FOREWORD

We are pleased to present the Parts Catalogue for Mahindra Powerol Engines & Gensets (NEF
series). This catalogue is updated as on 1st September, 2008.

This parts catalogue has been specially designed in a user friendly format to meet user requirements
and expectations and deals exclusively with Engine, Electrical and Panel parts fitted on our Engines and
Gensets.

The parts catalogue will help you in ordering parts and also will give an idea of assembly sequence.

Will be happy to receive suggestions, if any, on this catalogue.

Mahindra & Mahindra Ltd.

Mahindra Powerol Business
2nd Floor, Powerol Building
Gate No.2, Akurli Road
Kandivali (E)
Ph: 022 – 6648 3051
 GETTING FAMILIAR WITH PARTS CATALOGUE

For easy understanding of this Parts Catalogue, please note :

1. The Catalogue has been divided into various chapters based on various assemblies and sub-
assemblies.
2. Chapter has been divided in 8 vertical columns .
a) The first column is for the “PART NUMBER”.
b) The second column is for the “REF” where the number given refers to the number shown
on the drawing.
c) The third column is for the “DESCRIPTION OF PART”.
d) The 4-8 columns refers to the “UNIT QUANTITY PER ENGINE” per model of the
corresponding part.
4. Some parts have alternate Part Numbers and any one of the Part Numbers can be used for
ordering.
5. The (–) symbol indicates that the corresponding Part is not used on the given Engine model.

FOR LOCATING PARTS EASILY, PLEASE NOTE:

A. If you have the Part Number:

• Refer the Part Number in the Numerical Index.
• Identify the Page Number against the Part.
• Refer to the relevant Page and look for the Part Number on this Page.
B. If you know the assembly where the Part is Used:
• Refer to the Main Index.
• Locate the relevant section.
• Refer to the Particular page number.
 I N D E X
ENGINE
DESCRIPTION PAGES
MODELS

ENGINE
4905 GM
4725 GM Engine Cpte., Major Crankcase Assembly ------------------------------------------------- 1
4575 GM
4445 GM Valve Housing Cover ----------------------------------------------------------------------------- 2
4385 GM
Exhaust System ----------------------------------------------------------------------------------- 3

Air Intake System ---------------------------------------------------------------------------------- 4 - 5

Turbo Unit ------------------------------------------------------------------------------------------- 6 - 7

Cylinder Head Assembly ------------------------------------------------------------------------ 8 - 9

Valve Train ------------------------------------------------------------------------------------------- 10 - 11

Crankcase Front Cover -------------------------------------------------------------------------- 12 - 13

Crankcase with Oil Pan ------------------------------------------------------------------------- 14 - 15

Crankshaft Assembly ---------------------------------------------------------------------------- 16 - 17

Sleeve, Piston & Connecting Rod Assembly ---------------------------------------------- 18 - 19

Lubrication System (Oil Pump) ---------------------------------------------------------------- 20 - 21

Lub. Oil Filter Assembly ------------------------------------------------------------------------- 22 - 23

Cooling System ------------------------------------------------------------------------------------ 24 - 25

Radiator Assembly -------------------------------------------------------------------------------- 26 - 27

Fuel Injection System ---------------------------------------------------------------------------- 28 - 29

Instruments & Electricals ----------------------------------------------------------------------- 30 - 31

Package Gasket, ‘O’ Rings, Sleeve & Piston Rings, Valves --------------------------- 32 - 33

Mahindra Powerol Canopy Parts -------------------------------------------------------------- 34

Mahindra Powerol Panel Parts ---------------------------------------------------------------- 35

Numerical Index ------------------------------------------------------------------------------------ 36 - 37

Preventive Maintenace Schedule ------------------------------------------------------------- 38

Notes ------------------------------------------------------------------------------------------------- 39 - 40
 MINIATURE INDEX

2 3 4-5 6-7

8-9 10 - 11 12 - 13 14 - 15

16-17 18-19 20-21 22-23

24-25 26-27 28-29 30-31

 ENGINE CPTE., MAJOR CRANKCASE ASSEMBLY

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

006010028H91 1 ENGINE ASSY 4905 1 - - - -

006010326H91 2 ENGINE ASSY 4725 - 1 - - -
006004430H91 3 Engine Assy. 4575 GM - - 1 -
006003439H91 4 Engine Assy. 4445 GM - - - 1 -
006003440H91 5 ENGINE Assy. 4385 GM - - - - 1

1
 VALVE HOUSING COVER

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

006000653F91 1 Cover Cyl. Head ( Valve Housing ) 1 1 1 1 1

005553100R92 2 BREATHER Cap 1 1 1 1 1
005553101R2 3 ‘O’ Ring Oil Filler Cap 1 1 1 1 1
000020791E05 4 Bolt M8 X 1.25 X 95.0 Hex Head 3 3 3 9 9
000020608E05 5 Gasket Cyl. Head Cover 1 1 1 1 1
005552915R91 6 CLIP Pipe Worm Type 1 1 1 1 1
006000328B1 7 TUBE Oil Elimination 1 1 1 1 1

2
 EXHAUST SYSTEM

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

006000128F1 1# Silencer Assy. (optional) - - 1 1 1

000020254E05 2 Bolt M8 x 1.25 x 45 Hex. # - - 4 4 4
000020567E05 3 Gasket Stub Pipe - - 2 2
000934309R1 4 Washer Spring Lock M8 - - 8 8 8
000020777E05 5 NUT M8 x 1.25 Grade 8 - - 4 4 4
006000105F1 6# Stub Pipe (Optional) - - 1 1 1
000020310E05 7 Bolt M8 x 1.25 x 35 Hex. - - 8 8 8
006000823F1 7a Stud TC to Exhaust Manifold 4 4 4 - -
006001917B1 *8 Manifold Exhaust (for Canopy Appl.) - - - 1 1
006000720F1 8a Manifold Exhaust (new 65) - - 1 1 1
006006980H1 8b EXHAUST MANIFOLD 1 1 - - -
000020026E05 9 Gasket Exhaust Manifold - - - 4 4
006000264F1 9a Gasket Exhaust Manifold 4 4 4 - -
000020777E05 10 Nut M8 x 1.25 8 8 8 8 8
006000856F1 10a Nut M8 Exh. Manifold (Marshall) 12 12 12 - -
001082011R2 11 Washer Spring Lock 5/16” 8 8 8 8 8
006000269F1 3 GASKET Stub Pipe (4575) 1 - 2 - -
 Please refer special NOTE on page no 39
3
# Supply as per requirement
 AIR INTAKE SYSTEM

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000020046E05 1 Manifold Intake 1 1 1 1 1

000020247E05 2 Gasket For Connecting Pipe 1 1 1 1 1
000020259E05 3 Hex. Bolt M8 X 85 - - - 2 2
000020309E05 3 Hex. Bolt M8 x 25 3 3 3 - -
000020310E05 4 Hex. Bolt M8 X 35 - - - 1 1
006000102F1 5 Connecting Pipe Intake Manifold - - - 1 1
000020777E05 6 Nut Flanged M8 x 1.25 Grade 8 9 9 9 9 9
000020609E05 7 Gasket Intake Manifold 4 4 4 4 4

4
 AIR INTAKE SYSTEM

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006002456H1 *1 ASSY. of Air Cleaner - - - 1 1
006003037F1 1 8” Air Cleaner. ASSY 1 1 1 - -
006000489F1 2‡ COVER 1 1 1 1 1
006000455F1 3 PRIMARY Air Filter - - - 1 1
006000790F1 3 SAFETY - Air Cleaner 1 1 1 - -
006000456F1 4 SAFETY Air Element - - - 1 1
006000789F1 4 PRIMARY Air Filter 1 1 1 - -
006000439F1 5 AIR CLEANER Bracket - - - 1 1
006000650F91 5 AIR CLEANER Bracket (8”) 1 1 1 - -
000061197M01 6 WING NUT M6 - - - 1 1
006001758B1 7 HOSE Air Cleaner - - - 1 1
006002455H1 7 HOSE Air Cleaner 1 1 1 - -
000021941E09 8 CLIP Air Hose - Golden - - - - -
005555559R91 9 CLIP Air Hose - Silver - - - 1 1
000060434M01 10 SCREW Hexogonal 16 Lg 1 1 1 4 4
000020307E05 10 BOLT Hex 2 2 2 - -
001233808R1 11 WASHER Spring Lock M6 4 4 - 4 4
000022273RD 11 WASHER Air Cleaner - - 2 - -
006001750B1 12 BRACKET Air Cleaner Mounting - - - 1 1
006002239H1 12 BRACKET Air Cleaner Mounting 1 1 1 - -
006001752B1 13 MECHANICAL Service Indicator 1 1 1 1 1
 Please refer special NOTE on page no 39
5
‡ Part not serviceable
 TURBO UNIT (4575 GM)

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006000791F91 1 Turbo Charger (New 65) - - 1 - -
006000269F1 2 Gasket TC Mounting to Exhaust Manifold - - 1 - -
006000331F1 3 Bolt Banjo M12 - Rotary FIP - - 1 - -
000020695E05 4 Washer Sealing M12 - - 2 - -
000020704E05 5 Bolt Banjo M16 - - 2 - -
000020706E05 6 Washer Sealing M16 - - 4 - -
006003460H1 7 Pipe Lubrication Crankcase to TC - Genset - - 1 - -
006003389H1 8 Pipe Lubrication TC to Crankcase - Genset - - 1 - -
006007255H1 Hose oil drain pipe - - - - -
005552915R91 9 Clip For Pipe Lubricating - - 1 - -
006002938H11 10 Stub Pipe (Exhaust TC Outlet) - - 1 - -
006000514F1 12 Hose Silicon Between TC & CPI (New 65) - - 1 - -
006000631F1 13 Clamp Constant Torque (New 65) - - 2 - -
006002186H1 14 Pipe Metallic Between IM & CPI - - 1 - -
006002455H1 15 Hose Air Cleaner (40 KVA) - - 1 - -
006000629F1 16 Clip Air Hose (Big) - - 1 - -
005555585R91 17 Clip Air Hose (Small) - - 1 - -
006000271F1 18 Gasket Metallic TC Exh. Pipe - - 1 - -
006000823F1 19 STUD Stub Pipe to TC - - 3 - -
006000856F1 20 Nut M8 (Marshall) - - 3 - -
0060033984H91 DUMMY PLATE - - 1 - -
006004416H1 GASKET - - 1 - -

6
 TURBO UNIT (4725/4905 GM)

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006007114H91 1 TURBO CHARGER 1 1 - - -
0024018 GASKET TC MOUNTING 1 1 - - -
006007694H11 2 Stub Pipe (Exhaust TC Outlet) 1 1 - - -
006006086B1 Gasket Metallic TC Exh. Pipe 1 1 - - -
006007178H1 4 OIL DRAIN PIPE TURBOCHARGER 1 1 - - -
006000744B1 GASKET LUBE OIL OUT TC - 1 - - -
006007255H1 Hose oil drain pipe - 1 - - -
006008182H11 3 OIL SUPPLY PIPE TURBO 1 1 - - -
000020704E05 Bolt Banjo M16 2 2 - - -
006007233H1 6 METALLIC PIPE TURBO TO INTERCOOLER 1 1 - - -
006008253H1 5 HOSE INTERCOOLER INLET (SILICON HOSE) 1 1 - - -
006008241H1 7 METALLIC PIPE INTERCOOLER OUT 1 1 - - -
006007249H1 8 PIPE INT COOLER TO INTAKE MANIFOLD 1 1 - - -
006002455H1 9 Hose Air Cleaner (40 KVA) 1 1 - - -
006000629F1 Clip Air Hose (Big) 1 1 - - -
005555585R91 Clip Air Hose (Small) 1 1 - - -
000020046E05 10 Intake manifold - - - - -
Gasket intake manifold - - - - -
006006980H1 11 Exhaust manifold 1 - - - -
006000264F1 Gasket exhaust manifold 4 - - - -

7
 CYLINDER HEAD ASSEMBLY

13a

12a

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

006000068F91 1 Cylinder head with Valve Guide 1 1 1 1 1

& Valve Seats Consist Of - - - - -
‡ Cylinder head 1 1 1 1 1
000020298E05 8 EXPANSION Plugs 25 x 2.0 x 34 8 8 8 8 8
000020299E05 8 EXPANSION Plugs 30 x 2.0 x 42 1 1 7 7 7
000020052E05 12 Valve Seat Exhaust Ring 4 4 4 4 4
000020069E05 13 Valve Seat Intake Ring 4 4 4 4 4
006000696F1 25 VALVE Guide 8 8 8 8 8
000020266E05 2 Stud M8 x 1.25 x 45 4 4 4 4 4
000020777E05 3 Nut M8 For Clamp Nozzle Holder 4 4 4 4 4
000020289E05 4 Washer 8.4 For Clamp Nozzle Holder 4 4 4 4 4
000020571E05 5 Clamp Nozzle Holder 4 4 4 4 4
006002380F1 6 Lifting Eye - Rear 1 1 1 1 1
000020308E05 7 BOLT M8 X 16 Hex. 2 2 2 2 2

‡ Part not serviceable

8
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000020267E05 9 Stud M8 X 70 5 5 5 5 5
000020265E05 10 Stud M8 X 40 8 8 8 8 8
000020857E05 11 Set Of Valve Seats Consist of - - 1 1 1
000020352E05 12a Valve Engine Exhaust - - - - 4
000020351E05 13a Valve Engine Intake - - - 4 4
006000520F1 12a Intake Value New 4 4 4 - -
006000284F1 13a EXHAUST Value New 4 4 4 - -
000020084E05 14 Cylinder Head Gasket - - - 1 1
006000798F1 14 Cylinder Head Gasket 1 1 1 - -
000020786E05 15 PLUG Hex Socket Pipe M10 X 1 For Oil Gallery 2 2 2 2 2
000020494E05 16 Lifting Eye - Front 1 1 1 1 1
000020565E05 17 Bolt Hex. M10 X 1.5 X 20 1 1 1 1 1
000020313E05 18 Bolt Hex. M10 X 25 1 1 1 1 1
000020266E05 19 Stud M8 X 45 - - - 4 4
006000823F1 19 Stud Exh. Manifold To Cylinder Head 4 4 4 - -
000020267E05 20 Stud M8 X 1.25 X 70 4 4 - 4 4
006000812F1 21 Bolt Cylinder Head - - - 10 10
006000812F1 21 Bolt Cylinder Head 10 10 10 - -
006000659F1 22 Stud for Pedestal Rocker Arm 4 4 4 4 4
006000662F1 23 Stud M8 X 1.25 X 80 Grade 10.9 4 4 4 4 4
000020345E05 24 Valve Stem Seal 8 8 8 8 8
006000696F1 25 Valve Guide Finished - - 8 8 8
000020509E05 26 BRACKET Alternator Mtg. 1 1 1 1 1
000020313E05 27 Bolt Hex. M10 X 1.5 X 25 1 1 1 1 1
000020324E05 28 BOLT M10 X 1.5 X 16 Hex. 2 2 2 2 2
29‡ ALTERNATOR 36 Amp. 1 1 1 1 1
000020586E05 30 Bolt Mtg. M10 X 1.5 X 100 1 1 1 1 1
000020314E05 31 Bolt Hex. M10 X 1.5 X 35 1 1 1 1 1
005554365R1 32 NUT Hex. M10 x 1.5 1 1 1 1 1
000022079RD 33 WASHER Plain M10 2 2 2 2 2
000708117R2 34 CLIP Cable 1 1 1 1 1

9
 VALVE TRAIN

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000020304E05 1 Bolt Hex. M12 X 50 1 1 1 1 1

006003400C1 2 Washer Cam Shaft Bolt 1 1 1 1 1
006002966C1 3 Gear Camshaft - 1 1 1 1
M06002568F1 3 GEAR CAMSHAFT 1 - - - -
000020307E05 4 Bolt Hex. M8 X 20 2 2 2 2 2
000020798E05 5 Thrust Plate Camshaft 1 1 1 1 1
000020270E05 6 KEY Woodruf 4 X 5 1 1 1 1 1
000020127E05 7 Camshaft - 1 1 1 1
006004543F1 7 EXTENDED CAMSHAFT 1 - - - -
006004547C1 FRT COVER FOR EXTENDED CAMSHAFT 1 - - - -
006004929F1 BEARING HOUSING FOR EXTENDED CAMSHAFT 1 - - - -
000020810E05 8 Tappet - 8 8 8 8 - -
006002300D1 8 TAPPET - TURFTRIDING 8 - - - -
000020107E05 9 Push Rod - 8 8 8 8
000021602E11 9 PUSH ROD 8 - - - -
000020062E05 10 SCREW Adjusting Tappet 8 8 8 8 8

10
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
000020295E05 11 Plug Expansion 16 x 1.5 x 22 8 8 8 8 8
000022034RD 12 Seeger Ring 22 X 1.2 8 8 8 8 8
000020431E05 13 Seeger Shim Ring 8 8 8 8 8
000020796E05 14 Nut M8 X 1.25 8 8 8 8 8
00020843E05 15 Rocker Arm Intake 4 4 4 4 4
000020341E05 16 Bush For Rocker Arm 4 4 4 4 4
000020064E05 17 Shaft Rocker Arm 4 4 4 4 4
000020031E05 18 Pedestal Rocker Arm 4 4 4 4 4
006000663F1 19 Nut M8 x 1.25 For Pedestal 8 8 8 8 8
000020249E05 20 Washer A 8.4 For Pedestal 8 8 8 8 8
000020331E05 21 Rocker Arm Exhaust 4 4 4 4 4
000020341E05 22 Bush For Rocker Arm 4 4 4 4 4
006000002F1 23 Valve Lock - Half 16 16 16 16 16
005557570R1 24 VALVE Spring 8 8 8 8 8
006000077F1 25 RETAINER Upper 8 8 8 8 8
000020562E05 26 RETAINER Lower 8 8 8 8 8
000020843E05 * ASSY. Rocker Arm Inlet 4 4 4 4 4
000020844E05 * ASSY. Rocker Arm Exhaust 4 4 4 4 4
000020822E05 ‡ Rocker Arm Inlet 4 4 4 4 4
000020823E05 ‡ Rocker Arm Exhaust 4 4 4 4 4
000020172E05 30 Rocker Arm Assy. Cpte 4 4 4 4 4

‡ Parts not serviceable

11
* Parts not illustrated
 CRANKCASE FRONT COVER

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000020727E05 1 Bolt Hex. M12 X 60 1 1 1 1 1

000020163E05 2 Pulley Drive Main 1 1 1 1 1
000020643E05 3 COVER Front - 1 1 1 1
006004547C1 3 COVER Front 1 - - - -
000020381E05 4 ‘O’ Ring PRP 119 IN For Front Cover 1 1 1 1 1
000020283E05 5 Ball Bearing 6007.2 1 1 1 1 1
000020118E05 6 Spacer 1 1 1 1 1
000020288E05 7 Ball Bearing 6207.2 1 1 1 1 1
000704385R1 8 Seeger Ring 72 X 2.5 ( Circlip ) 1 1 1 1 1
000020369E05 9 Oil Seal Front 2 1 1 1 1
000020364E05 10 Gear Hydraulic Pump Drive 1 1 1 1 1
000020363E05 11 Idler Gear Assy. with Bush - - 1 1 1
006000879F91 11 GEAR IDLER ASSY 1 1 - - -
000020063E05 14 Shaft Idler Gear - - 1 1 1
006005610C1 14 SHAFT IDLER GEAR 1 1 - - -

12
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000020253E05 15 Hex. Bolt M8 X 35 3 3 3 3 3

000020254E05 16 Hex. Bolt M8 X 45 22 22 22 22 22
006000099F1 17 IPG Gasket 1 1 1 1 1
006000098F1 18 Cover Injection Pump 1 1 1 1 1
000020307E05 19 Hex. Bolt M8 X 20 4 4 4 4 4
20.252 * LIQUID Gasket for Front Cover (Locktite 574) - - - - -

* Parts not illustrated

13
 CRANKCASE WITH OIL PAN

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006004765C91 ASSY CRANKCASE 1 - - - -
M06000185F1 Assy. Crankcase Consist Of - 1 1 1 1
M06000185F1 1‡ Crankcase - 1 1 1 1
0A0020140E05 2 CAP Main Bearing - Rear - - 1 1 1
0A0020139E05 3 CAP Main Bearing - Front - - 4 4 4
000020145E05 4 Bolt Main Bearing Cap - - 10 10 10
000020334E05 7 Bush Camshaft Front - - 1 1 1
006000015F1 8 Bush Camshaft - Rear - - 4 4 4
000020300E05 10 Plug Expansion 36 x 2.0 x 50 - - 2 2 2
000020903E05 11 EXPANSION Plug 40 - - 4 4 4
000020787E05 5 PLUG Hex. Socket Pipe M14 X 1.5 7 7 7 3 3
000020279E05 9 PIN Parallel 8 M6 X 12 2 2 2 2 2
000020786E05 12 PLUG Hex. Socket Pipe M10 X 1 4 4 4 2 2
000020507E05 13 Sleeve Cyl. Head 2 2 2 2 2
000020808E05 14 Adapter Oil Pressure Pipe 1 1 1 1 1
000020299E05 15 Plug 30 x 2.0 x 34 1 1 1 1 1
000020301E05 16 Plug 56 x 2.0 x 80 1 1 1 1 1
005551963R1 17 Dowel Pin 2 2 2 2 2
000020280E05 18 PIN Dowel 2 2 2 2 2
‡ Part not serviceable
14
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
000020541E05 19 Oil Seal Retainer Rear 1 1 0 1 1
000020524E05 20 Oil Seal, Rear 1 1 1 1 1
000020309E05 21 Bolt Hex. M8 X 1.25 x 25 8 8 8 8 8
000020307E05 22 Bolt Hex. M8 X 1.25 x 20 2 2 2 2 2
000020495E05 23 Gasket Water Drain Plug 1 1 1 1 1
006000385F1 24 Housing Water Drain Plug - - 1 1 1
006000519F1 25 Drain Plug Water - - 1 1 1
000020665E05 26 Dipstick Threaded 1 1 1 1 1
000020664E05 27 ‘O’ Ring Dipstick 1 1 1 1 1
006000088F1 28 Oil Pan 1 1 1 1 1
000020255E05 29 Bolt Hex. M8 X 50 17 17 1 16 16
006000130F1 30 Bolt Hex. M8 X 115 3 3 3 3 3
000020261E05 31 Bolt Hex. M8 X 130 12 12 12 12 12
000020286E05 32 Sealing Ring A26 X 31 For Oil Drain 1 1 1 1 1
006000110F1 33 Drain Plug M26 X 1.5 For Oil Drain - - 1 1 1
000020287E05 34 Sealing Ring A26 X 31 Cu For Strainer - 1 1 1 1
000020285E05 35 Drain Plug M26 X 1.5 For Strainer 1 1 1 1 1
000020778E05 36 PISTON COOLING Jet Assembly - - - 4 4
006000571F91 36 PISTON COOLING Jet Assembly 4 4 4 - -
000020818E05 37 BOLT M6 X 30 4 4 3 3 3
006002172H11 *38 ENGINE Mtg. Bracket Front LH - - 1 1 1
006002173H11 *39 ENGINE Mtg. Bracket Front RH - - 1 1 1
006007612H1 38 ENGINE Mtg. Bracket Front LH 1 - - - -
006003974H11 38 ENGINE Mtg. Bracket Front LH - 1 - - -
006007611H1 39 ENGINE Mtg. Bracket Front RH 1 - - - -
006003975H11 39 ENGINE Mtg. Bracket Front RH 1 - - -
000010583P03 40 BOLT M16 X 2 X 40 Hex. 4 4 4 4 4
001082015R2 41 WASHER 5/8” Spring Lock 4 4 4 4 4
000703850R2 42 PLATE Hydraulic Pump Opening Cover - - 1 1 1
006003398H91 42A PLATE Hydraulic Pump Cover with Pipe 1 1 1 - -
001127607R1 43 GASKET Hydraulic Pump Opening Cover 1 1 1 1 1
000020307E05 44 BOLT M8 X 1.25 X 20 4 4 4 4 4
005550174R1 45 T-JOINT Oil Pressure & FIP 1 1 1 1 1
006000277B11 46 BRACKET Flywheel Housing - - 2 2 2
006003970H11 46 BRACKET FLYWHEEL HOUSING 2 2 - - -
000340340R1 47 BOLT 1/2 UNC x 1-1/2 Long 4 4 4 4 4
001082014R2 48 WASHER 1/2” Spring Lock 4 4 4 4 4
006000274B1 49 Flywheel Housing (SAE 3) 1 1 1 1 1
000020549R1 50 BOLT 1/2 UNC x 1.7/8 V 5 7 7 7 7
001082014R2 51 WASHER 1/2” Spring Lock 7 7 7 7 7
006001890B11 52 CONNECTOR Oil Pressure 1 1 1 1 1
001233544R91 53 MOTOR Starter 1 1 1 1 1
000020313E05 54 BOLT Starter Motor Mtg. 3 3 3 3 3
000020751E05 55 PIN Sealing for Fuel Timing Hole 1 1 1 1 1
001081723R1 56 BOLT Banjo 1 1 1 1 1
001081724R2 57 WASHER Copper 2 2 2 2 2
40.252 * LIQUID Gasket for Oil pan & Retainer (Locktite 574) - - - -
006002049H1 58‡ ID Plate for 4385 GM - - - - 1
006002050H1 58‡ ID Plate for 4445 GM - - - 1 -
006002577H1 58‡ ID Plate for 4575 GM - - 1 - -
006009347H1 58‡ ID PLATE FOR 4905 GM 1 - - - -
006009346H1 58‡ ID PLATE FOR 4725 GM - 1 - - -
 Please refer special NOTE on page no 39
15
‡ Parts not serviceable, * Parts not illustrated
 CRANKSHAFT ASSEMBLY

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
000020281E05 1 Parallel Pin 8 M6 X 18 1 1 1 1 1
000020315E05 2 Bolt Hex. M10 X 1 X 20 - - 4 4 4
000020361E05 3 Gear Crankshaft - - - 1 1
006000871F1 3 Gear Crankshaft 1 1 1 - -
006004502F1 4 Crankshaft - - - 1 -
006000283F1 4 Crankshaft - 1 1 - -
000021464E10 4 Crankshaft (For 4385) - - - - 1
006001256F1 4 CRANKSHAFT ASSEMBLY 1 - -
000020368E05 5 Gear Oil Pump Drive Crankshaft 1 1 1 1 1
000020269E05 6 Parallel Pin 10 M6 X 20 1 1 1 1 1
006005681H91 7 FLYWHEEL ASSEMBLY 1 1 - -
006001912B91 7 Assy. Flywheel - - 1 1 1
000704436R1 7a Ring Gear - - 1 1 1
000020305E05 8 Bolt Hex. M14 X 1.5 X 47.5 - 6 6 6 6
000020860E05 Bolt Hex. M14 X 1.5 X 33 6 - - - -
000020856E05 9 SET BEARING Crankshaft Main - - 1 1 1

16
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
000020332E05 9a Main Bearing Top - - - 5 5
006000281F1 9a Main Bearing Top 5 5 5 - -
000020340E05 9b Main Bearing Bottom - - - 5 5
006000282F1 9b Main Bearing Bottom 5 5 5 - -
000020889E05 10a Thrust Washer (Without Lug) 2 2 2 2 2
000020890E05 10b Thrust Washer (With Lug) 2 2 2 2 2

17
 SLEEVE PISTON & CONNECTING ROD ASSEMBLY

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
000020899E05 1 Cylinder Liner 4 4 4 4
000021637E11 1 CYLINDER LINER 4
000020375E05 2 ‘O’ Ring For Cylinder Liner 8 8 8 8 8
006004636F91 Piston Assembly Consist Of
000020492E05 3 Ring Top 4 4
006004420F91 4 Ring Piston - Second 4 4 4
006004420F91 5 Ring Piston Oil Control 4 4 4
000020514E05 6 Piston 4 -
000020418E05 7 Pin Piston 4 4 4 4
000020419E05 8 Retainer Piston Pin 8 8 8 8
00021763E14 3• Ring Top 4 - -
006001423F1 3 RING PISTON TOP 4
006001421F1 RING PISTON 2ND 4
006001422F1 RING PISTON OIL CONTROL 4
006001779F1 6 PISTON (Dia 96 - 18.5 CR) 4
006000535F1 6 Piston 4 4 - -

 Will be available in set 18

 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

006000127F1 6 Piston - 4
006001419F1 PISTON PIN 4
006001420F1 RETAINER PISTON PIN 8
006001314F91 14 CONROD ASSEMBLY 1
006004203F91 14 CONROD ASSEMBLY 1
006004203F91 14 Assy. Connecting Rod Each Consist of 4 4 4
- 9 Connecting Rod w/o Cap 1 1 1
- 10 CAP - Connecting Rod 1 1 1
000020337E05 11 Bush Connecting Rod 1 1 1
000020027E05 12 Bolt Connecting Rod 2 2 2
000020335E05 13 BEARING Shell Connecting Rod Upper & Lower - 8
006000278F1 13 BEARING Shell Connecting Rod Upper & Lower 8 8 8 - -
000020858E05 * ENGINE Repairing Set Consists of 1 -
LINERS, PISTONS, RINGS
006004634F91 * ENGINE Repairing Set Consists of - 1
LINERS, PISTONS, RINGS
006004420F91 * SET PISTON Rings 4 4
006000787F91 * CON ROD Bearing Set 0.010” U/S 4 4

* Parts not illustrated

19
 LUBRICATION SYSTEM (OIL PUMP)

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006002888H91 Oil Pump Assy 4575 1 1 1 - -
006002555C92 ASSY. Oil Pump Consist Of - - - 1 1
– 1 HOUSING Oil Pump 1 1 1 1 1
– 3 Plug 18 1 1 1 1 1
– 4 Piston - Oil Relief Valve 1 1 1 1 1
– 5 Spring - Oil Relief Valve 1 1 1 1 1
– 6 Washer Plain 1 1 1 1 1
– 7 Circlip 1 1 1 1 1
10 Plug 14 1 1 1 1 1
– 12 Bush For Oil Pump 4 4 4 4 4
– 13 GEAR Oil Pump 1 1 1 1 1
– 14 Drive Shaft Oil Pump 1 1 1 1 1
– 15 Shaft Oil Pump 1 1 1 1 1
– 16 Parallel Pin M6 X 12 2 2 2 2 2
– 17 Plate Oil Pump Cover 1 1 1 1 1
– 18 Gear Oil Pump Drive 1 1 1 1 1
20
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
– 19 Cover Oil Pump 1 1 1 1 1
– 20 Bolt Hex. M6 X 45 4 4 4 4 4
– 21 Washer 4 4 4 4 4
000020275E05 2 Location Sleeve For Oil Pump 2 2 2 2 2
000020588E05 8 Strainer 1 1 1 1 1
000020383E05 9 ‘O’ Ring For Suction Pipe - 1 1 1 1
000020302E05 11 Bolt Hex. M10 X 65 For Oil Pump Housing 2 2 2 2 2

21
 LUBRICATION OIL FILTER ASSEMBLY

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006002819C1 * Assy. Oil Filer Bracket 1 1 1 1 1
006000336F1 2 Connecting Plug Oil Cooler - - 1 1 1
006000622F1 2 CONNECTING PLUG OIL COOLER 1 - - - -
008000046F1 *3 Gasket Oil Filter Bracket 1 1 1 1 1
000020316E05 4 Oil Filter Assy. - - - 1 1
006002508F1 4 Oil Filter Assy. - New 65 1 1 1 - -
000020254E05 5 BOLT Flanged Hex. Head M8 X 45 1 1 1 1 1
000020791E05 6 BOLT Flange Hex. Head M8 x 1.25 x 85 2 2 2 2 2
006000339F1 7 Oil Cooler - 5 Plate - - 1 1 1
006000646F1 7 OIL COOLER 10 PLATE 1 1 - - -
000020820E05 8 Pipe from Crankcase Rear to Hose Connector 1 1 1 1 1
at Oil Cooler - - - - -
000021720E11 9 Gasket for Oil Cooler Pipe Flange 1 1 1 1 1
000020311E05 10 Bolt Collar Hex. Head M6x16 2 2 2 2 2
for Flange at Crankcase Rear Side - - - - -
000020797E05 11 Bolt Collar Hex. Head M6x12 1 1 1 1 1
 Please refer special NOTE on page no 39
22
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

for Support of the Pipe - - - - -

001233808R1 12 Washer Spring Lock for M6 Bolts for 3 3 3 3 3
Oil Cooler Pipe Flange & for Support - - - - -
000020248E05 13 Washer Plain A6.4 for Oil Cooler Pipe Support - - 1 1 1
000020839E05 14 Hose Connector at Oil Cooler Inlet & Outlet - - 2 2 2
006005659F1 14 HOSE FOR OIL COOLER INLET AND OUTLET 2 2 - - -
005552915R91 15 Clip for Oil Cooler Hoses 6 6 6 6 6
000020821E05 16 Pipe from Oil Cooler to Water Pump 1 1 1 1 1
000020754E05 17 Hose Connector (Bent) at Water Pump Adapter 1 1 1 1 1
006000771F1 18‡ ‘O’ RING for Oil Cooler - - 1 1 1

 Please refer special NOTE on page no 39

23
‡ Part not serviceable
 COOLING SYSTEM

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000020791E05 *1 Bolt Hex. M8 X 95 3 3 3 3 3

000061278M01 1a Washer Plain Fan Blade 3 3 3 3 3
006002432H91 *2 Fan PUSHER (432 mm, For Canopy appl.) - - 1 1
006007279H91 2 FAN 494 MM 1 1 - - -
006002250H1 *3 SPACER Fan 1 1 1 1 1
000020325E05 4 Belt Fan 1 1 1 1 1
006002033C91 5 WATER PUMP ASSEMBLY 1 1 - - -
006004080C1 5 Assy. Water Pump Consist Of - - 1 1 1
- 6‡ Pulley Fan Drive - - 1 1 1
- 8 Housing Water Pump Bearing - - 1 1 1
- 10‡ Spindle Water Pump - - 1 1 1
006003163B1 11 SEAL Water Pump - - 1 1 1
- 12‡ Impeller - - 1 1 1
000020306E05 7 Bolt Hex. M8 X 30 3 3 3 3 3
000020379E05 9 ‘O’ Ring - - 1 1 1

 Please refer special NOTE on page no 39

24
‡ Parts not serviceable
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

005556103R91 13 Clip For Bypass Tube - - 2 2 2

000020591E05 14 Hose Bypass 1 1 1 1 1
006001822B1 15 Thermostat Housing 1 1 1 1 1
000020258E05 16 Bolt Hex. M8 X 65 1 1 1 1 1
000020254E05 17 Bolt Hex. M8 X 45 1 1 1 1 1
000020255E05 18 Bolt Hex. M8 X 50 1 1 1 1 1
000020067E05 19 Gasket Thermostat Housing 1 1 1 1 1
005551425R2 20 Sensor Water Temp. (Pricol) - - 1 1 1
OR - - - - -
005551425R2 Sensor Water Temp. (Yenkay) 1 1 1 1 1
005550766R2 21 Washer - - 1 1 1
000020318E05 22 Thermostat Assy. - - 1 1 1
006004365F91 22 THERMOSTAT ASSY 1 1 - - -
000020320E05 23 Thermostat Gasket 1 1 1 1 1
006000101F1 24 Cover Thermostat Housing 1 1 1 1 1
000020312E05 25 Bolt Hex. M6 X 20 3 3 3 3 3
000020164E05 26 PLATE Tensioner for Alternator 1 1 1 1 1

25
 RADIATOR ASSEMBLY

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006002189H11 *1 Radiator Assy. With Cowl - - - 1 1
006002614H91 1 Radiator Assy. With Cowl (40 KVA) - - 1 - 1
006007679H91 1 RADIATOR ASSEMBLY 1 - - - -
006005301H91 RADIATOR INTERCOOLER ASSY - 1 - - -
006009929H1 25 RECOVERY BOTTLE 1 1 - 1 -
006008759H1 25 RECOVERY BOTTLE - - 1 - -
005556103R91 2 Clip Hose Pipe - - 1 6 6
005555509R1 3 Hose Radiator Inlet - - 1 1 1
006007186H1 3 CONNECTOR Hose Inlet 1 1 - - -
006002256H1 4 Hose Radiator Inlet - - 1 1 1
006007188H1 4 HOSE RADIATOR WATER INLET 1 1 - - -
000020574E05 5 Hose Radiator Outlet - - 1 1 1
006007185H1 5 HOSE RADIAOR OUTLET 1 1 - - -
006001898B1 6 CONNECTOR Hose - - 1 1 1
006007187H1 METALLIC PIPE WATER PUMP TO RADIATOR 1 1 - - -

 Please refer special NOTE on page no 39

26
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006002268H1 7 RADIATOR Top Support Bracket - - 1 1 1
006007286H1 7 RADIATOR TOP SUPPORT BRACKET - 1 - - -
006007610H1 7 RADIATOR TOP SUPPORT BRACKET 1 - - - -
000179842 8 BOLT 3/8” UNC x 7/8” Hex Head 1 1 1 1 1
000102635 9 NUT 3/8” UNC 1 1 1 1 1
001082012R2 10 WASHER 3/8” Spring Lock 1 1 1 1 1
000016470P04 *11 BOLT Carriage Radiator M12 x 90 2 2 2 2 2
006002178H11 *12 Bracket Radiator Mtg. LH - - 1 1 1
006007613H1 12 BRACKET RADIATOR MTG LH 1 - - - -
006007479H1 12 BRACKET RADIATOR MTG LH - 1 - - -
006002177H11 13 Bracket Radiator Mtg. RH - - 1 1 1
006007614H1 13 BRACKET RADIATOR MTG RH 1 - - - -
006007177H1 13 BRACKET RADIATOR MTG RH - 1 - - -
179860 14 BOLT 7/16 UNC - - 8 8 8
001081682R1 15 NUT 7/16 UNC Nylock 8 8 8 8 8
006002187H1 16 Pipe De-Aeration Tank - - 1 1 1
000020839E05 17 HOSE FOR OIL COOLER INLET AND OU TLET - - 2 2 2
005556668R91 18 Clip Hose 3 3 4 4 4
007535349D91 19 Vibration Isolator Assy. - - 4 4 4
006002225H1 20 Spacer Radiator Mtg. 2 2 2 1 1
007535351D1 21 Washer 2 2 2 2 2
006002477H1 22 Nut Nylock 1.75 2 2 2 2 2
001231287R2 23 Grommet Rubber 1 1 1 1 1
001231288R2 24 Bush Radiator Brace 1 1 1 1 1

 Please refer special NOTE on page no 39 27

 FUEL INJECTION SYSTEM

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385
006003304H91 1 Injection Pump - Mico (40 KVA) - - - - -
006002200H91 1 Injection Pump (Mico) With ‘O’ Ring (30 KVA) - - - 1 -
006002220H91 1 Injection Pump - - - - 1
006006741H91 1 FUEL INJECTION PUMP 1 - - - -
006006265H1 1 FUEL INJECTION PUMP 1 - - - -
006005528H1 1 FUEL INJECTION PUMP - 1 - -
000020606E05 2 Gear Injection Pump - 1 1 1 1
006004463F1 2 NEF FUEL INJECTION PUMP GEAR 1 - - - -
006009440H91 3 INJECTOR (MICO) 4 - - - -
006005239H91 3 INJECTOR 4 4 - - -
006000541F1 3 Injector With Copper Washer - - 4 - -
000021827E14 3 Injector With Copper Washer - - - 4 4
000020289E05 3a WASHER Nozzle Holder 4 4 4 4 4
006000662F1 4 STUD M10 x 1 for FIP mtg. 4 4 4 4 4
005555988R1 5 Washer Spring Lock M10 For FIP Mounting 4 4 4 4 4

28
 Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000022079RD 6 Washer Plain A 10.4 For 6 6 4 4 4

000020882E05 7 NUT FIP Mounting M10 x 1.0 4 4 4 4 4
006000094F1 8 Filter Fuel 1 1 1 1 1
006000177F1 9 Filter Element Primary 1 1 1 1 1
001081778R93 10 Filter Element Secondary 1 1 1 1 1
000020726E05 11 BOLT Hex. M12 x 1.75 x 40 2 2 2 2 2
005550753R1 12 NUT Hex M12 x 1.75 2 2 2 2 2
006000355F1 13 Pipe From Feed Pump To Fuel Filter - - 1 1 1
006000355F2 13 PIPE FEED PUMP TO FILTER 1 1 - - -
001232932R1 14 Bolt Banjo M14 x 1.5 4 4 4 4 4
001081721R2 15 Washer Copper 8 8 8 8 8
006000354F1 16 Pipe From Fuel Filter To FIP - - 1 1 1
006000175F1 17 Bracket Fuel Filter Intake Side 1 1 1 1 1
000020565E05 18 Bolt Hex. M10 x 1.5 X 20 2 2 2 2 2
006002475H91 19 Pipe Fuel Return 1 1 1 1 1
1 - - - -
000020479E05 20 Pipe High Pressure Set - 1 1 1 1
006007682H91 20 HIGH PRESSURE PIPE ASSEMBLY 1 - - - -
000020480E05 21 Pipe Cpte Lub. FIP 1 1 1 1 1
001081723R1 22 Bolt Banjo For FIP Lubrication Pipe 2 2 2 1 1
001081724R2 23 Washer For FIP Lubrication Pipe 2 2 2 4 4
000022306RD 24 Bolt Banjo For Spill Pipe - - 4 4 4
000022307RD 25 Washer Copper For Pipe - - 8 8 8
000061197M01 * Wing Nut for FIP - - 1 1 1
001233807R1 * Nut M6 x 1 1 1 1 1 1
001233808R1 * Washer Spring Lock M6 1 1 1 1 1
00020307E05 * Bolt Solenoid Bracket 3 3 2 2 2

* Please refer special NOTE on page no 39 29

◆ - Alternate Part Number * Parts not illustrated
 INSTRUMENTS & ELECTRICALS
9

8
7
5 3

1
2

14
15
13

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

005553890R91 1 SOCKET Cpte. Indicator Charge 1 1 1 1 1

005552288R91 2 BULB BA7S Illuminated Gauge 1 1 1 1 1

005558982R93 3 STARTER Switch 1 1 1 1 1

005555207R1 4 KEY Starter Switch - Plastic Moulded 1 1 1 1 1

006000298B1 5 GAUGE Oil Pressure Indicator 1 1 1 1 1

000041615C11 6 TRANSDUCER Oil Pressure - Pricol 1 1 1 1 1

006000299B1 7 GAUGE Water Temperature 1 1 1 1 1

006000312B1 8 AMMETER 1 1 1 1 1

006000297B1 9 RPM Cum Hour Meter 1 1 1 1 1

006000285B1 10 INSTRUMENT PANEL 1 1 1 1 1

006000286B11 11 BRACKET Instrument Panel Cpte 1 1 1 1 1

006000287B1 12 AVM Pads for Instrument Panel 1 1 3 3 3

005558814R91 13 LOW OIL PRESSURE Switch 1 1 1 1 1

30
 INSTRUMENTS & ELECTRICALS

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

005558815R91 14 HIGH Water Temperature Safety Switch 1 1 1 1 1

006006731H91 15 ELECTRONIC SOLENOID 1 1 1 1 1

005559039R91 16 WIRING HARNESS Cpte 1 1 1 1 1

31
 PACKAGE GASKET, ‘O’ RINGS, SLEEVE & PISTON RINGS, VALVES

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

006007721C91 * Kit for MLS gasket NEF Engine

006000798F1 Gasket Cylinder Head MLS (Modified) 1 1 1
006000812F1 Bolt Cylinder Head Mounting 12.9 10 10 10 10 10
000020855E05 * Package Gasket Engine Cpte Consist Of 1 1
000020608E05 Gasket Valve Housing Cover 1 1 1 1 1
006000264F1 Gasket Exhaust Manifold 4 4 4
000020026E05 Gasket Exhaust Manifold 4 4
000020567E05 Gasket Stub Pipe 2 2
000020609E05 Gasket Air Intake Manifold 4 4 4 4 4
000020247E05 Gasket Connecting Pipe 1 1 1 1
006000798F1 Gasket Cyl. Head 1 1 1
000020084E05 Gasket Cyl. Head 1 1
000020495E05 Gasket Water Drain Plug 1 1 1 1 1
008000046F1 Gasket Lub. Oil Filter Bracket 1 1 1 1 1
000020067E05 Gasket Thermostat Housing 1 1 1 1 1
000020320E05 Gasket Thermostat 1 1 1 1 1
000703851R1 Gasket Hyd. Pump Opening Cover 1 1
000020856E05 * Set of Crankshaft Main Bearing Consist of 1 1
006000281F1 Bearing Main Top 5 5 5
000020332E05 Bearing Main Top 5 5
006000282F1 Bearing Main Bottom 5 5 5
000020340E05 Bearing Main Bottom 5 5
000020889E05 Washer Thrust W/O Lug 2 2 2 2 2
000020890E05 Washer Thrust With Lug 2 2 2 2 2
000020858E05 * Set Of Sleeve, Piston, Rings Consist of (4445) 1 –
000020899E05 Sleeve Cylinder 4 4 4 –
000020492E05 Ring Piston - Top 4 –
006004420F91 Ring Piston - Second 4
006004420F91 Ring Piston - Oil Control 4
000020514E05 Piston 4 –
000020418E05 PIN Piston 4 4 4 –
000020419E05 CIRCLIP Piston Pin 8 8 8 –
000020375E05 ‘O’ Ring For Cyl. Liner 8 8 8 8
006004634F91 * Set Of Sleeve, Piston, Rings Consist of (4385) – 1
000020899E05 Sleeve Cylinder 4 4 – 4
000020492E05 Ring Piston - Top – 4
006004420F91 Ring Piston - Second – 4
006004420F91 Ring Piston - Oil Control – 4
006000127F1 Piston – 4
000020418E05 PIN Piston 4 4 – 4

32
 PACKAGE GASKET, ‘O’ RINGS, SLEEVE & PISTON RINGS, VALVES

Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4905 4725 4575 4445 4385

000020419E05 CIRCLIP Piston Pin 8 8 – 8

000020375E05 ‘O’ Ring For Cyl. Liner 8 8 8 – 8
000020861E05 * Kit ‘O’ Rings For Engine Consist of 1 1
005553101R2 ‘O’ Ring Oil Filler Cap 1 1 1 1 1
006000099F1 GASKET Cover Injection Pump 1 1 1 1 1
000020381E05 ‘O’ Ring Crankcase Front Cover 1 1 1 1 1
000020664E05 ‘O’ Ring Dipstick 1 1 1 1
000020375E05 ‘O’ Ring For Cylinder Liners 8 8 8 8 8
000020383E05 ‘O’ Ring For Suction Strainer 1 1 1 1
000020379E05 ‘O’ Ring For Water Pump Housing 1 1
* Set Of Valve Seats Consist Of 1 1
000020052E05 Seat Valve Exhaust 1 1
000020069E05 Seat Valve Intake 1 1
000020857E05 * Set Of Valves Consist of 1 1
000020351E05 VALVE Intake 4 4
000020352E05 VALVE Exhaust 4 4

33
 MAHINDRA POWEROL CANOPY PARTS

Part Ref. Description Of Part Remarks

Number No.

Exhaust Bellows
006006349H1 Exhaust Bellow 7.5/10/15/20 kVA
006008675H1 Exhaust Bellow 2.5 / 5 kVA
006008675H1 Exhaust Bellow 5 kVA
006008676H1 Exhaust Bellow 10 / 15 kVA
006008677H1 Exhaust Bellow 25 kVA
006008678H1 Exhaust Bellow 40 kVA
Silencers
006006927H1 Silencer 7.5/10/15/20 kVA
006006927H1 Silencer 25 /30/35/40 kVA
006008065H1 Silencer 62.5 kVA
006008315H1 Silencer 5 kVA Lombardini
Canopy Door Glass
006010660H1 15kVA Door Glass
06010661H91 25kVA Door Glass
006010662H1 62.5kVA Door Glass
Fuel Dipstick
006010663H1 Fuel Dipstick 15kVA
006010664H1 Fuel Dipstick 25kVA
006010665H1 Fuel Dipstick 62.5kVA
Stub Pipes
005550269R92 Stub Pipe For MDI Engines
006000105F1 Stub Pipe For NEF Engines
006008356H1 Stub Pipe 5kVA
DFLS
006010657H1 15kVA Powerol DFLS
006010658H1 25kVA Powerol DFLS
006010659H1 62.5kVA Powerol DFLS
Others
006006769H1 AVM Mounting For Engine (15 kVA)
006009176H1 AVM Mounting For AMF Panel
006009729H1 Stainless Steel Hinges
006009730H91 Stainless Steel Door Lock

34
 MAHINDRA POWEROL PANEL PARTS

Part Ref. Description Of Part Remarks

Number No.

006006150H1 Fuel Level Switch (95-L)

006006151H1 Fuel Level Switch (250-L)
006006152H1 Fuel Level Switch (130-L)
006006382H1 Kaycee Hourmeter
006006963H1 AMF Relay 2002
006006964H1 Battery Charger 10 Amp, 12VDC
006007004H1 Crank Shaft 2 Cyl. LS-SAE15
006007115H1 LVM Single Phase
006007116H1 Electronic Timer Make Gic
006007117H1 KWH Mtr 3 Ph., 10-60 Amp,
006007118H1 KWH Mtr 1ph, 10-60 Amp, Hp
006007119H1 Best Phase Selector
006007121H1 Relay Module For Remote ALA
006007122H1 Relay Module For Remote ALA
006007123H1 Fuel Optimizer
006007124H1 Battery Charger SMPS Based - Vertical Type
006007125H1 Relay 12v Dc 1 C/O
006007126H1 Engine Safety Unit
006007299H91 GCU 101 - Utopia
006007806H91 Auxilary Relay 12vdc 4c/O C
006007807H91 Auxilary Relay 230vac, 4c/O
006007825H91 KWH Mtr 1ph. Count.Dsply.96
006007826H91 KWH Mtr 3ph. Count Dsply. 9
006007854H91 Power Contactor 3p-25a-Ac1
006007855H91 Power Contractor 3p-32a-Ac1
006007856H91 Power Contractor 3p-80a-Ac1
006007857H91 Power Contractor 4p-25a-Ac
006007859H91 Power Contractor 4p-40a-Ac
006007860H91 Power Contractor 4p-60a-Ac
006007868H91 Relay Mod 6 Rly 12vdc, 1c/
006008259H1 Genset Safety Unit o- GSU 904

35

Part no. ................... Page No. Part no. ................... Page No. Part no. ................... Page No. Part no. ................... Page No.
000010583P03 .............. 15
000016470P04 .............. 27
000020026E05 ........... 3,32
000020027E05 .............. 19
000020031E05 .............. 11
000020046E05 ............. 4,7
000020052E05 ........... 8,33
000020062E05 .............. 10
000020063E05 .............. 12
000020064E05 .............. 11
000020067E05 ......... 25,32
000020069E05 ........... 8,33
000020084E05 ........... 9,32
000020107E05 .............. 10
000020118E05 .............. 12
000020127E05 .............. 10
000020145E05 .............. 14
000020163E05 .............. 12
000020164E05 .............. 25
000020172E05 .............. 11
000020247E05 ........... 4,32
000020248E05 .............. 23
000020249E05 .............. 11
000020253E05 .............. 13
000020254E05 . 3,13,22,25
000020255E05 ......... 15,25
000020258E05 .............. 25
000020259E05 ................ 4
000020261E05 .............. 15
000020265E05 ................ 9
000020266E05 ............. 8,9
000020267E05 ................ 9
000020269E05 .............. 16
000020270E05 .............. 10
000020275E05 .............. 21
000020279E05 .............. 14
000020280E05 .............. 14
000020281E05 .............. 16
000020283E05 .............. 12
000020285E05 .............. 15
000020286E05 .............. 15
000020287E05 .............. 15
000020288E05 .............. 12
000020289E05 ........... 8,28
000020295E05 .............. 11
000020298E05 ................ 8
000020299E05 ........... 8,14
000020300E05 .............. 14
000020301E05 .............. 14
000020302E05 .............. 21
000020304E05 .............. 10
000020305E05 .............. 16
000020306E05 .............. 24
000020307E05 . 5,10,13,15
000020308E05 ................ 8
000020309E05 ........... 4,15
000020310E05 ............. 3,4
000020311E05 .............. 22
000020312E05 .............. 25
000020313E05 ........... 9,15
00020314E05 .................. 9
NUMERICAL INDEX
000020315E05 .............. 16
000020316E05 .............. 22
000020318E05 .............. 25
000020320E05 ......... 25,32
000020324E05 ................ 9
000020325E05 .............. 24
000020331E05 .............. 11
000020332E05 ......... 17,32
000020334E05 .............. 14
000020335E05 .............. 19
000020337E05 .............. 19
000020340E05 ......... 17,32
000020341E05 .............. 11
000020345E05 ................ 9
000020351E05 ........... 9,33
000020352E05 ........... 9,33
000020361E05 .............. 16
000020363E05 .............. 12
000020364E05 .............. 12
000020368E05 .............. 16
000020369E05 .............. 12
000020375E05 .... 18,32,33
000020379E05 ......... 24,33
000020381E05 ......... 12,33
000020383E05 ......... 21,33
000020418E05 ......... 18,32
000020419E05 .... 18,32,33
000020431E05 .............. 11
000020479E05 .............. 29
000020480E05 .............. 29
000020492E05 ......... 18,32
000020494E05 ................ 9
000020495E05 ......... 15,32
000020507E05 .............. 14
000020509E05 ................ 9
000020514E05 ......... 18,32
000020524E05 .............. 15
000020541E05 .............. 15
000020549R1 ................ 15
000020562E05 .............. 11
000020565E05 ........... 9,29
000020567E05 ........... 3,32
000020571E05 ................ 8
000020574E05 .............. 26
000020586E05 ................ 9
000020588E05 .............. 21
000020591E05 .............. 25
000020606E05 .............. 28
000020608E05 ........... 2,32
000020609E05 ........... 4,32
000020643E05 .............. 12
000020664E05 ......... 15,33
000020665E05 .............. 15
000020695E05 ................ 6
000020704E05 ............. 6,7
000020706E05 ................ 6
000020726E05 .............. 29
000020727E05 .............. 12
000020751E05 .............. 15
000020754E05 .............. 23
000020777E05 .......... 3,4,8
36
000020778E05 .............. 15
000020786E05 ........... 9,14
000020787E05 .............. 14
000020791E05 ...... 2,22,24
000020796E05 .............. 11
000020797E05 .............. 22
000020798E05 .............. 10
000020808E05 .............. 14
000020810E05 .............. 10
000020818E05 .............. 15
000020820E05 .............. 22
000020821E05 .............. 23
000020822E05 .............. 11
000020823E05 .............. 11
000020839E05 ......... 23,27
000020843E05 .............. 11
000020844E05 .............. 11
000020855E05 .............. 32
000020856E05 ......... 16,32
000020857E05 ........... 9,33
000020858E05 ......... 19,32
000020860E05 .............. 16
000020861E05 .............. 33
000020882E05 .............. 29
000020889E05 ......... 17,32
000020890E05 ......... 17,32
000020899E05 ......... 18,32
000020903E05 .............. 14
000021464E10 .............. 16
000021602E11 .............. 10
000021637E11 .............. 18
000021720E11 .............. 22
000021827E14 .............. 28
000021941E09 ................ 5
000022034RD ............... 11
000022079RD ............ 9,29
000022273RD ................. 5
000022306RD ............... 29
000022307RD ............... 29
000041615C11 .............. 30
000060434M01 ................ 5
000061197M01 ........... 5,29
000061278M01 .............. 24
000102635 ..................... 27
000179842 ..................... 27
00020307E05 ................ 29
00020843E05 ................ 11
00021763E14 ................ 18
000340340R1 ................ 15
000703850R2 ................ 15
000703851R1 ................ 32
000704385R1 ................ 12
000704436R1 ................ 16
000708117R2 .................. 9
000934309R1 .................. 3
001081682R1 ................ 27
001081721R2 ................ 29
001081723R1 ........... 15,29
001081724R2 ........... 15,29
001081778R93 .............. 29
001082011R2 .................. 3
001082012R2 ................ 27
001082014R2 ................ 15
001082015R2 ................ 15
001127607R1 ................ 15
001231287R2 ................ 27
001231288R2 ................ 27
001232932R1 ................ 29
001233544R91 .............. 15
001233807R1 ................ 29
001233808R1 ........ 5,23,29
0024018 ........................... 7
005550174R1 ................ 15
005550269R92 .............. 34
005550753R1 ................ 29
005550766R2 ................ 25
005551425R2 ................ 25
005551963R1 ................ 14
005552288R91 .............. 30
005552915R91 ........ 2,6,23
005553100R92 ................ 2
005553101R2 ............. 2,33
005553890R91 .............. 30
005554365R1 .................. 9
005555207R1 ................ 30
005555509R1 ................ 26
005555559R91 ................ 5
005555585R91 ............. 6,7
005555988R1 ................ 28
005556103R91 ......... 25,26
005556668R91 .............. 27
005557570R1 ................ 11
005558814R91 .............. 30
005558815R91 .............. 31
005558982R93 .............. 30
005559039R91 .............. 31
006000002F1 ................. 11
006000015F1 ................. 14
006000068F91 ................ 8
006000077F1 ................. 11
006000088F1 ................. 15
006000094F1 ................. 29
006000098F1 ................. 13
006000099F1 ............ 13,33
006000101F1 ................. 25
006000102F1 ................... 4
006000105F1 .............. 3,34
006000110F1 ................. 15
006000127F1 ............ 19,32
006000128F1 ................... 3
006000130F1 ................. 15
006000175F1 ................. 29
006000177F1 ................. 29
006000264F1 ........... 3,7,32
006000269F1 ................ 3,6
006000271F1 ................... 6
006000274B1 ................ 15
006000277B11 .............. 15
006000278F1 ................. 19
006000281F1 ............ 17,32
006000282F1 ............ 17,32
006000283F1 ................. 16

Part no. ................... Page No. Part no. ................... Page No. Part no. ................... Page No. Part no. ................... Page No.
006000284F1 ................... 9
006000285B1 ................ 30
006000286B11 .............. 30
006000287B1 ................ 30
006000297B1 ................ 30
006000298B1 ................ 30
006000299B1 ................ 30
006000312B1 ................ 30
006000328B1 .................. 2
006000331F1 ................... 6
006000336F1 ................. 22
006000339F1 ................. 22
006000354F1 ................. 29
006000355F1 ................. 29
006000355F2 ................. 29
006000385F1 ................. 15
006000439F1 ................... 5
006000455F1 ................... 5
006000456F1 ................... 5
006000489F1 ................... 5
006000514F1 ................... 6
006000519F1 ................. 15
006000520F1 ................... 9
006000535F1 ................. 18
006000541F1 ................. 28
006000571F91 .............. 15
006000622F1 ................. 22
006000629F1 ................ 6,7
006000631F1 ................... 6
006000646F1 ................. 22
006000650F91 ................ 5
006000653F91 ................ 2
006000659F1 ................... 9
006000662F1 .............. 9,28
006000663F1 ................. 11
006000696F1 ................ 8,9
006000720F1 ................... 3
006000744B1 .................. 7
006000771F1 ................. 23
006000787F91 .............. 19
006000789F1 ................... 5
006000790F1 ................... 5
006000791F91 ................ 6
006000798F1 .............. 9,32
006000812F1 .............. 9,32
006000823F1 ............. 3,6,9
006000856F1 ................ 3,6
006000871F1 ................. 16
006000879F91 .............. 12
006001256F1 ................. 16
006001314F91 .............. 19
006001419F1 ................. 19
006001420F1 ................. 19
006001421F1 ................. 18
006001422F1 ................. 18
006001423F1 ................. 18
006001750B1 .................. 5
006001752B1 .................. 5
006001758B1 .................. 5
006001779F1 ................. 18
006001822B1 ................ 25
NUMERICAL INDEX
006001890B11 .............. 15
006001898B1 ................ 26
006001912B91 .............. 16
006001917B1 .................. 3
006002033C91 .............. 24
006002049H1 ................ 15
006002050H1 ................ 15
006002172H11 .............. 15
006002173H11 .............. 15
006002177H11 .............. 27
006002178H11 .............. 27
006002186H1 .................. 6
006002187H1 ................ 27
006002189H11 .............. 26
006002200H91 .............. 28
006002220H91 .............. 28
006002225H1 ................ 27
006002239H1 .................. 5
006002250H1 ................ 24
006002256H1 ................ 26
006002268H1 ................ 27
006002300D1 ................ 10
006002380F1 ................... 8
006002432H91 .............. 24
006002455H1 ............ 5,6,7
006002456H1 .................. 5
006002475H91 .............. 29
006002477H1 ................ 27
006002508F1 ................. 22
006002555C92 .............. 20
006002577H1 ................ 15
006002614H91 .............. 26
006002819C1 ................ 22
006002888H91 .............. 20
006002938H11 ................ 6
006002966C1 ................ 10
006003037F1 ................... 5
006003163B1 ................ 24
006003304H91 .............. 28
006003389H1 .................. 6
0060033984H91 .............. 6
006003398H91 .............. 15
006003400C1 ................ 10
006003439H91 ................ 1
006003440H91 ................ 1
006003460H1 .................. 6
006003970H11 .............. 15
006003974H11 .............. 15
006003975H11 .............. 15
006004080C1 ................ 24
006004203F91 .............. 19
006004365F91 .............. 25
006004416H1 .................. 6
006004420F91 .... 18,19,32
006004430H91 ................ 1
006004463F1 ................. 28
006004502F1 ................. 16
006004543F1 ................. 10
006004547C1 ........... 10,12
006004634F91 ......... 19,32
006004636F91 .............. 18
37
006004765C91 .............. 14
006004929F1 ................. 10
006005239H91 .............. 28
006005301H91 .............. 26
006005528H1 ................ 28
006005610C1 ................ 12
006005659F1 ................. 23
006005681H91 .............. 16
006006086B1 .................. 7
006006150H1 ................ 35
006006151H1 ................ 35
006006152H1 ................ 35
006006265H1 ................ 28
006006349H1 ................ 34
006006382H1 ................ 35
006006731H91 .............. 31
006006741H91 .............. 28
006006769H1 ................ 34
006006927H1 ................ 34
006006963H1 ................ 35
006006964H1 ................ 35
006006980H1 ............... 3,7
006007004H1 ................ 35
006007114H91 ................ 7
006007115H1 ................ 35
006007116H1 ................ 35
006007117H1 ................ 35
006007118H1 ................ 35
006007119H1 ................ 35
006007121H1 ................ 35
006007122H1 ................ 35
006007123H1 ................ 35
006007124H1 ................ 35
006007125H1 ................ 35
006007126H1 ................ 35
006007177H1 ................ 27
006007178H1 .................. 7
006007185H1 ................ 26
006007186H1 ................ 26
006007187H1 ................ 26
006007188H1 ................ 26
006007233H1 .................. 7
006007249H1 .................. 7
006007255H1 ............... 6,7
006007279H91 .............. 24
006007286H1 ................ 27
006007299H91 .............. 35
006007479H1 ................ 27
006007610H1 ................ 27
006007611H1 ................ 15
006007612H1 ................ 15
006007613H1 ................ 27
006007614H1 ................ 27
006007679H91 .............. 26
006007682H91 .............. 29
006007694H11 ................ 7
006007721C91 .............. 32
006007806H91 .............. 35
006007807H91 .............. 35
006007825H91 .............. 35
006007826H91 .............. 35
006007854H91 .............. 35
006007855H91 .............. 35
006007856H91 .............. 35
006007857H91 .............. 35
006007859H91 .............. 35
006007860H91 .............. 35
006007868H91 .............. 35
006008065H1 ................ 34
006008182H11 ................ 7
006008241H1 .................. 7
006008253H1 .................. 7
006008259H1 ................ 35
006008315H1 ................ 34
006008356H1 ................ 34
006008675H1 ................ 34
006008676H1 ................ 34
006008677H1 ................ 34
006008678H1 ................ 34
006008759H1 ................ 26
006009176H1 ................ 34
006009346H1 ................ 15
006009347H1 ................ 15
006009440H91 .............. 28
006009729H1 ................ 34
006009730H91 .............. 34
006009929H1 ................ 26
006010028H91 ................ 1
006010326H91 ................ 1
006010657H1 ................ 34
006010658H1 ................ 34
006010659H1 ................ 34
006010660H1 ................ 34
006010662H1 ................ 34
006010663H1 ................ 34
006010664H1 ................ 34
006010665H1 ................ 34
007535349D91 .............. 27
007535351D1 ................ 27
008000046F1 ............ 22,32
06010661H91 ................ 34
0A0020139E05 .............. 14
0A0020140E05 .............. 14
179860 ........................... 27
20.252 ............................. 13
M06000185F1 ................ 14
M06002568F1 ................ 10
38
Note:
The intermediate 300 hrs visit between every two oil changes (after 600 hrs) is a regular PM visit without replacement of Oil, Filters & Coolant. Top-up of Lubricating Oil /
Coolant to be done as per requirement. Although a schedule for the dry type paper element air cleaner has been shown, the replacement should actually depend on the
site / operating conditions leading to chocking of the cleaner indicated by vaccum indicator.
 NOTES

39
NOTES

40