THE ALLIED FOUNDERS PVT LTD. UDYAMBAG, BELGAUM.

REF NO AF-F-MR-07
REV NO 01
CORRECTIVE ACTION REPORT REV DATE 01-06-2010
PAGE 1 OF 1

Car No.: 01 Date: 25.09.2019

Customer/ In-house: Audit No-33
Complaint Given :- Auditer
Item description:- Evaluation system for external provider is not maintained

Evaluation system for external provider is not maintained in AF-F-PRD-01

E.g. Supplier Name:- Kalinga Steels
Scope of supply:- CRC & MS Scrap
Basic of selection:- Our Assessment
Last Evaluation done on :- 04/2017, 2018-2019, 2019-2020 pending….

Immediate Correction Action

Containment Action Resp. Date of Implementation
SSupplier evaluation for kalinga steel
been updated in AF-F-PRD-01 Mr. Subhod
& 03.10.2019
Mr. Mukund

Actual Route cause: - Process owner failed to review the evaluation of kalinga steel for year 2018-2019 &
2019-2020

Corrective Actions
Completion
Action Taken By Whom When Remarks
Date
As per the system requirement supplier evaluation Subhod & Yearly Re- 03.10.2019
to be made available as per the plan Mukund evaluation

Verification of Corrective Action: Reviewed the action taken found effective

On 03.10.2019 By : MR___________________

Effectiveness of corrective action Measured

Found effective as per the CA

On ___________________ By MR/____________________

NC / CLOSED / OPEN
Visit our Website: - www.alliedfoundersindia.com Allied Founders © Copyright 2010

Enclosed the evaluation report of kalinga steels

 THE ALLIED FOUNDERS PVT LTD. UDYAMBAG, BELGAUM. REF NO AF-F-MR-07
REV NO 01
CORRECTIVE ACTION REPORT REV DATE 01-06-2010
PAGE 1 OF 1

Car No.: 02 Date: 25.09.2019

Customer/ In-house: Audit No-33
Complaint Given :- Auditer
Item description:- Microstructure testing & report review system is not effectively followed

Microstructure testing & report review system is not effectively followed

1. As per final quality plan for AF-FQP-CI-01 & AF-FQP-SG-01 Microstructure reports are not evident
i.e. monthly CI Grade- 08 reports & SG Iron 400/12- 04 reports, required but only 06 reports are
available in the month of July19 & Aug19
2. Reaction plan is not evident for microstructure- Ferrite & Pearlite below 80 & above 20%

Immediate Correction Action

Containment Action Resp. Date of Implementation
As per Quality plan defined microstructure is plan to Mr. Prakash shirke 03.10.2019
evident for CI & SG iron along with reaction plan &
Mr. Nitesh

Actual Route cause: - due to the failure of the spectro machine following heat microstructure analysis system
failed to evident and accordingly reaction plan was not maintained

Corrective Actions
Completion
Action Taken By Whom When Remarks
Date
As per the defined quality plan and preventive Mr. Prakash Each heat Analysis 03.10.2019
maintenance micro structure and analysis will be shirke
carried out &
Mr. Nitesh

Verification of Corrective Action: Reviewed the CA and verified

On ___________________ By : MR___________________

Effectiveness of corrective action Measured :- action against the CA found effective

On ___________________ By MR/____________________

NC / CLOSED / OPEN
Visit our Website: - www.alliedfoundersindia.com Allied Founders © Copyright 2010
 THE ALLIED FOUNDERS PVT LTD. UDYAMBAG, BELGAUM. REF NO AF-F-MR-07
REV NO 01
CORRECTIVE ACTION REPORT REV DATE 01-06-2010
PAGE 1 OF 1

Car No.: 03 Date: 25.09.2019

Customer/ In-house: Audit No-33
Complaint Given :- Auditer
Item description:- Calibration reports are not evident

Calibration reports are not evident for the following Test equipments but calibrated on 23/08/2019
Based on visit reports of VERSATILE, 12 Test Equipment of sand testing equipments.

Immediate Correction Action

Containment Action Resp. Date of Implementation
Mr. Prakash Shirke 10.10.2019
Sand testing equipment test report planned to &
collect it from agency Versatile Mr. Nitesh

Actual Route cause: - In house calibration is been carried out by agency versatile but calibrated report was
delayed from agency

Corrective Actions
Completion
Action Taken By Whom When Remarks
Date
Agency versatile been communicated to send Mr. Prakash 10.10.2019 Calibration 10.10.2019
the reports calibrated for sand testing equipment Shirke report
&
Mr. Nitesh

Verification of Corrective Action: verified the CA

On ___________________ By : MR___________________

Effectiveness of corrective action Measured :- action against the CA found effective

On ___________________ By MR/____________________

NC / CLOSED / OPEN
Visit our Website: - www.alliedfoundersindia.com Allied Founders © Copyright 2010
 THE ALLIED FOUNDERS PVT LTD. UDYAMBAG, BELGAUM. REF NO AF-F-MR-07
REV NO 01
CORRECTIVE ACTION REPORT REV DATE 01-06-2010
PAGE 1 OF 1

Car No.: 04 Date: 25.09.2019

Customer/ In-house: Audit No-33
Complaint Given :- Auditer
Item description:- Prepared sand moisture testing is not evident

Prepared sand moisture testing is not evident from 18/09/2019 to 28/09/2019,

& Machine is under B/D (Bulb Failure)

Immediate Correction Action

Containment Action Resp. Date of Implementation
Moisture machine planned to repaired Mr. Prakash Shirke 03.10.2019
or accordingly outsource testing is &
planned Mr. Nitesh

Actual Route cause: - Due to load fluctuation moisture machine got break down and following testing been
failed to carried out

Corrective Actions
Completion
Action Taken By Whom When Remarks
Date
Machine breakdown accordingly outsource Mr. Prakash 03.10.2019 Testing 10.10.2019
testing is planned to carried out Shirke
&
Mr. Nitesh

Verification of Corrective Action: Verified the CA

On ___________________ By : MR___________________

Effectiveness of corrective action Measured : CA found effective

On ___________________ By MR/____________________

NC / CLOSED / OPEN
Visit our Website: - www.alliedfoundersindia.com Allied Founders © Copyright 2010
 THE ALLIED FOUNDERS PVT LTD. UDYAMBAG, BELGAUM. REF NO AF-F-MR-07
REV NO 01
CORRECTIVE ACTION REPORT REV DATE 01-06-2010
PAGE 1 OF 1

Car No.: 05 Date: 25.06.2019

Customer/ In-house: Audit No-33
Complaint Given :- Auditer
Item description:- Core Inspection System is not Effectively followed

Core Inspection System is not Effectively followed as per process control plan for core making AF-PCP-CM-01.
E.g.: 1. Core weight inspection is not evident as per AF-PCP-CM-01 for the items 3328 & 1963 date 23/09/2019.
2. Viscosity Testing reading not evident

Immediate Correction Action

Containment Action Resp. Date of Implementation
Core weight is made available for core Mr. Ravindra Shingare 03.10.2019
no 3328 & 1963 along with viscosity
reading

Actual Route cause: - due to urgency process owner failed to evident the core weight and viscosity reading as
per system defined process control plan

Corrective Actions
Completion
Action Taken By Whom When Remarks
Date
As per the process control plan defined core Mr. Ravindra 03.10.2019 Recording 10.10.2019
weight and viscosity to be maintained Shingare

Verification of Corrective Action: Verified the CA

On ___________________ By : MR___________________

Effectiveness of corrective action Measured :- Found effective

On ___________________ By MR/____________________

NC / CLOSED / OPEN
Visit our Website: - www.alliedfoundersindia.com Allied Founders © Copyright 2010
 THE ALLIED FOUNDERS PVT LTD. UDYAMBAG, BELGAUM. REF NO AF-F-MR-07
REV NO 01
CORRECTIVE ACTION REPORT REV DATE 01-06-2010
PAGE 1 OF 1

Car No.: 06 Date: 25.09.2019

Customer/ In-house: Audit No-33
Complaint Given :- Auditor
Item description:- Process Sheet is not evident for the 426134 casing

Process Sheet is not evident for the part 426134 casing & this item under moulding Line-03,
06 nos moulding done on 28/09/19

Immediate Correction Action

Containment Action Resp. Date of Implementation
Process sheet been updated for casing Mr. Prakash Shirke 10.10.2019
426134 Mr. Umesh Kamble

Actual Route cause: - Due to urgent requirement process owner failed to prepare the process sheet for the
casing 426134

Corrective Actions
Completion
Action Taken By Whom When Remarks
Date
Any new component introduced in foundry Mr. Prakash 10.10.2019 Process 10.10.2019
process sheet to be made evident accordingly Shirke control sheet
Mr. Umesh
Kamble

Verification of Corrective Action: Verified the CA

On ___________________ By : MR___________________

Effectiveness of corrective action Measured : CA found effective

On ___________________ By MR/____________________

NC / CLOSED / OPEN
Visit our Website: - www.alliedfoundersindia.com Allied Founders © Copyright 2010
 THE ALLIED FOUNDERS PVT LTD. UDYAMBAG, BELGAUM. REF NO AF-F-MR-07
REV NO 01
CORRECTIVE ACTION REPORT REV DATE 01-06-2010
PAGE 1 OF 1

Car No.: 07 Date: 25.09.2019

Customer/ In-house: Audit No-33
Complaint Given :- Auditer
Item description:- Action Plan against IN-HOUSE rejection

Action Plan against IN-HOUSE rejection due to SF (sand fall) is not evident.
E.g.: In AUG19 major defects are sand fall
1630 Bracket – 20 nos rejected out of 120 nos due to SF (sand fall). On 26/08/2019,
reported through Fettling report AF-F-MR-07

Immediate Correction Action

Containment Action Resp. Date of Implementation
Action plan been updated for In house Mr. Ravindra Shingare 03.10.2019
rejection of 1630 bracket due to sand Mr. Rajendra Chougule
fall qty 20 no’s

Actual Route cause: - Process failed to communicate the inn house rejection and accordingly report was not
updated against the ejection qty 20 no’s

Corrective Actions
Completion
Action Taken By Whom When Remarks
Date
In house rejection happened accordingly action pa Mr. 03.10.2019 Rejection 10.10.2019
to be prepared for the rejection and made evident Ravindra report
Shingare
Mr.
Rajendra
Chougule

Verification of Corrective Action: Verified the CA

On ___________________ By : MR___________________

Effectiveness of corrective action Measured : CA found effective

On ___________________ By MR/____________________

NC / CLOSED / OPEN
Visit our Website: - www.alliedfoundersindia.com Allied Founders © Copyright 2010