357 Locknut ............................................ 2 21 119610 Standoff..................................................4
10 121887-2 Cover Mounting Bracket................... 2 22 121027-01 Upper Arm Cover ...................................1
11 121963-2 Cover Mounting Bracket................... 2 23 121903-01 Center Platform Cover (Includes
12 040-0010-183 Screw ............................................... 6 Item 24)..................................................1
13 122075-01 LH Base Cover (120 VAC, 2 hole).... 1 24 • 275479 • Foam Spacer Material ......................AR
053-1584-00-216 LH Base Cover (240 VAC, 3 hole) ... 1 25 117977 Self-Clinch Nut .......................................4
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/14 Page 6-9.1 Printed in U.S.A.
Return To Table Of Contents
SECTION VI
Covers PARTS LIST
24

23

1 22

21
20

19

14
18
9
11 17
10
6 8 16

15

12

5 7 13

NOTE: This model uses Pebble Grey painted components.

Used on units with Serial Number V456963 thru Present


Item Part No. Description Qty Item Part No. Description Qty
1 121904-01 RH Platform Cover ........................... 1 13 053-1807-00-216 Base Cover ....................................... 1
2A 122069-01 Base Cover (non-rotation) 1 14 117977 Self-Clinch Nut .................................... 4
2B 121889-01 Base Cover....................................... 1 15 061-0803-00 Name Plate............................................ 2
3 121026-01 Lower Arm Cover .............................. 1 16 121980-50 Screw .................................................... 6
4 122623-01 Center Base Cvr. (Concept L/R Clas.)1 17 134550 Plastic Sleeve ........................................ 1
5 121971 Nut Clip............................................. 4 18 TP1445 Wiring Diagram...................................... 1
6 561-0262-01 Electrical Shock Label ...................... 1 19 121981-50 Screw .................................................... 4
7 105480 Screw ............................................... 4 20 121905-01 LH Platform Cover ................................. 1
8 121972 Nut Clip............................................. 2 21 119610 Standoff ................................................. 4
9 122357 Locknut ............................................. 2 22 121027-01 Upper Arm Cover .................................. 1
10 121887-2 Cover Mounting Bracket ................... 2 23 121903-01 Center Platform Cover (Includes
11 121963-2 Cover Mounting Bracket ................... 2 Item 24) ................................................. 1
12 040-0010-183 Screw ............................................... 6 24 • 275479 • Foam Spacer Material ..................... AR

Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/14 Page 6-9.2 Printed in U.S.A.
Return To Table Of Contents
Seat Components SECTION VI
PARTS LIST

6 1
2
5
3
4 32 A
7 30
29 28
31 33 27
8 9
10 34
A
11
12 15
18 39
13 17
15
16 38
19
14 22 21 20 37
14
19
36
25 35
23 7
24 26 26

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
KA914901i

Item Part No. Description Qty Item Part No. Description Qty
1 121951-6 RH Hip Post Assy (Includes Item 15)..... 1 18 121928-50 Program Switch Plate1
2 152624-50 Platform Assy......................................... 1 19 (N.L.A.) Hole Plug............................................... 4
3 102127 Screw..................................................... 2 20 121969-50 Hole Plug............................................... 1
4 119737-1 LH Bracket ............................................. 1 21 119610 Standoff ................................................. 1
5 119738-1 RH Bracket............................................. 1 22 119745 E-Ring ................................................... 2
6 Top Motor Assembly (See “Top Motor 23 121921-2 Tow Bar Shaft ........................................ 1
Assembly” Elsewhere) ........................... 1 24 112383-6 Legrest Support Roller .......................... 2
7 042-0007-00 Retaining Ring ....................................... 4 25 C6699 O-Ring ................................................... 2
8 119741-2 Top Motor Pin......................................... 1 26 121967 Push Cap Nut ........................................ 4
9 053-0114-00 Nylon Bushing........................................ 2 27 121985-50 Hole Plug............................................... 2
10 149730 Thumb Screw......................................... 1 28 122816 Set Screw .............................................. 2
11 P1673 Washer .................................................. 1 29 C1079 Nut......................................................... 2
12 121930-50 Clamping Plate .................................. N/A 30 122357 Lock Nut ................................................ 2
13 121931-50 Adjustable Plate..................................... 1 31 119537 Lock Washer ......................................... 2
14 152628 RH Seat Support Assy (Includes Items 32 106657 Screw .................................................... 8
15 and 16) (Shown Exploded) ............... 1 33 C2563 Lock Washer ......................................... 8
152629 LH Seat Support Assy (Includes Items 34 118249-2 Leg Rest Hinge ..................................... 2
15 and 16) ........................................... 1 35 121934 Tow Bar Roller ....................................... 2
15 • 121923 • Flange Bearing (1 per Assy) ............... 4 36 121942-2 Tow Bar Roller Shaft.............................. 2
16 • 121924-1 • Bearing Cover (1 per Assy) ................. 2 37 121929-50 Limit Switch Plate .................................. 1
17 Washer (Refer to “Top Motor Assembly” 38 C4983 Screw .................................................... 4
elsewhere) ............................................. 1 39 121952-6 LH Hip Post Assy (Includes Item 15)..... 1
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Page 6-10 Printed in U.S.A.
Return To Table Of Contents
Seat Components SECTION VI
PARTS LIST

6 1
2
5
3
4 32 A
10 7 30
29 28
40 8 31 33 27
9
34
A
11
12 15
18 39
13 17
15
16 38
19
14 22 21 20 37
14
19
36
25 35
23 7
24 26 26

NOTE: This model uses Pebble Grey painted components.


KA914901i

Item Part No. Description Qty Item Part No. Description Qty
1 121951-01 RH Hip Post Assy (Includes Item 15) .... 1 19 053-1333-50 Hole Plug ............................................... 4
2 152624-00 Platform Assy ........................................ 1 20 120236 Hole Plug ............................................... 1
3 102127 Screw .................................................... 2 21 119610 Standoff ................................................. 1
4 119737-50 LH Bracket............................................. 1 22 119745 E-Ring.................................................... 2
5 119738-50 RH Bracket ............................................ 1 23 121921-2 Tow Bar Shaft ........................................ 1
6 Top Motor Assembly (See “Top Motor 24 112383-6 Legrest Support Roller........................... 2
Assembly” Elsewhere)........................... 1 25 C6699 O-Ring ................................................... 2
7 042-0007-00 Retaining Ring....................................... 4 26 121967 Push Cap Nut ........................................ 4
8 119741-2 Top Motor Pin ........................................ 1 27 053-1334-50 Hole Plug ............................................... 2
9 053-0114-00 Nylon Bushing ....................................... 2 28 122816 Set Screw .............................................. 2
10 149730 Thumb Screw ........................................ 1 29 C1079 Nut ......................................................... 2
11 P1673 Washer .................................................. 1 30 122357 Lock Nut................................................. 2
12 121930-50 Clamping Plate (Obsolete) .................N/A 31 119537 Lock Washer .......................................... 2
13 121931-50 Adjustable Plate .................................... 1 32 106657 Screw ..................................................... 8
14 152628-01 RH Seat Support Assy (Includes Items 33 C2563 Lock Washer .......................................... 8
15 and 16) (Shown Exploded)............... 1 34 118249-2 Leg Rest Hinge ...................................... 2
152629-01 LH Seat Support Assy (Includes Items 35 121934 Tow Bar Roller ....................................... 2
15 and 16) .......................................... 1 36 121942-2 Tow Bar Roller Shaft .............................. 2
15 • 121923 • Flange Bearing (1 per Assy)............... 4 37 121929-50 Limit Switch Plate .................................. 1
16 • 121924-50 • Bearing Cover (1 per Assy) ................ 2 38 040-0375-76 Screw ..................................................... 4
17 Washer (Refer to “Top Motor Assembly” 39 121952-01 LH Hip Post Assy (Includes Item 15) ..... 1
elsewhere)............................................. 1 40 045-0001-04 Lockwasher............................................ 1
18 121928-50 Program Switch Plate ......................... 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 04/10 Page 6-11 Printed in U.S.A.
Return To Table Of Contents
Back Components SECTION VI
PARTS LIST

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
KA915100

Item Part No. Description Qty Item Part No. Description Qty
1 (N.L.A.) Chair Back [With switch mtg. holes] ...... 10 • 120955-50 • Tang Guide Plate ................................ 1
(Biltmore Classic Only) ..........................1 11 • 120981 • Tang Bearing....................................... 1
(N.L.A.) Chair Back [Without switch mtg. holes]
(Concept L/R Classic Only)....................1 12 275505 Velcro Loop............................................ 2
2 121943 Fixed Tang Guide ...................................1 13 121967 Push Nut Cap ........................................ 2
3 120975 Floating Tang Guide ...............................1 14 121926-2 Pin ......................................................... 2
4 120976 Tang Guide Compensator ......................2 15 120102 Set Screw .............................................. 4
5 P1215 Nut .........................................................2 16 (N.L.A.) Hole Plug ............................................ 2
6 108850 Screw .....................................................2 17 121944 Flat Washer ........................................... 2
7 040-0010-144 Screw .....................................................3 18 121927-00 Hip Pin ................................................... 2
8 152094 Tang Guide Plate Assembly 19 108965 Bumper .................................................. 1
(Includes Items 9 thru 11) ......................1 20 122021 Elevator Bolt .......................................... 4
9 • 121055 • Headrest Adjustment Label .................1
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Page 6-12 Printed in U.S.A.
Return To Table Of Contents
Back Components SECTION VI
PARTS LIST

NOTE: This model uses Pebble Grey painted components.


KA915100

Item Part No. Description Qty Item Part No. Description Qty
1 121966-00 Chair Back [With switch mtg. holes] 9 • 121055 • Headrest Adjustment Label ................. 1
(Biltmore Classic Only).......................... 1 10 • 120955-50 • Tang Guide Plate................................. 1
121881-00 Chair Back [Without switch mtg. holes] 11 • 120981 • Tang Bearing ....................................... 1
(Concept L/R Classic Only) ................... 1 12 275505 Velcro Loop ............................................ 2
2 121943 Fixed Tang Guide .................................. 1 13 121967 Push Nut Cap ........................................ 2
3 120975 Floating Tang Guide .............................. 1 14 121926-2 Pin.......................................................... 2
4 120976 Tang Guide Compensator ..................... 2 15 120102 Set Screw .............................................. 4
5 P1215 Nut......................................................... 2 16 053-1333-50 Hole Plug ............................................... 2
6 108850 Screw .................................................... 2 17 121944 Flat Washer............................................ 2
7 040-0010-144 Screw .................................................... 3 18 121927-00 Hip Pin ................................................... 2
8 152094-01 Tang Guide Plate Assembly 19 108965 Bumper (Used on earlier units).............. 1
(Includes Items 9 thru 11) ..................... 1 20 122021 Elevator Bolt........................................... 4
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/07 Page 6-13 Printed in U.S.A.
Return To Table Of Contents
Top Electrical Components SECTION VI
PARTS LIST

15

19
20
18

17
16

2
14 13
3 12
4
Old Style

5 7 8
9

10

11
6
5

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
KA916002

Item Part No. Description Qty Item Part No. Description Qty
1 109191 Cord Clip................................................ 6
2 Ground Wire (See Wiring Diagram in 12 (N.L.A.) Switch Bezel (Biltmore Classic Only) .... 2
Section V) .............................................. 1 13 120060 Membrane Switch (Biltmore Clas. Only) 2
3 122357 Lock Nut................................................. 1 14 122010 Stud [0.875 in.] (Biltmore Classic Only) 2
4 122994 Micro Switch w/ Roller 15 122009 Stud [0.625 in.] (Biltmore Classic Only) 2
(Replaces Old Style) ........................... 1 16 121655 Cable Clamp (Biltmore Classic Only) .... 7
5 122806 Screw..................................................... 4 17 Screw (Biltmore Classic Only)............... 6
6 4P429 Nut Bar................................................... 2 18 122357 Lock Nut (Biltmore Classic Only)........... 4
7 045-0001-93 Washer .................................................. 2 19 119758 Washer (Biltmore Classic Only) ............ 1
8 146978 Micro Switch .......................................... 1 20 Top Motor Assy (Refer to “Top Motor
9 119633 Actuator ................................................. 1 Assembly” elsewhere. Refer to “Seat
10 P14718 Lock Washer .......................................... 1 Components” for connecting hardware.)1
11 102217 Screw .................................................. 1
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Page 6-14 Printed in U.S.A.
Return To Table Of Contents
Top Electrical Components SECTION VI
PARTS LIST

17
20
16

15

14

2
13
3 12
4
Old Style

5 7 8
9

10

11
6
5

NOTE: This model uses Pebble Grey painted components.

Item Part No. Description Qty Item Part No. Description Qty
1 109191 Cord Clip ............................................... 6
2 Ground Wire (See Wiring Diagram in 12 122008-00 Switch Bezel (Biltmore Classic Only) .....2
Section V).............................................. 1 13 015-1498-00 Membrane Switch (Biltmore Clas. Only) 2
3 122357 Lock Nut ................................................ 1 14 121655 Cable Clamp (Biltmore Classic Only).....7
4 122994 Micro Switch w/ Roller 15 Screw (Biltmore Classic Only.................6
(Replaces Old Style) ........................... 1 16 122357 Lock Nut (Biltmore Classic Only) ...........4
5 122806 Screw .................................................... 4 17 119758 Washer (Early Biltmore Classic Only) ....1
6 4P429 Nut Bar .................................................. 2 18 Top Motor Assy (Refer to “Top Motor
7 045-0001-93 Washer .................................................. 2 Assembly” elsewhere. Refer to “Seat
8 146978 Micro Switch .......................................... 1 Components” for connecting hardware.)1
9 119633 Actuator ................................................. 1
10 P14718 Lock Washer.......................................... 1
11 102217 Screw .................................................. 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 3/13 Page 6-15 Printed in U.S.A.
Return To Table Of Contents
Top Motor Assembly SECTION VI
PARTS LIST

15
4

14
1

5
13
6

7
8
12

11

10
9

KA915001

Item Part No. Description Qty Item Part No. Description Qty
1 151900 Top Motor Assembly (120-volt) (Includes 7 • • Foam Spacer .......................................1
Items 2 thru 15) ..................................... 1 8 • 053-1379-00 • Capacitor Cover...................................1
151905 Top Motor Assembly (240-volt) (Includes 9 • • Screw...................................................2
Items 2 thru 15) ..................................... 1 10 • • Translating Tube ..................................1
2 • 101927 • Connector ........................................... 1 11 • 120913 • Set Screw ............................................1
3 • 101928 • Terminal (Male) ................................... 3 12 • P507 • Nut .......................................................1
4 • P17087 • Terminal (#10) ..................................... 1 13 • 120116 • Motor Shaft Warning Label..................1
5 • • Insulator .............................................. 1 14 • TP1158 • Motor Label .........................................1
6 • 002-0733-00 • Capacitor (120-volt) ........................... 1 15 • 122056 • Washer ................................................1
• 002-0734-00 • Capacitor (240-volt) ........................... 1

Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 6/16 Page 6-16 Printed in U.S.A.
Return To Table Of Contents
Rotational Base Components SECTION VI
PARTS LIST
(Biltmore Classic)
26 21 26 32
21
29
23
27
22 28
22
26
33 31
27 21 28
38
26
27
34 30 29
7
1
22
21
2 26 25
37 24
36
14 35
3 23
22

4 21
19
20
5 8 10 18
17
6 9 13 16
12
11
TORQUE LEGEND
ITEM# TORQUE
20 10 FT-LBS 15 40
(13.6 N•M)
30, 31, 38 75 FT-LBS
(101.7 N•M)

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary. KA914802

Item Part No. Description Qty Item Part No. Description Qty
1 157122 Screw..................................................... 4 23 119058 Bearing.................................................. 6
2 119896-1 Brake Disk ............................................. 1 24 041-0625-00 Nut......................................................... 1
3 052-0592-00 Locknut w/hole ....................................... 1 25 111534 Spring Washer....................................... 1
4 119296 Bearing Lock Washer ............................ 1 26 119035 Thrust Race (1/8”) (See Item 39) ........ 10
5 119295 Bearing Race ......................................... 2 27 155287 Washer (See Item 39) ........................... 4
6 119297 Thrust Bearing ....................................... 1 28 117086 Bearing.................................................. 2
7 122627 Sleeve .................................................... 2 29 (N.L.A.) Parallel Arm........................................... 2
8 C4507 Lock Washer .......................................... 2 30 151326 Cam Stud Pivot Screw Assy.................. 1
9 C1269 Nut ......................................................... 2 31 120024-2 Pivot Screw ........................................... 4
10 119882-2 Rotation Lock Stud ................................ 1 32 151159-50 Lift Arm.................................................. 1
11 119513 Nut ......................................................... 1 33 149296-2 Shaft Assy ............................................. 1
12 151446 Rotation Block Assy (Includes Item 13) . 1 34 117518 Groove Pin ............................................ 1
13 • • Brake Lining ........................................ 1 35 (N.L.A.) Bracket Assy ......................................... 1
14 121148 Set Screw .............................................. 2 36 C5253 Screw .................................................... 2
15 152642 Baseplate............................................... 1 37 (N.L.A.) Lever Assy (Apply 185171 Magnalube
16 117150 Lazy Susan Bearing .............................. 1 to Threads)............................................ 1
17 119427-2 Rotation Stop ......................................... 2 38 151336 Groove Pin Pivot Screw Assy................ 1
18 119319 Screw..................................................... 2 39 152621 Thrust Bearing Kit (Not Shown) (Includes
19 (N.L.A.) Upright Housing Assy ............................ 1 Items 21, 22, 26, 27 in quantities listed
20 119031-2 Nut ......................................................... 2 Also Includes Magnalube and Loctite).
21 119033 Thrust Bearing (Apply 185171 40 118286 Chair Base Pad ..................................... 4
Magnalube) (See Item 39) ................... 12 41 041-0750-02 Nut......................................................... 4
22 119034 Thrust Race (1/32”) (See Item 39)....... 14
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev 12/09 Page 6-17 Printed in U.S.A.
Return To Table Of Contents
Rotational Base Components SECTION VI
PARTS LIST
(Biltmore Classic)
26 21 26 32
21
29
23
27
22 28
22
26
33 31
27 21 28
38
26
27
34 30 29
7
1
22
21
2 26 25
37 24
36
14 35
3 23
22

4 21
19
20
5 8 10 18
17
6 9 13 16
12
11
TORQUE LEGEND
ITEM# TORQUE
20 10 FT-LBS
(13.6 N•M) 15 40
30, 31, 38 75 FT-LBS
(101.7 N•M)

NOTE: This model uses Pebble Grey painted components. KA914804i

Used on units with Serial Number V1000 thru V87416


Item Part No. Description Qty Item Part No. Description Qty
1 157122 Screw .....................................................4 23 119058 Bearing .................................................. 6
2 119896-1 Brake Disk..............................................1 24 041-0625-00 Nut ......................................................... 1
3 052-0592-00 Locknut w/hole .......................................1 25 111534 Spring Washer ....................................... 1
4 119296 Bearing Lock Washer.............................1 26 119035 Thrust Race (1/8”) (See Item 39)......... 10
5 119295 Bearing Race .........................................2 27 155287 Washer (See Item 39)............................ 4
6 119297 Thrust Bearing .......................................1 28 117086 Bearing .................................................. 2
7 122627 Sleeve ....................................................2 29 121521-00 Parallel Arm ........................................... 2
8 C4507 Lock Washer ..........................................2 30 151326 Cam Stud Pivot Screw Assy .................. 1
9 C1269 Nut .........................................................2 31 120024-2 Pivot Screw............................................ 4
10 119882-2 Rotation Lock Stud.................................1 32 151159-00 Lift Arm .................................................. 1
11 119513 Nut .........................................................1 33 149296-2 Shaft Assy ............................................. 1
12 151446 Rotation Block Assy (Includes Item 13) .1 34 117518 Groove Pin............................................. 1
13 • • Brake Lining.........................................1 35 030-1808-00-216Bracket Assy .......................................... 1
14 121148 Set Screw...............................................2 36 C5253 Screw..................................................... 2
15 152642-00 Baseplate ...............................................1 37 151447-00 Lever Assy (Apply 185171 Magnalube
16 117150 Lazy Susan Bearing...............................1 to Threads) ............................................ 1
17 119427-2 Rotation Stop .........................................2 38 151336 Groove Pin Pivot Screw Assy ................ 1
18 119319 Screw .....................................................2 39 152621 Thrust Bearing Kit (Not Shown) (Includes
19 151168-00 Upright Housing Assy ............................1 Items 21, 22, 26, 27 in quantities listed
20 119031-2 Nut .........................................................2 Also Includes Magnalube and Loctite).
21 119033 Thrust Bearing (Apply 185171 40 118286 Chair Base Pad...................................... 4
Magnalube) (See Item 39) ...................12 41 041-0750-02 Nut ......................................................... 4
22 119034 Thrust Race (1/32”) (See Item 39) .......14
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev 1/09 Printed in U.S.A.


Page 6-18
Return To Table Of Contents
Rotational Base Components SECTION VI
PARTS LIST
(Biltmore Classic)
26 21 26 32
21
29
23
27
22 28
22
26
33 31
27 21 28
38
26
27
34 30 29
7
1
22
21
2 26 25
37 24
36
14 35
3 23
22

4 21
19
20
5 8 10 18
17
6 9 13 16
12
11
TORQUE LEGEND
ITEM# TORQUE
20 10 FT-LBS 15 40
(13.6 N•M)
30, 31, 38 75 FT-LBS
(101.7 N•M)

NOTE: This model uses Pebble Grey painted components. KA914805i

Used on units with Serial Number V87417 thru V128688


Item Part No. Description Qty Item Part No. Description Qty
1 157122 Screw .................................................... 4 23 119058 Bearing ..................................................6
2 119896-1 Brake Disk ............................................. 1 24 041-0625-00 Nut .........................................................1
3 052-0592-00 Locknut w/hole....................................... 1 25 111534 Spring Washer .......................................1
4 119296 Bearing Lock Washer ............................ 1 26 119035 Thrust Race (1/8”) (See Item 39) .........10
5 119295 Bearing Race......................................... 2 27 155287 Washer (See Item 39) ............................4
6 119297 Thrust Bearing....................................... 1 28 117086 Bearing ..................................................2
7 122627 Sleeve.................................................... 2 29 121521-00 Parallel Arm ...........................................2
8 C4507 Lock Washer.......................................... 2 30 151326 Cam Stud Pivot Screw Assy ..................1
9 C1269 Nut......................................................... 2 31 120024-2 Pivot Screw ............................................4
10 119882-2 Rotation Lock Stud ................................ 1 32 151159-00 Lift Arm ..................................................1
11 119513 Nut......................................................... 1 33 149296-2 Shaft Assy..............................................1
12 151446 Rotation Block Assy (Includes Item 13). 1 34 117518 Groove Pin .............................................1
13 • • Brake Lining ........................................ 1 35 030-1808-00-216Bracket Assy ........................................ 1
14 121148 Set Screw .............................................. 2 36 C5253 Screw .....................................................2
15 152642-00 Baseplate .............................................. 1 37 151447-00 Lever Assy (Apply 185171 Magnalube
16 117150 Lazy Susan Bearing .............................. 1 to Threads).............................................1
17 119427-2 Rotation Stop......................................... 2 38 151336 Groove Pin Pivot Screw Assy ................1
18 119319 Screw .................................................... 2 39 152621 Thrust Bearing Kit (Not Shown) (Includes
19 030-1563-50 Upright Housing Assy............................ 1 Items 21, 22, 26, 27 in quantities listed
20 119031-2 Nut......................................................... 2 Also Includes Magnalube and Loctite).
21 119033 Thrust Bearing (Apply 185171 40 118286 Chair Base Pad ......................................4
Magnalube) (See Item 39)................... 12 41 041-0750-02 Nut .........................................................4
22 119034 Thrust Race (1/32”) (See Item 39) ...... 14
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev 1/09 Printed in U.S.A.


Page 6-18.1
Return To Table Of Contents
Rotational Base Components SECTION VI
PARTS LIST
(Biltmore Classic)
26 21 26 32
21
29
23
27
22 28
22
26
33 31
27 21 28
38
26
27
34 30 29
7
1
22
21
2 26 25
37 24
36
14 35
3 23
22

4 21
19
20
5 8 10 18
17
6 9 13 16
12
11
TORQUE LEGEND
ITEM# TORQUE
20 10 FT-LBS 15
(13.6 N•M) 40
30, 31, 38 75 FT-LBS
(101.7 N•M)

NOTE: This model uses Pebble Grey painted components. KA914803i

Used on units with Serial Number V128689 thru Present


Item Part No. Description Qty Item Part No. Description Qty
1 157122 Screw .................................................... 4 23 119058 Bearing..................................................6
2 119896-1 Brake Disk ............................................. 1 24 041-0625-00 Nut.........................................................1
3 052-0592-00 Locknut w/hole....................................... 1 25 111534 Spring Washer ......................................1
4 119296 Bearing Lock Washer ............................ 1 26 119035 Thrust Race (1/8”) (See Item 39) ........10
5 119295 Bearing Race......................................... 2 27 155287 Washer (See Item 39) ...........................4
6 119297 Thrust Bearing....................................... 1 28 117086 Bearing..................................................2
7 122627 Sleeve.................................................... 2 29 051-1081-00-216 Parallel Arm...........................................2
8 C4507 Lock Washer.......................................... 2 30 151326 Cam Stud Pivot Screw Assy..................1
9 C1269 Nut......................................................... 2 31 120024-2 Pivot Screw ...........................................4
10 119882-2 Rotation Lock Stud ................................ 1 32 151159-00 Lift Arm..................................................1
11 119513 Nut......................................................... 1 33 149296-2 Shaft Assy .............................................1
12 151446 Rotation Block Assy (Includes Item 13). 1 34 117518 Groove Pin ............................................1
13 • • Brake Lining ........................................ 1 35 030-1808-00-216 Bracket Assy .........................................1
14 121148 Set Screw .............................................. 2 36 C5253 Screw ....................................................2
15 152642-00 Baseplate .............................................. 1 37 151447-00 Lever Assy (Apply 185171 Magnalube
16 117150 Lazy Susan Bearing .............................. 1 to Threads)............................................1
17 119427-2 Rotation Stop......................................... 2 38 151336 Groove Pin Pivot Screw Assy................1
18 119319 Screw .................................................... 2 39 152621 Thrust Bearing Kit (Not Shown) (Includes
19 122643-01 Upright Housing Assy............................ 1 Items 21, 22, 26, 27 in quantities listed
20 119031-2 Nut......................................................... 2 Also Includes Magnalube and Loctite).
21 119033 Thrust Bearing (Apply 185171 40 118286 Chair Base Pad .....................................4
Magnalube) (See Item 39)................... 12 41 041-0750-02 Nut.........................................................4
22 119034 Thrust Race (1/32”) (See Item 39) ...... 14
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev 3/13 Printed in U.S.A.


Page 6-18.2
Return To Table Of Contents
Non-Rotational Base Components SECTION VI
PARTS LIST
(Concept L/R Classic)

7 2 7 13
2
10
20 4
8
3 9
12
16 9
2
8 11 10
3
14
2
7
8

15

6 5

3
17

4
TORQUE LEGEND
ITEM# TORQUE 19 2
1
1 10 FT-LBS
(13.6 N•M)
11, 12, 16 75 FT-LBS
(101.7 N•M)

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
KA924501i

Item Part No. Description Qty Item Part No. Description Qty
1 119031-2 Nut ......................................................... 2 12 120024-2 Pivot Screw ........................................... 4
2 119033 Thrust Bearing (Apply 185171 13 151159-50 Lift Arm.................................................. 1
Magnalube) (See Item 18) ................... 12 14 149296-2 Shaft Assy ............................................. 1
3 119034 Thrust Race (1/32”) (See Item 18)....... 14 15 117518 Groove Pin ............................................ 1
4 119058 Bearing .................................................. 6 16 151336 Groove Pin Pivot Screw Assy................ 1
5 041-0625-00 Nut ......................................................... 1 17 (N.L.A.) Base Plate Weldment............................ 1
6 111534 Spring Washer ....................................... 1 18 152621 Thrust Bearing Kit (Not Shown) (Includes
7 119035 Thrust Race (1/8”) (See Item 18)......... 10 Items 2, 3, 7 and 8 in quantities listed.
8 155287 Washer (See Item 18)............................ 4 Also Includes Magnalube and Loctite).
9 117086 Bearing .................................................. 2 19 118286 Chair Base Pad ..................................... 4
10 (N.L.A.) Parallel Arm ........................................... 2 20 041-0750-02 Nut......................................................... 4
11 120025-2 Pivot Screw ............................................ 1
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev 12/09 Page 6-19 Printed in U.S.A.
Return To Table Of Contents
Non-Rotational Base Components SECTION VI
PARTS LIST
(Concept L/R Classic)

7 2 7 13
2
10
20 4
8
3 9
12
16 9
2
8 11 10
3
14
2
7
8

15

6 5

3
17

TORQUE LEGEND 4
ITEM# TORQUE 2
1 10 FT-LBS 19 1
(13.6 N•M)
11, 12, 16 75 FT-LBS
(101.7 N•M)

NOTE: This model uses Pebble Grey painted components.


KA924501i

Used on units with Serial Number V1000 thru V87416


Item Part No. Description Qty Item Part No. Description Qty
1 119031-2 Nut .........................................................2 12 120024-2 Pivot Screw............................................ 4
2 119033 Thrust Bearing (Apply 185171 13 151159-00 Lift Arm .................................................. 1
Magnalube) (See Item 18) ...................12 14 149296-2 Shaft Assy ............................................. 1
3 119034 Thrust Race (1/32”) (See Item 18) .......14 15 117518 Groove Pin............................................. 1
4 119058 Bearing...................................................6 16 151336 Groove Pin Pivot Screw Assy ................ 1
5 041-0625-00 Nut .........................................................1 17 153167-00 Base Plate Weldment ............................ 1
6 111534 Spring Washer .......................................1 18 152621 Thrust Bearing Kit (Not Shown) (Includes
7 119035 Thrust Race (1/8”) (See Item 18) .........10 Items 2, 3, 7 and 8 in quantities listed.
8 155287 Washer (See Item 18) ............................4 Also Includes Magnalube and Loctite).
9 117086 Bearing...................................................2 19 118286 Chair Base Pad...................................... 4
10 121521-00 Parallel Arm............................................2 20 041-0750-02 Nut ......................................................... 4
11 120025-2 Pivot Screw ............................................1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev 1/05 Page 6-20 Printed in U.S.A.
Return To Table Of Contents
Non-Rotational Base Components SECTION VI
PARTS LIST
(Concept L/R Classic)

7 2 7 13
2
10
20 4
8
3 9
12
16 9
2
8 11 10
3
14
2
7
8

15

6 5

TORQUE LEGEND 17
ITEM# TORQUE
1 10 FT-LBS
(13.6 N•M)
11, 12, 16 75 FT-LBS
4
(101.7 N•M) 19 2
1

NOTE: This model uses Pebble Grey painted components. KA924502i

Used on units with Serial Number V87417 thru V128688


Item Part No. Description Qty Item Part No. Description Qty
1 119031-2 Nut ......................................................... 2 12 120024-2 Pivot Screw ............................................4
2 119033 Thrust Bearing (Apply 185171 13 151159-00 Lift Arm...................................................1
Magnalube) (See Item 18) ................... 12 14 149296-2 Shaft Assy ..............................................1
3 119034 Thrust Race (1/32”) (See Item 18)....... 14 15 117518 Groove Pin .............................................1
4 119058 Bearing .................................................. 6 16 151336 Groove Pin Pivot Screw Assy.................1
5 041-0625-00 Nut ......................................................... 1 17 030-1564-50 Base Plate Weldment.............................1
6 111534 Spring Washer ....................................... 1 18 152621 Thrust Bearing Kit (Not Shown) (Includes
7 119035 Thrust Race (1/8”) (See Item 18)......... 10 Items 2, 3, 7 and 8 in quantities listed.
8 155287 Washer (See Item 18)............................ 4 Also Includes Magnalube and Loctite).
9 117086 Bearing .................................................. 2 19 118286 Chair Base Pad ......................................4
10 121521-00 Parallel Arm ........................................... 2 20 041-0750-02 Nut..........................................................4
11 120025-2 Pivot Screw............................................ 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev 5/05 Page 6-20.1 Printed in U.S.A.
Return To Table Of Contents
Non-Rotational Base Components SECTION VI
PARTS LIST
(Concept L/R Classic)

7 2 7 13
2
10
20 4
8
3 9
12
16 9
2
8 11 10
3
14
2
7
8

15

6 5

TORQUE LEGEND 17
ITEM# TORQUE
1 10 FT-LBS
(13.6 N•M)
11, 12, 16 75 FT-LBS
4
(101.7 N•M) 19 2
1

NOTE: This model uses Pebble Grey painted components. KA924502i

Used on units with Serial Number V128689 thru Present


Item Part No. Description Qty Item Part No. Description Qty
1 119031-2 Nut ....................................................... 2 12 120024-2 Pivot Screw ............................................4
2 119033 Thrust Bearing (Apply 185171 13 151159-00 Lift Arm...................................................1
Magnalube) (See Item 18) ................. 12 14 149296-2 Shaft Assy ..............................................1
3 119034 Thrust Race (1/32”) (See Item 18)..... 14 15 117518 Groove Pin .............................................1
4 119058 Bearing ................................................ 6 16 151336 Groove Pin Pivot Screw Assy.................1
5 041-0625-00 Nut ....................................................... 1 17 030-1564-50 Base Plate Weldment.............................1
6 111534 Spring Washer ..................................... 1 18 152621 Thrust Bearing Kit (Not Shown) (Includes
7 119035 Thrust Race (1/8”) (See Item 18)....... 10 Items 2, 3, 7 and 8 in quantities listed.
8 155287 Washer (See Item 18).......................... 4 Also Includes Magnalube and Loctite).
9 117086 Bearing ................................................ 2 19 118286 Chair Base Pad ......................................4
10 051-1081-00-216 Parallel Arm ......................................... 2 20 041-0750-02 Nut..........................................................4
11 120025-2 Pivot Screw.......................................... 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Page 6-20.2 Printed in U.S.A.


Return To Table Of Contents
Base Electrical Components SECTION VI
PARTS LIST

* Control PC Boards for units


with CN Serial Numbers 5 4 3 2 28
are Obsolete 38
1 41 20
39
40

6
10
10 11
19 28
11
15 7 12 20 21
8 9 36
13 28 34 33
37 32
35
11
25

26
27
22
28 10
14 21 23
16 29 31
16 19
17 18 24 21 30

Used on units with Serial Number CP1000 thru present,


PB1000 thru present and V1000 thru V87416
Item Part No. Description Qty Item Part No. Description Qty
1 121321-2 Program Plate ........................................1 21 121656 Cable Clamp .......................................... 3
2 050-5664-00 Program Switch Cam .............................1 22 121654 Cable Clamp .......................................... 1
3 117706 Spring Washer .......................................1 23 015-1526-00 Power Cord 120 VAC (Includes Item 24)1
4 119593 Lock Nut .................................................1 151454-01 Power Cord 240 VAC (w/o plug) ............ 1
5 119690 Snap-in Support (short) .........................2 24 • 061-0743-00 • Warning Tag ........................................ 1
6 002-1029-00 Control PC Board (120-volt)...................1 25 P1673 Washer .................................................. 6
002-1029-01 Control PC Board (240-volt)1 26 121719 Spacer ................................................... 6
* 002-1029-xx Cntl PCB for CN Serial No. Units ...N.L.A. 27 151179 Electrical Connection Plate.................... 1
7 002-0733-00 Capacitor (120-volt Units) ......................1 28 122357 Lock Nut .............................................. 13
002-0734-00 Capacitor (240-volt Units) ......................1 29 112504 Ground Label......................................... 2
8 016-0971-00 Capacitor Bracket...................................1 30 122358 Lock Nut ................................................ 5
9 121068 Snap-in Support (long)...........................2 31 119483 Terminal Block ....................................... 1
10 122806 Screw .....................................................8 32 155668 Screw..................................................... 2
11 146978 Micro Switch...........................................5 33 P14718 Lock Washer.......................................... 2
12 121054-2 Mounting Plate .......................................1 34 105155 Lock Washer.......................................... 2
13 109191 Cord Clip ................................................5 35 121655 Cable Clamp .......................................... 2
14 119986 Fuse Warning Label ...............................1 36 109104 Screw..................................................... 2
15 C5287 Screw .....................................................2 37 119378 Cam ....................................................... 2
16 P507 Nut .........................................................3 38 121520-2 Limit Switch Bracket .............................. 2
17 040-0010-183 Screw .....................................................1 39 121877 Cable Clamp .......................................... 2
18 117977 Self-Clinch Nut .......................................4 40 119589 Latching Duct......................................... 1
19 P12575 Lock Washer ..........................................7 41 041-0004-00 Nut ......................................................... 4
20 117601 Screw .....................................................7
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 6/16 Page 6-21 Printed in U.S.A.
Return To Table Of Contents
Base Electrical Components SECTION VI
PARTS LIST

4 3 2 28 20
6 5 37
1 40

38
39

30

21 28
10

11 21
15 8 7 9 12 20
13
36 34 33
11
35 32
31

25
22
26
14 21 23
16 27 30
16 19
17 18 29 33
24 21 28

Used on units with Serial Number V87417 thru V128688


Item Part No. Description Qty Item Part No. Description Qty
1 050-5865-01-216 Program Plate........................................ 1 21 121656 Cable Clamp ..........................................3
2 050-5664-00 Program Switch Cam............................. 1 22 121654 Cable Clamp ..........................................1
3 117706 Spring Washer....................................... 1 23 015-1526-00 Power Cord 120 VAC (Includes Item 24)1
4 119593 Lock Nut ................................................ 1 151454-01 Power Cord 240 VAC (w/o plug) ............1
5 119690 Snap-in Support (short)......................... 2 24 • 061-0743-00 • Warning Tag ........................................1
6 002-1029-00 Control PC Board (120-volt) .................. 1 25 050-5856-00 Electrical Connection Plate ....................1
002-1029-01 Control PC Board (240-volt) .................. 1 26 122357 Lock Nut ...............................................13
7 002-0733-00 Capacitor (120-volt) ............................... 1 27 112504 Ground Label .........................................2
002-0734-00 Capacitor (240-volt) ............................... 1 28 122358 Lock Nut .................................................5
8 016-0971-00 Capacitor Bracket .................................. 1 29 119483 Terminal Block........................................1
9 121068 Snap-in Support (long) .......................... 2 30 155668 Screw .....................................................2
10 122806 Screw..................................................... 2 31 040-0004-25 Screw .....................................................6
11 146978 Micro Switch .......................................... 5 32 P14718 Lock Washer ..........................................2
12 121054-2 Mounting Plate ...................................... 1 33 105155 Lock Washer ..........................................2
13 109191 Cord Clip ............................................... 5 34 121655 Cable Clamp ..........................................2
14 119986 Fuse Warning Label .............................. 1 35 109104 Screw .....................................................2
15 C5287 Screw..................................................... 2 36 119378 Cam .......................................................2
16 P507 Nut ......................................................... 3 37 121520-2 Limit Switch Bracket...............................2
17 040-0010-183 Screw..................................................... 7 38 121877 Cable Clamp ..........................................2
18 117977 Self-Clinch Nut ...................................... 4 39 119589 Latching Duct .........................................1
19 P12575 Lock Washer.......................................... 7 40 041-0004-00 Nut .........................................................4
20 117601 Screw..................................................... 7

Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 6/16 Page 6-21.1 Printed in U.S.A.
Return To Table Of Contents
Base Electrical Components SECTION VI
PARTS LIST

5 4 3 2 28
6 36
1 39
37
38

10
10 19 11 39
28
11
15 7 9 12 17 21
8 34
13 26 32 31
35 30
33
11

25
22
26 10
14 21 23
16 27 29
16 19
17 18 24 21 28

Used on units with Serial Number V128689 thru V160530


Item Part No. Description Qty Item Part No. Description Qty
1 050-5865-01-216Program Plate ........................................1 20 117601 Screw..................................................... 1
2 050-5664-00 Program Switch Cam .............................1 21 121656 Cable Clamp.......................................... 3
3 117706 Spring Washer .......................................1 22 121654 Cable Clamp.......................................... 1
4 119593 Lock Nut.................................................1 23 015-1526-00 Power Cord 120 VAC (Includes Item 24)1
5 119690 Snap-in Support (short) .........................2 151454-01 Power Cord 240 VAC (w/o plug) ............ 1
6 002-1029-00 Control PC Board (120-volt)...................1 24 • 061-0743-00 • Warning Tag ........................................ 1
002-1029-01 Control PC Board (240-volt)...................1 25 050-5856-01-216 Electrical Connection Plate ................... 1
7 002-0733-00 Capacitor (120-volt Units) ......................1 26 122357 Lock Nut .............................................. 13
002-0733-01 Capacitor (240-volt Units) ......................1 27 112504 Ground Label......................................... 2
8 016-0971-00 Capacitor Bracket...................................1 28 122358 Lock Nut ................................................ 3
9 121068 Snap-in Support (long)...........................2 29 119483 Terminal Block ....................................... 1
10 122806 Screw .....................................................8 30 155668 Screw..................................................... 2
11 146978 Micro Switch...........................................5 31 P14718 Lock Washer.......................................... 2
12 121054-2 Mounting Plate .......................................1 32 105155 Lock Washer.......................................... 2
13 109191 Cord Clip ................................................5 33 121655 Cable Clamp.......................................... 2
14 119986 Fuse Warning Label...............................1 34 109104 Screw..................................................... 2
15 C5287 Screw .....................................................2 35 119378 Cam ....................................................... 2
16 P507 Nut .........................................................3 36 050-6355-00-216 Limit Switch Bracket .............................. 2
17 040-0010-183 Screw .....................................................7 37 121877 Cable Clamp.......................................... 2
18 117977 Self-Clinch Nut .......................................4 38 119589 Latching Duct ........................................ 1
19 P12575 Lock Washer ..........................................7 39 040-0010-109 Screw..................................................... 2
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 6/16 Page 6-21.2 Printed in U.S.A.
Return To Table Of Contents
SECTION VI
Base Electrical Components PARTS LIST
5
4
3
2 30 41
7 6 38 13
1
12
39 22
40
43

23
21 30
12
42 45
9 13
17 10 8 11 14 19 44
15 18
37 28
13 35
34
36
32

27
24
28
16 23 25
18 29 12
18 21
19 20 31 33
26 23 30

Used on units with Serial Number V160531 thru V456962


Item Part No. Description Qty Item Part No. Description Qty
1 050-5865-01-216Program Plate ........................................ 1 23 121656 Cable Clamp.......................................... 3
2 050-5664-00 Program Switch Cam............................. 1 24 121654 Cable Clamp.......................................... 1
3 053-1159-00 Washer, Thrust (Delrin).......................... 1 25 015-1526-00 Power Cord 120 VAC (Includes Item 24)1
4 525-0063-00 Washer, Belleville................................... 2 151454-01 Power Cord 240 VAC (w/o plug)............ 1
5 119593 Lock Nut................................................. 1 26 • 061-0743-00 • Warning Tag........................................ 1
6 119690 Snap-in Support (short) ......................... 2 27 050-5856-01-216 Electrical Connection Plate ................... 1
7 002-1029-00 Control PC Board Kit (120-volt) ............. 1 28 122357 Lock Nut .............................................. 13
002-1029-01 Control PC Board Kit (240-volt) ............. 1 29 112504 Ground Label ........................................ 2
8 002-0733-00 Capacitor (120-volt Units) ...................... 1 30 122358 Lock Nut ................................................ 3
002-0734-00 Capacitor (240-volt Units) ...................... 1 31 119483 Terminal Block....................................... 1
9 015-0413-01 Cap, Capacitor (only w/ 120 VAC units). 1 32 155668 Screw .................................................... 2
10 015-0412-00 Bracket, Capacitor (120 VAC units) ....... 1 33 P14718 Lock Washer ......................................... 2
016-0971-00 Bracket, Capacitor (240 VAC units) ....... 1 34 105155 Lock Washer ......................................... 2
11 121068 Snap-in Support (long) .......................... 2 35 121655 Cable Clamp.......................................... 2
12 122806 Screw..................................................... 8 36 109104 Screw .................................................... 2
13 146978 Micro Switch .......................................... 5 37 119378 Cam....................................................... 2
14 121054-2 Mounting Plate....................................... 1 38 050-6355-00-216 Limit Switch Bracket .............................. 2
15 109191 Cord Clip................................................ 5 39 121877 Cable Clamp.......................................... 2
16 119986 Fuse Warning Label............................... 1 40 119589 Latching Duct ........................................ 1
17 C5287 Screw..................................................... 2 41 040-0010-109 Screw .................................................... 2
18 P507 Nut ......................................................... 3 42 122074-50 Bracket .................................................. 1
19 040-0010-183 Screw..................................................... 7 43 015-1304-00 Light, Power ON (120 VAC)................... 1
20 117977 Self-Clinch Nut....................................... 4 44 122541 Fuseholder ............................................ 1
21 C2563 Lock Washer .......................................... 7 45 121169 Fuse (10 Amp, 250 VAC, Type F) .......... 1
22 117601 Screw..................................................... 1 119485 Fuse (5 Amp, 250 VAC, Type F) ............ 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 6/16 Page 6-21.3 Printed in U.S.A.
Return To Table Of Contents
SECTION VI
Base Electrical Components PARTS LIST
5
4
3
2 28 41
7 6 38 13
1
12
39 22
40
43

23
21 28
12
42
9 13 44
17 10 8 11 14 22
22
37 30
15 45 13 35
36 34
32
45

27
24
28
16 23 25
18 29 12
18 21
19 20 31 33
26 23 30

Used on units with Serial Number V456963 thru Present


Item Part No. Description Qty Item Part No. Description Qty
1 050-5865-01-216 Program Plate ..................................... 1 23 121656 Cable Clamp .......................................3
2 050-5664-00 Program Switch Cam........................... 1 24 121654 Cable Clamp .......................................1
3 053-1159-00 Washer, Thrust (Delrin) ....................... 1 25 015-1526-00 Power Cord 120 VAC (Incl. Item 26) ...1
4 525-0063-00 Washer, Belleville ................................ 2 151454-01 Power Cord 240 VAC (w/o plug)..........1
5 119593 Lock Nut .............................................. 1 26 • 061-0743-00 • Warning Tag ......................................1
6 119690 Snap-in Support (short)....................... 2 27 050-5856-01-216 Electrical Connection Plate .................1
7 002-1029-00 Control PC Board (120-volt) ................ 1 28 122357 Lock Nut ............................................14
002-1029-01 Control PC Board (240-volt) ................ 1 29 061-0653-00 Ground Label ......................................2
8 002-0733-00 Capacitor (120-volt Units).................... 1 30 122358 Lock Nut ..............................................3
002-0734-00 Capacitor (240-volt Units).................... 1 31 119483 Terminal Block.....................................1
9 015-0413-01 Cap, Capacitor (20 VAC units only) ..... 1 32 155668 Screw ..................................................2
10 015-0412-00 Bracket, Capacitor (120 VAC units) ..... 1 33 P14718 Lock Washer .......................................2
016-0971-00 Bracket, Capacitor (240 VAC units) ..... 1 34 105155 Lock Washer .......................................2
11 121068 Snap-in Support (long) ........................ 2 35 121655 Cable Clamp .......................................2
12 122806 Screw .................................................. 8 36 109104 Screw ..................................................2
13 146978 Micro Switch ........................................ 5 37 119378 Cam.....................................................2
14 121054-2 Mounting Plate .................................... 1 38 050-6355-00-216 Limit Switch Bracket ............................2
15 109191 Cord Clip ............................................. 5 39 121877 Cable Clamp .......................................2
16 061-0979-00 Fuse Reference Label (120 VAC)........ 1 40 119589 Latching Duct ......................................1
061-0979-01 Fuse Reference Label (240 VAC)........ 1 41 040-0010-109 Screw ..................................................2
17 C5287 Screw .................................................. 2 42 122074-50 Bracket ................................................1
18 P507 Nut....................................................... 3 43 015-1304-00 Light, Power ON (120 VAC).................1
19 040-0010-183 Screw .................................................. 8 015-1304-01 Light, Power ON (240 VAC).................1
20 117977 Self-Clinch Nut .................................... 4 44 Fuses, (Refer to Section 5,
21 C2563 Lock Washer........................................ 7 Schematics and Diagrams) .................6
22 117601 Screw .................................................. 7 45 150150 Ground Wire (8") .................................1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 6/16 Page 6-21.4 Printed in U.S.A.
Return To Table Of Contents
Base Motor Assembly SECTION VI
PARTS LIST

MA514900

Item Part No. Description Qty Item Part No. Description Qty
152402 Base Motor Assembly (120-volt) 15 •• • • Screw ............................................... 1
(Includes Items 1 thru 24) ...................... 1 16 • 108041 • Screw.................................................. 2
152534 Base Motor Assembly (240-volt) 17 • C2563 • Lock Washer ....................................... 2
(Includes Items 1 thru 24) ...................... 1 18 • 117159-2 • Trunnion Plate..................................... 1
1 • 101927 • Connector............................................ 1 19 • 122060 • Pin (See Item 32)................................ 1
2 • 101928 • Terminal (Male) ................................... 3 20 • 116912 • Drive Nut............................................. 1
3 • 121756 • Base Motor (120-volt) 21 • 121524-2 • Trunnion (See Item 32) ....................... 1
(Includes Items 4 thru 15) ................... 1 22 • C3454 • Lock Washer ....................................... 1
3 • 121757 • Base Motor (240-volt) 23 • P50096 • Washer ............................................... 1
(Includes Items 4 thru 15) ................... 1 24 • 117195 • Screw.................................................. 1
4 • • • • Thrust Bearing .................................. 2 25 120557-2 Trunnion Retainer Plate......................... 2
5 • • • • Bearing Race.................................... 4 26 C2563 Lock Washer ......................................... 4
6 • • • • Bearing ............................................. 1 27 040-0250-85 Screw .................................................... 4
7 • • 118624 • • Worm Wheel (See Item 31) .............. 1 28 121510 Washer .................................................. 2
8 • • 118625 • • Roll Pin (See Item 31) ...................... 1 29 042-0007-00 Retaining Ring....................................... 2
9 • • • • Retaining Ring .................................. 1 30 117149-2 Bottom Motor Pin .................................. 1
10 • • • • Nut .................................................... 2 31 150459 Worm Wheel Kit (Not Shown) (Includes
11 • • • • Clevis ................................................ 1 Items 7 and 8)
12 • • • • Set Screw ......................................... 2 32 152708 Trunnion Kit (Not Shown) (Includes Items
13 • • • • Screw Shaft ...................................... 1 17 and 19)
14 • • • • Lockwasher....................................... 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/06 Page 6-22 Printed in U.S.A.
Return To Table Of Contents
Footswitch SECTION VI
PARTS LIST

24
5
4
6
6
23

22 18

21

8
20
9
19
10
17
11

16

15 Top View

12 14
13
NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary. MA492302i

Item Part No. Description Qty Item Part No. Description Qty
NLA * Footswitch Assy. (Refer to 002-1859-00) 14 • 120839 • Rocker Switch ..................................... 1
1 • 119891 • Foot .....................................................4 15 • 120898 • Stud..................................................... 2
2 • 120832-50 • Base Plate .................................... *NLA 16 • 120848 • Green Label ........................................ 1
3 • 121300 • Insulation .............................................1 17 • 122071 • Yellow Label ........................................ 1
4 • 050-6044-00 • Actuator ..............................................4 18 • 152715 • Cable Assembly (Includes Items 20
5 • 041-0004-00 • Nut .......................................................8 and 21 [Used on Early Units Only])..... 1
6 • 146978 • Micro Switch ........................................4 19 • • 120653 • • Strain Relief Clamp........................... 1
7 • 121383-2 • Activator...............................................1 20 • • P12349 • • O-Ring (Used on Early Units Only)... 1
8 • 121998 • Footswitch Housing ...................... *NLA 21 • 120858-1 • Counter Weight .............................*NLA
9 • 121382 • Control Pad..........................................1 22 • 120859 • Standoff (Short)................................... 3
10 • 113502 • Stud .....................................................8 23 • 120860 • Standoff (Long) ................................... 2
11 • 120836 • Operating Label ............................ *NLA 24 • 040-0006-98 • Screw .................................................. 5
12 • 120837 • Bumper ................................................1 25 • 015-0013-02 • Cable Tie (Not Shown) ........................ 2
13 • 120861 • Stud .....................................................3
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/16 Page 6-23 Printed in U.S.A.
Return To Table Of Contents
Footswitch SECTION VI
PARTS LIST

24
5
4
6
6
23

22 18

21

8
20
9
19
10
17
11

16

15 Top View

12 14
13

NOTE: This model uses Pebble Grey painted components.


MA492302i

Item Part No. Description Qty Item Part No. Description Qty
002-1859-00 Footswtich Assembly (Includes Items 1 13 • 120861 • Stud .................................................... 3
thru 25) .................................................. 1 14 • 120839 • Rocker Switch ..................................... 1
1 • 119891 • Foot ..................................................... 4 15 • 120898 • Stud .................................................... 2
2 • 120832-50 • Base Plate........................................... 1 16 • 120848 • Green Label ........................................ 1
3 • 121300 • Insulation............................................. 1 17 • 122071 • Yellow Label ........................................ 1
4 • 050-6044-00 • Actuator .............................................. 4 18 • 015-1530-00 • Cable Assembly (Includes Items 20
5 • 041-0004-00 • Nut....................................................... 8 and 21 [Used on Early Units Only]) .... 1
6 • 146978 • Micro Switch........................................ 4 19 • • 120653 • • Strain Relief Clamp .......................... 1
7 • 121383-2 • Activator .............................................. 1 20 • • P12349 • • O-Ring (Used on Early Units Only) .. 1
8 • 121998-01 • Footswitch Housing ............................. 1 21 • 120858-50 • Counter Weight ................................... 1
9 • 121382 • Control Pad ......................................... 1 22 • 120859 • Standoff (Short) .................................. 3
10 • 113502 • Stud..................................................... 8 23 • 120860 • Standoff (Long) ................................... 2
11 • 061-0806-00 • Operating Label................................... 1 24 • 040-0006-98 • Screw.................................................. 5
12 • 120837 • Bumper................................................ 1 25 • 015-0013-02 • Cable Tie (Not Shown) ....................... 2
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/16 Page 6-24 Printed in U.S.A.
Return To Table Of Contents
Umbilicals SECTION VI
PARTS LIST
(Concept L/R Classic)

NOTE: This model uses Sterling Grey painted components.


KA924600

Item Part No. Description Qty Item Part No. Description Qty
1 122559 Cable Clamp .......................................... 2 6 122583 Cable Clamp.......................................... 3
2 122357 Lock Nut................................................. 5 7 117601 Screw .................................................... 3
3 275255 Vacuum Tubing .................................. A/R 8 153142 Internal Umbilical................................... 1
4 122582 Cable Clamp .......................................... 2 9 102308 Cable Tie (Not Shown) .......................... 4
5 040-0010-183 Screw..................................................... 2
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/14 Page 6-25 Printed in U.S.A.
Return To Table Of Contents
Umbilicals SECTION VI
PARTS LIST
(Concept L/R Classic)

NOTE: This model uses Pebble Grey painted components.


KA924600

Item Part No. Description Qty Item Part No. Description Qty
1 122559 Cable Clamp .......................................... 2 6 122583 Cable Clamp.......................................... 3
2 122357 Lock Nut................................................. 5 7 117601 Screw .................................................... 3
3 S059-00125 Vacuum Tubing .................................. A/R 8 153142-01 Internal Umbilical................................... 1
4 122582 Cable Clamp .......................................... 2 9 102308 Cable Tie (Not Shown) .......................... 4
5 040-0010-183 Screw..................................................... 2
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/14 Page 6-26 Printed in U.S.A.
Return To Table Of Contents
Double Articulating Headrest
(152634)

Color Selector......www.midmark.com

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
MA543500

Item Part No. Description Qty Item Part No. Description Qty
152634xxx Dbl Art. Headrest (w/Vacu-Form uph.) 9 • 121945 • Decorative Disc ................................... 4
(includes items 1 thru 18) ....................1 10 • 152905-50 • Tang Assembly.................................... 1
152634xx Dbl Art. Headrest (w/Plush uph.) 11 • 122772-3 • Pivot Pin .............................................. 2
(includes items 1 thru 18) ....................1 12 • 122778 • Setscrew ............................................. 1
1 • (N.L.A.) • Headrest Housing................................1 13 • (N.L.A.) • Plug ..................................................... 2
2 • 121918-3 • Stop Pin ...............................................8 14 • 121915-50 • Button.................................................. 1
3 • 121913-50 • Spring Housing ....................................1 15 • 122065-2 • Spacer................................................. 2
4 • 103314 • Spring ..................................................8 16 • 122089-50 • Screw .................................................. 1
5 • 122097 • Screw...................................................2 17 • 121488 • Set Screw............................................ 1
6 • 121917-2 • Release Plate ......................................1 18 • 154032xxx • Headrest Upholstery (Vacu-Form) ...... 1
7 • 121912-50 • Pin Housing .........................................1 • 154047xx • Headrest Upholstery (Plush)............... 1
8 • 122096 • Screw...................................................2
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Printed in U.S.A.


Page 6-27
Return To Table Of Contents
Double Articulating Headrest SECTION VI
PARTS LIST
(154087)

Color Selector......www.midmark.com

NOTE: This model uses Pebble Grey painted components.


MA543500

Item Part No. Description Qty Item Part No. Description Qty
154087-xxx Double Articulating Headrest - 10 • 152905-50 • Tang Assembly ....................................1
(includes items 1 thru 18) ...................... 1 11 • 122772-3 • Pivot Pin ..............................................2
1 • 121911-00 • Headrest Housing ............................... 1 12 • 122778 • Set Screw ............................................1
2 • 121918-3 • Stop Pin .............................................. 8 13 • 053-1333-50 • Plug .....................................................2
3 • 121913-50 • Spring Housing ................................... 1 14 • 121915-50 • Button ..................................................1
4 • 103314 • Spring.................................................. 8 15 • 122065-2 • Spacer .................................................2
5 • 122784 • Screw .................................................. 2 16 • 122089-50 • Screw...................................................1
6 • 121917-2 • Release Plate...................................... 1 17 • 121488 • Set Screw ............................................1
7 • 121912-50 • Pin Housing......................................... 1 18 • 154079-xxx • Vacu Form Upholstery .........................1
8 • 122096 • Screw .................................................. 2 • 154080-xxx • Plush Upholstery .................................1
9 • 121945 • Decorative Disc ................................... 4
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 4/08


4/03 Page 6-28 Printed in U.S.A.
Return To Table Of Contents
Single Articulating Headrest SECTION VI
(153199) PARTS LIST

16 22

7 19

6 3 2 3
15

8 15 18
17 6
5 14 10

4
9 11

21

13 12
20

Color Selector......www.midmark.com 1

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
MA613400i

Item Part No. Description Qty Item Part No. Description Qty
153199 Single Articulating Headrest - 12 • 122777-50 • Spring Housing....................................1
(includes items 1 thru 20) ...................... 1 13 • 122778 • Screw (use adhesive #042-0024-00)...1
1 • 103314 • Spring ................................................. 4 14 • 122784 • Screw ..................................................1
2 • 121493-50 • Headrest Receptacle .......................... 1 15 • 122775 • Release Plate Rocker..........................2
3 • 121784 • Screw .................................................. 6 16 • 122805-50 • Mounting Plate ....................................1
4 • 121918-3 • Stop Pin .............................................. 4 17 • 153258-50 • Push Button Assembly ........................1
5 • 121945 • Decorative Disc................................... 2 18 • 185171 • Lubricant ..........................................AR
6 • (N.L.A.) • Plug..................................................... 4 19 • 275184 • Foam Tape .......................................AR
7 • 122677 • Back Cover ......................................... 1 20 • 153249-50 • Tang Weldment ...................................1
8 • 122757-50 • Pin Housing ........................................ 1 21 154090-xxx Headrest Board (vacu-form) ..................1
9 • 122772-3 • Pivot Pin.............................................. 1 154092-xxx Headrest Board (plush)..........................1
10 • 122096 • Screw .................................................. 2 22 154089-xxx Magnetic Cushion (vacu-form)...............1
11 • 122776-2 • Release Plate ..................................... 1 154089-xxx Magnetic Cushion (plush) ........................
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/6/14 Printed in U.S.A.


Page 6-29
Return To Table Of Contents
Single Articulating Headrest SECTION VI
PARTS LIST
(154078)
16 22

7 19

6 3 2 3
15

8 15 18
17 6
5 14 10

4
9 11

21

13 12
20

NOTE: This model uses Pebble Grey painted components.


MA613400i

Item Part No. Description Qty Item Part No. Description Qty
154078-xxx Single Articulating Headrest - 12 • 122777-50 • Spring Housing.................................... 1
(includes items 1 thru 22) ...................... 1 13 • 122778 • Screw (use adhesive #042-0024-00)... 1
1 • 103314 • Spring ................................................. 4 14 • 122784 • Screw ..................................................1
2 • 121493-50 • Headrest Receptacle .......................... 1 15 • 122775 • Release Plate Rocker.......................... 2
3 • 121784 • Screw .................................................. 6 16 • 122805-50 • Mounting Plate .................................... 1
4 • 121918-3 • Stop Pin .............................................. 4 17 • 153258-50 • Push Button Assembly ........................1
5 • 121945 • Decorative Disc................................... 2 18 • 185171 • Lubricant .......................................... AR
6 • 053-1333-50 • Plug..................................................... 4 19 • 275184 • Foam Tape ....................................... AR
7 • 122677-01 • Back Cover ......................................... 1 20 • 153249-50 • Tang Weldment ................................... 1
8 • 122757-50 • Pin Housing ........................................ 1 21 • 154090-xxx • Headrest Board (vacu-form) ................ 1
9 • 122772-3 • Pivot Pin.............................................. 1 • 154092-xxx • Headrest Board (plush) ....................... 1
10 • 122096 • Screw .................................................. 2 22 • 154089-xxx • Magnetic Cushion (vacu-form) ............ 1
11 • 122776-2 • Release Plate ..................................... 1 • 154089-xxx • Magnetic Cushion (plush).................... 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 8/6/14 Printed in U.S.A.


Page 6-30
Return To Table Of Contents
IV Armboard SECTION VI
PARTS LIST
(152565)

14 17

10 7

6 3 5

1
11
8 15 4
9 4 16
13
12

NOTE: Substitute Pebble Grey painted parts, located in manual, when necessary.
MA613300i

Item Part No. Description Qty Item Part No. Description Qty
152565 IV Armboard 9 • 121848-50 • Mounting Block ................................... 1
(includes items 1 thru 17) ......................1 10 • 121845-50 • Mounting Bracket ................................ 1
1 • 117366 • Knob (use adhesive #042-0024-00) ....2 11 • 121853-50 • Strut .................................................... 1
2 • 118249-2 • Legrest Hinge ......................................1 12 • 152558-50 • Post Assembly .................................... 1
3 • 120611-2 • Shoulder Screw ...................................1 13 • 152563 • Slide Assembly ................................... 1
4 • 120950 • Screw ..................................................6 14 • 152564xxx • Upholstery........................................... 1
5 • 121839-50 • Toe Block .............................................1 15 • 177723 • Velcro (loop - female) ................... [.011]
6 • 121840-2 • Armboard Rod .....................................1 16 • 275184 • Foam Tape ..................................... [.25]
7 • 121850 • Screw (use adhesive #042-0024-00)...2 17 • 152562 • Arm Band ............................................ 1
8 • 121847-50 • Bottom Cover.......................................1
(N.L.A. denotes “No longer Available”)
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 12/09 Printed in U.S.A.


Page 6-31
Return To Table Of Contents
IV Armboard SECTION VI
PARTS LIST
(154088)

14 17

10 7

6 3 5

1
11
8 15 4
9 4 16
13
12

NOTE: This model uses Pebble Grey painted components.


MA613300i

Item Part No. Description Qty Item Part No. Description Qty
154088-xxx IV Armboard 9 • 121848-50 • Mounting Block ....................................1
(includes items 1 thru 17) ...................... 1 10 • 121845-50 • Mounting Bracket.................................1
1 • 117366 • Knob (use adhesive #042-0024-00).... 2 11 • 121853-50 • Strut .....................................................1
2 • 118249-2 • Legrest Hinge...................................... 1 12 • 152558-50 • Post Assembly .....................................1
3 • 120611 • Shoulder Screw................................... 1 13 • 152563-01 • Slide Assembly ....................................1
4 • 120950 • Screw .................................................. 6 14 • 152564xxx • Upholstery ...........................................1
5 • 121839-50 • Toe Block ............................................ 1 15 • 177723 • Velcro (loop - female)....................[.011]
6 • 121840-2 • Armboard Rod .................................... 1 16 • 275184 • Foam Tape......................................[.25]
7 • 121850 • Screw (use adhesive #042-0024-00) .. 2 17 • 152562 • Arm Band ............................................1
8 • 121847-50 • Bottom Cover ...................................... 1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 4/08 Printed in U.S.A.


Page 6-32
Return To Table Of Contents
L/R Light Bracket Components SECTION VI
PARTS LIST
(non rotational units only)

1
2

5 4

6
17
25 7
8
19

18

16

22 15
24 14
23
20
9 13
21 12
10 11

NOTE: This model uses Pebble Grey painted components.


DA2555i

Item Part No. Description Qty Item Part No. Description Qty
029-3002-00 L/R Arm Adapter-Non Rotational Only 13 • 122539-50 • Wire Harness Plate .............................1
(includes items 1 thru 26) ...................... 1 14 • 115300 • Screw ..................................................2
1 • 122638-01 • Bracket Cover ..................................... 1 15 • 153054-50 • Mounting Bracket.................................1
2 • 121981-50 • Screw .................................................. 4 16 • 030-1465-50 • Lower Arm Mounting Bracket ..............1
3 • S006-00895 • Envelope ............................................. 1 17 • 122547 • Set Screw ............................................3
4 • TPW1700 • Flow Diagram...................................... 1 18 •042-0206-00 • Screw ..................................................1
5 • 275184 • Foam Tape (per foot) .......................... 1 19 • 122550 • Light Arm Stop Bumper .......................1
6 • 122552 • Screw .................................................. 1 20 • 122549 • Unit Arm Stop Bumper ........................1
7 • 122554 • Washer................................................ 1 21 • 107995 • Screw ..................................................1
8 • 109191 • Cord Clip ............................................. 1 22 • 122554 • Washer ................................................1
9 • 122357 • Nut ...................................................... 1 23 • 122553 • Nut.......................................................1
10 • 122636 • Cable Clamp ....................................... 1 24 • 040-0010-109 • Screw ..................................................1
11 • 105480 • Screw .................................................. 2 25 • 061-0819-00 • Extension Bolt Cover ...........................1
12 • 121127 • Screw .................................................. 1 26 • 121877 • Cable Clamp (not shown) ....................1
Always Specify Model & Serial Number

© Midmark Corporation 2000 SF-1606 Rev. 5/10 Printed in U.S.A.


Page 6-33
Return To Table Of Contents

COMMENTS
The Technical Publications Department of Midmark However, if you find any errors or feel that there should
Corporation takes pride in its publications. We are sure be a change, addition, or deletion to a manual, please
that our manuals will fill all of your needs when you are let us know!
performing scheduled maintenance, servicing, or
repairs on a Midmark product.

Page(s) and Paragraph(s) Needing Changed:

Description of Error or Desired Change:

Please fax or mail a copy of this completed comment


sheet to:

Midmark Corporation
ATTN: Technical Publications Department
60 Vista Drive
Versailles, Ohio 45380
Fax: (937) 526-5542

© Midmark Corporation 2000 SF-1621 Page 7-1 Printed in U.S.A.


Return To Table Of Contents

FAX ORDERING FORM


(SERVICE PARTS ONLY)

NOTES:
• ALL BLOCKED AREAS MUST BE COMPLETED.
• USE FOR NON-WARRANTY FAX ORDERS ONLY. WARRANTY ORDERS MUST BE TELEPHONED IN (1-800-MIDMARK).

ATTENTION: SERVICE DEPARTMENT FAX#: 877-249-1793

ACCT #: P.O. #: DATE:

NAME: SHIP TO:

ADDRESS:

CITY, ST.:

CONTACT:

PHONE:
METHOD OF SHIPMENT OTHER
NON-EMERGENCY ORDER - TO SHIP WITHIN 72 HOURS IF
PART(S) IN STOCK. UPS FED EX
NEXT DAY A.M. NEXT DAY A.M.
EMERGENCY ORDER - TO SHIP WITHIN 24 HOURS IF PART(S)
IN STOCK (IF ORDER IS RECEIVED BEFORE 1:00 P.M. E.S.T). NEXT DAY P.M. NEXT DAY P.M.
SEND NOTIFICATION IF PARTS ARE NOT AVAILABLE TO SHIP
WITHIN 24 HOURS VIA 2ND DAY 2ND DAY
E-MAIL OR FAX TO:
GROUND ECONOMY

QTY. PART # DESCRIPTION (SPECIFY COLOR OF ITEM IF APPLICABLE) COLOR CODE PRICE/PER

TOTAL COST: $

© Midmark Corporation 2000 Rev. 1/07 Page 7-2 Printed in U.S.A.


Return To Table Of Contents
Return To Table Of Contents

Midmark Corporation
60 Vista Drive
P.O. Box 286
Versailles, Ohio 45380-0286
937-526-3662
Fax 937-526-5542
midmark.com

Subject to change without notice.


Refer to www.Documark.com for latest revision.

© Midmark Corporation - 2005 Printed in U.S.A.