Design book no.: SHELL DEP 31.22.00.

31-Gen
Data requisition sheet for: Category 1 pressure vessels
Contr. job no.:
ENGINEERING REQUIREMENTS TO BE SUPPLIED TO MANUFACTURER
Design condition Vessel Jacket Coil
Specified internal design
pressure barg 16.5 NA NA

Internal design temp.

°C -29 to +57 NA NA

Specified external design

pressure barg FV (Note M. 03) NA NA

External design temperature °C 57 NA NA

Temp @ Press
MDMT -29 @ NA @ NA NA @ NA
°C barg

Low temperature due to: Normal process

Design specific gravity: 0.585 at 15°C NA NA

MAWP basis: Calculated NA

Construction code: PD 5500 and EEMUA 190 Edition 2018 and 2017 Addenda A1 Other: Note M. 02

Lethal service ASME code case(s)

Other markings: Other:
(ASME Section VIII Div. 1 only) See certification page

Capacity Cu. meter 701(Nominal) / 650(Pumpable) I.D mm 6000 Length (T/T) mm 24000
Installed position: Horizontal Maximum liquid level: mm 5700

Vessel interior Vessel exterior Nozzles Internals Corrosive service?

Corrosion allowance
3 NIL 3 3 No

Seal weld internals to pressure

Jacket internal Jacket external Coil Vessel supports
mm boundary?

NA NA NA NA No

Cyclic service Annual cycles – vessel Annual cycles – jacket Annual cycles – coil

No NA NA NA
Creep Temp @ Hour(s) Vessel Jacket Coil
No NA NA @ NA NA @ NA NA @ NA

Fatigue analysis not required

Yes Structural stress method
Design life: 30 Years Fatigue analysis by mfg. No based on comparable No
(Note M. 22) permitted
equipment experience

Wind loading
Wind speed Classification category Exposure category Topographic factor Elevation
(Code used)

NA NA NA NA NA

Seismic Applicable ASCE 7-10 / Peak ground Peak ground Peak ground
Yes Ground type Note M. 13 Note M. 13 Note M. 13 Note M. 13
loading code: IBC 2012 acceleration displacement velocity

Other loadings Note M. 03 NIL NIL

Head types Top / Bottom NA Nozzle dish 2:1 Ellipsoidal Domed Hemispherical

Body flange Type: ---- Facing: ----

Body flange finish NA Process side: µ-in. Service side: ----
Vortex breaker: Yes Projection: Flush Type: 4 Blade
Hardness control: Yes Max hardness value: Note M. 20
Joint efficiency: 1 PWHT: Yes(As per EEMUA 190 (2017 Edn.) and PD 5500(2018+A1))
Shop coat: Yes (Note M. 12) Primer specification: Yes (Note M. 12) Top coat specification: Yes (Note M. 12)
Fireproofing: No Type: NA Thickness: NA

By mfg. 2500
Insulation: Yes Thickness: mm. Note M. 05 Type: Sand Mound Density:
By others kg/m3
Vessel supports Lifting lugs Type : Perpendicular
No. Date Description By Check Appv
0 21-09-2019 Issued for Comments PW AT RM
1 10-10-2019 Issued for Approval PW AT RM
2 07-11-2019 Re-Issued for Approval RP PW RM
3 19-11-2019 Approved for Detail Design RP PW RM

Document No. 4126-RLLPGBP-5-13-0004 Page: 3 of 10

 Design book no.: SHELL DEP 31.22.00.31-Gen
Data requisition sheet for: Category 1 pressure vessels
Contr. job no.:

MATERIALS
ALL MATERIALS MUST COMPLY WITH STATED CODE OF CONSTRUCTION & DEP 30.10.02.11-Gen

Component Material type Code specification Comments

Shell CS EN 10028-3 P355NL1
Clad lining - -
Heads CS EN 10028-3 P355NL1
Jacket - -
Reinforcing pads CS EN 10028-3 P355NL1 (Other than nozzles)

Nozzle neck (forgings) CS EN 10222-4 P355 QH

Nozzle neck (pipe) CS EN 10216-3 P355 NL1 / A 333 GR. 6

Nozzle flanges CS EN 10222-4 P355 QH
Manway neck (forgings) CS EN 10222-4 P355 QH

Manway neck (plate) CS EN 10028-3 P355NL1

Manway flange CS EN 10222-4 P355 QH

Manway cover CS EN 10222-4 P355 QH
Support strips SS * (Note M.09)
Lifting lugs / External cleats CS EN 10028-3 P355NL1
Pipe fittings CS A 420 WPL6
Stiffening rings CS EN 10028-3 P355NL1
Insulation supt. rings - -
Internal ladder along with clips CS EN 10028-3 P355NL1

Settling benchmark CS *EN 10216-3 P355 NL1 / A 333 GR. 6

EN 10216-3 P355 NL1 / A 333 GR.6 /

Other internals CS
EN 10028-3 P355NL1
Inlet distributor,still wells SS SS 316 3
Internal bolts - -
Internal nuts - -
External bolts CS EN 10269 42CrMo4 / A 193 GR. B7
External nuts CS EN 10269 C45E / A 194 GR. 2H
Vessel gaskets (external) - SS 316 spiral wound graphite filled
Name plate SS SS 316
3

No. Date Description By Check Appv

0 21-09-2019 Issued for Comments PW AT RM
1 10-10-2019 Issued for Approval PW AT RM
2 07-11-2019 Re-Issued for Approval RP PW RM
3 19-11-2019 Approved for Detail Design RP PW RM

Document No. 4126-RLLPGBP-5-13-0004 Page: 4 of 10

 Design book no.: SHELL DEP 31.22.00.31-Gen
Data requisition sheet for: Category 1 pressure vessels
Contr. job no.:

NOZZLE SCHEDULE
PURCHASER SHALL ORIENT AND LOCATE NOZZLES ON MANUFACTURER’S APPROVAL DRAWINGS

Mark No. Req’d Size (DN) *Rating Type *Projection mm Description

SHELL NOZZLES

D1 1 *56" - SR *4100 Nozzle dome (with insert plate)

D2 1 *56" - SR *4100 Nozzle dome (with insert plate)
M1 1 30" 300# SRWNRF *4350 Access manway (with blind, davit and internal ladder)
M2 1 36" 300# SRWNRF *4350 Access manway (with blind, davit and internal ladder)
N12 1 12" - SR *4049 Liquid outlet ( with vortex breaker)
D1 NOZZLES

N1 1 6" 300# SRWNRF *4770 Filling inlet (with distributor)

N2 1 6" 300# SRWNRF *4770 Tanker offloading
N3 1 3" 300# SRWNRF *4770 Filling plant return
N5 1 3" 300# SRWNRF *4770 Vapor recovery
N7 1 2" 300# LWNRF *4770 Temperature indicator (with stilling well)
3
N9 1 6" 300# SRWNRF *4770 Level transmitter (Servo) (with 6" stilling well)
D2 NOZZLES

N4 1 6" 300# SRWNRF *4770 Vapour outlet

N6 1 2" 300# LWNRF *4770 Pressure transmitter
N8 1 2" 300# LWNRF *4770 Temperature indicator (with stilling well) 3
N10 1 6" 300# SRWNRF *4770 Level transmitter (Radar) (with 6" stilling well)
N11 1 8" 300# SRWNRF *4770 Relief valve (Hold H.01)
N13 1 2" 300# LWNRF *4770 Utility connection (N2 Purging)
MECHANICAL NOTES
M. 01 This datasheet shall be read in conjunction with process data sheet for LPG mounded storage vessel (Doc. No.: 4126-RLLPGBP-6-13-0001), specification
for LPG mounded storage vessel (Doc. No.: 4126-RLLPGBP-5-14-0001) and G.A. drawing for LPG mounded storage vessel (Doc. No.: 4126-RLLPGBP-5-
60-0001-001).
M. 02 Vessel shall be mechanically designed, fabricated, erected, inspected and tested in accordance with PD5500 (2018Edn. + Addendum A1), EEMUA 190
(2017 Edn.) and DEP's 31.22.00.31-Gen, 30.06.10.12-Gen and 34.51.11.30-Gen.
M. 03 The vessel design shall take into account of all the loads specified in clause 4.1.3 of EEMUA 190 (2017) and perform stress analysis of the vessel as per
appendix A of EEMUA 190 (2017).
M. 04 Deleted.
Vessel shall be fully covered with sand till the top of the vessel + 1000mm. The liquid outlet nozzle N12 shall be provided with 35mm thick cold insulation
M. 05
(BY OTHERS).
M. 06 All nozzles (including D1 and D2) and manholes shall be self reinforcement nozzle and set in type welded. All flanges size up to 24"NB shall be as per
ASME B16.5 and above 24"NB in accordance with ASME B16.47 Series-B.
M. 07 All data designated with (*) must be specified or verified by the Vendor
M. 08 The minimum requirements for the design of cathodic protection systems (Impressed cathodic protection system-BY OTHERS) along with corrosion
protection and coating requirements for mounded storage vessels shall be as per Shell DEP 30.10.73.10-Gen, NACE SP0285 and EEMUA 190.

M. 09 The requirements of bolted sleeve with flexible cover fixed with SS Strap around D1, D2 and manways to avoid any damage shall be met as per EEMUA
190 and specification for LPG mounded storage vessel (Doc. No.: 4126-RLLPGBP-5-14-0001). Supply by others.
M. 10 All non-destructive examination requirements shall be as per EEMUA 190, Table 3.2 of DEP 31.22.00.31-Gen and applicable QP standards.
M. 11 Lifting lugs shall be 100% MT/PT. Lifting lugs shall be designed for an Impact factor as 2.0
M. 12 Painting and coating:
Surface preparation and painting shall be as per schedule 11 of QP-SPC-L-002 rev.1.
M. 13 Seismic design code: ASCE 7-10, IBC 2012; importance factor: 1.5; response factor: 3; max. mapped res. acc. Ss: 0.147;
max. mapped res acc. S1: 0.065; site class: D
M. 14 The plate thickness of the hemispherical heads needs to be analyzed by the relevant percentage increase as per table of appendix A of EEMUA 190 (2017).

M. 15 All pressure parts material shall be EN 10204 type 3.1 (minimum) certified.
M. 16 Fabrication and welding processes shall be in accordance with PD5500, EEMUA 190 and DEP's 31.22.00.31-Gen, 30.10.60.18-Gen and DEP 30.10.60.32-
Gen as applicable
M. 17 Deleted.
M. 18 Preliminary weights:
Weight (Kgs)
Empty * 150000
Operating * 615000
Hydrotest * 945000
M. 19 The gasket seating surface finish shall be of 125-250 AARH.
M. 20 The requirements of material hardness testing shall be met as per APPENDIX H of EEMUA 190 (2017).

No. Date Description By Check Appv

0 21-09-2019 Issued for Comments PW AT RM
1 10-10-2019 Issued for Approval PW AT RM
2 07-11-2019 Re-Issued for Approval RP PW RM
3 19-11-2019 Approved for Detail Design RP PW RM

Document No. 4126-RLLPGBP-5-13-0004 Page: 5 of 10

 Design book no.: SHELL DEP 31.22.00.31-Gen
Data requisition sheet for: Category 1 pressure vessels
Contr. job no.:
MECHANICAL NOTES (CONTINUED)
M. 21 Projection of nozzles D1 & D2 shall be measured from true horizontal line to tan line of nozzle head. Projection of nozzles and manway shall be measured
from true horizontal line to face of flange. VENDOR to advise. All top nozzle flanges shall be parallel to true horizontal plane and shall be in same plane.
M. 22 The LPG mounded storage vessel design shall be based on an overall long term settlement of 50mm and considered as supported on elastic foundations
Foundation shall be designed for following settlement values:
I) Immediate settlement value: - 25mm (MAX.)
II) Max. settlement value between centre and end of the bullet (at empty, operation, test case): 10mm (MAX.)
Vendor shall carry out a ‘beam on elastic foundation’ analysis using the long-term subgrade moduli due to uneven support using a finite element method as
per clause A.4.2.6 of EEMUA 190 (2017).
M. 23 Deleted.

PROCESS NOTES

P. 01 LPG storage vessel pumping-in flowrates are 30Mt/h & 38Mt/h (nor/max) and pumping-out flowrates are 22Mt/h, 62Mt/h & 124Mt/h (min/nor/ max).
P. 02 Liquid outlet line shall be welded to the ESD valve, which is to be located downstream of separation wall. The product line should be sloping downwards
from vessel to the pump suction. (1:200).
P. 03 LPG mounded bullet assessed temperature (Desert Climate). Refer Shell DEP 30.06.10.12
P. 04 Estimated minimum metal wall temperature due to LPG blowdown is -21.9°C.
P. 05 LPG composition with 30% : 70% (Propane : Butane) v/v considered
LPG storage vessel material shall be suitable for sweet service under low temperature condition. Inlet distributor shall be CS suitable for low temperature
P. 06
service
P. 07 Filling inlet nozzle with spraying (nozzles) arrangement shall be provided as per Shell DEP 30.06.10.12.
P. 08 Level and Temperature measurement shall be with stilling well. Perforations/slots shall be as per Instrumentation requirement.

HOLD

H. 01 Numbers and size of relief valve

H. 02 Nozzle orientation and elevation.

No. Date Description By Check Appv

0 21-09-2019 Issued for Comments PW AT RM
1 10-10-2019 Issued for Approval PW AT RM
2 07-11-2019 Re-Issued for Approval RP PW RM
3 19-11-2019 Approved for Detail Design RP PW RM

Document No. 4126-RLLPGBP-5-13-0004 Page: 6 of 10

 Design book no.: SHELL DEP 31.22.00.31-Gen
Data requisition sheet for: Category 1 pressure vessels
Contr. job no.:
WELDED PRESSURE JOINT REQUIREMENTS
ALL JOINT DESIGNS AND SELECTED EFFICIENCIES MUST COMPLY WITH THE STATED CODE OF CONSTRUCTION
AND THE REQUIREMENTS OF DEP 31.22.00.31-Gen.
Component Joint efficiency Type joint NDE requirements
Head Type Extent Type Extent PMI
Category A 1.00 Butt weld RT 1 PT 1 1
Category B
Category C
Category D
Category E

Other requirements NA

Shell Type Extent Type Extent PMI

Category A 1.000 Butt weld RT 1 PT 1 1
Category B
Category C
Category D
Category E

Other requirements NA

Cone Type Extent Type Extent PMI

Category A
Category B
Category C
Category D
Category E

Other requirements NA

Other Type Extent Type Extent PMI

Skirt NA NA NA NA NA NA

No. Date Description By Check Appv

0 21-09-2019 Issued for Comments PW AT RM
1 10-10-2019 Issued for Approval PW AT RM
2 07-11-2019 Re-Issued for Approval RP PW RM
3 19-11-2019 Approved for Detail Design RP PW RM

Document No. 4126-RLLPGBP-5-13-0004 Page: 7 of 10

 Design book no.: SHELL DEP 31.22.00.31-Gen
Data requisition sheet for: Category 1 pressure vessels
Contr. job no.:

REFERENCE SPECIFICATIONS
THE FOLLOWING ADDITIONAL SPECIFICATIONS ARE INCLUDED

Check if Check if
Spec no. Title Spec no. Title
applicable applicable
Appendix 1 Clad vessels S20.001 Skirts, cylindrical and conical

Appendix 4 Cr-Mo steels S20.002-001 Fireproof protection of skirts

Appendix 6 Storage spheres S20.002-002 Sphere support legs fireproofing and insulation

S10.010 Vortex breaker S20.003 Support skirts

Flanges for non-pressure pipe connections inside Support rings for insulation on vessels and
S10.016 S20.003-001
vessels heat exchangers
Lifting lug for top covers (Material: Carbon steel, low- Support rings for insulation on vessels and
S10.030 S20.003-002
alloy steel or stainless steel) heat exchangers

Pad-type hand holes with cover flange ANS class

Support rings for insulation on vessels and
S10.039 150 and 300 for unfired carbon steel, low-alloy steel S20.003-003
heat exchangers
and stainless steel pressure vessels

Support rings for insulation on vessels and

S10.053 Pad-type hand holes, carbon steel S20.003-004
heat exchangers

S10.054 Pad-type hand holes, carbon steel with lining S20.004 Anchor bolt ring or lugs and base plate for columns

S10.070 Davit for blind flange S22.001 Saddle supports – small

Bolt length and make-up requirements for tensioning

S10.071 S22.002 Saddle supports – large
tools

S10.101 Equipment nozzles S22.003 Sliding plate

Typical details of bush-lined, overlay welded and Supports for vertical vessels 350 mm OD to 1500 mm
S10.103-001 S22.005
clad steel nozzles OD (half skirts)

S10.103-002 Typical details for solid alloy nozzles in clad vessel S22.010 Vessel manway hinges

S10.107 Flanged thermowell nozzle DN40 mm on equipment

S10.114 Nameplate and bracket

S10.115 Typical detail of lifting trunnion for vertical vessels

S10.118 Reference-points for survey of steel vessels

S10.119 Grab rungs and steps for manways

No. Date Description By Check Appv

0 21-09-2019 Issued for Comments PW AT RM
1 10-10-2019 Issued for Approval PW AT RM
2 07-11-2019 Re-Issued for Approval RP PW RM
3 19-11-2019 Approved for Detail Design RP PW RM

Document No. 4126-RLLPGBP-5-13-0004 Page: 8 of 10

 Design book no.: SHELL DEP 31.22.00.31-Gen
Data requisition sheet for: Category 1 pressure vessels
Contr. job no.:
3 OUTLINES OF EQUIPMENT AND DIMENSIONS THAT MANUFACTURER MUST HOLD

Document No. 4126-RLLPGBP-5-13-0004 Page: 9 of 10