PROJECT DESIGN

DESCRIPTION

Fuji CAC Joint Stock Company

◆ Client : BEKAERT VIETNAM COMPANY LIMITED

◆ Project : STEEL WIRE & STEEL CORD MANUFACTURE FACTORY

◆ Package: DESIGN & BUILD DOMESTIC WASTEWATER TREATMENT PLANT

(DWWTP)

◆ Location: No. 2 Road No. 7, VSIP, Tinh Tho, Son Tinh, Quang Ngai, Vietnam
II. DESIGN AND ENGINEERING SOLUTION

Input data
Input requirement
Capacity : Q = 160 m3/day.night

Average Design Flow : Qtb. = 8 m3/h

Peak flow : Qmax = 12 m3/h
K Factor : k = 1,5
Operating time : 20/24 hours

© Fuji CAC JSC. All rights reserved.

 II. DESIGN AND ENGINEERING SOLUTION
Inlet and outlet water quality requirement
No. PARAMETER UNITS INFLUENT PERMISSIBLE EFFLUENT REMARK
WASTEWATER (*) CONCENTRATION OF VSIP,
less than
1 Temperature 0C 27 40 Get Vsip’s standard
2 pH 6,8 6-9 Get Vsip’s standard
3 Colour Pt/Co 33 50 Get Vsip’s standard
4 BOD5 mg/l 147 400 Get Vsip’s standard
5 COD mg/l 344 600 Get Vsip’s standard
6 Suspended solids mg/l 54 400 Get Vsip’s standard
7 Arsenic mg/l non-detectable 0,05 Get Vsip’s standard
8 Mercury mg/l non-detectable 0,005 Get Vsip’s standard
9 Lead mg/l non-detectable 0,1 Get Vsip’s standard
10 Cadmium mg/l non-detectable 0,05 Get Vsip’s standard
11 Chromium (VI) mg/l non-detectable 0,05 Get Vsip’s standard
12 Chromium (III) mg/l non-detectable 0,2 Get Vsip’s standard
13 Copper mg/l non-detectable 2 Get Vsip’s standard
14 Zinc mg/l non-detectable 3 Get Vsip’s standard
15 Nickel mg/l non-detectable 0,2 Get Vsip’s standard
16 Manganese mg/l 0,05 0,5 Get Vsip’s standard
17 Iron mg/l 0,1 1 Get Vsip’s standard
18 Cyanide mg/l non-detectable 0,07 Get Vsip’s standard
19 Phenol mg/l non-detectable 0,1 Get Vsip’s standard
20 Mineral Oil and Fat mg/l 1 5 Get Vsip’s standard
21 Animal-vegetable fat and oil mg/l 20 16 Need to be treated
22 Residual: Organic mg/l non-detectable 1 Get Vsip’s standard
23 PCBs (Poly chlorinated biphenyl) mg/l non-detectable 0,003 Get Vsip’s standard
24 Pesticides: Organic Phosphorous mg/l non-detectable 0,3 Get Vsip’s standard
25 Pesticides: Organic Chloride mg/l non-detectable 0,05 Get Vsip’s standard
26 Sulfide mg/l 0,1 0,2 Get Vsip’s standard
27 Fluoride mg/l non-detectable 5 Get Vsip’s standard
28 Chloride mg/l 50 500 Get Vsip’s standard
29 Ammonia (as N) mg/l 34 8 Need to be treated
30 Total Nitrogen mg/l 49 20 Need to be treated
31 Total Phosphorous mg/l 14 5 Need to be treated
6
32 Coliform mg/l 10 5000 Need to be treated
(*): influent wastewater parameters are based on the DWWTPs that we have done
© Fuji CAC JSC. All rights reserved.
 System working principle:
PRELIMINARY TREATMENT BIOLOGICAL TREATMENT

PRELIMINARY TREATMENT:
Fine screen-Oil&grease separator
Equalization + UAF tank

BIOLOGICAL TREATMENT:
Denitrification tank + MBBR tank + Nitrification tank + Sedimentation tank

© Fuji CAC JSC. All rights reserved.

System working principle (cont.):
PRELIMINARY TREATMENT:
Fine screen: removal of suspended solids
Oil & grease separator: Removal of oil,grease from
canteen areas.
Equalization + UAF tank:
• Function of Equalization: to overcome the operation
problems caused by flowrate/ organic strength
variation
• Function of UAF (Up flow Anaerobic fixed bed):
✓ disintegrate pollutants in anaerobic condition
✓ Treat phosphorous in anaerobic condition

© Fuji CAC JSC. All rights reserved.

System working principle (cont.):
BIOLOGICAL TREATMENT:

Denitrification: is the process

whereby nitrogen is removed from the
nitrate that formed during nitrification
in an anoxic environment;
Denitrifying,heterotrophic
microorganisms reduce nitrate into
nitrogen gas, which is released into the
atmosphere;
Equation of nitrification process:
6NO3 - + 5CH3OH → 3N2 + 5CO2 + 7H2
O + 6OH

Nitrification tank: is a combination of suspended growth (activated sludge) and attached

growth (biofilm). In this tank, aeration by air blower will be provided via disc diffuser.
Materials used is plastic fiber for growth of attached micro-organism. The packing is
submerged completely in the mixed liquor
Nitrification is an aerobic process that transforms ammonium nitrogen into an oxidized
form (NO3-). This process is carried out by autotrophic bacteria of the genera Nitrosomonas
& Nitrobacter. Equation of nitrification process:
2NH4+ + 3O2 → 2NO2- + 4H+ + 2H20 + Energy by Nitrosomonas

2NO2-+ O2 → 2NO3- + Energy by Nitrobacter

© Fuji CAC JSC. All rights reserved.
System working principle (cont.):

SLUDGE TREATMENT:

Microorganisms floculate to form active mass of microbes → good settability →

separated from the treated ww by gravitation settling
Return sludge: maintain a high population of biomass
Excess sludge: a mount of sludge is wasted to the sludge treatment and disposal.

© Fuji CAC JSC. All rights reserved.

System working principle (con’t):
DISINFECTION:

Powder Calcium hypochlorite [Ca(OCl)2] will be used.

The concentration = 2-8 mg/L.

Chlorine

+ Pathogen Dead cells

© Fuji CAC JSC. All rights reserved.

II. DESIGN AND ENGINEERING SOLUTION
Master plan

© Fuji CAC JSC. All rights reserved.