Essar Steel Processing and Distribution

India’s largest steel solutions’ chain

Minimising Costs,
Maximising Productivity
In their quest for gaining a competitive cost edge, Original
Equipment Manufacturers (OEMs) in steel consuming
industries like automotive, white goods and construction are
focussing on driving down their supply chain costs. Emphasis on
reducing inventory levels and processing costs has resulted in
increased demand for customised order fulfillment with
accuracy and Just-In-Time (JIT) supplies by outsourcing
processing activities like procuring blanks / slits.
Located at key automotive and industrial clusters in Pune,
Chennai, the NCR region, Hazira, Indore, Bhuj and Kolkata,
Essar has augmented its processing and distribution capacity to
more than 4 million tonnes per annum (MTPA) by rolling out
7 state-of-the-art processing and distribution facilities. Each
Essar Steel processing and distribution facility always has
adequate inventory to cater to any regular, urgent or complex
needs of a customer.
• Processing capacity up to yield stress of 750 Mpa
• Can process thicknesses from 0.3 mm to 20 mm
• Ability to process all types of carbon steel, coated
steel, stainless steel etc.
• All facilities are ISO 14001, TS 16949, OH SAS 18001
certified

A view of the processing and

distribution facility
Trapezoidal Line On Time, On Cost
The trapezium-shaped cold rolled sheet blanks will substantially help in As each customer's needs are unique, Essar Steel processing
reducing material wastage. Auto components like car doors, etc. and large and distribution facilities work with manufacturers either on
static electrical equipment can be made directly without involving an individual projects or on long-term programmes with guaranteed
additional blanking operation, thereby increasing productivity and reducing pricing and delivery. All Essar Steel processing and distribution
steel wastage. facilities are equipped with adequate power backup so that
production is not hampered during power shut downs.
Essar Steel processing and distribution facilities provide tailor-
Length Width Thickness Corner Angle
made steel supply solutions that enable customers to reduce
6,000 1,800 2 50° procurement and co-ordination costs, eliminating the need of
Range available (in mm) working with multiple vendors.

Responsive, Efficient Service

Essar Steel has the largest processing and distribution facility chain in India and
Processing Capability is manned by an efficient and responsive team, who work round the clock to
redefine the standards of customer service and meet the tightest of deadlines.

Supply Chain and Delivery

Line Product Capacity Thickness Width Length Tolerance
(tonnes Essar Steel processing and distribution facilities have a fully integrated and
per year) efficient supply chain linked with upstream steel manufacturing facilities, which is
backed by a strong IT backbone that provides information on stock availability,
CR Slitting Line Slit coils 360,000 0.3 – 3.2 30 – 1,625 – 0.05 – 0.13
visibility and traceability of material shipments.
CR Wide
Cut to Length Line Sheets 252,000 0.3 – 3.2 300 – 1,625 400 – 5,000 0.15 – 0.30

CR Narrow
Cut to Length Line Sheets 108,000 0.3 – 3.2 30 – 700 200 – 4,000 0.20 – 0.30

HR Slitting Line Slit coils 700,000 1.2 – 12.0 50 – 2,000 – 0.25 – 0.35

HR Narrow 1.00 – 3.00

Cut to Length Line Sheets 120,000 1.2 – 12.0 100 – 1,000 700 – 10,000 (As per customer)

HR Wide Sheets / 2,100,000 1.6 – 20.0 500 – 2,000 1,000 – 12,500 1.00 – 5.00
Cut to Length Line Plates (As per customer)

Shot Blasting Line Plates 60,000 6.0 – 20.0 1,000 – 2,000 2,500 – 12,500 –
Range available (in mm)

The Essar Steel Processing and Distribution

Facility Advantage
• Just-In-Time (JIT) supply
• Lower inventory
• Order accuracy
• IT and MIS solutions, supported by i2

4
Production Lines Shot Blasting Line
The Essar Steel processing and distribution facility at Hazira has
shot blasting machines to remove any contaminants like mill
scales and rust before painting.
Cut to Length
Essar Steel processing and distribution facilities process both
cold rolled and hot rolled steel and their versatile cutting lines
perform a variety of tasks like uncoiling, levelling, gauging,
cross-cutting and stacking. Each processing and distribution
facility is equipped to provide a large number of accurate steel Factory-welded Beams
plates in a wide range of thicknesses and lengths.
Processing Capability

Welded Beam Specifications

Web height 350 – 2,500 mm (flanges included)
Web thickness 8 – 40 mm
ROTARY
SHEAR
Flange width 250 – 1,000 mm
6 HIGH

SNUBBER
LEVELLER LIGHT
VINYL
Flange thickness 8 – 63 mm
APPLICATOR
ENTRY PINCH (9+10) LEVELLER
ROLL ROLL LOOP
Max. beam weight 1,500 kg / metre
PIT
DROP DROP
STACKER STACKER
Beam length 4,500 – 18,000 mm
UNCOILER CONVEYOR
UNIT TABLE
Conical beam The difference in height between
the two ends < 900 mm

Types of Beams

Process flow chart of Cutting Line I / H beams Wide flange beams

Non-symmetrical L / Tapered beams Cross / Star

Slitting Lines Types of Beams

Essar Steel processing and distribution facilities produce higher
quality hot rolled, cold rolled and galvanised slit coils that result
in higher productivity at the customer’s production line.
Asymmetrical T-shapes Z-shapes Symmetrical Hybrid Camber Variable Depth Tapered
C-shapes

Burnt to Shape

Unit Thickness Width Length

ENTRY PINCH 3 ROLL ENTRY VERTICAL ENTRY PINCH EXIT PINCH TENSION EXIT Oxy Plasma CNC Cutting 6 - 40 6000 18000
SHEAR GUIDE ROLL ROLL ROLL PAD SHEAR
ROLL BENDER
Oxy Acetylene CNC Cutting 40 - 140 6000 18000
LOOP
PIT RECOILER
Range available (in mm)
SLITTER INLINE DEFLECTOR
UNCOILER
HEAD SEPARATOR ROLL
UNIT
Speed : Up to 24 m / min Features
Accuracy : +/-0.5 over 6,000 mm width • Capable of cutting bevel edge
+/-1 over 18,000 mm length • Cutting under water to control
Cut Edge : Plasma – RA thermal effect
Process flow chart of Slitting Line Finish Oxy Cut – RA 1000 • Auto Datum Setting
• Multiple drawing input options

2 3
Processing and Distribution Facility Network
Indian P&D centers: International P&D centers
Hazira United Kingdom
27 km, Surat-Hazira Road, Essar Global Limited
Hazira - 394 270 3rd Floor-East wing, Lansdowne House,
Tel: +91 261 6683 812 57 Berkeley Square,
London W1J 6ER,
Bhuj
United Kingdom
C/o Asia Motor Works Ltd.,
Telephone: (+44 ) 207 4088700/1
34 km milestone,
Fax: (+44 ) 207 4088711
Bhuj-Bhachau Road,
Village Kanaiyabe, Bhuj - 370 020 UAE
Tel : +91 99798 89487 Essar Steel Middle East FZE,
Plot No. S 40402, JAFZA South,
Indore
Dubai, UAE - 261754
Plot No 473-A, Sector 3,
Tel: +971 48998500
Industrial Area Pithampur,
Dhar - 454 774
Corporate office
Tel: +91 99 2622 7774
Mumbai
Chennai
Essar Steel Limited
Plot A6, SIPCOT Industrial Growth
Essar House
Centre, Oragadam,
11, Keshavrao Khadye Marg
Kanchipuram - 602 112
Mahalaxmi
Tel: +91 44371 87701
Mumbai - 400 034
Kolkata Phone: +91 (22) 2495 0606 / 6660 1100
Sankrail Station Road, Fax: +91 (22) 2492 8896
V.P.O. Chaturbhujkathi,
Howrah - 711 313 Registered office
Tel: +91 33 2679 2196 Hazira (Registered Office)
Pune Essar Steel Limited
Gate No - 437 & 442, 27th KM
Golechiwadi, Ambi-Nigade Road, Surat Hazira Road
MIDC-Talegaon, Pune - 410 507 District - Surat
Tel: +91 211 4661 401 Hazira - 394 270
Gujarat, India
NCR
Telephone: (+91 261) 2872400
43 km Stone, Delhi-Rohtak Road,
Fax: (+91 261) 2872796
V. P. O. Rohad,
Bahadurgarh - 124 501
Tel: +91 127 6278 301

www.essarsteel.com

Corporate Office

Essar House,
11 K.K.Marg,
Mahalaxmi - 400034, Give your business a
India. competitive edge.
Tel: +912266601100 Mail us at
Fax: +91 22 2353 2695 steel@essar.com